Latching, Sequence and Impulse Relays – Application Data Energy Conservation Relays In many applications it is important for the customer to conserve electrical energy. One approach to energy conservation in an electrical system is to use relays that do not require constant power to maintain contact closure. “Latching relay” is a generic term that is used to describe a relay that maintains its contact position after the control power has been removed. Latching relays allow a customer to control a circuit by simply providing a single pulse to the relay control circuit. Latching relays are also desirable when the customer needs to have a relay that maintains its position during an interruption of power. There are three main types of Latching relays. Magnetic latching, Mechanical Latching and Impulse Sequencing. Magnetic Latching Relays Magnetic Latching relays require one pulse of coil power to move their contacts in one direction, and another, redirected pulse to move them back. Repeated pulses from the same input have no effect. Magnetic Latching relays are useful in applications where interrupted power should not be able to transition the contacts. Magnetic Latching relays can have either single or dual coils. On a single coil device, the relay will operate in one direction when power is applied with one polarity, and will reset when the polarity is reversed. On a dual coil device, when polarized voltage is applied to the reset coil the contacts will transition. AC controlled magnetic latch relays have single coils that employ steering diodes to differentiate between operate and reset commands. 785 755 303 Series Mechanical Latching Relays Mechanical latching relays use a locking mechanism to hold their contacts in their last set position until commanded to change state, usually by means of energizing a second coil. Since the relay does not rely on a magnet, the locking strength will not degrade over time or weaken during thermal cycling. The contacts will remain locked in the directed position until the opposing coil has been energized. Packaging machinery that places several units into a single container would be a good example. 385 Impulse Relays Impulse relays are a form of latching relay that transfers the contacts with each pulse. Many impulse relays are made up of a magnetic latch relay and a solid state steering circuit that, upon application of power, determines which position the relay is in and energizes the opposite coil. The contacts transfer and hold that position when power is removed. When reenergized, the contacts transfer again and hold that position, and so on. In order to transfer the contacts, one simply provides a single unidirectional pulse. There is no need to redirect the control pulse or reverse the polarity. Impulse relays can be used as wear equalizers. They are well suited for applications such as turning a single device on or off from one or more locations with a single momentary switch or push button at each station. For example, a conveyor could be started and/or stopped from multiple locations by means of a single button at each position. 711 7/2 Magnecraft Solution Guide 105A Magnecraft Solution Guide 105A SECTION 7 Alternating Relay – Application Data 712 Alternating Relay In many industrial pumping applications, two identical pumps are used for the same job. A standby unit is available in case the first pump fails. However, a completely idle pump might deteriorate and provide no safety margin. Alternating relays prevent this by assuring that both pumps get equal run time. The Model 712 Series Alternating Relay is designed for duplex pumping systems where it is desirable to equalize pump run time. The solid state alternating circuit drives an internal electromechanical relay. A continuous power source and control switch is required. The control switch (float, pressure or other isolated contact) is connected as shown in the respective wiring diagrams. Each time the control switch is opened the output contacts will change status. Indicator lights on the case show the internal relay status. Setting the top toggle switch to the “center position” alternates the load; while setting the switch to “Load 1” or “Load 2” will lock the relay in the respected position, preventing alternation. The alternating relay approach isn’t limited to pumping applications. The control switches could be thermostats or pressure switches, and the loads could be fans or compressors. Applications: PACKING PUMPING INDUSTRIAL INDUSTRIAL INDUSTRIAL MACHINES MACHINES COMPRESSORS FANS AUTOMATION APPLIANCES www.magnecraft.com 847-441-2540 7/3 Magnecraft Solution Guide 105A Magnecraft Solution Guide 105A SECTION 7 755 Magnetic Latching Octal Relay/DPDT, 16 Amp Rating U L C US UL Listed When Used With Magnecraft Sockets. High strength magnetic latch helps contacts hold during vibration. Single and Dual (DC only) UL Recognized File No. E43641 coil available. 16 Amp switching capabilities Standard 11 pin octal socket mounting. General Specifications (UL 508) Contact Characteristics Units 755XBX Number and type of Contacts DPDT Contact materials Silver Alloy Thermal (Carrying) Current A 16 Maximum Switching Voltage V 300 Switching Current @ Voltage ~ Resistive 16A @ 277V 50/60Hz Resistive 16A @ 28V HP 1/3 @ 120 VAC HP 1/2 @ 240 VAC Pilot Duty B300 Minimum Switching Requirement mA 100 @ 5 VDC (.5W) Coil Characteristics Voltage Range ~ V 12….240, 50/60 Hz V 12….125 Operating Range ~ % of Nominal 85% to 110% 80% to 110% Average consumption ~ VA 2 W 1.64 Drop-out voltage threshold ~ 15% 10% Performance Characteristics Electrical Life (UL508) Operations @ Rated Current (Resistive) 100,000 Mechanical Life Unpowered 10,000,000 Operating time (response time) ms 30 Dielectric strength ~ Between coil and contact V(rms) 2500 ~ Between poles V(rms) 1500 ~ Between contacts V(rms) 2500 Environment Product certifications Standard version UL Ambient air temperature Storage °C -40…+85 around the device Operation °C -40…+55 Vibration resistance Operational g-n 3, 10 - 55 Hz Shock resistance g-n 10 Degree of protection IP 40 Weight grams 170 OCTAL BASE LATCHING RELAY RESET RESET 21 COIL 2 21 22 22 24 24 6 6 5 7 5 7 12 32 12 32 8 8 4 4 1.4 14 34 14 34 3 9 3 9 (35.4) A1 A2 A2 A1 2 10 2 10 COMMON 1 11 1 11 NEMA 31 31 11 11 IEC COIL 1 2.4 1.4 SET SET (61) (34.9) Single Coil (AC) Dual Coil (DC) 7/12 Magnecraft Solution Guide 105A Magnecraft Solution Guide 105A SECTION 7 www.magnecraft.com 847-441-2540 The 755 Magnetic Latching relay, with an 11 pin octal base, operates by using a pulsed input. A permanent magnet maintains the last position until a redirected second pulse moves the contacts back to the original state. 755 Relay with the 70-750EL11-1 Socket Standard Part Numbers BOLD-FACED PART NUMBERS ARE NORMALLY STOCKED Nominal Voltage Coil Resistance Part Number AC Operated (Single Coil) 6 VAC 50/60 HZ 32 Ohms 755XBXC-6A 12 VAC 50/60 HZ 120 Ohms 755XBXC-12A 24 VAC 50/60 HZ 470 Ohms 755XBXC-24A 120 VAC 50/60 HZ 10,000 Ohms 755XBXC-120A 240 VAC 50/60 HZ 40,000 Ohms 755XBXC-240A DC Operated (Dual Coil) 6 VDC 22/22 Ohms 755XBXCD-6D 12 VDC 90/90 Ohms 755XBXCD-12D 24 VDC 350/350 Ohms 755XBXCD-24D 48 VDC 1,400/1,400 Ohms 755XBXCD-48D 110/125 VDC 9,000/9,000 Ohms 755XBXCD-110D Part Number Builder 755 XBX C – 240A Series Contact Configuration Coil Options Coil Voltage 755 DPDT = XBX Single Coil = C VAC = 6 - 240A Double Coil = CD VDC = 6 - 125D Other mating sockets see Section 2: 70-750E11-1, 70-750DL11-1, 70-465-1, 70-170-1 2.48 0.74 (63) (19) 70-750EL11-1 SOCKET 3.77 3.62 16-1351 (96) (92) Metal Hold-Down Clip See Section 3 p.8-11 OTHER MATTING SOCKETS; 70-750E11-1, 70-750DL11-1, 70-464-1, 70-170-5 2.95 (75) 3.77 (96) 7/13 Magnecraft Solution Guide 105A Magnecraft Solution Guide 105A SECTION 7