Direct solenoid and solenoid pilot operated valves Series 800 Individual mounting Series inline 35 Manifold mounting stacking body stacking body stacking body stacking body stacking body with 3 common with 3 common with 3 common with 3 common with 1 common ports ports and ports with ports with C. C. & port (inlet) (inlet & exhausts) integral F.C. common conduit integral exh. F. C. 100 200 Manual operator Sealed solenoid 55 Bonded spool Piston assembly Piston adapter One piece body enclosure 56 57 2 3 58 59 45 Air/spring return 41 5 OPER. “B” OPER. “A” Optional Internal pilot supply pilot exhaust 700 tapped port External pilot option or Integral muffler 900 82 6300 SERIES FEATURES 6500 ® • The patented MACSOLENOID with its non-burn out feature on AC service. 6600 • Air/spring return on single solenoid valves. • Use for lube or non-lube service. 1300 • Optional common conduit stacking valve with integral wiring space and indicator lights • Optional integral individual exhaust flow controls. 800 800 • Optional low wattage DC solenoids down to 1 watt. • Various types of manual operators and solenoid enclosures. ISO 1 ISO 2 ISO 3 MAC 125A MAC 250A MAC 500A 143 Consult “Precautions” page 364 before use, installation or service of MAC Valves W WARRANTY ARRANTY 100% 100% 100% 100% OF OF PRODUCTION PRODUCTION TESTED TESTED 18 18 18 18 100% 100% 100% 100% MONTHS MONTHS Series 800 SPECIAL APPLICATIONS : STACKING VALVES: Use an External Pilot Manifold End Plate Kid, as described above On all single pressure models, energizing the operator closest to port #5 supplies pressure for Stacking Valves and connect the two pressures to the Exhaust ports in the end plate. to cylinder port "2" and energizing the operator closest to port #4 supplies pressure to MULTIPLE PRESSURES TO A STACK : cylinder port "3". For the following special applications, additional piping considerations By isolating, different pressures can be supplied to each end of a stack to provide two are required. pressures. If more than two pressures are required, a Dual Inlet Pressure Block can be EXTERNAL PILOT APPLICATIONS : installed providing 2 more inlet pressures to a stack. With the use of 1 or more of these An External Pilot is only required when the main valve pressure is less than 20 PSIG on Pressure Blocks, a stack can have virtually unlimited inlet pressures. single solenoid or 10 PSIG on double solenoid valves in 2-position models, or less than 20 VACUUM APPLICATIONS : PSIG on 3-position double solenoid models. Also an External Pilot is required when main Use an External Pilot model as described under "External Pilot Applications", (Individual valve pressure is in excess of 150 PSIG. valve or Stacking). INDIVIDUAL VALVES: The External Pilot supply is connected to the External Pilot For single pressure, dual exhaust type valve ports #4 & #5 (Exhausts) should be port in the piston adapter. The valve must be an External Pilot model. connected to the vacuum supply and port #1 (Inlet) to atmosphere. STACKING VALVES: The External Pilot supply is connected to the External Pilot ports For dual pressure, single exhaust type valves, vacuum should be connected to port in the end plates. The valve is the same valve for either Internal or External Pilot. The #1(Inlet) and ports #4 & #5 (Exhausts) to atmosphere. end plate must be the external pilot type. SELECTOR APPLICATIONS : DUAL PRESSURE (TWO INLET) APPLICATIONS : Use an External Pilot model as described above, if both pressures are below the minimum When two pressures are required within a valve, a Dual Pressure (Inlet) model must be pilot pressure; otherwise use an Internal Pilot model. In either case, use a single pressure used. Additionally the following must be adhered to: model and connect the higher pressure to port #1 (Inlet) and the lower pressure to port #4 INDIVIDUAL VALVES: If both pressures are below the minimum, use an External (Exhaust) if using cylinder port #2 or to port #5 (Exhaust) if using cylinder port #3. Pilot supply as described above for Individual valves and connect the two pressures to ports #4 and #5. Otherwise, use an Internal Pilot model and connect the higher pressure to port #5 and the lower pressure to port #4. SPOOL CONFIGURATIONS 2-POSITION SGL. PRESSURE (SPOOL #12184) 3-POSITION SGL. PRESS. OPEN CENTER B ACTUATED SHOWN (SPOOL ASSY.#S-00003) CENTER POSITION SHOWN 23 23 BA BA 4 15 4 15 2-POSITION DUAL PRESSURE 3-POSITION SGL. PRESS. PRESSURE CENTER (SPOOL ASSY.#10266) B ACTUATED SHOWN (SPOOL ASSY. #S-08003) CENTER POSITION SHOWN 23 23 BA BA 4 15 4 15 3-POSITION SGL. PRESS. CLOSED CENTER 3-POSITION DUAL PRESS. PRESSURE CENTER (SPOOL ASSY. #S-00004) CENTER POSITION SHOWN (SPOOL ASSY. #S-08002) CENTER POSITION SHOWN 23 23 B BA A 4 15 4 15 144 144 Consult “Precautions” page 364 before use, installation or ser Consult “Precautions” page 364 before use, installation or service of MAC V vice of MAC Valves alves Direct solenoid and solenoid pilot operated valves Series 800 Function Port size Flow (Max) Individual mounting Series 5/2 - 5/3 1/4” 1.4 C inline v OPERATIONAL BENEFITS 1. Balanced spool, immune to variations of pressure. 35 2. Short stroke with high flow. 3. The piston (booster) provides maximum shifting forces. 4. Powerful return force thanks to the combination of 100 mechanical and air springs. 5. Bonded spool with minimum friction, shifting in a glass-like finished bore. 6. Wiping effect eliminates sticking. 200 7. Pilot valve with balanced poppet, high flow, short and consistent response times. 55 8. Long service life. 56 HOW TO ORDER 57 Pilot air 58 Port size 5/2 5/2 5/3 5/3 5/3 Single operator Double operator Closed center Open center Pressure center 59 A2 3 B A2 3 B B3 2 A B3 2 A B3 2 A 5 4 5 4 45 1 45 1 45 1 1 1 1/4” NPTF Internal 811C-PM-XXYZZ-152 821C-PM-XXYZZ-152 825C-PM-XXYZZ-552 825C-PM-XXYZZ-652 825C-PM-XXYZZ-852 External 812C-PM-XXYZZ-112 822C-PM-XXYZZ-112 826C-PM-XXYZZ-512 826C-PM-XXYZZ-612 826C-PM-XXYZZ-812 45 * ³ SOLENOID OPERATOR XX Y ZZ XX Voltage Y Manual operator ZZ Electrical connection 700 11 120/60, 110/50 1 Non-locking JB Rectangular connector 12 240/60, 220/50 2 Locking JD Rectangular connector with light 22 24/60, 24/50 JA Square connector 900 59 24 VDC (2.5 W) JC Square connector with light 87 24 VDC (17.1 W) BA Flying leads (18”) 61 24 VDC (8.5 W) CA Conduit 1/2” NPS 82 * Other options available, see page 357. MODIFICATIONS - N° 0358 - 3/8” inlet and cylinder ports, exhaust ports 1/4” MODIFICATIONS - N° 1080 - NAMUR interface. 6300 Add mod. N° after valve part n°. - EXAMPLE : 811C-PM-111CA-152 Mod. 0358. 6500 OPTIONS 811C-PM-111CA-152 6600 - For 2 position dual pressure : replace by 2. 1300 825C-PM-111CA-852 - For 3 position dual pressure, pressure center : replace by 7. 800 800 ISO 1 ISO 2 ISO 3 MAC 125A MAC 250A MAC 500A 145 Consult “Precautions” page 364 before use, installation or service of MAC Valves GARANTIE 100% 100% D E L A P R O D U C T I O N T E S T É E 18 18 100% 100% M O I S WARRANTY 100% 100% O F P R O D U C T I O N T E S T E D 18 18 100% 100% M O N T H S Series 800 technical data Fluid : Compressed air, vacuum, inert gases Pressure range : Internal pilot : single operator and 3 positions : 20-150 PSI double operator : 10-150 PSI External pilot : vacuum to 200 PSI Pilot pressure : Single operator and 3 positions : 20-150 PSI Double operator : 10-150 PSI Lubrication : Not required, if used select a medium aniline point lubricant (between 180°F to 210°F) Filtration : 40 µ temperature range : 0°F to 120°F (-18°C to 50°C) Flow (at 6 bar, ∆P=1bar) : 1/4" : (1.4 C ) v 3 Leak rate : 100 cm /min Coil : General purpose - class A wires - Continuous duty - Encapsulated Voltage range : -15% to +10% of nominal voltage Protection : Consult factory Power : ∼ Inrush : 14.8 VA Holding : 10.9 VA = 1 to 17.1 W response times : 24 VDC (8.5 W) Energize : 8 ms De-energize : 10 ms 120/60 Energize : 5-11 ms De-energize : 9-16 ms Spare parts : • Solenoid operator (power ≥ 4 W) : D1-XXAA, cover mounting screws 35206 and seal 16234. • Pilot valve : PME-XXyZZ, including seal 16337. • Mounting screw kit for pilot : N-08003. Options : • BSPP threads. • NAMUR interface. • Explosion-proof model. • Flow control/muffler (1/4”) : 10951 Dimensions shown are metric (mm) dimensions Ø 6,7 ~31,0 56,0 50,8 OPER. "B" 2 3 OPER. "A" 57,2 47,6 35,1 4 1 5 1/8” EXT. PILOT 44,5 (OPTION) 136,0 183,2 30,0 2 3 25,4 1/4” (5 x) 5 × G1/4 146 Consult “Precautions” page 364 before use, installation or service of MAC Valves 3 2 Direct solenoid and solenoid pilot operated valves Series 800 Function Port size Flow (Max) Manifold Mounting Series stacking body 5/2 - 5/3 1/4” 1.4 C with 1 common v port (inlet) OPERATIONAL BENEFITS 1. Balanced spool, immune to variations of pressure. 35 2. Short stroke with high flow. 3. The piston (booster) provides maximum shifting forces. 4. Powerful return force thanks to the combination of 100 mechanical and air springs. 5. Bonded spool with minimum friction, shifting in a glass-like finished bore. 6. Wiping effect eliminates sticking. 200 7. Pilot valve with balanced poppet, high flow, short and consistent response times. 55 8. Long service life. 56 HOW TO ORDER 57 58 Port size 5/2 5/2 5/3 5/3 5/3 Single operator Double operator Closed center Open center Pressure center 59 A2 3 B A2 3 B B3 2 A B3 2 A B3 2 A 5 4 5 4 45 1 45 1 45 1 1 1 1/4” NPTF 811C-PM-XXYZZ-132 821C-PM-XXYZZ-132 825C-PM-XXYZZ-532 825C-PM-XXYZZ-632 825C-PM-XXYZZ-832 45 * SOLENOID OPERATOR ³ XX Y ZZ XX Voltage Y Manual operator ZZ Electrical connection 11 120/60, 110/50 1 Non-locking JB Rectangular connector 700 12 240/60, 220/50 2 Locking JD Rectangular connector with light 22 24/60, 24/50 RA Conduit 3/8” NPS 59 24 VDC (2.5 W) BA Flying leads (18”) 87 24 VDC (17.1 W) 900 61 24 VDC (8.5 W) * Other options available, see page 357. 82 MANIFOLD END PLATE KITS (NPTF)* INT. PILOT - PART N°. EXT. PILOT - PART N°. MODELS USED WITH 6300 M-08001-01-01 M-08001-02-01 3 com. port or 1 com. port models, stacks of 1 thru 16 valves M-00005-01-01 M-00005-02-01 3 com. port or 1 com. port models, stacks of 17 or more valves 6500 * Add letter P at end of part N°. for BSPP threads; EXAMPLE : M-08001-01-01P Note : (1) end plate kit required per stack. 6600 OPTIONS 1300 811C-PM-111BA-132 - For 2 position dual pressure : replace by 2. 800 800 825C-PM-111BA-832 ISO 1 - For 3 position dual pressure, pressure center : replace by 7. ISO 2 ISO 3 MAC 125A MAC 250A MAC 500A 147 Consult “Precautions” page 364 before use, installation or service of MAC Valves L L K O O C C C O K K L GARANTIE 100% 100% D E L A P R O D U C T I O N T E S T É E 18 18 100% 100% M O I S WARRANTY 100% 100% O F P R O D U C T I O N T E S T E D 18 18 100% 100% M O N T H S Series 800 technical data Fluid : Compressed air, vacuum, inert gases Pressure range : Internal pilot : single operator and 3 positions : 20-150 PSI double operator : 10-150 PSI External pilot : vacuum to 200 PSI Pilot pressure : Single operator and 3 positions : 20-150 PSI Double operator : 10-150 PSI Lubrication : Not required, if used select a medium aniline point lubricant (between 180°F to 210°F) Filtration : 40 µ temperature range : 0°F to 120°F (-18°C to 50°C) Flow (at 6 bar, ∆P=1bar) : 1/4" : (1.4 C ) v 3 Leak rate : 100 cm /min Coil : General purpose - class A wires - Continuous duty - Encapsulated Voltage range : -15% to +10% of nominal voltage Protection : Consult factory Power : ∼ Inrush : 14.8 VA Holding : 10.9 VA = 1 to 17.1 W response times : 24 VDC (8.5 W) Energize : 8 ms De-energize : 10 ms 120/60 Energize : 5-11 ms De-energize : 9-16 ms Spare parts : • Solenoid operator (power ≥ 4 W) : D1-XXAA, cover mounting screws 35206 and seal 16234. • Pilot valve : PME-XXyZZ, including seal 16337. • Mounting screw kit for pilot : N-08003. • Inlet isolator : N-08001 • Exhaust isolator (x2) : N-08002 Options : • BSPP threads. • Dual inlet block: M-08003 • Flow control/muffler (1/4”) : 10951 Dimensions shown are metric (mm) dimensions 87.9 8.6 DIA. MANIFOLD INLET (G3/8") MANIFOLD EXHAUST (G3/8") CONDUIT COVER 44.5 INDIVIDUAL EXHAUST G1/4". (2 PLACES) 4 5 12.7 OPER."B" OPER."A" 4 5 EXH EXH 58.1 48.5 1 IN 24.7 25.4 2 3 4 5 16.5 11.2 25.4 29.5 34.3 135.3 181.6 38.2 66.7 148 Consult “Precautions” page 364 before use, installation or service of MAC Valves K L L C O O O C C L K K 5 4 5 4 Direct solenoid and solenoid pilot operated valves Series 800 Function Port size Flow (Max) Manifold mounting Series stacking body with 3 common 5/2 - 5/3 1/4” - 3/8” 1.4 C v ports (inlet & exhausts) OPERATIONAL BENEFITS 1. Balanced spool, immune to variations of pressure. 35 2. Short stroke with high flow. 3. The piston (booster) provides maximum shifting forces. 4. Powerful return force thanks to the combination of 100 mechanical and air springs. 5. Bonded spool with minimum friction, shifting in a glass-like finished bore. 6. Wiping effect eliminates sticking. 200 7. Pilot valve with balanced poppet, high flow, short and consistent response times. 55 8. Long service life. 56 HOW TO ORDER 57 58 Port size 5/2 5/2 5/3 5/3 5/3 Single operator Double operator Closed center Open center Pressure center 59 A2 3 B A2 3 B B3 2 A B3 2 A B3 2 A 5 4 5 4 45 1 45 1 45 1 1 1 1/4” NPTF 811C-PM-XXYZZ-122 821C-PM-XXYZZ-122 825C-PM-XXYZZ-522 825C-PM-XXYZZ-622 825C-PM-XXYZZ-822 3/8” NPTF 811C-PM-XXYZZ-123 821C-PM-XXYZZ-123 825C-PM-XXYZZ-523 825C-PM-XXYZZ-623 825C-PM-XXYZZ-823 45 * SOLENOID OPERATOR ³ XX Y ZZ XX Voltage Y Manual operator ZZ Electrical connection 700 11 120/60, 110/50 1 Non-locking JB Rectangular connector 12 240/60, 220/50 2 Locking JD Rectangular connector with light 22 24/60, 24/50 RA Conduit 3/8” NPS 900 59 24 VDC (2.5 W) BA Flying leads (18”) 87 24 VDC (17.1 W) 61 24 VDC (8.5 W) 82 * Other options available, see page 357. MANIFOLD END PLATE KITS (NPTF)* 6300 INT. PILOT - PART N°. EXT. PILOT - PART N°. MODELS USED WITH M-08001-01-01 M-08001-02-01 3 com. port or 1 com. port models, stacks of 1 thru 16 valves 6500 M-00005-01-01 M-00005-02-01 3 com. port or 1 com. port models, stacks of 17 or more valves * Add letter P at end of part N°. for BSPP threads; EXAMPLE : M-08001-01-01P 6600 Note : (1) end plate kit required per stack. 1300 OPTIONS 811C-PM-111RA-122 800 800 - For 2 position dual pressure : replace by 2. ISO 1 825C-PM-111RA-822 ISO 2 - For 3 position dual pressure, pressure center: replace by 7. ISO 3 MAC 125A MAC 250A MAC 500A 149 Consult “Precautions” page 364 before use, installation or service of MAC Valves L L K O O C C C O K K L GARANTIE 100% 100% D E L A P R O D U C T I O N T E S T É E 18 18 100% 100% M O I S WARRANTY 100% 100% O F P R O D U C T I O N T E S T E D 18 18 100% 100% M O N T H S Series 800 technical data Fluid : Compressed air, vacuum, inert gases Pressure range : Internal pilot : single operator and 3 positions : 20-150 PSI double operator : 10-150 PSI External pilot : vacuum to 200 PSI Pilot pressure : Single operator and 3 positions : 20-150 PSI Double operator : 10-150 PSI Lubrication : Not required, if used select a medium aniline point lubricant (between 180°F to 210°F) Filtration : 40 µ temperature range : 0°F to 120°F (-18°C to 50°C) Flow (at 6 bar, ∆P=1bar) : 1/4" : (1.4 C ), 3/8” : (1.4 C ) v v 3 Leak rate : 100 cm /min Coil : General purpose - class A wires - Continuous duty - Encapsulated Voltage range : -15% to +10% of nominal voltage Protection : Consult factory Power : ∼ Inrush : 14.8 VA Holding : 10.9 VA = 1 to 17.1 W response times : 24 VDC (8.5 W) Energize : 8 ms De-energize : 10 ms 120/60 Energize : 5-11 ms De-energize : 9-16 ms Spare parts : • Solenoid operator (power ≥ 4 W) : D1-XXAA, cover mounting screws 35206 and seal 16234. • Pilot valve : PME-XXyZZ, including seal 16337. • Mounting screw kit for pilot : N-08003. • Inlet isolator : N-08001 • Exhaust isolator (x2) : N-08002. Options : • BSPP threads. • Dual inlet block: M-08003. Dimensions shown are metric (mm) dimensions 87.9 8.6 DIA. MANIFOLD INLET (G3/8") MANIFOLD EXHAUST (G3/8") CONDUIT COVER 44.5 5 4 12.7 OPER."B" OPER."A" EXH EXH 58.1 48.5 1 IN 24.7 25.4 2 3 11.2 16.5 25.4 29.5 34.3 135.3 181.6 66.7 150 Consult “Precautions” page 364 before use, installation or service of MAC Valves K L L C O O O C C L K K Direct solenoid and solenoid pilot operated valves Series 800 Function Port size Flow (Max) Manifold mounting Series stacking body with 3 common 5/2 - 5/3 1/4” - 3/8” 1.4 C v ports and integral F.C. OPERATIONAL BENEFITS 1. Balanced spool, immune to variations of pressure. 35 2. Short stroke with high flow. 3. The piston (booster) provides maximum shifting forces. 4. Powerful return force thanks to the combination of 100 mechanical and air springs. 5. Bonded spool with minimum friction, shifting in a glass-like finished bore. 6. Wiping effect eliminates sticking. 200 7. Pilot valve with balanced poppet, high flow, short and consistent response times. 55 8. Long service life. 56 HOW TO ORDER 57 58 Port size 5/2 5/2 5/3 5/3 5/3 Single operator Double operator Closed center Open center Pressure center 59 A2 3 B A2 3 B B3 2 A B3 2 A B3 2 A 5 4 5 4 45 1 45 1 45 1 1 1 1/4” NPTF 811C-PM-XXYZZ-192 821C-PM-XXYZZ-192 825C-PM-XXYZZ-592 825C-PM-XXYZZ-692 825C-PM-XXYZZ-892 3/8” NPTF 811C-PM-XXYZZ-193 821C-PM-XXYZZ-193 825C-PM-XXYZZ-593 825C-PM-XXYZZ-693 825C-PM-XXYZZ-893 45 * SOLENOID OPERATOR ³ XX Y ZZ XX Voltage Y Manual operator ZZ Electrical connection 700 11 120/60, 110/50 1 Non-locking JB Rectangular connector 12 240/60, 220/50 2 Locking JD Rectangular connector with light 22 24/60, 24/50 RA Conduit 3/8” NPS 900 59 24 VDC (2.5 W) BA Flying leads (18”) 87 24 VDC (17.1 W) 61 24 VDC (8.5 W) 82 * Other options available, see page 357. MANIFOLD END PLATE KITS (NPTF)* 6300 INT. PILOT - PART N°. EXT. PILOT - PART N°. MODELS USED WITH M-08001-01-01 M-08001-02-01 3 com. port or 1 com. port models, stacks of 1 thru 16 valves 6500 M-00005-01-01 M-00005-02-01 3 com. port or 1 com. port models, stacks of 17 or more valves * Add letter P at end of part N°. for BSPP threads; EXAMPLE : M-08001-01-01P 6600 Note : (1) end plate kit required per stack. 1300 OPTIONS 811C-PM-111RA-192 800 800 - For 2 position dual pressure : replace by 2. ISO 1 825C-PM-111RA-892 ISO 2 - For 3 position dual pressure, pressure center: replace by 7. ISO 3 MAC 125A MAC 250A MAC 500A 151 Consult “Precautions” page 364 before use, installation or service of MAC Valves L L K O O C C C O K K L GARANTIE 100% 100% D E L A P R O D U C T I O N T E S T É E 18 18 100% 100% M O I S WARRANTY 100% 100% O F P R O D U C T I O N T E S T E D 18 18 100% 100% M O N T H S Series 800 technical data Fluid : Compressed air, vacuum, inert gases Pressure range : Internal pilot : single operator and 3 positions : 20-150 PSI double operator : 10-150 PSI External pilot : vacuum to 200 PSI Pilot pressure : Single operator and 3 positions : 20-150 PSI Double operator : 10-150 PSI Lubrication : Not required, if used select a medium aniline point lubricant (between 180°F to 210°F) Filtration : 40 µ temperature range : 0°F to 120°F (-18°C to 50°C) Flow (at 6 bar, ∆P=1bar) : 1/4" : (1.4 C ), 3/8” : (1.4 Cv) v 3 Leak rate : 100 cm /min Coil : General purpose - class A wires - Continuous duty - Encapsulated Voltage range : -15% to +10% of nominal voltage Protection : Consult factory Power : ∼ Inrush : 14.8 VA Holding : 10.9 VA = 1 to 17.1 W response times : 24 VDC (8.5 W) Energize : 8 ms De-energize : 10 ms 120/60 Energize : 5-11 ms De-energize : 9-16 ms Spare parts : • Solenoid operator (power ≥ 4 W) : D1-XXAA, cover mounting screws 35206 and seal 16234. • Pilot valve : PME-XXyZZ, including seal 16337. • Mounting screw kit for pilot : N-08003. • Inlet isolator : N-08001 • Exhaust isolator (x2) : N-08002. Options : • BSPP threads. • Dual inlet block: M-08003. Dimensions shown are metric (mm) dimensions 87.9 8.6 DIA. MANIFOLD INLET (G3/8") MANIFOLD EXHAUST (G3/8") CONDUIT COVER 44.5 5 4 12.7 OPER."B" OPER."A" EXH EXH 58.1 48.5 1 IN 24.7 25.4 2 3 11.2 16.5 25.4 29.5 34.3 135.3 181.6 66.7 152 Consult “Precautions” page 364 before use, installation or service of MAC Valves K L L C O O O C C L K K Direct solenoid and solenoid pilot operated valves Series 800 Function Port size Flow (Max) Manifold mounting Series stacking body with 3 common 5/2 - 5/3 1/4” - 3/8” 1.4 C v ports with common conduit OPERATIONAL BENEFITS 1. Balanced spool, immune to variations of pressure. 35 2. Short stroke with high flow. 3. The piston (booster) provides maximum shifting forces. 4. Powerful return force thanks to the combination of 100 mechanical and air springs. 5. Bonded spool with minimum friction, shifting in a glass-like finished bore. 6. Wiping effect eliminates sticking. 200 7. Pilot valve with balanced poppet, high flow, short and consistent response times. 55 8. Long service life. 56 HOW TO ORDER 57 58 Port size 5/2 5/2 5/3 5/3 5/3 Single operator Double operator Closed center Open center Pressure center 59 A2 3 B A2 3 B B3 2 A B3 2 A B3 2 A 5 4 5 4 45 1 45 1 45 1 1 1 1/4” NPTF 811C-PM-XXYZZ-142 821C-PM-XXYZZ-142 825C-PM-XXYZZ-542 825C-PM-XXYZZ-642 825C-PM-XXYZZ-842 3/8” NPTF 811C-PM-XXYZZ-143 821C-PM-XXYZZ-143 825C-PM-XXYZZ-543 825C-PM-XXYZZ-643 825C-PM-XXYZZ-843 45 * SOLENOID OPERATOR ³ XX Y ZZ XX Voltage Y Manual operator ZZ Electrical connection 700 11 120/60, 110/50 1 Non-locking DA Common conduit 12 240/60, 220/50 2 Locking 22 24/60, 24/50 900 59 24 VDC (2.5 W) 87 24 VDC (17.1 W) 61 24 VDC (8.5 W) 82 * Other options available, see page 357. MODIFICATIONS 6300 MOD. N° DESCRIPTION MODEL AVAILABILITY 0387 Indicator light 24 VDC 6500 0295 Indicator light 120 V/60/50 Single & double solenoid 0296 Indicator light 240 V/60/50 6600 TO ORDER - Add the appropriate modification number after the valve number; EXAMPLE : 811C-PM-111DA-142 MOD 0295 1300 MANIFOLD END PLATE KITS (NPTF)* INT. PILOT - PART N°. EXT. PILOT - PART N°. MODELS USED WITH 800 800 M-08002-01-01 M-08002-02-01 Com. conduit models, stacks of 1 thru 16 valves M-00007-01-01 M-00007-02-01 Com. conduit models, stacks of 17 or more valves ISO 1 * Add letter P at end of part N°. for BSPP threads; EXAMPLE : M-08002-01-01P ISO 2 Note : (1) end plate kit required per stack. ISO 3 OPTIONS MAC 125A 811C-PM-111DA-142 825C-PM-111DA-842 MAC 250A - For 2 position dual pressure : replace by 2. - For 3 position dual pressure, pressure center : replace by 7. MAC 500A 153 Consult “Precautions” page 364 before use, installation or service of MAC Valves L K L O O C C C O K K L GARANTIE 100% 100% D E L A P R O D U C T I O N T E S T É E 18 18 100% 100% M O I S WARRANTY 100% 100% O F P R O D U C T I O N T E S T E D 18 18 100% 100% M O N T H S Series 800 technical data Fluid : Compressed air, vacuum, inert gases Pressure range : Internal pilot : single operator and 3 positions : 20-150 PSI double operator : 10-150 PSI External pilot : vacuum to 200 PSI Pilot pressure : Single operator and 3 positions : 20-150 PSI Double operator : 10-150 PSI Lubrication : Not required, if used select a medium aniline point lubricant (between 180°F to 210°F) Filtration : 40 µ temperature range : 0°F to 120°F (-18°C to 50°C) Flow (at 6 bar, ∆P=1bar) : 1/4" : (1.4 C ), 3/8” : (1.4 C ) v v 3 Leak rate : 100 cm /min Coil : General purpose - class A wires - Continuous duty - Encapsulated Voltage range : -15% to +10% of nominal voltage Protection : Consult factory Power : ∼ Inrush : 14.8 VA Holding : 10.9 VA = 1 to 17.1 W response times : 24 VDC (8.5 W) Energize : 8 ms De-energize : 10 ms 120/60 Energize : 5-11 ms De-energize : 9-16 ms Spare parts : • Solenoid operator (power ≥ 4 W) : D1-XXAA, cover mounting screws 35206 and seal 16234. • Pilot valve : PME-XXyZZ, including seal 16337. • Mounting screw kit for pilot : N-08003. • Inlet isolator : N-08001 • Exhaust isolator (x2) : N-08002. Options : • BSPP threads. • Dual inlet block: M-00014. Dimensions shown are metric (mm) dimensions 44.5 G1 1/4" CONDUIT CONNECTOR BOTH ENDS 87.9 8.6 DIA. MANIFOLD INLET (G3/8") MANIFOLD EXHAUST (G3/8") 96.6 CONDUIT COVER 4 5 12.7 OPER."B" OPER."A" 58.1 EXH EXH 48.5 1 IN 24.7 25.4 2 3 11.2 16.5 25.4* 29.5 G1/4"&G3/8" 34.3 135.3 2 PLACES EACH BODY 181.6 *BODIES WITH G3/8: PORTS DIM. IS 28.4 66.7 154 Consult “Precautions” page 364 before use, installation or service of MAC Valves K L L C O O O C C K L K Direct solenoid and solenoid pilot operated valves Series 800 Function Port size Flow (Max) Manifold mounting Series stacking body with 3 common 5/2 - 5/3 1/4” - 3/8” 1.4 C v ports with C. C. & integral exh. F. C. OPERATIONAL BENEFITS 1. Balanced spool, immune to variations of pressure. 35 2. Short stroke with high flow. 3. The piston (booster) provides maximum shifting forces. 4. Powerful return force thanks to the combination of 100 mechanical and air springs. 5. Bonded spool with minimum friction, shifting in a glass-like finished bore. 6. Wiping effect eliminates sticking. 200 7. Pilot valve with balanced poppet, high flow, short and consistent response times. 55 8. Long service life. 56 HOW TO ORDER 57 58 Port size 5/2 5/2 5/3 5/3 5/3 Single operator Double operator Closed center Open center Pressure center 59 A2 3 B A2 3 B B3 2 A B3 2 A B3 2 A 5 4 5 4 45 1 45 1 45 1 1 1 1/4” NPTF 811C-PM-XXYZZ-162 821C-PM-XXYZZ-162 825C-PM-XXYZZ-562 825C-PM-XXYZZ-662 825C-PM-XXYZZ-862 3/8” NPTF 811C-PM-XXYZZ-163 821C-PM-XXYZZ-163 825C-PM-XXYZZ-563 825C-PM-XXYZZ-663 825C-PM-XXYZZ-863 45 * SOLENOID OPERATOR ³ XX Y ZZ XX Voltage Y Manual operator ZZ Electrical connection 700 11 120/60, 110/50 1 Non-locking DA Common conduit 12 240/60, 220/50 2 Locking 22 24/60, 24/50 900 59 24 VDC (2.5 W) 87 24 VDC (17.1 W) 61 24 VDC (8.5 W) 82 * Other options available, see page 357. MODIFICATIONS 6300 MOD. N° DESCRIPTION MODEL AVAILABILITY 0387 Indicator light 24 VDC 6500 Single & double solenoid 0295 Indicator light 120 V/60/50 0296 Indicator light 240 V/60/50 6600 TO ORDER - Add the appropriate modification number after the valve number; EXAMPLE : 811C-PM-111DA-162 MOD 0295 1300 MANIFOLD END PLATE KITS (NPTF)* INT. PILOT - PART N°. EXT. PILOT - PART N°. MODELS USED WITH 800 800 M-08002-01-01 M-08002-02-01 Com. conduit models, stacks of 1 thru 16 valves M-00007-01-01 M-00007-02-01 Com. conduit models, stacks of 17 or more valves ISO 1 * Add letter P at end of part N°. for BSPP threads; EXAMPLE : M-08002-01-01P ISO 2 Note : (1) end plate kit required per stack. ISO 3 OPTIONS MAC 125A 811C-PM-111DA-162 825C-PM-111DA-862 MAC 250A - For 2 position dual pressure : replace by 2. - For 3 position dual pressure, pressure center : replace by 7. MAC 500A 155 Consult “Precautions” page 364 before use, installation or service of MAC Valves L L K O O C C C O K K L GARANTIE 100% 100% D E L A P R O D U C T I O N T E S T É E 18 18 100% 100% M O I S WARRANTY 100% 100% O F P R O D U C T I O N T E S T E D 18 18 100% 100% M O N T H S Series 800 technical data Fluid : Compressed air, vacuum, inert gases Pressure range : Internal pilot : single operator and 3 positions : 20-150 PSI double operator : 10-150 PSI External pilot : vacuum to 200 PSI Pilot pressure : Single operator and 3 positions : 20-150 PSI Double operator : 10-150 PSI Lubrication : Not required, if used select a medium aniline point lubricant (between 180°F to 210°F) Filtration : 40 µ temperature range : 0°F to 120°F (-18°C to 50°C) Flow (at 6 bar, ∆P=1bar) : 1/4" : (1.4 C ), 3/8" : (1.4 C ) v v 3 Leak rate : 100 cm /min Coil : General purpose - class A wires - Continuous duty - Encapsulated Voltage range : -15% to +10% of nominal voltage Protection : Consult factory Power : ∼ Inrush : 14.8 VA Holding : 10.9 VA = 1 to 17.1 W response times : 24 VDC (8.5 W) Energize : 8 ms De-energize : 10 ms 120/60 Energize : 5-11 ms De-energize : 9-16 ms Spare parts : • Solenoid operator (power ≥ 4 W) : D1-XXAA, cover mounting screws 35206 and seal 16234. • Pilot valve : PME-XXyZZ, including seal 16337. • Mounting screw kit for pilot : N-08003. • Inlet isolator : N-08001 • Exhaust isolator (x2) : N-08002. Options : • BSPP threads. • Dual inlet block: M-00014. Dimensions shown are metric (mm) dimensions 44.5 10.7 MAX. G1 1/4" CONDUIT CONNECTOR BOTH ENDS 5.5 MIN. 87.9 8.6 DIA. MANIFOLD INLET (G3/8") MANIFOLD EXHAUST (G3/8") 96.6 CONDUIT COVER 4 5 12.7 OPER."B" OPER."A" EXH EXH 58.1 48.5 1 IN 24.7 25.4 2 3 16.5 11.2 25.4* 29.5 G1/4"&G3/8" 34.3 135.3 2 PLACES EACH BODY 181.6 *BODIES WITH 3/8: PORTS DIM. IS 28.4 66.7 156 Consult “Precautions” page 364 before use, installation or service of MAC Valves K L L C O O O C C L K K Intrinsically Safe Valves Series 800 HOW TO ORDER BODY OPTIONS 8XXC - (XX-XXYZZ) - XXX SOLENOID PILOT OPTIONS SERIES SEE BELOW REVISION LEVEL OPERATOR PILOT AIR PORT SIZE 1 Single Solenoid 1 Internal Pilot-2 Position 2 1/4” NPTF 3 3/8” NPTF* 2 Double Solenoid 2 External Pilot-2 Position 5 Internal Pilot-3 Position 5 1/4” BSPP 6 External Pilot-3 Position 6 3/8” BSPP* *For stacking valves only. For individual valves see Modification Table. SPOOL CONFIGURATIONS BODY CONFIGURATIONS 1 Single Pressure 2 Position 1 Individual Body, External Pilot 2 Dual Pressure 2 Position* 2 Stacking Body, 3 Common Ports (Inlet & Exhausts) 5 Single Pressure 3 Position Closed Center 3 Stacking Body, 1 Common Port (Inlet) 4 Stacking Body, Common Ports (with Common Electrical Conduit) 6 Single Pressure 3 Position Open Center 7 Dual Pressure 3 Position Pressure Center 5 Individual Body, Internal Pilot 8 Single Pressure 3 Position Pressure Center 6 Stacking Body, 3 Common Ports (with Common Electrical Conduit and Integral Exhaust Flow Controls) *Not available on models with integral flow controls 9 Stacking Body, 3 Common Ports (with Integral Exhaust Flow Controls) SOLENOID PILOT OPTIONS EXAMPLE: XX-XX Y ZZ XX PILOT EXHAUST XX DC VOLTAGE MANUAL ZZ ENCLOSURE Y OPERATORS FM Muffled Exhaust A5 12 VDC (0,6W) AA JIC w/1/2” NPS Conduit Piped Exhaust 24 VDC (0,6W) BA Grommet FP A6 0 No Operator CA Conduit 1/2” NPS Non-Locking Recessed (Std) 1 CC Conduit 1/2” NPT (CSA Threads) 2 Locking Recessed DA Com. Conduit Stacking only Non-Locking Extended 3 ISOLATORS- Sections of gang may be isolated permitting RA Conduit 3/8” NPS (Stacking) 4 Locking Extended different pressures to be fed to either end of the gang. Rectangular Plug-In JB Part # N-08001 (inlet), N-08002 (exhaust). FLOW CONTROL & MUFFLER- 1/4” unit for installing in JM Rectangular Male only individual exhaust ports. Part #10951. DUAL INLET PRESSURE BLOCK- For 3 common ports or 1 common port stacking valves. Provides 2 additional inlet pressure ports to a stack. Part #M-08003. For Common Conduit Valves. Part #M-00014. ACCESSORIES MANIFOLD END PLATE KITS (NPTF)* INT. PILOT EXT. PILOT MODELS USED WITH PART NO. PART NO. 3 com. port or 1 com. port models, stacks of 1 thru 16 valves. M-08001-01-01 M-08001-02-01 M-08002-01-01 M-08002-02-01 Com. conduit models, stacks of 1 thru 16 valves. M-00005-01-01 M-00005-02-01 3 com. port or 1 com. port models, stacks of 17 or more valves. M-00007-01-01 M-00007-02-01 Com. conduit models, stacks of 17 or more valves. *Add letter P at end of part number for BSPP threads; EXAMPLE: M-08001-01-01P MODIFICATIONS DESCRIPTION MODEL AVAILABILITY MOD. NO. 0358 3/8” Inlet & Cylinder Ports Individual Valves 345 Consult “Precautions” page 364 before use, installation or service of MAC Valves O p t i o n s OPTIONS Codification table for voltages / Manual operator / Electrical connection / Wire length ³ VALVE CODE - XX Y ZZ (-VV) 1 2 3 4 OPTIONS AVAILABLE FOR OPTIONS AVAILABLE FOR - valves type 100 Series - valves type 200 Series - pilot valves "CNOMO" - Pilot operated valves with pilots type 100 Series - pilot operated valves with pilots type 200 Series Series : 55 - 56 - 700 - 800 - 900 Series : 200 - 57 - 58 - 59. - 6300 - 6500 - 6600 - 1300 - ISO 1 - ISO 2 - ISO 3. - MAC 125 - MAC 250 - MAC 500 - Pilot operated valves with pilots "CNOMO" Series : ISO1 - ISO2 - ISO3 357 Consult “Precautions” page 364 before use, installation or service of MAC Valves OPTIONS Used on valve series: 100, 55, 56, 700, 800, 900, 6300, 6500, 6600, 1300, MVA1C, Used on valve series: 200, 57, 58, 59. MVA2B, MVA3B, MAC125, MAC250, MAC500. 1. VOLTAGE (100 Serie type coil) 1. VOLTAGE (200 Serie type coil) - XX Y ZZ VOLTAGE - XX Y ZZ VOLTAGE 11 120/60, 110/50 11 120/60, 110/50, 24 VDC (6 W) 12 240/60, 220/50 12 240/60, 220/50 13 100/60, 100/50 13 100/60, 100/50 15 200/60, 200 /50 14 200/60, 200/50 16 10/60 20 6/60 20 6/60 21 12/60 21 12/50, 12/60 22 24/60, 24/50 22 24/60, 24/50 23 32/60, 32/50 23 32/60, 32/50 24 48/60, 42/50 24 48/60, 42/50 25 240/50 26* 380/50, 440/50, 440/60, 480/60 26 480/60, 440/50 29 220/60 27 127/60 34 127/50, 120/50 28 415/50 35 48/50 29 220/60 36 16/60 30 380/50 B1 24/50 31 550/60, 550/50 50 24 VDC (6 W) 32 120/60, 110/50 51 24 VDC (4 W) 33 600/60 54 12 VDC (4 W) 34 127/50 55 12 VDC (6 W) 35 48/50 57 12 VDC (2.5 W) 50 24 VDC (6 W) 59 24 VDC (2.5 W) 51 24 VDC (4.5 W) 60 12 VDC (8.5 W) 52 24 VDC (2.5 W) 61 24 VDC (8.5 W) 53 24 VDC (1.0 W) 64 6 VDC (6 W) 55 12 VDC (6 W) 65 32 VDC (7 W) 57 12 VDC (2.5 W) 66 48 VDC (5.8 W) 58 48 VDC (2.5 W) 67 64 VDC (7.5 W) 60 12 VDC (9.5 W) 68 120 VDC (6.4 W) 61 24 VDC (8.5 W) 69* 220 VDC (8.7 W), 250 VDC (11.2 W) 64 6 VDC (8.5 W) 75 90 VDC (8.8 W) 65 32 VDC (10 W) 76* 100 VDC (6.9 W) 66 48 VDC (11.5 W) 84* 125 VDC (10.9 W) 67 64 VDC (10.5 W) 87* 24 VDC (17.1 W) 68 120 VDC (12.3 W) 88* 12 VDC (17.4 W) 69 250 VDC (9.2 W) 89* 36 VDC (18.8 W) 71 8 VDC (8.2 W) 90 28 VDC (8.2 W) 72 24 VDC (12 W) 91* 6 VDC (10.6 W) 73 198 VDC (10 W) 92 190 VDC (6.5 W) 74 72 VDC (11.3 W) 94 3 VDC (7 W) 75 90 VDC (11.3 W) 95 38 VDC (6.4 W) 76 100 VDC (9 W) A1 24 VDC (1 W) 77 220 VDC (10 W), 230 VDC (11.6 W) A2 12 VDC (1 W) 78* 24 VDC (24 W) A3 9 VDC (1 W) 80 55 VDC (10.6 W) MOD. DD01 : Protection diode (DC) - MAX. 8.5W 82 170 VDC (11.1 W) MOD. MOV1 : Protection varistor (AC) - MAX. 8.5W 83 15 VDC (8.1 W) * Voltages are CLSF only 84 125 VDC (10 W) 86 36 VDC (11 W) 93* 12 VDC (24 W) 358 Consult “Precautions” page 364 before use, installation or service of MAC Valves O p t i o n s OPTIONS 2. MANUAL OPERATOR (Common options for 100 & 200 Series type coils) - XX Y ZZ MANUAL OPERATOR 0 No operator 5* No Operator with Light 1 Non-locking recessed 6* Non-Locking Recessed with Light 2 Locking recessed 7* Locking Recessed with Light 3 Non-locking extended 8* Non-Locking Extended with Light 4 Locking extended 9* Locking Extended with Light * Lights used with “AA” electrical connection 3. ELECTRICAL CONNECTION (100 Serie type coil) 3. ELECTRICAL CONNECTION (200 Serie type coil) - XX Y ZZ ELECTRICAL CONNECTION - XX Y ZZ ELECTRICAL CONNECTION AA Wiring box with 1/2" NPS conduit AA Wiring box with 1/2" NPS conduit BA Flying leads BA Flying leads CA 1/2" NPS conduit CA 1/2" NPS conduit CC 1/2" NPT conduit CC 1/2" NPT conduit FA Military type 2 PIN EA Explosion proof (200 Series) GA Military type 3 PIN EA Explosion proof (57, 58 & 59 Series) HA AA with ground wire FA Military type 2 PIN JA* Square connector GA Military type 3 PIN JB Rectangular connector HA AA with ground wire JC* Square connector with light JA* Square connector JD Rectangular connector with light JC Square connector with light JE Square connector on top JJ Square connector, male only (ISO2, ISO3) NA CA with ground wire JF Rectangular connector on top NC CC with ground wire (ISO1, ISO2, ISO3) JG JE with light JH JF with light JJ Square connector, male only JM Rectangular connector, male only MA Electrical common conduit (100 Series-Manifold/900 Series) MB Electrical common conduit (100 Series-Stacking/700 Series) NA CA with ground wire NC CC with ground wire RA 3/8" NPS conduit * Not to be used with 100, 800 and 900 Series manifold mounting 359 Consult “Precautions” page 364 before use, installation or service of MAC Valves OPTIONS 4. COIL WIRE LENGTH (Common options for 100 & 200 Serie type coils) - XX Y ZZ (-VV) WIRE LENGTH AA 18” AB 24” AD 36” AE 48” AF 72” AG 6” AR 12” AU 120” BA 60” BB 144” Series 6000 : wire length, from the base MOD L024 24” MOD L036 36” MOD L048 48” MOD L060 60” MOD L072 72” MOD L120 120” 360 Consult “Precautions” page 364 before use, installation or service of MAC Valves