Cat No PJV-KA-C Expandable Safety Light Curtain NEW Optional Corner Mirror - PJ V Series Dimensions When rotated 45° Length of reflective surface Z Y X 30 16 0.63" 1.18" 1.18" 0.91" 23 40 30 Specifications 1.57" Corner mirror Product name 18 0.71" 21 32 32 1.14" 29 0.83" 1.26" 1.26" Model OP-35334 OP-35335 OP-35336 1.42" 36 Optical axis 8 to 16 20 to 24 28 to 32 pitch: 20 mm Applicable No. 1.10" 1.30" 33 28 17.5 of optical axes Optical axis 0.69" 10 to 12 14 to 16 4 to 8 pitch: 40 mm Length of Length of reflective surface 370 mm 14.57" 530 mm 20.87" 690 mm 27.17" Model XY Z reflective surface Applicable sensor combination PJ-V20/V40 370 450 430 416 OP-35334 One mirror 6 m 19.7' 14.57" 17.72" 16.93" 16.38" Detecting 530 610 590 576 Two mirrors 5.5 m 18.0' 1. OP-35335 distance 20.87" 24.02" 23.23" 22.68" Three mirrors 5 m 16.4' 690 770 750 736 OP-35336 27.17" Detection capability 30.31" 29.53" 28.98" Opaque materials (28 mm 1.10" dia. min.) Ambient temperature -10 to +55˚C Relative humidity 35 to 95% Mirror: Back surface mirror, Housing: Aluminum, Material Mounting bracket: Zinc die-cast Weight Approx. 410 g Approx. 510 g Approx. 610 g Accessory Mounting bracket (2 pcs.: OP-31784) 1.Detecting distance is the total distance between the transmitter and receiver by way of the corner mirrors. Visit our website for other Keyence products at http://www.keyence.com Specifications are subject to change without notice. KEYENCE CORPORATION OF AMERICA Corporate Office 50 Tice Blvd., Woodcliff Lake, NJ 07675, U.S.A. Minneapolis Office Phoenix Office Boston Office Atlanta Office Cincinnati Office Phone:952-924-9779 Fax:952-249-9143 Phone:602-225-2400 Fax:602-225-2425 Phone:781-453-2244 Fax:781-453-2255 Phone:770-951-1222 Fax:770-951-1958 Phone:513-554-1227 Fax:513-554-1229 New Jersey Office Tampa Office Michigan Office St. Louis Office Portland Office Phone:201-291-4000 Fax:201-291-8860 Phone:813-998-9886 Fax:813-998-9887 Phone:734-591-9922 Fax:734-591-1722 Phone:314-275-9174 Fax:314-275-9175 Phone:503-699-0500 Fax:503-699-8400 Pennsylvania Office Cleveland Office Indianapolis Office Texas Office Northern California Office OSHA ANSI CUS Phone:610-768-8993 Fax:610-337-1067 Phone:216-464-7530 Fax:216-464-7540 Phone:317-843-2616 Fax:317-843-2647 Phone:972-733-6790 Fax:972-733-6791 Phone:925-225-1550 Fax:925-225-1440 CATEGORY 4 Charlotte Office Columbus Office Chicago Office Denver Office Los Angeles Office Phone:704-423-0070 Fax:704-423-0066 Phone:614-799-3400 Fax:614-799-3401 Phone:847-969-0001 Fax:847-969-0453 Phone:303-756-5242 Fax:303-756-8301 Phone:310-851-8635 Fax:310-851-8681 ©KEYENCE CORPORATION,1999 PJV-KA-C-3-1099 Printed in Japan 1.1 3.6 8.6" (220mm) In-house System Configuration Controller Expansion Keyence's revolutionary modular system permits An inexpensive sub-controller is available for use with a second sensor in-house custom configurations.This unique head. A simple connector eliminates any wiring requirement. feature enables your safety detection system to adapt to your changing safety needs. Space-Saving Design This ultimate space saving Smallest in its class An impressive compact size for a full scale safety system. design is first in its safety class. The ultra-slim sensor head and ultra-compact controller create a new image in safety light curtain design. The rugged body is a double- layered structure of aluminum lined with steel. Easy Optical Alignment The LED bar indicator guides a fast and easy alignment. The number of illuminated LEDs confirms the signal strength and a color change from red to green indicates an Optimal Detection Zone optimal alignment. In case of a detection, the indicators inform the operator of the The optimal detection zone can be configured in increments detection status in real time. ( ) of 3.14" 80mm to create a 15 level system as shown below. The expansion system consists of only three different components, which allows inventory to be kept to a minimum. An oil-resistant resin protects the entire lens surface. Sub-controller Main controller PJ-V90 PJ-V91 + The /- 2.5° narrow-view lens eliminates reflected light from surrounding objects. unit:inch Minimum detection zone 5.5" ( ) 140mm A stable light reading An unstable light reading A light interruption Abnormal (insufficient light quantity) detection Reduced Set-up Time The sub-controller is easily connected to the main control unit using a connector. There is no need for any wiring to a power supply or output lines. The sub-controller not only reduces set up time but A sturdy lightweight also provides a substantial cost savings. aluminum outer housing with a wall thickness of Maximum detection zone ( ) 0.06" 1.6 mm . Easy-to-see LED bar indicators. 49.6" Mutual Interference ( ) 1,260mm thickness 0.06" Suppression ( ) 1.6mm When the sub-controller is connected to the main unit Conventional Models the suppression function is automatically activated. Provide either insufficient or excessive protection PJ-V Design There is no need for any specialized wiring as the two A specially molded sensor heads will not interfere with each other. The design of the inner housing steel structure. prevents foreign matter from entering. Cost effective Slim, Compact, and Sturdy Construction Using one main controller and a sub-controller is more An easy grip alloy angle-adjustment This space saving compact design is first in its safety class. Although slim in design the cost effective than using two main controllers. mounting bracket. sensor head is extremely durable and can withstand harsh environments. The metallic construction of the outer housing, inner housing and locking mechanism ensure the durability of the sensor head and its ability to withstand vibration and impact. An excessive detection zone An operator's hand can beyond the application's Allows in-house custom A highly reliable oil-resistant cable. reach the hazardous area through requirements must be used to configuration to meet the specific ( ( ) ) • Long operating range up to 22.9' 22.9' 7m 7m an unguarded area. provide adequate protection. detection needs of each 8 optical axes. 16 optical axes. individual application. 6.5'/16.4'/22.9' (2m/5m/7m) • Water-resistant IP-65 IP-65 rated enclosure 2 4 5 4.8 3.4 Selections Specifications Highest Safety Rating The PJ-V series meets the following international standards and is accepted worldwide. OSHA ANSI CUS Sensor Head Expandable Sensor Head Configuration Examples Model PJ-V20, 21, 22 • Each unit consists of a transmitter and receiver. *1 Controller to be combined PJ-V90, PJ-V91 • The end caps are included with the base unit. When detecting an area of Detection zone 140 to 1260 mm 5.51" to 49.6" • The expansion unit B does not require end cap. 780 mm with 40 optical Number of optical axes 8 to 64 axes axes,the required units are: Category 4 rated in accordance Optical axis pitch 20 mm 0.79" with the EN standards. Operating range 7 m 23.0' PJ-V20 1set Detection capability Opaque materials (28 mm 1.10" dia. min.) and PJ-V21 4sets Light source Infrared LED (880 nm) Operating form LIGHT-ON Indicator Bar of 8 two-color (red and green) LEDs both on transmitter and receiver *2 ± Effective aperture angle 2.5˚ max. (When operating range is 3 m 9.8' or more) Enclosure rating IP-65 Ambient light Incandescent lamp: 5,000 lux max, Sunlight: 20,000 lux max Ambient temperature -10 to +55˚C Expansion Expansion Base Unit Relative humidity 35 to 95% Unit A Unit B Vibration 10 to 55 Hz, 0.7 mm double amplitude in X, Y, and Z directions, 20 times each axis. 2 2 Shock 100 m/s 328.1'/s (approx. 10 G), 16 ms pulses in X, Y, and Z directions, 1000 times each axis. Material Housing: Aluminum, Lens cover: Polyarylate Weight PJ-V20: 570 g (including End cap: 140 g), PJ-V21: 320 g, PJ-V22: 290 g 2 Transmitter 500 mm 19.69" 4-core cable with connector (0.5 mm , AWG20) 2 Receiver 500 mm 19.69" 5-core cable with connector (0.5 mm , AWG20) Cable Transmitter and receiver cable lengths can each be extended up to 21 m 68.9' Extension (excluding 500-mm 19.69" length of cable extruded from base unit). Sensor Detection zone: *1 The PJ-V91 cannot operate independently. It is a sub-controller connected to the PJ-V90. 5.5 8.6 11.8 14.9 18.1 21.2 24.4 27.5 30.7 33.8 37.0 40.1 43.3 46.4 49.6 inch *2 In accordance with IEC61496 (EN61496). Detection Capability: (mm) ( ) ( ) ( ) ( ) (140) 220 (300) (380) (460) (540) (620) 700 (780) (860) 940 (1020) 1100 (1180) (1260) 20 mm pitch 28 mm in diameter Number of Optical Model 8 12 16 20 24 28 32 36 40 44 48 52 56 60 64 Unit Connector Cable Axes PJ-VC2T: Approx. 150 g, PJ-VC5T: Approx. 340 g, PJ-VC7T: Approx. 460 g, PJ-V22 Expansion unit B 4 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 Weight PJ-VC2R: Approx. 160 g, PJ-VC5R: Approx. 360 g, PJ-VC7R: Approx. 490 g, PJ-V21 Expansion unit A 8 0 0 1 1 2 2 3 3 4 4 5 5 6 6 7 PJ-V20 8 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Controller Base unit Model PJ-V90 Number of units required Sensor head to be combined PJ-V2x Power supply 24 V DC ±10%, Ripple (p-p): 5% max. Controller Connector Cable Power consumption 20 W max. (Including consumption by sensor head) Description Application Transmitter Receiver Model PJ-V90+PJ-V20: 350mA PJ-V21: 25mA Current consumption Length PJ-V91+PJ-V20: 110mA PJ-V22: 15mA Model Model When using 4 A at 230 VAC, 2 A at 30 VDC (resistive load), 2 A at 230 VAC (COS ş = 0.3) (inductive load), PJ-V90 Main controller FSD1, FSD2, SSD a single sensor head 1 A at 30 VDC (COS ş = 0.3) (inductive load) 6.5'(2m) PJ-VC2T PJ-VC2R 0.5 A at 125 VAC, 2 A at 30 VDC (resistive load), 0.25 A at 125 VAC (COS ş = 0.3) (inductive load), Output AUX 1 A at 30 VDC (COS ş = 0.3) (inductive load) PJ-VC5T 16.4'(5m) PJ-VC5R When using Mechanical: 10 million operations or more, Electrical: 100,000 operations or more PJ-V91 Sub-controller Country/Area Standards Qualifying Organization Marking two sensor heads Service life Complies to the Latest Standards ( ) (Use of an RC snubber is recommended for inductive loads.) 22.9' 7m PJ-VC7T PJ-VC7R *4 *2 EN 61496-1, 2 Response time FSD1, FSD2, SSD, AUX 15 ms max. (ON to OFF) (Including sensor head response time) Old Numbers New Numbers Europe EN 954-1H DEMKO *PJ-V91 cannot be used independently. * Transmitter and receiver cable lengths can be expanded separately. pr.EN50100-1, 2 EN61496-1, 2 The transmitter and receiver cable lengths can each be expanded up to 21 m Signal input Input method Non - voltage input EN 60204-1 (excluding the length of the 50-cm cable extruding from the base unit.) pr.EN954-1 EN954-1 *3 Enclosure rating IP-20 (Mount controller inside control panel with IP-54 or higher level enclosure rating.) *4 pr.IEC61496-1, 2 IEC 61496-1, 2 IEC61916-1, 2 UL Protection circuit Power supply section: Reversed polarity protection, surge absorber UL491 Replacement Parts Ambient temperature -10 to +55˚C U.S.A./ All of these parts are supplied with the product, and are also available separately. OSHA 1910.212 Noise Resistance. Canada Relative humidity 35 to 95% OSHA 1910.217 (C) Model Description *1 The PJ-V complies with the noise resistance standards Vibration 10 to 55 Hz, 0.7 mm double amplitude in X, Y, and Z directions, 20 times each axis. ANSI B11.1 to B11.19 OP-31608 Test piece(ş28mm) specified by the EMC directive. 2 2 ANSI R15.06 Shock 100 m /s 328.1'/s (approx. 10 G), 16 ms pulses in X, Y, and Z directions, 1000 times each axis. OP-31609 Release tool Mounting brackets OP-31784 Material Polycarbonate *1 ANSI and OSHA do not qualify products for compliance. It is the responsibility of the machine Support brackets manufacturer to conform to the standards. OP-31785 Weight PJ-V90: 520 g, PJ-V91: 150 g *2 The mark, when affixed to a product indicates that the product complies with the requirements End cap OP-31786 Compliance with stipulated by EMC directive. Can be used in U.S.A., Canada, and European countries. LOCKOUT release key OP-31787 *3 The mark, when affixed to a product indicates that the product is UL or CSA listed when applicable. international standards Relay board unit *4 These standards were still being discussed and modified untill finalized at the end of 1997. Since OP-31788 Test piece OP-31608 Release tool OP-31609 Mounting brackets Support brackets End cap OP-31786 Category Category 4 ESPE according to EN954-1 (type 4 AOPD according to IEC61496) the PJ-V qualifies for the latest stringent standards, it can be used without worry for an extended period. OP-31784 OP-31785 36 7 1.1 3.6 8.6" (220mm) In-house System Configuration Controller Expansion Keyence's revolutionary modular system permits An inexpensive sub-controller is available for use with a second sensor in-house custom configurations.This unique head. A simple connector eliminates any wiring requirement. feature enables your safety detection system to adapt to your changing safety needs. Space-Saving Design This ultimate space saving Smallest in its class An impressive compact size for a full scale safety system. design is first in its safety class. The ultra-slim sensor head and ultra-compact controller create a new image in safety light curtain design. The rugged body is a double- layered structure of aluminum lined with steel. Easy Optical Alignment The LED bar indicator guides a fast and easy alignment. The number of illuminated LEDs confirms the signal strength and a color change from red to green indicates an Optimal Detection Zone optimal alignment. In case of a detection, the indicators inform the operator of the The optimal detection zone can be configured in increments detection status in real time. ( ) of 3.14" 80mm to create a 15 level system as shown below. The expansion system consists of only three different components, which allows inventory to be kept to a minimum. An oil-resistant resin protects the entire lens surface. Sub-controller Main controller PJ-V90 PJ-V91 + The /- 2.5° narrow-view lens eliminates reflected light from surrounding objects. unit:inch Minimum detection zone 5.5" ( ) 140mm A stable light reading An unstable light reading A light interruption Abnormal (insufficient light quantity) detection Reduced Set-up Time The sub-controller is easily connected to the main control unit using a connector. There is no need for any wiring to a power supply or output lines. The sub-controller not only reduces set up time but A sturdy lightweight also provides a substantial cost savings. aluminum outer housing with a wall thickness of Maximum detection zone ( ) 0.06" 1.6 mm . Easy-to-see LED bar indicators. 49.6" Mutual Interference ( ) 1,260mm thickness 0.06" Suppression ( ) 1.6mm When the sub-controller is connected to the main unit Conventional Models the suppression function is automatically activated. Provide either insufficient or excessive protection PJ-V Design There is no need for any specialized wiring as the two A specially molded sensor heads will not interfere with each other. The design of the inner housing steel structure. prevents foreign matter from entering. Cost effective Slim, Compact, and Sturdy Construction Using one main controller and a sub-controller is more An easy grip alloy angle-adjustment This space saving compact design is first in its safety class. Although slim in design the cost effective than using two main controllers. mounting bracket. sensor head is extremely durable and can withstand harsh environments. The metallic construction of the outer housing, inner housing and locking mechanism ensure the durability of the sensor head and its ability to withstand vibration and impact. An excessive detection zone An operator's hand can beyond the application's Allows in-house custom A highly reliable oil-resistant cable. reach the hazardous area through requirements must be used to configuration to meet the specific ( ( ) ) • Long operating range up to 22.9' 22.9' 7m 7m an unguarded area. provide adequate protection. detection needs of each 8 optical axes. 16 optical axes. individual application. 6.5'/16.4'/22.9' (2m/5m/7m) • Water-resistant IP-65 IP-65 rated enclosure 2 4 5 4.8 3.4 1.1 3.6 8.6" (220mm) In-house System Configuration Controller Expansion Keyence's revolutionary modular system permits An inexpensive sub-controller is available for use with a second sensor in-house custom configurations.This unique head. A simple connector eliminates any wiring requirement. feature enables your safety detection system to adapt to your changing safety needs. Space-Saving Design This ultimate space saving Smallest in its class An impressive compact size for a full scale safety system. design is first in its safety class. The ultra-slim sensor head and ultra-compact controller create a new image in safety light curtain design. The rugged body is a double- layered structure of aluminum lined with steel. Easy Optical Alignment The LED bar indicator guides a fast and easy alignment. The number of illuminated LEDs confirms the signal strength and a color change from red to green indicates an Optimal Detection Zone optimal alignment. In case of a detection, the indicators inform the operator of the The optimal detection zone can be configured in increments detection status in real time. ( ) of 3.14" 80mm to create a 15 level system as shown below. The expansion system consists of only three different components, which allows inventory to be kept to a minimum. An oil-resistant resin protects the entire lens surface. Sub-controller Main controller PJ-V90 PJ-V91 + The /- 2.5° narrow-view lens eliminates reflected light from surrounding objects. unit:inch Minimum detection zone 5.5" ( ) 140mm A stable light reading An unstable light reading A light interruption Abnormal (insufficient light quantity) detection Reduced Set-up Time The sub-controller is easily connected to the main control unit using a connector. There is no need for any wiring to a power supply or output lines. The sub-controller not only reduces set up time but A sturdy lightweight also provides a substantial cost savings. aluminum outer housing with a wall thickness of Maximum detection zone ( ) 0.06" 1.6 mm . Easy-to-see LED bar indicators. 49.6" Mutual Interference ( ) 1,260mm thickness 0.06" Suppression ( ) 1.6mm When the sub-controller is connected to the main unit Conventional Models the suppression function is automatically activated. Provide either insufficient or excessive protection PJ-V Design There is no need for any specialized wiring as the two A specially molded sensor heads will not interfere with each other. The design of the inner housing steel structure. prevents foreign matter from entering. Cost effective Slim, Compact, and Sturdy Construction Using one main controller and a sub-controller is more An easy grip alloy angle-adjustment This space saving compact design is first in its safety class. Although slim in design the cost effective than using two main controllers. mounting bracket. sensor head is extremely durable and can withstand harsh environments. The metallic construction of the outer housing, inner housing and locking mechanism ensure the durability of the sensor head and its ability to withstand vibration and impact. An excessive detection zone An operator's hand can beyond the application's Allows in-house custom A highly reliable oil-resistant cable. reach the hazardous area through requirements must be used to configuration to meet the specific ( ( ) ) • Long operating range up to 22.9' 22.9' 7m 7m an unguarded area. provide adequate protection. detection needs of each 8 optical axes. 16 optical axes. individual application. 6.5'/16.4'/22.9' (2m/5m/7m) • Water-resistant IP-65 IP-65 rated enclosure 2 4 5 4.8 3.4 Selections Specifications Highest Safety Rating The PJ-V series meets the following international standards and is accepted worldwide. OSHA ANSI CUS Sensor Head Expandable Sensor Head Configuration Examples Model PJ-V20, 21, 22 • Each unit consists of a transmitter and receiver. *1 Controller to be combined PJ-V90, PJ-V91 • The end caps are included with the base unit. When detecting an area of Detection zone 140 to 1260 mm 5.51" to 49.6" • The expansion unit B does not require end cap. 780 mm with 40 optical Number of optical axes 8 to 64 axes axes,the required units are: Category 4 rated in accordance Optical axis pitch 20 mm 0.79" with the EN standards. Operating range 7 m 23.0' PJ-V20 1set Detection capability Opaque materials (28 mm 1.10" dia. min.) and PJ-V21 4sets Light source Infrared LED (880 nm) Operating form LIGHT-ON Indicator Bar of 8 two-color (red and green) LEDs both on transmitter and receiver *2 ± Effective aperture angle 2.5˚ max. (When operating range is 3 m 9.8' or more) Enclosure rating IP-65 Ambient light Incandescent lamp: 5,000 lux max, Sunlight: 20,000 lux max Ambient temperature -10 to +55˚C Expansion Expansion Base Unit Relative humidity 35 to 95% Unit A Unit B Vibration 10 to 55 Hz, 0.7 mm double amplitude in X, Y, and Z directions, 20 times each axis. 2 2 Shock 100 m/s 328.1'/s (approx. 10 G), 16 ms pulses in X, Y, and Z directions, 1000 times each axis. Material Housing: Aluminum, Lens cover: Polyarylate Weight PJ-V20: 570 g (including End cap: 140 g), PJ-V21: 320 g, PJ-V22: 290 g 2 Transmitter 500 mm 19.69" 4-core cable with connector (0.5 mm , AWG20) 2 Receiver 500 mm 19.69" 5-core cable with connector (0.5 mm , AWG20) Cable Transmitter and receiver cable lengths can each be extended up to 21 m 68.9' Extension (excluding 500-mm 19.69" length of cable extruded from base unit). Sensor Detection zone: *1 The PJ-V91 cannot operate independently. It is a sub-controller connected to the PJ-V90. 5.5 8.6 11.8 14.9 18.1 21.2 24.4 27.5 30.7 33.8 37.0 40.1 43.3 46.4 49.6 inch *2 In accordance with IEC61496 (EN61496). Detection Capability: (mm) ( ) ( ) ( ) ( ) (140) 220 (300) (380) (460) (540) (620) 700 (780) (860) 940 (1020) 1100 (1180) (1260) 20 mm pitch 28 mm in diameter Number of Optical Model 8 12 16 20 24 28 32 36 40 44 48 52 56 60 64 Unit Connector Cable Axes PJ-VC2T: Approx. 150 g, PJ-VC5T: Approx. 340 g, PJ-VC7T: Approx. 460 g, PJ-V22 Expansion unit B 4 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 Weight PJ-VC2R: Approx. 160 g, PJ-VC5R: Approx. 360 g, PJ-VC7R: Approx. 490 g, PJ-V21 Expansion unit A 8 0 0 1 1 2 2 3 3 4 4 5 5 6 6 7 PJ-V20 8 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Controller Base unit Model PJ-V90 Number of units required Sensor head to be combined PJ-V2x Power supply 24 V DC ±10%, Ripple (p-p): 5% max. Controller Connector Cable Power consumption 20 W max. (Including consumption by sensor head) Description Application Transmitter Receiver Model PJ-V90+PJ-V20: 350mA PJ-V21: 25mA Current consumption Length PJ-V91+PJ-V20: 110mA PJ-V22: 15mA Model Model When using 4 A at 230 VAC, 2 A at 30 VDC (resistive load), 2 A at 230 VAC (COS ş = 0.3) (inductive load), PJ-V90 Main controller FSD1, FSD2, SSD a single sensor head 1 A at 30 VDC (COS ş = 0.3) (inductive load) 6.5'(2m) PJ-VC2T PJ-VC2R 0.5 A at 125 VAC, 2 A at 30 VDC (resistive load), 0.25 A at 125 VAC (COS ş = 0.3) (inductive load), Output AUX 1 A at 30 VDC (COS ş = 0.3) (inductive load) PJ-VC5T 16.4'(5m) PJ-VC5R When using Mechanical: 10 million operations or more, Electrical: 100,000 operations or more PJ-V91 Sub-controller Country/Area Standards Qualifying Organization Marking two sensor heads Service life Complies to the Latest Standards ( ) (Use of an RC snubber is recommended for inductive loads.) 22.9' 7m PJ-VC7T PJ-VC7R *4 *2 EN 61496-1, 2 Response time FSD1, FSD2, SSD, AUX 15 ms max. (ON to OFF) (Including sensor head response time) Old Numbers New Numbers Europe EN 954-1H DEMKO *PJ-V91 cannot be used independently. * Transmitter and receiver cable lengths can be expanded separately. pr.EN50100-1, 2 EN61496-1, 2 The transmitter and receiver cable lengths can each be expanded up to 21 m Signal input Input method Non - voltage input EN 60204-1 (excluding the length of the 50-cm cable extruding from the base unit.) pr.EN954-1 EN954-1 *3 Enclosure rating IP-20 (Mount controller inside control panel with IP-54 or higher level enclosure rating.) *4 pr.IEC61496-1, 2 IEC 61496-1, 2 IEC61916-1, 2 UL Protection circuit Power supply section: Reversed polarity protection, surge absorber UL491 Replacement Parts Ambient temperature -10 to +55˚C U.S.A./ All of these parts are supplied with the product, and are also available separately. OSHA 1910.212 Noise Resistance. Canada Relative humidity 35 to 95% OSHA 1910.217 (C) Model Description *1 The PJ-V complies with the noise resistance standards Vibration 10 to 55 Hz, 0.7 mm double amplitude in X, Y, and Z directions, 20 times each axis. ANSI B11.1 to B11.19 OP-31608 Test piece(ş28mm) specified by the EMC directive. 2 2 ANSI R15.06 Shock 100 m /s 328.1'/s (approx. 10 G), 16 ms pulses in X, Y, and Z directions, 1000 times each axis. OP-31609 Release tool Mounting brackets OP-31784 Material Polycarbonate *1 ANSI and OSHA do not qualify products for compliance. It is the responsibility of the machine Support brackets manufacturer to conform to the standards. OP-31785 Weight PJ-V90: 520 g, PJ-V91: 150 g *2 The mark, when affixed to a product indicates that the product complies with the requirements End cap OP-31786 Compliance with stipulated by EMC directive. Can be used in U.S.A., Canada, and European countries. LOCKOUT release key OP-31787 *3 The mark, when affixed to a product indicates that the product is UL or CSA listed when applicable. international standards Relay board unit *4 These standards were still being discussed and modified untill finalized at the end of 1997. Since OP-31788 Test piece OP-31608 Release tool OP-31609 Mounting brackets Support brackets End cap OP-31786 Category Category 4 ESPE according to EN954-1 (type 4 AOPD according to IEC61496) the PJ-V qualifies for the latest stringent standards, it can be used without worry for an extended period. OP-31784 OP-31785 36 7 Selections Specifications Highest Safety Rating The PJ-V series meets the following international standards and is accepted worldwide. OSHA ANSI CUS Sensor Head Expandable Sensor Head Configuration Examples Model PJ-V20, 21, 22 • Each unit consists of a transmitter and receiver. *1 Controller to be combined PJ-V90, PJ-V91 • The end caps are included with the base unit. When detecting an area of Detection zone 140 to 1260 mm 5.51" to 49.6" • The expansion unit B does not require end cap. 780 mm with 40 optical Number of optical axes 8 to 64 axes axes,the required units are: Category 4 rated in accordance Optical axis pitch 20 mm 0.79" with the EN standards. Operating range 7 m 23.0' PJ-V20 1set Detection capability Opaque materials (28 mm 1.10" dia. min.) and PJ-V21 4sets Light source Infrared LED (880 nm) Operating form LIGHT-ON Indicator Bar of 8 two-color (red and green) LEDs both on transmitter and receiver *2 ± Effective aperture angle 2.5˚ max. (When operating range is 3 m 9.8' or more) Enclosure rating IP-65 Ambient light Incandescent lamp: 5,000 lux max, Sunlight: 20,000 lux max Ambient temperature -10 to +55˚C Expansion Expansion Base Unit Relative humidity 35 to 95% Unit A Unit B Vibration 10 to 55 Hz, 0.7 mm double amplitude in X, Y, and Z directions, 20 times each axis. 2 2 Shock 100 m/s 328.1'/s (approx. 10 G), 16 ms pulses in X, Y, and Z directions, 1000 times each axis. Material Housing: Aluminum, Lens cover: Polyarylate Weight PJ-V20: 570 g (including End cap: 140 g), PJ-V21: 320 g, PJ-V22: 290 g 2 Transmitter 500 mm 19.69" 4-core cable with connector (0.5 mm , AWG20) 2 Receiver 500 mm 19.69" 5-core cable with connector (0.5 mm , AWG20) Cable Transmitter and receiver cable lengths can each be extended up to 21 m 68.9' Extension (excluding 500-mm 19.69" length of cable extruded from base unit). Sensor Detection zone: *1 The PJ-V91 cannot operate independently. It is a sub-controller connected to the PJ-V90. 5.5 8.6 11.8 14.9 18.1 21.2 24.4 27.5 30.7 33.8 37.0 40.1 43.3 46.4 49.6 inch *2 In accordance with IEC61496 (EN61496). Detection Capability: (mm) ( ) ( ) ( ) ( ) (140) 220 (300) (380) (460) (540) (620) 700 (780) (860) 940 (1020) 1100 (1180) (1260) 20 mm pitch 28 mm in diameter Number of Optical Model 8 12 16 20 24 28 32 36 40 44 48 52 56 60 64 Unit Connector Cable Axes PJ-VC2T: Approx. 150 g, PJ-VC5T: Approx. 340 g, PJ-VC7T: Approx. 460 g, PJ-V22 Expansion unit B 4 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 Weight PJ-VC2R: Approx. 160 g, PJ-VC5R: Approx. 360 g, PJ-VC7R: Approx. 490 g, PJ-V21 Expansion unit A 8 0 0 1 1 2 2 3 3 4 4 5 5 6 6 7 PJ-V20 8 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Controller Base unit Model PJ-V90 Number of units required Sensor head to be combined PJ-V2x Power supply 24 V DC ±10%, Ripple (p-p): 5% max. Controller Connector Cable Power consumption 20 W max. (Including consumption by sensor head) Description Application Transmitter Receiver Model PJ-V90+PJ-V20: 350mA PJ-V21: 25mA Current consumption Length PJ-V91+PJ-V20: 110mA PJ-V22: 15mA Model Model When using 4 A at 230 VAC, 2 A at 30 VDC (resistive load), 2 A at 230 VAC (COS ş = 0.3) (inductive load), PJ-V90 Main controller FSD1, FSD2, SSD a single sensor head 1 A at 30 VDC (COS ş = 0.3) (inductive load) 6.5'(2m) PJ-VC2T PJ-VC2R 0.5 A at 125 VAC, 2 A at 30 VDC (resistive load), 0.25 A at 125 VAC (COS ş = 0.3) (inductive load), Output AUX 1 A at 30 VDC (COS ş = 0.3) (inductive load) PJ-VC5T 16.4'(5m) PJ-VC5R When using Mechanical: 10 million operations or more, Electrical: 100,000 operations or more PJ-V91 Sub-controller Country/Area Standards Qualifying Organization Marking two sensor heads Service life Complies to the Latest Standards ( ) (Use of an RC snubber is recommended for inductive loads.) 22.9' 7m PJ-VC7T PJ-VC7R *4 *2 EN 61496-1, 2 Response time FSD1, FSD2, SSD, AUX 15 ms max. (ON to OFF) (Including sensor head response time) Old Numbers New Numbers Europe EN 954-1H DEMKO *PJ-V91 cannot be used independently. * Transmitter and receiver cable lengths can be expanded separately. pr.EN50100-1, 2 EN61496-1, 2 The transmitter and receiver cable lengths can each be expanded up to 21 m Signal input Input method Non - voltage input EN 60204-1 (excluding the length of the 50-cm cable extruding from the base unit.) pr.EN954-1 EN954-1 *3 Enclosure rating IP-20 (Mount controller inside control panel with IP-54 or higher level enclosure rating.) *4 pr.IEC61496-1, 2 IEC 61496-1, 2 IEC61916-1, 2 UL Protection circuit Power supply section: Reversed polarity protection, surge absorber UL491 Replacement Parts Ambient temperature -10 to +55˚C U.S.A./ All of these parts are supplied with the product, and are also available separately. OSHA 1910.212 Noise Resistance. Canada Relative humidity 35 to 95% OSHA 1910.217 (C) Model Description *1 The PJ-V complies with the noise resistance standards Vibration 10 to 55 Hz, 0.7 mm double amplitude in X, Y, and Z directions, 20 times each axis. ANSI B11.1 to B11.19 OP-31608 Test piece(ş28mm) specified by the EMC directive. 2 2 ANSI R15.06 Shock 100 m /s 328.1'/s (approx. 10 G), 16 ms pulses in X, Y, and Z directions, 1000 times each axis. OP-31609 Release tool Mounting brackets OP-31784 Material Polycarbonate *1 ANSI and OSHA do not qualify products for compliance. It is the responsibility of the machine Support brackets manufacturer to conform to the standards. OP-31785 Weight PJ-V90: 520 g, PJ-V91: 150 g *2 The mark, when affixed to a product indicates that the product complies with the requirements End cap OP-31786 Compliance with stipulated by EMC directive. Can be used in U.S.A., Canada, and European countries. LOCKOUT release key OP-31787 *3 The mark, when affixed to a product indicates that the product is UL or CSA listed when applicable. international standards Relay board unit *4 These standards were still being discussed and modified untill finalized at the end of 1997. Since OP-31788 Test piece OP-31608 Release tool OP-31609 Mounting brackets Support brackets End cap OP-31786 Category Category 4 ESPE according to EN954-1 (type 4 AOPD according to IEC61496) the PJ-V qualifies for the latest stringent standards, it can be used without worry for an extended period. OP-31784 OP-31785 36 7 Usage Guidelines Dimensions Unit:mm Inch Sensor Unit PJ-V20/21/22 Additional Points For detailed instructions please refer to Rear mounting Side mounting Number • Never disassemble the sensor head or controller. 40 22.5 Detection of XY Z the instruction manual included with the PJ-V. 1.57" 0.86" zone optical axes 22 32 17 .5 0.69" 18 0.71" 1.26" 0.87" 8 140 5.51" 240 9.45" 220 8.66" 206 8.11" • Do not install the power supply or signal lines in the same 12 220 8.66" 320 12.60" 300 11.81" 286 11.26" conduit as high voltage or power lines. Dead Type of Equipment / Machinery 16 300 11.81" 400 15.75" 380 14.96" 366 14.41" zone 33 1.30" 20 380 14.96" 480 18.90" 460 18.11" 446 17.56" The PJ-V can be used as a safety sensor on almost all equipment • Be sure to turn off the power supply before starting any wiring. 24 460 18.11" 560 22.05" 540 21.26" 526 20.71" 28 540 21.26" 640 25.20" 620 24.41" 606 23.86" in the U.S.A., Canada, and Europe. Make all electrical connections in accordance with local electrical 32 620 24.41" 720 28.36" 700 27.56" 686 27.01" codes and laws. 36 700 27.56" 800 31.50" 780 30.71" 766 30.16" 780 30.71" 880 34.65" 860 33.86" 846 33.31" 40 Sensor Head Expansion Unit • The LOCKOUT input terminals are shipped short-circuited with a 44 860 33.86" 960 37.80" 940 37.01" 926 36.46" 48 940 37.01" 1040 40.94" 1020 40.16" 1006 39.61" • Be sure to turn off the power supply before connecting the units. shorting bar. When using the LOCKOUT input, remove the Detection 52 1020 40.16" 1120 44.09" 1100 43.31" 1086 42.76" zone 56 1100 43.31" 1200 47.24" 1180 46.46" 1166 45.91" shortihg bar. • If the end cap (top cover) or expansion unit B is not attached, Y X Z 60 1180 46.46" 1280 50.39" 1260 49.61" 1246 49.06" 25 the PJ-V will not operate. 0.98" 64 1260 49.61" 1360 53.54" 1340 52.80" 1326 52.20" • The transmitter and receiver cable lengths can each be expanded 790 ± 30 790 ± 30 31.1" ± 1. 18" 31.1" ± 1. 18" up to 21 m, excluding the length of the 50-cm cable extruding • Do not confuse the transmitter with the receiver when Mounting bracket Intermediate support from the base unit. Combine the 2-m, 5-m, and 7-m special connecting the units. Insert the unit until it is secured and check 470 ± 30 470 ± 30 ( ) Accessory for PJ-V20 18.5" ± 1. 18" 18.5" ± 1.18" connector cables as required. The number of core wires for that it is not disconnected. 11 18 0.71" 3 28 0.43" (Optical axis 0.12" the transmitter cable is different from that for the receiver cable. 1.10" pitch) 20 0.79" 17 *2 x slot 18 0.67" 4 Expansion Unit A Check the cable color so that the transmitter cable is not 50 40 33 0.71" 0.16" Dead 2-ş4.5 1.97" 1.57" 1.30" 32 zone ş0.18" 1.26" combined with the receiver cable. (Transmitter cable: Gray, 40 27.5 4 1.57" 1.08" 17 .5 0.16" 2-ş4.5 0.69" 5 Receiver cable: Black) ş0.18 18 0.20" ( ) 12.5 ş7 Cable length: 0.5 m 7 29 9 0.71" 0.49" Base unit 19.6" 1.14" *Detail of slot 0.28" 4 2 17 .5 25 29 0.35" • The output relays in the controller can be easily changed by 0.16" 0.08" 0.69" 0.98" 1.14" ( ) 29 35 1.14" 1.38" replacing the relay board unit with a new one. Use the relay board End cap or 32 27.5 unit (model: OP-31788), which is sold separately. Also, be sure 17.5 1.08" 1.26" Expansion Unit B 0.69" to turn off the power supply before replacing the relay board unit. Controller PJ-V90 Controller PJ-V90+PJ-V91 34 34 69 1.34" 1.34" 2.72" • Up to 64 optical axes can be used with the PJ-V20 Series. 28.5 28.5 1.12" 1.12" Increasing the number of optical axes to more than the specified 82 28 82 28 85.5 3.23" 1.10" 3.37" 3.23" 1.10" number will cause a failure. • To increase the number of optical axes to 36 or more with 26 26 8.5 8.5 1.02" 1.02" 0.33" 0.33" the PJ-V20 Series, use the support brackets included with the 116 90 4.57" 3.54" 10 26 ( ) 93 (93) base unit. (See page 9.) 0.39"1.02" 70 10 3.66" 3.68" 70 0.39" 15.5 2.76" 15.5 2.76" 0.61" 0.61" • When disconnecting the unit, insert the release tool (included (55) (55) *4 x slot *4 x slot 4.72" 2.17" (Mounting hole) (Mounting hole) with each unit) into the release hole, and slide the unit with the tool inserted, as shown below. 125 125 35.4 35.4 4.92" 4.92" 120 1.39" 120 1.39" 115 4.72" 115 4.72" Release tool 4.53" 5.1 56.1 4.53" 79 79 0.20" 2.21" Release hole 3.11" 3.11" 18.3 0.57" 12.1 45 45 0.48" 0.16" 0.20" 0.16" 0.20" 14.6 0.57" 5.3 5.3 0.21" 0.21" 7 7 0.28" 0.28" *Detail of slot *Detail of slot Connector cable PJ-VC T(R) ş14 ş14 ş0.55" ş0.55" Cable length: 2000/5000/7000 ş7.0 43 45 • The release tool has a hook through which a string can be passed. 6.5'/16.4'/22.9' ş0.26" 1.89" 1.77" 8 9 Usage Guidelines Dimensions Unit:mm Inch Sensor Unit PJ-V20/21/22 Additional Points For detailed instructions please refer to Rear mounting Side mounting Number • Never disassemble the sensor head or controller. 40 22.5 Detection of XY Z the instruction manual included with the PJ-V. 1.57" 0.86" zone optical axes 22 32 17 .5 0.69" 18 0.71" 1.26" 0.87" 8 140 5.51" 240 9.45" 220 8.66" 206 8.11" • Do not install the power supply or signal lines in the same 12 220 8.66" 320 12.60" 300 11.81" 286 11.26" conduit as high voltage or power lines. Dead Type of Equipment / Machinery 16 300 11.81" 400 15.75" 380 14.96" 366 14.41" zone 33 1.30" 20 380 14.96" 480 18.90" 460 18.11" 446 17.56" The PJ-V can be used as a safety sensor on almost all equipment • Be sure to turn off the power supply before starting any wiring. 24 460 18.11" 560 22.05" 540 21.26" 526 20.71" 28 540 21.26" 640 25.20" 620 24.41" 606 23.86" in the U.S.A., Canada, and Europe. Make all electrical connections in accordance with local electrical 32 620 24.41" 720 28.36" 700 27.56" 686 27.01" codes and laws. 36 700 27.56" 800 31.50" 780 30.71" 766 30.16" 780 30.71" 880 34.65" 860 33.86" 846 33.31" 40 Sensor Head Expansion Unit • The LOCKOUT input terminals are shipped short-circuited with a 44 860 33.86" 960 37.80" 940 37.01" 926 36.46" 48 940 37.01" 1040 40.94" 1020 40.16" 1006 39.61" • Be sure to turn off the power supply before connecting the units. shorting bar. When using the LOCKOUT input, remove the Detection 52 1020 40.16" 1120 44.09" 1100 43.31" 1086 42.76" zone 56 1100 43.31" 1200 47.24" 1180 46.46" 1166 45.91" shortihg bar. • If the end cap (top cover) or expansion unit B is not attached, Y X Z 60 1180 46.46" 1280 50.39" 1260 49.61" 1246 49.06" 25 the PJ-V will not operate. 0.98" 64 1260 49.61" 1360 53.54" 1340 52.80" 1326 52.20" • The transmitter and receiver cable lengths can each be expanded 790 ± 30 790 ± 30 31.1" ± 1. 18" 31.1" ± 1. 18" up to 21 m, excluding the length of the 50-cm cable extruding • Do not confuse the transmitter with the receiver when Mounting bracket Intermediate support from the base unit. Combine the 2-m, 5-m, and 7-m special connecting the units. Insert the unit until it is secured and check 470 ± 30 470 ± 30 ( ) Accessory for PJ-V20 18.5" ± 1. 18" 18.5" ± 1.18" connector cables as required. The number of core wires for that it is not disconnected. 11 18 0.71" 3 28 0.43" (Optical axis 0.12" the transmitter cable is different from that for the receiver cable. 1.10" pitch) 20 0.79" 17 *2 x slot 18 0.67" 4 Expansion Unit A Check the cable color so that the transmitter cable is not 50 40 33 0.71" 0.16" Dead 2-ş4.5 1.97" 1.57" 1.30" 32 zone ş0.18" 1.26" combined with the receiver cable. (Transmitter cable: Gray, 40 27.5 4 1.57" 1.08" 17 .5 0.16" 2-ş4.5 0.69" 5 Receiver cable: Black) ş0.18 18 0.20" ( ) 12.5 ş7 Cable length: 0.5 m 7 29 9 0.71" 0.49" Base unit 19.6" 1.14" *Detail of slot 0.28" 4 2 17 .5 25 29 0.35" • The output relays in the controller can be easily changed by 0.16" 0.08" 0.69" 0.98" 1.14" ( ) 29 35 1.14" 1.38" replacing the relay board unit with a new one. Use the relay board End cap or 32 27.5 unit (model: OP-31788), which is sold separately. Also, be sure 17.5 1.08" 1.26" Expansion Unit B 0.69" to turn off the power supply before replacing the relay board unit. Controller PJ-V90 Controller PJ-V90+PJ-V91 34 34 69 1.34" 1.34" 2.72" • Up to 64 optical axes can be used with the PJ-V20 Series. 28.5 28.5 1.12" 1.12" Increasing the number of optical axes to more than the specified 82 28 82 28 85.5 3.23" 1.10" 3.37" 3.23" 1.10" number will cause a failure. • To increase the number of optical axes to 36 or more with 26 26 8.5 8.5 1.02" 1.02" 0.33" 0.33" the PJ-V20 Series, use the support brackets included with the 116 90 4.57" 3.54" 10 26 ( ) 93 (93) base unit. (See page 9.) 0.39"1.02" 70 10 3.66" 3.68" 70 0.39" 15.5 2.76" 15.5 2.76" 0.61" 0.61" • When disconnecting the unit, insert the release tool (included (55) (55) *4 x slot *4 x slot 4.72" 2.17" (Mounting hole) (Mounting hole) with each unit) into the release hole, and slide the unit with the tool inserted, as shown below. 125 125 35.4 35.4 4.92" 4.92" 120 1.39" 120 1.39" 115 4.72" 115 4.72" Release tool 4.53" 5.1 56.1 4.53" 79 79 0.20" 2.21" Release hole 3.11" 3.11" 18.3 0.57" 12.1 45 45 0.48" 0.16" 0.20" 0.16" 0.20" 14.6 0.57" 5.3 5.3 0.21" 0.21" 7 7 0.28" 0.28" *Detail of slot *Detail of slot Connector cable PJ-VC T(R) ş14 ş14 ş0.55" ş0.55" Cable length: 2000/5000/7000 ş7.0 43 45 • The release tool has a hook through which a string can be passed. 6.5'/16.4'/22.9' ş0.26" 1.89" 1.77" 8 9 Cat No PJV-KA-C Expandable Safety Light Curtain NEW Optional Corner Mirror - PJ V Series Dimensions When rotated 45° Length of reflective surface Z Y X 30 16 0.63" 1.18" 1.18" 0.91" 23 40 30 Specifications 1.57" Corner mirror Product name 18 0.71" 21 32 32 1.14" 29 0.83" 1.26" 1.26" Model OP-35334 OP-35335 OP-35336 1.42" 36 Optical axis 8 to 16 20 to 24 28 to 32 pitch: 20 mm Applicable No. 1.10" 1.30" 33 28 17.5 of optical axes Optical axis 0.69" 10 to 12 14 to 16 4 to 8 pitch: 40 mm Length of Length of reflective surface 370 mm 14.57" 530 mm 20.87" 690 mm 27.17" Model XY Z reflective surface Applicable sensor combination PJ-V20/V40 370 450 430 416 OP-35334 One mirror 6 m 19.7' 14.57" 17.72" 16.93" 16.38" Detecting 530 610 590 576 Two mirrors 5.5 m 18.0' 1. OP-35335 distance 20.87" 24.02" 23.23" 22.68" Three mirrors 5 m 16.4' 690 770 750 736 OP-35336 27.17" Detection capability 30.31" 29.53" 28.98" Opaque materials (28 mm 1.10" dia. min.) Ambient temperature -10 to +55˚C Relative humidity 35 to 95% Mirror: Back surface mirror, Housing: Aluminum, Material Mounting bracket: Zinc die-cast Weight Approx. 410 g Approx. 510 g Approx. 610 g Accessory Mounting bracket (2 pcs.: OP-31784) 1.Detecting distance is the total distance between the transmitter and receiver by way of the corner mirrors. Visit our website for other Keyence products at http://www.keyence.com Specifications are subject to change without notice. KEYENCE CORPORATION OF AMERICA Corporate Office 50 Tice Blvd., Woodcliff Lake, NJ 07675, U.S.A. Minneapolis Office Phoenix Office Boston Office Atlanta Office Cincinnati Office Phone:952-924-9779 Fax:952-249-9143 Phone:602-225-2400 Fax:602-225-2425 Phone:781-453-2244 Fax:781-453-2255 Phone:770-951-1222 Fax:770-951-1958 Phone:513-554-1227 Fax:513-554-1229 New Jersey Office Tampa Office Michigan Office St. Louis Office Portland Office Phone:201-291-4000 Fax:201-291-8860 Phone:813-998-9886 Fax:813-998-9887 Phone:734-591-9922 Fax:734-591-1722 Phone:314-275-9174 Fax:314-275-9175 Phone:503-699-0500 Fax:503-699-8400 Pennsylvania Office Cleveland Office Indianapolis Office Texas Office Northern California Office OSHA ANSI CUS Phone:610-768-8993 Fax:610-337-1067 Phone:216-464-7530 Fax:216-464-7540 Phone:317-843-2616 Fax:317-843-2647 Phone:972-733-6790 Fax:972-733-6791 Phone:925-225-1550 Fax:925-225-1440 CATEGORY 4 Charlotte Office Columbus Office Chicago Office Denver Office Los Angeles Office Phone:704-423-0070 Fax:704-423-0066 Phone:614-799-3400 Fax:614-799-3401 Phone:847-969-0001 Fax:847-969-0453 Phone:303-756-5242 Fax:303-756-8301 Phone:310-851-8635 Fax:310-851-8681 ©KEYENCE CORPORATION,1999 PJV-KA-C-3-1099 Printed in Japan