Stencil Printer Pick & Place Machine MC1300 MC1400 MC-384 MC-385 MC-387 MC-391 MC684 The SMT Source Since 1980 MC SERIES Flexible & Precise Automatic SMT Pick and Place Machines FOR COMPONENTS : 0201 0402 0603 1608 LED SOT SOP BGA QFP HIGH PRECISION & HIGH SPEED Strong and Rigid Mechanical Design High Precision Preloaded Ball Screws The MC series assemblers employ MC684 and MC385 are installed high quality welded steel frame with preloaded Ball Screws. The which ensures strong and rigid Ball Screws, together with mechanics design. The highly closed-loop Servo motor systems, durable unibody frame construction provide high repeatability and supports the high speed pick and stability. place assembly and assures accuracy and repeatability. High Performance Servo Control System Non-contact Linear Encoder System The closed- loop servo- control The fine-resolution, linear-encoded system make both high speed and X-Y drive mechanism, allows high precision possible. Highly rigid The MC Pick & Place machines to ball screws with direct disk coupling deliver a remarkable ± 0.03mm assuring no backlash, combined (.001”) placement accuracy. with powerful servo motors, high resolution encoders and high response control circuit enable this system to be fast and precise. Dual Gantry 4 Heads The MC684 has dual gantries and Pick Place Pick Place dual-heads (4 heads in total). Both gantries pick- up and place compo- nents steadily. The alternating Pick & Place action eliminates idle time and allows the assembler to maintain the high-speed mounting of components to Place Pick Place Pick increase throughput. ® COGNEX Alignment System "Vision on the Fly" The MC series feature COGNEX vision processing with head- mounted cameras for non-contact “Vision on the Fly” alignment. 1 2 "Vision on the Fly" Camera 1 . Head-mounted camera on the placement head . Image processing and alignment during head travel for components up to 16mm X 14mm (.62” X .55”) . Maximum component size 16mm X 14mm 3 2 Reference Camera . Head mounted “down looking” camera used for fiducial recognition and referencing X and Y coordinates, pickup, and placement locations. . Fiducial mark, pick up and placement location can all be recognized. 3 Bottom Vision Alignment System . Table mounted “up looking” camera used to inspect large and/or fine pitch components. . Maximum component size with BV38 camera is 38mm X 38mm (1.49” X 1.49”) [option] . Maximum component size with BV50 camera is 50mm X 50mm (1.96” X 1.96”) [option] . Split image diagonal vision processing software enables inspection of components up to 150mm X 100mm (5.9” X 3.9”) [option] Vision on the Fly Process (1) (2) (3) (4) (5) Placement head moves to With use of vacuum, the During travel, the Placement head moves to The component is the component pickup component is picked up by component is auto aligned. the assigned placement placed on the assigned location. nozzle. location. location accurately. Diagonal Vision Processing Software Advanced diagonal vision processing software permits inspection of components up to 150mm X 100mm (5.9” X 3.9”) [option] Step 1 Step 2 EASY OPERATION Standard Component Library A comprehensive component library is standard with every Manncorp MC pick and place. Users can easily select the component data from the library for setting up production programs quickly and effectively. The library can be easily edited and expanded to encom- pass user specific components. Smart Fiducial System In addition to standard fiducial marks, square SMD PCB pads or plated through-holes can be trained as fiducial marks. Universal CAD Conversion In addition to the input of placement data by teach-in camera, a CAD conversion program is available for direct transfer of centroid CAD placement data. PCB Setup Simulation Utilizing the PCB data entered, the Manncorp software can display a graphic preview of the PCB with placed components. This provides the user the ability to check the placed parts prior to actual placement. Smart Feeder Arrangement Preview Feeders contain a built- in memory module and link individual tape feeders to specific component data. The Manncorp software communicates with the feeders and optimizes the feeder arrangement for the best pick up location and increased efficiency. Universal CAD Conversion By using the UCAD data conversion software (option), various file formats -- such as ASCII, AutoCAD and EXCEL data -- can be directly transferred to the Manncorp Pick & Place machine. Vision Inspection With the built-in software, the camera can Step automatically move and display the image in the computer screen, as user manually checks the printing accuracy of solder paste, quality of the soldering, accuracy of component placement, etc… (1) (2) (3) Load the Data files. Load the Bill of Material File Define CAD data fields, (BOM). including: reference designator, Remote Service Kit X-coordinate, Y-coordinate, Optional Remote Service Kit allows remote rotation, component data access to machine via Internet, so that program- ming, calibration and service can be done by our worldwide remote service center. (4) (5) (6) Operation Define the reference point, Setup the feeder I.D, feeder By selecting the component The machine operation is governed by and PCB matrix. type and library. library, the UCAD software will universal Windows 2000 / XP software. Multi import the data. international languages, including English, German, French, Chinese, are supported. OPTIONAL ACCESSORIES ARE INTERCHANGEABLE BETWEEN ALL MC MODELS Auto Tape Feeder (KFTA) Universal IC Tube Feeder The innovative design of KFTA feeder KFTB universal tube feeder combines bases and mounting hardware allows vibration and belt driven techniques. It almost limitless flexibility in feeder is able to handle IC-Sticks up to 50 combinations and arrangement mm wide. schemes, as almost every feeder can be ordered, loaded, programmed and KFTB-2 (10 pcs of 8 mm IC-Sticks) mounted independently. KFTAs are KFTB-4 (20 pcs of 8 mm IC-Sticks) available from 8 mm up to 72 mm tape width. Vertical Dome Feeder Cut Strip Tape Holders Cut Strip Tape Holders are a handy accessory for presenting components that are Vertical Dome feeder (VF-DOME-K) supplied in short lengths of tape due to their low quantity of usage. It can also is designed to support the metal dome prevent the waste of components in sections of tape that are too short to be in tube packing. (Dome diameter loaded into tape feeders. varies from 5mm to 12mm.) This feeder allows any MC assembler to TS-CST08-10 (10 lanes of 8mm tape width) place tactile metal domes on printed TS-CST12-7 (7 lanes of 12mm tape width) circuit boards, membranes or flex TS-CST16-6 (6 lanes of 16mm tape width) circuits. TS-CST24-4 (4 lanes of 24mm tape width) TS-CST-M4A (3 lanes of 8mm tape width, 2 lanes of 12mm tape width, 1 lane of 16mm tape width, 1 lane of 24mm tape width) Bulk Pack Component Tray IC Tray Holder The standard TS-1 Tray Holder occupies Bulk Pack Component Tray (TS- approximately 330mm X 140mm (12.9” X D18) can handle any bulk pack 5.5”) of work area and is designed to hold component under the semi-auto a standard 316mm X 136mm (12.4” X production mode. A single tray 5.35”) JEDEC Matrix Tray. The TS-1 contains 18 individual slots for provides adjustability for wide variety of maximum 18 types of components. smaller matrix tray and waffle pack combinations and can easily be modified for custom tray configurations. Buffering Nozzle A series of Nozzles have been designed for components ranging from 0201 to 50mm X 50mm (1.96” X 1.96”). Customized nozzles can be produced for special compo- nents. The spring-buffering design automatically adjusts placement pressure for different component heights. Conveyor System Dispenser System CY-4V conveyor system is fully adapted to SMEMA Standards. Optional stand-alone dispenser It includes SMEMA Interface and head for adhesive & solder paste motorized width control to speed- dispensing. Perfect for quick, up handling of PCB’s resulting in small volume production without efficient in-line production. the need for a stencil. Bar Code Reader Feeder Rack Optional Bar Code Reader (BC-01) FR-32K and FR-48K feeder racks contain 32 can be used to quickly read and and 48 port DB-9 interface connectors. Feeders enter component value, lot code, can be easily placed into either the 32-port or date code and starting quantity 48-port Feeder Bases on the MC series pick directly from component reels or and place system. other packing when programming Feeder ID data. Feeder Rack Trolley Feeder Carts The sturdy, dual-tiered Smart Tape During production the user is able Feeder Storage Cart will transport, to change all 32 or 48 Feeders at store, and protect tape feeders. the same time with the rapid Model FR-ST64 holds as many as changeover Feeder Trolley. This is 64 individual 8mm Smart Tape also a convenient and easy means feeders. The heavy-duty tubular of setup and replacement of frame holds each feeder securely various research & development as they are moved around the projects. The trolley can be assembly floor. wheeled easily from the storage area to production floor. Inspection Conveyor The SMEMA-compatible three stage inspection conveyor enhances production speed and provides better control of quality and labor cost. The three stage models available are the CT-150L- 3S and CT-180L-3S, which are 1.5m and 1.8m in length respectively. CT- 180L-3S can handle a PCB up to a maximum of 550mm CT-150L-S3 CT-180L-S3 CT-90L X 440mm (21.6” X 17.3”). Component Tester The Component Tester is an innovative accessory for precise such as those used in Aeronautics quality control. Before placing the component in the applications. With the standard programmed location, it can be tested by measuring the clamping device, any component electronic value. Hence, only the passed component will be with two poles can be clamped placed; while the failed one will be discarded. The quality of and measured. Customized each single component can be accurately controlled. This clamps can be made for special components, device has been specially designed for customers with high such as those with four poles. quality requirements or technologically advanced products, Components Placed from Bulk Tray Resistor Capacitor Coil LED Resistor Bulk Pack Component Tray The Bulk Pack Component Tray (TS-D18) is diameter. In the semi-auto production mode, a preferred accessory for processing loose or the operator can pick and place every single bulk packaged components. Each tray bulk component. This accessory prevents the contains slots for maximum of 18 types of waste of components that are supplied in components, with each slot accommodating sample packs or without proper packaging. devices sized up to 31.75mm (1.25”) in Pick-Up & Placement Sequence from Bulk Tray (1) Pick up the component under (2) Align during part (3) Place the component semi-auto production mode. transport. automatically. Cut-Strip Tape Holders independently. Holders are Cut-Strip Tape Holders present components that are available for 8mm, 12mm, supplied in short lengths of tape, thereby preventing 16mm and 24mm tape width. the waste of components in sections of tape that are too short to be loaded into tape feeders. To facilitate Other sizes are also available program efficiency, each lane of the Cut-Strip Tape upon request. Holder can be ordered, loaded, and programmed Pick-Up & Placement Sequence from Cut-Strip Tape (1) Pick up the component. (2) Align during part (3) Place the component transport. automatically. High Precision Dispenser System Super-fast valves and ultra-precise operation ensure The Advanced-Time-Pressure (ATP) method is perfectly controlled dispensing. With this perfected supported by reliable electronics, five super fast technology there is little need for cleaning of the valves and highly accurate temperature measure- dispensing head, enabling the unit to be used much ment. All support the automatic calculation and more effectively. This does not only apply to conven- control of precisely appropriate pressure pulses to tional dot sizes, but also for any sort of microdot, ensure absolutely consistant dispense volumes. down to a diameter of 0.15 mm. Dual dispensing for Flexible Printed Circuit Board (FPCB) (1) Dispense the bonding glue. (2) Dispense the paste. (3) Place the component. Dispensing with Single or Double Heads The patented dispense head of MT-3 heating prevents 'stringing'. When dispensing thin potting compounds, for example, cartridge fill levels are automatically determined by the pressure build-up and the required back vacuum, applied after each dot dispensed. Single Dispenser Head Double Dispenser Head Vertical Dome Feeder The entire pre-pick process is automatically This feeder is designed for metal dome monitored and controlled. placement, replacing time-consuming and labor-intensive manual placement process by an efficient and accurate automatic process. In addition to placing metal dome parts, MC Pick & Place machines support a variety of SMT components, for greater production flexiblility. The Vertical Dome feeder will support the metal dome in tube packaging with diameters from 5mm to 12mm. The metal dome is delivered from a lower to an upper position of the feeder, and then to the designated pick-up position. Step (1) Pick up the dome disc, (2) Place the dome disc and align during part accurately at the transport. programmed location. MC SERIES MANUAL SCREEN & STENCIL PRINTERS MC100 / MC110 Precise, reliable and easy-to-use Manncorp MC100 and MC110 stencil printers are ideally suited for the needs of prototype and low-to-medium volume production. High Repeatability Large Print Area Capability In order to provide fast print The large print area capabil- alignment and high repeat- ity measures up to 610 mm X axis adjustment ability, the X, Y, and Theta x 610 mm (24” X 24”). The adjustments are self-locking. printers accept standard SMT The highly functional design frame sizes from 300 x 300 mm provides fine- pitch capability (11.8” X 11.8”) to 736 x 736 and registration repeatability mm (28.97” X 28.97”). +/- 0.02 mm (.0007”). Y axis adjustment Ready for Double-Sided PCB Easy Operation The PCB is supported by a universal frame holder, no extra tooling is needed for Step 1: Step 2: Step 3: double-sided printing. The easy-to-use Install the stencil frame Set up the PCB board Apply the paste and squeegee universal frame holder also allows for fast the print area. stencil and screen mounting and removal. Specifications Model MC100 MC110 Stencil Frame Size 300mm x 300mm to 300mm x 300mm to 550mm x 550mm 740mm x 740mm Overall Dimensions (L x W x H) 633mm x 802mm x 314mm 900mm x 1050mm x 300mm Work Table Size 360mm x 360mm 610mm x 610mm MC100 X- and Y-Axes Range ± 13mm ± 13mm Theta Rotation ± 3.5° ± 3.5° Z-Axis Range 0 - 35mm 0 - 35mm Registration Repeatability ± 0.02mm ± 0.02mm Underside Clearance: 25mm 25mm MC110 Machine Weight 59 kg 89 kg MANNCORP MC SERIES MC1300 / MC1400 FULLY / SEMI AUTOMATIC SMT STENCIL PRINTER The Model MC1400 is a very accurate offline fully automatic SMT stencil printer. It includes a powerful AT-align automatic fiducial finding and PCB board offset adjustment system. After pressing start, the PCB alignment and printing process will be fully automatic. This printer is ideally suited for precision batch printing. The Model MC1300 is an economic and accurate semi-automatic SMT stencil printer suitable for small and medium volume production. Pre- print alignment with the dual camera system and OPVA software allow ultra-fine pitch printing for components to 0.3 mm (0.0118”) pitch. Overlay Pattern Vision Alignment (OPVA) Software High Accuracy & Repeatable Printing The PCB is placed on a OPVA software specially designed for flexible mounting table which the MC1300, allows user to align the live is suitable for single and image of the PCB to a computer double sided PCB’s. Adjust- generated overlay pattern. Any fiducial ment of PCB position, point or PCB pad can be selected as the movement of mounting table reference for the overlay pattern, the and squeegee all move on shape and size of the overlay pattern is precision linear guides to selectable, the center of the overlay provide high accuracy & pattern can be accurately located by repeatablity. simple single step movement on the computer screen with the resolution of 0.0085 mm per step. PCB’s can be aligned easily within a few seconds by user. Large Print Area Capability Specifications The standard print area capability allows printing up MC1300 MC1400 to 400mm x 400mm (15.74” Printing Speed 2 - 150 mm/s (Servo Control) X 15.74”). High flexibility Table Up/Down Speed 0,02 mm/s - 4 mm/s (Servo Control) allows upgrading the print Vision Alignment System MC1300: Semi-auto PCB Alignment (OPVA) area capability up to MC1400: Fully-auto PCB Alignment (AT- Align) 400mm x 500mm (15.74” X Stencil Frame Size 450 x 450 mm to 736 x 736 mm 19.68”). Printing Area Max. 400 x 400 mm, Max. 500 x 400 mm (optional) Board Size Min. 20 x 20 mm, Max. 400 x 380 mm, High Accuracy & Repeatable Printing Max. 500 x 380 mm (optional) Cycle Time 15 - 25 sec./PCB PCB is fixed on a flexible mounting table Board Thickness 0,2 mm - 8 mm which is suitable for single side and Underside Clearance Max. 26 mm double PCB. Adjustment of PCB position, movement of Mounting table Printing Stroke Max. 450 mm and squeegee are all moving on Squeegee Pressure 0 -15 kg precision linear guides to provide high Blade Type Standard Length: 250 mm accuracy & repeatable movement. All Optional Length: 200 mm - 500 mm parameters--print speed, stroke length, XY Adjustment ± 5 mm squeegee pressure, etc. - are fully Radial Adjustment ±2° programmable. Registration Repeatability ± 0.01 mm Support Tooling Magnetic pin & Vacuum Block Dual Stroke control Camera 2 set of B/W CCD camera Vision Alignment Resolution 0,0085 mm / step MC series printers feature a Vision Fiducial Standard Fiducial, any Pads, IC foot Pads dual squeegee/dual stroke Power 230 V / AC, 500 W control system. Double squeegee with dual stroke Pressure 75psi (5,5 bar) control system conserves Machine Size 1550 x 900 x 1350 mm (L x W x H) solder paste during printing. Weight 550 kg SMT PICK & PLACE MACHINE Model MC684V4 MC391V1 MC391V2 MC384V1 MC385V2 MC387V1 MC387V2 Number of Heads 4 1 2 1 2 1 2 Max. Speed 10500cph 4000cph 6400 CPH 4000cph 6400cph 4000cph 6400cph (under the optimum condition) (5500) IPC 9850 cph Feeder Capacity (8 mm) 64 - Standard 160 128 224 - With Conveyer 96 64 160 up to 2 Waffle Trays IC Tray Capacity up to 4 Waffle Trays up to 2 Waffle Trays up to 6 Waffle Trays Component Size (mm) Smallest: 0.6mm X 0.3mm (by vision on the fly head) Largest: 16mm X 14mm Largest: 38mm X 38mm (Option BV38) (by bottom vision) Largest: 50mm X 50mm (Option BV50) ±0.05mm Placement Accuracy ±0.03m ±0.05mm ±0.03m Resolution 0.002mm - X / Y axis 0.005 mm 0.01mm 0.002mm 0.005 mm 0.02mm - Z axis 0°-360°(0.045°/step) Rotation 0°-360°(0.045°/step) 0°-360°(0.045°/step) 0°-360°(0.045°/step) Placement Area - - Without Conveyor Max: 650mm X 350mm Max: 435mm X 350mm Max: 990mm X 380mm - - 1 IC Tray Max: 650mm X 330mm Max: 435mm X 210mm Max: 850mm X 380mm - - 2 IC Tray Max: 455mm X 330mm Max: 435mm X 155mm Max: 710mm X 380mm - - 3 IC Tray Max: 275mm X 320mm - Max: 302mm X 380mm - - 4 IC Tray - - Max: 302mm X 360mm Max: 460mm X 420mm - With Conveyor Max: 660mm X 330mm Max: 435mm X 350mm Max: 440mm X 277mm Max: 460mm X 350mm - 1 IC Tray Max: 650mm X 295mm Max: 435mm X 160mm Max: 440mm X 277mm Max: 460mm X 280mm - 2 IC Tray Max: 650mm X 175mm - Max: 440mm X 277mm - - 3 IC Tray Max: 650mm X 145mm - Max: 440mm X 277mm - - 4 IC Tray - - Max: 440mm X 277mm 100V / 240V Power Supply 100V / 240V 100V / 240V 100V / 240V 1800W Power 1300W 1200W 1300W 75psi (5.5bar), 5 L/min Pressure 75psi (5.5bar), 400 L/min 75psi (5.5bar), 400 L/min 75psi (5.5bar), 400 L/min 1500 X 940 X 1250 Machine Size (mm) 1080 X 1050 X 1350 1030 X 940 X 1250 1700 X 940 X 1350 720KG Weight 550KG 470KG 1000KG * We reserve the right to make changes without notice. Eastern North America Sales & Service Office Western North America Sales & Service Office 2845 Terwood Road, Willow Grove, PA 19090 4901 Morena Blvd #314, San Diego, CA 92117 215.830.1200 • Fax: 215.830.1206 858.490.6266 • Fax: 858.581.0595 Toll Free: 800-PIK-MANN (800.745.6266) Toll Free: 888-PIK-MANN (888.745.6266) sales@manncorp.com • manncorp.com sales@manncorp.com • manncorp.com