40W Single Output Switching Power Supply HLG -40H series Features : Universal AC input / Full range (up to 305VAC) Built-in active PFC function Protections: Short circuit / Over current / Over voltage / Over temperature Cooling by free air convection OCP point adjustable through output cable or internal potentiometer IP67 / IP65 design for indoor or outdoor installations Class 2 power unit Three in one dimming function (1~10Vdc or PWM signal or resistance) Suitable for LED lighting and moving sign applications Compliance to worldwide safety regulations for lighting Suitable for dry / damp / wet locations 5 years warranty (Note.10) 110 F M M SELV I P 6 5 I P 6 7 ( for 48V,54V only) ( except for 48V,54V ) HLG-40H-12 A Blank : IP67 rated. Cable for I/O connection. A : IP65 rated. Output voltage and constant current level can be adjusted through internal potentiometer. B : IP67 rated. Constant current level adjustable through output cable with 1~10Vdc or 10V PWM signal or resistance D (option) : IP67 rated. Timer dimming function, contact MEAN WELL for details. SPECIFICATION MODEL HLG-40H-12 HLG-40H-15 HLG-40H-20 HLG-40H-24 HLG-40H-30 HLG-40H-36 HLG-40H-42 HLG-40H-48 HLG-40H-54 36V 42V DC VOLTAGE 12V 15V 20V 24V 30V 48V 54V CONSTANT CURRENT REGION Note.4 7.2 ~12V 9 ~ 15V 12 ~ 20V 14.4 ~ 24V 18 ~ 30V 21.6 ~ 36V 25.2 ~ 42V 28.8 ~ 48V 32.4 ~ 54V 1.34A 1.12A 0.96A RATED CURRENT 3.33A 2.67A 2A 1.67A 0.84A 0.75A RATED POWER 39.96W 40.05W 40W 40.08W 40.2W 40.32W 40.32W 40.32W 40.5W RIPPLE & NOISE (max.) Note.2 150mVp-p 150mVp-p 150mVp-p 200mVp-p 200mVp-p 200mVp-p 200mVp-p 300mVp-p 300mVp-p VOLTAGE ADJ. RANGE Note.6 10.8 ~ 13.5V 13.5 ~ 17V 17 ~ 22V 22 ~ 27V 27 ~ 33V 33 ~ 40V 40 ~ 46V 44 ~ 53V 49 ~ 58V OUTPUT Can be adjusted by internal potentiometer or through output cable CURRENT ADJ. RANGE 0.67 ~ 1.12A 0.58 ~ 0.96A 2 ~ 3.33A 1.6 ~ 2.67A 1.2 ~ 2A 1 ~ 1.67A 0.8 ~ 1.34A 0.5 ~ 0.84A 0.45 ~ 0.75A VOLTAGE TOLERANCE Note.3 2.5% 2.0% 1.0% 1.0% 1.0% 1.0% 1.0% 1.0% 1.0% 0.5% 0.5% LINE REGULATION 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% LOAD REGULATION 2.0% 1.5% 1.0% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% SETUP, RISE TIME Note.8 1500ms, 80ms / 115VAC at full load 1000ms, 80ms / 230VAC at full load HOLD UP TIME (Typ.) 16ms/230VAC 16ms/115VAC at full load VOLTAGE RANGE Note.5 90 ~ 305VAC 127 ~ 431VDC FREQUENCY RANGE 47 ~ 63Hz POWER FACTOR (Typ.) PF>0.98/115VAC, PF>0.95/230VAC, PF>0.92/277VAC at full load (Please refer to "Power Factor Characteristic" curve) INPUT EFFICIENCY (Typ.) 86.5% 86.5% 88% 88% 88.5% 88.5% 88.5% 89.5% 89.5% AC CURRENT (Typ.) 0.43A / 115VAC 0.24A / 230VAC 0.23A / 277VAC INRUSH CURRENT(Typ.) COLD START 70A/230VAC LEAKAGE CURRENT <0.75mA / 277VAC 95 ~ 108% OVER CURRENT Note.4 Protection type : Constant current limiting, recovers automatically after fault condition is removed SHORT CIRCUIT Hiccup mode, recovers automatically after fault condition is removed 15 ~ 21V 18 ~ 24V 23 ~ 30V 35 ~ 43V 41 ~ 49V 48 ~ 58V 54 ~ 63V 59 ~ 68V PROTECTION 28 ~ 35V OVER VOLTAGE Protection type : Shut down o/p voltage, re-power on to recover 85 10 (RTH2) OVER TEMPERATURE Protection type : Shut down o/p voltage, re-power on to recover -40 ~ +70 (Refer to "Derating Curve") WORKING TEMP. 20 ~ 95% RH non-condensing WORKING HUMIDITY ENVIRONMENT STORAGE TEMP., HUMIDITY -40 ~ +80 , 10 ~ 95% RH TEMP. COEFFICIENT 0.03%/ (0 ~ 60 ) VIBRATION 10 ~ 500Hz, 5G 12min./1cycle, period for 72min. each along X, Y, Z axes UL8750, CSA C22.2 No. 250.0-08 (except for 48V, 54V), EN61347-1, EN61347-2-13 independent, IP65 or IP67, J61347-1, SAFETY STANDARDS Note.7 J61347-2-13 approved ; design refer to UL60950-1, TUV EN60950-1, EN60335-1 SAFETY & WITHSTAND VOLTAGE I/P-O/P:3.75KVAC I/P-FG:1.88KVAC O/P-FG:0.5KVAC EMC ISOLATION RESISTANCE I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25 / 70% RH EMC EMISSION Compliance to EN55015, EN61000-3-2 Class C ( 60% load) ; EN61000-3-3 EMC IMMUNITY Compliance to EN61000-4-2,3,4,5,6,8,11; EN61547, EN55024, light industry level (surge 4KV), criteria A MTBF 336.5Khrs min. MIL-HDBK-217F (25 ) OTHERS DIMENSION 171*61.5*36.8mm (L*W*H) 0.73Kg; 20pcs/15.6Kg/0.8CUFT PACKING 1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature. NOTE 2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor. 3. Tolerance : includes set up tolerance, line regulation and load regulation. 4. Constant current operation region is within 60% ~100% rated output voltage. This is the suitable operation region for LED related applications, but please reconfirm special electrical requirements for some specific system design. 5. Derating may be needed under low input voltages. Please check the static characteristics for more details. 6. Type A only. 7. Safety and EMC design refer to EN60598-1, CNS15233, GB7000.1, FCC part18. 8. Length of set up time is measured at cold first start. Turning ON/OFF the power supply may lead to increase of the set up time. 9. The power supply is considered as a component that will be operated in combination with final equipment. Since EMC performance will be affected by the complete installation, the final equipment manufacturers must re-qualify EMC Directive on the complete installation again. 10. Refer to warranty statement. 40W Single Output Switching Power Supply HLG -40H series Mechanical Specification Case No.957B Unit:mm Blank:(HLG-40H) 171 11.9 147.2 9.6 300 20 300 20 T case AC/L(Brown) 73.6 +V(Red) AC/N(Blue) -V(Black) FG (Green/Yellow) SJTW 18AWG 3C SVT 18AWG 2C 4.2 4PL T case: Max. Case Temperature. IP67 rated. Cable for I/O connection. A Type:(HLG-40H-_A) 171 11.9 147.2 9.6 300 20 300 20 T case AC/L(Brown) 73.6 +V(Red) AC/N(Blue) -V(Black) FG (Green/Yellow) SJTW 18AWG 3C SVT 18AWG 2C Io Vo ADJ ADJ 4.2 4PL T case: Max. Case Temperature. IP65 rated. Output voltage and constant current level can be adjusted through internal potentiometer. (Can access by removing the rubber stopper on the case.) B Type:(HLG-40H-_B) 171 11.9 147.2 9.6 300 20 SVT 18AWG 2C 300 20 +V(Red) T case -V(Black) AC/L(Brown) 73.6 AC/N(Blue) UL 2517 18AWG 2C FG (Green/Yellow) DIM+(Blue) SJTW 18AWG 3C DIM-(White) 4.2 4PL T case: Max. Case Temperature. File Name:HLG-40H-SPEC 2012-04-17 32 32 32 46.5 46.5 46.5 61.5 61.5 61.5 30.75 30.75 30.75 36.8 36.8 36.8 40W Single Output Switching Power Supply HLG -40H series D Type(option):(HLG-40H-_D) 171 11.9 147.2 9.6 300 20 300 20 T case AC/L(Brown) 73.6 +V(Red) AC/N(Blue) -V(Black) FG (Green/Yellow) SJTW 18AWG 3C SVT 18AWG 2C 4.2 4PL T case: Max. Case Temperature. IP67 rated. Timer dimming function, contact MEAN WELL for details. Block Diagram Fosc : 100KHz RECTIFIERS EMI FILTER POWER PFC +V I/P & & SWITCHING CIRCUIT -V RECTIFIERS FILTER DIM+ O.L.P. DIM- (B Type) O.T.P. O.L.P. DETECTION FG CIRCUIT PWM & PFC CONTROL O.V.P. Derating Curve Static Characteristics 100 100 90 80 80 230VAC Input only 70 60 60 40 50 20 40 -40 -25 -10 0 15 30 50 60 70 (HORIZONTAL) 90 100 125 135 145 155 165 175 180 200 230 305 AMBIENT TEMPERATURE ( ) INPUT VOLTAGE (V) 60Hz File Name:HLG-40H-SPEC 2012-04-17 LOAD (%) 32 46.5 61.5 30.75 LOAD (%) 36.8 40W Single Output Switching Power Supply HLG -40H series Power Factor Characteristic Constant Current Mode 1 0 . 9 9 0 . 9 8 0 . 9 7 0 . 9 6 0 . 9 5 0 . 9 4 2 7 7 V A C 0 . 9 3 0 . 9 2 2 3 0 V A C 0 . 9 1 1 1 5 V A C 0 . 9 0 . 8 9 0 . 8 8 0 . 8 7 0 . 8 6 0 . 8 5 5 0 % 6 0 % 7 0 % 8 0 % 9 0 % 1 0 0 % (40W) LOAD EFFICIENCY vs LOAD (48V Model) HLG-40H series possess superior working efficiency that up to 89.5% can be reached in field applications. 9 2 9 0 8 8 8 6 8 4 8 2 2 7 7 VA C 8 0 2 3 0 VA C 7 8 1 1 5 VA C 7 6 7 4 7 2 7 0 1 0 % 2 0 % 3 0 % 4 0 % 5 0 % 6 0 % 7 0 % 8 0 % 9 0 % 1 0 0 % LOAD DRIVING METHODS OF LED MODULE There are two major kinds of LED drive method "direct drive" and "with LED driver". A typical LED power supply may either work in "constant voltage mode (CV) or constant current mode (CC)" to drive the LEDs. Mean Well's LED power supply with CV+ CC characteristic can be operated at both CV mode (with LED driver, at area (A) and CC mode (direct drive, at area (B). (B) 100 Constant Current area (A) Constant Voltage area 60 (max.) (C) Hiccup Protection 50 95 Io (%) Typical LED power supply I-V curve File Name:HLG-40H-SPEC 2012-04-17 PF EFFICIENCY (%) Vo(%) 40W Single Output Switching Power Supply HLG -40H series DIMMING OPERATION +V(Red) -V(Black) AC/L(Brown) AC/N(Blue) HLG-40H FG (Green/Yellow) DIM+(Blue) DIM-(White) Built-in 3 in 1 dimming function, IP67 rated. Output constant current level can be adjusted through output cable by connecting a resistance or 1 ~ 10Vdc or 10V PWM signal between DIM+ and DIM-. Please DO NOT connect "DIM-" to "-V". Reference resistance value for output current adjustment (Typical) Single driver 10K 20K 30K 40K 50K 60K 70K 80K 90K 100K OPEN Resistance Multiple drivers value (N=driver quantity for synchronized 10K /N 20K /N 30K /N 40K /N 50K /N 60K /N 70K /N 80K /N 90K /N 100K /N ----- dimming operation) Percentage of rated current 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 95%~105% 1 ~ 10V dimming function for output current adjustment (Typical) Dimming value 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V OPEN Percentage of rated current 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 95%~105% 10V PWM signal for output current adjustment (Typical): Frequency range :100Hz ~ 3KHz Duty value 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% OPEN Percentage of rated current 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 95%~105% Using the built-in dimming function on B-type model can't turn the lighting fixture totally dark. Please refer to the connection method below to achieve 0% brightness of the lighting fixture connecting to the LED power supply unit. Direct connecting to LEDs is suggested, but is not suitable for using additional drivers. Dimming connection diagram for turning the lighting fixture ON/OFF : N FG L Switch Adjuster Relay 0~100K Ohms resistance 1~10V DC Voltage 10V PWM Signal Blue DIM+ Green/ White HLG-40H DIM- Yellow AC/L Black Brown V(-) B Type Red LED Lighting Fixture V(+) AC/N Blue Using a switch and relay can turn ON/OFF the lighting fixture. 1.Output constant current level can be adjusted through output cable by connecting a resistance or 1~10Vdc or 10V PWM signal between DIM+ and DIM-. 2.The LED lighting fixture can be turned ON/OFF by the switch. File Name:HLG-40H-SPEC 2012-04-17 40W Single Output Switching Power Supply HLG -40H series WATERPROOF CONNECTION Waterproof connector Waterproof connector can be assembled on the output cable of HLG-40H to operate in dry/wet/damp or outdoor environment. AC HLG-40H source I/P O/P Size Pin Configuration (Female) Size Pin Configuration (Female) M12 M15 4-PIN 5-PIN 2-PIN 5A/PIN 5A/PIN 12A/PIN Order No. M12-04 M12-05 Order No. M15-02 LED Lamp Suitable Current 10A max. 10A max. Suitable Current 12A max. Cable Joiner CJ04-1 suitable for 14AWG~16AWG 66 CJ04-2 suitable for 18AWG~22AWG 26 20 Up to four wires can be connected through this cable joiner by soldering or clamping by tools. LED Lamp HLG-40H O/P Wires CJ04 cable joiner can be purchased independently for user's own assembly. MEAN WELL order No. : CJ04-1, CJ04-2. File Name:HLG-40H-SPEC 2012-04-17 25