DRIVES FOR AUTOMATION with the Single-Axle Positioning System MC7000 POSMOD Application Information + + MC7000 POSMOD – The Flexible Movement Solution The MC7000 POSMOD position controller combines the properties of a single-axle position and sequence control and a servocontroller in one unit. It controls the movement of the motor as well as simple NC sequences. The Technology Sequence control MC7000 POSMOD • Processing of inputs and outputs Sequence Position Motor • Logic links control control controller • Basic computing modes • Comparative operations • Variables, flags, numerators and timers • Max. 700 program sets • Set change in 5 ms Position control Motor controller • Point-to-point positioning • Position, speed and torque controller • Floating set change without intermediate • Position controller with 0.25 ms cycle stop time 2 • Linear and sine shape ramps • Minimal lag error and maximum path accuracy • Indexing table function • electronic gearing • superimposition of synchronous motion and positioning • two touch-probe inputs The Simplicity The MC7000 POSMOD contains two devices in one: a position and sequence control and a motor controller. SIO • You cut your costs, because positioning VAL CTRL min-1 Hz cards in the PLC are not needed. stop start return enter • You avoid using the complete PLC for simple applications. • You reduce your cabling. + • You save space in the cabinet. + • You increase the operational safety of your machine. The Openness The MC7000 POSMOD communicates as an intelligent subsystem via CAN, CANopen or PROFIBUS-DP with the programmable logic SIO control or industrial PC. CAN, CANopen, PROFIBUS-DP • You have a simple means of transferring reference values, actual values and VAL CTRL VAL CTRL VAL CTRL VAL CTRL min-1 min-1 min-1 min-1 Hz Hz Hz Hz parameters and of controlling and stop star enter t stop star enter t stop star enter t stop star enter t return return return return monitoring the drive. • You are provided with a simple means of integration in automation systems of a wide variety of manufacturers. • You save wiring effort and commissioning time. The Flexible The flexible programmability of movements t = 2 s B Programmability offers you the possibility of using the MC7000 H02 POSMOD for a wide variety of applications. • You save time spent on induction, t 120˚ t 120˚ training and service. 120˚ B B 1 • You cut your warehousing costs. 0 IE01 = Start • You can change products simply at the press of a button and so %P01 (Positioning an indexing table) • Shorten your downtimes and N010 set H01=120 ;Variable for process pos. • Increase the productivity of your N020 set H02=250 ;Variable for velocity deg/s machine. N030 go 0 ;Reference run (start pos.) N040 wait (IE01=1) ;Scan start input N050 gow R H01 H02 ;Approach relative position N060 wait 2000 ;Processing 2000 ms N070 jmp N040 ;Stop program end Movement profile of an indexing table and associated sequence program The Operation DRIVEMANAGER user interface for program- ming and commissioning • You reduce time spent on induction, training and service. CP100 operator terminal for machine setup • You can operate and control the MC7000 POSMOD autonomously with no higher- order controller. The Precision • The MC7000 POSMOD delivers a posi- tioning accuracy of ± 10' (with spindle pitch 5 mm, i = 1:10 � accuracy: ± 2 μm) with a resolver. This low-cost encoder system alone makes the position controller a suitable solution for 90% of all applications. • With a sine-cosine encoder a positioning accuracy of < ± 0,5' is attainable (with spindle pitch 5 mm, i = 1:10 � accuracy: 0,1 μm). With this encoder system the MC7000 POSMOD can also be used for applica- Exposure unit/scanner tions demanding ultra-high precision. Areas of Application Handling axle for positioning/ palletizing 3-axle automatic handler Indexing table Toggle press for molding/imprinting Synchronized feed-in In these and other areas of application our application specialists will design, plan and implement the optimum drive solutions for your movement processes in collaboration with your designers. Feed drive for cutting to length Our Solution Package The System open DRIVEMANAGER VAL CTRL -1 min Hz stop start return enter User interface SMART CARD DRIVEMANAGER Length ESC Position controller Synchronous and MC7000 from 2 - 64 A asynchronous machines Operator terminal from 0.5 - 170 Nm CP100 Terminal module Mains filter Line chokes Motor and EKL300 encoder cable Our Application We would be pleased to plan and implement Drive task Support your first MC7000 POSMOD project jointly with you. On request we can provide you with assist- Definition of customer ance in requirement Specification � Movement analysis � Planning the drive system � Writing sequence programs no O.K.? � Tests and commissioning � Training yes Implementation Test, Customer release training After the first joint project you will find it easy Production deployment to translate your own ideas into flexible movement solutions. Selected Drive Packages VAL CTRL -1 min Hz stop start return enter Drive M n J t max N L B Installation window [mm] Servomotor 2) controller [Nm] [rpm] [kgcm²] [ms] PSM-M4-20R86-4 MC7402 1.9 6000 0.45 15 internal DND 6 55 MC7404 3.2 9 70 PSM-N4-20R84-4 MC7402 2.4 4000 0.22 4 internal DND 6 PSM-N6-20R84-4 MC7402 4 4000 0.57 6 internal DND 6 MC7404 8 3 internal DND 6 92 PSM-03-20R83-4 MC7402 6.1 3000 5.3 28 internal DND 6 MC7404 9.2 19 internal PSM-04-20R83-4 MC7404 10.3 3000 7.4 23 internal DND 6 MC7408 16.4 15 NFD 10.3 DND 14 ASM-12-20R23-0 MC7402 3.8 3000 3.7 31 internal DND 6 110 MC7404 6.8 17 internal PSM-13-20R83-4 MC7404 11.8 3000 11.7 32 intern DND 6 MC7408 22.4 17 NFD 10.3 DND 14 ASM-22-20R23-0 MC7404 8.4 3000 14.4 26 internal DND 6 MC7408 16.7 17 NFD 10.3 DND 14 140 PSM-23-20R83-0 MC7408 24.5 3000 28 36 NFD 10.3 DND 14 MC7412 36.8 24 NFD 25.1 DND 18 MC7416 44.8 20 NFD 25.1 DND 24 ASM-25-20R22-0 MC7408 31.5 3000 38.4 26 NFD 10.3 DND 14 MC7412 47.3 17 NFD 25.1 DND 18 190 ASM-32-20R21-0 MC7408 40 1500 90 36 NFD 10.3 DND 14 MC7412 60 24 NFD 25.1 DND 18 MC7416 68 21 NFD 25.1 DND 24 ASM-34-20R21-0 MC7412 66.7 1500 209 50 NFD 25.1 DND 18 MC7416 88.9 37 NFD 25.1 DND 24 MC7432 140 24 NFD 50.1 DND 45 260 ASM 43-20R21-0 MC7432 147.4 1500 960 103 NFD 50.1 DND 45 MC7464 221.1 69 NFD 80.0 DND 75 1) Acceleration with peak torque, no load, from standstill to nominal speed 2) Speed-controlled applications: Application package BASIC Electronic gearing, stepper motor mode: Application package MOTION Single-axle positioning system: Application package POSMOD Allow our qualified technicians to consult You: LUST Sales Phone +49 (0) 6441/966-111 Fax +49 (0) 6441/966-177 * Address: Lust Antriebstechnik GmbH Gewerbestr. 5-9 D-35633 Lahnau Germany * * * Internet: http://www.lust-tec.de e-mail: lust@lust-tec.de * Preferred type Peak torque of drive package Nominal speed Moment of inertia of rotor 1) Acceleration time Mains filter Line choke (recommended type) We reserve the right to make technical changes. 0808.31B.0-01 EN Version: 07/99