LOGOSOL LS-182
Datasheet
Extracted Text
Logosol AC/DC Intelligent Servo Drive with Step & Direction Interface LS-182
Doc # 712182001 / Rev. 1.17, 11/01/2004
Features
� Motors supported:
- Brushless 60/120° commutated (AC)
- Brush-commutated (DC)
� Up to 30A peak / 24A continuous output
current
� Up to 200V single power supply
� STEP/DIRECTION interface
� RS-485 command interface
� 32-bit position, velocity, acceleration,
16-bit PID filter gain values
� Comprehensive motor output short-circuit
protection:
- Output to output
- Output to ground
- Output to power
Description
� Adjustable motor current limit and
overload time limit
LS-182 is a single-axis motion controller with
integrated servo amplifier designed for applications
� Over/under voltage shutdown
using brushless (AC) or brush-commutated (DC)
� Overheating protection
motors up to 1.5 HP. No jumpers or setup is required
to switch between both types of motors. Trapezoidal
� Emergency stop input
brushless motor commutation is performed
automatically if hall sensors are connected to the
� Forward and reverse over travel inputs
unit.
Up to 31 intelligent servo drives can be controlled
� Communication speed 19.2 - 115.2 KBps
over a multi-drop full duplex RS-485 network in a
distributed motion control environment. Standard
� Servo rate 2 kHz
RJ-45 connectors and commercially available cables
are used for daisy chaining of the modules.
� PWM frequency 20 kHz
LS-182 is equipped with various safety features such
as short circuit protection for the motor and
� Command rate up to 1000/sec
controller, over travel limit switch inputs, emergency
� Encoder transition rate up to 2MHz
stop input, over and under voltage shutdown. The
maximum motor output current and overload time
� Small footprint (5” x 4” x 0.85”)
can be set.
Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com
Logosol AC/DC Intelligent Servo Drive with Step & Direction Interface LS-182
Doc # 712182001 / Rev. 1.17, 11/01/2004
o
TECHNICAL SPECIFICATIONS rated at 25 C ambient, POWER (+)=60VDC, Load=250µH motor
POWER SUPPLY VOLTAGE (POWER (+))
LS-182x-620 18 to 180 V DC, 200V Absolute Maximum
LS-182x (LS-182x-1210) 18 to 90 V DC, 100V Absolute Maximum
LS-182x-1215 18 to 140 V DC, 150V Absolute Maximum
LS-182x-2010 18 to 90 V DC, 100V Absolute Maximum
LS-182Hx-3005 18 to 50 V DC, 55V Absolute Maximum
BACKUP POWER SUPPLY VOLTAGE
(BACKUP POWER (+))
LS-182Hx-3005 18 to 50 V DC, 55V Absolute Maximum
MAX MOTOR OUTPUT CURRENT
Peak (Ip)
LS-182x-620 6A
LS-182x (LS-182x-1210), LS-182x-1215 12A
LS-182x-2010 20A
LS-182Hx-3005 30A
Continuous (Ic)
LS-182x-620 4A
LS-182x (LS-182x-1210), LS-182x-1215 8A
LS-182x-2010 12A
LS-182Hx-3005 24A
MAX MOTOR OUTPUT VOLTAGE V = 0.96(POWER (+)) – 0.17(I )
out out
MIN LOAD INDUCTANCE
200µH
PWM SWITCHING FREQUENCY 19,512 KHz
SERVO RATE 0.512 msec
SERIAL BAUD RATE 19.2 – 115.2 Kbps
OPEN COLLECTOR BRAKE OUTPUT
Max voltage applied to output 48V
Max current load 0.3A
OPTOISOLATED FAULT OUTPUT
Max voltage applied to output 48V
Max current load 3mA
INPUTS
Encoder & Commutation TTL with 1K pull-up to 5V
Digital Inputs:
Forward limit, Reverse limit, STP IN LOmin=-1V, HImax=48V, Imax=5mA
Direction, Step, Servo Enable Imax=10mA
ENCODER Quadrature with index
o
COMMUTATION Hall sensors 60/120
INDICATORS
Power ‘ok’ – low intensity
Red LED (two intensity levels)
Servo ‘on’ – high intensity
PROTECTION
Short circuit Motor output to motor output
Motor output to POWER GND
Motor output to POWER (+)
o
Over temperature shut off Activated at 80 C
FIRE-SAFETY
Internal fuse
LS-182 10A Quick blow
LS-182H None
POWER DISSIPATION (max)
LS-182x-xxxx
30W
LS-182Hx-xxxx 45W
THERMAL REQUIREMENTS
o
Storage temperature range –30 to +85 C
o
Operating temperature range 0 to 45 C
MECHANICAL
Size
LS-182 L=5.00”, H=4.00”, D=0.85”
LS-182H L=6.50”, H=4.00”, D=0.85”
Weight
LS-182 0.66lb. (300gr.)
LS-182H 0.94lb. (430gr.)
+5V SOURCE
Max current 200mA for all three output pins combined
Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com 2
Logosol AC/DC Intelligent Servo Drive with Step & Direction Interface LS-182
Doc # 712182001 / Rev. 1.17, 11/01/2004
MATING CONNECTORS
LS-182 Motor and Power Magnum EM2565-06-VL or Phoenix MSTB 2.5/6-ST-5.08
LS-182H Motor and Power None
Encoder and Commutator Molex 22-01-3127 housing with 08-50-0114 pins (12 pcs.)
Step/Dir Interface Molex 22-01-3087 housing with 08-50-0114 pins (8 pcs.)
Control Molex 22-01-3097 housing with 08-50-0114 pins (9 pcs.)
Communication 8 pin RJ-45
DIMENSIONAL DRAWING
LS-182
LS-182H
Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com 3
Logosol AC/DC Intelligent Servo Drive with Step & Direction Interface LS-182
Doc # 712182001 / Rev. 1.17, 11/01/2004
SERVO DRIVE LAYOUT
LS-182
LS-182H
ORDERING GUIDE
PART
MODEL DESCRIPTION
NUMBER
912182008 LS-182-620 AC/DC Intelligent Servo Drive; 6A / 180V
9121820010 LS-182D-620 AC/DC Intelligent Servo Drive with differential encoder; 6A / 180V
912182001 LS-182 AC/DC Intelligent Servo Drive; 12A / 90V
912182004 LS-182D AC/DC Intelligent Servo Drive with differential encoder; 12A / 90V
912182009 LS-182-1215 AC/DC Intelligent Servo Drive; 12A / 140V
9121820011 LS-182D-1215 AC/DC Intelligent Servo Drive with differential encoder; 12A / 140V
912182006 LS-182-2010 AC/DC Intelligent Servo Drive; 20A / 90V
912182005 LS-182D-2010 AC/DC Intelligent Servo Drive with differential encoder; 20A / 90V
912182014 LS-182H-3005 AC/DC Intelligent Servo Drive; 30A / 50V
230601007 LS-182-CN Mating connector kit for LS-182
230601015 LS-182H-CN Mating connector kit for LS-182H
Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com 4
Logosol AC/DC Intelligent Servo Drive with Step & Direction Interface LS-182
Doc # 712182001 / Rev. 1.17, 11/01/2004
CONNECTORS AND PINOUT
LS-182
LS-182H
Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com 5
Logosol AC/DC Intelligent Servo Drive with Step & Direction Interface LS-182
Doc # 712182001 / Rev. 1.17, 11/01/2004
DIP SW – DIP SWITCH
SW
SIGNAL DESCRIPTION
1 STEP Mode select switch / ‘on’=STEP/DIR mode
2 ADR4 Address select switch 4
3 ADR3 Address select switch 3
4 ADR2 Address select switch 2
5 ADR1 Address select switch 1
6 ADR0 Address select switch 0
7 T-in Transmit line terminator
8 T-out Receive line terminator
CN1 – POWER AND MOTOR CONNECTOR
LS-182
PIN SIGNAL DESCRIPTION
1 POWER (+) Power supply, positive terminal
*
2 POWER GND Power supply ground
3 POWER GND* Power supply ground
4 AC3 or NC Output to motor
Phase 3 terminal for brushless motor
Not connected for brush motor
5 AC2 or DC (-) Output to motor
Phase 2 terminal for brushless motor
Negative terminal for brush motor
6 AC1 or DC (+) Output to motor
Phase 1 terminal for brushless motor
Positive terminal for brush motor
LS-182H
PIN SIGNAL DESCRIPTION
1 POWER (+) Power supply, positive terminal
*
2 POWER GND Power supply ground
3 AC3 or NC Output to motor
Phase 3 terminal for brushless motor
Not connected for brush motor
4 AC2 or DC (-) Output to motor
Phase 2 terminal for brushless motor
Negative terminal for brush motor
5 AC1 or DC (+) Output to motor
Phase 1 terminal for brushless motor
Positive terminal for brush motor
6 SHIELD GND Motor cable shield
7 BACKUP POWER (+) Backup power supply – Optional
*
POWER GND and GND are electrically connected. Drive’s case is isolated from drive circuitry and
can be grounder externally.
Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com 6
Logosol AC/DC Intelligent Servo Drive with Step & Direction Interface LS-182
Doc # 712182001 / Rev. 1.17, 11/01/2004
CN2 – CONTROL
PIN
SIGNAL DESCRIPTION
1 STP IN Stop input (disables servo amplifier)
*
2 GND Signal ground
3 REVERSE LIMIT Reverse limit input
4 FORWARD LIMIT Forward limit input
5 GND* Signal ground
6 PEAK CURRENT Overcurrent limit
**
7 +5V Signal power supply
8 OVERLOAD TIME Overcurrent limit timeout
9 BRAKE OUT Brake output. Open collector 48V/03A
CN3 – STEP/DIR INTERFACE
PIN SIGNAL DESCRIPTION
1 STEP INPUT Step input
2 DIRECTION INPUT Direction input
3 COM STEP/DIR interface power supply (+)
4 +5V** Signal power supply
5 FAULT COLLECTOR Fault output (+)
6 FAULT EMITTER Fault output (-)
7 GND* Signal ground
8 SERVO ENABLE Servo enable input (active low)
CN4 – ENCODER AND COMMUTATOR
PIN SIGNAL DESCRIPTION
1 GND* Encoder ground
2 ENCODER Z Encoder index
3 ENCODER A Encoder phase (+)A
4 +5V** Encoder power supply
5 ENCODER B Encoder phase (+)B
6 +5V** Commutator power supply
7 COMMUTATOR S1 Hall sensor #1
8 COMMUTATOR S2 Hall sensor #2
9 COMMUTATOR S3 Hall sensor #3
10 GND* Commutator ground
11 R1 Reserved, for LS-182
Encoder Phase (-)A, for LS-182D
12 R2 Reserved, for LS-182
Encoder Phase (-)B, for LS-182D
*
POWER GND and GND are electrically connected. Drive’s case is isolated from drive circuitry and
can be grounder externally.
**
200mA Max current for all three outputs combined.
Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com 7
Logosol AC/DC Intelligent Servo Drive with Step & Direction Interface LS-182
Doc # 712182001 / Rev. 1.17, 11/01/2004
CN5 – NETWORK OUT (SLAVE)
PIN SIGNAL DESCRIPTION
1 N.C. Not connected
2 GND* Interface ground
3 +TX (+) Transmit data
4 -TX (-) Transmit data
5 -RX (-) Receive data
6 +RX (+) Receive data
7 -A out (-) Address output
8 +A out (+) Address output
CN6 – NETWORK IN (HOST)
PIN SIGNAL DESCRIPTION
1 +5V** RS-232 adapter power supply
2 GND* Interface ground
3 +TX (+) Transmit data
4 -TX (-) Transmit data
5 -RX (-) Receive data
6 +RX (+) Receive data
7 -A in (-) Address input
8 +A in (+) Address input
Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com 8
Logosol AC/DC Intelligent Servo Drive with Step & Direction Interface LS-182
Doc # 712182001 / Rev. 1.17, 11/01/2004
LS-182 SAMPLE APPLICATION using AC (brushless) motor in RS-485 network command mode
LS-182 SAMPLE APPLICATION using DC (brush) motor in RS-485 network command mode
Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com 9
Logosol AC/DC Intelligent Servo Drive with Step & Direction Interface LS-182
Doc # 712182001 / Rev. 1.17, 11/01/2004
LS-182 SAMPLE APPLICATION, using AC (brushless) motor in STEP/DIRECTION mode
LS-182 SAMPLE APPLICATION, using DC (brush) motor in STEP/DIRECTION mode
Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com 10
Logosol AC/DC Intelligent Servo Drive with Step & Direction Interface LS-182
Doc # 712182001 / Rev. 1.17, 11/01/2004
LS-182H SAMPLE APPLICATION using AC (brushless) motor in RS-485 network command
mode
LS-182H SAMPLE APPLICATION using DC (brush) motor in RS-485 network command mode
Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com 11
Logosol AC/DC Intelligent Servo Drive with Step & Direction Interface LS-182
Doc # 712182001 / Rev. 1.17, 11/01/2004
LS-182H SAMPLE APPLICATION, using AC (brushless) motor in STEP/DIRECTION mode
LS 182H SAMPLE APPLICATION, using DC (brush) motor in STEP/DIRECTION mode
Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com 12
Logosol AC/DC Intelligent Servo Drive with Step & Direction Interface LS-182
Doc # 712182001 / Rev. 1.17, 11/01/2004
LOGOSOL LS-182 QUICK START GUIDE
Hardware Setup
*
1. Connect power supply (18 to 90 VDC) to LS-182.
2. Connect your motor, encoder, Hall sensors and any other I/O you may have.
3. Connect RS-232 adapter and RJ-45 network cable between LS-182 and your host computer.
Software Installation
1. Installation and using Logosol Distributed Control Network Utility
A. Installation
1. Insert the Logosol Distributed Control Network Utility installation disk into the floppy drive.
2. Select Run from the Windows 95/98/NT Start menu.
3. Type a:\dcnsetup and then click OK (a: represents the drive letter).
4. The installation wizard will guide you through the setup process.
*
When installing multiple drives, each drive should have its own twisted pair cable running to terminals
of the power supply. Don’t “daisy-chain” cables from one drive to the next. This will aggravate cable
noise and cause the noise from one drives to add to each other. The “star”-wiring configuration will
minimize wiring noise.
Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com 13
Logosol AC/DC Intelligent Servo Drive with Step & Direction Interface LS-182
Doc # 712182001 / Rev. 1.17, 11/01/2004
B. Initial Connection to the Host
1. Turn on the power supply.
2. Run the Logosol Distributed Control Network Utility.
3. Choose the proper COM port
4. Click “SERVO” button.
5. Click “GO” button. The motor should rotate slowly in positive direction. Click “Stop” to
interrupt the motion. More information about using LDCN utility is available in LDCN Help.
C. STEP/DIRECTION mode quick start
1. Execute steps A and B.
2. Set “Step rate” edit box to 1 to set STEP multiplier value.
3. Check “Servo params” check box and click “Save” button in “EEPROM” panel.
4. Turn off the power supply.
5. Set STEP/DIR mode (STEP switch ‘on’).
6. Turn on the power supply and you can control the drive using STEP/DIR interface.
When the controller is in step and direction mode, most of the controls are disabled. Clicking on
“Network” radio button in “Mode” panel performs switching to RS-485 network command mode.
Switching back to step and direction mode is possible only by resetting the controller.
Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com 14
Logosol AC/DC Intelligent Servo Drive with Step & Direction Interface LS-182
Doc # 712182001 / Rev. 1.17, 11/01/2004
2. Installation and using Logosol Motion Control Center
A. Installation
1. Insert the Logosol Motion Control Center installation disk into the floppy drive.
2. Select Run from the Windows 95/98/NT Start menu.
3. Type a:\mccsetup and then click OK (a: represents the drive letter).
4. The installation wizard will guide you through the setup process.
B. Initial Connection to the Host
1. Turn on the power supply.
2. Run the Logosol Motion Control Center software.
3. From the Connection menu select Terminal. This will open a terminal window. From the
Target pull-down list select either RS-485-COM1 or RS-485-COM2 corresponding to the one
used to communicate with LS-180. Press the Return key to verify that the connection is
established and the command prompt (>) appears on the terminal window.
4. Type INI at the command prompt followed by Return to initialize the controller. It may take few
seconds to complete the process.
5. Type KP A1=20 to set the proportional coefficient, then set the velocity, acceleration and
error limit by the following commands: VEL A1=100, ACC A1=1000 and
MAX A1=8000.
6. Type SER to close the servo loop, then FOR A1 to instruct the controller to rotate the motor
forward. Type GO A1 to initiate the motion. The motor should rotate slowly in positive
*
direction. Type STO to interrupt the motion and refer to the following MCL Terminal
Interpreter Command Set for executing various motion commands and parameters settings.
C. STEP/DIRECTION mode quick start
1. Execute steps A and B.
2. Type WRP A1=00 00 00 01 to set STEP multiplier value.
3. Type SVP A1 to save all parameters in EEPROM.
4. Turn off the power supply.
5. Set STEP/DIR mode (STEP switch ‘on’).
6. Turn on the power supply and you can control the drive using STEP/DIR interface.
*
The information about MCL Terminal Interpreter command set is also available in MCC Help Menu
Index (Advanced Features /Command set for Distributed Servo Drive maintenance).
Logosol, Inc. • 1155 Tasman Drive • Sunnyvale, CA 94089 Tel: (408) 744-0974 • www.logosolinc.com 15
Logosol AC/DC Intelligent Servo Drive with Step & Direction Interface LS-182
Doc # 712182001 / Rev. 1.17, 11/01/2004
MCL TERMINAL INTERPRETER COMMAND SET
The following commands are available from the Terminal prompt:
POS – returns and sets current position:
1) "POS" returns the positions of all the axes;
2) "POS A1" returns the position of axis A1;
3) "POS A1=Y" sets the position of axis A1 to the specified value Y.
MAX – returns and sets maximal error (the difference between calculated and real positions):
1) “MAX” returns the maximal errors of all the axes;
2) “MAX A1” returns the maximal error of axis A1;
3) “MAX A1=Y” sets the error limit of axis A1 to the specified value 0
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