600W Single Output with PFC Function HRPG - 600 series Features : Universal AC input / Full range Built-in active PFC function, PF>0.94 High efficiency up to 89% Withstand 300VAC surge input for 5 seconds Protections: Short circuit / Overload / Over voltage / Over temperature Built-in cooling fan ON-OFF control Built-in DC OK signal Built-in remote ON-OFF control Standby 5V@0.3A Built-in remote sense function No load power consumption<0.75W (Note.7) Current sharing up to 2400W (3+1) (24V,36V,48V) 5 years warranty SPECIFICATION MODEL HRPG-600-3.3 HRPG-600-5 HRPG-600-7.5 HRPG-600-12 HRPG-600-15 HRPG-600-24 HRPG-600-36 HRPG-600-48 DC VOLTAGE 3.3V 5V 7.5V 12V 15V 24V 36V 48V RATED CURRENT 120A 120A 80A 53A 43A 27A 17.5A 13A CURRENT RANGE 0 ~ 120A 0 ~ 120A 0 ~ 80A 0 ~ 53A 0 ~ 43A 0 ~ 27A 0 ~ 17.5A 0 ~ 13A RATED POWER 396W 600W 600W 636W 645W 648W 630W 624W RIPPLE & NOISE (max.) Note.2 100mVp-p 100mVp-p 100mVp-p 120mVp-p 150mVp-p 150mVp-p 200mVp-p 240mVp-p OUTPUT VOLTAGE ADJ. RANGE 2.8 ~ 3.8V 4.3 ~ 5.8V 6.8 ~ 9V 10.2 ~ 13.8V 13.5 ~ 18V 21.6 ~ 28.8V 28.8 ~ 39.6V 40.8 ~ 55.2V VOLTAGE TOLERANCE Note.3 2.0% 2.0% 2.0% 1.0% 1.0% 1.0% 1.0% 1.0% LINE REGULATION 0.5% 0.5% 0.5% 0.3% 0.3% 0.2% 0.2% 0.2% LOAD REGULATION 1.0% 1.0% 1.0% 0.5% 0.5% 0.5% 0.5% 0.5% SETUP, RISE TIME 1000ms, 50ms/230VAC 2500ms, 50ms/115VAC at full load HOLD UP TIME (Typ.) 16ms/230VAC 16ms/115VAC at full load VOLTAGE RANGE Note.5 85 ~ 264VAC 120 ~ 370VDC FREQUENCY RANGE 47 ~ 63Hz POWER FACTOR (Typ.) PF>0.94/230VAC PF>0.99/115VAC at full load INPUT EFFICIENCY (Typ.) 78.5% 82% 86% 88% 88% 88% 89% 89% AC CURRENT (Typ.) 8.5A/115VAC 5A/230VAC INRUSH CURRENT (Typ.) 35A/115VAC 70A/230VAC LEAKAGE CURRENT <1.2mA / 240VAC 105 ~ 135% rated output power OVERLOAD Protection type : Constant current limiting, recovers automatically after fault condition is removed 6 ~ 7V 9.4 ~ 10.9V 14.4 ~ 16.8V 18.8 ~ 21.8V 30 ~ 34.8V 41.4 ~ 48.6V 57.6 ~ 67.2V 3.96 ~ 4.62V OVER VOLTAGE Protection type : Shut down o/p voltage, re-power on to recover PROTECTION 80 5 (TSW1)detect on heatsink of power transistor 90 5 (TSW2) detect on heatsink of power doide for 3.3V,5V,7.5V ; 100 5 (TSW2) detect on main power output choke for others OVER TEMPERATURE Protection type : Shut down o/p voltage, recovers automatically after temperature goes down 5VSB : 5V@0.3A ; tolerance 5%, ripple : 50mVp-p(max.) 5V STANDBY PSU turn on : 3.3 ~ 5.6V ; PSU turn off : 0 ~ 1V DC OK SIGNAL FUNCTION RC+ / RC-: 4 ~ 10V or open = power on ; 0 ~ 0.8V or short = power off REMOTE CONTROL Load 35 15% or RTH2 50 Fan on FAN CONTROL (Typ.) WORKING TEMP. -40 ~ +70 (Refer to "Derating Curve") 20 ~ 90% RH non-condensing WORKING HUMIDITY ENVIRONMENT STORAGE TEMP., HUMIDITY -40 ~ +85 , 10 ~ 95% RH TEMP. COEFFICIENT 0.03%/ (0 ~ 50 ) VIBRATION 10 ~ 500Hz, 5G 10min./1cycle, 60min. each along X, Y, Z axes SAFETY STANDARDS UL60950-1, TUV EN60950-1 approved WITHSTAND VOLTAGE I/P-O/P:3KVAC I/P-FG:1.5KVAC O/P-FG:0.5KVAC SAFETY & ISOLATION RESISTANCE I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25 / 70% RH EMC (Note 4) EMC EMISSION Compliance to EN55022 (CISPR22) Class B, EN61000-3-2,-3 EMC IMMUNITY Compliance to EN61000-4-2,3,4,5,6,8,11, EN55024, EN61000-6-2, heavy industry level, criteria A MTBF 147.7K hrs min. MIL-HDBK-217F (25 ) OTHERS DIMENSION 218*105*63.5mm (L*W*H) PACKING 1.58Kg;8pcs/13.6Kg/1.34CUFT 1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature. NOTE 2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor. 3. Tolerance : includes set up tolerance, line regulation and load regulation. 4. The power supply is considered a component which will be installed into a final equipment. The final equipment must be re-confirmed that it still meets EMC directives. For guidance on how to perform these EMC tests, please refer to “EMI testing of component power supplies.” (as available on http://www.meanwell.com) 5. Derating may be needed under low input voltages. Please check the derating curve for more details. 6. Length of set up time is measured at first cold start. Turning ON/OFF the power supply may lead to increase of the set up time. 7. No load power consumption<0.75W when RC+ & RC- (CN100 pin3,4) 0 ~ 8V or short. File Name:HRPG-600-SPEC 2011-08-09 600W Single Output with PFC Function HRPG -600 seri es M Me ec ch ha an niic ca al S l Sp pe ec ciif fiic ca at tiio on n Case No. 977A Unit:mm 152.4 32.8 O/P 1 4-M4 L=6 2 Air flow 3 direction 4 I/P 5 6 1 2 1 9 3 2 10 218 152.4 32.8 8-M4 L=4 (Both Sides) 18max. 12max. AC Input Terminal Pin No. DC Output Terminal Pin No. Connector Pin No. Assignment(CN100) : HRS DF11-10DP-2DS or equivalent Assignment Assignment Pin No. Assignment Pin No. Assignment Mating Housing Terminal 1 AUXG 6,8 GND Pin No. Assignment Pin No. Assignment 2 AUX 7 DC-OK 1 AC/L 1~3 -V HRS DF11-10DS HRS DF11-**SC 3 RC+ 9 +S 2 AC/N 4~6 +V or equivalent or equivalent 4 RC- -S 3 FG 10 5 CS Block Diagram PWM fosc : 70KHz RECTIFIERS AUX AUX & POWER AUXG FILTER +S ACTIVE RECTIFIERS RECTIFIERS EMI +V INRUSH POWER & I/P & FILTER CURRENT SWITCHING -V PFC FILTER LIMITING -S DETECTION O.L.P. O.T.P. CIRCUIT DC OK FG O.T.P. CURRENT PWM PFC O.V.P. CS SHARING CONTROL CONTROL RC+ REMOTE CONTROL RC- Derating Curve Output Derating VS Input Voltage 100 125 90 100 80 80 70 60 50 50 20 40 -40 0 10 20 30 40 50 60 70 (HORIZONTAL) 85 100 125 135 155 264 AMBIENT TEMPERATURE ( ) INPUT VOLTAGE (V) 60Hz File Name:HRPG-600-SPEC 2011-08-09 LOAD (%) 10 8.2 63.5 20.75 LOAD(%) 9.2 11 12.5 38.3 63.5 CN100 LED (Vo ADJ.)SVR1 105 600W Single Output with PFC Function HRPG -600 seri es Function Description of CN100 Pin No. Function Description Auxiliary voltage output ground. The signal return is isolated from the output terminals (+V & -V). 1 AUXG Auxiliary voltage output, 4.75~5.25V, referenced to pin 1(AUXG). The maximum load current is 0.3A. This output has the built-in oring 2 AUX diodes and is not controlled by the "remote ON/OFF control". 3 RC+ Turns the output on and off by electrical or dry contact between pin 4 (RC-), Short: Power OFF, Open: Power ON. 4 RC- Remote control ground. Current sharing signal. When units are connected in parallel, the CS pins of the units should be connected to allow current balance 5 CS between units. 6,8 GND This pin connects to the negative terminal(-V). Return for DC-OK signal output. DC-OK signal is a TTL level signal, referenced to pin8(DC-OK GND). High when PSU turns on. 7 DC-OK Positive sensing. The +S signal should be connected to the positive terminal of the load. The +S and -S leads should be twisted in pair to 9 +S minimize noise pick-up effect. The maximum line drop compensation is 0.5V. Negative sensing. The -S signal should be connected to the negative terminal of the load. The -S and +S leads should be twisted in pair to 10 -S minimize noise pick-up effect. The maximum line drop compensation is 0.5V. Function Manual 1.Remote Sense The remote sensing compensates voltage drop on CN100 the load wiring up to 0.5V. CN100 2 AUX AUXG 1 1 2 RC- RC+ 9 10 GND CS GND DC-OK 10 9 -S +S + - +S -S (Pin9) LOAD (Pin10) Sense lines should be twisted in pairs Fig 1.1 2.DC-OK Signal DC-OK signal is a TTL level signal. High when PSU turns on. CN100 Between DC-OK(pin4) and GND(pin3) Output Status CN100 AUX AUXG 2 1 3.3 ~ 5.6V ON 2 1 RC- RC+ 9 0 ~ 1V OFF 10 GND CS GND DC-OK 10 -S +S 9 Fig 2.1 File Name:HRPG-600-SPEC 2011-08-09 600W Single Output with PFC Function HRPG -600 seri es 3.Remote Control The PSU can be turned ON/OFF by using the CN100 "Remote Control" function. CN100 AUX AUXG 1 2 Between RC+(pin3) and RC-(pin4) Output Status 2 1 RC- RC+ SW ON (Short) OFF 9 10 GND CS SW OFF (Open) ON GND DC-OK 10 -S +S 9 SW Fig 3.1 4.Current Sharing with Remote Sensing (Only for 24V, 36V and 48V) HRPG-600 has the built-in active current sharing function and can be connected in parallel to provide higher output power : (1)Parallel operation is available by connecting the units shown as below. (+S,-S,CS and GND are connected mutually in parallel). (2)Difference of output voltages among parallel units should be less than 2%. (3)The total output current must not exceed the value determined by the following equation. (output current at parallel operation)=(Rated current per unit) (Number of unit) 0.9 (4)In parallel operation 2 units is the maximum, please consult the manufacturer for applications of more connecting in parallel. (5)The power supplies should be paralleled using short and large diameter wiring and then connected to the load. PSU1 PSU2 PSU3 PSU4 -V -V -V -V +V +V +V +V CN100 CN100 CN100 CN100 PSU1 PSU2 PSU3 PSU4 CN100 CN100 CN100 CN100 AUXG RC+ CS DC-OK +S AUXG RC+ CS DC-OK +S AUXG RC+ CS DC-OK +S AUXG RC+ CS DC-OK +S 1 9 1 9 1 9 1 9 AUX RC- GND GND -S AUX RC- GND GND -S AUX RC- GND GND -S AUX RC- GND GND -S 2 10 2 10 2 10 2 10 Sense lines should be twisted in pairs +V -V LOAD Fig 4.1 Note : 1.In parallel connection, maybe only one unit (master) operate if the total output load is less than 2% of rated load condition. The other PSU (slave) may go into standby mode and its output LED and relay will not turn on. 2.2% min. of dummy load is required. File Name:HRPG-600-SPEC 2011-08-09