SMARTDRIVE Frequency Inverters VF1000 Series S/M/L (0,37 - 22 kW) Technical Specifications ANTRIEBSTECHNIK CONTENTS Frequency inverter VF1000S (0.37 - 0.75 kW) CHAPTER 1 Design and layout 1-2 Technical Specifications 1-3 Dimensional drawings 1-4 Power and control connections 1-6 Control connections, VF1000S,xx 1-7 Ordering Informations 1-8 Design codes 1-9 Frequency Inverter VF1000M (1.1 - 4 kW) CHAPTER 2 Design and layout 2-1 Technical Specifications 2-2 Power and control connections (230 V devices) 2-4 Power and control connections (400/460 V devices) 2-5 Ordering Informations 2-6 Design codes 2-7 Frequency Inverters VF1000L and VF1000L, HF (4 - 22 kW) CHAPTER 3 Design and layout 3-1 Technical Specifications 3-2 Technical data VF1000L, HF (to 800/1600 Hz phase-sequence frequency) 3-3 Dimensional drawings 3-4 Power and control connections 3-5 Ordering Informations 3-6 Design codes VF1000L and VF1000L, HF 3-7 Accessories for VF1000S/M/L CHAPTER 4 Mains filters 4-2 Line chokes 4-4 Interface adapters for KEYPAD connection 4-6 Control unit KEYPAD KP100 4-6 SMARTCARD 4-6 Braking resistor accessories for VF1000M 4-7 Brake choppers BC1300/1400 for VF1000S 4-8 Brake chopper unit BC4000 for VF1000L 4-10 Accessories to PROFIBUS-DP 4-12 User information 4-14 1-1 + + CHAPTER 1 FREQUENCY INVERTER VF1000S Design and layout 14 1 7 8 @@@@@@@@@@@@@@@@@@@@QQQQQ¢¢¢¢¢ 9 6 VAL 10 2 Hz + 1 11 2 3 15 4 3 stop start enter 5 return 4 6 7 8 9 10 SMART 11 CARD + @@@@@@@@@@@@@@@@@@@@QQQQQ¢¢¢¢¢ 5 12 16 13 Legend No. Function No. Function 1) 1 Control unit KEYPAD KP100 9 Integral potentiometer P1, programmable 2 LCD display panel (140 seg.) 10 Socket for KEYPAD KP100 3 Membrane keypad 11 Jumper strip (concealed behind control conn.) 1) 4 SMARTCARD 12 Terminal strip, control connections detachable 5 KEYPAD KP100 cable (length 0.35 m) 13 Terminal strip, power connections detachable 6 Connection point for protective 14 Heat sink earth and screen 7 LED H1 (red), ”error” indicator 15 Name plate 8 LED H2 (green), ”on” indicator 16 Housing cover Regulations and Conformity under the terms of Machinery All VF1000S devices standards Directive 89/392/EEC UL-recognized, FILE: E146022 All VF1000S devices EMC Compliance with technical standards All VF1000S devices, EN50081-1 (interference emission: with use of an appropriate mains 1) residential environment) filter EN50082-2 (interference immunity: industrial environment) 1) For further information see ”Accessories” Issue: March 1997 1-2 TYP: Netz: Ausg: SN:--- CHAPTER 1 TECHNICAL SPECIFICATIONS VF1000S Des. Dim. VF1104S VF1202S VF1204S VF1402S Output motor-side Rec. rated power with P W 375 375 750 750 4-pole standard motor Device power referred to S VA 670 840 1400 1450 1) mains voltage Voltage U V 3x0...110 3x0...230 3x0...400/460 1) - Rated current (110 V) I A 3,2 - - N 1) - Rated current (230 V) I A - 1,9 3,2 N 1) -- - Rated current (400/460 V) I A 1,9/1,7 N 1) Continuous current (110 V) 1,1xI A 3,5 - - - N 1) Continuous current (230 V) 1,1xI A - 2,1 3,5 - N 1) -- - Continuous current (400/460 V) 1,1xI A 2,1/1,9 N 1) Overload current for 60 s 1,5xI A 4,8 2,9 4,8 2,9 N Phase-sequence frequency f Hz 0 ... 400 Frequency resolution - % 0,1 from FMAX (0,05 Hz min.) Input mains-side Mains voltage U V 1 x 110 1 x 230 +15/-20% 3 x 400 -15% +30/-20% 3 x 460 +10% Asymmetry of mains voltage - % - ≤ 3 Frequency F Hz 48 ... 62 Rec. mains fusing I AT 1 x 10 1 x 10 1 x 10 3 x 10 1) 3) Efficiency η %95 96 95 94 3) Power loss P W30 25 35 45 V Ambient conditions Cooling air temp. (1000 m above T °C 0 ... 40 N sea level) Type of cooling Convection Relative air humidity rF % 15 ... 85, non-condensing (VDE0160) Power reduction as a function of ΔP %/°C 2,5 in range 40 ... 50 °C T cooling air temperature Power reduction as a function ΔP %/m 5 per 1000 m above seal level, H of mounting height max. 2000 m above seal level Storage temperature T °C -25 ... +55 (VDE0160) L Transport temperature T °C -25 ... +70 (VDE0160) T 1) Referred to power stage switching frequency of 8 kHz 2) Not for VF1000S,G8 + Permissible vibration 2 g (IEC 68-2-6) VF1000S,G10 3) At rated voltage and rated 2) Protection - - (IP20, VBG4, NEMA 1) current Mounting - - Vertical wall mounting Issue: March 1997 1-3 + + + + L1 CHAPTER 1 DIMENSIONAL DRAWINGS VF1000S,xx Des. Dim. Value Dimensional drawing Standard Mass M kg ca.0,9 E A A F VF1000S Protection IP20 Dimen- A mm 32,5 @@@@@@@@@@@@@@@@@@@@@@@@QQQQQQ¢¢¢¢¢¢ sions Bmm ∅ 4,8 + 1 2 C mm 183 3 4 C D 5 6 D mm 170 7 8 9 10 Emm 65 11 + B @@@@@@@@@@@@@@@@@@@@@@@@QQQQQQ¢¢¢¢¢¢F mm 133 G Gmm 20 GG Design F Mass M kg ca.0,8 1) VF1000S,G8 Protection IP00 B Dimen- B mm ∅ 4,8 sions + C mm 183 C D D mm 170 Emm 63 + F mm 110 E Gmm 20 Design Mass M kg ca.1,1 E VF1000S,K1 A A F1 F Protection IP20 Dimen- A mm 32,5 yyyyyyyy sions @@@@@@@@@@@@@@@@@@@@@@@@QQQQQQ¢¢¢¢¢¢yyyyyyyy Bmm ∅ 4,8 yyyyyyyy C mm 206,5yyyyyyyy yyyyyyyy C D K1 D mm 196,5 yyyyyyyy yyyyyyyy Emm 65 yyyyyyyy @@@@@@@@@@@@@@@@@@@@@@@@QQQQQQ¢¢¢¢¢¢ F1 mm 67,5 @@@@@@@@@@@@@@@@@@@@@@@@QQQQQQ¢¢¢¢¢¢yyyyByyyy yyyyyyyy F mm 133 1) Control unit KEYPAD KP100 cannot be connected to the frequency inverter with this device version. Issue: March 1997 1-4 N PE PE PE U V W PTC - + + - + + + + + + + + + PTC W CHAPTER 1 DIMENSIONAL DRAWINGS VF1000S,xx Des. Dim. Value Dimensional drawing A A Mass M kg ca.1,0 Design VF1000S, G19, FA B Dimen- A mm 32,5 Protection IP20 @@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@ sions@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@ Bmm ∅ 4,8 C mm 232,5 CD D mm 220 Emm 65 F mm 133 @@@@@@@@@@@@@@@@@@@@ Gmm 20 G F E Design Mass M kg ca.1,2 1) VF1000S, G10, FA, K2 A A F1 F2 B Protection IP00 Dimen- A mm 32,5 yyyy yyyy sions yyyy Bmm ∅ 4,8 yyyy yyyy@@@@@@@@@@@@@@@@@@@@@@@@@ yyyy C mm 256,5@@@@@@@@@@@@@@@@@@@@ yyyy yyyy yyyy@@@@@@@@@@@@@@@@@@@@D mm 246,5 yyyy yyyy Emm 63yyyy C Dyyyy I H K2 yyyy F mm 187,5yyyy yyyy yyyy F1 mm 67,5yyyy yyyy yyyy F2 mm 110 yyyy yyyy yyyy H mm 220@@@@@@@@@@@@@@@@@@@@yyyy yyyy yyyy I mm 232.5 F yyyyE Design M3 Screen bottom VF1000S, M3 or L F3 connection VF1000S, M4 (Protection IP20) M4 Screen top + K @@@@@@@@@@@@@@@@@@@@QQQQQ¢¢¢¢¢connection bottom + 11 M4 10 8 9 Dimen- B mm ∅ 4,8 sions Emm 65 L mm 30,0 8 9 10 M3 11 + F3 mm 104 B @@@@@@@@@@@@@@@@@@@@QQQQQ¢¢¢¢¢ K K mm 5,6 E 1) Control unit KEYPAD KP100 cannot be connected to the frequency inverter with this device version. Issue: March 1997 1-5 W PTC yy yy yy yy + - + + + + + L1 L1 CHAPTER 1 POWER AND CONTROL CONNECTIONS VF1000S Single-phase feed @@@@@@@@@@@@@@@@@@@@QQQQQ¢¢¢¢¢ @@@@@@@@@@@@@@@@@@@@QQQQQ¢¢¢¢¢ VF1104S VF1202S K1 X3 Y UR = 10 V VF1204S + SI L1 1 FSIN PE 2 N STR 3 STL 4 S1IND 5 S2IND M 6 7 3 S1OUT 8 S2OUT 9 SOUTA 10 υ 11 + PTC X5 X1 - + @@@@@@@@@@@@@@@@@@@@QQQQQ¢¢¢¢¢ BC Three-phase feed @@@@@@@@@@@@@@@@@@@@QQQQQ¢¢¢¢¢ @@@@@@@@@@@@@@@@@@@@QQQQQ¢¢¢¢¢ VF1402S Y K1 X3 UR = 10 V + SI L1 1 L2 FSIN 2 L3 STR 3 PE STL 4 S1IND 5 S2IND M 6 7 3 S1OUT 8 S2OUT 9 SOUTA 10 υ 11 PTC + X5 X1 + @@@@@@@@@@@@@@@@@@@@QQQQQ¢¢¢¢¢ BC Terminal assignment X1 Des. Control connections X5 Power connections 1 UR 10 V for reference potentiometer L1,N, Mains connection 1 x 110 V for VF1104S Mains connection 1 x 230 V for VF1202S 2 FSIN Reference frequency input or VF1204S 0-10 V, 2-10 V, 0-20 mA, 4-20 mA L1,L2,L3 Mains connection 3 x 400/460 V for 3 STR Start-Right input VF1402S 4 STL Start-Left input U,V,W Motor connection 5 S1IND Programmable input, digital + , - Connection for dc-link or ext. brake 6 S2IND Programmable input, digital chopper (BC1300/1400) 7,11 Frame Controller reference point - , PTC Connection for motor PTC 8 S1OUT Prog. output LOW activev K1 Connection example, line contactor 9 S2OUT Prog. output LOW active Y Connection example for external mains filter 10 SOUTA Prog. output analog Connection point for protective X3 Socket for control unit earth and screen KEYPAD KP100 Issue: March 1997 1-6 N U V W PTC L2 L3 U V W PTC - + - + CHAPTER 1 CONTROL CONNECTIONS VF1000S,xx VF1000S, I1 X1 Des. Control section I1 1U Feed voltage for SOUTF, 10-15 V E + 2 PWM Reference frequency, 1 U E 0-100 % PWM, 20-100 % PWM 2 PWM 3 STR Start-Right input 3 STR 4 STL 4 STL Start-Left input 5 S1IND 5 S1IND Programmable input, digital 6 S2IND 6 S2IND Programmable input, digital 7 8 S1OUT 7/11 Frame Control connection reference point 9 S2OUT 8 S1OUT Prog. output LOW active 10 SOUTF 11 9 S2OUT Prog. output LOW active + X1 10 SOUTF Prog. output with PWM or clock signal VF1000S, I5 or X1 Des. Control section I5, I7 VF1000S, I7 1U 10 V ref. for reference potentiometer R 2 FSIN Reference frequency + 1 U 0-10 V , 2-10 V , 0-20 mA, 4-20 mA I5 R 2 FSIN 0-100 % PWM, 20-100 % PWM I7 3 STR 4 STL 3 STR Start-Right input 5 RxD 4 STL Start-Left input 6 TxD RS232 5 RxD Interface RS232 7 GND 8 S1OUT 6 TxD Interface RS232 9 S2OUT 7 GND Interface reference point 10 SOUTA/SOUTF 11 8 S1OUT Prog. output LOW active + X1 9 S2OUT Prog. output LOW active 10 SOUTA Prog. output I5 with analog signal I7 with PWM or clock signal 11 Frame Control connection reference point VF1000S, I6 X1 Des. Control section I6 1 No function + 2 FSIN Reference frequency 1 0-100 % PWM, 20-100 % PWM 2 PWM 3 STR Start-Right input 3 STR 4 STL 4 STL Start-Left input 5 A 5 A R/T A for RS485 6 B RS485 6 B R/T B for RS485 7 GND 8 S1OUT 7 GND Interface reference point 9 S2OUT 8 S1OUT Prog. output LOW active 10 11 9 S2OUT Prog. output LOW active + X1 10 No function 11 Frame Control connection reference point Issue: March 1997 1-7 CHAPTER 1 ORDERING INFORMATIONS FOR VF1000S General The standard version of the VF1000S frequency inverter is identified by the type designation. Other non-standard designs are identified by suffix design codes appended to the order designation. Each design code has its own special meaning (see design versions of VF1000S and VF1000S,xx). For inverters not quoted in the list design codes not given here are also used. From the design options shown, only one design version per terminal location may be ordered. Order/type V F 1 x x x S designation Baureihe S Series S Dauerstrom effektiv Continuous current Mains voltage: 1 = 110 V Netzspannung: 1 = 110 V 2 = 230 V 2 = 230 V 4 = 400 V 4 = 400 V SMARTDRIVE VF1000 device family Gerätefamilie SMARTDRIVE VF1000 Standard design: � Analog reference input, 2 digital control inputs � Varnished all-metal housing with plastic cover for KEYPAD KP100 mounting, protection IP20 � Cold-plate design � Live automatic circuit-breaker thermostat and thermistor evaluation � Operation Manual in German Non-standard V F 1 x x x S , ,,, , design code The design code is separated by a comma, and can be written in any order. Example VF1204S, G8, I1 Reference input, PWM Housing design G8 (IP00) Issue: March 1997 1-8 + + + + CHAPTER 1 DESIGN CODES OF THE VF1000S @@@@@@@@QQ¢¢@@@@@@@@QQ¢¢@@@@@@@@¢¢QQ @@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@QQ¢¢@@@@@@@@¢¢QQ @@@@@@@@QQ¢¢ @@@@@@@@@@ X5 X1 X5 X1 @@@@@@@@QQ¢¢@@@@@@@@QQ¢¢@@@@@@@@@@@@@@@@@@QQ¢¢ VF1000S VF1000S,G10,FA VF1000S,G19,FA Standard design: � Analog reference input, 2 digital control inputs � Varnished all-metal housing with plastic cover for KEYPAD KP100 mounting, protection IP20 � Cold-plate design � Live automatic circuit-breaker thermostat and thermistor evaluation � Operation Manual in German Terminal Design Short description location code Standard Analog reference input, 2 digital control inputs I1 PWM reference input Control I5 Analog reference input + RS232 to terminals section I6 PWM reference input + RS485 to terminals I7 PWM reference input + RS232 to terminals Standard Varnished all-metal housing with plastic cover for KEYPAD KP100 mounting, protection IP20 Housing G8 Housing protection IP00, terminals without covering, no mounting option for KEYPAD KP100 Standard Cold-plate design Cooling K1 Heat sink, for use on thermally insulated mounting surfaces Standard Attach screen to earthing point M3 EMC earthing clamp (on underside of housing) for ease of Mounting screen attachment M4 EMC earthing clamp (on top and underside of housing) for ease of screen attachment Only one design version per terminal location is possible. Note: The KEYPAD KP100 control unit must be ordered separately. For further information see ”Accessories”. Issue: March 1997 1-9 + + + + CHAPTER 1 DESIGN CODES OF THE VF1000S, G10, FA @@@@@@@@QQ¢¢@@@@@@@@QQ¢¢@@@@@@@@¢¢QQ @@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@QQ¢¢@@@@@@@@¢¢QQ @@@@@@@@QQ¢¢ @@@@@@@@@@ X5 X1 X5 X1 @@@@@@@@QQ¢¢@@@@@@@@QQ¢¢@@@@@@@@@@@@@@@@@@QQ¢¢ VF1000S VF1000S,G10,FA VF1000S,G19,FA Standard � Analog reference input, 2 digital control inputs VF1000S, G10, FA � All-metal housing, protection IP00, terminals without covering, no mounting option for KEYPAD KP100, (G10) � Cold-plate design � With built-in mains filter (FA) to comply with limit curve class A (industrial environment) � Live automatic circuit-breaker thermostat and thermistor evaluation � Operation Manual in German Terminal Design Short description location code Standard Analog reference input, 2 digital control inputs I1 PWM reference input Control I5 Analog reference input + RS232 to terminals section I6 PWM reference input + RS485 to terminals I7 PWM reference input + RS232 to terminals Standard Cold-plate design Cooling K2 Heat sink, for use on thermally insulated mounting surfaces Standard Two EMC earthing clamps for ease of screen attachment (suitable for cable feed from above) Mounting M3 EMC earthing clamp (on underside of housing) for ease of screen attachment Standard With built-in mains filter (FA) to comply with limit curve class A Integral (industrial environment) mains filter FB With built-in mains filter to comply with limit curve class B (residential environment) Attention: Inverter type VF1402S is not available with built-in mains filter (FB). To comply with limit curve class B an external mains filter must be used (see ”Accessories”). Only one design version per terminal location is possible. Note: The KEYPAD KP100 control unit must be ordered separately. For further information see ”Accessories”. Issue: March 1997 1-10 + + + + CHAPTER 1 DESIGN CODES OF THE VF1000S, G19, FA @@@@@@@@QQ¢¢@@@@@@@@QQ¢¢@@@@@@@@¢¢QQ @@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@@QQ¢¢@@@@@@@@¢¢QQ @@@@@@@@QQ¢¢ @@@@@@@@@@ X5 X1 X5 X1 @@@@@@@@QQ¢¢@@@@@@@@QQ¢¢@@@@@@@@@@@@@@@@@@QQ¢¢ VF1000S VF1000S,G10,FA VF1000S,G19,FA Standard � Analog reference input, 2 digital control inputs VF1000S, G19, FA � Varnished all-metal housing with metal cover for KEYPAD KP100 mounting, protection IP20, (G19) � Cold-plate design � With built-in mains filter (FA) to comply with limit curve class A (industrial environment) � Live automatic circuit-breaker thermostat and thermistor evaluation � Operation Manual in German Terminal Design Short description location code Standard Analog reference input, 2 digital control inputs I1 PWM reference input I5 Analog reference input + RS232 to terminals Control section I6 PWM reference input + RS485 to terminals I7 PWM reference input + RS232 to terminals C8 INTERBUS-S interface for remote bus connection C2 CAN-Bus interface Attention: It is not possible to combine designs C2,C8,CP and FB. To comply with limit curve class B an external mains filter must be used (see ”Accessories”) CP Prepared for PROFIBUS Gateway type CP-DP1 (see "Accessories") Cooling Standard Cold-plate design K2 Heat sink, for use on thermally insulated mounting surfaces Mounting Standard Two EMC earthing clamps for ease of screen attachment M3 EMC earthing clamp (on underside of housing) for ease of screen attachment Integral Standard With built-in mains filter (FA) to comply with limit curve class A mains (industrial environment) filter FB With built-in mains filter to comply with limit curve class B (residential environment) Attention: Inverter type VF1402S is not available with built-in mains filter (FB).To comply with limit curve class B an external mains filter must be used (see ”Accessories”). Only one design version per terminal location is possible. Note: The KEYPAD KP100 control unit must be ordered separately. For further information see ”Accessories”. Issue: March 1998 1-11 CHAPTER 2 FREQUENCY INVERTER VF1000M Design and layout 19 2 1 15 14 3 4 17 VAL Hz 5 12 16 6 stop start return enter 13 7 11 SMART CARD 8 10 9 Legend No. Function No. Function 1 LED H2 (green), ”on” indicator 11 EMC earthing clamps for ease of screen attachment 1) 2 LED H1 (yellow), ”error” indicator 12 Control unit KEYPAD KP100 1) 3 Terminal strip, control outputs 13 SMARTCARD 4 Terminal strip, control inputs 14 Jumper strip J1 to J6 5 Term. strip for design C9 (RS485) 15 Connection point for protective earth or C12 (RS232) and screen 6 Term. strip for design PTC or PT1 16 Name plate 7 Socket for KEYPAD KP100 17 D-sub plug-in connections for design C2 (CAN-BUS) or C8 (INTERBUS-S) EYPAD KP100 cable (length 0.35 m) 8 Term.strip for braking resistor/ 18 K DC-link connection 9 Terminal strip for power connections 19 Housing cover 10 KEYPAD KP100 connector Conformity under the terms of All VF1000M devices Regulations and standards Machinery Directive 89/392/EEC UL-recognized, FILE: E146022 Application for test mark submitted (PROJECT No.: 97ME12052) EMC Compliance with technical standards All VF1000M devices, with use of 1) EN50081-1 (interference emission: an appropriate mains filter residential environment) EN50082-2 (interference immunity: industrial environment) 1) For further information see ”Accessories” Issue: March 1997 2-1 41 21 42 22 43 23 44 24 45 25 46 26 n.c. 26 23 33 29 34 36 35 47 48 49 50 51 52 + W V U PE PE L3 N/L2 L1 - RB RB + Gerät: Typ: Netz: Ausg: SN:- CHAPTER 2 TECHNICAL SPECIFICATIONS VF1000M Des. Dim. VF1205M VF1207M VF1404M VF1406M VF1408M VF1410M Output motor-side Rec. rated power with P kW 1,1 1,5 1,5 2,2 3 4 4-pole standard motor Device power referred S kVA 1,9 2,7 2,6 3,8 5,4 6,3 1) to mains voltage Voltage U V 3 x 0 ... 230 3 x 0 ... 400/460 1) Rated current (230 V) I A 4,5 6,2 - - - - N 1) Rated current (400/460 V) I A - - 3,5/3,1 5/4,7 7,2/6,3 8,9/7,7 N 1) Cont. current (230 V) 1,1xI A 5 6,8 - - - - N 1) Cont. current (400/460 V) 1,1xI A - - 3,8/3,4 5,5/5,1 7,9/7,0 9,8/8,5 N 1) Overload current for 60 s 1,5xI A 6,8 9,8 5,3 7,5 10,8 13,3 N Phase-sequence frequency f Hz 0...400 Frequency resolution - % 0,1 from FMAX (0,05 Hz min.) Input mains-side Mains voltage U V 1 x 230 +15/-20% 3 x 400 -15%/ 460 +10% Asymmetry of mains voltage % - ≤ 3 Frequency f Hz 48 ... 62 Rec. mains fusing I AT 1 x 16 1 x 16 3 x 10 3 x 10 3 x 10 3 x 16 1) 3) Efficiency η % 9494 9595 96 95 3) Power loss P W 65 82 80 100 120 150 V Brake chopper with Peak braking power with P kW 1,65 max. Sp integral braking res. design version (BR1) Cyclic braking P W 9090 9090 90 90 eff External braking Minimum braking res. for R Ω 50 50 180 180 180 180 min 2) external mounting resistor connection Brake chopper starting U VDC 390 390 760 760 760 760 ZK voltage 1) Referred to power stage switching frequency of 8 kHz 2) Not permitted for design BR1 3) At rated voltage and rated current Issue: March 1997 2-2 New! Available from Sep.97 B CHAPTER 2 TECHNICAL SPECIFICATIONS VF1000M Bez. Dim. VF1205M VF1207M VF1404M VF1406M VF1408M VF1410M Cooling air temperature T °C 0 ... 40 N Ambient conditions (1000 m above sea level) Type of cooling Convection Forced cooling Relative air humidity rF % 15 ... 85, non-condensing (VDE0160) Power reduction as a ΔP %/°C 2,5 in range 40 ... 50 °C T function of cooling air temperature Power reduction as a ΔP %/m 5 per 1000 m above sea level H function of mounting max. 2000 m above sea level height Storage temperature T °C -25 ... +55 (VDE0160) L Transport temperature T °C -25 ... +70 (VDE0160) T Permissible vibration 2 g (IEC 68-2-6) Protection - - IP20, VBG4, NEMA 1 Mounting - - Vertical wall mounting Mechanics Mass m Kg 3,75 Dimensions A mm 34,5 B mm 4,8 4) C mm 330/344 344 D mm 315 Emm 69 F mm 245 5) F1 mm 112 Gmm 40 6) I mm 220 E I F1 G C D 4) A A F 4) Forced cooling with attachment fan in design FA 5) With flat device mounting, not possible with design FA 6) In design G16 (without terminal covering) Issue: March 1997 2-3 New! Available from Sep.97 CHAPTER 2 POWER AND CONTROL CONNECTIONS VF1200M UR Single-phase feed X6 X6 +10V FSIN S1OUT VF1205M VF1207M STR +24V STL S2OUT UV 1 0 0 SOUTF S1IND S2IND SOUTA S3IND - + X5 V DD 1) GND RS485 A B 1) X4 X PTC KP100 X3 X2 1) RB1 Y K1 1 x 230VAC SI X1 L1 N PE X M 3 Terminal assignment X6 Des. Control connections X1 Power connections 2 1 U R 10 V for reference potentiometer L1,N, Mains connection 1 x 230 V 22 FSIN Reference frequency input U,V,W Motor connection 3 x 230 V 0-10 V, 2-10 V, 0-20 mA, 4-20 mA 0-1 kHz, 0-10 kHz, X2/ + , - Connection for dc-link 0-100 % PWM, 20-100 % PWM 23 Frame Controller reference point X2/ RB Connection for ext. braking resistor 24 STR Start-Right input X3 Socket for control 25 STL Start-Left input unit KEYPAD KP100 26 UV Control voltage 24 V DC 29 SOUTF Digital frequency output 1) X4/51, 52 Connection for motor PTC 33 S1IND Programmable input, digital 1) X5/ Terminals for interface RS485 34 S2IND Programmable input, digital 1) 47,48,49,50 or RS232 35 S3IND Programmable input, digital K1 Connection example, line contactor 36 SOUTA Prog. output analog 41 S1OUT NC contact of relay 1 Y Connection example for external mains filter 42 Center spring of relay 1 43 NO contact of relay 1 Protective earth 44 S2OUT NC contact of relay 2 X EMC earthing clamps for ease of 45 Center spring of relay 2 screen attachment 46 NO contact of relay 2 1) Terminal function depends on the design version ordered. Issue: March 1997 2-4 21 41 42 22 23 43 24 44 45 25 26 46 26 n.c. 23 33 34 29 36 35 47 48 49 50 51 52 W V U N L1 - RB RB + CHAPTER 2 POWER AND CONTROL CONNECTIONS VF1400M UR Three-phase feed X6/2 X6/1 +10V FSIN S1OUT VF1404M VF1406M STR +24V STL S2OUT VF1408M UV VF1410M 1 0 0 SOUTF S1IND S2IND SOUTA S3IND - + X5 V DD 1) GND RS485 A B X4 1) X PTC KP100 X3 X2 1) RB1 Y K1 3 x 400/460VAC SI X1 L1 SI L2 SI L3 PE X M 3 Terminal assignment X6 Des. Control connections X1 Power connections 2 1 U R 10 V for reference potentiometer L1,L2,L3 Mains connection 3 x 400/460 V 22 FSIN Reference frequency input U,V,W Motor connection 3 x 400/460 V 0-10 V, 2-10 V, 0-20 mA, 4-20 mA 0-1 kHz, 0-10 kHz, X2/ + , - Connection for dc-link 0-100 %PWM, 20-100 %PWM 23 Frame Controller reference point X2/ RB Connection for ext. braking resistor 24 STR Start-Right input X3 Socket for control 25 STL Start-Left input unit KEYPAD KP100 26 UV Control voltage 24 V DC 1) 29 SOUTF Digital frequency output X4/51, 52 Connection for motor PTC 33 S1IND Programmable input, digital X5/ Terminals for interface 34 S2IND Programmable input, digital 1) 1) 47,48,49,50 RS485 or RS232 35 S3IND Programmable input, digital K1 Connection example, line contactor 36 SOUTA Prog. output analog 41 S1OUT NC contact of relay 1 Y Connection example for external mains filter 42 Center spring of relay 1 43 NO contact of relay 1 Protective earth 44 S2OUT NC contact of relay 2 X EMC earthing clamps for ease of 45 Center spring of relay 2 screen attachment 46 NO contact of relay 2 1) Terminal function depends on the design version ordered. Issue: March 1997 2-5 21 41 42 22 23 43 44 24 45 25 26 46 26 n.c. 23 33 34 29 36 35 47 48 49 50 51 52 W V U L3 L2 L1 - RB RB + CHAPTER 2 ORDERING INFORMATIONS FOR VF1000M General The standard version of the VF1000M frequency inverter is identified by the type designation. Other non-standard designs are identified by suffix design codes appended to the order designation. Each design code has its own special meaning (see design versions of VF1000M). For inverters not quoted in the list design codes not given here are also used. From the design options shown, only one design version per terminal location may be ordered. Order/type V F 1 x x x M designation B Series M D Continuous current Mains voltage: 2 = 230 V N 4 = 400/460 V SMARTDRIVE VF1000 device family G Standard design: � Varnished all-metal housing with metal cover for KEYPAD KP100 mounting, protection IP20 � With brake chopper power electronics, without braking resistor in device heat sink � Operation Manual in German Non-standard V F 1 x x x M , ,,, , design code The design code is separated by a comma, and can be written in any order Example VF1408M, FA , G16 Housing design G16 (IP20) With built-in mains filter to comply with limit curve class A (industrial environment) Issue: March 1997 2-6 CHAPTER 2 DESIGN CODES OF THE VF1000M Terminal Design Short description location code Standard No function Interface 1 C2 CAN-BUS interface C8 INTERBUS-S interface for remote bus connection TR Technical Controller with an additional analog input (± 10 V) S58 Technical Controller CP Prepared for PROFIBUS Gateway type CP-DP1 (see “Accessories”) Standard No function Interface 2 C9 RS485 isolated to terminals C12 RS232 isolated to terminals Standard No function Tempera- ture PTC Thermistor evaluation to DIN 44081/44082 with short-circuit monitor monitoring PT1 Evaluation of an automatic circuit-breaker thermostat Standard Brake chopper power electronics, without braking resistor in device Braking heat sink resistor BR1 Brake chopper power electronics, with braking resistor in device heat sink Standard Without mains filter FA With built-in mains filter to comply with limit curve class A Integral (industrial environment) mains filter Attention: Inverter type VF1410M is not available with built-in mains filter FA. To comply with limit curve classes A and B an external mains filter must be used (see ”Accessories”). Standard Varnished all-metal housing with metal cover for KEYPAD KP100 mounting Housing G16 Standard housing design without terminal covering (metal cover), no mounting option for KEYPAD KP100 Only one design version per terminal location is possible. Note: The KEYPAD KP100 control unit must be ordered separately. For further information see ”Accessories”. Issue: March 1998 2-7 CHAPTER 3 FREQUENCY INVERTERS VF1000L AND VF1000L,HF Design and layout + VAL 7 - Hz 1 stop start return enter 8 SMART 3 CARD 10 4 11 4 1 12 9 5 13 2 15 14 L1 L2 L3 PE PE U V W - + 6 Legend No. Function No. Function 1) 1 Name plate 7 Control unit KEYPAD KP100 1) 2 Connection point for protective 8 SMARTCARD earth and screen 9 KEYPAD KP100 cable (length 0.35 m) 3 LED (yellow) signals brake 10 Terminal strip for interface RS485 chopper activity 11 Socket for KEYPAD KP100 4 Terminal strip for power connections, VF1209L 12 Jumper strip 5 Terminal strip for power connections, 13 Terminal strip, control connections detachable VF1410L ... VF1414L 14 LED H1 (yellow), ”error” indicator 6 Terminal strip for power connections, 15 LED H2 (green), ”on” indicator VF1418L ... VF1445L Regulations and Conformity under the terms of Machinery All VF1000L devices standards Directive 89/392/EEC UL-recognized, FILE: E146022 All VF1000L devices EMC Compliance with technical standards VF1209L/VF1410/14/18L 1) EN50081-1 (interference emission: residential environment) with mains filter EN50081-2 (interference emission: industrial environment) VF1424/32/45L with 1) mains filter EN50082-2 (interference immunity: industrial environment) All VF1000L devices, with use of an appropriate mains 1) filter 1) For further information see ”Accessories” Issue: March 1998 3-1 L1 N PE PE U V W ZK- ZK+ L1 L2 L3 PE PE U V W ZK- ZK+ 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 CHAPTER 3 TECHNICAL SPECIFICATION VF1000L Des. Dim. VF1209L VF1410L VF1414L VF1418L VF1424L VF1432L VF1445L Rec. rated power with P kW 2,2 4,0 5,5 7,5 11 15 22 Output 4-pole standard motor motor-side 1) 1) 1) 1) 2) 2) 4) Device power referred S kVA 3,8 6,7 9,5 12,6 17,5 22,8 32,7 to mains voltage Voltage U V 3x0...230 3 x 0 ... 400/460 1) Rated current (230 V) I A 9,6 -- --- - N 1) 1) 1) 2) 2) 4) Rated current (400/460 V) I A - 8,9/7,8 12,5/10,8 16,5/14,4 23/20 30/26 43/38 N 1) Continuous current (230 V) 1,1xI A 10,5 -- --- - N 1) 1) 1) 2) 2) 4) Continuous current (400/460 V) 1,1xI A - 9,8/8,6 13,8/11,3 18,2/16 25,3/22 33/28,6 47,3/41,8 N 1) 1) 1) 1) 1) 2) 2) 4) Overload current for 60 s 1,5xI A 14,4 13,5 18,8 25 34,5 45 56 N Phase-sequence frequency f Hz 0...400 0 ... 200 Frequency resolution - % 0,1 from FMAX (0,05 Hz min.) Input Mains voltage U V 1 x 230V 3 x 400 -15%/ 460 +10% +15/-20% mains-side Asymmetry of mains voltage -% - ≤ 3 Frequency f Hz 48 ... 62 Rec. mains fusing I AT 1 x 16 3 x 16 3 x 20 3 x 25 3 x 35 3 x 50 3 x 63 1) 3) Efficiency η % 959697 ≤ 97 ≤ 97 ≤ 97 ≤ 97 Power loss P W 140 160 180 225 330 400 500 V Brake chopper Peak braking power P kW 1,65 6,0 Sp Cyclic braking P W 90 60 0 40 110 0 0 eff Ambient Cooling air temperature (up T °C 0 ... 40 N to 1000 m above sea level) conditions Type of cooling Forced cooling Relative air humidity rF % 15 ... 85, non-condensing (VDE 0160) Power reduction as a ΔP %/°C 2,5 in range 40 ... 50 °C T function of cooling air temperature Power reduction as a ΔP %/m 5 per 1000 m above sea level H function of mounting max. 2000 m above sea level height Storage temperature T °C -25 ... +55 (VDE0160) L Transport temperature T °C -25 ... +70 (VDE0160) T Permissible vibration 2 g (IEC 68-2-6) Protection - - IP20, VBG4 Mounting - - Vertical wall mounting 1) Figures relate to a power stage switching frequency of 8 kHz 2) Figures relate to a power stage switching frequency of 3.9 kHz 3) At rated voltage and rated current 4) Figures relate to a power stage switching frequency of 1.9 kHz Issue: March 1997 3-2 CHAPTER 3 TECHNICAL SPECIFICATION VF1000L, HF FMAX = 800 Hz The data table is valid at a power stage switching frequency of 7.8 kHz (74-PWM = 2) and a Software setting phase-sequence frequency up to max. 800 Hz. Des. Dim. VF1408L, VF1410L, VF1414L, VF1418L, VF1424L, HF HF HF HF HF Output Device power S kVA 4,9 6,1 8,6 11,4 15,9 motor-side Voltage U V 3 x 0 ... 400/ 460 1) Rated current (400/460 V) I A 7,2/6,2 8,9/7,8 12,5/10,8 16,5/14,5 23/20 N 1) Continuous current (400/460 V) 1,1xI A 8/6,8 9,8/8,6 13,8/11,9 18,2/16 25,3/22 N 1) Overload current for 60 s 1,5xI A 10,8 13,5 18,8 25 34,5 N Phase-sequence frequency f Hz 0 ... 800 Input Mains voltage U V 3 x 400 -15% / 460 +10% mains-side Asymmetry of mains voltage - % ≤ 3 Frequency f Hz 48 ... 62 Rec. mains fusing I AT 3 x16 3 x 16 3 x 20 3 x 25 3 x 35 1) 3) Efficiency η % 9696 9797 97 3) Power loss P W 130 170 200 240 350 V 3) At rated voltage and rated current FMAX = 1600 Hz Software setting The data table is valid at a power stage switching frequency of 15.6 kHz (74-PWM = 3) and a phase-sequence frequency up to max. 1600 Hz. Des. Dim. VF1408L, VF1410L, VF1414L, VF1418L, VF1424L, HF HF HF HF HF Output Device power S kVA 3,8 4,9 6,1 8,6 11,4 motor-side Voltage U V 3 x 0 ... 400/ 460 1) Rated current (400/460 V) I A 5,6/4,8 7,2/6,2 8,9/7,8 12,5/10,8 16,5/14,4 N 1) Continuous current (400/460 V) 1,1xI A 6,2/5,3 8/6,8 9,8/8,6 13,8/11,9 18,2/16 N 1) Overload current for 60 s 1,5xI A 8,4 10,8 13,5 18,8 25 N Phase-sequence frequency f Hz 0 ... 1600 Mains voltage U V 3 x 400 -15% / 460 +10% Input mains-side Asymmetry of mains voltage - % ≤ 3 Frequency f Hz 48 ... 62 Rec. mains fusing I AT 3 x 16 3 x 16 3 x 20 3 x 25 3 x 35 1) 3) Efficiency η %95 95 95 96 96 3) Power loss P W 110 130 170 200 240 V 3) At rated voltage and rated current Issue: March 1997 3-3 B CHAPTER 3 DIMENSIONAL DRAWINGS VF1000L AND VF1000L, HF A Dimensional drawing (referred to both dimension tables) E F Dimension Des. Dim. VF1209L table VF1410L, VF1414L VF1418L VF1424L VF1432L VF1445L VF1000L Mass M kg ca. 6,9 ca. 10,1 ca. 10,7 ca. 11,5 Dimensions A mm 175 Bmm ∅ 5,8 C mm 350 D mm 340 E mm 210 F mm 180 272 Dimension Des. Dim. VF1408L,HF VF1410L,HF VF1414L,HF VF1418L,HF VF1424L,HF table VF1000L,HF Mass M kg ca. 6,9 ca. 10,1 ca. 10,7 Dimensions A mm 175 Bmm ∅ 5,8 C mm 350 D mm 340 E mm 210 F mm 180 272 Issue: March 1997 3-4 C D CHAPTER 3 POWER AND CONTROL CONNECTIONS VF1000L AND VF1000L, HF X2 +10 V X41 UR KP100 FSIN X42 +24 V STR STL UV S1OUT SOUTF S2OUT S3OUT S1IND S2IND n.c. SOUTA Y Y BC K1 M M K1 SI 3 3 1 x 230 V L1 N PE SI 3 x 400/460 V L1 L2 L3 PE In devices VF1418L ... 1445L the earthing stud is located on the right-hand side panel. Terminal assignment X2 Des. Control connections X1 Power connections L1,N, Mains connection 1 x 230 V 21 UR 10 V for reference potentiometer 22 FSIN Reference frequency input L1,L2,L3 Mains connection 3 x 400/460 V 0-10 V, 2-10 V, 0-20 mA, 4-20 mA U,V,W Motor connection 0-1 kHz, 0-10 kHz, ZK- Connection for external brake 0-100 %PWM, 20-100 %PWM ZK+ chopper (BC), e.g. BC4000 23,28,30,37 Frame, controller reference point 24 STR Start-Right input X41 Socket for control unit 25 STL Start-Left input KEYPAD KP100 26 UV Control voltage 24 V DC 27 S1OUT Prog. output HIGH active X42/ Terminal for interface 29 SOUTF Digital frequency output 47, 48, 49, 50 RS485 31 S2OUT Prog. output LOW active 32 S3OUT Prog. output LOW active K1 Connection example, line contactor 33 S1IND Prog. input, digital Y Connection example for external mains filter 34 S2IND Prog. input, digital Connection point for protective earth and screen 36 SOUTA Prog. output analog Issue: March 1997 3-5 21 22 23 50 24 49 25 48 26 47 46 27 28 29 30 31 32 33 34 35 36 37 X1 L1 L2 L3 U V W ZK- X1 L1 N U V W ZK- ZK+ RS485 CHAPTER 3 ORDERING INFORMATIONS FOR VF1000L General The standard version of the VF1000L frequency inverter is identified by the type designation. Other non-standard designs are identified by suffix design codes appended to the order designation. Each design code has its own special meaning (see design versions of VF1000L). For inverters not quoted in the list design codes not given here are also used. From the design options shown, only one design version per terminal location may be ordered. Order/type V F 1 x x x L designation Series L B Continuous current D Mains voltage: 2 = 230 V N 4 = 400 V SMARTDRIVE VF1000 device family G Standard design: � Varnished all-metal housing with metal cover for KEYPAD KP100 mounting, protection IP20 � With brake chopper power electronics and braking resistor in device heat sink � With isolated RS485 interface � Operation Manual in German Non-standard design V F 1 x x x L , ,,, , code The design code is separated by a comma, and can be written in any order. VF1424L , C2 Example CAN-BUS interface Issue: March 1997 3-6 CHAPTER 3 DESIGN CODES OF THE VF1000L AND VF1000L, HF VF1000L Terminal Design Short description location code Standard No function C2 CAN-BUS interface, isolated OP1 Direct clock input for reference input, without internal ramp generator function Options OP2 Thermistor evaluation to DIN 44081/44082 with short-circuit monitoring or automatic circuit-breaker thermostat evaluation of three-phase AC motors OP5 3rd digital control input TR Technical Controller incl. 2 analog inputs (± 10 V) CP Prepared for PROFIBUS Gateway type CP-DP1 (see “Accessories”) Standard Software function see operation manual Software S58 Technical Controller with one analog input (design codes C1, C2 and CP not possible) Only one design version per terminal location is possible VF1000L, HF Terminal Design Short description location code Standard No function OP1 Direct clock input for reference input, without internal ramp generator function OP2 Thermistor evaluation to DIN 44081/44082 with short-circuit Optionen monitoring or automatic circuit-breaker thermostat evaluation of three-phase AC motors OP5 3rd digital control input Only one design version per terminal location is possible Note: The KEYPAD KP100 control unit must be ordered separately. For further information see ”Accessories”. Issue: March 1998 3-7 CHAPTER 4 ACCESSORIES FOR VF1000S/M/L Frequency Inverters SMARTDRIVE VF1000 VAL Hz SMART SMARTCARD CARD start stop enter return as data storage device VAL Hz stop start return enter X23 A050.000.0 A050.000.0 J2 J2 X23 X22 X22 A037.000.0 A037.000.0 X1 X1 Various option MC-Print MC-Print J1 J1 0786.00_._ 0786.00_._ V1.__ V1.__ CS: ____ CS: ____ CAN-Bus link InterBus-S link X2 X2 cards X24 X24 @@@@@@@@QQ¢¢ @@@@@@@@QQ¢¢@@@@¢Q VAL @@@@@@@@QQ¢¢Hz PC link stop start return enter RS485/ RS232 BC 4070@@@@@@@@QQ¢¢BC 4070 LUSTBUS Brake chopper BC1300/1400 BC4000 + + 1 1 2 2 3 3 4 4 5 5 Mains 6 6 7 7 8 8 connection 9 9 10 10 11 11 + + Line choke Interference suppression filter 4-1 50 50 49 49 48 48 47 47 46 46 CHAPTER 4 MAINS FILTERS The mains filters listed here enable EMC regulations to be met. Technical Inverter Order des. Cable Limit Rated Leakage Connections type length curve current current Specifications VF1104S NFE6.0 5 m Class B 6 A ≤ 1,5 mA Tab connector A6,3 x 0,8 NFE12.3 25 m Class B 12 A ≤ 5 mA Terminals, 4 mm² max. VF1202S NFE6.1 5 m Class B 6 A 0,21 mA Tab connector A6,3 x 0,8 NFE12.3 25 m Class B 12 A ≤ 5 mA Terminals, 4 mm² max. VF1204S NFE6.0 5 m Class B 6 A ≤ 1,5 mA Tab connector A6,3 x 0,8 NFE12.3 25 m Class B 12 A ≤ 5 mA Terminals, 4 mm² max. VF1402S NFD4.1 25 m Class B 4 A ≤ 22 mA Terminals, 4 mm² max. VF1200M NFE12.1 15 m Class A 12 A ≤ 3,5 mA Line: term 1,5mm², Load: cable NFE12.3 100 m Class B 12 A ≤ 5 mA Terminals, 4 mm² max. VF1200M,FA NFE12.1 50 m Class A 12 A ≤ 7 mA Line: term 1,5mm², Load: cable 25 m Class B 12 A ≤ 7 mA Line: term 1,5mm², Load: cable VF1400M NFD10.1 15 m Class A 10 A ≤ 5 mA Line: term 1,5mm², Load: cable 2 NFD10.3 100 m Class A 10 A < 116 mA Terminals 4 mm max. 2 25 m Class B 10 A < 116 mA Terminals 4 mm max. NFD12.1 25 m Class A 12 A ≤ 15 mA Line: term 1,5mm², Load: cable 15 m Class B 12 A ≤ 15 mA Line: term 1,5mm², Load: cable 1) VF1400M,FA NFD10.1 25 m Class A 10 A ≤ 10 mA Line: term 1,5mm², Load: cable 15 m Class B 10 A ≤ 10 mA Line: term 1,5mm², Load: cable VF1209L NFE22.0 25 m Class B 22 A < 5 mA Terminals, 4 mm² max. VF1410L NFD16.2 100 m Class A 16 A < 178 mA Terminals, 4 mm² max VF1414L *100 m Class B 16 A < 178 mA Terminals, 4 mm² max VF1408/10L,HF VF1418L NFD25.1 100 m Class A 25 A < 127 mA Terminals, 4 mm² max. VF1414L,HF *100 m Class B 25 A < 127 mA Terminals, 4 mm² max. VF1424L NFD35.0 100 m Class A 35 A < 99 mA Terminals, 6 mm² max. VF1432L *100 m Class B 35 A < 99 mA Terminals, 6 mm² max. VF1418/24L,HF VF1445L NFD50.1 100 m Class A 50 A < 140 mA Terminals, 16 mm² max. *100 m Class B 50 A < 140 mA Terminals, 16 mm² max. * With line choke 1) The inverter VF1410M is not available in design FA. Using a mains filter does not limit the inverter power data. Rated voltage: 1 x 230 V +10 % oder 3 x 480 V +10 % for 1 minute per 30 minutes Overload: 1,5 x I N Inverter parameters: = Factory setting Line: = Filter input Load: = Filter output Issue: March 1998 4-2 CHAPTER 4 MAINS FILTERS NFE6.0, NFE6.1 NFD10.1, NFD12.1, NFE12.1 Dimensional a a drawings g f c f c NFE22.0, NFD10.3, NFD16.2 NFD25.1, NFD35.0, NFD50.1 NFE12.3, NFD4.1 a a g g f f c c Dimension table Order des. a b c d e f g NFE6.0 159 44,5 143 50,8 – ∅ 4,7 – NFE6.1 88,4 40 75 52 – 5,3 – 1) NFE12.1 101 50 51 70 61 ∅ 4,7 550 NFE12.3 120 65 110 65 35 ∅ 4,5 M4 NFE22.0 240 95 230 45 36 ∅ 4,5 M5 NFD4.1 130 68 120 80 35 ∅ 4,5 M4 1) NFD10.1 101 50 51 70 61 ∅ 4,7 550 NFD10.3 240 95 230 45 36 ∅ 4,5 M5 1) NFD12.1 143 50 51 70 61 ∅ 4,7 550 NFD16.2 255 95 245 73 64 ∅ 4,5 M5 NFD25.1 255 95 245 73 64 ∅ 4,5 M5 NFD35.0 255 95 245 73 64 ∅ 4,5 M5 NFD50.1 290 100 275 90 76 ∅ 7M5 1) With factory-assembled screened cable. All dimensions in mm Issue: March 1998 4-3 e b b d d e e d b d b CHAPTER 4 LINE CHOKES In accordance with VDE 0160 and VDE 0839, only limited system perturbations and commu- tation notches are permitted. In order to limit these perturbations when the frequency in- verter is in operation, line chokes with 4% short-circuit voltage must be used. Technical Inverter Order and Rated Power Inductance Mass Connection type type des. current [A] loss [W] [mH] [kg] Specifications VF1202S END4 4 5,8 7 0,4 Terminals, 2,5 mm² max. VF1204S END7 7 8,2 4 0,75 Terminals, 2,5 mm² max. VF1402S DND2 2 6 14,6 0,5 Terminals, 2,5 mm² max. VF1205M END10 10 12 3 0,75 Terminals, 4 mm² max. VF1207M END20 20 20 1,46 1,6 Terminals, 4 mm² max. VF1404M DND6 6 18 4,8 1,6 Terminals, 4 mm² max. VF1406M DND6 6 18 4,8 1,6 Terminals, 4 mm² max. VF1408M DND10 10 31 2,9 2,5 Terminals, 4 mm² max. VF1410M DND10 10 31 2,9 2,5 Terminals, 4 mm² max. VF1209L END20 20 20 3 0,75 Terminals, 4 mm² max. VF1410L DND10 10 31 2,9 2,5 Terminals, 4 mm² max. VF1408L,HF VF1410L,HF VF1414L DND14 15 39 2,0 3,8 Terminals, 4 mm² max. VF1414L,HF VF1418L DND18 18 51 1,6 3,8 Terminals, 4 mm² max. VF1424L DND24 25 54 1,2 3,8 Terminals, 4 mm² max. VF1418L,HF VF1424L,HF VF1432L DND32 34 75 0,86 3,8 Terminals, 6 mm² max. VF1445L DND45 50 96 0,58 6,5 Terminals, 16 mm² max. Rated voltage: END 1 x 220 ... 240 V DND 3 x 380 ... 415 V, other voltages on request Short-circuit voltage.: 4 % Insulation class: T40/B to VDE 0550/ 0532 Issue: March 1997 4-4 CHAPTER 4 LINE CHOKES Dimensional drawing, END c g d e a b Dimensional drawing, DND2 ... DND4 above DND32 DND c c g g e d e a b b Dimension table Order and a b c d e g type des. END4 54 58 75 45 35 ∅ 3,5 END7 60 72 72 50 50 ∅ 3,5 END10 66 65 75 55 46 ∅ 4,5 END20 84 70 90 70 52 ∅ 4,8 DND2 80 44 92 50 30 ∅ 4,5 DND6 100 60 105 60 44 ∅ 4,8 DND10 120 64 120 84 55 ∅ 4,8 DND14 150 67 167 113 49 ∅ 5,8 DND18 150 67 167 113 49 ∅ 5,8 DND24 150 67 190 113 49 ∅ 5,8 DND32 150 67 190 113 49 ∅ 5,8 DND45 180 76 195 136 57 ∅ 7,0 All dimensions in mm. Issue: March 1997 4-5 CHAPTER 4 ACCESSORIES FOR DEVICE OPERATION X1/ RS232 Interface adapter Order designation KPRS232 KPRS232 The KPRS232 interface adapter allows an inverter of the VF1000 family to be connected to a computer with an RS232 Gerät: Schnittst.-Adapter Typ: KPRS232 serial port. It isolates the KEYPAD connection of the inverter from the computer. Power is supplied to the device from the inverter. A standard commercially available interface cable can be used for the link from the interface adapter to the computer. Dimensions: H x W x D 158 x 62 x 21 [mm] Control unit KEYPAD Order designation KP100 KP100 No. Designation Function 1 LCD display panel 140 segments, backlit green/red VAL 1 Hz 2 Down cursor Scroll back within the menu structure 2 3 Up cursor Scroll forward within the 3 stop start return enter 5 menu structure 4 6 4 Stop/return key Stop (CTRL menu), cancel or quit selected menu SMART CARD 5 Start/enter key Start (CTRL menu), confirm or select menu 7 6 SMARTCARD Chipcard data storage device, storage of device settings 7 Connecting cable Maximum length 0.35 m Dimensions: H x W x D 158 x 62 x 21 [mm] SMARTCARD Order designation SC SMART For data backup and transmission, all inverter parameters can CARD be stored on the SMARTCARD and then transferred without problem onto other frequency inverters. Issue: March 1997 4-6 CHAPTER 4 BRAKING RESISTOR ACCESSORIES FOR VF1000M Braking resistor Order designation ZBR5 ZBR5 The ZBR5 add-on is designed for mounting in the heat sinks of inverters VF1205M and VF1207M. Dim. VF1205M VF1207M incl. ZBR5 incl. ZBR5 Peak braking kW 1,65 1,65 power Cyclic W90 90 braking Braking resistor Order designation ZBR4 ZBR4 The ZBR4 add-on is designed for mounting in the heat sinks of inverters VF1404M, VF1406M, VF1408M and VF1410M. Dim. VF1404M VF1406M VF1408M VF1410M incl. ZBR4 incl. ZBR4 incl. ZBR4 incl. ZBR4 Peak braking kW 1,65 1,65 1,65 1,65 power Cyclic W 909090 90 braking Issue: March 1997 4-7 CHAPTER 4 BRAKE CHOPPERS BC1300/1400 FOR VF1000S Des. Dim. BC1300 BC1400 Braking power at 100% cdf P W90 90 Technical eff Specifications Braking power at 50% cdf P W 140 140 eff Braking power at 25% cdf P W 210 210 eff Braking power at 12% cdf P W 310 310 eff Braking power at 6% cdf P W 450 450 eff Peak braking power P kW 1,5 1,5 Sp Autom. power red. (after 6 s) P kW 0,7 0,7 red. Braking current I A DC 4,0 2,7 Br Starting voltage U V DC 390 750 ein Stopping voltage U V DC 381 740 aus Braking resistor design - - Heating cartridge Terminal cross-section A mm² 1,5 Term. 9/10 DC-link connection - - Maximum length 0.5 m Thermostatic switching contact - - 250 V~ 10 A Ambient conditions Protection - - IP10 (when mounted) Cooling air temperature T °C 0 ... 40 Mounting height above sea level H m 1000 max. Relative air humidity rF % 15 ... 85, non-condensing (VDE 0160) Permissible vibration - - 2 g (IEC 68-2-6) Mounting - - Vertical wall mounting Mechanics Mass M kg 0,5 Dimensions A mm 20 Bmm ∅ 4,8 C mm 183 D mm 170 Emm 65 F mm 120 AA F B + C D + E cdf = continuous duty factor with 120 s cycle duration Issue: March 1997 4-8 + + + + L1 L1 CHAPTER 4 BRAKE CHOPPERS BC1300/1400 FOR VF1000S The BC1300 brake chopper is designed for VF1000S frequency inverters with 230 V rated voltage, and the BC1400 for VF1000S inverters with 400 V. Both brake choppers have the braking resistor already built-in, and require no additional power supply. L1N PE PE L3 L2 L1 Connection diagram @@@@@@@@@@@@@@@@@@@@QQQQQ¢¢¢¢¢ @@@@@@@@@@@@@@@@@@@@QQQQQ¢¢¢¢¢VF1400S@@@@@@@@@@@@@@@@@@@@QQQQQ¢¢¢¢¢BC1300 VF1200S BC1400 H1 H1 H2 H2 + + + + 1 1 1 1 2 2 2 2 3 3 3 3 4 4 4 4 5 5 5 5 6 6 6 6 υ υ 7 7 7 7 8 8 8 8 + 9 9 + 9 9 - 10 10 10 10 - 11 11 11 11 + + + + K1 @@@@@@@@@@@@@@@@@@@@QQQQQ¢¢¢¢¢@@@@@@@@@@@@@@@@@@@@QQQQQ¢¢¢¢¢ N Terminal assignment BC-term. Meaning 5, 6 Connections not occupied 7, 8 Bimetal switch output for thermal monitoring of brake chopper 4, 9 ( + ) input, inverter DC-link 1, 10 ( - ) input, inverter DC-link 11 Connection not occupied 2, 3 Connection of ext. braking resistor (on request) H1 Red LED, brake chopper active H2 Green LED, ready Connection point for protective earth and screen Note: There is a direct correlation between the switching threshold of the brake chopper and the connected mains voltage of the inverter. For this reason, only the following combinations are possible: BC1300 → VF1202S or VF1204S BC1400 → VF1402S Issue: March 1997 4-9 PTC PTC N L2 L3 U U V V W W - - + + B CHAPTER 4 BRAKE CHOPPER UNIT BC4000 FOR VF1000L Des. Dim. BC4020 BC4070 Suitable for inverter U V AC 230 (starting voltage U = 365 V DC) Technical dcl UN mains voltage 400 (starting voltage U = 635 V DC) dcl Specifications 460 (starting voltage U = 725 V DC) dcl Min. braking resistance (U = 230 V) R Ω 18 5,1 UN min. Min. braking resistance (U = 400 V) R Ω 33 9,1 UN min. Min. braking resistance (U = 460 V) R Ω 37 11 UN min. Peak braking current I A DC 20 70 SP Continuous braking current I A DC 5 30 D Ambient conditions Protection - - IP10 (when mounted) Cooling air temperature T °C 0 ... 40 Mounting height above sea level H m 1000 max. Relative air humidity rF % 15 ... 85, non-condensing Permissible vibration - - 2 g (IEC 68-2-6) Mechanics Mounting - - Vertical wall mounting Mass M kg 0,98 5,1 Dimensions A mm 100 176 Bmm ∅ 5 C mm 256 D mm 246 E mm 137 216 F mm 77 162 A BC 4020 E F Issue: March 1997 4-10 C D CHAPTER 4 BRAKE CHOPPER UNIT BC4000 FOR VF1000L The BC4000 brake chopper unit is designed for VF1000L frequency inverters. It consists of the switching electronics, and for braking it additionally requires external braking resistors. No mains connection is required to supply power to the unit (with the starting voltage adjusted manually by means of the jumper strip). Connection diagram A B (schematic) X3 ϑ +24 V C E 3 ~ M Netz L1 L2 = L3 3 3 ~ Legend No. Meaning A Brake chopper BC4000 B Braking resistor (external) C Frequency inverter E Inverter power switch Terminal X2 Meaning assignment L1,L2,L3 Mains connection, only required with automatic adjustment of starting power to mains power Connection point for protective earth and screen RB Connections for braking resistor (external) +, - Connections for inverter DC-link X3 Meaning 1,2 Input, braking resistor temperature switch 3,4 Unoccupied 5 Frame reference point 6 Control voltage 24 V DC ± 20% 7,8 Relay output, ready Issue: March 1997 4-11 1 2 3 4 5 6 7 8 X2 L1 L2 L3 RB RB - + CHAPTER 4 ACCESSORIES FOR PROFIBUS-DP PROFIBUS-DP Order designation: CP-DP1 Gateway Device Supplied accessories Gateway cable 1,5 m 8-pin western plug for 9-pin D-SUB socket bus termination plug disk with GSD data files Technical data PROFIBUS-DP Gateway CP-DP1 suitable for inverter VF1000S,G19,FA,CP,xx VF1000M,CP,xx VF1000L,CP hardware/protocol DIN19245 T1+T3 / EN50170 volume 2 transmission rate 9,6 kBit/s to 12MBit/s adjustable transmission length 12000 m to 100 m (see transmission rate) stations per Gateway Max. 10 stations Gateway cable 1,5 m belongs to the scope of supply of the Gateway 1,0 m Lust system bus cable belongs to the scope of supply of the drive disk with GSD and ASCII belongs to the scope of supply of the Gateway data files bus termination plug belongs to the scope of supply of the Gateway PPO (parameter-process- PPO type 1 and 3 are supported data objects) supply voltage 24 V DC ± 20 % current input 1,2 A DC ± 10 % mounting 35 mm DIN-rail dimensions 22,5 x 99 x 119 mm (BxHxT) ambient temperature 0 - 50 °C non-condensing Issue: March 1998 4-12 1 2 4 8 Value Click Click 16 32 64 ON 1 234 5 6 7 Address: 3 O 1 2 3 4 5 6 7N CHAPTER 4 ACCESSORIES FOR PROFIBUS-DP DP-Master Networking example 6 + + + + SPS + + + + PROFIBUS-DP 1 Gateway CP-DP1 Slave 1 Slave 2 Slave 3 5 4 4 4 2 3 VF1000M VF1000L VF1000M @@@@@@@@@@ VF1000S, G19 Legend No. Function 1 Gateway cable (supplied with the Gateway) 2 connection 24 V supply voltage 3 bus termination plug (supplied with the Gateway) 4 Lust system bus cable type I (supplied with the drive) 5 connection to the PROFIBUS-DP 6 disk with GSD data files (supplied with the drive) Issue: March 1998 4-13 CHAPTER 4 USER INFORMATION FOR VF1000S/M/L VAL CTRL VAL min-1 Hz Hz stop start return enter stop start return enter SMART SMART CARD CARD VAL @@@@@@@@QQ¢¢Hz stop start return enter SMART CARD @@@@@@@@@@@@QQQ¢¢¢ Frequency inverters Device type Order des. Language Description VF1000S 0720.01B.0 German Operation manual for standard device, incl. designs I1, I5, I6, I7, G8, G10, K1 0720.21B.0 English Operation manual for standard device, incl. designs I1, I5, I6, I7, G8, G10, K1 0720.11B.0 German/ Version description, G19 English 0720.02B.0 German/ Version description, M3, M4 English 0720.03B.0 German/ Version description, C8 English 0720.04B.0 German/ Version description, C2 English VF1000M 0809.01B.0 German Operation manual for standard device, incl. designs C2, C8, PTC, PT1, FA, G16 0809.21B.0 English Operation manual for standard device, incl. designs C2, C8, PTC, PT1, FA, G16 0809.03B.0 German Mounting instructions, ZBR4 and ZBR5 0809.23B.0 English Mounting instructions, ZBR4 and ZBR5 0809.02B.0 German Version description S58, TR 0809.22B.0 English Version description S58, TR Issue: March 1998 4-14 CHAPTER 4 USER INFORMATION FOR VF1000S/M/L Frequency inverters Device type Order des. Language Description VF1000L 0786.01B.0 German Operation manual for standard device, incl. designs HF, C1, C2 0786.21B.0 English Operation manual for standard device, incl. designs HF, C1, C2 A050.01B.0 German Version description, OP1, OP2 A050.21B.0 English Version description, OP1, OP2 A037.01B.0 German Version description, OP5 A037.21B.0 English Version description, OP5 0809.02B.0 German Version description S58, TR 0809.22B.0 English Version description S58, TR Accessories Device type Order des. Language Description KEYPAD KP100 A021.02B.0 German Operation manual for control unit A021.21B.0 English Operation manual for control unit KPRS232 A044.01B.0 German Operation manual for interface adapter A044.21B.0 English Operation manual for interface adapter BC1300/1400 A031.01B.0 German Operation manual for brake chopper, designed for VF1000S A031.21B.0 English Operation manual for brake chopper, designed for VF1000S BC4000 0743.00B.0 German Operation manual for brake chopper, designed for VF1000L 0743.21B.0 English Operation manual for brake chopper, designed for VF1000L CP-DP1 0841.01B.0-00 German/ Instruction manual for PROFIBUS-DP English Gateway Issue: March 1998 4-15 CHAPTER 4 USER INFORMATION FOR VF1000S/M/L Non-product-specific For product Order des. Language Description information sources VF1000S/M/L A040.02B.0 German LUSTBUS data transfer protocol VF1000S/M/L A040.22B.0 English LUSTBUS data transfer protocol VF1000S/M/L A047.02B.0 German CAN-BUS data transfer protocol VF1000S/M/L A047.22B.0 English CAN-BUS data transfer protocol VF1000S/M/L 0718.50B.0 German INTERBUS-S data transfer protocol VF1000S/M/L 0718.51B.0 English INTERBUS-S data transfer protocol VF1000S/M/L 0841.02B.0-00 German PROFIBUS-DP data transmission protocol VF1000S/M/L 0841.22B.0-00 English PROFIBUS-DP data transmission protocol VF1000S/M/L 0792.50B.0 German Installation instructions for interconnection USTBUS and CAN-BUS of L VF1000S/M/L 0792.51B.0 English Installation instructions for interconnection of LUSTBUS and CAN-BUS VF1000S/M/L 0786.04B.0 German Parameter description (total package) VF1000S/M/L 0786.24B.0 English Parameter description (total package) VF1000S/M/L 0646.08B.0 German Practical design hints to avoid system perturbations Issue: March 1998 4-16 Subject to technical changes TDSMARTDRIVE-EN.03 3/98 Lust Antriebstechnik GmbH Gewerbestr. 5-9 D-35633 Lahnau Telefon 0 64 41/ 9 66-0 Telefax 0 64 41/ 9 66 -137 * * * * Internet: http://www.lust-tec.de e-mail: lust@lust-tec.de *