HEAVY DUTY asoneilan's 41005 MSeries cage-guided control valves are designed to meet a variety of industrial process control applications. roduct features and Pmaterials of construction provide excellent performance in general purpose and severe service conditions. Some of the standard options provided in the 41005 Series product line includes: High Capacity Globe or Angle Bodies • ® Lo-dB Noise Attenuation Trim • Anti-Cavitation Trim • Single & Multi-Stage Trim Options • Pilot Balanced Tight Shutoff Trim • Reduced Capacity Trim • Soft Seat Trim • Tungsten Carbide Trim • Low Emissions Packing • Extension Bonnets • Cryogenic Design • NACE Compliant Configuration • Spring-Diaphragm or Piston Actuation • Advanced Digital Positioning & Control • 2 DEPENDABLE SOLUTIONS he 41005 Series has provided over 30 Tyears of highly dependable field performance in a variety of process industries including: Power, Onshore and Offshore Oil & Gas, Petrochemical, and Refining. The rugged design and breadth of material options give the standard product offering a very extensive application range. he 41005 Series is also an excellent Tplatform for offering custom engineered control valve designs to meet today’s challenging process requirements. The inherent design, Flexibility coupled with Masoneilan's Best Fit application philosophy, provides the optimal control valve solution. Variations of the 41005 Series provide superior control performance, durability, and reliability resulting in increased revenue and reduced life cycle cost. 3 Key Features • Reduced Actuator Size & Thrust Requirements Large Streamlined Body Bowl Design • • High Pressure Drop Capability Maximum Single Port Orifice Sizes • • Smooth & Efficient Throttling Process Control Cage Flow Characterization • Optional High Capacity Version • Maximum Plug Support Over Full Stroke • Range Excellent Trim Alignment & Dynamic • Stability Large Guiding Area Minimizes Mechanical • Vibration Effects 4 Key Features Various Noise Attenuation & Anti-Cavitation Trims • Optimized Price-to-Performance Balance Seal Options • Low Pressure Recovery (High F ) Design • L High and Low Temperature Configurations • ® ® ® Multi-Stage Lo-dB Single Stage Lo-dB Single Stage Lo-dB or Anti-Cavitation with Diffuser Pilot Balanced Multi-Stage Anti-Cavitation Construction Multi-Stage Anti-Cavitation Trim • ® V-LOG Tortuous Path Energy • Management Trim • High Pressure Anti-Cavitation ® Variable Resistance Trim (VRT ) • Custom Characterized Cages V-Log Trim VRT Trim 5 Customer Benefits Excellent throttling control performance provided by the 41005 Series results in efficient process output and high process yields. The balanced trim construction reduces the resultant forces acting on the valve plug, which decreases the actuator thrusts required to move and position the plug. Throttling performance is further enhanced by the use of low friction ® Teflon packing even at higher temperatures. This is made possible due to the extended packing box design in the standard 41005 Series bonnet. Dependable control valve tight shutoff helps to minimize the loss of valuable process fluids and can potentially eliminate the need for separate isolation valves. Excessive valve seat leakage could also lead to trim wear and reduced performance. The 41005 Series is available with a Pilot Balanced trim option for tight shutoff (Class V) at high temperature, and a soft seat design for bubble tight (Class VI) shutoff in accordance with ANSI/FCI and IEC requirements. 6 Customer Benefits Standard hardened trim materials in the 41005 Series provides excellent wear resistance and long life even in high pressure and high temperature applications. Various trim options are available to control and eliminate the potential damaging effects of noise and cavitation. Overall valve reliability is also enhanced with the minimum number of soft goods used, such as gaskets and seals. Masoneilan offers low emissions packing options for all globe valve designs meeting both EPA and TA-LUFT requirements, in order to address growing environmental concerns relative to industrial plant fugitive emissions. Masoneilan's EPA ® compliant LE Packing design is also available in a fire safe version. Standard LE Packing Fire Safe LE Packing 7 Customer Benefits Sizing and selection is simplified with the versatile 41005 Series valve design, which provides various trim options in a common platform to handle a wide range of applications. This also allows users to easily modify, upgrade or change trim style in the field by simply changing the cage to accommodate changes in process conditions. Compared to equivalent valve designs, the 41005 Series offers ease of handling and installation with a compact, low weight, and low profile assembly. Seat ring port sizes are optimized for capacity and noise performance, while minimizing body bowl size for efficient valve packaging. 8 Customer Benefits Simple top entry access to the 41005 Series trim components provides a maintenance friendly design, which is further enhanced with the quick change trim construction. The versatility and minimum number of parts used in the 41005 Series design can help reduce overall plant inventory costs. There are no special components, such as shims required in the assembly, thus further simplifying the maintenance and repair process. Greater control resolution and accuracy are available when the 41005 Series is supplied with Masoneilan’s smart valve ® instrumentation such as the SVI II AP or the Masoneilan ® ® FVP . When coupled with Masoneilan’s ValVue software the control valve assembly delivers real time preventive and predictive diagnostic benefit ensuring asset availability and maximizing return on investment. 9 Operating Envelope * End Connections ANSI Class 150 - 2500 Sizes 2” to 24” (50mm to 610mm) Valve Sizes Pressure ANSI Class 150 to 2500 Ratings (Equivalent PN) Connections 2” 3” to 24” (50mm) (80 to 610 mm) ANSI/FCI/IEC Class II, III, IV, Seat Leakage V and VI RF Flanged • • Socket Weld C Range 10 to 6300 v • Threaded • ◦ ◦ -320 F to +1050 F Temperature RT Joint • • Range ◦ ◦ (-196 C to +566 C) Butt Weld • • Consult factory for details on available sizes, ratings, and * configurations Materials of Construction 8 10 1 Body Carbon Steel, Stainless Steel, Chrome- Moly, Other Alloys 2 Bonnet 5 2 Stainless Steel, Stainless Steel with 3 Plug Stellite Hardfacing and Nitrided Surfaces 6 9 Hardened Stainless Steel, Stainless Steel 4 Seat Ring with Stellite Hardfacing 7 Stainless Steel, Inconel 5 Stem 3 Stainless Steel with Chrome-Plating and 6 Cage Nitriding 1 Balance Teflon, Ni-Resist, Nitrided Stainless Steel, 7 Graphite, and Spring Energized Teflon Seal Ring Guide Hardened Stainless Steel, Stainless Steel 8 with Hardfacing Bushing Stainless Steel with Flexible Graphite 9 Gaskets Filler Teflon, Flexible Graphite and Low 10 Packing Emissions Note: Refer to 41005 Series Specification Data Bulletin CH3000 for detailed material specifications and operating temperature limits. 9 4 10 Product Specifications Numbering System General Information 1st 2nd 1st 2nd 3rd 4th 5th 6th 4 1 0 0 5 Trim Type / Design Actuator Body Series Seal Type Type Characteristic Series 0. Undefined 37 Spring 41 Cage Guided, 0. Undefined 5 Balanced Globe Diaphragm 3. Pressure 1. Standard Air to Close Cage/Linear Energized Optional PTFE Seal 38 Spring 2. Standard Configuration Ring Diaphragm Cage/Equal % Air to Open 4. Auxiliary A Angle Body 3. Lo-dB/Anti- 87 Spring Shutoff Plug Cav/Single (Pilot) Diaphragm Stage/Linear Air to Close 5. Metal Seal 4. Lo-dB/Anti- Ring Cav/Single 88 Spring Stage with Diaphragm 6. PTFE Seal Diffuser/Linear Air to Open Ring 5. Lo-dB Multi- XX Cylinder * 9. Graphite Stage/Linear Seal Ring * Consult factory for cylinder actuator type. 6. VRT (stack) Type S/Linear Please consult factory on 7. VRT (partial engineered trim stack) Type options for high S / Modified temperature and 8. VRT (cage) high pressure Type C/Linear drop applications. 9. Anti-Cav Multi Stage/Linear Flow Direction Trim • • Standard Trim: flow-to-open or flow-to-close Cage Type: cylindrical ported ® Lo-dB Trim: flow-to-open drilled hole (Lo-dB or Anti-cav) ® Lo-dB Trim w/ Diffuser: flow-to-close single or multi-stage Anti-Cavitation Trim: flow-to-close Plug Type: pressure balanced Seal Rings: teflon, metal or graphite Seat Ring: quick change Body • Guide: heavy cage guiding Type: high capacity globe or angle Capacity: full area or reduced Cv Ratio: 50:1 Body and Bonnet Flow Characteristics: linear or equal % • Materials: carbon steel Actuation • 316 stainless steel chrome-molybdenum steel Type: multi-spring diaphragm others spring diaphragm spring-return cylinder double-acting cylinder handwheel (optional) 11 DIRECT SALES OFFICE LOCATIONS BELGIUM INDIA MEXICO UNITED ARAB EMIRATES Dresser Valves Europe Dresser Valve India Pvt. Ltd. Dresser Valve de Mexico, S.A. de C.V. 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All rights reserved BH41005 March 2006