Military/Aerospace Contents Series Prefix Description Page May we suggest you contact Rack and Panel Connectors 2-114 BKAD/E/F 2-20 ARINC 600 the ITT Cannon technical SGA 21-24 DPXNE/NA 25-40 MIL-C-81659 sales office nearest you for DPX Series 41-74 ARINC 404 DPXA/DPXB/DPX*MA/DPX*ME (How to Order) 42 immediate assistance with DPX2/DPX2MA/DPX2ME (How to Order) 42 DPX3/DPX3MA/DPX3ME/DPX4/DPX4MA/DPX4ME (How to Order) 43 technical questions, order DPK Series 75-91 MIL-C-83733 DPA Series 92-95 placement or simply to DPGM/DPJM/DPJMB Series 96-102 DPD/DPDMA/DPD2/DPD2MA Series 103-114 Circular Connectors 115-230 discuss your next project. KJL/KJ/KJA 115-139 MIL-C-38999 Series I, II, and III KPT/KPSE 140-156 MIL-C-26482, Series 1 PV 157-166 MIL-C-26482, Series 2 MS-E/F/R/ER 167-187 MIL-C-5015 MS/CV345* 188-195 MIL-C-5015 Rear Release MR 196-198 Waterproof CA-A 199-201 MIL-C-5015 Type MS-K, CA-KE, FRF/FVR/FRA/FVA 202-217 Firewall Connectors KFS 218-223 MIL-C-28840 CA-B, CA-COM, CGE 224-230 Bayonet Coupling Microminiature Connectors 231-295 • MICRO.050" Contact Spacing 231-276 MDM 232-239 Micro-D ® Metal Shell 239 Connector Saver MDM-PCB 242-245 Printed Circuit Board MDM-C/P 246 Coaxial/Power MD 247-250, 255-257 Micro-D Plastic Shell MDB-PCB 251-252 Printed Circuit Board MDB/Coaxial 253-254 Coaxial MJS 258-262 Microminiature Center Jackscrew MICRO-K 263 Microminiature Circular MIK 264 Plastic Shell - Screw Coupling MIKM 265 Metal Shell - Screw Coupling MIKQ 265-266 Metal Shell - Quick Disconnect MIKQP 267 Plastic Shell - Quick Disconnect MT 268-271 Microminiature Strip .100"/.075" MEB/MEBL 272-276 Microminiature Edgeboard • CENTI .075" Contact Spacing 277-290 2D 278-282 Double Density D 2DD 283-285 Environmental Double Density D CDL 286 Centi-D Loc CTA 287-290 Strip Connectors .100"/.075' • NANO .025" Contact Spacing 291-295 NT 292 Strip Connectors NDM 293 NANO-D Metal Shell NJS 294-295 Center Jackscrew Fiber Optic Connectors 296-303 Filter Connectors 304-326 Special Application Connectors 327-331 327-328 Hermetic Connectors 329-331 Battery Connectors D Subminiature Connectors 332-385 331-343 Standard MIL-Spec D 344-357 Combo D ® 358-366 Environmental Products 367-385 Accessories Reference 386-392 Contacts, Crimp-MIL-C-39029 386 Index 387-392 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 1 ARINC 600 BKAD/E/F Low insertion force contacts. Both environmental and non- environmental versions. Polarizing posts that are removable from the mating face. Field replaceable inserts for size 22 and power contacts. Up to 800 size 22 contacts in one connector. Crimp, coax, power, printed circuit and wire wrappable post style contacts. Uses standard DPX crimp, insertion/extraction tooling. Waveguide connections available. BKAD/E BKAF Rear Release/Rear Removable Front Release/Front Removable Size 12, 16, 20, 22 Crimp Contacts Size 22 Solder Tail and Wrap Post Contacts BKAD/E connectors represent a major milestones in This new connector is totally intermateable and intermountable with ARINC 600 connectors now in presenting a new rack and panel connector for the field. support of the air transportation market. The BKAF permits the user to easily replace a Several important design concerns have been ad- contact in case of problems, rather than disas- dressed and solved in this new series. High mating semble the entire connector--it is available with forces of pluggable modules in a rack have been size 22 contacts in wrap post or solder-tail ver- reduced by approximately two-thirds. sions. The system maintains the advantages of low insertion force technology incorporated in all ARINC The low insertion force contacts are also inter- 600 connectors. changeable with the contacts used in the DPX series and permit retrofit of existing equipment. Pos-Aline Connector Construction Feature In the ARINC 600 connector series, Size 22 con- The result is that the complement of contacts for tacts are the only size that utilize this design the plug connectors will consist of pin contacts for feature. The hooded socket extends from its in- size 22 and socket contacts for all others. The sulator while the pin contacts are shrouded by its receptacle contacts will be just the reverse, socket front insulator. contact for size 22 and pin contacts for the All other contacts used in this series employ stan- balance. dard contact design. Material Specifications BKAD BKAE BKAF Specifications Material Aluminum alloy Aluminum alloy Aluminum alloy QQ A-591/A380 Shell & Waveguide Alodine Alodine Alodine MIL-C-5541 Finish 1200 1200 1200 Insulator Material Thermoset Thermoset Thermoset N/A Material Copper alloy Copper alloy Copper alloy QQ-C-533 Contacts Finish Gold over Nickel Gold over Nickel Gold over Nickel MIL-G-45204 Termination Crimp Crimp P.C./Wrap Post N/A Grommets/Seals Material N/A Silicone-based Elastomer N/A N/A O-Ring Material N/A Silicone-based Elastomer N/A N/A Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 2 ARINC 600 BKAD/E/F How to Order BKA D 2 A234 M * 3 00 01 * F0 CONNECTOR SERIES CLASS SHELL SIZE CONNECTOR LAYOUT DESCRIPTION SIZE 1 COAX INSERT MODIFIER BOEING COAX MODIFIER SHELL STYLE CONNECTOR MOUNTING MODIFIER POLARIZING POSITION MODIFIER (Contact, Finish, Material) * = For Polarizing Position greater then 99, add third digit. CONNECTOR SERIES BOEING COAX MODIFIER BKA (Per ARINC 600) Boeing ITTC Coax Contacts Supplied Coax ITTC Code Code Plug Connector Receptacle Connector CLASS AA Blank No Coax Supplied No Coax Supplied D - Non-environmental (rear release, crimp AB B 349-0013-000 349-0014-000 contacts) AC C 349-0015-000 349-0016-000 E - Environmental (rear release, crimp con- 349-0013-000 349-0014-000 AD D tacts) 349-0017-000 349-0002-000 F - Non-environmental (front release, solder 349-0015-000 349-0016-000 AE E 349-0018-000 349-0004-000 #22 contact, rear release and wrap post 349-0015-000 349-0016-000 all others) AF F 349-0017-000 349-0002-000 - Same as E, except uses BKAD shells, and C Less 0 rings on plug side. SHELL STYLE Environmental (0-ring is used to seal S - 3 - Plug (rack side) between connector shell and insulators) Receptacle (box side) 4 - with rear release, crimp contacts. CONNECTOR MOUNTING MODIFIER T - Non-environmental connector using fil- 00 - Standard design, .148 dia. holes tered contacts (reference Cannon Phoe- 01 - With #6-32 ESNA (#12 NCFMA2-62) clinch nix) nuts (see chart) SHELL SIZE Number of Clinch Nuts Connector 1 - Max. contact capacity - 125 Size Plug Receptacle 2 - Max. contact capacity - 400 1 4 4 3 - Max. contact capacity - 800 2 4 6 3 8 10 CONNECTOR LAYOUT DESCRIPTION (See page 4) Size 1 receptacle only - less 3 printed circuit 02 - board mounting lugs SIZE 1 COAX INSERT MODIFIER With #4-40 ESNA (#22 NCFMA2-40) clinch 03 - M - Connector contains modified 71W1 or nuts (see chart) 2W2 insert (four MTG screw hole loca- Size 2 and 3 plug and receptacle only - with 08 - tions and coaxial contact used in this #4-40 ESNA (#22 NCFMA2-40) clinch nuts insert are interchangeable between dif- (all mounting holes) ferent manufacturers Size 2 and 3 plug and receptacle only - with 09 - NOTE: A dash must be inserted whenever code does not apply. #6-32 ESNA (#12 NCFMA2-62) clinch nuts (all mounting holes) Same as - 00 mounting modification except 16 - with nickel finished shells .0008 - .0012 thick with EMI grounding spring for plug shells and supplied with non-environmental inserts. 17 - Same as - 00 mounting modification except with nickel finished shells .0008 - .0012 thick with EMI grounding spring for plug shells and supplied with environmental inserts not potted into shell. 23 - With floating eyelets (.048 min. radial float) 4 corner holes per connector. Consult factory if other modifications are required Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 3 AR INC 600 B K AD/E/F How to Order (Continued) CONNECTOR LAYOUT DESCRIPTION Note: All layouts with "OPEN' insert cavity are not supplied with an insulator. If a Blank insert is required please consult factory. Three Digit Number Contained within the Shell Layout Indicates Total Number of Contacts Available (including Waveguide) Shell Cavity Identification Shell Cavity Identification Connector Shell Ref. ARINC Connector Shell Ref. ARINC Layout Size Characteristic Layout Size Characteristic A B C D E F A B C D E F -005 1 OPEN OPEN 5W2 -T173 2 150 10T10 13W2 -060 1 OPEN 60 OPEN 234 2 150 71W1 13W2 709 A060 1 60 OPEN OPEN A234 2 71W1 150 13W2 727 -065 1 OPEN 60 5W2 -246 2 120T2 120T2 6T6 A065 1 60 Open 5W2 -248 2 121 121 6T6 -120 1 60 60 OPEN 250 2 OPEN 150 100 -125 1 60 60 5W2 250A 2 150 BLANK 100 -013 2 OPEN OPEN 13W2 -251 2 Waveguide 150 100 -017 2 2W2 2W2 13W2 -300 2 150 150 OPEN -071 2 OPEN 71W1 OPEN -306 2 150 150 6T6 A071 2 71W1 OPEN OPEN -313 2 150 150 13W2 -085 2 Waveguide 71W1 13W2 -370 2 150 120T2 100 A085 2 71W1 Waveguide 13W2 -400 2 150 150 100 86M 2 2W2 71W1A 13W2 -021 3 4W4 4W4 13W2 BLANK OPEN OPEN -093 2 4W4 4W4 85 -026 3 OPEN OPEN 13W2 OPEN OPEN 13W2 -100 2 OPEN OPEN 100 -113 3 OPEN OPEN 100 OPEN OPEN 13W2 -137 2 121 10T10 6T6 -A113 3 OPEN OPEN 13W2 OPEN OPEN 100 -T141 2 120T2 10T10 13W2 -114 3 4W4 4W4 4W4 4W4 13W2 85 -142 2 71W1 71W1 OPEN -284 3 71W1 71W1 OPEN 71W1 71W1 OPEN -155 2 71W1 71W1 13W2 -310 3 71W1 71W1 13W2 71W1 71W1 13W2 155M 2 71W1A 71W1A 13W2 -330M 3 2W1 2W2 13W2 150 150 13W2 V155M 2 71W1B 71W1A 13W2 -A330M 3 150 150 13W2 2W2 2W2 13W2 158M 2 2W2 71W1A 85 -496 3 121 121 121 121 6T6 6T6 -A158M 2 2W2 71W1B 85 -600 3 150 150 OPEN 150 150 OPEN -163 2 OPEN 150 13W2 -626 3 150 150 13W2 150 150 13W2 A163 2 150 OPEN 13W2 -713 3 150 150 100 150 150 13W2 -164 2 150 Waveguide 13W2 A713 3 150 150 13W2 150 150 100 A164 2 Waveguide 150 13W2 708 -734 3 150 150 100 150 150 3W 165M 2 150 2W2 13W2 -764 3 150 150 64 150 150 100 -A165M 2 2W2 150 13W2 -800 3 150 150 100 150 150 100 -167 2 4W4 150 13W2 -269M 3 2W2 2W2 13W2 2W2 150 100 732 173M 2 2W2 71W1B 100 271C 3 4W4 4W4 13W2 BLANK 150 100 271M 3 2W2 2W2 13W2 4W4 150 100 -326 3 OPEN 150 13W2 OPEN 150 13W2 NOTE. ANY OTHER COMBINATION OF INSERTS WITHIN A SPECIFIC SHELL IS AVAILABLE UPON REQUEST Layout included in the following ARINC configurations 702, 710, 711, 712, 714, 715, 716, 723. Layout included in the following ARINC configurations 707, 718 & 730. Layout included in the following ARINC configurations 701, 702, 703, 704, 705, 706, 724, 725. Layout included in the following ARINC configurations 701, 717, 726, 729. POLARIZING POSITION 01 thru 99 (per ARINC 600) Blank-Polarizing posts or keys not installed but supplied with connector MODIFIER (Contact, Finish, Material) Blank - Rear release, crimp, signal and power SC - Front release .025(0.63) D. x .375 WC - Front release .025(0.63) Sq. x 500 contacts supplied with connector (9.53) solder post and crimp, rear re- (12.7) (3 wraps) wrap post and crimp, (when applicable) lease power contacts (when applica- rear release power contacts (when ap- FO - Contacts not supplied with connector ble) supplied with connector plicable) supplied with connector SD - WD - (FO not stamped on connector) Front release .025(0.63) D. x .500 Front release .025 (0.64) Sq. x 641 FOO - Less contacts and waveguide (FOO not (12.7) solder post and crimp, rear re- (16.28) (3 wraps) wrap post and stamped on connector) lease power contacts (when applica- crimp, rear release power contacts SA - Front release .025(0.63) D. x .150 ble) supplied with connector (when applicable) supplied with con- (3.81) solder post and crimp, rear re- Front release .025(0.63) Sq. x .250 nector WA - lease power contacts (when applica- (6.35) (1 wrap) wrap post and crimp, NOTE: COAXIAL CONTACTS TO BE ORDERED SEPARATELY ble) supplied with connector rear release power contacts (when ap- SB - Front release .025(0.63) D. x .250 plicable) supplied with connector (6.35) solder post and crimp, rear re- Front release .025(0.63 Sq. x .375 WB - lease power contacts (when applica- (9.53) (2 wraps) wrap post and crimp, ble) supplied with connector rear relase power contacts (when ap- plicable) supplied with connector Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 4 ARINC 600 BKAD/E/F Shell Dimensions - Size 1 Plug BKAE SERIES 1.110 (28.19) 1.402 (35.61)MAX .205 (5.21)* 1.090 (27.69) .195 (4.95) .130 (3.30) 1.195 (30.35)MAX .655 (16.64) .120 (3.05) .645 (16.38) .385 (9.78) MAX 1.150(29.21)MIN BKAD SERIES .148 + _ .003 (3.76 + _ 0.08)DIA 1.102 (27.99) MAX 4 PLCS MTG HOLES .653 (16.59) .647 (16.43) .125 (3.18)* A .5.465 (138.81) .105 (2.67) .180 (4.57) 5.455 (138.56) D .166 (4.22) 4 PL A 6.995 MAX (177.67) .030 R MAX .135 (3.43)* B 6.890 (.76) .115 (2.92) 6.355 (161.42) (175.01) 3.825 (97.16) 4 PL 6.345 (161.16) MIN .120 R MAX 3.815 (96.90) B (3.05) 6.500 MAX 6.645 (168.78) 4 PL .6.515 MIN (165.10) 6.629 (168.38) 6.353 (165.48) (161.37) 6.347 2.059 (52.30) (161.21) 2.049 (52.04) 1.313 (33.35) 1.303 (33.10) C .030 (.76)R MAX 4 PL .479 (12.17) C .620MIN .608 MAX .469 (11.91) (15.75) (15.44) .250 (6.35) MAX .135 (3.43) .125 (3.18) .188 (4.78) .830 (21.08) .184 (4.67) 3.85 (9.78) .820 (20.83) .575 (14.60) BKAD SERIES 3.75 (9.52) .565 (14.35) 1.198 (30.43) MAX .191 (4.85) BKAE SERIES 189 (4.80) .705 (17.91) 1.550 (39.37) MAX 3 PL .695 (17.65) Retainer Plate Size 1 Plug Panel Cutout * This dimension indicates distance from centerline of retaining screw to the centerline of first contact cavity. For further information, refer to ARINC 600 specification or consult factory. Receptacle BKAE SERIES 1.531 (38.89) MAX BKAD/BKAF SERIES .205 (5.21)* 1.221 (31.01) MAX .195 (4.95) 1.010 (25.65) .990 (25.15) .240 (6.10)MAX .130 (3.30) .191 (4.85) 2 PL .120 (3.05) .189 (4.80) .655 (16.64) .125 (3.18)* .645 (16.38) .105 (2.67) .148 + _ .003 (3.76 + _ 0.08)DIA .030 R 4 PLCS MTG HOLES (.76) MAX 2 PL A A 5.465 (138.81) 5.455 (138.56) 7.455 MAX 6.355 (161.42) (189.36) .135 (3.43)* 6.870 B 6.345 (161.16) .115 (2.92) (174.50) MIN 3.825 (97.16) 3.815 (96.90) 6.627 (168.33) 6.353 6.607 (167.82) (161.37) 6.347 2.059 (52.30) B (161.21) 2.049 (52.04) .287 R (7.29) MAX 4 PL 1.313 (33.35) .240 C 1.303 (33.10) (6.10) .120 R (3.05) MAX MAX 4 PL C .180 (4.57) D .166 (4.22) 4 PL .135 (3.43) BKAD/BKAF SERIES 3.65 (9.27) .125 (3.18) .653 .188 (4.78) 1.317 (33.45) MAX 3.55 (9.02) .810 (20.57) (16.59) .184 (4.67) .800 (20.32) .575 (14.60) .647 BKAE SERIES .565 (14.35) (16.43) 1.670 (42.42) .930 (23.62) MIN .705 (17.91) .695 (17.65) Retainer Plate Size 1 Receptacle Panel Cutout *This dimension indicates distance from centerline of retaining screw to the centerline of first contact cavity. For further information, refer to ARINC 600 specification or consult factory. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 5 ARINC 600 BKAD/E/F Shell Dimensions - Size 2 Plug 1.810 (45.97) 1.790 (45.47) 1.431 (36.35) 1.421 (36.09) BKAE SERIES 1.402 (35.61) MAX .655 (16.64) .130 (3.30) .645 (16.38) 1.195 MAX .120 (3.05) (30.35) .148 + _ 003 (3.76 + _ 0.08) DIA BKAD SERIES 10 PLCS MTG HOLES 1.102 (27.99) MAX 653 (16.59) 260 (6 60)* 647 (16.43) 250 (6 35) 191 (4.85) 030 (.76) R .070 (1.78)* 189 (4.80) MAX 4 PL .050 (1.27) 3PL A A 5.355 (136.02) 030 R 5.345 (135.76) (.76) MAX 6.360 (161.54) 4 PL 6.340 (161.04) B 135 (3.43)* 6.353 6.515 MIN 6 995 MAX B 6.500 MAX 115 (2.92) (161.37) (165.48) (177.67) (165.10) 3 770 (95.76) 6.645 (168.78) 6.347 3 760 (95.50) 6.629 (168.38) 161.21 6.890 (175.01) 120 R MIN (3.05) 2 004 (50.90) MAX 1 994 (50.65) 4 PL .180 2.135 (54.23) C .620 MIN 1 258 (31.95) (4.57) 2.125 (53.98) C (15.75) .608 MAX 1 248 (31.70) D 166 (15.44) (4.22) 8 PL 168 (4.27) 1.429 158 (4.01) 188(4.78) (36.30) .865 (21.97) 385 184(4.67) BKAD SERIES 1.423 .855 (21.72) (9.78) 250 MAX 1.198 (30.43) MAX (36.14) 1 415 (35.94) 375 (6.35) 1.850 MIN BKAE SERIES 1 405 (35.69) (9.52) (46.99) 11550 (39.37) MAX Retainer Plate Size 2 Plug Panel Cutout * This dimension indicates distance from centerline of retaining screw to the centerline of first contact cavity. For further information, refer to ARINC 600 specification or consult factory. Receptacle 1.810 (45.97) BKAE SERIES 1.790 (45.47) 1.531 (38.89) MAX 1.431 (36.35) BKAD/BKAF SERIES 1.421 (36.09) 1.530 1.221 (31.01)MAX (38.86) .655 (16.64) MIN 130 (3.30 .645 (16.38) 191 (4.85) .120 (3.05) 189 (4.80) .148 .003 (3.76 + _ 0.08) DIA. 260 (6.60)* 2 PL 10 PLCS MTG HOLES 250 (6.35) .070 (1.78)* .050 (1.27) 240 (6.10) 030 R MAX (76) A MAX 2 PL 5.335 (136.02) A 6.353 5.345 (135.76) (161.37) .180 6.347 (4.57) (161.21) 6.870 D .166 1.429 (174.50) (4.22) 6.975 MAX (36.30) MIN 10 PL (177.16) 6.360 (161.54 1.423 B .135 (3.43)* 6.340 (161.04 B (36.14) .260 .115 (2.92) 3 PL (6.60) 3.770 (95.76) .230 3.760 (95.50) (5.84) 6.627 (168.33) 2 PL 6.607 (167.82) 2.004 (50.90) .120 R C 1.994 (50.65) (3.05) 2.133 MAX 2.780 (54.18) 1.258 (31.95) 2.135 (54.23) 4 PL (70.61) 2.127 C 2.200 1.248 (31.70) 2.125 (53.98) MAX (54.03) (55.88) MIN .287 R (7.29) MAX 8 PL BKAD/BKAF SERIES .653 (16.59) .240 MAX .168 (4.27) 1.317 (33.45) .647 (16.43) .188 (4.78) (6.10) .158 (4.01) .865 (21.97) 2 PLC BKAE SERIES .184 (4.67) .365 (9.27) .855 (21.72) 1.415 (35.94) 1.670 (42.42) .355 (9.02) 1.405 (35.69) Retainer Plate Size 2 Receptacle Panel Cutout *This dimension indicates distance from centerline of retaining screw to the centerline of first contact cavity. For further information, refer to ARINC 600 specification or consult factory. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 6 ARINC 600 BKAD/E/F Shell Dimensions - Size 3 Plug 3.275 (83.18) 3.245 (82.42) BKAE SERIES 2.891 (73.43) 1.402 (35.61) MAX 2.881 (73.18) 1.150 MAX 1.955 (49.66) (29.21) 1.945 (49.40) 3.310 MIN .130 (3.50) BKAD SERIES .655 (16.64) .260 (6.60)* .148 + _ .003 DIA. 1.953 (84.07) .120 (3.05) 1.102 (27.99) MAX .645 (16.38) .250 (6.35) (3.76 + _ 0.08) (49.61) .030 (.76)R 14 PLCS MTG HOLES 1.947 MAX 4 PL .070 (1.78)* (49.45) .060 (1.52) 5.355 (136.02) 5.345 (135.76) .030 R MAX (.76) 4 PL 6.355 (161.42) 6.353 6.345 (161.16) .120 R MAX .135 (3.43)* (161.37) 6.500 (3.05) .115 (2.92) 6.347 (165.10) 4 PL (161.21) 6.645 (168.78) MAX 6.515 MIN 6.629 (168.38) (165.48) 6.995 MAX (177.67) .590 MAX 2.004 (50.90) (14.99) 1.994 (50.65) .385 (9.78) 620 MIN 2.135 (54.23) 1.258 (31.95) .375 (15.75) 2.125 (53.98) 1.248 (31.70) (.952) .180 3.770 (95.76) (4.57) D 3.760 (95.50) .250 .166 (6.35) (4.22) 1.68 (4.27) .188 (4.78) .191 (4.85) MAX 12 PL .158 (4.01) .184 (4.67) .189 (4.80) .653 .2.889 .890 (22.61) 1.252 (31.80) BKAD SERIES 3 PL (16.59) (73.38) .870 (22.10) 1.242 (31.55) 1.198 (30.43) MAX. .647 2.883 1.440 (36.58) (16.43) (73.23) BKAE SERIES 1.430 (36.32) 1.550 (39.37) MAX 2.712 (68.88) 2.702 (68.63) 2.875 (73.02) 2.865 (72.77) Retainer Plate Size 3 Plug Panel Cutout * This dimension indicates distance form centerline of retaining screw to the centerline of first contact cavity. For furter information, refer to ARINC 600 specification or consult factory. Receptacle 3.275 (83.18) 3.245 (82.42) 2.891 (73.43) BKAE SERIES 2.881 (73.18) 1.531 (38.89) MAX 1.955 (49.66 BKAD/BKAF SERIES 1.945 (49.40) 1.221 (31.01)MAX 3.000 (76.20) MIN .148 + _ .003 DIA. .130 (3.30) .191 (4.85) 2.889 (73.38) 3 PL .260 (6.60)* (3.76 + _ 0.08) .287 R MAX .120 (3.05) .189 (4.80) 2.883 (73.23) .655 (16.64) .250 (6.35) 14 PLCS MTG HOLES (7.29) 8 PL 3 PL .645 (16.38) .240 MAX (6.10) .070 (1.78)* 5.355 (136.02) .060 (1.52) 5.345 (135.76) .030 R MAX (.76) 2 PL 6.355 (161.42) 6.870 .120 R MAX 6.345 (161.16) (174.50) .960 (3.05) MIN (24.38) 4.PL .135 (3.43)* .930 .115 (2.92) 6.627 (168.33) (23.62) .180 (4.57) D 6.607 (167.82) 2 PL .166 (4.22) 6.975 MAX 14 PL (177.16) 2.004 (50.90) 1.994 (50.65) 2.780 2.135 (54.23) (70.61) 2.125 (53.98) 2.20 1.258 (31.95) MAX (55.88) 1.248 (31.70) 2.133 MIN (54.18) 2.127 3.770 (95.76) (54.03) 3.760 (95.50) .188 (4.78) BKAD/BKAF SERIES .184 (4.67) 1.68 (4.27) 1.317 (33.45)MAX .365 .653 .158 (4.01) (9.27) BKAE SERIES .870 (22.10) 1.953 (16.59) 2 PL 1.252 (31.80) .240 .355 1.670 (42.42 )MAX .850 (21.59) (49.61) 2 PL .647 1.242 (31.55) (6.10) (9.02) 1.947 (16.43) MAX. (49.45) 1.440 (36.58) 1.430 (36.32) 2.712 (68.88) 2.702 (68.63) Retainer Plate Size 3 Plug Panel Cutout * This dimension indicates distance form centerline of retaining screw to the centerline of first contact cavity. For furter information, refer to ARINC 600 specification or consult factory. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 7 2.875 (73.02) 2.865 (72.77) ARINC 600 BKAD/E/F Contact Arrangements - Shell Size 1 BKAD/BKAE (Plug Rear face shown) BKAF - Available Receptacle Shell Only (Front Release) Shell Cavity Shell Cavity Shell Cavity Shell Cavity A or B C A or B C AB C B CD B CD 1 2 2 2 2 2 3 3 3 3 3 4 4 4 4 4 5 5 5 5 1 1 AC B D 5 6 6 6 6 1 1 6 7 7 7 7 2 7 8 8 8 8 2 2 1T 3 9 9 9 9 2 3 3 4 10 10 10 10 5 11 11 4 11 11 4 6 12 12 3 12 12 2T 13 13 7 13 13 8 14 14 14 14 5 5 4 9 15 15 15 15 10 B CD BC D 30T2 60 4 5W2 40 60 5W2 28 #22 60 #22 4 #12 1 #12 40 #22 60 #22 1 #12 2 #8 TWINAX/COAX 2 #16 2 #16 (#8 Grounded to 2 #5 COAX 2 #5 COAX Shell) ENGAGING END SURFACE WHITE ON RED TO INDICATE REAR SURFACE WHITE ON BLUE TO INDICATE REAR RELEASE REAR REMOVAL CONTACTS FRONT RELEASE FRONT REMOVAL CONTACTS (For Contact Cavity Location and Contact Cavity Identification refer to ARINC 600 or consult factory) Contact Arrangements - Shell Sizes 2 and 3 BKAD/BKAE (Plug Rear face shown) Shell Cavity C or F 1 1 2 43 2 1 1 56 2 3 7 8 2 3 6 5 87 914 4 4 5 10 9 15 20 11 6 5 6 21 22 13 12 23 24 3 4 6** 6T6** 13W2 24T4** 6 #8 6 #8 4 #20, 4 #12, 3 #16 20 #20, 4 #8 (Metallic Insert) 2 #5 COAX 1 6 AC B DEFGHJK BC D E F G H J K BC DE F G H JK 1 2 2 1 1 7 12 2 3 3 2 2 13 18 3 4 4 3 3 4 4 4 19 24 5 5 5 5 5 6 6 51 52 53 54 55 25 29 6 6 7 7 8 8 7 7 56 57 58 59 8 8 30 34 B CD E F G H J K 9 9 12 3 4 5 10 10 BC DE F G H JK 34** 59** 85 100 24 #20, 10 #18 50 #22, 5 #16, 4 #12 80 #22, 4 #20, 1 #16 100 #22 **Pending ARINC release. NOTE: In layouts using #22 contacts mixed with any other contact size (20HD, 16, 12), the size #22 contact type (pin or socket) determines the insulator as a pin insert or a socket insert. REAR SURFACE WHITE ON BLUE TO INDICATE REAR RELEASE, REAR REMOVAL CONTACTS FOR INSERTS CONTAINING STANDARD SIGNAL & POWER CONTACTS (For Contact Cavity Location and Contact Cavity Identification refer to ARINC 600 or consult factory) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 8 ARINC 600 BKAD/E/F Contact Arrangements - Shell Sizes 2 and 3 BKAD/BKAE (Plug Rear face shown) Shell Cavity A,B,D,E 2W2 4W4 10T10** 24** 2 #1 COAX 4 Modified 10 #8 TRIAX/COAX 24 #12 #1 COAX (#8 Grounded to Shell) (Metallic Insert) (Metallic Insert) 49T2** 60** 71W1 71W1B 47 #20 60 #20 70 #22 70 #22 2 #8 1 #1 COAX 1 #1 COAX 110** 150 120T2 ** 121** 100 #22 150 #22 118 #22 110 #22 5 #12 & 5 #20 2 #8 TWINAX/COAX 5 #16 (#8 Grounded to Shell) 6 #20 ** Pending ARINC release. REAR SURFACE WHITE ON BLUE TO INDICATE REAR RELEASE. REAR REMOVAL CONTACTS FOR INSERTS CONTAINING STANDARD SIGNAL & POWER CONTACTS (For Contact Cavity Location and Contact Cavity Identification refer to ARINC 600 or consult factory) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 9 ARINC 600 BKAD/E/F Contact Arrangements - Shell Sizes 2 and 3 BKAF - Available Receptacle Shell ONLY (Front Release) SHELL CAVITY A, B, D, E, 71W1 71W1B 10T10** 121F** 70 #22 70 #22 10 #8 110 #22 6 #20 5 #16 150 150 #22 ENGAGING END SURFACE WHITE ON RED TO INDICATE FRONT RELEASE FRONT REMOVAL CONTACTS FOR INSERTS CONTAINING STANDARD SIGNAL & POWER CONTACTS BKAF - Available Receptacle Shell ONLY (Front Release) SHELL CAVITY C, F 6T6** 13W2 100 6 #8 4 #20 100 #22 3 #16 4 #12 2 #5 COAX ** Pending ARINC release. NOTE #22 CONTACTS ARE SOCKETS, 20HD,16, 12 ARE PIN CONTACTS. ENGAGING END SURFACE WHITE ON RED TO INDICATE FRONT RELEASE, FRONT REMOVAL CONTACTS FOR INSERTS CONTAINING STANDARD SIGNAL & POWER CONTACTS (For Contacts Cavity Location and Contact Cavity Identification refer to ARINC 600 or Consult Factory) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 10 ARINC 600 BKAD/E/F Waveguide Connections WAVEGUIDE DETAIL SHOWN FULLY ENGAGED NO ENGAGEMENT - E - - A - 1.255 (31.88) 1.370 (34.80) 1.310 (33.27) .522 (13.26 FULLY .488 (12.40) ENGAGED CONN. PLUG CONN. RECEPTACLE 1.416 / 1.404 (35.97) / (35.61) 1.091 / 1.079 (27.71) / (27.41) 4 #8-32 UNC-2B THRU HOLES INSULATOR AND WAVEGUIDE RETAINING PLATE 2.810 (71.37) 2.690 (68.33) Plug Receptacle Polarization (Engaging End) BKA*1 BKA*2 BKA*3 CENTER CENTER CENTER CENTER CENTER CENTER POST POST POST POST POST POST RIGHT RIGHT RIGHT RIGHT RIGHT RIGHT POST POST POST POST POST POST LEFT LEFT LEFT LEFT LEFT LEFT POST POST POST POST POST POST PLUG RECEPTACLE PLUG RECEPTACLE PLUG RECEPTACLE Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 11 ARINC 600 BKAD/E/F Polarizing Positions POST KEY Kit P/N 320-1067-003 Kit P/N 320-1067-000 Plug Shell Receptacle Shell Left Center Right Left Center Right Left Center Right Left Center Right Left Center Right Left Center Right Post Post Post Post Post Post Post Post Post Post Post Post Post Post Post Post Post Post Position Position Position Position Position Position 01 1 1 1 76 4 3 1 151 1 5 6 01 4 4 4 76 4 2 1 151 5 6 4 02 2 1 1 77 5 3 1 152 2 5 6 02 4 4 3 77 4 2 6 152 5 6 3 03 3 1 1 78 6 3 1 153 3 5 6 03 4 4 2 78 4 2 5 153 5 6 2 04 4 1 1 79 1 3 6 154 4 5 6 04 4 4 1 79 5 2 4 154 5 6 1 05 5 1 1 80 2 3 6 155 5 5 6 05 4 4 6 80 5 2 3 155 5 6 6 06 6 1 1 3 3 06 4 4 5 5 2 2 81 6 156 6 5 6 81 156 5 6 5 07 1 1 6 4 3 07 5 4 4 5 2 1 82 6 157 1 5 5 82 157 6 6 4 08 2 1 6 5 3 08 5 4 3 5 2 6 83 6 158 2 5 5 83 158 6 6 3 09 3 1 6 6 3 09 5 4 2 5 2 5 84 6 159 3 5 5 84 159 6 6 2 10 4 1 6 1 3 10 5 4 1 6 2 4 85 5 160 4 5 5 85 160 6 6 1 11 5 1 6 86 2 3 5 161 5 5 5 11 5 4 6 86 6 2 3 161 6 6 6 12 6 1 6 87 3 3 5 162 6 5 5 12 5 4 5 87 6 2 2 162 6 6 5 13 1 1 5 88 4 3 5 163 1 5 4 13 6 4 4 88 6 2 1 163 1 6 4 14 2 1 5 89 5 3 5 164 2 5 4 14 6 4 3 89 6 2 6 164 1 6 3 15 3 1 5 90 6 3 5 165 3 5 4 15 6 4 2 90 6 2 5 165 1 6 2 16 4 1 5 91 1 3 4 166 4 5 4 16 6 4 1 91 1 2 4 166 1 6 1 17 5 1 5 92 2 3 4 167 5 5 4 17 6 4 6 92 1 2 3 167 1 6 6 18 6 1 5 93 3 3 4 168 6 5 4 18 6 4 5 93 1 2 2 168 1 6 5 19 1 1 4 94 4 3 4 169 1 5 3 19 1 4 4 94 1 2 1 169 2 6 4 20 2 1 4 95 5 3 4 170 2 5 3 20 1 4 3 95 1 2 6 170 2 6 3 21 3 1 4 96 6 3 4 171 3 5 3 21 1 4 2 96 1 2 5 171 2 6 2 22 4 1 4 97 1 3 3 172 4 5 3 22 1 4 1 97 2 2 4 172 2 6 1 23 5 1 4 98 2 3 3 173 5 5 3 23 1 4 6 98 2 2 3 173 2 6 6 24 6 1 4 99 3 3 3 174 6 5 3 24 1 4 5 99 2 2 2 174 2 6 5 25 1 1 3 100 4 3 3 175 1 5 2 25 2 4 4 100 2 2 1 175 3 6 4 26 2 1 3 101 5 3 3 176 2 5 2 26 2 4 3 101 2 2 6 176 3 6 3 27 3 1 3 102 6 3 3 177 3 5 2 27 2 4 2 102 2 2 5 177 3 6 2 28 4 1 3 103 1 3 2 178 4 5 2 28 2 4 1 103 3 2 4 178 3 6 1 29 5 1 3 104 2 3 2 179 5 5 2 29 2 4 6 104 3 2 3 179 3 6 6 30 6 1 3 105 3 3 2 180 6 5 2 30 2 4 5 105 3 2 2 180 3 6 5 31 1 1 2 106 4 3 2 181 1 6 1 31 3 4 4 106 3 2 1 181 4 5 4 32 2 1 2 107 5 3 2 182 2 6 1 32 3 4 3 107 3 2 6 182 4 5 3 33 3 1 2 108 6 3 2 183 3 6 1 33 3 4 2 108 3 2 5 183 4 5 2 34 4 1 2 109 1 4 1 184 4 6 1 34 3 4 1 109 4 1 4 184 4 5 1 35 5 1 2 110 2 4 1 185 5 6 1 35 3 4 6 110 4 1 3 185 4 5 6 36 6 1 2 111 3 4 1 186 6 6 1 36 3 4 5 111 4 1 2 186 4 5 5 37 1 2 1 112 4 4 1 187 1 6 6 37 4 3 4 112 4 1 1 187 5 5 4 38 2 2 1 113 5 4 1 188 2 6 6 38 4 3 3 113 4 1 6 188 5 5 3 39 3 2 1 114 6 4 1 189 3 6 6 39 4 3 2 114 4 1 5 189 5 5 2 40 4 2 1 115 1 4 6 190 4 6 6 40 4 3 1 115 5 1 4 190 5 5 1 41 5 2 1 116 2 4 6 191 5 6 6 41 4 3 6 116 5 1 3 191 5 5 6 42 6 2 1 117 3 4 6 192 6 6 6 42 4 3 5 117 5 1 2 192 5 5 5 43 1 2 6 118 4 4 6 193 1 6 5 43 5 3 4 118 5 1 1 193 6 5 4 44 2 2 6 119 5 4 6 194 2 6 5 44 5 3 3 119 5 1 6 194 6 5 3 45 3 2 6 120 6 4 6 195 3 6 5 45 5 3 2 120 5 1 5 195 6 5 2 46 4 2 6 121 1 4 5 196 4 6 5 46 5 3 1 121 6 1 4 196 6 5 1 47 5 2 6 122 2 4 5 197 5 6 5 47 5 3 6 122 6 1 3 197 6 5 6 48 6 2 6 123 3 4 5 198 6 6 5 48 5 3 5 123 6 1 2 198 6 5 5 49 1 2 5 124 4 4 5 199 1 6 4 49 6 3 4 124 6 1 1 199 1 5 4 50 2 2 5 125 5 4 5 200 2 6 4 50 6 3 3 125 6 1 6 200 1 5 3 51 3 2 5 126 6 4 5 201 3 6 4 51 6 3 2 126 6 1 5 201 1 5 2 52 4 2 5 127 1 4 4 202 4 6 4 52 6 3 1 127 1 1 4 202 1 5 1 53 5 2 5 128 2 4 4 203 5 6 4 53 6 3 6 128 1 1 3 203 1 5 6 54 6 2 5 129 3 4 4 204 6 6 4 54 6 3 5 129 1 1 2 204 1 5 5 55 1 2 4 130 4 4 4 205 1 6 3 55 1 3 4 130 1 1 1 205 2 5 4 56 2 2 4 5 56 131 4 4 206 2 6 3 1 3 3 131 1 1 6 206 2 5 3 57 3 2 4 6 57 132 4 4 207 3 6 3 1 3 2 132 1 1 5 207 2 5 2 58 4 2 4 1 58 133 4 3 208 4 6 3 1 3 1 133 2 1 4 208 2 5 1 59 5 2 4 2 59 134 4 3 209 5 6 3 1 3 6 134 2 1 3 209 2 5 6 60 6 2 4 3 60 135 4 3 210 6 6 3 1 3 5 135 2 1 2 210 2 5 5 61 1 2 3 4 4 3 1 6 2 61 2 3 4 2 1 1 3 5 4 136 211 136 211 62 2 2 3 5 4 3 2 6 2 62 2 3 3 2 1 6 3 5 3 137 212 137 212 63 3 2 3 6 4 3 3 6 2 63 2 3 2 2 1 5 3 5 2 138 213 138 213 64 4 2 3 1 4 2 4 6 2 64 2 3 1 3 1 4 3 5 1 139 214 139 214 65 5 2 3 2 4 2 5 6 2 65 2 3 6 3 1 3 3 5 140 215 140 215 6 66 6 2 3 3 66 141 4 2 216 6 6 2 2 3 5 141 3 1 2 216 3 5 5 67 1 2 2 4 67 142 4 2 3 3 4 142 3 1 1 68 2 2 2 5 68 143 4 2 3 3 3 143 3 1 6 69 3 2 2 6 69 144 4 2 3 3 2 144 3 1 5 70 4 2 2 1 70 145 5 1 3 3 1 145 4 6 4 71 5 2 2 146 2 5 1 71 3 3 6 146 4 6 3 72 6 2 2 147 3 5 1 72 3 3 5 147 4 6 2 73 1 3 1 148 4 5 1 73 4 2 4 148 4 6 1 74 2 3 1 149 5 5 1 74 4 2 3 149 4 6 6 75 3 3 1 150 6 5 1 75 4 2 2 150 4 6 5 1 2 3 4 5 6 Dark area represents post Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 12 ARINC 600 BKAD/E/F Contact and Termination Tooling Data BKA* (LIF) Crimp Contacts Contact Size and Part Numbers Crimp Tooling Insertion/Extraction Tooling Wire Size Part Numbers Tool P/N Locator P/N ITT Cannon Se- Insul Strip MIL AWG lec- MIL ITT ITT Dia. Max Length Spec. Mil Spec. Insertion Extraction Ins./Ext. Size Pin Socket tor# Spec. Cannon Cannon Used in Plug Used in Recep. M22520 995-0001- M22520 995-0002- M81969 CIT-DPXMA-22-1 CET-DPXMA-22 3 980-0004-804 26 .054 .130/.110 2222 030-2259-000 031-1287-000 /2-01 584 /2-23 015 /1-01 Metal 3 Metal Metal Tip 24 (1.4) (3.3)/(2.8) 070256-0000 4 070317-0000 22 Used in Recep Used in Plug M22520 995-0001- 6 M22520 995-0001- M81969 - - 980-0004-805 22 .071 .167/.147 2020HD 030-2273-000 031-1302-000 /2-01 584 7 /2-08 604 /1-02 Metal Tip 20 (1.8) (4.2)/(3.7) Used in Recep Used in Plug M22520 995-0001- 4 M22520 995-0001- M81969 - CET 16-9 980-0004-806 20 .103 .207/.230 1616 030-2280-000 031-1303-000 /1-01 585 5 /1-02 736 /1-03 Plastic Metal Tip 18 (2.6) (6.9)/(5.8) 6 16 Used in Recep Used in Plug M22520 995-0001- 7 M22520 995-0002- M81969 - CET 12-4 CIET-12 14 .135 .270/.230 1212 030-2286-000 031-1308-000 /1-01 585 8 /1-11 027 /14-04 Plastic Plastic 12 (3.4) (6.9)/(5.8) BKA* Thermocouple Contacts Contact Size and Part Numbers Crimp Tooling Insertion/Extraction Tooling Wire Size Part Number Tool P/N Locator P/N ITT Cannon Se- Insul Strip MIL AWG lec- MIL ITT ITT Dia. Max Length Spec. Insertion Extraction Ins./Ext. Mil Spec. Size Pin Socket tor# Spec. Cannon Cannon 2222 Used in Plug Used in Recep. 3 Alumel 030-1975-009 031-1113-009 CIT-DPXMA-22-1 CET-DPXMA-22 980-0004-804 26 .054 .130/.110 M22520 995-0001 3 M22520 995-0002- M81969 Metal Metal Metal Tip 24 (1.4) (3.3)/(2.8) Used in Plug Used in Recep. 2222 /2-01 584 4 /2-23 015 /1-01 070256-0000 070317-0000 22 030-1975-010 031-1113-010 Chromel BKAF-ARINC 600 Size 22 Wrap Post Socket Contacts With .025(6.35) Square Wire-Wrappable Tails-Receptacle Only. Number Min. Post The new low insertion force, front-insertable, front-removable #22 socket Contact Mod. Part Number of Wraps Extension Extraction Tool contacts with .025(6.35) square wire wrappable tails are now available for use WA 031-1351-000 1 .250 (6.35) in the BKAF non-enviornmental receptacle version only. WB 031-1351-001 2 .375 (9.52) These contacts can be sold separately or they can be supplied with a connector CET-BKAF 22S (see How to Order). Use part numbers shown in the table on the right when WC 031-1351-002 3 .500 (12.70) ordering separately. WD 031-1351-003 3 .641 (16.28) BKAF Printed Circuit Solder Post Socket Contacts Size 22 with .025(6.35) Dia. Printed Circuit Tails-Receptacle Only. The new low insertion force, front-insertable, front-removable #22 socket Contact Mod. Part Number Min. Post Extension Extraction Tool contacts with .025(6.35) dia., PC tails are now availble for use in the BKAF SA .150 (3.81) 031-1352-000 non-environmental receptacle version only. SB .250 (6.35) 031-1352-001 CET-BKAF 22S These contacts can be sold separately or they can be supplied with a connector SC .375 (9.52) 031-1351-002 (see How to Order). Use part numbers shown in the table on the right when SD .500 (12.70) 031-1352-003 ordering separately. BKAD/F Solder Post, Power Pin Contacts (Captive)-Receptacle Only. Contact Size Part Number Post Dia. Min. Post Extenstion* 2D HD 030-2358-000 .032 (0.81) .150 (3.81) Contacts are captivated between two unbonded insulator halves. 16 030-2357-000 .050 (1.27) .150 (3.81) 12 030-2356-000 .081 (2.06) .150 (3.81) *Consult facotry for other available lengths Min. Post BKAF Solder Post Pin Contact Front Release Extension Contact Size Part Number Post Dia. Extraction Tool 20HD 030-3287-000 .030 (0.76) .300* (7.62) 317-1798-00 16HD 030-3287-001 .050 (1.27) .300* (7.62) 317-1798-02 12HD 030-3287-002 .081 (2.06) .300* (7.62) 317-1798-02 *Applies to BKAF 13W2 and 5W2 inserts only Contact Size Part Number PC Tail Dia. Min. Post Extension Front Release Pin Contacts Size 20 and 16 20 030-3296-001 .034 (0.86)/.030 (0.76) .260 (6.60) 20 030-3296-002 .034 (0.86)/.030 (0.76) .385 (9.78) 16 030-3297-001 .052 (1.32)/.048 (1.22) .260 (6.60) 16 030-3297-002 .052 (1.32)/.048 (1.22) .385 (9.78) 16 030-3297-005 .052 (1.32)/.048 (1.22) .300 (7.62) 20 030-3296-004 .034 (0.86)/.030 (0.76) .300 (7.62) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 13 ARINC 600 Rack and Panel Connectors BKAD/E/F Size 5 Coax Contact (Rear insertable/removable) Crimp Center Contact-Conforming to ARINC 600 Crimp Tooling Center Contact Outer Shell Part Number Tool Locator MIL STD ITT Cannon Cable Pin Socket Accommo- (Receptacle (Plug Complete Extraction dation Connector) Connector) Tool Tool MIL Spec ITT Cannnon Daniels ITT Cannon Frame Jaw RG-58C/U BA-5903 349-0014-000 349-0013-000 M22520/2-01 995-0001-584 K-345 995-0002-049 M22520/5-01 M22520/5-45B CCT-HX3-156 CET-C8 (BG) 5021K1011 349-0016-000 349-0015-000 M22520/2-01 995-0001-584 K-345 995-0002-049 M22520/5-01 M22520/5-45B CCT-HX3-156 CET-C8 (Raychem) RG-223 349-1060-100 349-1059-000 M22250/2-01 995-0001-584 K-345 995-0002-049 M22520/5-01 M22520/5-45B CCT-HX3-156 CET-C8 RG-400 - 349-1003-000 M22250/2-01 995-0001-584 K-345 995-0002-049 M22520/10-01 M22520/10-23 - CET-C8 RG-316 - 349-1004-000 M22250/2-01 995-0001-584 K-345 995-0002-049 M22520/10-01 M22520/10-23 - CET-C8 Size 12 Shielded Contact (Rear insertable/removable) Crimp Tooling Center Contact Tool P/N Locator P/N Outer Shell Tool Tool Part Number Cable Pin Socket MIL Std Accommo- (Receptacle (Plug ITT ITT ITT ITT dation Connector) Connector) MIL Spec Cannon Daniels Cannon Frame Jaw Cannon MIL Spec Cannon CET-12-4 RG-196A/U 249-1767-000 - M22520/2-01 995-0001-584 K-182 995-0002-051 M22520/1-01 M22520/10-05A 995-0001-071 M81969/28-02 Plastic 5071 CET-12-4 249-1767-001 - M22520/2-01 995-0001-584 K-182 995-0002-051 M22520/1-01 M22520/10-05A 995-0001-071 M81969/28-02 (HW) Plastic CET-12-4 RG-174/U - 249-1768-000 M22520/2-01 995-0001-584 K-182 995-0002-051 M22520/1-01 M22520/10-05A 995-0001-071 M81969/28-02 Plastic BMS-1348 CET-12-4 - 249-2203-000 M22520/2-01 995-0001-584 K-644 995-0002-050 M22520/1-01 M22520/10-05A 995-0001-071 M81969/28-02 (BG) Plastic Size 1 Modified Coaxial Contacts (4W4 Layout Only) Plug Connector Coax Replacement Termination Kits Cable Accommodation Part Number Style Solder Type CrimpType RG214 349-1043-001 Straight 320-1066-000 320-1066-016 AA-5886 349-1048-000 Straight 320-1066-002 320-1066-018 RG393 349-1051-000 Straight 320-1066-003 320-1066-019 ECS 311201 349-1046-000 Straight 320-1066-001 320-1066-017 AA-5887 349-1049-000 Straight 320-1066-004 320-1066-013 AA-5888 349-1050-000 Straight 320-1066-005 320-1066-014 RG142 349-1047-000 Straight 320-1066-006 320-1066-015 Various 349-1047-001 TNC Adapter -- Customer Use Drawings: All Coax contacts (except 349-1047-001) customer use drawing #349-0000-305 Crimp termination kits: Customer use drawing #320-0000-305 Solder termination kits: Customer use drawing #320-0000-304 Receptacle Connector Coax Replacement Termination Kits Cable Accommodation Part Number Style Solder Type CrimpType RG316 DS 349-1051-002 Straight 320-1066-008 N/A RG142 349-1044-000 Straight 320-1066-007 N/A Various 349-1042-000 SMA Adapter -- Customer Use Drawings: Coax contacts 349-1051-002 and 349-1044-000 are located on cusomter use drawing #349-0000-304 Coax contacts 349-1042-000 is located on cusomter use drawing #320-1042-000 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 14 ARINC 600 Rack and Panel Connectors BKAD/E/F Sizes 1 Coax Contacts (71W1 layout only) Same standard coax contacts as used in ITT Cannon's DPX (ARINC 404) connector series. Receptacle Connector Replacement Coax Replacement Coax Cable Coax Termination Kit Body Assembly Accommodation Part Number Style RG-9/U 249-1521-000 249-1521-002 021-0144-000 RG-214/U NSA 935354 249-2201-000 - NSA 935355 RG-55/U RG-58/U 249-1554-002 021-0144-003 249-1554-000 Straight RG-142/U RG-400/U RG-58/U RG-142/U 249-1604-001 021-0144-006 90˚ 249-1604-003 RG-225/U RG-402/U 249-1604-002 UT-141 RG-402/U 249-5027-016 021-0144-001 Straight 249-5027-008 UT-141 SMA Jack Straight - - 249-5027-017 Termination Plug Connector Replacement Coax Replacement Coax Cable Coax Termination Kit Body Assembly Accommodation Part Number Style RG-9/U 249-1522-000 249-1522-002 NSA 935354 249-2202-000 - 021-0144-004 Straight NSA 935355 RG-58/U 249-1882-000 RG-142/U 021-0144-011 Straight 320-0051-000 249-1885-002 RG-402/U 249-5027-013 249-5123-000 RG-214/U 021-0144-008 Straight 249-5027-015 249-5123-001 RG-115/U Sizes 1 Coax Contacts (To be used with connectors containing 71W1A, 71W1B and 2W2 insert modifier-"M") Designed to be interchangeable with contacts made by other manufacturers. Receptacle Connector Plug Connector Cable Cable Standard Size 1 Modular Size 1 Termination Kit for Style Accommodation Part Number Style Accommodation Part Number Part Number Modular Size 1 Coax Right Angle 349-0021-000 349-0017-000 349-1053-003 320-1066-000 RG-142B/U RG-214/U - - Straight RG-402/U RG-393/U 349-0017-000 Right Angle 349-0022-000 UT-141 349-0017-000 349-1053-007 320-1066-003 BA-6903 SMA Jack 5012H3012 349-0023-000 Straight Straight 349-0018-000 Termination - - (Raychem) RG-214/U Straight RG-142B/U 349-0005-000 349-1053-006 320-1066-006 RG-393/U Straight 349-0002-000 RG-402/U BA-6903 349-0007-000 - - Straight UT-141 (BG) Straight 349-1053-008 320-1066-005 AA-5888 - 5012H3012 349-0004-000 Straight Straight (Raychem) - 349-1053-005 - ECS-310801 349-1053-004 320-1066-002 Straight 349-0006-000 - RG-142B/U Straight AA-5886 RG-402/U Straight 349-1053-003 - BSX-7004-502 - 349-0008-000 Straight UT-141 349-1053-002 320-1066-001 Straight ECS-311201 - Straight 349-1053-001 320-1066-004 AA-5887 - Adam Russell 349-1053-000 - Straight - PC-38 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 15 ARINC 600 Rack and Panel Connectors BKAD/E/F Size 8 Coaxial Contacts Plug Connector **Termination Contact Type *Engagement Crimp Crimp Solder FR-FR RF Cable Socket RR-RR FR-RR .250 (6.35) .375 (9.52) Number Part Number Short Long Adams-Russell Co. Inc. 349-1087-000 - - X FC11Z Adams-Russell Co. Inc. X 349-1087-001 - - FC14Z Receptacle Connector **Termination Contact Type *Engagement Crimp Crimp FR-FR Solder RF Cable Socket RR-RR FR-RR .250 (6.35) .375 (9.52) Number Part Number Short Long - X X 349-1084-000 - X 349-1084-001 X 349-1084-002 - X X - X 349-1084-003 X Adams-Russell Co. Inc. 349-1086-000 - X X FC11Z Adams-Russell Co. Inc. - X X 349-1086-001 FC14Z Size 8 Twinax Contacts Plug Connector **Termination Contact Type *Engagement Crimp Crimp Solder FR-FR RF Cable Socket RR-RR FR-RR .250 (6.35) .375 (9.52) Number Part Number Short Long M17/176-00002 349-1006-000 - - X Tensolite Co. 349-1081-000 - - X 24463/9 B017X-2 (LD) Receptacle Connector **Termination Contact Type *Engagement Crimp Crimp Solder FR-FR RF Cable Socket RR-RR FR-RR .250 (6.35) .375 (9.52) Number Part Number Short Long M17/176-00002 X 349-1007-000 - - 349-1080-000 X - X 349-1080-001 - X X - X 349-1080-002 X X X 349-1080-003 - Tensolite Co. 349-1082-000 X - X 24463/9 B017X-2 (LD) Tensolite Co. 349-1082-001 - X X 24463/9 B017X-2 (LD) Tensolite Co. X X 349-1088-000 - 24463/9 B017X-2 (LD) Size 8 Ground Contacts Plug Connector **Termination Contact Type *Engagement Crimp Crimp Solder FR-FR Wire Socket RR-RR FR-RR .250 (6.35) .375 (9.52) Size Part Number Short Long 031-3300-000 - - X 8, 10 AWG Receptacle Connector **Termination Contact Type *Engagement Crimp Crimp Solder FR-FR Wire Socket RR-RR FR-RR .250 (6.35) .375 (9.52) Size Part Number Short Long 030-3306-000 - X X 8, 10 AWG 8, 10 AWG 030-3306-001 - X X 8, 10 AWG 030-3676-000 - -X * The electrical engagement of "Long" contacts is .150 (3.81) greater than the electrical engagement of "Short" contact. **RR-RR indicates rear release, rear removal. FR-RR indicates front release, rear removal. FR-FR indicates front release, front removal. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 16 ARINC 600 Rack and Panel Connectors BKAD/E/F Sealing Plugs-BKAE Environmental Connnectors Only P/N 225-0090-000 Part Contact Material: Teflon Number Size Color A B C (All others thermoplastic) 225-1013-000 22 Black .063 (1.6) .040 (1.0) .469 (11.9) 225-0070-000 20 Red .085 (2.2) .065 (1.6) .469 (11.9) 225-0071-000 16 Blue .115 (2.9) .075 (1.9) .469 (11.9) 12 Yellow .171 (4.3) .121 (3.1) .564 (14.3) 225-0072-000 225-0090-000 #5 and #9 Coax White .365 (9.3) .287 (7.3) .835 (21.2) B A B A C C Filler Plugs-BKAD Non-Environmental Connectors Only P/N 225-0099-000 Contact Part Material: Teflon Size Number Color A B C (All others thermoplastic) 225-0094-000 22 Black .069 (1.7) .051 (1.3) .420 (10.7) 20 Red .083 (2.1) .069 (1.7) .350 (8.9) 225-0095-000 16 Blue .131 (3.3) .108 (2.7) .320 (8.1) 225-0096-000 225-0097-000 12 Yellow .187 (4.7) .156 (4.0) .320 (8.1) B A B A #5 Coax White .275 (7.0) .251 (6.4) .450 (11.4) 225-0098-000 (Pin) C C #5 and #9 Coax White .275 (7.0) .251 (6.4) 1.061 (26.9) 225-0099-000 (Socket) BKAF P/N 225-1058-000 (Size 22 - Black) (See Customer Use Drawing for details) Cavity Reducer #5 Coax to #12 Contact Cavity reducers are available when additional circuits are required for siz 12 power contacts. These reducers, having the internal configuration of size 12 power contact, are inserted into the size 5 coaxial insulator cavity to create size 12 power contact cavity. Pin Socket P/N 021-8756-000 P/N 021-8757-000 Dust Caps Part Number Description Part Number Description Conductive dust caps protect against static electricity. 025-1121-001 BKAD 1-A & B-Plug 025-1155-001 BKAD 1-A&B-Receptacle 025-1122-001 BKAD 1-C-Plug 025-1156-001 BKAD 1-C-Receptacle 025-1123-001 BKAD 2&3-A & B-Plug 025-1157-001 BKAD 2&3-A & B-Receptacle 025-1124-001 BKAD 2&3-C-Plug 025-1158-001 BKAD 2&3-C-Receptacle Note: Supplied as standard for BKA product line only. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 17 ARINC 600 Rack and Panel Connectors BKAD/E/F Replaceable Inserts Part Number Layout Class Pin Assembly Socket Assembly BKAD 144-2944-000 144-2945-000 2W2** BKAE 144-2944-000 144-2945-000 A BKAE 143-1156-001 143-1157-001 BKAD 177-1000-002 177-1001-004 4W4** BKAE 177-1000-002 177-1001-004 BKAD 143-1912-000 143-1913-000 5W2 BKAE 143-1912-001 143-1913-001 BKAF 143-1141-000 N/A 6 BKAE 143-1154-001 143-1155-001 BKAD 228-1026-002 228-1012-003 6T6 BKAE 228-1026-001 228-1012-001 BKAF N/A 228-1015-001 BKAD 228-1027-002 N/A 10T10 BKAE 228-1027-001 228-1014-002 BKAD 143-1908-000 143-1909-000 BKAE 143-1908-001 143-1909-001 13W2 BKAF 143-1142-000 N/A BKAD 143-1173-000 143-1174-000 30T2 BKAE 143-1173-001 143-1174-001 BKAD 143-1159-001 N/A 34 BKAE 143-1097-005 143-1098-005 BKAE 143-1171-001 143-1172-001 40 59* BKAE 143-1167-001 143-1170-001 BKAE 143-3714-003 143-3715-003 60-#20** BKAD 143-1910-000 143-1911-000 BKAE 143-1910-001 143-1911-001 60-#22** BKAF N/A 143-2065-000 BKAD 143-1958-000 143-1960-000 71W1 BKAE 143-1958-002 143-1960-002 BKAF N/A 143-2090-000 BKAD 143-2085-001 143-2086-001 BKAE 143-2085-000 143-2086-000 71W1A* BKAF N/A 143-2066-000 BKAD 143-1113-000 143-1111-000 BKAE 143-114-000 143-1112-000 71W1B BKAF N/A 143-1118-000 BKAD 143-3877-000 143-3878-000 BKAE 143-3879-000 143-3880-000 85 BKAF N/A 143-1178-000 BKAD 143-2015-000 143-2016-000 100 BKAE 143-2015-001 143-2016-001 BKAF N/A 143-2067-000 BKAE 143-1182-000 143-1183-000 110 BKAD N/A 143-1166-002 BKAE 143-1165-001 143-1166-001 120T2 BKAF N/A 143-1177-000 BKAD 143-1150-002 143-1158-002 121 BKAE 143-1150-001 143-1158-001 BKAD 143-1906-000 143-1907-000 BKAE 143-1906-001 143-1907-001 150 BKAF N/A 143-2068-000 Consult factory for Insert Part Numbers not listed. *Modified 71W1 insert to be used with connectors containing 71W1 insert modifier "M" **"Pin Inserts' accept receptacle coax contacts. "Socket Inserts" accept plug coax contacts. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 18 A R INC 600 R ack and Panel Connectors B K AD/E/F Cross Reference-Part Number/Customer-Use Drawing COMPONENT CUSTOMER USE COMPONENT CUSTOMER USE COMPONENT CUSTOMER USE PART NUMBER DRAWING NUMBER PART NUMBER DRAWING NUMBER PART NUMBER DRAWING NUMBER 143-1908-000 Replacement Coax Termination Kit Contacts 143-0000-081 143-1908-001 249-1521-002 249-1521-002 030-1975-009 030-1975-009 143-1909-000 249-1522-009 249-1522-010 030-1975-010 030-1975-010 143-1909-001 249-1522-010 249-1522-010 030-2259-000 030-2259-000 143-1910-000 249-1554-002 249-1554-002 030-2273-000 030-2273-000 143-0000-077 143-1910-001 249-1604-003 249-1604-003 030-2280-000 030-2280-000 143-1911-000 249-1604-004 249-1604-004 030-2286-000 030-2286-000 143-1911-001 249-2201-000 249-1521-002 030-2356-000 030-2356-000 143-1912-000 249-2202-000 249-1522-010 030-2357-000 030-2357-000 143-1912-001 143-0000-080 249-5027-013 249-5027-013 030-2358-000 030-2358-000 143-1913-000 249-5027-015 249-5027-007 031-1113-009 031-1113-009 143-1913-001 249-5027-016 249-5027-016 031-1113-010 031-1113-010 143-1958-000 320-0051-000 1250Y 031-1287-000 031-1287-000 143-1958-002 143-0000-079 320-1066-000 031-1302-000 031-1302-000 143-1960-000 320-1066-001 031-1303-000 031-1303-000 143-1960-002 320-1066-002 031-1308-000 031-1308-000 143-2015-000 320-1066-003 320-000-305 031-1351-000 143-2015-001 143-0000-078 320-1066-004 031-1351-001 031-0000-343 143-2016-000 320-1066-005 031-1351-002 143-2016-001 320-1066-006 031-1351-003 143-2065-000 031-1352-000 143-2066-000 1247Y Dust Caps 031-1252-000 031-0000-344 143-2067-000 025-1121-001 031-1252-002 143-2068-000 025-1122-001 025-0000-054 031-1352-003 143-2085-000 025-1123-001 (Conductive Only) 143-2085-001 143-0000-079 025-1124-001 Replacement Coax 143-2086-000 025-1155-001 Body Assembly 143-2086-001 025-1156-001 021-0144-000 021-0144-000 025-0000-055 025-1157-001 021-0144-001 021-0144-001 (Conductive Only) Size #1 Coax Contacts 025-1158-001 021-0144-002 021-0144-002 249-1521-000 249-1521-000 021-0144-003 021-0144-003 249-1522-000 249-1522-000 Filler Plugs 021-0144-004 021-0144-004 249-1522-002 225-0094-000 249-1522-002 021-0144-006 021-0144-006 249-1554-000 225-0095-000 249-1554-000 021-0144-008 021-0144-008 249-1604-000 225-0096-000 225-0000-014 249-1604-000 021-0144-011 021-0144-011 249-1604-001 225-0097-000 249-1604-001 249-1604-002 225-0098-000 249-1604-002 Size #5 Coax Contacts 249-1882-000 225-0099-000 249-1882-000 349-0013-000 349-0000-000 1250Y 225-1058-000 249-1882-002 349-0014-000 349-0000-001 249-1885-002 349-0015-000 349-0000-002 Sealing Plugs 249-5027-008 249-5027-008 349-0016-000 349-0000-001 225-0072-000 225-0000-006 249-5027-017 249-5027-017 349-1003-000 225-0090-000 225-0090-000 349-000-301 249-5027-000 249-5123-000 349-1009-000 225-1013-000 249-5027-007 249-5123-001 225-1014-000 225-0000-008 Size #12 Shielded Contact 349-1053-000 225-1015-000 249-1767-000 249-1767-000 349-1053-001 249-1767-001 249-1767-001 349-1053-002 249-1768-000 249-1768-000 349-1053-003 249-2203-000 249-2203-000 349-1053-004 349-0000-306 3491053-005 Replaceable Inserts 349-1053-006 143-1906-000 349-1053-007 143-1906-001 143-0000-079 349-1053-008 143-1907-001 349-1053-009 143-1907-001 For part numbers not listed, consult ITT Cannon for applicalbe customer-use drawing. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 19 ARINC 600 Rack and Panel Connectors BKAD/E/F ARINC 600 Connector Engaging Sequence PLUG RECEPTACLE Mating Flange Flange Spacing Sequence Position With: in. (mm) 1.245 (31.62) No Engagement 1 Nom. Shells Initially 1.110 (28.19) 2 Engaged 1.073 (27.25) 1.073 (27.25) Polarizing Pins 3 1.023 (25.88) #22 Entering Keys Contacts Entering Mating Insulator .800 (22.32) #22 .748 (18.99) .805 (20.44) #22 #20 .741 (18.82) 4 1.012 (25.70) 2 #16 .949 (24.10) 1.008 (23.60) #12 .953 (24.20) 1 Miniature Coax #12 Contacts Electrically #16 Engaged #20 .642 (16.30) MIN #22 .547 (13.89) COAX .649 (16.48) #20 .553 (14.04) 5 (SHELLS FULLY MATED) .728 (18.49) 7 #16 .818 (20.77) (NO ENGAGEMENT) 1 E A .772 (19.60) NOTES: (RACK SIDE) (BOX SIDE) #12 .692 (17.57) 1 1. Varies; See Mil-Spec. (#5 Coax) Miniature Coax 1 2 2. Size 1 only. .618 (15.70) "0" Ring Engagement 6 3. Flush head screws are not permitted for connector mounting .578 (14.68) (BKAE Only) as they would position connector incorrectly. Shells Fully .522 (13.26) 4. Dimension 7 was calculated to provide clearance for 7 Mated .488 (12.40) - MCU backplate mat'l thickness of 2.5 mm (.10 in). - Rack backplate mat'l thickness of 2.5 mm (.10 in). - Connector mounting pan head screws, MCU 2.0 mm (.08 in). - Tolerance allowance - 3.2 mm (.13 in.) rack 2.0 mm (.08 in.) Total - 12.2 (.50 in) (minimum). Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 20 ARINC 600 Rack and Panel Connectors SGA Available Rear Release/Rear Removable Front Release/Front Removable Low Insertion force contacts. Both environmental and non-environmentl versions. Polarizing post that are removable from the mating face. Field replaceble inserts. Up to 150 Size #22 contacts per connector. Crimp, coax, twinax, printed circuit and wire wrappable post style contacts. Uses standard ARINC 600, crimp, insertion/ extraction tooling. SGA connectors utilize all the Signal cavity inserts and contacts from the ARINC 600 connector series. It was designed to be used where there are space constraints in which a standard ARINC 600 connector can not be used. ITT Cannon's SGA connector fills the need for a 150 maximum contact connector with a smaller shell design than Shell Size 2 of ARINC 600, and has more contacts available than single gang DPX with 106 Size 22 contacts. Materials and Finishes SGA*D SGA*E SGA*F Specifications Material Aluminum alloy Aluminum alloy Aluminum alloy QQ-A-591/A380 Finish Clear chromate over cadmium Clear chromate over cadmium Clear chromate over cadmium QQ-P-416 Shell Insulator Material Thermoplastic Thermoplastic Thermoset N/A Material Copper alloy Copper alloy Copper alloy QQ-C-533 Finish Gold Gold Gold MIL-G-45204 Contacts Termination Crimp Crimp P.C/Wrap Post N/A Material N/A Silicone-based Elastomer N/A N/A Grommets/Seals O-Ring Material N/A Silicone-based Elastomer N/A N/A How to Order (Refer to ARINC 600 [BKA] pages 13-16 for contact information.) SGA 3 F 150 S 00 01 FO CONNECTOR SERIES CONNECTOR SERIES SGA (Single Gang ARINC 600) SHELL STYLE SHELL STYLE CLASS 3 - Plug (Rack Side) CONTACT ARRANGEMENT 4 - Receptacle (Box Side) CONTACT TYPE (PIN OR SOCKET) CLASS C - Non-environmental with Grommet only, insula- CONNECTOR MOUNTING MODIFIER tors are not potted into the connector shell. POLARIZING POSITION D - Non-environmental (rear relase crimp con- tacts). CONTACT MODIFIER E - Environmentally sealed (rear release crimp CONTACT MODIFIER Mounting modifiers 05, 07, 08, 09, 10, 11, 12, 13, contacts). Refer to page 13 for replacement contact part num- hole location is .650 basic from connector vertical F - Non-environmental (front release, printed cir- bers and required termination tooling information. centerline. cuit or wire wrap posts). (Blank) - With standard Crimp type Rear release 05 - .208 Dia. for Floating Eyelet R - EMI/RFI Protected & Environmentally sealed, contacts. 07 - .212/.204 Slot 4 places. 0-ring omitted (plug only). (Reference ITTC F0 - Contacts are not supplied with connector 08 - .120 Dia. Countersunk 82 x .230 Dia., Phoenix) (FO not stamped on connector.) Engaging face of mounting flange. CONTACT ARRANGEMENT SA - Front release .025 Dia. x .150 Solder Post 09 - .120 Dia. Countersunk 82 x .230 Dia., Rear (See ARINC 600 (BKA) contact arrangements, Size 22 Sockets face of mounting flange. SB - pages 9-10) Front release .025 Dia. x .250 Solder Post 10 - .120 Dia. Countersunk 100 x .230 Dia., Size 22 Sockets Engaging face of mounting flange. CONTACT TYPE SC - Front release .025 Dia. x .375 Solder Post 11 - .120 Dia. Countersunk 100 x .230 Dia., P - Pin Contacts Size 22 Sockets Rear face of mounting flange. S - Socket Contacts SD - Front release .025 Dia. x .500 Solder Post 12- .137 Dia. Countersunk 82 x .230 Dia., CONNECTOR MOUNTING MODIFIER Size 22 Sockets Engaging face of mounting flange. Mounting modifiers 00, 03, 06, 14, 15, hole location WA - Front release .025 Sq. x .250 (1 Wrap) 13- .137 Dia. Countersunk 82 x .230 Dia., Rear is .705 basic from connector vertical centerline. WB - Front release .025 Sq. x .375 (2 Wrap) face of mounting flange. 00 - .151 Dia. Mounting holes. WC - Front release .025 Sq. x .500 (3 Wrap) POLARIZING POSITION 03 - .156 with #4-40 Self-Locking Clinch Nuts WD - Front release .025 Sq. x .641 (3 Wrap) 36 Positions. (See Chart page 24) 01 - (ESNA #22NCFMA2-40) 4 per connector. When the last two digits are omitted, the 06 - .188 Dia. For #6-32 Clinch nuts (ESNA polarizing posts will not be assembled and #12NCFMA2-62) 4 per connector. position number is not stamped on the connec- 14 - .137 Dia, Countersunk 82 x .230 Dia., tor. This allows the user to position the post Engaging face of mounting flange. and stamp the appropriate number on the 15 - .137 Dia, Countersunk 82 x .230 Dia., shell. If the last two digits are "00", polariz- Engaging face of mounting flange. Supplied ing posts are not supplied with the connector. with slant shield grounding spring. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 21 ARINC 600 Rack and Panel Connectors SGA Plug Shell Dimensions .205 (5.21) .190 (4.83) RAD. 4 Places .070 (1.78) .050 (1.27) + + 1.696 (43.08) 1.676 (42.58) A1 POSITION + + DESIGNATOR .470 (11.94) .460 (11.68) 2.335 (59.31) .265 (6.73) 2.325 (59.06) .255 (6.48) 2.860 (72.64) 2.840 (72.14) 1.291 (32.79) 1.781 (45.24) 1.287 (32.69) .120 (3.05) 1.777 (45.14) 1.01 (25.65) .098 (2.49) .065 (1.65) .99 (25.15) .062 (1.57) DIA .185 (4.70) .850 (21.59) .145 (3.68) .655 (16.64) .830 (21.08) .620 (15.75) 1.60 (40.64) MAX. .26 (6.60) .24 (6.10) .130 (3.30) .120 (3.05) FLANGE SCREW, .112-40UNC - 2A, 4 PLACES + + .705* (17.91) .705* (17.91) ++ *APPLIES TO INSERT RETAINING SCREW LOCATION .760* .760* (19.30) (19.30) Recommended Panel Cutout .06 (1.52) RAD. 4 PLACES .156 (3.96( _ + .001 (0.03) DIA. 4 HOLES .10 (2.54) X .10 (2.54) FOR PRESSED NO. 4 CAPTIVE NUT OR .06 (1.52) 4 PLACES .140 O / (3.56) DIA. FOR LOOSE HARWARE RAD. 4 PLACES .705 (17.91)* 1.050 (26.67) 1.760 (44.70) 1.030 (33.02) 1.740 (44.20) .705 (17.91)* *.705 APPLIES FOR 00, 03, 06, 14, 15 MOUNTING MODIFICATIONS 1.910 (48.51) 1.890 (48.01) *.650 APPLIES FOR 05, 07, 08, 09, 10, 11, 12, & 13 MOUNTING MODIFICATIONS 1.165 1.165 (29.59) (29.59) 3.010 (2.990) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 22 ARINC 600 Rack and Panel Connectors SGA Receptacle Shell Dimensions .130 (3.30) .120 (3.05) .650 _ + .010 SCREW, FLH, #4-4OUNC-2A (16.51 _ + 0.25) 4 PLACES + + .705* (17.91) 1.01 (25.65) .99 (25.15) 1.657 _ + .010 .705* (42.09 _ + 0.25) (17.91) ++ *APPLIES TO INSERT RETAINING SCREW LOCATION .125 (3.18) MAX POLARIZATION .760* .760* KEY EXTENSION .26 (6.60) (19.30) (19.30) 24 (6.10) 1.784 _ + .010 (45.31 _ + 0.25) 1.972 _ + .010 (50.09 _ + 0.25) .088 (2.24) .068 (1.73) 1.531 (38.89) MAX. .692 (17.58) .668 (16.97) .061 (1.55) .040 (1.02) - .065 (1.68) X 45 , 1.301 (33.05) .065 (16.51) .390 (9.91) .059 (1.50) ALL AROUND 1.297 (32.94) .055 (13.97) .360 (9.14) 1.791 (45.49) .089 (2.26) 1.49 (37.85) 1.787 (45.39) X 45 .067 (1.79) 1.47 (37.34) 1.98 (50.29) ALL AROUND 1.96 (49.78) .070 (1.78) .050 (1.27) RAD. 4 PLACES + + 1.696 (43.08) SCREW, FLH, #4-4OUNC-2A 1.676 (42.57) 4 PLACES + + .470 (11.94) .270 (6.86) A1 POSITION .460 (11.68) .250 (6.35) DESIGNATOR 2.335 (59.31) .08 (2.03) X 45 _ + 2 2.325 (59.06) 2 PLACES 2.860 (72.64) 2.840 (72.14) Recommended Panel Cutout .310 (7.87) RAD. MAX. 2 PLACES .050 (1.27) .156 _ + .005 RAD. MAX. (3.96) _ + 0.13) 4 PLACES DIA. 4 PLACES .205 (5.21) RAD. MAX 4 PLACES .705* (17.91) .950 (24.13) 1.560 (39.62) .920 (23.37) 1.540 (39.12) .705* (17.91) *.705 APPLIES FOR 00, 03, 06, 14, 15 MOUNTING MODIFICATIONS 2.050 (52.07) 2.030 (51.56) *.650 APPLIES FOR 05, 07, 08, 09, 11, 1.165 1.165 12, & 13 MOUNTING MODIFICATIONS .106 (2.69) X 45 _ + 2 (29.59) (29.59) 2 PLACES 2.740 (69.60) 2.720 (69.09) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 23 + + + + + + + + ARINC 600 Rack and Panel Connectors SGA Polarization TOP FEMALE TOP FEMALE POLARIZATION POST POLARIZATION KEY A1 A1 CONTACT CAVITY A1 CONTACT CAVITY A1 BOTTOM FEMALE BOTTOM MALE POLARIZATION KEY POLARIZATION POST RECEPTACLE (BOX SIDE) Plug (Rack Side) Polarizing Positions 1 2 3 4 5 6 POST KEY Key Post Connector Receptacle Connector Plug Position Top Key Bottom Key Top Post Bottom Post 01 1 1 4 4 02 3 4 2 1 03 2 4 3 1 04 1 4 4 1 05 6 4 5 1 06 5 4 6 1 07 4 5 1 6 08 3 5 2 6 09 2 5 3 6 10 1 5 4 6 11 6 5 5 6 12 5 5 6 6 13 4 6 1 5 14 3 6 2 5 15 2 6 3 5 16 1 6 4 5 17 6 6 5 5 18 5 6 6 5 19 4 1 1 4 20 3 1 2 4 21 2 1 3 4 22 4 4 1 1 23 6 1 5 4 24 5 1 6 4 25 4 2 1 3 26 3 2 2 3 27 2 2 3 3 28 1 2 4 3 29 6 2 5 3 30 5 2 6 3 31 4 3 1 2 32 3 3 2 2 33 2 3 3 2 34 1 3 4 2 35 6 3 5 2 36 5 3 6 2 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 24 MIL-C-81659 DPXNA/DPXNE Cannon's DPXNA (non-environmental, Type IV) and are designed to operate in temperatures ranging Contact retention of these crimp snap-in contacts is DPXNE (environmental, Types II and III) rack and from - 65˚C to + 125˚C. DPXNA/NE connectors provided by the LITTLE CAESAR® rear release panel connectors are designed to meet or exceed are available in single, 2, 3, and 4 gang config- contact retention assembly. Environmental sealing the requirements of MIL-C-81659, Revision B. They urations, with a total of 12 contact arrangements is accomplished by wire sealing grommets and are used in military and aerospace applications and accommodation contact sizes 12, 16, 20 and 22, interfacial seals. computer periphery equipment requirements, and and combination standard and coaxial contacts. How to Order SERIES PREFIX Single Gang - - - DPX B NE A106 33 P 00 DPX - ITT Cannon Designation SHEL STYLE SERIES PREFIX B - ARINC 'B' Shell SHELL STYLE CLASS (MIL-C-81659B, Class 1).... NA - Non - Environmental (MIL-C-81659B, Type IV) CLASS NE - Environmental (Mil-C-81659B, Types II and CONTACT ARRANGEMENT III) SHELL TYPE CONTACT TYPE INSERT DESIGNATOR In the 3 and 4 gang assemblies, the insert desig- MODIFICATION nation number represents cumulative (total) con- tacts. The charts on page 26 denote shell cavity Two (2) Gang location by layout. (If desired arrangement location DPX2- NE 67MP0 AW8 P 34 B-0 is not defined, please consult or local sales SERIES PREFIX engineering office.) TWO (2) GANG SHELL CONTACT ARRANGEMENT See page 31 CLASS SHELL TYPE CONTACT ARRANGEMENT (Side A) '33' for Plug; '34' for Receptacle CONTACT TYPE CONTACT TYPE CONTACT ARRANGEMENT (Side B) 'P' for Pin (Standard on '34' receptacle except CONTACT TYPE A106 layout which has reversed contact sex) 'S' for Socket (Standard on '33' plug except A106 SHELL TYPE layout which has reversed contact sex) SHELL STYLE MODIFICATION CODES MODIFICATION - 00 Standard - 01 Standard with clinch nuts in the mounting Three (3) Gang holes (34 only). DPX 3 NE-- 240M 33 PS- 00 - 02 Standard with tabs for attaching junction SERIES PREFIX shells. - 03 Standard with mounting holes .120 dia. THREE (3) GANG SHELL countersunk 100˚ to . 230 dia. (33. only). CLASS - 17 Combination of 01** and 02** (clinch INSERT DESIGNATOR nuts in mounting holes - 34 only and tabs for attaching junction shells). SHELL TYPE - 22 Standard with clinch nuts (.33 only). CONTACT TYPE - 23 Standard with standard floating eyelets. Standard except less grommet (NE, pin - 29 MODIFCATION only). - 30 Same as - 29** except with tabs for Four (4) Gang DPX 4 NE - 104M-- 34 P 00 attaching junction shells. - 33 Same as - 29** except with clinch nuts. SERIES PREFIX - 37 Same as - 29** except with clinch nuts FOUR (4) GANG SHELL and tabs for attacting junction shells. CLASS - 39 Standard with standard floating eyelets INSERT DESIGNATOR and tabs for attaching junction shells. SHELL TYPE NOTE: For additional modification codes please consult the factory CONTACT TYPE MODIFICATION NOTE: On 3 & 4 gang assemblies, combination layouts, the contact type designator of the A106 layout. If applicable, precedes the designator for standard contact sex layouts. See three (3) gang nomenclature breakdown above for 240M example (67MS, 67 MS, A106P). Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 25 MIL-C-81659 Rack and Panel Connectors DPXNA/DPXNE Insert Designator Number DPX3NA/DPX3NE DPX4NA/DPX4NE MS3157 ITTC Side A Side B Side C MS3157 ITTC Side A Side B Side C MS3157 ITTC Side A Side B Side C Side D MS3157 ITTC Side A Side B Side C Side D 0005 78M 26MP 26MP 26MP 0066 24M W8MS W8MS W8MS 0007 104M 26MP 26MP 26MP 26MP 0063 95M 10W3MP 10W3MP W8MP 67MP 0006 78M 26MS 26MS 26MS 0067 122M W8MP W8MP A106S 0008 104M 26MS 26MS 26MS 26MS 0064 95M 10W3MS 10W3MS W8MS 67MS 0013 120M 40MP 40MP 40MP 0068 122M W8MS W8MS A106P 0015 160M 40MP 40MP 40MP 40MP 0085 150M W8MP W8MP 67MP 67MP 0014 120M 40MS 40MS 40MS 0073 142M 67MP 67MP W8MP 0016 160M 40MS 40MS 40MS 40MS 0086 150M W8MS W8MS 67MS 67MS 0021 135M 45MP 45MP 45MP 0074 142M 67MS 67MS W8MS 0023 180M 45MP 45MP 45MP 45MP 0095 326M A106S W8MP A106S A106S 0022 135M 45MS 45MS 45MS 0075 240M 67MP 67MP A106S 0024 180M 45MS 45MS 45MS 45MS 0096 326M A106P W8MS A106P A106P 0029 171M 57MP 57MP 57MP 0076 240M 67MS 67MS A106P 0031 228M 57MP 57MP 57MP 57MP 0097 287M A106S 67MP A106S W8MP 0030 171M 57MS 57MS 57MS 0079 A240M 67MP A106S 67MP 0032 228M 57MS 57MS 57MS 57MS 0098 287M A106P 67MS A106P W8MS 0037 201M 67MP 67MP 67MP 0080 A240M 67MS A106P 67MS 0039 268M 67MP 67MP 67MP 67MP 0099 189M A106S 67MP W8MP W8MP 0038 201M 67MS 67MS 67MS 0091 279M A106S A106S 67MP 0040 268M 67MS 67MS 67MS 67MS 0100 189M A106P 67MS W8MS W8MS 0045 A318 A106P A106P A106P 0092 279M A106P A106P 67MS 0047 A424 A106P A106P A106P A106P 0101 346M A106S A106S 67MP 67MP 0046 A318 A106S A106S A106S 0157 244M A106S A106S 32W4MP 0048 A424 A106S A106S A106S A106S 0102 346M A106P A106P 67MS 67MS 0065 24M W8MP W8MP W8MP 0158 244M A106P A106P 32W4MS Performance and Material Specifications MATERIALS AND FINISHES Description Material Finish Cadmium plating, Type II, Class 3/QQ-P-416 with Shell Aluminum alloy yellow chromate finish (underplating may be used) None Insulators Thermoplastic or thermosetting plastic None Elastomers Silicone rubber (ITT Cannon Blend) Gold plate per MIL-G-45204, Type 1, Grade C, Contacts Copper alloy Class 1 with suitable underplating (silver not used) Insulator Retaining Plate Aluminum alloy Anodize, blue color Junction Shells Aluminum alloy Same as shell (Not available for four gang) Cadmium Plating Clinch Nuts Stainless steel None Float Mounts Stainless Steel Cadmium plating Polarizing Posts Zinc (die cast ) None Polarizing Keys & Retaining Plate Nickel Silver Cadmium plating Screws Brass Cadmium plating Lockwashers Phosphor Bronze ELECTRICAL Max. Current Max. Potential Insulation O.D. for Tests Drop Limits (Inch) Wire (Amps) (Millivolts) Contact Test Current Size (Mil-C-39029) at 25 C size per Mil-C-39029 Max. 12 23.0 23.0 63 12 .135 (3.43) 14 17.0 17.0 60 16 13.0 13.0 68 18 - - - 16 .103 (2.62) 20 7.5 - 75 20 7.5 7.5 83 .071 (1.80) 20 22 - - - 24 3.0 3.0 68 22 5.0 5.0 110 24 .054 (1.37) - - - 22 26 2.0 2.0 80 Note - The maximum contact resistance listed above is with sliver plated wire. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 26 MIL-C-81659 Rack and Panel Connectors DPXNA/DPXNE Shell Dimensions DPXB-33 TWO HOLES 2.000 (50.80) .120 (3.05) DIA. FOR MTG. REF. ONLY MAX. GROMMET 1.541 (39.14) MAX. MTG. DATUM EXTENSION 2.320 (58.93) MAX. WITH COAX .954 (24.23) .766 .720 + _ .005 (19.46) (18.29 + _ 0.13) 2.047 (52.00) 1.720 + _ .005 (43.69 + _ 0.13) NOTE: DPXME AND DPXNE GROMMETS ARE APPLICABLE TO ALL SHELL SIZES .120 (3.05) & C' SUNK POLARIZING POST .718 + _ .005 82 X .230 (5.84) DIA. (18.24 + _ 0.13) 4 HOLES .125 (3.18) 1.437 (36.50) REF. DPXB-34 1.750 + _ .005 TYP. TWO HOLES .120 (3.05) MAX. GROMMET 1.634 (41.50) MAX. (44.45 + _ 0.13) DIA. FOR MTG. EXTENSION 2.431 (61.29) MAX. WITH COAX REF. ONLY .120 (3.05) DIA. 1.061 MTG. DATUM 4 MTG. HOLES (26.95) .720 + _ .005 (18.29 + _ 0.13) 2.012 (51.11) 1.405 1.720 + _ .005 (35.69) (43.69 + _ 0.13) + + .060 3 POLARIZING 2.000 (50.80) (1.52) .125 KEYS (3.18) .718 + _ .005 (18.24 + _ 0.13) DPX2-33B 2 HOLES .120 (3.05)DIA. .120 (3.05) DIA. & C' SUNK FOR MTG. REF. ONLY 82 x.230 (5.84) DIA. 4 HOLES SHOWN FOR REF. .766 (19.46) .125 (3.18) TOP 3.110 (78.99) 3 POLARIZING POSTS .988 + _ .004 (25.10 + _ 0.10) 2.783 + _ .005 (70.69 + _ 0.13) .720 + _ .005 (18.29 + _ 0.13) MTG.DATUM .188 (4.78) R. TYP. .954 .718 + _ .005 (24.23) (18.24 + _ 0.13) 1.437 (36.50) REF 2.000 (50.80) DPX2-34B 1.750 + _ .015 2 HOLES .120 (3.05) (44.45 + _ 0.38) .188(4.78) R. TYP. DIA.FOR MTG. 060 (1.52) REF.ONLY .125 (3.18) TOP 3.075 3 POLARIZING (78.10) KEYS 2.783 + _ .005 (70.69 + _ 0.13) + + 2.468 + _ .015 (62.69 + _ 0.38) .720 + _ .005 (18.29 + _ 0.13) 4 MTG. HOLES MTG DATUM 1.061 .120 (3.05) DIA. FOR (26.95) .718 + _ .005 #4-40 SCREWS (18.24 + _ 0.13) 1.437 (36.50) REF 2.000 (50.80) All tolerances + _ .015 (0.38) unless other wise noted. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 27 MIL-C-81659 Rack and Panel Connectors DPXNA/DPXNE Shell Dimensions DPX3-33 DPX3-34 .766 (19.46) 1.061 2.000 2.000 .125 (3.18) (26.95) (50.80) (50.80) .060 (1.52) 1.612 1.750 (40.94) (44.45) 4.354 4.318 (110.59) (109.68) 3.711 4.026 4.026 (94.26) (102.26) (102.26) MTG.DATUM MTG. DATUM .988 (25.10) .180 R. TYP. .718 .718 6 MTG HOLES (4.57) .125 (3.18) (18.24) (18.24) .120 (3.05) DIA. .282 .282 (7.16) (7.16) 1.437 1.437 (36.50) (36.50) DPX4-33 DPX4-34 .766 (19.46) 1.061 3.860 3.860 (98.04) .125 (3.18) (26.95) (98.04) 3.610 (91.69) .060 (1.52) 1.612 (40.94) 2.468 2.783 (62.69) (70.69) 3.075 3.110 (78.10) (78.99) 2.783 (70.69) .988 (25.10) .125 (3.18) .180 R TYP. .930 .930 10 MTG. HOLES (4.57) (23.62) (23.62) .282 (7.16) .120 (3.05) DIA. .282 (7.16) MTG. DATUM MTG. DATUM 1.648 1.648 (41.86) (41.86) Modification Code .025 (0.64) .140 .005 (0.13) (3.56) .030 .064 .032 .289 (0.76) (1.63) (0.81) (7.34) .015 (0.38) MIN .250 (6.35) DIA TYP 34 CONNECTOR .115 33 CONNECTOR (2.92) DIA RIVET WASHER FRONT FACE OF FLANGE -0201 Modification Recommended Mated -2301 Modification Tabs for attaching J/S Position Floating Eyelets All tolerances + _ .015 (0.38) unless otherwise noted. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 28 MIL-C-81659 Rack and Panel Connectors DPXNA/DPXNE Panel Cutouts DPXB 1.437 (36.50) 1.437 C OF L .718 (36.50) 1.720 INSERT .718 (18.24) .125 R. (43.70) 1.437 (18.24) .120 DIA. C C C TYP L L L OF INSERT .718 4 HOLES C C OF INSERT L .720 .580 L 1.720 1.350 1.440 (18.29) (14.73) (43.70) (34.30) 1.720 (3.66) .720 (18.29) 1.44 .58 .720 .561 .260 (6.60) 1.25 1.720 (14.25) .26 (3.18) .120 (3.05) DIA. 1.25 (43.69) .120 (3.05) DIA. .125 R. TYP. 4 HOLES 1.78 (4.52) 1.78 4 HOLES (3.18) -33 Rear Mount -33 Front Mount -34 Front Mount -34 Rear Mount DPX2 1.437 1 1.437 (36.50) .125 R. TYP. (36.50) .120 (3.05) DIA. 1.720 (43.70) (3.18) 4 HOLES .718 .718 .120 (3.05) DIA. (18.24) C (18.24) 4 HOLES L C L 1.391 1.391 (35.33) 2.500 1.391 (35.33) (63.50) (35.33) 2.460 2.783 C L C (62.50) 2.500 L 1.970 (70.69) C L (63.50) (50.04) 2.783 2.783 (70.69) (70.69) 1.260 C .120(3.05) DIA. 6 HOLES L .718 (32.00) OMIT CENTER (18.24) HOLES FOR - 33B 1.780 .156 R. TYP. 1.437 1.780 (45.21) (3.96) (36.50) (45.21) -33B Rear Mount -33B Front Mount -34B Front Mount -34B Rear Mount 1 For - 23 float mtg. mod. 1.78 (45.21) DPX3 1.437 (36.50) 1.437 .718 (18.24) (36.50) .120 (3.05) DIA. .718 (18.24) 6 HOLES C L .120 (3.05) DIA. C .125 R. TYP. 6 HOLES L (3.18) 2.013 (51.13) 2.013 3.740 (51.13) (95.00) C 3.740 L 3.220 (95.00) 4.026 C (81.79) L (102.26) 4.026 (102.26) 1.260 (30.00) 1.780 1.780 (45.21) (45.21) Front Mount Rear Mount All tolerance + _ .015 (0.38) unless other wise noted. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 29 MIL-C-81659 Rack and Panel Connectors DPXNA/DPXNE Panel Cutouts (Continued) DPX4 3.640 (92.46) 3.770 (95.76) 3.120 (79.25) 1.391 1.391 (35.33) (35.33) 2.500 (63.50) 2.500 C C L L (63.50) 1.980 2.783 2.783 (50.29) (70.69) (70.69) .125 R. TYP. .120 (3.05) DIA. .930 (23.62) (3.18) .120 (3.05) DIA. .930 (23.62) 10 HOLES 10 HOLES 1.648 1.648 (41.86) (41.86) C L C L FRONT MOUNT REAR MOUNT All tolerance + _ .015 (0.38) unless otherwise noted. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 30 MIL-C-81659 Rack and Panel Connectors DPXNA/DPXNE Contact Arranements Cross Reference Face View of Pin Insulator Shown. MS3157 ITTC C8 W8M E8 D8M 10C3 10W3M 26 26M 32C2 32W2M 32C4 32W4M 33C4M 40 40M 40C1 40W1M 45 45M D8M W8M Layout 4 #16,4 #12 8 Coaxial* Contacts 57 57M 1500 1000 Test Voltage 67 67M 106 A106 10W3M 26M Layout 7HD #20, 3 Coaxial** 26 #16 Contacts 1500 1500 Test Voltage (Coax 1000) A2 A1 A1 A2 A4 A3 29 32W2M 32W4M 33C4M Layout 30HD #20, 2 Coaxial† 24HD #20 25HD #20, 4 Coaxial† Contacts 1500 4 #16, 4 Coaxial* 1000 Test Voltage (Coax 1000) 1500 (Coax 1000) A1 40M 40W1M 45M Layout 40HD #20 39HD #20, 1 COAXIAL† 45HD #20 Contacts 1500 1500 1500 Test Voltage (COAX 1000) 12 1 5 4 3 7 6 2 1 25 13 39 26 17 16 15 14 13 12 11 10 9 8 29 28 27 26 25 24 23 22 21 20 19 18 52 40 66 53 42 41 40 39 38 37 36 35 34 33 32 31 30 79 67 54 53 52 51 50 49 48 47 46 45 44 43 93 80 67 66 65 64 63 62 60 59 58 57 56 55 106 94 Layout 57M 67M A106 Contacts 57 HD #20 64 HD #20, 3 #16 106 #22 Test Voltage 1500 1000 1000 *SIZE 9 COAXIAL **SIZE 11 COAXIAL † SIZE 5 COAXIAL NOTE: All coaxial layouts supplied less coaxial contacts (i.e. W8M, 10W3M, 32W2M, 32W4M, 33C4M, 36W7, 40W1M) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 31. MIL-C-81659 Rack and Panel Connectors DPXNA/DPXNE Contact and Termination Tooling Data - Military DPX*NE/NA Pin Socket Crimp Layout Usage Part Number Part Number Tool Locator Insertion/ DPX* Contact (Military (Military Wire Part Part Extraction NE/NA Size Equivalent) Equivalent) Accom. Number Number Tool CIT-DPXMA-22 030-1975-008 031-1113-008 A106 2222 22, 24, 26 M22520/2-01 M22520/2-23 M81969/1-01 (M39029/11-144) (M39029/12-148) 10W3M, 32W2M, 32W4M, CIT-20 40M, M22520/2-01 M22520/2-08 030-1892-004 031-1047-003 2020HD 20, 22, 24 CET-20D-1 MS-3191-1 Standard 40W1M, (M39029/11-145) (M39029/12-149) M81969/1-02 45M, 57M, 67M, D8M, 26M, M22520/1-01 M22520/1-02 030-9083-012 031-1271-000 16, 18, 20 CIET-16 1616 32W4M, MS-3191-1 Std. Locator (M39029/11-146) (M39029/12-150) 67M 031-1059-003 030-1909-002 CIET-12 12, 14 M22520/1-01 M22520/1-11 1212 D8M (M39029/12-151) (M39029/11-147) *Requires air line pressure of 80 to 100 PSI for CBT-600 and 120 PSI for CBT-600B. Coaxial Contact Data .610(15.49) Components/Accessories .590(14.99) A LITTLE CAESAR® contact retention assembly (W8M, 32W2M, 32W4M & 40W1M contact arrangements) Part Number (P=Pin, S = Socket) Without Seal†† With Seal Cable Accommodation† 'A'Trim Ins. Dia. Contact Dim. A152††† A176††† A152††† Seal 1 Seal 2 Size/Max. Arrangement P-249-2071-000 249-2071-001 249-2101-000 RG180 RG195U .158 (4.01) .260(6.60) (Size 5 Coax) S-249-2076-000 249-2076-001 249-2106-000 .250(6.35) P-249-2072-000 249-2072-001 249-2102-000 RG58 X .196 (4.98) .260(6.60) S-249-2077-000 249-2077-001 249-2107-000 .250(6.35) 32W2M P-249-2073-000 249-2073-001 249-2103-000 RG142 X .196 (4.98) .260(6.60) 40W1M S-249-2078-000 249-2078-001 249-2108-000 .250(6.35) 36W7 P-249-2074-000 249-2074-001 249-2104-000 RG179 RG174, RG179, .111 (2.82) .350(8.89) 33W4 S-249-2079-000 249-2079-001 249-2109-000 RG316 .330(8.38) P-249-2075-000 249-2075-001 249-2105-000 RG178 X .075 (1.90) .260(6.60) S-249-2080-000 249-2080-001 249-2110-000 RG196 .250(6.35) P-249-2081-000 249-2081-001 249-2111-000 RG180 RG195U .158 (4.01) .260(6.60) (Size 9 Coax) S-249-2086-000 249-2086-001 249-2116-000 .250(6.35) P-249-2082-000 249-2082-001 249-2112-000 RG58 X .196 (4.98) .260(6.60) S-249-2087-000 249-2087-001 249-2117-000 .250(6.35) P-249-2083-000 249-2083-001 249-2113-000 RG142 X .196 (4.98) .260(6.60) W8M S-249-2088-000 249-2088-001 249-2118-000 .250(6.35) 32W4M P-249-2084-000 249-2084-001 249-2114-000 RG179 RG174, RG179, .111 (2.82) .350(8.89) S-249-2089-000 249-2089-001 249-2119-000 RG316 .330(8.38) P-249-2085-000 249-2085-001 249-2115-000 RG178U X .075 (1.90) .260(6.60) S-249-2090-000 249-2090-001 249-2120-000 RG196U .250(6.35) NOTES: † Coaxials without the seal accommodates both Seal 1 and Seal 2 cables. †† Coaxials without the seal are utilized in DPX*NE connectors supplied less the grommet (modification code: - 29**) and DPX*NA connectors. ††† A152 modification code indicates .00005 (0.0010) gold plating on coaxial contacts. (Standard for the DPXNE/NA series.) A176 modification code indicates .00002 (0.0005) gold plating on coaxial contacts. A Wire Strip Dimensions Wire Strip Dimension A Dim. #22 .130/.110(3.30/2.79) #20HD .167/.147(4.24/3.73) #16 .270/.230(6.86/5.84) #12 .270/.230(6.86/5.84) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 32 MIL-C-81659 Rack and Panel Connectors DPXNA/DPXNE Coaxial Contact Data Installation Data 4. Cable Assembly Instructions 5. To extract coaxial, push back seal sleeve and Step 1 - If applicable determine which portion of support bushing. Slip cable into extraction tool 1. Use basic tool M22520/5-01 with Y-211 die seal sleeve should be used. If Seal 2 is used, cut Push tool into insert until contacts coaxial retain- (#995-0002-249) for crimping. off Seal 1 portion. ing shoulder. Grip both cable and tool with one 2. Use extraction tool No. CET-C8. An insertion tool Step 2 - In sequence, place seal sleeve, support hand and pull coaxial rearward out of insert is not requried (See Note 5). bushing and crimp ring over cable jacket. cavity. 3. Center contact, rear insulator, crimp ring, support Step 3 - Trim cable per illustration. 6. To facilitate extraction of contacts, the length of bushing (not applicable to RG58/RG142 coax- Step 4 - Comb out braid and flare out ends to free cable adjacent to the rear surface of the ials), seal sleeve, front insulator, shell and ferrule permit entry of ferrule. connector should not be less than 2.000 (50.80). are shipped unassembled in a common container. Step 5 - Complete termination per illustration. Sealed Without Seal SEAL 2 BUSHING SEAL 1 Socket SEAL Pin BUSHING .035 (0.89) .030 (0.76) FERRULE BRAID A. Push ferrule under braid as far as it will go. Trim off braid extending beyond shoulder of ferrule, if necessary. B. While holding ferrule in place pull crimp sleeve forward over braid untill it is tight against shoulder on ferrrule. Pull firmly against face of ferrule to make sure it is up tight. C. Trim dielectric to the .035 (0.89)/.030 (0.76) dimension. FRONT INSULATOR .350 CRIMP AREA (8.89) APPROX. COAXIAL SHELL Place front insulator over contact and then push assembly into coaxial shell. A. Place parts in jaw of crimp tool. Locate jaws at start of chamber on crimp sleeve. Press sleeve firmly into coaxial shell and B. crimp. After assembled coaxial is inserted into connector, push suppurt bushing into grommet until shoulder rests on tubular C. extension. Then pull sealing sleeve forward until it is snug on grommet. .156 (3.96) .146 (3.71) CONTACT REAR INSULATOR Carefully push inner conductor through rear insulator. A. While holding rear insulator firmly against ferrule, trim conductor to .156 (3.96)/.146 (3.91) dimension. B. Place contact over conductor and solder. C. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 33. MIL-C-81659 Rack and Panel Connectors DPXNA/DPXNE Polarization Positions MIL-C-81659B requires that polarizing post be DPX2-33B DPX2-34B shipped unassembled with the connector. The user TOP TOP then assembles the post in the preferred position LEFT POST LEFT POST OR KEY and marks the position number on the connector. All CENTER POST CENTER POST DPXNA and DPXNE connectors shall be sold this OR KEY way. The position number will not be marked. RIGHT POST RIGHT POST OR KEY 1 2 3 4 5 6 Positions Dark area represents post Face View of Engaging End DPXB-33 DPXB-34 DPX3-33 DPX4-33 LEFT POST LEFT POST LEFT POST TOP CENTER POST CENTER POST CENTER POST RIGHT POST RIGHT POST TOP LEFT POST CENTER POST RIGHT POST RIGHT POST The last two digits in the four-digit dash number refer to the polarizing post position. The polarizing posts will be shipped unassembled with the connector assembly. The position number is not stamped on the connector. This allows the customer to position the posts themselves and then stamp the appropriate number on the shell. 33 PLUG MALE SHELL 34 RECEPTACLE FEMALE SHELL Left Center Right Left Center Right Left Center Right Left Center Right Position Post Post Post Position Post Post Post Position Post Post Post Position Post Post Post 01 1 1 1 51 3 2 5 01 4 4 4 51 6 3 2 02 2 1 1 52 4 2 5 02 4 4 3 52 6 3 1 03 3 1 1 53 5 2 5 03 4 4 2 53 6 3 6 04 4 1 1 54 6 2 5 04 4 4 1 54 6 3 5 05 5 1 1 55 1 2 4 05 4 4 6 55 1 3 4 06 6 1 1 56 2 2 4 06 4 4 5 56 1 3 3 07 1 1 6 57 3 2 4 07 5 4 4 57 1 3 2 08 2 1 6 58 4 2 4 08 5 4 3 58 1 3 1 09 3 1 6 59 5 2 4 09 5 4 2 59 1 3 6 10 4 1 6 60 6 2 4 10 5 4 1 60 1 3 5 11 5 1 6 61 1 2 3 11 5 4 6 61 2 3 4 12 6 1 6 62 2 2 3 12 5 4 5 62 2 3 3 13 1 1 5 63 3 2 3 13 6 4 4 63 2 3 2 14 2 1 5 64 4 2 3 14 6 4 3 64 2 3 1 15 3 1 5 65 5 2 3 15 6 4 2 65 2 3 6 16 4 1 5 66 6 2 3 16 6 4 1 66 2 3 5 17 5 1 5 67 1 2 2 17 6 4 6 67 3 3 4 18 6 1 5 68 2 2 2 18 6 4 5 68 3 3 3 19 1 1 4 69 3 2 2 19 1 4 4 69 3 3 2 20 2 1 4 70 4 2 2 20 1 4 3 70 3 3 1 21 3 1 4 71 5 2 2 21 1 4 2 71 3 3 6 22 4 1 4 72 6 2 2 22 1 4 1 72 3 3 5 23 5 1 4 73 1 3 1 23 1 4 6 73 4 2 4 24 6 1 4 74 2 3 1 24 1 4 5 74 4 2 3 25 1 1 3 75 3 3 1 25 2 4 4 75 4 2 2 26 2 1 3 76 4 3 1 26 2 4 3 76 4 2 1 27 3 1 3 77 5 3 1 27 2 4 2 77 4 2 6 28 4 1 3 78 6 3 1 28 2 4 1 78 4 2 5 29 5 1 3 79 1 3 6 29 2 4 6 79 5 2 4 30 6 1 3 80 2 3 6 30 2 4 5 80 5 2 3 31 1 1 2 81 3 3 6 31 3 4 4 81 5 2 2 32 2 1 2 82 4 3 6 32 3 4 3 82 5 2 1 33 3 1 2 83 5 3 6 33 3 4 2 83 5 2 6 34 4 1 2 84 6 3 6 34 3 4 1 84 5 2 5 35 5 1 2 85 1 3 5 35 3 4 6 85 6 2 4 36 6 1 2 86 2 3 5 36 3 4 5 86 6 2 3 37 1 2 1 87 3 3 5 37 4 3 4 87 6 2 2 38 2 2 1 88 4 3 5 38 4 3 3 88 6 2 1 39 3 2 1 89 5 3 5 39 4 3 2 89 6 2 6 40 4 2 1 90 6 3 5 40 4 3 1 90 6 2 5 41 5 2 1 91 3 3 4 41 4 3 6 91 1 2 4 42 6 2 1 92 2 3 4 42 4 3 5 92 1 2 3 43 1 2 6 93 3 3 4 43 5 3 4 93 1 2 2 44 2 2 6 94 4 3 4 44 5 3 3 94 1 2 1 45 3 2 6 95 5 3 4 45 5 3 2 95 1 2 6 46 4 2 6 96 6 3 4 46 5 3 1 96 1 2 5 47 5 2 6 97 1 3 3 47 5 3 6 97 2 2 4 48 6 2 6 98 2 3 3 48 5 3 5 98 2 2 3 49 1 2 5 99 3 3 3 49 6 3 4 99 2 2 2 50 2 2 5 50 6 3 3 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 34 MIL-C-81659 Rack and Panel Connectors DPXNA/DPXNE Cross Reference from Military to Cannon Part Numbers Military Part Number Cannon Part Number Military Part Number Cannon Part Number Military Part Number Cannon Part Number M81659/29A2-0001 DPXBNE-26M-33P-00 M81659/35A2-0122 DPX2NE-32W2MS40W1MS-33B-00 M81659/37A2-0005 DPX3NE-78M-33P-00 0002 DPXBNE-26M-33S-00 0123 DPX2NE-32WMP45MP-33B-00 0006 DPX3NE-78M-33S-00 0009 DPXBNE-40M-33P-00 0124 DPX2NE-32W2MS45MS-33B-00 0013 DPX3NE-120M-33P-00 0010 DPXBNE-40M-33S-00 0125 DPX2NE-32W2MP57MP-33B-00 0014 DPX3NE-120M-33S-00 0017 DPXBNE-45M-33P-00 0126 DPX2NE-32W2MS57MS-33B-00 0021 DPX3NE-135M-33P-00 0018 DPXBNE-45M-33S-00 0127 DPX2NE-32W2MP67MP-33B-00 0022 DPX3NE-135M-33S-00 0025 DPXBNE-57M-33P-00 0128 DPX2NE-32W2MS67MS-33B-00 0029 DPX3NE-171M-33P-00 0026 DPXBNE-57M-33S-00 0129 DPX2NE-32W2MPA106S-33B-00 0030 DPX3NE-171M-33S-00 0033 DPXBNE-67M-33P-00 0130 DPX2NE-32W2MSA106P-33B-00 0037 DPX3NE-201M-33P-00 0034 DPXBNE-67M-33S-00 0131 DPX2NE-40W1MP40W1MP-33B-00 0038 DPX3NE-201M-33S-00 0041 DPXBNE-A106-33P-00 0132 DPX2NE-40W1MS40W1MS-33N-00 0045 DPX3NE-A318-33P-00 0042 DPXBNE-A106-33S-00 0133 DPX2NE-57MPA106S-33B-00 0046 DPX3NE-A318-33S-00 0083 DPXBNE-D8M-33P-00 0134 DPX2NE-57MSA106P-33B-00 0065 DPX3NE-24M-33P-00 0084 DPXBNE-D8M-33S-00 0145 DPX2NE-W8MP57MP-33B-00 0066 DPX3NE-24M-33S-00 0135 DPXBNE-W8M-33P-00 0146 DPX2NE-W8MS57MS-33B-00 0067 DPX3NE-122M-33SP-00 0136 DPXBNE-W8M-33S-00 0147 DPX2NE-57MP26MP-33B-00 0068 DPX3NE-122M-33PS-00 0137 DPXBNE-10W3M-33P-00 0148 DPX2NE-57MS25MS-33B-00 0073 DPX3NE-142M-33P-00 0138 DPXBNE-10W3M-33S-00 0151 DPX2NE-32W4MPA106S-33B-00 0074 DPX3NE-142M-33S-00 0139 DPXBNE-32W2M-33P-00 0152 DPX2NE-32W4MSA106P-33B-00 0075 DPX3NE-240M-33P-00 0140 DPXBNE-32W2M-33S-00 0155 DPX2NE-W8MP32W4MP-33B-00 0076 DPX3NE-240M-33S-00 0141 DPXBNE-40W1M-33P-00 0156 DPX2NE-W8MS32W4MS-33B-00 0079 DPX3NE-A240M-33SP-00 0142 DPXBNE-40W1M-33S-00 0159 DPX2NE-32W4MPW8MP-33B-00 0080 DPX3NE-A240M-33PS-00 0149 DPXBNE-32W4M-33P-00 0160 DPX2NE-32W4MSW8MS-33B-00 0091 DPX3NE-279M-33SP-00 0150 DPXBNE-32W4M-33S-00 M81659/35A2-0003 DPX2N2-26MP26MP-34B-00 0092 DPX3NE-279M-33PS-00 M81659/31A2-001 DPXBNE-26M-33P-00 0004 DPX2NE-26MS26MS-34B-00 0157 DPX3NE-244M-33SP-00 0002 DPXBNE-26M-33S-00 0011 DPX2NE-40MP40MP-34B-00 0158 DPX3NE-244M-33PS-00 0009 DPXBNE-40M-33P-00 0012 DPX2NE-40MS40MS-34B-00 M81659/39A2-0005 DPX3NE-78M-34P-00 0010 DPXBNE-40M-33S-00 0019 DPX2NE-45MP45MP-34B-00 0006 DPX3NE-78M-34S-00 0017 DPXBNE-45M-33P-00 0020 DPX2NE-45MS45MS-34B-00 0013 DPX3NE-120M-34P--00 0018 DPXBNE-45M-33S-00 0027 DPX2NE-57MP57MP-34B-00 0014 DPX3NE-120M-34S-00 0025 DPXBNE-57M-33P-00 0028 DPX2NE-57MS57MS-34B-00 0021 DPX3NE-135M-34P-00 0026 DPXBNE-57M-33S-00 0035 DPX2NE-67MP67MP-34B-00 0022 DPX3NE-135M-34S-00 0033 DPXBNE-67M-33P-00 0036 DPX2NE-67MS67MS-34B-00 0029 DPX3NE-171M-34P-00 0034 DPXBNE-67M-33S-00 0043 DPX2NE-A106PA106P-34B-00 0030 DPX3NE-171M-34S-00 0041 DPXBNE-A106-33P-00 0044 DPX2NE-A106SA106S-34B-00 0037 DPX3NE-201M-34P-00 0042 DPXBNE-A106-33S-00 0057 DPX2NE-A106S26MP-34B-00 0038 DPX3NE-201M-34S-00 0083 DPXBNE-D8M-33P-00 0058 DPX2NE-A106P26MS-34B-00 0045 DPX3NE-A318-34P-00 0084 DPXBNE-D8M-33S-00 0059 DPX2NE-26MPA106S-34B-00 0046 DPX3NE-A318-34S-00 0135 DPXBNE-W8M-33P-00 0060 DPX2NE-26MSA106P-34B-00 0065 DPX3NE-24M-34P-00 0136 DPXBNE-W8M-33S-00 0071 DPX2NE-67MPA106S-34B-00 0066 DPX3NE-24M-34S-00 0137 DPXBNE-10W3M-33P-00 0072 DPX2NE-67MSA106P-34B-00 0067 DPX3NE-122M-34SP-00 0138 DPXBNE-10W3M-33S-00 0087 DPX2NE-A106SW8MP-34B-00 0068 DPX3NE-122M-34PS-00 0139 DPXBNE-32W2M-33P-00 0088 DPX2NE-A106PW8MS-34B-00 0073 DPX3NE-142M-34P-00 0140 DPXBNE-32W2M-33S-00 0089 DPX2NE-A106S67MP-34B-00 0074 DPX3NE-142M-34S-00 0141 DPXBNE-40W1M-33P-00 0090 DPX2NE-A106P67MS-34B-00 0075 DPX3NE-240M-34P-00 0142 DPXBNE-40W1M-33S-00 0109 DPX2NE-C2P40W1MP-34B-00 0076 DPX3NE-240M-34S-00 0149 DPXBNE-32W4M-33P-00 0110 DPX2NE-C2S40W1MS-34B-00 0079 DPX3NE-A240M-34SP-00 0150 DPXBNE-32W4M-33S-00 0111 DPX2NE-C2P57MP-34B-00 0080 DPX3NE-A240M-34PS-00 M81659/33A2-0003 DPX2NE-26MP26MP-33B-00 0112 DPX2NE-C2S57MS-34B-00 0091 DPX3NE-279M-34SP-00 0004 DPX2NE-26MS26MS-33B-00 0113 DPX2NE-AC3P67MP-34B-00 0092 DPX3NE-279M-34PS-00 0011 DPX2NE-40MP40MP-33B-00 0114 DPX2NE-AC3S67MS-34B-00 0157 DPX3NE-244M-34SP-00 0012 DPX2NE-40MS40MS-33B-00 0115 DPX2NE-AC3PA106S-34B-00 0158 DPX3NE-244M-34PS-00 0019 DPX2NE-45MP45MP-33B-00 0116 DPX2NE-AC3SA106P-34B-00 M81659/41A2-0007 DPX4NE-104M-33P-00 0020 DPX2NE-45MS45MS-33B-00 0117 DPX2NE-W8MPA106S-34B-00 0008 DPX4NE-104M-33S-00 0027 DPX2NE-57MP57MP-33B-00 0118 DPX2NE-W8MSA106P-34B-00 0015 DPX4NE-160M-33P-00 0028 DPX2NE-57MS57MS-33B-00 0119 DPX2NE-10W3P32W2MP-34B-00 0016 DPX4NE-160M-33S-00 0035 DPX2NE-67MP67MP-33B-00 0120 DPX2NE-10W3S32W2MS-34B-00 0023 DPX4NE-180M-33P-00 0036 DPX2NE-67MS67MS-33B-00 0121 DPX2NE-32W2MP40W1MP-34B-00 0024 DPX4NE-180M-33S-00 0043 DPX2NE-A106PA106P-33B-00 0122 DPX2NE-32W2MS40W1MS-34B-00 0031 DPX4NE-228M-33P-00 0044 DPX2NE-A106SA106S-33B-00 0123 DPX2NE-32W2MP45MP-34B-00 0032 DPX4NE-228M-33S-00 0057 DPX2NE-A106S26MP-33B-00 0124 DPX2NE-32W3MS45MS-34B-00 0039 DPX4NE-268M-33P-00 0058 DPX2NE-A106P26MS-33B-00 0125 DPX2NE-32W2MP57MP-34B-00 0040 DPX4NE-268M-33S-00 0059 DPX2NE-26MPA106S-33B-00 0126 DPX2NE-32W3MS57MS-34B-00 0047 DPX4NE-A424-33P-00 0060 DPX2NE-26MSA106P-33B-00 0127 DPX2NE-32W2MP67MP-34B-00 0048 DPX4NE-A424-33S-00 0071 DPX2NE-67MPA106S-33B-00 0128 DPX2NE-32W2MS67MS-34B-00 0061 DPX4NE-104M-33P-00 0072 DPX2NE-67MSA106P-33B-00 0129 DPX2NE-32W2MPA106S-34B-00 0062 DPX4NE-104M-33S-00 0087 DPX2NE-A106PW8MP-33B-00 0130 DPX2NE-32W2MSA106P--34B-00 0063 DPX4NE-95M-33P-00 0088 DPX2NE-A106PW8MS-33B-00 0131 DPX2NE-40W1MP40W1MP-34B-00 0064 DPX4NE-95M-33S-00 0089 DPX2NE-A106S67MP-33B-00 0132 DPX2NE-40W1MS40W1MS-34B-00 0085 DPX4NE-150M-33P-00 0090 DPX2NE-A106P67MS-33B-00 0133 DPX2NE-57MPA106S-34B-00 0086 DPX4NE-150M-33S-00 0109 DPX2NE-C2P40W1MP-33B-00 0134 DPX2NE-57MSA106P-34B-00 0095 DPX4NE-326M-33SP-00 0110 DPX2NE-C2S40W1MS-33B-00 0145 DPX2NE-W8MP57MP-34B-00 0096 DPX4NE-326M-33PS-00 0111 DPX2NE-C2P57MP-33B-00 0146 DPX2NE-W8MS57MS-34B-00 0097 DPX4NE-287M-33SP-00 0112 DPX2NE-C2S57MS-33B-00 0147 DPX2NE-57MP26MP-34B-00 0098 DPX4NE-287M-33PS-00 0113 DPX2NE-AC3P67MP-33B-00 0148 DPX2NE-57MS26MS-34B-00 0099 DPX4NE-189M-33SP-00 0114 DPX2NE-AC3S67MS-33B-00 0151 DPX2NE-32W4MPA106S-34B-00 0100 DPX4NE-189M-33PS-00 0115 DPX2NE-AC3PA106S-33B-00 0152 DPX2NE-32W4MSA106P-34B-00 0101 DPX4NE-346M-33SP-00 0116 DPX2NE-AC3SA106P-33B-00 0155 DPX2NE-W8MP32W4MP-34B-00 0102 DPX4NE-346M-33PS-00 0117 DPX2NE-W8MSA106S-33B-00 0156 DPX2NE-W8MS32W4MS-34B-00 0118 DPX2NE-W8MSA106P-33B-00 0159 DPX2NE-32W4MPW8MP-34B-00 0119 DPX2NE-10W3MP32W2MP-33B-00 0160 DPX2NE-32W4MSW8MS-34B-00 0120 DPX2NE-10W3MS32W2MS-33B-00 0121 DPX2NE-32W2MP40W1MP-33B-00 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 35 MIL -C-81659 R ack and Panel Connectors DPX NA/DPX NE Cross Reference from Military to Cannon Part Numbers (Continued) Military Part Number Cannon Part Number Military Part Number Cannon Part Number Military Part Number Cannon Part Number M81659/43A2-0007 DPX4NE-104M-34P-00 M81659/62A2-0121 DPX2NE-32W2MP40W1MP-34S-29 M81659i65A2-0026 DPXBNA-57M-33S.00 0008 DPX4NE-104M-34S-00 0122 DPX2NE-32W2MP40W1MS-34B-29 0033 DPXBNA-67M-33P.00 0015 DPX4NE-160M-34P-00 0123 DPX2NE-32W2MP45MP-34B-29 0034 DPXBNA-67M-33S-00 0016 DPX4NE-160M-34S-00 0124 DPX2NE-32W2MS45MS-34B-29 0041 DPXBNA-A106-33P-00 0023 DPX4NE-180M-34P-00 0125 DPX2NE-32W2MP57MP-34B-29 0042 DPXBNA-A106-33S-00 0024 DPX4NE-180M-34S-00 0126 DPX2NE-32W2MS57MS-34B-29 0083 DPXBNA-D8M-33P-00 0031 DPX4NE-228M-34P-00 0127 DPX2NE-32W2MP67MP-34B-29 0084 DPXBNA-D8M-33S-00 0032 DPX4NE-228M-34S-00 0128 DPX2NE-32W2MS67MS-34B-29 0135 DPXBNA-W8M-33P-00 0039 DPX4NE-268M-34P-00 0129 DPX2NE-32W2MPA106S-34B-29 0136 DPXBNA-W8M-33S-00 0040 DPX4NE-268M-34S-00 0130 DPX2NE-32W2MSA106P-34B-29 0137 DPXBNA-10W3M-33P.00 0047 DPX4NE-A424-34P-00 0131 DPX2NE-40W1MP40W1MP-34B-29 0138 DPXBNA-10W3M-33S-00 0048 DPX4NE-A424-34S-00 0132 DPX2NE-40WIMS40W1MS-34B-29 0139 DPXBNA-32W2M-33P-00 0061 DPX4NE-104M-34P-00 0133 DPX2NE-57MPA106S-34B-29 0140 DPXBNA-32W2M-33S-00 0062 DPX4NE-104M-34S-00 0134 DPX2NE-57MSA106P-34B-29 0141 DPXBNA-40W1M.33P-00 0063 DPX4NE-95M-34P-00 0145 DPX2NE-W8MP57MP-34B-29 0142 DPXBNA-40W1M-33S-00 0064 DPX4NE-95M-34S-00 0146 DPX2NE-W8MS57MS-34B-29 0149 DPXBNA-32W4M-33P-00 0085 DPX4NE-150M-34P-00 0147 DPX2NE-57MP26MP-34B-29 0150 DPXBNA-32W4M-33S-00 0086 DPX4NE-150M-34S-00 0148 DPX2NE-57MS26MS-34B-29 M81659/66A2-0001 DPXBNA-26M-34P-00 0095 DPX4NE-326M-34SP-00 0151 DPX2NE-32W4MPA106S-34B-29 0002 DPXBNA-26M-34S-00 0096 DPX4NE-326M-34PS-00 0152 DPX2NE-32W4MSA106P-34B-29 0009 DPXBNA-40M-34P-00 0097 DPX4NE-287M-34SP-00 0155 DPX2NE-W8MP32W4MP-34B-29 0010 DFXBNA-40M-34S-00 0098 DPX4NE-287M-34PS-00 0156 DPX2NE-W8MS32W4MS-34B-29 0017 DPXBNA-45M-34P-00 0099 DPX4NE-189M-34SP-00 0159 DPX2NE-32W4MPW8MP-34B-29 0018 DPXBNA-45M-34S-00 0100 DPX4NE-189M-34PS-00 0160 DPX2NE-32W4MSW8MS-34B-29 0025 DPXBNA-57M-34P-00 0101 DPX4NE-346M-34SP-00 M81659/63A2-0005 DPX3NE-78M-34P-29 0026 DPXBNA-57M-34S.00 0102 DPX4NE-346M-34PS-00 0006 DPX3NE-78M-34S-29 0033 DPXBNA-67M-34P-00 M81659/61A2-0001 DPXBNE-26M-34P-29 0013 DPX3NE-120M-34P-29 0034 DPXBNA-67M-34S-00 0002 DPXBNE-26M-34S-29 0014 DPX3NE-120M-34S-29 0041 DPXBNA-A106-34P-00 0009 DPXBNE-40M-34P-29 0021 DPX3NE-135M-34P-29 0042 DPXBNA-A106-34S-00 0010 DPXBNE-40M-34S-29 0022 DPX3NE-135M-34S-29 0083 DPXBNA-D8M-34P-00 0017 DPXBNE-45M-34P-29 0029 DPX3NE-17IM-34P-29 0084 DPXBNA-D8M-34S-00 0018 DPXBNE-45M-34S-29 0030 DPX3NE-171M-34S-29 0135 DPXBNA-W8M-34P-00 0025 DPXBNE-57M-34P-29 0037 DPX3NE-201M-34P-29 0136 DPXBNA-W8M-34S-00 0026 DPXBNE-57M,34S-29 0038 DPX3NE-201M-34S-29 0137 DPXBNA-10W3M-34P.00 0033 DPXBNE-67M-34P-29 0041 DPX3NE-A318-30-29 0138 DPXBNA-10W3M-34S-00 0034 DPXBNE-67M-34S-29 0046 DPX3NE-A318-34S-29 0139 DPXBNA-32W2M-34P-00 0041 DPXBNE-A106-34P-29 0065 DPX3NE-24M-34P-29 0140 DPXBNA-32W2M-34S-00 0042 DPXBNE-A106-34S-29 0066 DPX3NE-24M-34S-29 0141 DPXBNA-40W1M-34P-00 0083 DPXBNE-D8M-34P-29 0067 DPX3NE-122M-34SP-29 0142 DPXBNA-40W1M-34S-00 0084 DPXBNE-D8M-34S-29 0068 DPX3NE-122M-34PS-29 0149 DPXBNA-32W4M-34P-00 0135 DPXBNE-W8M-34P-29 0073 DPX3NE-142M-34P-29 0150 DPXBNA-32W4M-34S-00 0136 DPXBNE-W8M-34S-29 0074 DPX3NE-142M-34S-29 M81659 67A2-0001 DPXBNA-26M-34P-01 0137 DPXBNE-10W3M-34P-29 0075 DPX3NE-240M-34P-29 0002 DPXBNA-26M-34S-01 0138 DPXBNE-10W3M-34S-29 0076 DPX3NE-240M-34S-29 0009 DPXBNA-40M-34P-01 0139 DPXBNE-32W2M-34P-29 0079 DPX3NE-A240M-34SP-29 0010 DPXBNA-40M-34S-01 0140 DPXBNE-32W2M-34S-29 0080 DPX3NE-A240M-34PS-29 0017 DPXBNA-45M-34P-01 0141 DPXBNE-40W1M-34P-29 0091 DPX3NE-279M-34SP-29 0018 DPXBNA-45M-34S-01 0142 DPXBNE-40W1M-34S-29 0092 DPX3NE-279M-34PS-29 0025 DPXBNA-57M-34P-01 0149 DPXBNE-32W4M-34P-29 0157 DPX3NE-244M-34SP-29 0026 DPXBNA-57M-34S-01 0150 DPXBNE-32W4M-34S-29 0158 DPX3NE-244M-34PS-29 0033 DPXBNA-67M-34P-01 M81659/62A2-0003 DPX2NE-26MP:26MP-348-29 M81659/ 64A2-0007 DPX4NE-104M-34P-29 0034 DPXBNA-67M-34S-01 0004 DPX2NE-26MS26MS-348-29 0008 DPX4NE-104M-34S-29 0041 DPXBNA-A106-34P-01 0011 DPX2NE-40MP40MP-34B-29 0015 DPX4NE-160M-34P-29 0042 DPXBNA-A106-34S-01 0012 DPX2NE-40MS40MS-34B-29 0016 DPX4NE-160M-34S-29 0083 DPXBNA-D8M-34P-01 0019 DPX2NE-45MP45MP-34B-29 0023 DPX4NE-180M-34P-29 0084 DPXBNA-D8M-34S-01 0020 DPX2NE-45MS45MS-348-29 0024 DPX4NE-180M-34S-29 0135 DPXBNA-W8M-34P-01 0027 DPX2NE-57MP57MP-34B-29 0031 DPX4NE-228M-34P-29 0136 DFXBNA-W8M-34S-01 0028 DPX2NE-57MS57MS-348-29 0032 DPX4NE-228M-34S-29 0137 DPXBNA-10W3M-34P-01 0035 DPX2NE-67MP67MP-34B- 29 0039 DPX4NE-268M-34P-29 0138 DPXBNA-10W3M-34S-01 0036 DPX2NE-67MS67MS-348-29 0040 DPX4NE-268M-34S-29 0139 DPXBNA-32W2M-34P-01 0043 DPX2NE-A106PA106P-34B-29 0047 DPX4NE-A424-34P-29 0140 DPXBNA-32W2M-34S-01 0044 DPX2NE-A106SA106S-348-29 0048 DPX4NE-A424-34S-29 0141 DPXBNA-40W1M-34P-01 0057 DPX2NE-A106S26MP-348-29 0061 DPX4NE-104M-34P-29 0142 DPXBNA-40W1M-34S-01 0058 DPX2NE-A106P26MS-348-29 0062 DPX4NE-104M-34S-29 0149 DPXBNA-32W4M-34P-01 0059 DPX2NE-26MPA106S-34B-29 0063 DPX4NE-95M-34P-29 0150 DPXBNA-32W4M-34S-01 0060 DPX2NE-26MSA106P-348-29 0064 DPX4NE-95M-34S-29 M81659/68A2-0001 DPXBNA-26M-34P-23 0071 DPX2NE-67MPA106S-348-29 0085 DPX4NE-150M-34P-29 0002 DPXBNA-26M-34S-23 0072 DPX2NE-67MSA106P-34B-29 0086 DPX4NE-150M-34S-29 0009 DPXBNA-40M-34P-23 0087 DPX2NE-A10BSW8MP-34B-29 0095 BPX4NE-326M-34SP-29 0010 DPXBNA-40M-34S-23 0088 DPX2NE-A106PWBMS-34B-29 0096 DPX4NE-326M-34PS-29 0017 DPXBNA-45M-34P-23 0089 DPX2NE-A106S67MP-348-29 0097 DPX4NE-287M-34SP-29 0018 DPXBNA-45M-34S-23 0090 DPX2NE-A106P67MS-348-29 0098 DPX4NE-287M-34PS-29 0025 DPXBNA-57M-34P-23 0109 DPX2NE-C2P46W1MP-348-29 0099 DPX4NE-189M-34SP-29 0026 DPXBNA-57M-34S-23 0110 DPX2NE-C2S40W1MS-34B-29 0100 DPX4NE-189M-34PS-29 0033 DPXBNA-67M-34P-23 0111 DPX2NE-C2P57MP-34B-29 0101 DPX4NE-346M-34SP-29 0034 DPXBNA-67M-34S-23 0112 DPX2NE-C2S57MS-348-29 0102 DPX4NE-346M-34PS-29 0041 DPXBNA-A106-34P-23 0113 DPX2NE-AC3P67MP-34B-29 M81659/65A2-0001 DPXBNA-26M-33P-00 0042 DPXBNA-A106-34S-23 0114 DPX2NE-AC3S67MS-348-29 0002 DPXBNA-26M-33S-00 0083 DPXBNA-D8M-34P-23 0115 DPX2NE-AC3PA106S-34B-29 0009 DPXBNA-40M-33P-00 0084 DPXBNA-D8M-34S-23 0116 DPX2NE-AC3SA106P-34B-29 0010 DPXBNA-40M-33S-00 0135 DPXBNA-W8M-34P-23 0117 DPX2NE-W8MPA106S-34B-29 0017 DPXBNA-45M-33P-00 0136 DPXBNA-W8M-34S-23 0118 DPX2NE-W8MSA106P-34B-29 0018 DPXBNA-45M-33S-00 0137 DPXBNA-10W3M-34P-23 0119 DPX2NE-10W3P32W2MP-34B-29 0025 DPXBNA-57M-33P-00 0120 DPX2NE-10W3S32W2MS-34B-29 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 36 MIL-C-81659 Rack and Panel Connectors DPXNA/DPXNE Cross Reference from Military to Cannon Part Numbers Military Part Number Cannon Part Number Military Part Number Cannon Part Number Military Part Number Cannon Part Number M81659/68A2-0138 DPXBNA-10W3M-34S-23 M81659/70A2-0060 DPX2NA-26MSA106P-34B-00 M81659/71A2-0126 DPX2NA-32W2MS57MS-34B-01 0139 DPXBNA-32W2M-34P-23 0071 DPX2NA-67MPA106S-34B-00 0127 DPX2NA-32W2MP67MP-34B-01 0140 DPXBNA-32W2M-34S-23 0072 DPX2NA-67MSA106P-34B-00 0128 DPX2NA-32W2MS67MS-34B-01 0141 DPXBNA-40W1M-34P-23 0087 DPX2NA-A106SW8MP-34B-00 0129 DPX2NA-32W2MPA106S-34B-01 0142 DPXBNA-40W1M-34S-23 0088 DPX2NA-A106PW8MS-34B-00 0130 DPX2NA-32W2MSA106P-34B-01 0149 DPXBNA-32W4M-34P-23 0089 DPX2NA-A106S67MP-34B-00 0131 DPX2NA-40W1MP40W1MP-34B-01 0150 DPXBNA-32W4M-34S-23 0090 DPX2NA-A106P67MS-34B-00 0132 DPX2NA-40W1MS40W1MS-34B-01 M81659/69A2-0003 DPX2NA-26MP26MP-33B-00 0109 DPX2NA-C2P40W1MP-34B-00 0133 DPX2NA-57MPA106S-348-01 0004 DPX2NA-26MS26MS-33B-00 0110 DPX2NA-C2S40W1MS-34B-00 0134 DPX2NA-57MSA106P-34B-01 0011 DPX2NA-40MP40MP-33B-00 0111 DPX2NA-C2P57MP-34B-00 0145 DPX2NA-W8MP57MP-348-01 0012 DPX2NA-40MS40MS-33B-00 0112 DPX2NA-C2S57MS-34B-00 0146 DPX2NA-W8MS57MS-34B-01 0019 DPX2NA-45MP45MP-33B-00 0113 DPX2NA-AC3P67MP-34B-00 0147 DPX2NA-57MP26MP-34B-01 0020 DPX2NA-45MS45MS-33B-00 0114 DPX2NA-AC3S67MS- 34B-00 0148 DPX2NA-57MS26MS-34B-01 0027 DPX2NA-57MP57MP-33B-00 0115 DPX2NA-AC3PA106S-34B-00 0151 DPX2NA-32W4MPA106S-34B-01 0028 DPX2NA-57MS57MS-33B-00 0116 DPX2NA-AC3SA106P-34B-00 0152 DPX2NA-32W4MSA106P-34B-01 0035 DPX2NA-67MP67MP-33B-00 0117 DPX2NA-W8MPA106S-34B-00 0155 DPX2NA-W8MP32W4MP-34B-01 0036 DPX2NA-67MS67MS-33B-00 0118 DPX2NA-W8MSA106P-34B-00 0156 DPX2NA-W8MS32W4MS-34B-01 0043 DPX2NA-A106PA106P-33B-00 0119 DPX2NA-10W3P32W2MP-34B-00 0159 DPX2NA-32W4MPW8MP-34B-01 0044 DPX2NA-A106SA106S-33B-00 0120 DPX2NA-10W3S32W2MS-34B-00 0160 DPX2NA-32W4MSW8MS-34B-01 0057 DPX2NA-A106S26MP-33B-00 0121 DPX2NA-32W2MP40W1MP-34B-00 M81659/72A2-0003 DPX2NA-26MP26MP-34B-23 0058 DPX2NA-A106P26MS-338-00 0122 DPX2NA-32W2MS40W1MS-34B-00 0004 DPX2NA-26MS26MS-34B-23 0059 DPX2NA-26MPA106S-33B-00 0123 DPX2NA-32W2MP45MP-34B-00 0011 DPX2NA-40MP40MP-34B.23 0060 DPX2NA-26MSA106P-33B-00 0124 DFX2NA-32W2MS45MS-34B-00 0012 DPX2NA-40MS40MS-34B-23 0071 DPX2NA-67MPA106S-33B-00 0125 DPX2NA-32W2MP57MP-34B-00 0019 DPX2NA-45MP45MP-34B-23 0072 DPX2NA-67MSA106P-33B-00 0126 DPX2NA-32W2MS57MS-34B-00 0020 DPX2NA-45MS45MS-34B-23 0087 DPX2NA-A106SW8MP-33B-00 0127 DPX2NA-32W2MP67MP-34B-00 0027 DPX2NA-57MP57MP-34B-23 0088 DPX2NA-A106PW8MS-33B-00 0128 DPX2NA-32W2MS67MS-34B-00 0028 DPX2NA-57MS57MS-34B-23 0089 DPX2NA-A106S67MP-33B-00 0129 DPX2NA-32W2MPA106S-34B-00 0035 DPX2NA-67MP67MP-34B-23 0090 DPX2NA-A106P67MS-33B-00 0130 DPX2NA-32W2MSA106P-34B-00 0036 DPX2NA-67MS67MS-34B-23 0109 DPX2NA-C2P40W1MP-33B-00 0131 DPX2NA-40W1MP40W1MP-34B-00 0043 DPX2NA-A106PA106P-34B-23 0110 DPX2NA-C2S40W1MS-33B-00 0132 DPX2NA-40W1MS40W1MS-34B-00 0044 DPX2NA-A106SA106S-34B-23 0111 DPX2NA-C2P57MP-33B-00 0133 DPX2NA-57MPA106S-34B-00 0057 DPX2NA-A106S26MP-34B-23 0112 DPX2NA-C2S57MS-33B-00 0134 DPX2NA-57MSA106P-34B-00 0058 DPX2NA-A106P26MS- 34B-23 0113 DPX2NA-AC3P67MP-33B-00 0145 DPX2NA-W8MP57MP-34B-00 0059 DPX2NA-26MPA106S-34B-23 0114 DPX2NA-AC3S67MS-33B-00 0146 DPX2NA-W8MS57MS-34B-00 0060 DPX2NA-26MSA106P-34B-23 0115 DPX2NA-AC3PA106S-33B-00 0147 DPX2NA-57MP26MP-34B-00 0071 DPX2NA-67MPA106S-34B-23 0116 DPX2NA-AC3SA106P-33B-00 0148 DPX2NA-57MS26MS-34B-00 0072 DPX2NA-67MSA106P-34B-23 0117 DPX2NA-W8MPA106S-33B-00 0151 DPX2NA-32W4MPA106S-34B-00 0087 DPX2NA-A106SW8MP-34B-23 0118 DPX2NA-W8MSA106P-33B-00 0152 DPX2NA-32W4MSA106P-34B-00 0088 DPX2NA-A106PW8MS-34B-23 0119 DPX2NA-10W3P32W2MP-33B-00 0155 DPX2NA-W8MP32W4MP-34B-00 0089 DPX2NA-A106S67MP-34B-23 0120 DPX2NA-10W3S32W2MS-33B-00 0156 DPX2NA-W8MP32W4MPS-34B-00 0090 DPX2NA-A106P67MS-34B-23 0121 DPX2NA-32W2MP40W1MP-33B-00 0159 DPX2NA-32W4MPW8MP-34B-00 0109 DPX2NA-C2P40W1MP-34B-23 0122 DPX2NA-32W2MS40W1MS-33B-00 0160 DPX2NA-32W4MSW8MS-34B-00 0110 DPX2NA-C2S40W1MS-34B-23 0123 DPX2NA-32W2MP45MP-33B-00 M81659/71A2-0003 DPX2NA-26MP26MP-34B-01 0111 DPX2NA-C2P57MP-34B-23 0124 DPX2NA-32W2MS45MS-33B-00 0004 DPX2NA-26MS26MS-34B-01 0112 DPX2NA-C2S57MS-34B-23 0125 DPX2NA-32W2MP57MP-33B-00 0011 DPX2NA-40MP40MP-34B-01 0113 DPX2NA-AC3P67MP-34B-23 0126 DPX2NA-32W2MS57MS-33B-00 0012 DPX2NA-40MS40MS-34B-01 0114 DPX2NA-AC3P67MS-34B-23 0127 DPX2NA-32W2MP67MP-33B-00 0019 DPX2NA-45MP45MP-34B-01 0115 DPX2NA-AC3PA106S-34B-23 0128 DPX2NA-32W2MS67MS-33B-00 0020 DPX2NA-45MS45MS-34B-01 0116 DPX2NA-AC3SA106P-34B-23 0129 DPX2NA-32W2MPA106S-33B-00 0027 DPX2NA-57MP57MP-34B-01 0117 DPX2NA-W8MPA106S-34B-23 0130 DPX2NA-32W2MSA106P-33B-00 0028 DPX2NA-57MS57MS-34B-01 0118 DPX2NA-W8MSA106P-34B-23 0131 DPX2NA-40W1MP40W1MP-33B-00 0035 DPX2NA-67MP67MP-34B-01 0119 DPX2NA-10W3P32W2MP-34B-23 0132 DPX2NA-40W1MS40W1MS-33B-00 0036 DPX2NA-67MS67MS-34B-01 0120 DPX2NA-10W3S32W2MS-34B-23 0133 DPX2NA-57MPA106S-33B-00 0043 DPX2NA-A106PA106P-34B-01 0121 DPX2NA-32W2MP40W1MP-34B-23 0134 DPX2NA-57MSA106P-33B-00 0044 DPX2NA-A106SA106S-34B-01 0122 DPX2NA-32W2MS40W1MS-34B-23 0145 DPX2NA-W8MP57MP-33B-00 0057 DPX2NA-A106S26MP-34B-01 0123 DPX2NA-32W2MP45MP-34B-23 0146 DPX2NA-W8MS57MS-33B-00 0058 DPX2NA-A106P26MS-34B-01 0124 DPX2NA-32W2MS45MS-34B-23 0147 DPX2NA-57MP26MP-33B-00 0059 DPX2NA-26MPA106S- 34B-01 0125 DPX2NA-32W2MP57MP-34B-23 0148 DPX2NA-57MS26MS-33B-00 0060 DPX2NA-26MSA106P-34B-01 0126 DPX2NA-32W2MS57MS-34B.23 0151 DPX2NA-32W4MPA106S-33B-00 0071 DPX2NA-67MPA106S-34B-01 0127 DPX2NA-32W2MP67MP-34B-23 0152 DPX2NA-32W4MPA106P-33B-00 0072 DPX2NA-67MSA106P-34B-01 0128 DPX2NA-32W2MS67MS-34B-23 0155 DPX2NA-W8MP32W4MP-33B-00 0087 DPX2NA-A106SW8MP-34B-01 0129 DPX2NA-32W2MPA106S-34B-23 0156 DPX2NA-W8MS32W4MS-33B-00 0088 DPX2NA-A106PW8MS-34B-01 0130 DPX2NA-32W2MSA106P-34B-23 0159 DPX2NA-32W4MPW8MP-33B-00 0089 DPX2NA-A106S67MP-34B-01 0131 DPX2NA-40W1MP40W1MP-34B-23 0160 DPX2NA-32W4MSW8MS-33B-00 0090 DPX2NA-A106P67MS-34B-01 0132 DPX2NA-40W1MS40W1MS-34B-23 M81659/70A2-0003 DPX2NA-26MP26MP-34B-00 0109 DPX2NA-C2P40W1MP-34B-01 0133 DPX2NA-57MPA106S-34B-23 0004 DPX2NA-26MS26MS-34B-00 0110 DPX2NA-C2S40W1MS-34B-01 0134 DPX2NA-57MSA106P-34B-23 0011 DPX2NA-40MP40MP-34B-00 0111 DPX2NA-C2P57MP-34B-01 0145 DPX2NA-W8MP57MP-34B-23 0012 DPX2NA-40MS40MS-34B-00 0112 DPX2NA-C2S57MS-34B-01 0146 DPX2NA-W8MS57MS-34B-23 0019 DPX2NA-45MP45MP-34B-00 0113 DPX2NA-AC3P67MP-34B-01 0147 DPX2NA-57MP26MP-34B-23 0020 DPX2NA-45MS45MS-34B-00 0114 DPX2NA-AC3S67MS-34B-01 0148 DPX2NA-57MS26MS-34B-23 0027 DPX2NA-57MP57MP-34B-00 0115 DPX2NA-AC3PA106S-34B-01 0151 DPX2NA-32W4MPA106S-34B-23 0028 DPX2NA-57MS57MS-34B-00 0116 DPX2NA-AC3SA106P-34B-01 0152 DPX2NA-32W4MSA106P-34B-23 0035 DPX2NA-67MP67MP-34B-00 0117 DPX2NA-W8MPA106S-34B-01 0155 DPX2NA-W8MP32W4MP-34B-23 0036 DPX2NA-67MS67MS-34B-00 0118 DPX2NA-W8MSA106P-34B-01 0156 DPX2NA-W8MS32W4MS-34B-23 0043 DPX2NA-A106PA106P-34B-00 0119 DPX2NA-10W3P32W2MP-34B-01 0159 DPX2NA-32W4MPW8MP-34B-23 0044 DPX2NA-A106SA106S-34B-00 0120 DPX2NA-10W3S32W2MS-34B-01 0160 DPX2NA-32W4MSW8MS-34B-23 0057 DPX2NA-A106S26MP-34B-00 0121 DPX2NA-32W2MP40W1MP-34B-01 0058 DPX2NA-A106P26MS-34B-00 0122 DPX2NA-32W2MS40W1MS-34B-01 0059 DPX2NA-26MPA106P-34B-00 0123 DPX2NA-32W2MP45MP-34B-01 0124 DPX2NA-32W2MS45MS-34B-01 0125 DPX2NA-32W2MP57MP-34B-01 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 37 MIL-C-81659 Rack and Panel Connectors DPXNA/DPXNE Coaxial Cable Reference Guide For BKA*, DPX Series (Crimp, & Solder) Reference MIL-C-17D & DPX NE/NA MIL-C-81659 Series Code Code Max. Oper. Crimp Solder Voltage Max.Oper. DPX Type Type RG/U Inner Dielectric DOD Jacket O.D Weight (Volts Temp.Range Suggested NE/NA Coax Coax Type Conductor Material (Inch) Material (Inch) (lbs/ft) RMS) ( C) Alt Cable Military Air-space 7 0.0359" 0.250 PVC 0.370 0.080 - 40 + 80 1,000 Use RG63B - I - PE 9 0.0855" PE 0.280 PVC 0.420 0.140 - 40 + 80 4,000 Use RG214 - R,AC - 0.206 55 0.0320" PE 0.116 PE 0.032 - 55 + 80 1,900 Use RG55B S C,J - MAX D,P,G C,J,Z, Size 5/9 58 0.0320" BC PE 0.116 PVC 0.195 0.029 - 40 + 80 1,900 Use RG58B J,AC,AD AB Seal 1 59 0.0253" PE 0.146 PVC 0.242 0.032 - 40 + 80 2,300 Use RG59B A,F,T D - Use up to 59B 0.0230' PE 0.146 PVC 0.242 0.032 - 40 + 80 2,300 - - - 1000 MHz Air-space 62 0.0253" 0.146 PVC 0.242 0.038 - 40 + 80 750 Use RG62A A,F,T E - PE Air-space 62A 0.0253" 0.146 PVC 0.242 0.038 - 40 + 80 750 - - - - PE Air-space 0.250 71 0.0253" 0.146 PVC 0.046 - 40 + 80 750 Use RG71B - E - PE Max. 115 0.0840" PTFE 0.250 FG Braid 0.375 0.148 - 55 + 250 5,000 Use RG115A V - - 0.206 Size 5/9 142 0.0359" PTFE 0.116 FG Braid 0.047 - 55 + 250 1,900 Use RG142A S,AE - Max Seal 1 142B 0.0390" PTFE 0.116 FEP 0.195 0.050 - 55 + 200 1,900 - - - - Size 5/9 174 0.0189" PE 0.060 PVC 0.100 0.008 - 40 + 80 1,500 - D,H,U - Seal 2 AF 0.079 E,R,K,AG, Size 5/9 178 0.0120" PTFE 0.036 KEL-F 0.0054 - 40 + 150 1,000 Use RG178B - Max L,M,AF Seal 1 0.094 Size 5/9 179 0.0120" PTFE 0.057 KEL-F 0.010 - 55 + 150 1,200 Use RG179B D,H,U - Max Seal 1 AF Seal 2 179B 0.0120" PTFE 0.063 FEP 0.100 0.010 - 55 + 200 1,200 - - - - 0.141 Size 5/9 180 0.0120" PTFE 0.103 KEL-F 0.019 - 40 + 150 1,500 Use RG180B C,AB B Max. Seal 1 0.145 180B 0.0120" PTFE 0.102 FEP 0.019 - 55 + 200 1,500 - AB - - Max 0.110 D,H,U 187 0.0120" PTFE 0.060 PTFE 0.010 - 55 + 250 1,200 Use RG179B A,K - Max. AF 0.110 D,H,U, 188 0.0201" PTFE 0.060 PTFE 0.011 - 55 + 250 1,200 Use RG316 A,K - Max. AF 0.155 195 PTFE 0.102 PTFE 0.020 - 55 + 250 1,500 Use RG180B C,AB B - Max. 0.080 E,R,K, 196 PTFE 0.034 PTFE 0.006 - 55 + 250 1,000 Use RG178B AA Size 5/9 Max. L,AA,AG Seal 1 - 214 0.0888" PE 0.285 PVC 0.425 0.126 - 40 + 80 5,000 - - R,AC 0.216 223 0.035" pE 0.116 PVC 0.034 - 40 + 80 1,900 - - C,J - Max. Size 5/9 225 0.0936' PTFE 0.285 FG Braid 0.430 0.180 - 55 + 250 5,000 - - - Seal 2 Size 5/9 316 0.0201" PTFE 0.060 FEP 0.102 0.012 - 55 + 200 1,200 Use RG188A - - Seal 2 393 0.0936" PTFE 0.285 FEP 0.390 0.165 - 55 + 200 5,000 Use RG225 - - - 400 0.0385" PTFE 0.116 FEP 0.195 0.050 - 55 + 200 1,900 - - - - 402 0.0360' PTFE 0.119 None 0.141 0.032 - 55 + 200 2,500 Use RG142B - - - Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 38 MIL-C-81659 Rack and Panel Connectors DPXNA/NE Accessories Junction Shells 90 Angle (DPXA ONLY) DIECAST STRAIGHT JUNCTION SHELL .781 (19.84) 1.406 (35.71) 2.406 (61.11) 1.281 1.375 (32.54) (34.93) 1.281 (32.54) 1.843 (46.81) CABLE 1.781 ENTRY (45.24) 1.156 2.312 1.906 2.437 (29.36) (58.72) (48.41) (61.90) APPROX. .187 R. TYP. .937 (4.75) .125 R. TYP. (23.80) Style Part Number (3.18) (Right) DPXA 20745-22 (Left) DPXA 20745-23 Style Part Number (Right) DPX2 20745-10 DPXA 22017 (Left) DPX2 20745-11 (DPXA ONLY) 90 Angle DPX2 DIECAST STRAIGHT JUNCTION SHELL (LONG) Junction Shell (Side Outlet) 1.406 (35.71) 3.406 (86.51) 1.156 (29.36) .812 1.875 + _ .031 1.281 2.843 (72.21) (20.62) (47.63 + _ 0.79) (32.54) 1.281 (32.54) .484 (12.29) 2.312 1.906 (58.72) (48.41) 1.156 (29.36) .187 R. TYP. CABLE ENTRY (4.75) .125 R. TYP. .406 APPROX. (3.18) (10.31) CLINCH NUTS 1.062 (26.98) Style Part Number DPXA 22017-2 Style Part Number DPX2 20745-12 (DPXA ONLY) DIECAST 90 ANGLE JUNCTION SHELL STRAIGHT JUNCTION SHELL 2.468 (62.69) .837 (21.26) 1.906 (48.41) CABLE ENTRY 2.500 CABLE ENTRY (63.50) 1.938 APPROX. (49.23) 1.282 (32.56) .932 1.281 (23.67) (32.54) 1.157 (29.39) 1.406 1.782 (45.26) (35.71) Style Part Number Style Part Number DPXA 20745-21 DPXA 22017-1 DPX2 20745-8 Diecast junction shells may be used on DPXA connectors. They have 4-40 NC-2B tapped mounting holes for attaching to the shell mounting hardware. * DPX2 Junction Shells are also used on DPXB connectors. Dust Caps DPXA-60 for 34 Shells 025-0762-000 DPXA-59 for 33 Shells 225-0749-000 DPXB-60 for 34 Shells Also used on DPXB-33 025-0767-000 Conductive Conductive DPXA-59 for 33 Shell DPXB-60-1 for 34 Shell 025-0749-001 Conductive Dust Caps 025-0767-001 Protech Against Static Electricity Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 39 MIL-C-81659 Rack and Panel Connectors DPXNA/NE Accessories Sealing Plugs P/N 225-0090-000 only Contact Part Color A B C Material: Teflon Size Number 22 Black .063 (1.6) .040 (1.0) .469 (11.9) 225-1013-000 20 Red .085 (2.2) .065 (1.6) .469 (11.9) 225-0070-000 16 Blue .115 (2.9) .075 (1.9) .469 (11.9) 225-0071-000 12 Yellow .171 (4.3) .121 (3.1) .564 (14.3) 225-0072-000 #5 and #9 Coax White .365 (9.3) .287 (7.3) .835 (21.2) 225-0090-000 A B B A C C Filler Plugs P/N 225-0099-000 only Part Contact Material: Thermoplastic Color A B C Number Size 22 Black .069 (1.7) .051 (1.3) .420 (10.7) 225-0094-000 20 Red .083 (2.1) .069 (1.7) .350 (8.9) 225-0095-000 16 Blue .131 (3.3) .108 (2.7) .320 (8.1) 225-0096-000 12 Yellow .187 (4.7) .156 (4.0) .320 (8.1) 225-0097-000 #5 Coax White .275 (7.0) .251 (6.4) .450 (11.4) 225-0098-000 B A A B (Pin) #5 and #9 Coax White .275 (7.0) .251 (6.4) 1.061 (26.9) C 225-0099-000 (Socket) C (See Customer Use Drawing for details) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 40 MIL-C-81659 Rack and Panel Connectors DPXNA/NE Accessories DPXA - Single Shell DPX DPXA connectors are one-piece shell miniature rack/panel connectors. The construction offers high strength and maximum utilization of insert area for contact arrangements accommodating up to 106 contacts. Shells are keystone-shaped for polar- ization. Operating temperature for the DPXA is -54.2˚C to +125˚C (-67˚F to +257˚F). DPXB - Polarized ARINC Shell DPXB connectors are DPXA connectors with an ARINC B shelf. Additional polarization is provided by three hexagonal polarizing posts. DPXA-34 DPXB-33 DPX2 - Two Gang DPX Series DPX2 connectors are the original two-gang versions of the DPX, and are made of the same materials and accommodate the same contact arrangements. Keystone shaped shells accommodate two DPX inserts with up to 212 contacts. The DPX2 has three polarizing posts with 99 polarizing positions. DPX2 - A - ARINC A Shell DPX2-A connectors are DPX2 connectors with an DPX2-34 DPX2-33 ARINC A shell. This shell type has the receptacle flange placed .344 (8.74) from the front of the engaging portion of the shell, and short aluminum DPX2-B - ARINC B Shell receptacle flange placed .060 (1.52) from the front alloy polarizing posts permit polarization before DPX2-B connectors supersede the DPX2-A and of the engaging portion of the shell, and polarizing contacts engage. have an ARINC B Shell. This Shell type has the posts permit polarization before the shells engage. DPX3 - Three Gang DPX Series DPX3 connectors are three-gang versions of the DPX, made of the same materials, and accommo- date the same contact arrangements. The three- gang version can therefore accommodate up to a total of 318 in the keystone shaped shells, with three polarizing posts that are capable of providing up to 99 polarizing positions. DPX4 - Four Gang DPX Series DPX4 connectors are four gang versions of the DPX, made of the same materials, and can accommodate four separate arrangements that can total up to 424 contacts. The DPX4 has three polarizing posts DPX3-33 DPX4-33 with 99 polarizing positions. DPX*MA - LITTLE CAESAR' Contact Assembly DPX*ME - Environmental with LITTLE CAESAR DPX*MA connectors are DPX connectors with the Contact Assembly LITTLE CAESAR contact assembly for rear in- DPX*ME connectors are DPXMA connectors with sertion, release, and extraction of crimp type con- environmental interfacial and grommet seals, and tacts. Insertion requires no tool; extraction requires olive drab shell finish. an expendable plastic tool. A hard dielectric, closed-entry socket insert has lead-in chamfers for positive mating of contacts. Contacts are crimpable with the M22501 tool. Performance and Material Specifications (DPXA/DPXB/DPX*MA/DPX*ME) DPXA/DPXB/DPX2 DPX*MA/DPX2*MA/ME Specifications Aluminum alloy Material Aluminum alloy QQ- A-591/A380 Shell Cadmium plate with yellow chromate Finish Cadmium plate with yellow chromate for MA: olive drab for ME QQ-P-416 Melamine or Phenolic Material Diallyl phthalate or epoxy MIL-M-14 Insulator Copper alloy Material Copper alloy QQ-C-533 Contacts Finish Gold Gold MIL-G-45204 Termination Solder Pot Crimp N/A Material Die Cast Die cast Polarizing Posts Finish Cadmium Cadmium QQ-P-416 Material Steel Steel QQS-630-637 Screws & Lockwashers Finish Cadmium Plate Cadmium plate QQ-P-416 Seals Material N/A Silicone N/A Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 41 DPX ARINC 404 DPX How to Order DPXA/DPXB DPX A 32C2 - 34 P - 1 DPX B MA - 67 - 33 S - 00 01 - F0 SERIES PREFIX SHELL STYLE CLASS CONTACT ARRANGEMENT SHELL TYPE CONTACT TYPE MODIFICATION POLARIZING POSITION LESS CONTACTS* SERIES PREFIX CONTACT ARRANGEMENT DPX - ITT Cannon designation 2 thru 106 (see pages 48-52) SHELL STYLE SHELL TYPE 33 for plug; 34 for receptacle A - Single shell B - Polarized ARINC shell CONTACT TYPE CLASS P for pin: S for socket No designator - Solder type MODIFICATION MA - Crimp type with LITTLE CAESAR contact DPXA - See page 64 assembly DPXB - See pages 64-67 ME - Environmental crimp type POLARIZING POSTION For DPXB shell style only 2 P P B DPX2 DPX 57 - 57 - 33 - 00 01 2 P P A DPX 57 - 57 - 33 - 03 01 MA 2 P P B DPX 57 - 57 - 34 - 02 01 - F0 MA SERIES PREFIX TWO GANG SHELL CLASS CONTACT ARRANGEMENT (Side A) CONTACT TYPE CONTACT ARRANGEMENT (Side B) CONTACT TYPE SHELL TYPE SHELL STYLE MODIFICATION NUMBER POLARZING POSITION LESS CONTACTS* SERIES PREFIX CONTACT ARRANGEMENT SHELL STYLE DPX - ITT Cannon designation 2 thru 106 (see pages 48-52) No designator - original two-gang DPX A - ARINC A shell SHELL CONTACT TYPE B - ARINC B shell P for pin; S for socket 2 - Two gang MODIFICATION CLASS SHELL TYPE See pages 64-67 No designator - Solder type 33 for plug; 34 for receptacle MA - Crimp type with LITTLE CAESAR contact POLARIAING POSITION assembly See pages 67-68 ME - Environmental crimp type Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 42 DPX ARINC 404 DPX How to Order DPX3/DPX4 DPX 3 ME - 57 P - 57 P - 57 P - 34 - 00 01 DPX 4 ME - 57 P - 57 P - 57 P - 57 P - 34 - 00 01 SERIES PREFIX SHELL CLASS CONTACT ARRANGEMENT (Side A) CONTACT TYPE CONTACT ARRANGEMENT (Side B) CONTACT TYPE CONTACT ARRANGEMENT SERIES PREFIX (Side C) DPX - ITT Cannon designation CONTACT TYPE SHELL CONTACT ARRANGEMENT 3 - Three gang 4 - Four gang (Side 0) CLASS CONTACT TYPE MA - Crimp type contacts in LITTLE CAESAR SHELL TYPE contact assembly ME - Environment- resistant, crimp type contacts MODIFICATION NUMBER *CONTACT ARRANGEMENT POLARIZING POSITION **CONTACT TYPE SHELL TYPE See pages 48-49 for applicable arrangements. Please specify each arrangement number as in- P for pin; S for socket. Designation follows each 33 for plug; 34 for receptacle dicated in ordering nomenclature for 3 or 4 gang if arrangement as ordered for 3 or 4 gang versions. MODIFICATION See pages 64-67 not listed below. POLARIZING POSITION See pages 67-68 DPXMA/ME DPXMA/DPXME - 0PX - 3 Shell Layouts Insert - Used in shell position as noted MA: W8 32W4 57 67 A106 Layout ME: AW8 A32W4 57 67 A106 *E24 A,B,C A,B C *F122 G122 B A,C *E142 C A,B C A,B *A166 171 A,B,C 201 A,B,C *C205 C A B B240 A,C B C240 A,B C *D244 C A,B C A,B A279 A318 A,B,C *Applicable to "ME" only. Consult factory for similar layouts application to "MA." NOTE: For pictorial views of above layouts see pages 50-51. DPXMA/DPXME - 0PX - 4 Shell Layouts Insert - Used in shell position as noted MA: W8 26 32W4 57 67 A106 None Layout ME: AW8 26 A32W4 57 67 A106 None 145 A,B,C D C,D B A *B148 B150 A,B A,C C,D *181 B A C D C,D B A *B189 *A198 C,D A,B,C A,B 268 A,B,C,D *E287 D B A,C *220 B C,D A *A233 A B,C,D 279 A C,D B B A C,D *F287 *E326 B A,C,D A346 C,D A,B A,B C,D B346 385 A B,C,D A424 A,B,C,D Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 43 DPX ARINC 404 DPX Single Gang DPXA-33 All tolerances + _ .015(0.38) unless otherwise noted. 1.614 + _.006 .120 (3.05)DIA. 1.034 (41.00 + _ 0.15) 4MTG. HOLES (26.26) 2.312 (58.73) 1.125 .750 + _.005 .995 + _.005 (28.58) (19.05 + _ 0.13) (25.27 + _ 0.13) .125 (3.18) .125 R.TYP 2.062 + _.005 (3.18) (52.38 + _ 0.13) .750 (19.05) DPXA-34 1.750 + _.016 (44.45 + _ 0.41) 1.157 (29.39) .120 (3.05)DIA. 2.312 (58.73) 4MTG. HOLES .782 (19.86) 1.125 + _.015 .750 + _.005 (28.58 + _ 0.38) (19.05 + _ 0.13) .125 (3.18) .125 R.TYP .187 R.TYP 2.062 + _.005 (3.18) (4.75) (52.38 + _ 0.13) .344 (8.74) DPXA-33 ARINC Shell TWO HOLES 2.000 (50.80) .120 (3.05) DIA. FOR MAX.GROMMET 1.541 (39.14) MAX. MTG. REF. ONLY EXTENSION 2.320 (58.93) MAX. WITH COAX MTG.DATUM .954 (24.23) .766 (19.46) .720 + _.005 (18.29 + _ 0.13) 2.047 (52.00) 1.720 + _.005 NOTE: DPXME AND (43.69 + _ 0.13) DPXNE GROMMETS ARE APPLICABLE TO ALL SHELL SIZES POLARIZING POST .120 (3.05) & C' SUNK .718 + _.005 82 X.230 (5.84) DIA. .125 (3.18) (18.24 + _ 0.13) 4 HOLES 1.437 (36.50) REF. DPXA-34 ARINC Shell TWO HOLES .120 (3.05) 1.750 + _.005 TYP. MAX.GROMMET 1.634 (41.50) MAX. DIA. FOR MTG. (44.45 + _ 0.13) EXTENSION 2.413 (61.29) MAX. WITH COAX REF. ONLY 1.061 .120 (3.05) DIA. MTG.DATUM (26.95) 4 MTG. HOLES .720 + _.005 (18.29 + _ 0.13) 2.012 (51.11) 1.405 1.720 + _.005 (35.69) (43.69 + _ 0.13) ++ .060 3 POLARIZING .125 (1.52) 2.000 (50.80) KEYS (3.18) .718 + _.005 (18.24 + _ 0.13) NOTE - ARINC requires that DPXB shells are mounted with the polarizing posts at the top. See pages 67-68 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 44 DPX ARINC 404 DPX Two Gang DPX2-33 Shell All tolerance are + _ .015 (0.38) unless otherwise noted. 2.062 + _ .005 (52.38 + _ 0.13) .063 (1.60) 2.312(58.73) .988 + _ .005 .375 TYP. CENTER (25.09 + _ 0.13) (9.52) POLARIZING 3.063 POST .750 + _ .005 TYP. (77.80) 2.438 + _ .010 (19.05 + _ 0.13) (61.92 + _ 0.25) TWO JUNCTION POLARIZING SHELL TABS POSTS SHOWN FOR REF. .125 (3.18) 8 HOLES .120 (3.05) DIA. .766 FOR #4-40 SCREWS MTG. DATUM (19.46) .188 (4.78) R. TYP. DPX2-34 Shell 2.312(58.72) 1.750 + _ .010 .125 (3.18) (44.45 + _ 0.41) 2.062 + _ .005 (52.38 + _ 0.13) .063 (1.60) 1.125 .375 + _ .005 TYP. CENTER (28.58) (9.52 + _ 0.13) POLARIZING POST .750 + _ .005 TYP. 2.438 + _ .010 3.063 (19.05 + _ 0.13) (61.93 + _ 0.25) (77.80) TWO 2.814 + _ .010 POLARIZING (71.48 + _ 0.41) JUNCTION POSTS SHELL TABS SHOWN FOR REF. .344 (8.74) 8 HOLES .120 (3.05) DIA. MTG. DATUM FOR #4-40 SCREWS .188 (4.78) R. TYP. 1.016 (25.81) DPX2-33A ARINC A Shell 1.437 + _ .005 .718 + _ .005 .766 (19.46) (36.50 + _ 0.13) .125 (3.18) (18.26 + _ 0.13) TOP JUNCTION 3 POLARIZING 2.783 + _ .005 SHELL TABS POSTS (70.69 + _ 0.13) .988 + _ .005 SHOWN FOR (25.10 + _ 0.13) REF .720 + _ .005 3.110 (18.20 + _ 0.13) (78.99) TYP. 2.000 MTG. DATUM .954 + _ .005 .188 (4.78) R. TYP. (50.80) (24.23 + _ 0.13) 6 HOLES .120 (3.05) DIA. FOR #4-40 SCREWS DPX2-34A ARINC A Shell 1.015 2.000 (50.80) 1.750 + _ .016 (25.78) .188 (4.78) R. TYP. (44.45 + _ 0.41) .344 (8.74) TOP JUNCTION SHELL TABS 2.783 + _ .005 2.468 + _ .010 3 POLARIZING SHOWN FOR (70.69 + _ 0.13) (62.69 + _ 0.25) POSTS REF. .720 + _ .005 TYP. 3.109 (18.20 + _ 0.13) 1.125 (78.97) (28.58) FLOATING EYLETS .116 (2.95) I.D. .125 (3.18) FOR #4-40 SCREWS 1.437 + _ .005 MTG. DATUM SHOWN FOR REF. (36.50 + _ 0.13) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 45 B A BA B A TOP B TOP A DPX ARINC 404 DPX Two Gang - ARINC B Shell DPX2-33B DPX2-34B All tolerances are + _ .015(0.38) unless other wise noted. 2 HOLES .120(3.05)DIA. .120 (3.05)DIA. & C' SUNK .766 FOR MTG.REF.ONLY 1.750 + _.015 82 X .230 (5.84) DIA. 4 HOLES 2 HOLES .120 (3.05) (19.46) .060 (1.52) (44.45 + _ 0.38) SHOWN FOR REF. DIA. FOR MTG. .125 (3.18) .188 (4.78) R. TYP. REF.ONLY .125 (3.18) TOP TOP .3.075 3.110 3 POLARIZING (78.10) (78.99) KEYS 3 POLARIZING .988 + _.004 POSTS (25.10 + _ 0.10) 2.783 + _.005 (70.69 + _ 0.13) + + 2.783 + _.005 2.468 + _.015 (70.69 + _ 0.13) (62.69 + _ 0.38) .720 + _.005 .720 + _.005 (18.29 + _ 0.13) (18.29 + _ 0.13) MTG.DATUM .954 .718 + _.005 .188 (4.78)R. TYP. 1.061 (24.23) (18.24 + _ 0.13) (26.95) MTG DATUM 4 MTG. HOLES .120 (3.05) DIA. FOR #4-40 SCREWS .718 + _.005 1.437 (36.50) (18.24 + _ 0.13) REF 2.000 (50.80) 1.437 (32.50) REF 2.000 (50.80) Two Gang - Screw Coupling DPX2-33F (Female) DPX2-34M (Male) 2.312 (58.72) 2.312(58.72) 1.016 (25.81) 2.062 + _.006 3.063 .766 (19.46) 2.062 + _.006 (52.38 + _ 0.15) (77.80) 3.063(77.80) (52.38 + _ 0.15) .063 1.612 + _.005 .344 (8.74) 1.750 + _.016 (1.60) (40.94 + _ 0.13) .063 (44.45 + _ 0.41) (1.60) 2.676 + _.016 2.438 + _.006 2.438 + _.010 (67.97 + _ 0.41) (61.92 + _ 0.15) 2.814 + _.016 (61.92 + _ 0.25) (71.48 + _ 0.41) COUPLING COUPLING .988 + _.005 NUT SCREW (25.09 + _ 0.13) TWO POLARIZING TWO POSTS POLARIZING POSTS .750 + _.005 .750 + _.005 (19.05 + _ 0.13) 1.125 (19.05 + _ 0.13) SEE DPX2-33M TYP. (28.58) TYP. FOR DETAILS .125 (3.18) 8 HOLES .120(3.05)DIA .375 + _.005 .125 (3.18) 8 HOLES .120 (3.05) DIA FOR #4-40 SCREWS (9.52 + _ 0.13) FOR #4.40 SCREWS .375 + _.005 .188 (4.78) R. TYP (9.52 + _ 0.13) .188 (4.78) R. TYP DPX2-33M (Male) DPX2-34F (Female) 2.312 (58.72) 2.312 (58.72) .766 (19.46) 2.062 + _.006 2.062 + _.006 1.016 (25.81) (52.38 + _ 0.15) (52.38 + _ 0.15) 3.063 (77.80) 3.063 (77.80) 1.750 + _.016 .063 1.612 + _.005 .344 (8.74) (44.45 + _ 0.14) (1.60) (40.84 + _ 0.13) .063 (1.60) 2.438 + _.005 2.438 + _.010 2.676 + _.016 2.814 + _.016 (61.92 + _ 0.13) (61.92 + _ 0.25) (67.97 + _ 0.41) (71.48 + _ 0.41) COUPLING COUPLING NUT SCREW TWO TWO POLARIZING POLARIZING POSTS POSTS 1.125 (28.58) .750 + _.005 .750 + _.005 .988 (19.05 + _ 0.13) (19.05 + _ 0.13) (25.09) TYP. TYP. .125 (3.18) .375 + _.005 (9.52 + _ 0.13) .125(3.18) 1.88(4.78) R. TYP. 8 HOLES .120(3.05)DIA 8 HOLES .120 (3.05) DIA .188(4.78) R. TYP. 375 + _.005 FOR #4-40 SCREWS FOR #4-40 SCREWS (9.52 + _ 0.13) STANDARD SUPPLIED WITH HEX. SLOTTED KNOB Engaging Devices 2.256 3.725 DPX2-34M with extended hex, DPX2-34M with wing handle type (57.30) (94.62) MAX. MAX. knob type -0501; example, DPX2-34M-0501 -0901; example, DPX2-34M-0901 2.032 (51.61) .312 (7.92) HEX. Not availble on DPX2-34B Shells Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 46 BA ATOP B BA TOP B A ATOP B TOP A B DPX ARINC 404 DPX3DPX4 Two Gang - ARINC B Shell DPX3-33 DPX3-34 All tolerances are + _ .015(0.38) unless other wise noted. .766 (19.46) 2.000 1.061 2.000 .125 (3.18) (50.80) (26.95) (50.80) 1.612 1.750 .060 (1.52) (40.94) (44.45) 4.354 (110.59) 4.318 (109.68) 4.026 3.711 4.026 (102.26) (94.26) (102.26) MTG. DATUM MTG. DATUM .988 (25.10 .180 R. TYP. .718 .718 6 MTG HOLES (4.57) (18.24) (18.24) .120 (3.05) DIA. .125 (3.18) .282 .282 (7.16) (7.16) 1.437 1.437 (36.50) (36.50) Four Gang DPX4-33 DPX4-34 .766 (19.46) 3.860 3.860 (98.04) 1.061 .125 (3.18) (98.04) (26.95) 1.612 3.610 (91.69) .060(1.52) (40.94) 2.468 2.783 (62.69) (70.69) 3.110 3.075 (78.99) (78.10) 2.783 (70.69) .988 (25.10) .180 R. TYP. .125 (3.18) .930 .930 10 MTG HOLES (4.57) (23.62) (23.62) .282 (7.16) .120 (3.05) DIA. MTG. DATUM .282 (7.16) MTG.DATUM 1.648 1.648 (41.88) (41.86) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 47 DPX ARINC 404 DPX Contact Arrangement Variations Solder Type (Captive Contacts) NOTE: See pages 55-56 for Coaxial/Power Contact Termination Data PIN SOCKET No. of Test Contact Contact Contact Contacts Voltage Contacts No. of Type Contact No. of Type Contact Arr. & Wire size AC (RMS) Arr. No. Contacts Code Numbers Contacts Code Numbers C2 2 R 1-2 2 R 1-2 1000 (1,2)V 2 coax C2 C2 matched C2C 2 AB 1-2 Consult Factory (RG-9/U) impedance C2M Consult Factory 2 AC 1-2 C7 7 K 1-7 4 F 1,2,4,5 3 G 3,6,7 C7A 7 A 1-7 Same as Pin C7B 7 B 1-7 Same as Pin Same as Socket 7 K 1-7 C7 C7 7 coax 1000 (1-7)V C7B (Use C7) C7M 7 C 1-7 Same as Pin C7X 7 AA 1-7 Same as Pin C7AA 7 Z 1-7 Same as Pin 2000V 8* 8 8 #12 8 N 1-8 8 0 1-8 10C3 7 L 1-4, 8-10 Same as Pin 1500 3 l 5,6,7 7 #20 10C3* 10C3 (1-4, 3 coax A10C3 7 L 1-4, 8-10 Same as Pin 8-10)V 3 J 5,6,7 B16C3 13 M 4-16 Same as Pin 3 A 1-3 C16C3 13 M 4-16 Same as Pin 3 B 1-3 G16C3 13 M 4-16 Same as Pin 1500 13 #16 (4-16)V 3 C 1-3 B16C3* B16C3 3 coax 1000 J16C3 13 M 4-16 Same as Pin (1-3)V 3 K 1-3 ZE16C3 13 M 4-16 Same as Pin 3 Z 1-3 ZF16C3 13 M 4-16 Same as Pin 3 AA 1-3 17 #20 2000V 17 17 17 17 L 1-17 Same as Pin 2000 (15-23). 23 23 L 1-23 Same as Pin 23 #20 23 23 1500 (1-14)V. 22 L 4-25 25C3 22 L 4-25 2 F 1,3 1 G 2 3 K 1-3 F25C3 22 L 4-25 Same as Pin 3 C 1-3 G25C3 22 L 4-25 Same as Pin 1500 3 A 1-3 (4-25)V. 22 (#20). J25C3 22 L 4-25 Same as Pin 25C3* 25C3 1000 3 coax 3 B 1-3 (1-3)V Q25C3 22 L 4-25 Same as Pin 3 Z 1-3 R25C3 22 L 4-25 Same as Pin 3 AA 1-3 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 48 DPX ARINC 404 DPX Contact Arrangement Variations Solder Type (Captive Contacts) NOTE: See pages 55-56 for Coaxial/Power Contact Termination Data PIN SOCKET No. of Test Contact Contact Contact Contact No. of Contact No. of Contact Contacts Voltage Type Type 6 5 4 3 2 1 Arr. Arr. No. Contacts Numbers Contacts Numbers & Wire Size AC (RMS) Code Code 13 12 11 10 9 8 7 19 18 17 16 15 14 26 #16 1500V 26 26 M 1-26 Same as Pin 26* 26 26 25 24 23 22 21 20 15 L 1,6 14-26 11 M A30C4 Same as Pin 2-5, 7-13 5 4 3 2 4 Z 6 1 27-30 13 12 11 10 9 8 7 1500 (2-5 L 15 1,6 14-26 15 #20. 26 25 24 23 22 21 20 19 18 17 16 15 14 & 7-13)V 30C4 M 30C4 B30C4 11 2-5, 7-13 Same as Pin 11 #16, 30 29 28 27 1000 (1,6 AA 4 27-30 4 coax & 14-26)V 15 L 1,6 14-26 C30C4 11 M Same as Pin 2-5, 7-13 4 A 27-30 2 1 6 5 4 3 2000 15 14 13 12 11 10 9 8 7 3 #16 (1-6) 29 L 1,3,4,7-32 32 32 32 Same as Pin 23 22 21 20 19 18 17 16 29 #20 1500 3 M 2,5,6 32 31 30 29 28 27 26 25 24 (7-32)V 30 L L 1-30 30 1-30 32C2 2 K F A1, A2 2 A1, A2 L 30 1-30 A32C2 Same as Pin A 2 A1, A2 6 5 4 3 2 1 12 11 10 9 8 7 30 L 1-30 1500 A2 A1 C32C2 Same as Pin 16 15 14 13 2 B 30 #20 A1, A2 (1-30)V 32C2* 20 19 18 17 32C2 2 coax 1000 24 23 22 21 30 L 1-30 D32C2 Same as Pin 30 29 28 27 26 25 (A1, A2)V 2 C A1, A2 30 L 1-30 M32C2 Same as Pin 2 Z A1, A2 1-30 L 30 N32C2 Same as Pin A1, A2 AA 2 6 5 4 3 2 1 14 13 12 11 10 9 8 7 23 22 21 20 19 18 17 16 15 40* 40 40 #20 1500V 40 40 1-40 L Same as Pin 31 30 29 28 27 26 25 24 40 39 38 37 36 35 34 33 32 L 39 1-39 40C1 Same as Pin B 1 A1 1-39 39 L 39 L 1-39 A40C1 A1 1 K 1 F A1 7 6 5 4 3 2 1 13 12 11 10 9 8 39 L 1-39 1500 A1 F40C1 19 18 17 16 15 14 Same as Pin 1 C A1 24 23 22 21 20 39 #20 (1-39)V 40C1* 40C1 31 30 29 28 27 26 25 1 coax 1000 39 1-39 L 39 38 37 36 35 34 33 32 J40C1 Same as Pin (A1)V 1 A1 Z L 39 1-39 K40C1 Same as Pin AA 1 A1 39 1-39 L L40C1 Same as Pin 1 A1 A 7 6 5 4 3 2 1 15 13 11 10 14 12 9 8 22 19 18 25 24 23 21 20 17 16 45* 45 45 L 45 45 #20 1500V 1-45 Same as Pin 35 34 33 32 31 30 29 28 27 26 45 44 43 42 41 40 39 38 37 36 6 4 9 8 7 5 3 2 1 19 18 17 16 15 14 13 12 11 10 28 27 26 22 25 24 23 21 20 38 37 36 35 34 33 32 31 30 29 57* 57 1500V 57 57 57 #20 1-57 L Same as Pin 47 46 45 44 43 42 41 40 39 57 56 55 54 53 52 51 50 49 48 4 3 6 5 1 7 2 14 13 17 16 15 12 11 10 9 8 29 28 27 26 25 24 22 21 20 19 18 23 L 64 #20 64 1-2,6-65 42 41 40 39 38 37 36 35 34 33 32 31 30 67 67* 67 1000V Same as Pin M 45 44 43 3 #16 54 53 52 51 50 49 48 47 46 3 3-5 67 66 65 64 63 62 61 60 59 58 57 56 55 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 49 DPX ARINC 404 DPX*MA/ME Contact Arrangement Variations, Crimp Type - DPX*MA/ME Series NOTE: See pages 58-61 for Coaxial Contact data See pages 53-54 for Crimp Contact data No. of Contacts Test Voltage Contact No. of Contact Size or Contact Contact 4 3 2 1 & Wire Size AC (RMS) Arr. No. Contacts Code Letter Numbers Arr. 8 8 #12 8 8 12 1-8 8 8 7 6 5 4 3 2 1 16 1-4 4 D8 4 #16, 4 #12 D8 8 7 6 5 D8 12 5-8 W8 coax G C8A W8** 2 1 4 3 F C8B (For MA) 6 5 8 coax 1-8 1000V (1-8)V C8C 8 H W8** 8 AW8 7 C8E R (For ME) S C8G C8H AB 2 1 3 2 B 1,2 5 4 10 2 #8, 8 #20 1500V 10 10 8 20 3-10 10 9 8 7 6 3 2 1 1-3, 5, 8 16 6 5 7 4 6, 8-10 8 A10 A10 8 #16, 2 #4 1500V A10 4, 7 4 9 2 10 7 20 H.D. 10W3 5 3 2 1 3 coax 4 7 7 #20, H.D., 7 1-4, 8-10 1500 20 H.D. 10W3** A10C3 6 10W3** 3 coax 3 5-7 (1-4, 8-10)V AC 9 10 8 7 20 H.D. B10C3 3 AC 3 2 1 1500 (4-16) SOCKET 1000 (1-3)V 4-16 8 13 9 6 5 4 16 7 B16W3** ONLY socket side only 13 #16, 3 coax B16W3 1-3 3 coax 16 15 14 13 12 11 10 (Not avaiable B16W3 in ME series) 22 20 25W3 3 coax 1 3 2 22 20 4 5 1500 (4-25)V, 25A3 3 C 4-25 7 6 1000 (1-3)V 9 8 22 (#20) 3 coax 25W3 25W3 16 15 14 13 12 11 10 1-3 (Not available 22 20 25 24 23 22 21 20 19 18 17 25B3 in ME series) 3 D 20 22 25D3 B 3 3 2 6 5 4 1 10 13 12 11 9 8 7 16 1-26 19 17 16 15 14 18 26 26 26 26 26 #16 1500V 24 22 21 20 26 25 23 **Crimp rear release coaxial contacts. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 50 DPX ARINC 404 DPX*MA/ME Contact Arrangement Variations, Crimp Type - DPX*MA/ME Series NOTE: See pages 58-61 for Coaxial Contact data See pages 53-54 for Crimp Contact data No. of Contacts Test Voltage Contact No. of Contact Size or Contact Contact & Wire Size AC (RMS) Arr. No. Contacts Code Letter Numbers Arr. 20 30 32W2 coax 2 30 20 32A2 2 B 30 20 6 5 4 3 2 1 32B2 32W2** 2 12 11 10 9 8 7 A A2 A1 16 15 14 13 (For MA) 1500 (1-30), 1-30 30 20 20 19 18 17 30 #20, 2 coax 32W2 32C2 1000 (A1,A2)V A1,A2 2 D 24 23 22 21 A32W2 30 29 28 27 26 25 20 30 (For ME) D32C2 J 2 20 30 32F2 P 2 30 20 32G2 2 C 4 coax 32W4 24 20 H.D. 4 16 S 4 32C4 20 H. D. 24 16 4 4 H B32C4 24 20 H. D. 6 5 4 3 2 1 4 16 32W4** 12 11 10 9 8 7 29-32 A2 A1 4 16 15 14 13 R (For MA) 1500 (1-28), 1-7, 10-22 24 #20 H.D. 20 19 18 17 24 32W4 C32C4 20 H. D. 1000 (29-32)V 25-28 4 #16, 4 coax 24 23 22 21 A32W4 4 16 30 29 28 27 26 25 8, 9, 23, 24 (For ME) 4 G D32C4 24 20 H. D. 4 16 4 AA E32C4 24 20 H. D. 4 16 4 AB H32C4 24 20 H. D. 4 16 10 9 8 7 6 5 4 3 2 1 14 17 15 13 12 11 16 19 18 21 A3 A2 A1 20 23 22 25 24 27 29 #22 H.D. 26 29 28 1000 36W7 36W7** A7 A6 A5 A4 7 coax (Size 5) 6 5 4 3 2 1 14 13 12 11 10 9 8 7 23 19 22 21 20 18 17 16 15 40 40 1-40 40 1500V 40 20 40 #20 31 30 29 28 26 25 24 27 40 39 38 37 36 35 34 33 32 20 39 40W1 coax 1 7 6 5 4 3 2 1 40W1** 13 12 11 10 9 8 39 20 A1 (For MA) 40B1 19 18 17 16 15 14 1500 (1-39) 1 1-39 39 #20, B 24 23 22 21 20 40W1 A40W1 1000 (A1)V A1 31 30 29 28 26 25 1 coax 27 20 39 40F1 39 38 37 36 35 34 33 32 (For ME) P 1 39 20 F40C1 1 J 7 6 5 4 3 2 1 13 12 11 10 9 8 15 14 25 24 23 22 21 20 19 18 17 16 45 1500V 20 1-45 45 #20 45 45 45 31 30 29 28 27 26 35 34 33 32 45 44 43 42 41 40 39 38 37 36 **Crimp rear release coaxial contacts. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 51 DPX ARINC 404 DPX*MA/ME Contact Arrangement Variations, Crimp Type - DPX*MA/ME Series NOTE: See pages 58-61 for Coaxial Contact data See pages 53-54 for Crimp Contact data Contact No. of Contacts Test Voltage Contact No. of Contact Size or Contact 9 8 7 6 5 4 3 2 1 19 18 17 16 15 14 13 12 11 10 Arr. & Wire Size AC (RMS) Arr. No. Contacts Code Letter Numbers 28 27 26 25 24 23 22 21 20 38 37 36 35 34 33 32 31 30 29 57 57 57 #20 1500V 57 57 20 1-57 47 46 45 44 43 42 41 40 39 56 55 54 53 52 57 51 50 49 48 5 4 3 7 6 2 1 17 16 14 13 12 10 9 8 15 11 1500 (3-5) 29 28 27 26 25 24 23 22 21 20 19 18 64 20 H.D. 1-2, 6-67 64 #20 H.D. 1000 (1, 2, 67 42 41 40 39 38 37 36 35 34 33 32 31 30 67 67 3 16 3, 4, 5 3 #16 54 53 52 51 50 49 48 47 46 45 44 43 6-67)V 67 66 65 64 63 62 61 60 59 58 57 56 55 12 1 13 25 39 26 52 40 A106† A106† 106 #22 1000V 106 1-106 A106 22 53 66 67 79 93 80 106 94 **Crimp rear release coaxial contacts. †A106 arrangements have the POS-ALINE connector design. See below. NOTE: Engaging force of each layout arrangement shall not exceed 45 lbs. maximum. Positive Contact Alignment Design For high density A106 contact arrangement PLUG INSULATOR RECEPTACLE INSULATOR PIN SOCKET In the POS-ALIGN connector construction the entire pin contact is recessed in an individual cavity in the plug insulator while the sturdy socket members are exposed and extend from the connector receptacle face. There is a lead-in chamfer that guides the socket contact into the pin cavity assuring proper contact alignment during mating and protecting the pin contact from damage and wear. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 52 DPX ARINC 404 DPXMA/ME Contact and Termination Tooling Data - Commercial The crimp contacts are shipped with the connector, be purchased separately. The insertion/extraction Crimp Contacts not installed. Additional contacts may be ordered tools listed are plastic type. Consult factory for using the part numbers listed below. All tools Must more durable metal tools. Part Number Crimp Insertion/ Layout Usage Tool Locator Extraction DPX DPX Contact DPX MA DPX ME Wire Part Part Tool 1 ME MA Size Type Commercial Commercial Accom. Number Number (Part No.) Pin 030-1975-007 030-1975-005 CIT-DPXMA-22 2222 22,24,26 M22520/2-01 M22520/2-23 A106 A106 M81969/1-01 Socket 031-1113-007 031-1113-008 10, 10, Pin 030-9081-000 030-2040-000 A32W2, 25W2, M225-20/1-01 M22520/2-08 CIET-20 40, 32W2 2020 MS-3191-1 20,22,24 Std. Locator (274-7001-000) A40W1, 40, MS-3191-3 Std. Locator 031-9134-001 031-1046-002 45,57 40W1, Socket 45,57 CIET-20 Pin 030-9081-003 030-1892-002 10W3 10W3 M22520/2-01 M22520/2-08 M81969/1-02 A32W4, 32W4, 2020HD 20,22,24 MS-3191-1 Standard (980-0004-805) Socket 031-9134-004 031-1047-002 67 67 D8, D8, Pin 030-9083-001 030-1893-002 A10, A10, M22520/1-01 M22520/1-02 CIET-16 26, B16W3, 16,18,20 1616 MS-3191-1 Std. Locator (274-7002-000) A32W4, 26, Socket 031-9206-004 031-9206-021 67 32W4, 67 Pin 030-1909-001 030-2045-000 CIET-12 8, M22520/1-11 D8 1212 12,14 M22520/1-01 (274-7003-000) D8 031-1059-001 031-1059-002 Socket Pin 030-1908-001 030-1908-001 CBT-600* CET-8-2 CCH8-1 Head 0808 10 10 8 CBT600B* (323-7004-000) CCHP-8-6 031-1154-000 031-1154-000 Socket Pin 030-2049-000 030-2049-000 CBT-600* CCH4-1 Head CET-4-8 0406 6 A10 A10 CBT600B* CCHP-4-8 (323-7008-000) Socket 031-1151-000 031-1151-000 * Requires air line pressure of 80 to 100 psi. These DPXME contacts are being superseded in favor of military DPXNE/NA contacts, this applies to all existing DPXME connector assemblies, except for size 20 contacts. Electrical Data Max. Potential Drop Insulation (0.D.) Test Current Max. Current for (Millivolts) Contact Wire Limits Inch (mm) per MIL-C-39029 Tests (Amps) at 25 C Size Size Max. Table VI (Mil-C-39029) per MIL-C-39029 4 6 .310 (7.87) 60 60 33 8 .250 (6.35) 8 46 46 39 12 23 23 63 12 .135 (3.43) 14 17 17 60 16 13 13 68 16 18 .103 (2.62) - - - 20 7.5 - 75 20 7.5 7.5 83 20 22 .071 (1.80) - - - 24 3 3.0 68 22 5 5.0 110 22 .054 (1.37) 24 - - - 26 2 2.0 80 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 53 DPX ARINC 404 DPX Description of Modifcation Codes for Special Connector Insert Assemblies Class Series DPX Insert Type Class Series DPX Insert Type Class Series DPX Insert Type (MA) LITTLE CAESAR assembly, A side: (MAS) LITTLE CAESAR None DPXA Two (2) pieces, solder pot. D* - DPX2CA-/ DPXB assembly, solder pot (32W2S) crimp pot, (Cat. A) B side; Standard 2 Piece, solder LITTLE CAESAR rear release contact DPXAMA - Metal plates. DPX2AC- - MA E* pot (57S). DPXBMA (Reverse retention assembly, crimp pot. F* Rear release, crimp (MB type only). - CA) Ex: DPX2CA-32W2S57S-33-0001 MAS LITTLE CAESAR assembly, solder pot, Standard 2 pieces, solder pot, - DPX2- - A side: Standard solder pot. DPX2AF - MB LITTLE CAESAR rear release contact both sides, - B side: Rear release crimp with separator. retention assembly, crimp pot, with Ex: DPX2-57S57S-33-0001 Ex: DPX2AF-13S26S-33B-0001 separator. Standard LITTLE CAESAR asembly, DPX2MA - A side: Ring-Loc solder pot (40W1S). - DPX2BA - MS Ring-Loc, solder pot, crimp pot both sides Ring-loc coax. B Side: 2 Piece, Solder Pot (57S). EX:DPX2MA-57S57S-33-0001 ME - Environmental, connector. Ex: DPX2BA-40W1S57S-33-0001 LITTLE CAESAR assembly, soler po, DPX2MAS - A* - Two (2) pieces, solder pot (Standard A side: (MA) LITTLE CAESAR DPX2DA - both sides Ring-Loc coax. 2 pieces insert). assembly, Crimp (67S). EX: DPX2MAS-57S57S-33-001 B* B Side: 2 Piece, solder pot (57S). - Ring-Loc, solder pot. (See MS) - DPX2MS- Ring-Loc, solder pot. Layout 25C3 Ex: DPX3DA-67S57S-33-0001 C* (MAS) LITTLE CAESAR assembly, - pin only and 40C1 Pin and socket. A side: Metal plates for grounding DPX2EB - Solder pot. EX: DPX2MS-40W1S40W1S-33-0001 (Coaxes). *NOTE: When any two of these letters are used in combination, the B side: Ring-Loc, solder pot. inserts ("A" and "B") side have the style contacts indicated Ex: DPX2EB-C1P40W1P-34B-0001 (see table opposite for examples). Contact and Termination Tooling Data DPXMA (LIF) Crimp Contacts Contact Size Insertion/ and Part Numbers Extraction Tooling Wire Size Crimp Tooling Part Number Tool P/N Locator P/N Se- ITT Cannon MIL ITT MIL ITT MIL Insul Strip lec Spec Cannon Spec Cannon Spec Dia. Max. Length Size Pin* Socket* tor# Insertion Extraction Ins./Ext. AWG 26 3 CIT-DPXMA-22-1 CET-DPXMA-22 (980-0004-804) Plug Receptacle M22520 995-0001 M22520 995-0002 M81969 .054 .130/.110 24 222 3 Metal Metal Metal Tip 030-2259-000 031-1287-000 /2-01 -584 2-23 -015 /1-01 (1.37) (3.30/2.54) 22 4 (070256-0000) (070317-0000) (980-0004-805) 22 .167/.147 .071 Receptacle Plug M22520 995-0001 6 M22520 M81969 995-0001 2020HD -- Metal Tip 20 (4.24/3.73) (1.80) 030-2273-000 031-1302-000 /2-01 -584 7 /2-08 /1-02 -604 CET-16-9 20 4 .270/.230 M81969 Receptacle Plug M22520 995-0001 M22520 995-0001 (980-0004-806) .103 - Plastic 18 5 1616 (6.86/5.84) /1-03 030-2280-000 031-1303-000 1-01 -585 /1-02 -736 Metal Tip (2.62) (323-7001-000) 16 6 CET-12-4 CIET-12 14 7 995-0002 M81969 .135 .270/.230 M22520 995-0001 Receptacle Plug M22520 1212 - Plastic Plastic 12 8 -027 /14-04 (3.43) (6.86/5.84) 1-01 -585 030-2286-000 031-1308-000 /1-11 (323-7002-000) (274-7003-000) * Used in Plug or Receptacle as noted below. DPXMA Thermocouple Contacts Contact Size Insertion/ and Part Numbers Extraction Tooling Wire Size Crimp Tooling Part Number Tool P/N Locator P/N Se- ITT Cannon MIL ITT MIL ITT MIL Insul Strip lec Spec Cannon Spec Cannon Spec Dia. Max. Length Size Pin* Socket* tor# Insertion Extraction Ins./Ext. AWG 2222 Plug Receptacle 26 3 CIT-DPXMA-22-1 CET-DPXMA-22 Alumel 030-1975-009 031-1113-009 M22520 995-0001 M22520 995-0002 M81969 (980-0004-804) .054 .130/110 24 3 Metal Metal /2-01 -584 /2-23 -015 /1-01 Metal Tip (1.37) (3.30/2.54) 2222 Plug Receptacle 22 4 (070256-0000) (070317-0000) Chromel 030-1975-010 031-1113-010 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 54 DPX ARINC 404 DPX Solder Coaxial/Power Contact Termination Data (Retained by Captive Insulator Assy.) Contact Part Number type Cable Layout Rear Extension code Accommodation Accommodation from insulator Pin Socket .209 (5.31) .067 (1.70) DIA. C7A, B16C3, RG-187/U G25C3, C30C4, 249-0672-000 249-0671-000 A RG-188/U A32C2, L40C1 .209 (5.31) C7B, J25C3, .106 RG-180/U C16C3, C32C2, (2.69) DIA. B 249-0703-000 249-0702-000 RG-195/U 40C1 .209 (5.31) .125 (3.18) C7H, G16C3, RG-55/U DIA. F25C3, D32C2, C RG-58/U 249-0749-000 249-0750-000 F40C1 RG-223/U .209 (5.31) C7J, H16C3, .149 (3.78) DIA. RG-59/U H25C3, F32C2, D 249-0518-000 - E30C4, E40C1 .579 .250 (14.71) (6.35) DIA. 10C3 I 249-0365-000 249-0353-000 RG-7/U .735 .127 (18.67) (3.23) DIA. RG-55/U A10C3 249-0257-000 RG-58/U 249-0268-000 J RG-223/U .616 .085 (15.65) (2.16) DIA. 25C3, 32C2, 249-0591-000 249-0583-000 RG-187/U J16C3, A40C1, K 024-0015-000 024-0015-000 RG-188/U C7, C7D 253-0120-000 253-0120-000 A40C1 pin only, use C40C1 for socket. .117 (2.97) See Note 1 330-0145-000 7.5 amp #20 wire L 330-0144-000 .181 (4.60) See Note 2 030-0056-010 031-0016-008 13 amp #16 wire M .237 (6.02) 8 N 23 amp 030-0017-015 - 4.58 (11.63) O 031-0059-008 - #12 wire 8 * These coaxial contacts are supplied with the connector. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 55 DPX ARINC 404 DPX Solder Coaxial/Power Contact Termination Data (Retained by Captive Insulator Assy.) Contact Part Number type Cable Layout Rear Extension code Accommodation Accommodation from insulator Pin Socket 1.250 APP. (31.75) .440 (11.18) DIA R 249-1521-000 249-1522-000 RG-9/U, RG-214/U C2 .206 (5.23) DIA. C7AA, ZE16C3 RG-58/U Q25C3, A30C4 249-1624-000 249-1598-000 with Capitve Z M32C2, J40C1 Contact .768 .140 (19.51) (3.56) DIA. .364 .093 (2.36) DIA. (9.25) RG-196/U C7X, ZF16C3, 249-1599-000 249-1622-000 with Captive R25C3, B30C4, AA Contact N32C2, K40C1 .040 (1.02) DIA. .750 APPROX. (19.05) .224 (5.69) DIA. AB 249-1554-000 - RG-58/U C2C 1.250 APPROX. (31.75) RG-9/U AC C2M .438 (11.13) DIA. Consult Factory 249-5027-001 RG-214/U NOTES: 1. Code L-10C3, A10C3,17, 23, 25C3, E25C3, F25C3, G25C3. H25C3,J25C3, Q25C3, R125C3, 30C4, A30C4, C30C4, D30C4, E30C4, 32, 32C2, A32C2, C32C2, 032C2, F32C2, M32C2, N32C2, Q32C2, 40, 40C1, B40C1, D40C1, E40C1, F40C1, H40C1, J40C1, K40C1, L40C1, 45, 57, 67, 2. Code M-B16C3, C16C3, G16C3, H16C3, M16C3, ZE16C3, ZF16C3, 26, 30C4, 32, 67 Suggested Cable Trim Dimensions Inches Millimeters B Code Letter A B C A B C A A .166/.146 .358/.318 .14 4.22/3.71 9.08/8.08 3.55 C B .166/.146 .358/.318 .14 4.22/3.71 9.08/8.08 3.55 C .166/.146 .358/.318 .14 4.22/3.71 9.08/8.08 3.55 INNER CONDUCTOR D .166/.146 .358/.318 .14 4.22/3.71 9.08/8.08 3.55 DIELECTRIC E .166/.146 .358/.318 .14 4.22/3.71 9.08/8.08 3.55 I .166/.146 .39 .166/.146 4.22/3.71 9.91 4.21/3.71 BRAID J .166/.146 .55 .166/.146 4.22/3.71 13.97 4.21/3.71 JACKET K .198/.178 .488/.428 .25 5.03/4.52 11.38/10.87 6.35 Z .08 .41 .23 2.03 10.41 5.84 AA .11 .23 .195/.175 2.79 5.84 4.95/4.45 AB .238/.198 .233/.193 .447/.427 6.04/5.03 5.92/4.90 11.35/10.89 AC .345/.281 .516/.484 .359/.296 8.71/7.14 13.1/12.3 9.12/7.52 R .238/.198 .233/.193 .582/.542 6.05/5.03 5.92/4.90 14.8/13.8 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 56 DPX ARINC 404 DPX Solder Coaxial Cabie Assembly ITT Cannon recommends resistance soldering for all should be pre-tinned. Bushing, endbells, and junc- factory for types not shown. The mechanical steps solder contacts, particularly for RF cable where tion shells (where applicabe) must be slipped over in wiring coaxials described below. excessive heat will damage the dielectric. Wires wire bundles before soldering is started. Consult For Codes A, B, C, D, and E INNER CONTACT 1. Cut cable evenly. Trim to dimensions as shown INNER CONDUCTOR COAXIAL SHELL on page 56. Care should be taken not to injure OUTER CONDUCTOR the conductor or dielectric. JACKET 2. Remove inner contact from coaxial assembly and solder it to inner conductor of cable. 3. Push inner contact back into coaxial assembly. 4. Pull outer conductor over coaxial shell, and solder. 5. Apply shrink sleeving after assembly. For Codes I and J 1. Cut cable evenly. Trim to dimensions as shown 2. on page 56. Care should be taken not to injure the conductor or dielectric. 2. Comb braid, tin conductor and remove flux. 3. 3. Remove solder pot cover. Insert cable and solder conductor to contact. The dielectric should butt against contact solder pot. 4. Replace solder pot cover and solder braid to 4. ferrule. 5. Apply shrink sleeving after assembly. For Codes K CAP SPACER 1. Cut cable evenly. Trim to dimensions as shown CAP STRIP INNER CONDUCTOR on page 56. Care should be taken not to injure OUTER the conductor or dielectric. CONDUCTOR INNER CONTACT 2. Unscrew cap and remove spacer and inner contact from coaxial assembly. 3. Push cable through center of cap and spacer. 4. Solder inner. contact to inner conductor of cable. 5. Push inner contact back into coaxial shell as- sembly and attach cap. 6. Separate outer conductor of cables into two pigtails 180˚ apart. 7. Attach on pigtail to each end of cap strip and solder. 8. Apply shrink sleeving after assembly. For Codes Z and AA OUTER SLEEVE 1. Cut cable evenly. Trim to dimensions as shown CONTACT REAR INSULATOR on page 56. Care should be taken not to injure SHELL FRONT INSULATOR the conductor or dielectric. ASSY 2. Solder inner conductor to coaxial contact through side slot in coaxial with outer sleeve pushed back on cable. 3. Pull sleeve forward over braid and solder through holes in sleeve. 4. Solder sleeve to coaxial body. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 57 DPX ARINC 404 DPX*MA Crimp Coaxial Contacts NOTES: 1. The "X" dimension is take from the rear of the shell. 2. Codes G and S are inactive for new design. Use codes AD and AE. 3. Code AA is designed for installations that have limited space in the terminal area. Use code AG for standard installations. *P for pin; S for socket. Y DIA. Codes A, B, C, D, E, H, P, R X Z DIA. Arr. Code Cable Contact X Y Z Extraction Used In Letter Accommodation Part Number* Retention Max. Dia. Dia. Crimp Tool Tool .158 (4.01) .275 (6.53) *RG-59/U P-249-1397-000 A Ring Loc .760 (19.30) RG-62/U .148 (3.76) .247 (6.27) S-249-1398-000 .128 (3.25) .211 (5.36) P-249-1399-000 .760 (19.30) CA58073 *RG-58/U Ring Loc B .118 (3.00) .201 (5.10) S-249-1400-000 B16W3 .128 (3.25) .166 (4.22) CET-C4 25W3 P-249-1401-000 *RG-180/U C Ring Loc .760 (19.30) (038869-0004) 32W2 RG-195/U .118 (3.00) .156 (3.96) S-249-1402-000 40W1 .072 (1.83) .121 (3.07) RG-174/U, RG-187/U P-249-1403-000 D .760 (19.30) Ring Loc RG-179/U, RG-188/U .062 (1.57) .111 (2.82) S-249-1404-000 CCT-HX4-524 CCT-408M .072 (1.83) .091 (2.31) P-249-1405-000 RG-178/U Ring Loc .760 (19.30) E RG-196/U .062 (1.57) .081 (2.06) S-249-1406-000 LITTLE .072 (1.83) .121 (3.07) P-249-1633-000 CCT-HX4-524 RG-174/U, RG-187/U CET-C8 W8 .592 (15.04) H CAESAR CCT-408M RG-179/U, RG-188/U (323-7011-000) 32W4 .062 (1.57) .111 (2.82) S-249-1634-000 B16W3 .128 (3.25) .235 (5.97) CET-C4 *RG-58/U with nylon Crimp 25W3 S-249-1608-000 Ring Loc .760 (19.30) P (038869-0004) braid over jacket CA58073 32W2 .118 (3.00) .215 (5.46) 40W1 .072 (1.83) .091 (2.31) P-249-1670-000 CCT-HX4-524 LITTLE CET-C8 W8 *RG-178/U .592 (15.04) R CCT-408M (323-7011-000) 32W4 RG-196/U CAESAR .062 (1.57) .081 (2.06) S-249-1671-000 *IMPORTANT: These coaxials can only be used in the DPX*MAS or DPX*MB Connector Series. Y DIA. Codes F, S, T X Z DIA. .158 (4.01) .238 (6.04) CA58073 CET-C8 P-249-1474-000 RG-59/U LITTLE .775 (19.68) F CCT-HX3-156 (323-7011-000) RG-62/U .148 (3.76) .228 (5.79) CAESAR S-249-1471-000 .130 (3.30) .238 (6.04) RG-55/U P-249-1958-000 LITTLE W8 .592 (15.04) S RG-142/U CAESAR .120 (3.05) .228 (5.79) 32W4 CET-C8 S-249-1959-000 CA58073 (323-7011-000) CCT-HX3-156 .158 (4.01) .238 (6.04) LITTLE P-249-1960-000 RG-59/U T .592 (15.04) CAESAR RG-62/U .148 (3.76) .228 (5.79) S-249-1961-000 Codes G X Z DIA. Y DIA. .130 (3.30) .211 (5.36) P-249-1631-000 CCT-HX4-524 CET-C8 LITTLE W8 RG-58/U .500 (12.70) G CCT-408M (323-7011-000) 32W4 CAESAR .120 (3.05) .201 (5.10) S-249-1632-000 Codes J X Z DIA. Y DIA. W16W3 .130 (3.30) .273 (6.93) 25W3 P-249-1388-000 CET-C4 Ring Loc Solder 798 (20.27) J RG-58/U 32W2 (038869-0004) .120 (3.05) .263 (6.68) S-249-1390-000 40W1 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 58 DPX ARINC 404 DPX*MA Crimp Coaxial Contacts CODE K X Z DIA. Y DIA. Arr. Code Cable Contact X Y Z Extraction Used In Letter Accommodation Part Number* Retention Max. Dia. Dia. Crimp Tool Tool B16W3 RG-178/U P-249-1384-000 .045 (1.14) .098 (2.49) 25W3 CET-C4 K Ring Loc .906 (23.01) Solder RG-196/U 32W2 S-249-1413-000 .035 (0.89) .088 (2.24) (038869-0004) 40W1 X CODE L .500 (12.70) Y DIA. Z DIA. B16W3 .045 (1.14) .098 (2.49) RG-178/U CET-C4 25W3 P-249-1386-000 L Ring Loc .518 (13.16) Solder RG-196/U (038869-0004) 32W2 .035 (0.89) .088 (2.24) S-249-1414-000 40W1 CODE U X Y DIA. Z DIA. .117 (2.97) RG-174/U, RG-187/U .069 (1.75) LITTLE CET-C8 W8 U .425 (10.80) CCT-C10 RG-179/U, RG-188/U .107 (2.72) CAESAR (038869-0004) S-249-1883-000 .059 (1.50) CODE V, AC Y DIA. X Z DIA. P-249-1956-000 .260 (6.60) .356 (9.04) LITTLE V RG-115/U .800 (20.32) CAESAR S-249-1957-000 .254 (6.45) .349 (8.86) Buchanan CET 4-8 10W3 612991 (323-7008-000) .205 (5.21) .356 (9.04) LITTLE AC RG-58/U .800 (20.32) CAESAR S-249-1977-000 .199 (5.05) .349 (8.86) Z DIA. CODE AA, AB, AD, AE, AF, AG Y DIA. X P-249-1968-000 .088 (2.24) RG-178/U LITTLE .126 (3.20) T & B #WT400 AA .260 (6.60) RG-196/U CAESAR .084 (2.13) .122 (3.10) P-249-1982-000 RG-180/U AB RG-195/U S-249-1983-000 P-249-2017-000 AD RG-58/U W8 S-249-2018-001 CET-C8 32W4 .168 (4.27) (323-7011-000) P-249-2019-001 LITTLE .114 (2.90) Daniels AE .575 (14.60) RG-142/U CAESAR .158 (4.01) S-249-2020-001 HX4-210 .104 (2.64) RG-174/U, RG-187/U P-249-1633-004 AF RG-179/U, RG-188/U S-249-1634-003 P-249-2061-000 RG-178/U AG RG-196/U S-249-2062-001 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 59 DPX ARINC 404 DPX*ME Crimp DPX*MA/ME Coaxial Contact Data (for environmental requirements) 6 5 4 3 2 1 Components/Accessories 12 11 10 9 8 7 A2 A1 16 15 14 13 20 19 18 17 NOTE: The A32W2 & A40W1 (Ring Type Retention); AW8 & A32W4 (LITTLE CAESAR Renention) Coaxial Contact arrangements have been 24 23 22 21 redesigned to provide ease of insertion/removal of the coaxial contacts. Sealing is accomplished with the addiction of sealing sleeves 30 29 28 27 26 25 provided with the coaxial contact assembly. 32W2 (MA Version) A32W2 (ME Version) RING TYPE RETENTION (A32W2 & A40W1 CONTACT ARRANGEMENTS) 7 6 5 4 3 2 1 Part Number* Cable Accommodation Ins. Dia. 'A' Trim Crimp 9 13 12 11 10 8 A1 Size/Max. Dim. Tool Without Seal (MA) Sealed (ME) Seal 1 Seal 2 19 16 15 14 18 17 24 23 22 21 20 .435 (11.05) CA58073 P-249-1397-001 P-249-1397-002 X RG59B, RG62A .249 (6.32) 31 30 29 28 27 26 25 .415 (10.54) S-249-1398-003 S-249-1398-002 39 38 37 36 35 34 33 32 .460 (11.68) CA58073 P-249-1399-001 P-249-1399-002 RG58B X .200 (5.08) .440 (11.18) S-249-1400-003 S-249-1400-002 40W1 (MA Version) A40W1 (ME Version) .460 (11.68) CA58073 P-249-1401-001 P-249-1401-002 RG195 RG180B .158 (4.01)] .440 (11.18) S-249-1402-003 S-249-1402-002 Cable Trim .460 (11.68) CCT-406M P-249-1403-001 P-249-1403-002 RG179B RG174, RG179B, .113 (2.87) Dimensions .440 (11.18) .420 (10.67) S-249-1404-003 S-249-1404-002 RG316 .400 (10.16) .480 (12.19) CCT-406M P-249-1405-001 P-249-1405-002 RG179B, RG196 X .083 (2.11) .330 (8.38) .460 (11.68) .310 (7.86) S-249-1406-003 S-249-1406-002 A *P for pin, S for socket †Unsealed accomodates both Seal 1 & Seal 2 Cables. ††For use with connectors supplied less grommet ( Code 29**, etc.) WITHOUT SEAL Coaxial Contact Assembly Recommendations (For Codes A, B, C, D, E, J, K, L and P) (For Codes A, B, C, D, E, J, K, L and P) 1. Center contact, rear insulator, crimp ring, support bushing and seal sleeve are packaged separately and shipped with the coaxial assembly. 2. Use impact extraction tool no. CET-C4 (038869-0004). An insertion tool is not required. (See Item 4). SOCKET 3. Cable Assembly Instructions Step 1- If applicable, determine which portion of seal sleeve should be used. If seal 2 is used, cut off seal 1 portion PIN Step 2 - In sequence, place seal sleeve, support bushing and crimp ring over cable jacket. Step 3 - Trim cable per illustration. SEALED Step 4 - Place rear insulator over dielectric. Step 5 - Solder innerconductor to center contact. SEAL 2 BUSHING Step 6 - Insert soldered cable firmly into coaxial with shielding over coaxial shell. SEAL 1 Step 7 - Pull crimp ring forward until stopped and crimped. Step 8 - Insert coaxial assembly into connector until engaged. Push support bushing into grommet until shoulder rest on tublular extension. Then pull seal sleeve forward until it is snug against grommet. SEAL SOCKET 4. To extract coaxial, push back seal sleeve and support bushing. Then push out coaxial from engaging end with CET-C4 (038869-0004) impact tool. 5. When crimping with CA58073 crimp tool, care should be taken to avoid flaring the front end of the crimp ring. Place Crimp jaw so that the second tooth of the indentors is over the end of the crimp ring. BUSHING 6. To facilitate extraction of contacts and avoid splaying the length of free cable adjacent to the rear PIN surface of the connector should not be less then 2.000 (50.80). Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 60 DPX ARINC 404 DPX*ME Crimp DPX*MA/ME Coaxial Contact Data (for environmental requirements) 7 1 Components/Accessories 2 1 Cable Trim Dimensions 9 8 4 3 15 10 22 16 24 23 25 28 6 5 32 31 30 29 8 7 32W4** (MA Version) W8** (MA Version) A32W4 (ME Version) AW8 (ME Version) .610 (15.49) .590 (14.99) LITTLE CAESAR® CONTACT RETENTION (A32W4 & AW8 CONTACT ARRANGEMENTS) A Part Number* Cable Accommodation† Ins. Dia. 'A' Trim Size/Max. Dim. Without Seal†† (MA) Sealed (ME) Seal 1 Seal 2 .350 (8.89) P-249-1633-004 P-249-1633-003 RG178 .111 (2.82) RG174, RG316, .330 (8.38) S-249-1634-003 S-249-1634-002 RG179B .260 (6.60) P-249-1982-000 P-249-1982-001 RG180B .158 (8.89) RG195 { .250 (6.35) S-249-1983-000 S-249-1983-001 SOCKET .260 (6.60) P-249-2017-001 P-249-2017-000 RG58C .196(4.98) X { .250 (6.35) S-249-2018-001 S-249-2018-000 .260 (6.60) P-249-2019-001 P-249-2019-000 RG142B .196 (4.98) X { .250 (6.35) S-249-2020-001 S-249-2020-000 PIN .260 (6.60) P-249-2061-001 P-249-2061-000 RG178B .075 (1.90) X { .250 (6.35) S-249-2062-001 S-249-2062-000 *P for Pin. S for Socket Unsealed accommodates both Seal 1 & Seal 2 cables. For use with connector supplied less grommet (Code-29**, etc.). Coaxial Contact Assembly and Extraction Recommendations WITHOUT SEAL SEALED 1. Use Crimp Tool No. DIE Y211 (995-0002-249), Tool M22520 / 5-01 (995- SEAL 2 BUSHING 0001-761). SEAL 1 2. Use extraction tool No. CET-C8. An insertion tool is not required. (See Note 5). 3. Center contact, rear insulator, crimp ring, support bushing (not applicable to SOCKET RG58/RG142 coaxials), seal sleeve, front insulator, shell and ferrule are SEAL SOCKET shipped unassembled in a common container. 4. Cable Assembly Instructions: Step 1 - If applicable, determine which portion of seal sleeve should be used. If seal 2 is used, cut off seal 1 portion. PIN Step 2 - In sequence, place seal sleeve, support bushing and crimp ring BUSHING PIN over cable jacket. Step 3 - Trim cable per illustration. Step 4 - Comb out braid and flare out ends to permit entry of ferrule. Step 5 - Complete termination per illustration. (See below) 5. To extract: coaxial, push back seal sleeve and support bushing. Slip cable into ex- 6. To facilitate extraction of contacts and avoid splaying, the length of free cable traction tool. Push tool into insert until it contacts coaxial retaining shoulder. Grip adjacent to the rear surface of the connector should not be less than 2.000 both cable and tool with one hand and pull coaxial rearward out of insert cavity. (50.80). .035 (0.89) .030 (0.76) FRONT INSULATOR FERRULE BRAID .350 CRIMP AREA A. Carefully push inner conductor through rear insulator. (8.89) APPROX. B. While holding rear insulator firmly against ferrule, trim conductor to .156 COAXIAL SHELL (3.96)/.146 (3.71) dimension. A. Place front insulator over contact and then push assembly into coaxial shell. C. Place contact over conductor and solder. B. Place parts in jaw of crimp tool. Locate jaws at start of chamfer on crimp .156 (3.96) sleeve. Press sleeve firmly into coaxial shell and crimp. .146 (3.71) C. After assembled coaxial is inserted into connector, push support bushing into grommet until shoulder rests on tubular extension. Then pull sealing sleeve forward until it is snug on grommet. CONTACT REAR INSULATOR A. Push ferrule under braid as far as it will go. Trim off braid extending beyond shoulder of ferrule, if necessary. B. While holding ferrule in place pull crimp sleeve forward over braid until it is tight against shoulder an ferrule. Pull firmly against face of ferrule to make sure it is up tight. C. Trim dielectric to the .035 (0.89)/.030 (0.76) dimension. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 61 DPX ARINC 404 DPX*MA Crimp Coaxial Cable Assembly Recommendations LITTLE CAESAR Contact Assembly Data For Codes F, S and T 1. Strip and trim cable as shown on page 56. 2. Solder inner conductor to coaxial contact with crimp ring over braid and rear insulator over inner conductor. 3. Insert cable into coaxial with shell under braid. Crimp ring with Cannon crimp tool CA58073. For Codes G, H and R 1. Strip and trim cable as shown on page 56. 2. Solder inner connector to coaxial contact with crimp ring pushed back on cable. 3. Insert cable into coaxial and pull ring forward over braid. Crimp ring with Cannon crimp tool CA58073-0001 or CCT-408M. After crimping, crimp ring must not exceed .252 (6.40) diameter. For Codes U 1. Strip and trim cable as shown on page 56. 2. Slide crimp ring over braid and jacket of cable. 3. Unbraid exposed portion of braid and fold braid wires backward over outside of crimp ring. 4. Insert prepared wire into right angle fitting of shell assembly. Conductor should be aligned in slot of the center contact. Crimp with Cannon tool CCT/C10. 5. Solder center conductor of cable to contact. Insert cap and solder in place. .250 (6.35) For Codes AA JACKET FERRULE .230 (5.84) 1 . Slip ferrule over cable jacket. Trim outer jacket. Comb out braid as shown. Retrim braid. DIELECTRIC 2. Bend up combed out braid at right angles to cable. Slide ferrule up to bend and fold braid back against ferrule. .034 DIA. 3. Slide rear insulator over dielectric as shown. Press insulator firmly against folded back braid and trim (0.86) REAR INSULATOR dielectric flush with insulator. Then cut inner conductor to length shown. .156 (3.96) 4. Place contact over conductor. Press contact and insulator firmly against braid and solder contact to .136 (3.45) conductor. CONTACT 5. Push cable assembly into shell, pressing against rear of ferrule and crimp area shown with T. & B. #WT-400 Crimp Tool while making sure parts do not move out of place. SHELL .198 (5.03) CRIMP AREA .680 (17.27) For Codes AC FERRULE .660 (16.76) JACKET 1 . Trim jacket to .680 (17.27)/.660 (16.76) dimension. Then slide ferrule over braid until it stops against jacket, and comb out exposed portion of braid. REAR INSULATOR 2. Fold combed braid over ferrule as shown. Then trim dielectric to .070 (1.78)/.060 (1.52) dimension and slide rear insulator over dielectric until it presses against braid. .070 (1.78) 3. Press insulator against braid and trim inner conductor to .247 (6.27)/.237 (6.02) dimension. Then place .060 (1.52) contact over conductor and crimp with MS3191-3 (do not use MS3191-1). Press parts firmly against locator during crimping operation. CONTACT .247 (6.27) 4. Place front insulator over contact. Push parts into coaxia! shell. While holding parts firmly against stop .237 (6.02) FRONT shoulder in coaxial shell, place jaw of crimp tool at back end of shell and crimp. Use Buchanan crimp COAXIAL SHELL INSULATOR tool #612991 (.343 [8.71) across hex]. .400 APPROX. (10-16) .070 (1.78) MAX. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 62 DPX ARINC 404 DPX*MA Crimp Coaxial Cable Assembly Recommendations (Continued) For Code V FERRULE 1. Trim cable to dimensions shown below. SOLDER ALL AROUND A. Push ferrule under braid as far as it will go and press braid down tightly around ferrule. B. Solder ends of braid to ferrule by applying a small amount of solder. Avoid excess solder as it would cause braid to swell up. 0.75 MAX. C. Remove any solder exceeding the .349 (8.86) max. diameter. (1.90) .349 DIA. MAX D. Check the .075 (1.90) max. dielectric extension, retrim if necessary. (8.86) FRONT INSULATOR 3. A. Place rear insulator over dielectric and conductor into contact. B. Solder contact to conductor through access hole. C. Remove excess solder from outside of contact. 4. A. Place front insulator over contact. .400 APPROX. (10.16) B. Push parts into coaxial shell. C. While holding parts firmly against stop shoulder in coaxial shell, place jaw of crimp tool at back end of shell and crimp, use Buchanan crimp tool #612991 [.343 (8.71) across hex]. For Codes AB, AD, AE, AF and AG .610 (15.49) Setp 1 - Trim cable as shown. .590 (14.99) Step 2 - Flare out ends of braid to permit entry of ferrule. .260 (6.60) .250 (6.35) Step 3 - Complete termination per instructions as shown below. a. Push ferrule under braid as far as it will go. Trim off braid extending beyond shoulder of ferrul, if necessary. Crimp Sleeve b. While holding ferrule in place pull crimp sleeve forward over braid until it is tight against shoulder on .035 (0.89) ferrule. Push firmly against face of ferrule to make sure it is up tight. .030 (0.76) c. Trim dielectric to the .035 (0.89)/ .030 (0.76) dimension. d. Carefully push inner conductor through rear insulator. FERRULE e. While holding rear insulator firmly against ferrule, trim conductor to .156 (3.96)/.146 (3.71) .156 (3.96) dimension. .146 (3.71) f. Place contact over conductor and solder. g. Place front insulator over contact and then push assembly into coaxial shell. CONTACT h. Place parts in jaw of crimp tool. Locate jaws at start of chamfer on crimp sleeve. Press REAR INSULATOR Sleeve firmly into coaxial shell and crimp. Use Daniels crimp tool HX4-210. FRONT INSULATOR .350 APPROX CRIMP AREA (8.89) COAXIAL SHELL Cable Trim Dimensions Inches Millimeters Code A Letter AB C A B C A .420/.400 .432/.415 .330/.310 B .10.67/10.16 11.05/10.54 8.38/7.87 C B, C, D & P .420/.400 .460/.440 .330/.310 10.67/10.16 11.68/11.18 8.38/7.87 E .420/.400 .480/.460 .330/.310 10.67/10.16 12.19/11.68 8.38/7.87 F .785/.745 .275/.255 .228/.208 19.94/18.92 6.98/6.48 5.79/5.28 INNER CONDUCTOR G .490/.470 .275/.255 .156/.136 12.45/11.94 6.98/6.48 3.96/3.45 DIELECTRIC H & R .581/.561 .345/.325 .156/.136 14.76/14.25 8.76/8.26 3.96/3.45 J .326/.306 .250/.230 .088/.068 8.28/7.77 6.35/5.84 2.24/1.73 BRAID K .410/.390 .290/.270 .088/.068 10.41/9.91 7.37/6.86 2.24/1.73 JACKET L .385/.365 .244/.224 .074/.064 9.78/9.27 6.20/5.69 1.88/1.63 S .678/.658 .275/.255 .156/.136 17.22/16.71 6.98/6.48 3.96/3.45 U .940/.920 .760/.740 .080/.060 23.88/23.37 19.30/18.80 2.03/1.52 V .550/.540 .415/.405 .250/.240 13.97/13.72 10.54/10.29 6.35/6.10 T .598/.578 .300/.280 .228/.208 15.19/14.68 7.62/7.11 5.79/5.28 AA, AC See page 62 for dimensions AB, AD, AE, AF, AG See page 63 for dimensions Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 63 DPX ARINC 404 DPX Modifications Codes DPXA Modifications Codes - 4. Mounting holes .120 (3.05) dia. c'sink 100˚ to .225 (5.72) dia. - 5. 4-40 clinch nuts. - 6. Removable insert retainer plate. - 7. Mounting holes .120 (3.05) dia. c'sink 82 to .230 (5.84) dia. -12. Mounting holes .132 (3.35)/.125 (3.18). -16. A106 insert with separator. -17. With grommet and mounting holes .120 (3.05) dia. countersunk 100˚ to .225 (5.72) dia. -70. Standard mounting with (LIF) contacts. -77. Same as -7 except with low insertion force (LIF) contacts (for LIF contact data). DPXB and DPX2/3/4 Modification Codes Some of the modification numbers used in the DPX only certain types. The following chart gives the type in which they may be used (-33 is for plug lines apply to all types and some are applicable for modification number, the description, and the shell shells, -34 is for receptacle shells). Modification Applicable Series Definition - 00** DPX2-33 and 34 Standard construction, mounting holes .120 (3.05) dia. DPX2-33A and with tabs for junction shells. DPX2-33F and 34F DPX2-33M and 34M - 00 DPX2-34A Standard construction - six floating eyelets and tabs for junction shells, - 00 DPX2-33B Standard construction, mounting holes .120 (3.05) dia. DPXB-33 countersunk 82˚ to .230 (5.84) dia. - no tabs. DESCRIBES STANDARD DPX3-33 1 CONNECTOR HOUSING DPX4-33 DPX2-34B - 00 DPXB-34 Standard construction, mounting holes 120 (3.05) dia. - no tabs. 1 DPX3-34 MODIFICATION 00 DPX4-34 DPX2-33 and 34 - 01 DPX2-33A Standard construction and with standard junction shells. DPX2-34A DPX2-33F and 34F #4-40 CLINCH NUTS DPX2-33M-34M - 01 DPX2-34B/33B With four #4-40 clinch nuts in mounting holes. DPXB-34 - 01 DPX3-34 With six #4-40 clinch nuts in mounting holes. 1 DPX4-34 MODIFICATION 01 1 - 01 With ten #440 clinch nuts in mounting holes. - 02 DPX2-33 and 34 Standard construction and with 90˚ junction shells. DPX2-33A DPX2-34A DPX2-33F and 34F DPX2-33M and 34M #4-40 THREAD (2 TABS PER RETAINING DPX2-33B and 34B Standard construction and with tabs for attaching junction shells. PLATE) - 02 DPXB-33 and 34 DPX3-33 and 34 1 DPX4-33 and 34 - 02 DPXBME-33 and 34 Standard construction and with tabs for attaching junction shells. DPX2ME-33 and 34 MODIFICATION 02 DPX3ME-33 and 34 2 ATTACHING TABS DPX4ME-33 and 34 ALTERNATE STYLE MOUNTING HOLES - 03 DPX2-33 and 34 Mounting holes .120 (3.05) dia. countersunk 100˚ to .230(5.84) dia. .120 (3.05) DIA. DPX2-33A C'SUNK 100 TO DPX2-33F and 34F .230 (5.84) DIA. DPX2-33M and 34M 1 DPXB-33 and 34 DPX3-33 and 34 DPX4-33 and 34 MODIFICATION 03 1 Applicable for all MA, ME, NA & NE Series Connectors. 1 Applicable to NE Series also. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 64 DPX ARINC 404 DPX Modfication Codes Modfication Applicable Series Definition MOUNTING HOLES - 04** DPX2-33B .120 (3.05) dia. mounting notes countersunk 100˚ to .230 (5.84) dia. .120 (3.05) DIA. DPXB-33 and tabs for attaching junction shells. C'SUNK 100 TO DPX3-33 1 .230 (5.84) DIA. DPX4-33 #4-40 THREAD ATTACHING TABS (2 PER RETAINING PLATE) MODIFICATION 04 ALTERNATE STYLE - 08 MOUNTING HOLES DPX2-33 and 34 Mounting holes .137 (3.48) dia. countersunk 82˚ to .230 (5.84) dia. .137 (3.48) DIA. DPX2-33F and 34F C'SUNK 82 TO .230 (5.84) DIA. MODIFICATION 08 DPX2-34B With mounting slots .208 (5.28) wide. - 12 MOUNTING DPXB-34 SLOTS (4) .208 (5.28) MODIFICATION 12 - 13 DPX2-34B With mounting slots .237 (6.02) wide. MOUNTING DPXB-34 SLOTS (4) .237 (6.02) MODIFICATION 13 - 14 DPX2-33B With straight junction shelf. (Not available on DPX4) DPXB-33 (SEE PAGE 58 FOR JUNCTION DPX2-34B SHELL CONFIGURATIONS DPXB-34 1 DPX3-33 DPX3-34 - 17 DPX2-33B With four #4-40 clinch nuts in mounting holes #4-40 CLINCH NUTS DPXB-33 and tabs for attaching junction shells. 1 DPX2-34B DPXB-34 #4-40 THREAD DPX3-34 - 17 With six #4-40 clinch nuts in mounting holes and tabs far attaching junction shells. 1 - 17 DPX4-34 ATTACHING TABS With ten #4-40 clinch nuts in mounting holes 1 (2 PER RETAINING and tabs for attaching junction shells, PLATE) MODIFICATION 17 ALTERNATE STYLE DPX2-33B #4-40 CLINCH NUTS With six #4-40 clinch nuts in mounting holes - 18 DPXB-33 and tabs for attaching junction shells. DPX2-34B DPXB-34 1 DPX3-34 #4-40 THREAD ATTACHING TABS (2 PER RETAINING PLATE) MODIFICATION 18 ALTERNATE STYLE 1 Applicable for all MA, ME, NA & NE Series Connectors. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 65 DPX ARINC 404 DPX Modfication Codes Modfication Applicable Series Definition - 19** DPX2-33B With six #4-40 clinch nuts in mounting holes. #4-40 CLINCH NUTS DPXB-33 DPX2-34B DPXB-34 DPX3-33 DPX3-34 (Same as Code -01) Do not assign - use -01 code MODIFICATION 19 DPX2-33A Standard construction without tabs on insert retaining plate. - 20 DPX2-34A MODIFICATION 20 With eight #4-40 clinch nuts in mounting holes. - 22 DPX2-33 and 34 DPX2-33A DPX2-33B SUPERSEDED BY DPXB-33 01 MOD. DPX2-33M and 34M DPX3-33 DPXBME, DPX2ME, DPX3ME, DPX4ME - 33 only Same as 01. 01 Recommended DPX2-33F and 34F MODIFICATION 22 - 23 DPX2-33 and 34 With floating eyelets. DPX2-33A .037 .025 (0.64) MAX. DPX2-33B .022 (0.56) MAX. (0.94) DPXB-33 .037 MAX. .014 (0.36) MAX. .037 MAX. DPX2-34B (0.94) 1 .019 (0.94) 4 PLACES DPXB-34 MAX. (0.48) DPX3-33 and 34 .255 (6.48) .255 (6.48) MIN .015 DPX4-33 and 34 DIA. MAX. DIA. MAX. (0.38) DPX2-33F and 34F MIN 4 PLACES RIVET FRONT FACE OF - 34 RECEPT. 4 REQD. FLANGE - 33 PLUG MODIFICATION 23 - 24 DPX2-34A With six mounting holes .208 (5.28) dia. (Foating eyelets omitted) DPX2-33B DPX2-34B With four mounting holes .157 (3.99)/.155 (3.94) dia. (Clinch nuts omitted) MOUNTING - 25 DPXB-34 HOLES(4), . 156(3.96) 1 DIA. MODIFICATION 25 DPX2-34B Mounting holes .120 (3.05) dia. countersunk 82* to .230 (5.84) dia. - 26 DPXB-34 and has tabs for attaching junction shells. DPX3-34 1 MOUNTING HOLES(4), . 120 (3.05) DIA., C'SUNK 82 TO .230 (5.84) DIA. MODIFICATION 26 - 29 DPX2-34A With interfacial seal (if pins) without junction shell tabs and military gold plating on the contact. - 29 DPXBME-34P & 33S Standard except less grommet* DPX2ME-34P & 33S 1 DPX3ME-34P & 33S DPX4ME-34P & 33S * On the A106S layout the grommet is replaced by the separator. DPXBME-34P Standard except less grommet and with tabs for - 30 DPX2ME-34P attaching junction shells. DPX3ME-34P (-34 pin only) 2 DPX4ME-34P DPXBME-34P Standard except less grommet and with floating - 31 DPX2ME-34P bushings. (Slatted shells). DPX3ME-34P 2 DPX4ME-34P DPXBME-34P Standard except less grommet and with clinch - 33 DPX2ME-34P nuts in mounting holes. DPX3ME-34P 2 DPX4ME-34P DPXBME-34P Standard less grommet and with clinch nuts in mounting holes - 37 DPX2ME-34P and with tabs for attaching junction shells. DPX3ME-34P 2 DPX4ME-34P 2 **Indicates polarizing position. (See page 68) 1 Applicable for all MA, ME, NA and NE Series Connectors. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 66 BTOP A DPX ARINC 404 DPX Modfication Codes Modfication Applicable Series Definition - 39** DPXB-33 & 34 With floating eylets & tabs for attaching junction shells. FLOATING BUSHINGS DPX2-33B DPX2-34B 1 DPX3-33 & 34 DPX4-33 & 34 #4-40 THREAD ATTACHING TABS (2 PER RETAINING PLATE) MODIFICATION 39 ALTERNATE STYLE The -7*** and 8*** Modification Codes are reserved for connectors which have Low Insertion Force (LIF) Contacts. The LIF design is not applicable to thermocouple contacts, coaxial contacts and contacts larger than size 8 and Standard size 20 All DPX series with Same as -00 with addition of LIF contacts - 70** LITTLE CAESAR retention See Contact Section Page 54 - 71 All DPX series with Same as -31 with addition of LIF contacts LITTLE CAESAR retention See Contact Section Page 54 - 72 All DPX series with Same as -01 with addition of LIF contacts LITTLE CAESAR retention See Contact Section Page 54 - 73 All DPX series with Same as -23 with addition of LIF contacts LITTLE CAESAR retention See Contact Section Page 54 - 74 All DPX series with Same as -33 with addition of LIF contacts LITTLE CAESAR retention See Contact Section Page 54 - 75 All DPX series with Same as -02 with addition of LIF contacts LITTLE CAESAR retention See Contact Section Page 54 - 76 All DPX as listed for code -22 Same as -22 with addition of LIF contacts - 77 All DPXB series Mounting holes .120 (3.05) dia. countersunk 82 to .230 (5.84) dia. and has LIF contacts. - 78 - 79 All DPX series with Same as -29 with addition of LIF contacts LITTLE CAESAR retention **Indicates polarizing position. (See page 68) 1 2 Applicable for all MA, ME, NA and NE Series Connectors. Applicable for NE Series Also. Polarization Two Post Type Face View of Engaging End DPX2-33F DPX2-34F or 33M or 34M LEFT POST LEFT POST COUPLING COUPLING MECHANISM MECHANISM RIGHT POST RIGHT POST Three Post Type DPXB-33 DPXB-34 DPX2-33A or 33B LEFT POST LEFT POST TOP CENTER POST CENTER POST LEFT POST RIGHT POST RIGHT POST CENTER POST RIGHT POST DPX2-34A or 34B DPX3-33 DPX4-33 LEFT POST TOP CENTER POST TOP TOP LEFT POST LEFT POST OR KEY CENTER POST CENTER POST OR KEY RIGHT POST OR KEY RIGHT POST RIGHT POST Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 67 B A AB TOP AB DPX ARINC 404 DPX Polarization Positions 1 2 3 4 5 6 Dark areas represent post Two Post Type 33 PLUG MALE SHELL 34 RECEPTACLE FEMALE SHELL Position Left Post Right Post Position Left Post Right Post Position Left Post Right Post Position Left Post Right Post 01 4 4 09 3 3 01 1 1 09 2 2 5 4 4 2 1 6 10 3 1 02 10 02 03 6 4 11 2 2 03 1 5 11 3 3 2 4 3 2 1 3 12 3 2 04 12 04 05 3 4 13 2 1 05 1 2 13 4 3 06 4 3 14 3 1 06 2 1 14 4 2 5 3 2 6 2 6 15 5 3 07 15 07 08 2 3 08 2 3 Three Post Type PLUG SHELL RECEPTACLE SHELL Left Center Right Left Center Right Left Center Right Left Center Right Position Position Position Position Post Post Post Post Post Post Post Post Post Post Post Post 01 1 1 1 51 3 2 5 01 4 4 4 51 6 3 2 2 1 1 52 4 2 5 02 4 4 3 52 6 3 1 02 03 3 1 1 53 5 2 5 03 4 4 2 53 6 3 6 4 1 1 54 6 2 5 04 4 4 1 54 6 3 5 04 05 5 1 1 55 1 2 4 05 4 4 6 55 1 3 4 06 6 1 1 56 2 2 4 06 4 4 5 56 1 3 3 1 1 6 57 3 2 4 07 5 4 4 57 1 3 2 07 08 2 1 6 58 4 2 4 08 5 4 3 58 1 3 1 3 1 6 59 5 2 4 09 5 4 2 59 1 3 6 09 10 4 1 6 60 6 2 4 10 5 4 1 60 1 3 5 11 5 1 6 61 1 2 3 11 5 4 6 61 2 3 4 6 1 6 62 2 2 3 12 5 4 5 62 2 3 3 12 13 1 1 5 63 3 2 3 13 6 4 4 63 2 3 2 2 1 5 64 4 2 3 14 6 4 3 64 2 3 1 14 15 3 1 5 65 5 2 3 15 6 4 2 65 2 3 6 16 4 1 5 66 6 2 3 16 6 4 1 66 2 3 5 5 1 5 67 1 2 2 17 6 4 6 67 3 3 4 17 18 6 1 5 68 2 2 2 18 6 4 5 68 3 3 3 1 1 4 69 3 2 2 19 1 4 4 69 3 3 2 19 20 2 1 4 70 4 2 2 20 1 4 3 70 3 3 1 21 3 1 4 71 5 2 2 21 1 4 2 71 3 3 6 4 1 4 72 6 2 2 22 1 4 1 72 3 3 5 22 23 5 1 4 73 1 3 1 23 1 4 6 73 4 2 4 6 1 4 74 2 3 1 24 1 4 5 74 4 2 3 24 25 1 1 3 75 3 3 1 25 2 4 4 75 4 2 2 26 2 1 3 76 4 3 1 26 2 4 3 76 4 2 1 3 1 3 77 5 3 1 27 2 4 2 77 4 2 6 27 28 4 1 3 78 6 3 1 28 2 4 1 78 4 2 5 5 1 3 79 1 3 6 29 2 4 6 79 5 2 4 29 30 6 1 3 80 2 3 6 30 2 4 5 80 5 2 3 31 1 1 2 81 3 3 6 31 3 4 4 81 5 2 2 2 1 2 82 4 3 6 32 3 4 3 82 5 2 1 32 33 3 1 2 83 5 3 6 33 3 4 2 83 5 2 6 4 1 2 84 6 3 6 34 3 4 1 84 5 2 5 34 35 5 1 2 85 1 3 5 35 3 4 6 85 6 2 4 36 6 1 2 86 2 3 5 36 3 4 5 86 6 2 3 1 2 1 87 3 3 5 37 4 3 4 87 6 2 2 37 38 2 2 1 88 4 3 5 38 4 3 3 88 6 2 1 3 2 1 89 5 3 5 39 4 3 2 89 6 2 6 39 40 4 2 1 90 6 3 5 40 4 3 1 90 6 2 5 41 5 2 1 91 1 3 4 41 4 3 6 91 1 2 4 6 2 1 92 2 3 4 42 4 3 5 92 1 2 3 42 43 1 2 6 93 3 3 4 43 5 3 4 93 1 2 2 2 2 6 94 4 3 4 44 5 3 3 94 1 2 1 44 45 3 2 6 95 5 3 4 45 5 3 2 95 1 2 6 46 4 2 6 96 6 3 4 46 5 3 1 96 1 2 5 5 2 6 97 1 3 3 47 5 3 6 97 2 2 4 47 48 6 2 6 98 2 3 3 48 5 3 5 98 2 2 3 1 2 5 99 3 3 3 49 6 3 4 99 2 2 2 49 50 2 2 5 50 6 3 3 The last two digits in the DPX nomenclature (ex: DPXB-8-33B-0014) refer to the polarizing post position. When the last two digits are omitted it means the polarizing posts will not be assembled and position number is not stamped on the connector. This allows the customer to position the posts themselves and then stamp the appropriate number on the shell. If the last two digits are made 00 it means the polarizing posts are deleted. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 68 DPX ARINC 404 DPX All tolerances are + _ .015 (0.38) unless otherwise noted. Recommended Flange Spacing A RECEPTACLE CONNECTOR PLUG CONNECTOR -34 -33 Type Connector Dim. A (mm) Comments .622 (15.80) DPXA For both solder & crimp type contacts .549 (13.94) .365 (9.27) DPXB For both solder & crimp type contacts ARINC B Shell .292 (7.42) 1 2 .365 (9.27) DPX2-_B ARINC A Shell for both solder & crimp type contacts .292 (7.42) 1 2 .633 (16.08) DPX2 .560 (14.22) .633 (16.08) ARINC A Shell for both solder & crimp type contacts DPX2-_A .560 (14.22) 2 .365 (9.27) DPX3 For both solder & crimp type contacts 1 2 .292 (7.42) .365 (9.27) DPX4 For both solder & crimp type contacts 1 2 .292 (7.42) 1 Flange spacing required for NE/NA by MIL-C-81659 [.297/.281 (7.54/7.14)] 2 For environmental ME with interfacial seal recommend flange spacing of [.321/.281 (8.15/7.14)] Panel Cutouts DPXA 1.781 (45.24) .125 (3.15) RAD. TYP. .750 1.140 (19.05) (28.96) NOTE - WHEN USING THE -2301 FLOATING EYELET .120 (3.05) DIA. 2.062 (52.38) MODIFICATION, ADD .050 (1.27) TO THE CUTOUT 4 HOLES SIZE TO ALLOW FOR FLOAT (EXCEPTION -34A) DPXB 1.437 (36.50) 1.437 C L OF .718 1.720 (36.50) INSERT .718 (18.24) (43.70) (18.24) C L C C L L OF INSERT .720 .580 1.720 1.350 1.440 (18.29) (14.73) (43.70) (34.30) (3.66) .720 (18.29) .561 .260 (6.60) 1.25 1.720 (14.25) .120 (3.05) DIA. (3.18) (43.69) .125 R. TYP. .120 (3.05) DIA. 4 HOLES 1.78 (4.52) (3.18) 4 HOLES - 33 Rear Mount - 33 Front Mount - 34 Rear Mount - 34 Front Mount Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 69 DPX ARINC 404 DPX Panel Cutouts All tolerances are + _ .015 (0.38) unless otherwise noted. DPX2 .156 R. TYP. 2.062 (52.38) (3.96) .120 (3.05) DIA 2.062 (52.38) 1.031 8 HOLES 2.062 (52.38) (26.19) .120 (3.05) DIA. 1.031 .120 (3.05) DIA. 8 HOLES 1.031 (26.16) 8 HOLES C .750 TYP. L (26.16) C L (19.05) .750 TYP. .750 TYP (19.05) (19.05) 2.700 2.840 2.800 C L (68.60) (72.10) C L C (71.10) 2.230 L (56.60) .469 TYP. .469 TYP. .469 TYP. (11.91) (11.91) (11.91) 1.160 1.780 (29.50) .125 R. TYP. (45.20) 1.720 (43.70) (3.18) 1.630 (41.40) - 33 FRONT MOUNT - 33 REAR MOUNT - 34 FRONT OR REAR MOUNT 1 1.437 1.630 (36.50) (41.40) .125 R. TYP. 1.720 (43.70) .120 (3.05) .718 .120 (3.05) DIA. (3.18) 1.160 6 HOLES (18.24) 4 HOLES (29.46) C L 1.391 1.391 1.391 (35.33) (35.33) (35.33) 1.890 2.500 2.460 C L 2.783 (48.00) C (63.50) L C (62.50) L (70.69) 2.350 2.783 2.783 (59.69) (70.69) (70.69) C C L L .120 (3.05) DIA. 6 HOLES .718 .718 .156 R. TYP. 1.780 OMIT CENTER (18.24) (18.24) (3.96) (45.21) HOLES FOR - 33B 1.437 1.437 (36.50) (36.50) - 33A & -33B FRONT MOUNT - 33A REAR MOUNG - 34B FRONT MOUNT 1 For - 23 float mtg. mod. 1.78 (45.21). 1.437 1.437 (36.50) (36.50) .120 (3.05) DIA. .120 (3.05) DIA. .718 4 HOLES 6 HOLES (18.24) .718 (18.24) C C L L 1.391 1.391 2.500 (35.33) (35.33) (63.50) 2.550 C L C L (64.77) 1.970 2.783 (50.04) 2.783 (70.69) (70.69) 1.260 .156 R. TYP. (32.00) (3.96) 1.830 1.780 (46.48) (45.21) - 34A REAR MOUNT - 33B REAR MOUNT (-34A FRONT MOUNT CONSULT FACTORY) - 33B REAR MOUNT Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 70 DPX ARINC 404 DPX Panel Cutouts DPX3 All tolerances are + _ .015 (0.38) unless otherwise noted. 1.437 (36.50) 1.437 .718 (18.24) (36.50) .120 (3.05) DIA. .718 (18.24) C L 6 HOLES .120 (3.05) DIA. .125 R. TYP. 6 HOLES (3.18) 2.013 (51.13) 2.013 (51.13) 3.740 (95.00) C L 3.740 3.220 (95.00) C 4.026 L (81.79) (102.26) 4.026 (102.26) 1.260 (30.00) 1.780 1.780 (45.21) (45.21) FRONT MOUNT REAR MOUNT DPX4 3.640 (92.46) 3.770 (95.76) 3.120 (79.25) 1.391 1.391 (35.33) (32.33) 2.500 (63.50) 2.500 C L C L (63.50) 1.980 2.783 2.783 (50.29) (70.69) (70.69) .125 R. TYP. .930 (23.62) .120 (3.05) DIA. (3.18) .120 (3.05) DIA. .930 (23.62) 10 HOLES 10 HOLES 1.648 1.648 (41.86) (41.86) REAR MOUNT FRONT MOUNT Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 71 DPX ARINC 404 DPX Crimp Sealing Plugs - DPX*ME (for environmental requirements) Material: Teflon Part Contact (All others thermoplastic) Number Size Color A B C 225-1013-000 22 Black .063 (1.6) .040 (1.0) .469 (11.9) 225-0070-000 20 Red .085 (2.2) .065 (1.6) .469 (11.9) 225-0071-000 16 Blue .115 (2.9) .075 (1.9) .469 (11.9) 225-0072-000 12 Yellow .171 (4.3) .121 (3.1) .564 (14.3) 225-0090-000 #5 and #9 Coax White .365 (9.3) .287 (7.3) .835 (21.2) A B B A C C Filler Plugs - DPX* Material: Teflon Part Contact (All others thermoplastic) Number Size Color A B C 225-0094-000 22 Black .069 (1.7) .051 (1.3) .420 (10.7) 225-0095-000 20 Red .083 (2.1) .069 (1.7) .350 (8.9) 225-0096-000 16 Blue .131 (3.3) .108 (2.7) .320 (8.1) B A B A 225-0097-000 12 Yellow .187 (4.7) .156 (4.0) .320 (8.1) #5 Coax 225-0098-000 C White .275 (7.0) .251 (6.4) .450 (11.4) (Pin) C #5 and #9 Coax 225-0099-000 White .275 (7.0) .251 (6.4) 1.061 (26.9) (Socket) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 72 DPX ARINC 404 DPX Accessories Junction Shells 90 Angle (DPXA ONLY) DIECAST STRAIGHT JUNCTION SHELL .781 (19.84) 1.406 (35.71) 2.406 (61.11) 1.281 1.375 (32.54) (34.93) 1.281 (32.54) 1.843 (46.81) CABLE 1.781 ENTRY (45.24) 1.156 2.312 1.906 2.437 (29.36) (58.72) (48.41) (61.90) APPROX. .187 R. TYP. .937 (4.75) .125 R. TYP. (23.80) Style Part Number (3.18) (Right) DPXA 20745-22 (Left) DPXA 20745-23 Style Part Number (Right) DPX2 20745-10 DPXA 22017 (Left) DPX2 20745-11 (DPXA ONLY) 90 ANGLE DPX2 DIECAST STRAIGHT JUNCTION SHELL JUNCTION SHELL (SIDE OUTLET) 1.406 (35.71) 3.406 (86.51) .812 1.156 (29.36) 1.875 + _ .031 1.281 2.843 (72.21) (20.62) (47.63 + _ 0.79) (32.54) 1.281 (32.54) .484 (12.29) 1.906 2.312 (48.41) (58.72) 1.156 (29.36) CABLE ENTRY .187 R. TYP. (4.75) .125 R. TYP. .406 APPROX. (3.18) (10.31) CLINCH NUTS 1.062 (26.98) Style Part Number DPXA 22017-2 Style Part Number DPX2 20745-12 (DPXA ONLY) DIECAST 90 ANGLE JUNCTION SHELL STRAIGHT JUNCTION SHELL 2.468 (62.69) 1.906 (48.41) .837 (21.26) CABLE ENTRY 2.500 CABLE ENTRY (63.50) 1.938 APPROX. (49.23) 1.282 (32.56) .932 1.281 (23.67) (32.54) 1.157 (29.39) 1.406 1.782 (45.26) (35.71) Style Part Number Style Part Number DPXA 20745-21 DPXA 22017-1 DPX2 20745-8 Diecast junction shells may be used on DPXA connectors. They have 4-40 NC-2B tapped mounting holes for attaching to the shell mounting hardware. * DPX2 Junction Shells are also used on DPXB connectors. Dust Caps DPXA-60 for 34 Shells 025-0762-000 DPXA-59 for 33 Shells DPXB-60 for 34 Shells 025-0749-000 025-0767-000 also used DPXB-33 Conductive Conductive DPXB-60-1 for 34 Shell DPXA-59 for 33 Shells Conductive Dust Caps 025-0749-001 025-0767-001 34 33 Protect Against Static Electricity Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 73 DPX ARINC 404 DPX Accessories Coaxial Cable Reference Guide For BKA* DPX Series (Crimp, & Solder) Refernece MIL-C-17D & DPX NE/NA MIL-C-81659 Series Max Oper. Code Code DPX BKA* Max Oper. Voltage Crimp Solder NE/NA ARINC Dielectric DOD Jacket O.D Weight Temp, Range (Volts Suggested Type Type RG/U Inner Military Type Coax Type Conductor Material (Inch) Material (Inch) (lbs/ft) ( C) RMS) Alt Cable Coax Coax 7 0.0359 " Air-space 0.250 PVC 0.370 0.080 -40 + 80 1,000 Use RG63B l PE Size 1(71W1) 9 0.0855" PE 0.280 PVC 0.420 0.140 -40 + 80 4,000 Use RG214 R,AC Size 1(71W1) 55 0.0320 " PE 0.116 PE 0.206 0.032 -55 + 80 1,900 Use RG55B S C, J Max. Size 5/9 Size 1(71W1) 58 0.0320"BC PE 0.116 PVC 0.195 0.029 -40 + 80 1,900 Use RG58B D,P,G C, J, Z Seal 1 Size 5 JAC,AD AB 59 0.0253 " PE 0.146 PVC 0.242 0.032 -40 + 80 2,300 Use RG59B A,F,T D 59B 0.0230" PE 0.146 PVC 0.242 0.032 -40 + 80 2,300 Use up to 1000 MHz 62 0.0253" Air-space 0.146 PVC 0,242 0.038 -40 + 80 750 Use RG62A A,F,T E PE 62A 0.0253" Air-space 0.146 PVC 0.242 0.038 -40 + 80 750 PE 71 0.0253" Air-space 0.146 PVC 0.250 0.046 -40 + 80 750 Use RG71B E PE Max. Size 1(71W1) 115 0.0840" PTFE 0.250 FG Braid 0.375 0.148 -55 + 250 5,000 Use RG115A V Size 5/9 Size 1(71W1) 142 0.0359" PTFE 0.116 FG Braid 0.206 0.047 -55 + 250 1,900 Use RG142A S,AE Seal 1 Size 1(71W1A) Max. Size 1(71W1A) 142B 0.0390" PTFE 0.116 FEP 0.195 0.050 -55 + 200 1,900 Size 5 Size 5/9 Size 5 D,H,U, Seal 2 Size 12 174 0.0189" PE 0.060 PVC 0.100 0.008 -40 + 80 1,500 AF Size 5/9 Size 5 178 0.0120" PTFE 0.036 KEL-F 0.079 0.0054 -40 + 150 1,000 Use RG178B ER,K,AG, Seal 1 Max. L,M,AF Size 5/9 Seal 1 Size 5 179 0.0120 " PTFE 0,057 KEL-F 0.094 0.010 -55 + 150 1,200 Use RG1798 D,H,U, Seal 2 Max. AF Size 5 179B 0.0120" PTFE 0.063 FEP 0.100 0.010 -55 + 200 1,200 Size 5/9 Size 5 180 0.0120" PTFE 0.103 KEL-F 0.141 0.019 -40 + 150 1,500 Use RG180B CAB B Seal 1 Max. Size 5 0.145 AB 180B 0.0120" PTFE 0.102 FEP Max. 0.019 -55 + 200 1,500 Size 5 187 0.0120" PTFE 0.060 PTFE 0.110 0.010 -55 + 250 1,200 Use RG179B D,H,U, A,K Max . AF 188 0.0201" PTFE 0.060 PTFE 0.110 0.011 -55 + 250 1,200 Use RG316 D,A,U A,K Max. AF Size 5 195 0.0120" PTFE 0.102 PTFE 0.155 0.020 -55 + 250 1,500 Use RG180B CAB B Max. Size 5/9 Size 5 196 0.0120' PTFE 0.034 PTFE 0.080 0.006 -55 + 250 1,000 Use RG178B E,R,K. AA Seal 1 Max. L,AA,AG Size 1(71W1) 214 0.0888" PE 0.285 PVC 0.425 0.126 -40 + 80 5,000 R,AC Size 1(71W1A) 223 0.035 " pE 0.116 PVC 0.216 0.034 -40 + 80 1,900 C,J Max. Size 5/9 Size 1(71W1) 225 0.0936" PTFE 0.285 FG Braid 0.430 0.180 -55 + 250 5,000 Seal 2 Size 5/9 316 0.0201 PTFE 0.060 FEP 0.102 0.012 -55 + 200 Seal 2 1,200 Use RG188A 393 0.0936" PTFE 0.285 FEP 0.390 0.165 -55 + 200 Size 1(71W1A) 5,000 Use RG225 Size 1(71W1) 400 0.0385" PTFE 0.116 FEP 0.195 0,050 -55 + 200 1,900 Size 1(71W1) 402 Size 1(71W1A) 0.0360" PTFE 0.119 None 0.141 0.032 -55 + 200 2.500 Use RG142B NOTE: This table is shown for reference only. ITT Cannon recommends that the above information be used as a guideline and may be subject to variation between various cable manufacturers. For specific information concerning the actual physical characteristics of a specific cable, contact the manufacturer. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 74 MIL-C-83733 DPK HIGH-PERFORMANCE MIL-C-83733 QUALIFIED These high performance connectors are available in Temperature Ranges of - 65 C to +200 C two shell sizes with a variety of mounting config- urations. There are 13 con- Environment - Resistant tact arrangements available The Cannon DPK series are high performance envi- accommodating from 18 to ronment- resistant, rectangular connectors qualified 185 standard contacts. The to MIL-C-83733 (USAF). They feature crimp snap- standard contacts are avail- in contacts in the dependable LITTLE CAESAR® rear able in sizes 12, 16, 20 and release contact retention assembly. This field-pro- 22D. Shells are a die-cast ven assembly permits contacts to be inserted and aluminum alloy with eiectro- extracted at the rear of the connector. Contacts are less nickel finish. Insulators are a high grade, qualified to military specifcations and are crimped glass reinforced, resin conforming to MIL-M-14 with MIL-C-22520 crimp tools, using standard lo- which meets or exceeds the requirements of cators. MIL-C-83733. Silicone rubber is used for wire The versatile DPK Connector is suitable for many sealing grommets, interfacial and peripheral applications, particularly where environment or seals. thermal protection is mandatory and high reliability is a design requirement. How To Order MIL-C-83733 (USAF) Nomenclature M 83733/4 R B 101 MILITARY PART NUMBER INDICATOR BASIC SPECIFICATION SPECIFICATION SHEET NUMBER CLASS: R - ENV IRONMENT RESISTANT SHELL SIZE CONTACT ARRANGEMENT SHELL SIZE ITT Cannon Nomenclature DPK A - G 131 P * G - 7 F0 A - Small shell B - Largge shell DPK B - G 185 S * K - 7 F0 SERIES PREFIX CONTACT MODIFICATION ITT CANNON DESIGNATION G-MIL-C-38999 contacts. Size 22D for DPKA-131 and DPKB-185 contact arrangements SHELL SIZE only. CONTACT MODIFICATION W-MIL-C-38999 type contacts. Size 22D wrap posts for DPKA-131 and DPKB-185 layouts. .025 CONTACT ARRANGEMENT (0.63) square posts for .340(8.64); extension CONTACT TYPE from grommet face. POLARIZATION (applicable to mounting style A) CONTACT ARRANGEMENT Shell Size A-18. 32, 51 and 131 (MIL-STD-1531). CONNECTOR MOUNTING STYLE CONNECTOR Shell Size B-48, 64, 78, 101 59W7, 71, 71C15, MATERIALS PER MIL-C-83733 161 and 185 (MIL-STD-1532). FURNISHED LESS CONTACTS CONTACT TYPE (will not be stamoed an connector). P-Pin (Receptacle Connectors) S-Socket (Plug Connectors) G - Four .281(7.14) diameter holes (for X - Two guide pins with two (231-0019-000) POLARIZATION MS24700-2 bushings or 231-0019-000 spring mounts on the plug and two guide Six-position shell polarization accomplished with spring mounts) (M83733/1). sockets with two .197(5.00) diameter holes Polarizing pins mounted on each end of shell H- Two mounting hole flange. Two (231-0019- on the receptacle (M83733/2; /3) flange. Available on mounting style A only. 000) spring mounts on the plug and two Y - Two guide sockets with two (231-0019- MS24700-2 bushing mounts on the rece- 000) spring mounts on the plug and two MOUNTING STYLES ptacle (M83733/10/12). guide pins with .197(5.00) diameter holes A - Two mounting holes .197(5.00) diameter K - Four captivated, non-rotating spring mounts on the receptacle (M83733/7; /8). (for either nuts or jackscrews ordered sep- an the plug (M83733/4). Z - Two staggered clinch nuts an the receptacle rately) and two polarizing posts. (Replaces M- Two mounting hole flange. Two mounting (No. 6-32 thread) (MB3733/11). Mounting Style B.) holes .281(7.14) diameter (for MS24700-2 C - Four MS24700-2 bushings, included for the bushings or 231-0019-000 spring mounts) MATERIAL MOOIRCATION receptacle (M83733/5). (M83733/9). - 7 standard product line, environment resistant per MIL-C-83733(USAF). QPL M83733 F - Four (4) clinch nuts jNo. 6-32 thread) M83733/6. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 75 MIL-C-83733 DPK Performance and Material Specifications MATERIALS FINISHES MECHANICAL FEATURES A (DPKA); B (DPKB) Shell Sizes Diecast aluminum alloy A-380 per QQ-A-591 Electroless nickel plate per Shell Shell Friction, spring mount or jackscrew-coupling nut MIL-C-26074, Class 3 Coupling Thermosetting Plastic/Thermoplastic Insulator Gold over suitable underplate per Contacts Contact Arrangements Copper allowy per QQ-C-533 Contacts A-18,32,51,G131 MIL-C-39029 B-48,64,78,101,59W7,71,71C15,161 Silicone base elastomer G185 Grommets and Seals Passivate/Cadmium plate Hardware Contact Termination Crimp Stainless stell/Alloy steel Mounting hardware ELECTRICAL Sealing Range Number of contacts: 18 thru 185 Wire Diameter Wire Accommodation Contact (AWG) Min. Max. Sizes 22D 22,24,26 .030(0.76) .060(1.52) 20 20,22,24 .040(1.02) .083(2.11) 16 16,18 .063(1.60 .103(2.62) 12 12,14 .081(2.06) .158(4.01) 12 RG-179/U .081(2.06) .158(4.01) Shielded Max. current carrying capacity of contacts Contact Size: #12 #16 #20 #22 Amperage: 23 13 7.5 5.0 Test Voltages (AC-RMS) Service Ratings (M&l) Unmated Equivalent Mated Unmated 161 Pressure Altitude Arrangement (Torr) (feet) Ml M l Sea level - 1300 1800 1300 1800 1000 50,000 87.5 800 1000 550 600 350 70,000 35.5 800 1000 350 400 250 110,000 5.74 800 1000 200 200 150 Cross Reference From Military to Cannon Part Numbers MIL-SPEC P/N ITTC P/N MIL-SPEC P/N ITTC P/N MIL-SPEC P/N ITTC P/N MIL-SPEC P/N ITTC P/N M83733/1RA018 DPKA-18PG-7 M83733/4RA018 DPKA-18SK-7 M83733/7RA018 DPKA-18SY-7 M83733/10RA018 DPKA- 18PH-7 M83733/1RA032 DPKA-32PG-7 M83733/4RA032 DPKA-32SK-7 M83733/7RA032 DPKA-32SY-7 M83733/10RA032 DPKA-32PH-7 M83733/1RA051 DPKA-51PG-7 M83733/4RA051 DPKA-51SK-7 M83733/7RA051 DPKA-51SY-7 M83733110RA051 DPKA-51PH-7 M83733/1RA131 DPKA-G131PG-7 M83733/4RA131 DPKA-G131 SK-7 M83733/7RA131 DPKA-G131SY-7 M83733/10RB048 DPKB-48PH-7 M83733/1RB048 DPKB-48PG-7 M83733/4RA048 DPKB-48SK-7 M83733/7RB048 DPKB-48SY-7 M83733/10RB064 DPKB-64PH-7 M83733/1RB064 DPKB-64PG-7 M83733/4RB064 DPKB-64SK-7 M83733/7RB064 DPKB-64SY-7 M83733/10RB071 DPKB-71PH-7 M83733/1RB071 DPKB-71PG-7 M83733/4RB071 DPKB-71SK-7 M83733/7RB071 DPKB-72SY-7 M83733/10RB71C DPKB-71C15PH-7 M83733/1RB71C DPKB-71C15PG-7 M83733/4RB71C DPKB-71C15SK-7 M83733/7RB71C DPKB-71C15SY-7 M83733/10RB078 DPKB-78PH-7 M83733/1RB078 DPKB-78PG-7 M83733/4RB078 DPKB-78SK-7 M83733/7RB078 DPKB-78SY-7 M83733/10RB101 DPKB-101PH-7 M83733/1RB101 DPKB-101PG-7 M83733/4RB101 DPKB-101 SK-7 M83733/7RB101 DPKB-101 SY-7 M83733/11RA018 DPKA-18PZ-7 M83733/1RB185 DPKB-G185PG-7 M83733/4RB185 DPKB-G185SK-7 M83733/8RA018 DPKA-18PY-7 M83733/11RA032 DPKA-32PZ-7 M83733/2RA018 DPKA-18SX-7 M83733/5RA018 DPKA-18PC-7 M83733/8RA032 DPKA-32PY-7 M83733/11RA051 DPKA-51PZ-7 M83733/2RA032 DPKA-32SX-7 M83733/5RA032 DPKA-32PC-7 M83733/8RA051 DPKA-51PY-7 M83733/11RB048 DPKB-48PZ-7 M83733/2RA051 DPKA-51SX-7 M83733/5RA051 DPKA-51PC-7 M83733/8RB048 DPKB-48PY-7 M83733/11RB064 DPKB-64PZ-7 M83733/2RA131 DPKA-G131SX-7 M83733/5RA131 DPKA-G131 PC-7 M83733/8RB064 DPKB-64PY-7 M83733/11RB071 DPKB-71PZ-7 M83733/2RB048 DPKB-48SX-7 M83733/5RB048 DPKB-48PC-7 M83733/8RB071 DPKB-71PY-7 M83733/11RB71C DPKB-71C15PZ-7 M83733/2RB064 DPKB-64SX-7 M83733/5RB064 DPKB-64PC-7 M83733/8RB71C DPKB-71C15PY-7 M83733/11RB078 DPKB-78PZ-7 M83733/2RB071 DPKB-71SX-7 M83733/5RB71C DPKB-71C15PC-7 M83733/8RB078 DPKB-78PY-7 M83733/11RB101 DPKB-101 PZ-7 M83733/2RB71C DPKB-71C15SX-7 M83733/5RB078 DPKB-78PC-7 M83733/8RB101 DPKB-101PY-7 M83733/12RA018 DPKA-18SH-7 M83733/2RB078 DPKB-78SX-7 M83733/5RB101 DPKB-101PC-7 M83733/9RA018 DPKA-1BPM-7 M83733/12RA032 DPKA-32SH-7 M83733/2RB101 DPKB-101SX-7 M83733/5RB185 DPKB-G185PC-7 M83733/9RA032 DPKA-32PM-7 M83733/12RA051 DPKA-51SH-7 M83733/3RA018 DPKA-18PX-7 M83733/5RB071 DPKB-71PC-7 M83733/9RA051 DPKA-51PM-7 M83733/12RB048 DPKB-48SH-7 M83733/3RA032 DPKA-32PX-7 M83733/6RA018 DPKA-18PF-7 M83733/9RB048 DPKB-48PM-7 M83733/12RB064 DPKB-64SH-7 M83733/3RA051 DPKA-51PX-7 M83733/6RA032 DPKA-32PF-7 M83733/9RB064 DPKB-64PM-7 M83733/12RB071 DPKB-71SH-7 M83733/3RA131 DPKA-G131PX-7 M83733/6RA051 DPKA-51PF-7 M83733/9RB071 DPKB-71PM-7 M83733/12RB71C DPKB-71C15SH-7 M83733/3RB048 DPKB-48PX-7 M83733/6RA131 DPKA-G131 PF-7 M83733/9RB71C DPKB-71C15PM-7 M83733/12RB078 DPKB-78SH-7 M83733/3RB064 DPKB-64PX-7 M83733/6RB048 DPKB-48PF-7 M83733/9RB078 DPKB-78PM-7 M83733/12RB101 DPKB-101SH-7 M83733/3RB071 DPKB-71PX-7 M83733/6RB064 DPKB-64PF-7 M83733/9RB101 DPKB-101PM-7 M83733/3RB71C DPKB-71C15PX-7 M83733/6RB071 DPKB-71PF-7 M83733/3RB078 DPKB-78PX-7 M83733/6RB71C DPKB-71C15PF-7 M83733/3RB101 DPK- 101PX-7 M83733/6RB078 DPKB-78PF-7 M83733/3RB185 DPKB-G185PX-7 M83733/6RB101 DPKB-101 PF-7 M83733/6RB185 DPKB-G185PF-7 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 76 MIL-C-83733 DPK Test Data The successful completion of the conducted qual- subjected to the qualification test sequence of The following is a presentation of the certified ification program clearly demonstrates the compli- MIL-C-83733. capabilities of Cannon's DPK, high performance, ance of ITT Cannon, DPK series connectors and DPKA-G-131PC-7 (Receptacle) DPKB-G185PC-7 (Receptacle) rectangular, rack and panel series connectors with contacts to meet or exceed the performance re- DPKA-G131SK-7 (Plug) DPKA-G185SK-7 (Plug) respect to critical qualification performance and quirements of MIL-C-83733. DPKA-G-131PC-7 (Receptacle) DPKB-G185PC-7 (Receptacle) design requirements of MIL-C-83733. The data presented herein is a condensation of authentic Identification of Qualification Specimens Table I below, lists the conducted tests executed in qualification test data extracted from the original The DPK connectors listed below represent the accordance with the applicable test paragraphs of qualification reports on file at the ITT Cannon Test description and identification of the test specimens MIL-C-83733, with the Test Level, Parrameter Laboratory. Limits and Measured Values listed in Table 11. TABLE 1 TEST PERFORMED Test Description Test Description Test Description Test Description Examination Of Product Contact Separating Forces Low Leve Contact Resistance Moisture Resistance visual Examination Connector Mating and Unmating Forces Thermal Shock Altitude Immersion Sample Preparation Contact Retention Crimp Potential Drop Insert Retention Insulation Resistance - 25˚C Endurance Vibration (Random) Corrosion Withstanding Voltage - Sea Level Gold Plating Porosity Physical Shock Analyses Withstanding Voltage - Altitude Temperature Life Ozone Exposure Service and Storage Life Contact Resistance Insulation Resistance - 200˚C Fluid Immersion Gases and Toxic or Corrosive Fumes TABLE ll Test or Test Level or Measured Values Environment Special Requirments Parameters Limits or Comments Compliance to applicable detail specification and Examination Of Product Assure compliance with: Product submitted accompanied by Q.A.certifiates of compliance. control drawings. visual Examination a) Applicable detail specifications and control drawings complied with the applicable acceptance requirements for qualification Sample Preparation b) Materials testing. Insulation Resistance - 25 C c) Design and construction Withstanding Voltage - Sea Level d) Dimensional Withstanding Voltage - Altitude e) Finish Contact Resistance f ) Product identification g) Workmanship VISUAL Visual examination of qualification test specimens for completness, Visual examination acceptance. No visible detection of any condition detrimental to normal function. EXAMINATION workmanship, identification and /or other detrimental conditions. SAMPLE MIL-W-16878/4A, 28 AWG (min. dia.) and 22 AWG (max. dia.) wire. Assemblies to conform with specified wiring and Qualification test specimens prepared and terminated in accordance PREPARATION Daniels WA22A crimping tool. M22520/2-06 and M22520/2-09 contact termination requirements. with specified wiring requirements. No difficulties encountered during positioner for resp.22D size socket and pin. MS7495A22M insertion and wiring operation. MS27495R22M removal tool. INSULATION RESISTANCE Unmated condition. 50% of contact complement measured. Between adjacent 5.1 Gigohms minimum at 500 Vdc. Insul. res. range (ohms) (25 C) DPKA [25 C (77 F)] contact paris and each contact and connector shell. Cont./Shell Electrification Time 120 secs. maximum. Adj. Cont. 1.1T-1.8T 300G-1.0T DPKB 1.1T-20T 400G-1.6T (Ganged parallel test circuits) DIELECTRIC Unmated condition. 50% of contact complement measured. Test voltage 1350 No electrical breakdown, flashover or excessive No evidence of breakdown or flashover Leakage < _.5mA. (Ganged WITHSTANDING Vac/rms-60hz, applied between adjacent contact pairs and each contact and current leakage.Electrification 2 secs. Parallel test circuits) VOLTAGE (SEA LEVEL) connector shell. minimum. SALT SPRAY (CORROSION) Method 101, test condition B. (48 hours) unmated. Salt soultion 5% by Visual examination. No degradation of normal No detrimental corrosive attack on connector's surface finish or weight. S.G. 1.026 to 1.040 at 22.8 C-23.9 C (73 F-75 F). Solution pH6.5 connector functions. contacts. to 7.2 and chamber temp 33.9 C to 36.1 C (93 F to 97 F). CONTACT RESISTANCE Mated condition 20% of contact complement tested. Test circuit per Fig. 2 Max. Voltage Drop (MV) MV-Drop Range. (25˚C) [AT 25 C AND 200 C measured across points YY performed at 25 C and 200 C (77 F and 392 F). Wire 25 C 200 C Wire Range Avg. (77 F AND 392 F)] Size (77˚F) (392˚F) Size Adc (mV) (mV) Contact/ Test Current 28 8 19 28 1.5 2.3-5.2 3.8 Wire size Adc 22 14 25 22 5.0 6.3-10 8.2 22D/28 1.5 22D/22 5.0 (200 C) 28 1.5 9-17 11.8 22 5.0 16-21 17.8 100% of socket contact complement measured. Separating force measured CONTACT SEPARATING FORCES Separating Force (ounce-force) Separating force range (ounce-force) on steel test pin .0294 + _.0001 (0.747 + _0.002) dia. insertion depth .205 Min. Max. DPKA Sep. Force Avg. Force (5.21) min. from insert face. 0.6 4.9 1.3-4.1 2.4 DPKB 1.0-2.9 2.0 CONNECTOR MATING AND Mating dept, .390 (9.91) panel spacing. Total of 10 cycles mating and Axial mating and unmating forces 175 Mating/Unmating Force (pound-force) UNMATING FORCES unmatings. Forces measured on 10th cycle. pounds-force maximum. Mate Unmated DPKA 145 34 DPKB 150 72 Forces obtained on 10th cycle. CONTACT RETENTION Unmated. 50% of contacts measured. 10.0 1bf applied to contact engaging Max. contact displacement under 10.0 1bf load Contact Displacement Range (inch) end. Zero reference at 2.0 1bf preload. Displacement measured under spec. .011 (0.28) maximum. DPKA Avg. load. Pins 0.002-0.003 0.0027 Sockets 0.002-0.004 0.0031 DPKB Pins 0.002-0.004 0.0027 Sockets 0.002-0.003 0.0026 ENDURANCE (DURABILITY) Mating dept, .450 (11.43) panel spacing. Total of 500 cycles mating and Withstand 500 cycles of durability conditioning No detrimental damage. Connectors fully functional. unmating at a rate of 300 cycles/hour maximum. without detrimental effects to function. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 77 MIL-C-83733 DPK Test Data (Continued) (TABLE ll Continued) Test or Test Level or Measured Values Environment Special Requirments Parameters Limits or Comments Withstand temperatre cycling. No damage. THERMAL SHOCK Mated condition. Five continuous cycles of temperature change. 30 mins. No apparent damage. exposure at each temp. extreme constitutes one cycle. Transfer time between chambers 2 mins. max. temp. extremes: - 54 ± 3˚C and 200 ± 3˚C (-??˚ +_ 5.4˚F and 392 ± 5.4˚F). 20% of the contacts in each connector measured. Test circuit per Fig. 2 Max. crimp potential drop: Crimp mV drop range. CRIMP POTENTIAL DROP measured across points X-X and X'-X'. DPKA (sockets) Wire Contact/Wire-size Test Current (Adc) Size M.V. Adc Range Avg. 22D/28 1.5 28 2.8 1.5 1.7-2.1 1.8 22D/22 5.0 22 7.0 (Pins) 1.5 1.1-1.6 1.3 DPKB (sockets) Adc Range Avg. 5.0 1.8-2.4 2.1 (Pins) 5.0 1.4-1.8 1.5 DIELECTRIC WITHSTANDING Mated condition. 50% of contact complement measured. Performed Same as at sea level conditions. No evidence of breakdown or flashover. Leakage < _.5mA. (Ganged VOLTAGE (ALTITUDE) at simulated altitude of 70,000 ft. (33.7 mm Hg pressure) Test voltage 825 Parallel test circuits) Vac/rms-60 Hz, applied between adjacent contact pairs and each contact and connector shell. INSULATION RESISTANCE ELEVATED Umnated condition. 50% of contact complement measured. Test points 204 Megohms minimum at 500 Vdc. Insul. Res. range (ohms) [200˚C (392˚F)] TEMP.[200˚C (392˚F)] identical to those measured at 25˚C (77˚F). Oven ambient controlled at Electrification time 120 secs. maximum, DPKA 200˚C (392˚F). Stabilization period 30 minutes minimum. Adj. Cont. Cont./Shell 1.4G-10G 2.4G-4.0G DPKB 0.75G-10G 2.26G-5.0G (Ganged parallel test circuits) VIBRATION (RANDOM) Method 214, Test condition II, Letter 'G'. Test level envelope per figure and No current discontinuity > _ 1.0 microsec. No Connectors met random vibration requirements. No electrical table 214-2. Contact circuit senes wired far current discontinuity monitoring. cracking, breaking or loosening of connector discontinuity detected. Eight hours duration in each of three mutually peipendicuiar axes. Connector parts. mating depth .450 (11.43) panel spacing. PHYSICAL SHOCK No current discontinuity > _ 1.0 microsec. No Mated condition, .450 111.43) panel spacing. Shock pulse duration I I ± 1 Connectors met physical shock requirenments. No electrical cracking, breaking or loosening of connector mS, waveshape terminal peak smooth, peak amplitude 20g. Contact circuit discontinuity or damage detected. parts. series wired for current discontinuity monitoring. One shock pulse in each of three mutually perp. axes. Insul. Res. range (ohms ) final humidity cycle. MOISTURE RESISTANCE Method 106, (Step 7b) ommed) Mated condition. 10 days humidity and Insulation resistance at final humidity cycle 102 DPKA temperature cycling. At end Step 6 final cycle at 25˚C (77˚F) and 90-98% Megohms minimum at 50 Vdc. DPKB RH insulation resistance in asured 100% between each and ail other 1.66-500G 1.6-500G contacts and the shell in parallel circuit. Avg: 224G Avg: 190G ALTITUDE IMMERSION Mated condition. Immersed in 5% sail solution by weight. Unsealed wire Insulation resistance 1.2 Gigohm minimum at 5 Final insul. Res ranges (ohms). DPKB ends exposed to chamber atmosphere. Simulated test altitude 75,000 ft, Vdc. DWV 1350 Vac/rms - 60 Hz, DPKA 1.5T-4.5T (1.0 inch Hg). 30 mins. at altitude followed by 15 mins. at room ambient, electrification time 60 secs. minimum. No 0.7-3.5T Avg. 1.9T Repeat for total of 3 cycles. Insul. res. and OWV measured 100% of contact breakdow, flashover or leadage < _ 2 mA, Avg: 1.3T complement at room ambient and submerged. DWV - No evidence of insert movement and /or dislocation from normal position 2 INSERT RETENTION Unmated. 46 1bf/in. pressure lead applied to each inert face at 5 No insert disiocation from normal position in the No evidence of insert movement and/or dislocation from normal 2 1bl/in./sec.. maintained for 5 secs. min. at specified load. connector shell. position. No evidence of ozone effects. OZONE EXPOSURE Unimated. Ozone concentration 0.010 to 0.015 percent by volume. Exposure No derterioration. period 2 hours minimum at room temperature. Fluid immersion rest fluids and procedures per Table 4: No detrimental damage of effects to connector Other than evidence of normal light swelling of the connector resilent FLUID IMMERSION performance. seals, the samples did not exhibit any dertirmental affects. Mateability Sample Test Fluid Axial was not imparied. No. MIL-L-7808 Mate and unimate forces after fluid immersion 4-1P/R MIL-L-23699 175 1bf max. After Fluid Immersion 4-2P/R M2-V CHEVRON Mating/Unmating forces 4-3P/R MIL-H-5606 (Pound-Force) 4-4P/R MIL-A-8243 DPKA Mate Unmated DPKB Mate Unmated 4-5P/R MIL-C-25769 4-1P/R 125 27 4-7P/R 138 71 4-6P/R MIL-T-5624 (JP-5) 4-2P/R 125 31 4-8P/R 141 57 4-7P/R Coolanol-25 4-3P/R 127 35 4-9P/R 137 63.5 4-8P/R Regular (Leaded commercial auto-gasoline 4-4P/R 132 35 4-10P/R 145 76 4-9P/R Solvent (a) MIL-STD-202) 4-5P/R 132 63 4-11P/R 150 81 4-10P/R Solvent (b) MIL-STD-202) 4-6P/R 123 55 4-12P/R 148 86 4-11P/R Solvent (c) MIL-STD-202) 4-12P/R Unwired. wouisembled contact bodies. One part (by volume) concentrated No visible reaction (bubbles forming) to reagent. No evidence of reaction to reagent. GOLD PLATING POROSITY Nitric Acid (S.G.-l.42) to we part distilled water. 30 secs. minimum immersion period. Wired mated condition, with contacts under specific load: #220 (5 lbs.); Withstand temp life. No damage. No No evidence of contact dislodging and/or electrical disconinuity of 1.0 TEMPERATURE LIFE W/CONTACT #16 12.5 lbs. A current of 100 MA was applied during life of test. Test discontinuity higher than 1.0 microsecond. No miscrosecond or greater during the speified temperature life exposure LOADING duration, 1000 hours at temperature of + 200˚C (392˚F). contact dislodging order load. under contact loading conditions. All post test requirements were met. Conclusion The successful completion of the qualification pro- qualification requirements in accordance with All subject test specimens, connector components, gram as reported herein, demonstrates the capa- MIL-C-83733. On the basis of testing, the DPK materials, accessories and contacts covered by this bilities of the subject ITT Cannon DPK series connector series was granted full OPl status to report satisfied and/or exceeded the specified connectors to comply with stringent verification MIL-C-83733. requirement. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 78 MIL-C-83733 DPK Weights The following are weights for DPK connector assemblies, mounting hardware, contacts, and sealing plugs. All connector weights are listed less contacts (FO) and mounting hardware. The total connector weight is obtained by adding mounting hardware, contacts, and sealing plugs weight to the connector assembly weight. Example: DPKB-101SK-7 (with 90 contacts and 11 sealing plugs) Weight Weight Pounds Grams DPKB-101SG-7-FO .2332 105.78 Type K Spring Mount .0825 37.42 90 Number 20 Socket Contacts .0639 28.98 11 Number 20 Sealing Plugs .0020 .88 .3816 173.06 Maximum Connector Weight Maximum Weight Part Numbet Lbs. Grams (Description) DPKA-18PG-7-F0 .1474 66.86 DPKA- 18SG-7-F0 .1496 67.86 DPKA-32PG-7-F0 .1496 67.86 DPKA-18SG-7-F0 .1518 68.86 DPKA-51PG-7-F0 .1529 69.35 DPKA-51SG-7-F0 .1551 70.35 DPKA-G131PG-7-F0 .1045 47.40 DPKA-G131SG-7-F0 .1077 48.85 DPKB-48PG-7-F0 .2398 108.77 DPKB-48SG-7-F0 .2486 112.76 DPKB-59W7PG-7-F0 .2354 106.78 DPKB-59W7SG-7-F0 .2442 110.78 DPKB-64PG-7-F0 .2354 106.78 DPKB-64SG-7-F0 .2442 110.78 DPKB- 71PG-7-F0 .2288 103.78 DPKB-71SG-7-F0 .2332 105.78 DPKB-71C15PG-7-F0 .2288 103.78 DPKB-71C15SG-7-F0 .2332 105.78 DPKB-78PG-7-F0 .2266 102.78 DPKB-78SG-7-F0 .2288 103.78 DPKB-101PG-7-F0 .2288 103.78 DPKB-101SG-7-F0 .2332 105.78 DPKB-G185PG-7-F0 .1628 73.85 DPKB-G185SG-7-F0 .1650 74.85 #12 Pin, 030-9185-003 .00298 1.353 #12 Skt, 030-9186-003 .00291 1.318 #16 Pin, 030-9205-007 .00135 .611 #16 Skt, 030-9206-006 .00146 .664 #20 Pin. 030-9173-006 .00062 .280 #20 Skt, 031-9174-004 .00071 .322 #22D Pin, 030-2042-000 .00021 .093 #22D Skt, 031-1147-000 .00025 .111 #12 Shielded Pin, 249-1825-001 .00206 .943 #12 Shielded Skt, 249-1826-000 .00258 1.168 #8 Coaxial Pin, 59W7 Layout .00420 1.910 #8 Coaxial Skt, 59W7 Layout .00650 2.948 Type C Bushing, 012-0515-000 (4 reqd) .00606 2.750 Type K Spring Mtg Captive (non-rotate) .08250 37.42 Type F Nut (4 reqd) .00072 .325 Type G Spring Mtg 231-0019-000 (4 reqd) .01180 5.350 Size 22; 225-1013-000 .00006 .027 Size 20; 225-0070-000 .00018 .080 Size 16; 225-0071-000 .00036 .163 Size 12; 225-0072-000 .00064 .291 SEALING PLUGS Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 79 MIL-C-83733 DPK Receptacle (Pin Contacts) BASIC RECEPTACLE SHELL DIMENSIONS 1 1.385 MAX. (35.16) L C 1.002 ± .008 - .017 1.135 MAX. .890 ± .005 (25.42 ± 0.20 - .43) (28.83) B (22.61 ± 0.13) .562 ± .004 1.158 ± .012 1.000 ± .010 (14.27 ± 0.10) (29.41 ± 0.30 (25.40 ± 0.25) A JUNCTION SHELL .312 ± .010R 4 PLCS. .111 ± .008 - .007 .188 ± .010 R. TYP. AND SCREW (7.92 ± 0.25) (2.82 ± 0.20 - 0.18 (4.78 ± 0.25) .526 + .008 - .007 1 (13.36 + 0.20 - 0.18) 1 Junction shell and screws are not supplied on - G131 and -G185 layouts. N SHELL SIZE A B C L Staggered † 2.085 (52.96) 1.976 (50.19) 2.580 (65.58 3.030 (76.96) 2.150 (54.61) DPKA*P** 2.072 (52.63) 1.961 (49.81) 2.570 (65.38) 3.000 (76.20) 2.130 (54.10) 3.385 (85.98) 3.281 (83.34) 3.880 (98.53) 4.330 (109.98) 3.450 (87.63) DPKB*P** 3.372 (85.65) 3.261 (82.83) 3.870 (98.32) 4.300 (109.22) 3.430 (87.12) †See Page 81 Style M and Z Mounting Style A Mounting Dimensions for Coupling Nut Assemblies DPK TYPES JAM NUT .197 ± .005 DIA. COUPLING NUT (5.00 ± 0.13) 2 HOLES RECEPTACLE PANEL NUT REF. PLUG .500 MAX. POLARIZING POST CONNECTOR (12.70) 2 REQD. REF. .532 ± .008 RECEPTACLE (13.51 ± 0.20) CONNECTOR REF. PANEL DPK/Mil-C-83733 TYPES Mounting Style G Mounting Style F Clinch Nut Mounting Standard Hole Mounting MIL-C-83733/1(USAF) MIL-C-83733/6(USAF) .281 ± .005 DIA. .141 MAX. (7.14 ± 0.13) (3.58) 4 HOLES .138 (3.50) - 32 CLINCH NUT (4 PLACES) THREAD Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 80 MIL-C-83733 DPK Receptacle/Configurations (Pin Contacts) DPK/MIL-C-83733 TYPES Mounting Stye C Mounting Stye X Bushing Mounting MIL-C-83733/5(USAF) With Guide Sockets MIL-C-83733/3(USAF) .405 ± .010 (10.29 ± 0.25) .197 + .003 - .002 DIA. ACROSS HEX FLATS (5.00 + 0.08 - 0.05) 2 HOLES 16˚ 14˚ RECOMMENDED SCREW .138 (3.50) - 32 UNC-2A (3/8 LONG) .207 ± .002 DIA. THREAD (5.26 ± 0.05) .477 + .008/ - .007 (12.12 + 0.02/ - 0.18) 1.060 ± .010 (26.92 ± 0.25) MS24700-2 BUSHING .281 ± .005 DIA. FLANGE (7.14 ± 0.13) HOLE .312 (7.92) - 24 UNF-2A DPK/MIL-C-83733 TYPES Mounting Stye Y Mounting Stye M With Guide Pins MIL-C-83733/8(USAF) Staggered Standard Hole Mounting MIL-C-83733/9(USAF) .281 ± .005 DIA. (7.14 ± 0.13) 31˚ 2 HOLES 29˚ N .200 ± .002 (5.08 ± 0.05) 1.370 (34.80) MAX. .190 (4.82 - 32 UNF-2 Mounting Stye H Mounting Stye Z Staggered Bushing Mounting MIL-C-83733/10(USAF) Staggered Clinch Nut Mounting MIL-C-83733/11(USAF) RECOMMENDED SCREW .141 (3.58) MAX. .138 (3.50) - 32 UNC-2A FLH (3/8 LONG) THREAD .138 (3.50) - 32 UNC-28 CLINCH NUT FLANGE .281 ± .005 DIA. 2 PLACES HOLE (7.14 ± 0.13) THREAD Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 81 MIL-C-83733 DPK Pluge/Configurations (Socket Contacts) L Basic Plug 1.265 MAX. Shell Dimensions .030 + .010 - .000R (32.13) D (0.76 + 0.25 - 0) 4 PLACES 1.010 MAX. (25.65) A TYP. .622 + .006 - .007 (15.80 + 0.20 - 0.18) .780 ± .005 (19.81 ± 0.13) 1.158 ± .012 .562 ± .004 (29.41 ± 0.30) .878 ± .005 1.002 +.008 - .017 (14.28 ± 0.10) (22.56 ± 0.13) (25.45 + _ 0.20 - 0.43) C B .700 ± .010 .125 ± .010R. (17.78 ± 0.25) JUNCTION SHELL (3.18 ± 0.25) .312 ± .010 .111 + .008 - .007 2 PLACES (7.92 ± 0.25) (2.82 + 0.20 - 0.18) 1 4 PLACES N SHELL SIZE A B C D L Staggered † 1.780 (45.21) 2.580 (65.53) 3.030 (76.96) 2.150 (54.61) 1.959 (49.76) 1.864 (47.35) 1.763 (44.78) 2.570 (65.28) 3.000 (76.20) 2.130 (54.10) DPKA*S** 1.946 (49.43) 1.853 (47.07) 1 Junction shell and hardware are not supplied on -G131 and 3.080 (78.23) 3.880 (96.52) 4.330 (109.98) 3.450 (87.63) -G185 layouts. 3.259 (82.78) 3.164 (80.37) † See page 83 Style M and H 3.063 (77.80) 3.870 (98.30) 4.300 (109.22) 3.430 (87.12) DPKB*S** 3.246 (82.45) 3.153 (80.09) DPK Styles Mounting Spacing Dimensions For Jackscrew Assemblies Mounting Style A JACKSCREW THRUST WASHER .040 (1.02) DIA. WIRE HOLE SAFETY CONNECTOR RETAINING RING .196 + .004 - .003 DIA. 305-0007-000 (5.03 + 0.10 - 0.06) JACKSCREW ASSY 2 HOLES PLUG CONNECTOR .500 MAX. (12.70) POLARIZING POST 2 REQD. .532 ± .008 RECEPTACLE (13.51 ± 0.20) CONNECTOR PANEL (REF.) DPK/MIL-C-83733 TYPES Mounting Style K - MIL-C-83733/4(USAF) Mounting Style X - MIL-C-83733/2(USAF) With Captive Springs With Guide Pins and Spring Mounting .138 (3.50) -32 UNC-2B .138 (3.50) - 32 UNC-2A THREAD THREAD 31˚ 29˚ .116 ± .080 (2.94 ± 2.03) .200 ± .002 DIA. (5.08 ± 0.05) 1.370 (34.80) 1.250 (31.75)MAX. MAX. SPRING IN FREE POSTION .190 (4.82) -24 UNC-2A THREAD .390 MAX. (9.91) .116 ± .080 DIA. (2.94 ± 2.03) .190 (4.82) -32 UNF-2 NOTES: 1. Springs are pre-loaded to 25 pounds each in free position. NOTES: 1. Springs are pre-loaded to 25 pounds each in free position. 2. Spring forces will be 118 pounds minimum at .500 (12.70) panel spacing and 176 2. Spring forces will be 59 pounds minimum at .500 (12.70) panel spacing and 88 pounds maximum at .390 (9.91) panel spacing pounds maximum at .390 (9.91) panel spacing 3. This configuration must not be used on teh 131 or 185 contact layouts. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 82 MIL-C-83733 DPK Pluge/Configurations (Socket Contacts) DPK/MIL-C-83733 TYPES Mounting Style Y - MIL-C-83733/7(USAF) Mounting Style H - MIL-C-83733/12(USAF) With Guide Sockets and Spring Mounting Staggered Spring Mounting N .405 ± .010 ACROSS HEX FLATS (10.28 ± 0.25) .138 (3.50)-32 UNC-2B THREAD .138 (3.50)-32 UNC-2B THREAD *See page 82 16 14 .207 ± .002 DIA. .116 ± .080 (5.26 ± .005) (2.94 ± 2.03) .485 MAX (12.32) .116 ± .080 1.250 (31.75) MAX. 1.250 (31.75) MAX. (2.94 ± 2.03) SPRING IN FREE SPRING IN FREE POSITION POSITION .312 (7.92) - 24 UNF-2A THREAD NOTES: 1. Springs are pre-loaded to 25 pounds each in free position. NOTES: 1. Springs are pre-loaded to 25 pounds each in free position. 2. Spring forces will be 59 pounds minimum at .500 (12.70) panel spacing and 88 2. Spring forces will be 59 pounds minimum at .500 (12.70) panel spacing and 88 pounds maximum at .390 (9.91) panel spacing pounds maximum at .390 (9.91) panel spacing 3. This configuration must not be used on teh 131 or 185 contact layouts. DPK Commercial Types Mounting Style G Mounting Style F Mounting Syle M Standard Hole Mounting Clinch Nut Mounting Mounting N* .281 ± .005 DIA. .281 ± .005 DIA. (7.14 ± 0.12) (7.14 ± 0.12) 4 HOLES 4 HOLES See page 82 .141 (3.58) MAX. .138 (3.50)-32 UNC-2B THREAD Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 83 MIL-C-83733 DPK Mounting Styles/Applications DPK connectors for rectangular or staggered DPK connectors are also available with polarizing mounting are available in both two- and four-spring posts, accommodations for jackscrews, and cou- mount assemblies, or the same shelf style may be o pling nuts for cord-to-card and cord-to-panel appli- rdered to accommodate bushing assemblies. In the cations. Another shelf style has two or four mount- spring mount version the spring-loaded mechanism ing holes fitted with captive clinch nuts. will compensate for a panel space variation of up to For mounting dimensions of the various mounting .070(1.78) while insuring electrical and environ- styles shown here please refer to page 87. mental integrity. Ordered Separately Style A Mounting style A is designed for cord-to-panel and c ord-to-cord applications. Connectors are supplied with two polarizing posts installed and provisions for installation of two jackscrew assemblies or two Jackscrew Assembly Coupling Nut Assembly coupling nut assemblies. (Replaces Mounting Style Receptacle Plug 305-0007-000 335-0002-000 Pin Contacts Socket Contacts B.) M83733/5 Supplied with Connector Stylle C Mounting style C is designed for cord-to-panel or rack-to-panel applications. Connectors are supplied with (4) MS24700-2 bushings on the receptacle and 4 spring mount assemblies on the plug. Bushing MS247000-2 Spring Mount Assembly Receptacle (Self-Locking) MIL-C-83733/17 Pin Contacts 012-0515-000 231-00019-000 M83733/6 Style F Mounting Style F is designed for rack-to-panel pplications. Connectors are supplied with four captive clinch nuts installed. Receptacle Pin Contacts Ordered Separately M83733/1 Style G Mounting style G is designed for rack-to-panel applications. Connectors are supplied with four .281(7.14) diameter holes which will accommodate either four MS24700-2 bushings or four 231-0019- Bushing MS24700-2 Spring Mount Assembly 000 spring mounts, Receptacle Plug (Self-Locking) MIL-C-83733/17 Pin Contacts Socket Contacts 012-0515-000 231-0019-000 Supplied with Connector M83733-12 M83733-10 Style H Mounting style H is designed for rack-to-panel applications. Connectors are supplied with two .281(7.14) diameter holes which are staggered. Two spring mounts are on the plug end two Plug Receptacle Bushing MS247000-2 Spring Mount Assembly MS24700-2 bushings are on the receptacle. Socket Contacts Pin Contacts (Self-Locking) MIL-C-83733/17 012-0515-000 231-0019-000 M83733/4 Style K Mounting style K is designed for rack-to-panel a pplications. Connectors are supplied with four c aptivated, non-rotating spring mounts on the plug. Plug Socket Contacts Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 84 MIL-C-83733 DPK M83733/9 Style M Ordered Separately Mounting style M is designed for rack-to-panel applications. Connectors are supplied with two .281 (7,14) diameter holes which are staggered and will accommodate eight two MS24700-2 bushings or Receptacle Bushing MS24700-2 Spring Mount Assembly Plug two 231-0019-000 spring mounts. Pin Contacts (Self-Locking) MIL-C-83733/17 Socket Contacts 012-0515-000 231-00019-000 M83733/2 M83733/3 Style X Mounting style X is designed for rack-to-panel applications where positive alignment is required before connectors are mated. Plug has two guide pins and two spring mounts (MIL-STO-1533); re- Plug Receptacle Guide Pins Guide Sockets ceptacle has two guide sockets and two .197 (5.00) Socket Contacts Pin Contacts 226-0348-000 226-0344-000 dia. holes. Supplied with Connector Style Y M83733/7 M83733/8 Mounting style Y is identical to mounting style X, Xcept the guide sockets are on the plug and the guide pin and springs are on the receptacle. Plug Receptacle Guide Pins Guide Sockets Socket Contacts Pin Contacts 226-0348-000 226-0349-000 Style Z M83733/11 Mounting style Z is designed for use in rack-to- panel applications. Connectors are supplied with two captive clinch nuts which are staggered. Receptacle Pin Contacts MIL-C-83733/DPK Mounting Style Mating MIL-C-83733 MIL-C-83733 DPK Mtg. DPK Mtg. Connector Connector Type Style Style M83733/1 RECEPTACLE G M83733/4 K M83733/2 PLUG X M83733/3 X X M83733/3 RECEPTACLE M83733/2 X M83733/1 G M83733/4 PLUG K M83733/5 C M83733/6 F M83733/5 RECEPTACLE C M83733/4 K M83733/6 RECEPTACLE F M83733/4 K M83733-07 PLUG Y M83733/8 Y Y M83733-08 RECEPTACLE M83733/7 Y M83733-09 RECEPTACLE* M M83733/12 H M83733-10 RECEPTACLE* H M83733/12 H M83733-11 RECEPTACLE* Z M83733/12 H M83733/9 M M83733-12 RECEPTACLE H M83733/10 H M83733/11 Z *Not recommended for G131 and G185 layouts. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 85 MIL-C-83733 DPK Polarization (Mounting Style A only) Polarizing Post Alternate Positions Pin inserts polarizing postitions are 180 opposite socket insert polarizing positions. Shaded areas indicate extended portion of the polarizing post. N VW Cord to panel DPK connectors are available in 35 alternate polarizing positions by changing indexing of the polarizing posts. Keystone corners and hexa- gonal posts provide this wide range of alternate positions. YZ X Face view of socket insert plug connector engaging end. Contact Data Standard Contacts Grommet Sealing Plug MIL-C-39029 Insertion/ Part Number Contact Cannon Military Crimp Extraction (Color) Size Part Number Part Number Tool Tool Type 030-9185-003 M39029/4-113 MIL-I-81969/14-04 225-0072-000 M22520/1-01 12 Pin (Yellow) 031-9186-003 M39029/5-118 Skt. with M22520/1-02 030-9205-007 M39029/4-111 MIL-I-81969/14-03 225-0071-000 Pin 16 Turret (Blue) Skt. 031-9206-006 M39029/5-116 M22520/2-01 030-9173-006 M39029/4-110 MIL-I-81969/14-11 with 225-0070-000 Pin 20 M22520/2-02 (Red) Skt. 031-9174-004 M39029/5-115 Turret M22520/2-01 030 -1975-008 M39039/11-144 MIL-I-81969/14-01 with Pin 22 M22520/2-23 Skt. 031-1113-008 M39029/12-148 Turret 225-1013-000 M22520/2-01 (Black) with 030-2042-000 M39029/58-360 MIL-I-81969/14-01 M22520/2-06 Pin 22D 031-1147-000 M39029/57-354 (Socket) Skt. Turret M22520/2-09 (Pin) Turret Coaxial/Shielded Contacts Grommet Ins./ Sealing Plug Min./Max. Ext. Part Number Crimp Cannon Cable DWV O.D. Wire Tool (Color) Tool Coaxial Type Prefix Part Number Accom. Voltage Accom. CCTC8 Outer 249-5500-012 .122 (3.10) Plug G M22520/2-01 RG-316 500 VDC CET-C8 Coaxial Receptacle G 249-5500-013 .250 (6.35) M22520/2-30 225-0085-00 Contacts* 1 (White) 59W7 CCTC9 Outer 249-5500-010 Plug F Arrangement RG-180/U 500 VDC .122/250 M22520/2-01 CET-C8 Receptacle F Only 249-5500-011 M22520/2-30 *Plug coaxials go into plug connectors (59W7S inserts with socket contacts). Receptacle coaxials go into receptacle connectors ("P" inserts) with pin contacts (59W7P inserts with pin contacts). Grommet Ins./ Sealing Plug Ext. Part Number Crimp Cannon MIL-C-39029 Cable Min./Max Tool (Color) Tool Locator Coaxial Type Part Number Part Number Accom. Cable Dia. Size 12 .M22520/5-01 .M22520/5-08 Contact 225-0072-000 Pin 249-1825-001 M39029/50-340 .081 (2.06) Outer Outer RG-179U CIET - 12 71C15 (Yellow) M22520/2-01 M22520/2-30 Socket 249-1826-000 M39029/51-341 .158 (4.01) Layout Inner Inner Only *Pin shielded contacts utilized in receptacle connectors (71C15P inserts). Socket shielded contacts utilized in plug connectors (71C15S inserts). Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 86 MIL-C-83733 DPK Contact Arrangements DPKA Face View Pin Insert Shown 9 1 26 18 9 8 7 6 5 4 3 2 1 36 27 7 6 5 4 3 2 1 5 4 3 2 1 47 37 19 18 17 16 15 14 13 12 11 10 15 14 13 12 11 10 9 8 68 58 11 10 9 8 7 6 30 29 28 27 26 25 24 23 22 21 20 89 79 24 23 22 21 20 19 18 17 16 40 39 38 37 36 35 34 33 32 31 110 100 18 17 16 15 14 13 12 32 31 30 29 28 27 26 25 51 50 49 48 47 46 45 44 43 42 41 131 121 Layout 18 32 51 G131 No. of Contacts 18 #12 32 #16 51 #20 131 #220 and Wire Size Service Rating l l l M DPKB 10 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 11 8 2 1 9 7 6 5 4 3 25 24 23 22 21 20 25 24 23 22 15 14 13 12 GF ED C B A 21 20 19 18 16 17 38 36 35 37 29 28 27 26 31 30 29 28 27 26 34 33 48 47 46 45 44 32 31 30 43 42 41 40 39 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 Layout 48 59W7 52 #20 (1-52) No. of Contacts 30 #16 (1,2,10-15,22-29,35-48), 7 Coax. (A-G) and Wire Size 18#12 (3-9,16-21,30-34) #20: 1500 Coax: 1000 Service Rating l & 500 VDC (Coax) The 59W7 Layout is sold less coaxial contacts, see page 86 for contact part numbers. 5 15 14 13 12 11 10 9 8 7 6 4 3 2 1 14 13 12 11 4 3 2 1 10 9 8 6 5 7 24 23 22 21 20 19 18 17 16 15 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 41 40 39 38 37 36 30 29 28 27 26 25 47 46 45 44 43 42 41 40 37 36 34 35 34 33 32 31 48 39 38 35 33 32 49 48 47 46 53 52 51 50 45 44 43 42 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 64 63 62 61 71 70 69 68 67 66 65 60 59 58 57 56 55 54 Layout 64 71 No. of Contacts 64 #16 56#20 (1-4,11-30,36-60,65-71) and Wire Size 15 #12 (5-10,31-56,61-64) l l Service Rating 16 14 13 12 11 4 3 2 1 17 15 14 4 3 2 13 12 11 10 9 8 7 6 5 1 10 9 8 6 5 7 24 23 22 20 19 18 17 16 15 35 34 33 32 20 21 21 19 18 30 29 28 27 26 25 24 23 22 31 41 40 39 38 37 36 33 30 29 28 27 26 25 54 53 52 51 39 38 37 36 35 34 32 31 49 48 47 46 41 50 45 44 43 42 40 53 52 49 48 47 46 69 57 56 55 51 50 45 44 43 42 70 68 64 62 61 70 63 67 66 65 64 63 62 61 60 59 71 69 68 67 66 65 60 59 58 57 56 55 54 78 77 76 75 58 74 73 72 71 71C15 78 Layout 56 #20 (1-4,11-30,36-60,65-71) 38 #20 (1-4,14-21,32-39,51-57, No. of Contacts 15 Shielded #12 (5-10, 31-35,61-64) 68-78),40 #16 (5-13, 22-31, and Wire Size #20: 1500: #12 Shielded: 500 40-50,58-67 Service Rating 1&500 VDC (Coax) l 1 25 20 15 5 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 10 26 51 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 78 52 58 57 55 54 51 50 47 46 43 42 60 59 56 53 52 49 48 45 44 41 40 106 79 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 107 133 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 161 159 154 149 144 139 134 Layout 101 161* No. of Contacts 101 #20 161 #22 and Wire Size Service Rating l 1000 VDC 13 1 27 14 54 41 69 55 98 84 127 113 156 142 171 185 Layout G185 No. of Contacts 185 #22D and Wire Size Service Rating M *P0S-ALINE DESIGN In the 161 contact arrangement, the entire pin contact is recessed in and individual cavity in the plug connector. The socket contact is exposed and extends from the connector receptacle face. (Pin insulator accepts socket contacts.) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 87 MIL-C-83733 DPK Panel Cutout Dimensions Figure 1. Mounting Styles PG, SG SY,PY A E PC, PF, SF, S*A, S*B 1 E 2 SX, PX, SK P*A, P*B B E 2 D .562 ± .004 (14.28 ± 0.10) .060 ± .010 RAD. (1.57 ± 0.25) TYP. E 1 4 PLACES Figure 2. Mounting Styles .109 MIN. SH, SM A (2.77) .562 ± .004 1.095 ± .005 (14.28 ± 0.10) (27.81 ± 0.13) .060 ± .010 RAD. B .146 ± .002 (3.71 ± 0.05) DIA (1.57 ± 0.25) TYP. THRU C'SUNK 4 PLACES 100 ± 1 To .280 ± .005 (7.11 ± 0.13) DIA 2 PLACES Figure 3. Mounting Styles PM, PH, PZ A .109 (2.77) MIN. .562 ± .004 1.095 ± .005 (14.28 ± 0.10) (27.81 ± 0.13) B .060 ± .010 RAD. .146 ± .002 (3.71 ± 0.05) DIA (1.57 ± 0.25) TYP. THRU C'SUNK 4 PLACES 100 ± 1 To .280 ± .005 (7.11 ± 0.13) DIA 2 PLACES A B D E E 12 ± .004(± 0.10) ± .005(± 0.13) ± .005(± 0.13) MIL-C-83733 DPK Figure Part No./ Mounting Ref. Shell Shell Shell Shell Shell Shell Shell Shell Shell Shell Mounting Style Styles Size A Size B Size A Size B Size A Size B Size A Size B Size A Size B 2.578 3.875 2.103 3.400 1.022 1.022 .148 (3.76) .148 (3.76) .148 (3.76) .148 (3.76) M83733/1/5/6 PG, SG, 1 (65.48) (98.43) (51.13) (86.36) (25.96) (25.96) .144 (3.66) .144 (3.66) .144 (3.66) .144 (3.66) PC, PF,SF 2.578 3.875 2.103 3.465 1.022 1.095 .148 (3.76) .148 (3.76) .260 (6.60) .260 (6.60) M83733/2 SX 1 (65.48) (98.43) (51.13) (88.01) (25.96) (27.81) .144 (3.66) .144 (3.66) .250 (6.35) .250 (6.35) 2.578 3.875 2.103 3.465 1.022 1.095 .320 (8.13) .320 (8.13) .148 (3.76) .148 (3.76) M83733/3 PX 1 (65.48) (98.43) (51.13) (88.01) (25.96) (27.81) .315 (8.00) .315 (8.00) .144 (3.66) .144 (3.66) 2.578 3.875 2.167 3.465 1.095 1.095 .148 (3.76) .148 (3.76) .148 (3.76) .148 (3.76) M83733/4 SK 1 (65.48) (98.43) (55.04) (88.01) (27.81) (27.81) .144 (3.66) .144 (3.66) .144 (3.66) .144 (3.66) 2.578 3.875 2.167 3.465 1.095 1.095 .148 (3.76) .148 (3.76) .430 (10.92) .430 (10.92) M8733/7 SY 1 (65.48) (98.43) (55.04) (88.01) (27.81) (27.81) .144 (3.66) .144 (3.66) .420 (10.67) .420 (10.67) 2.578 3.875 2.167 3.465 1.095 1.095 .380 (9.65) .380 (9.65) .148 (3.76) .148 (3.76) M83733/8 PY 1 (65.48) (98.43) (55.04) (88.01) (27.81) (27.81) .370 (9.40) .370 (9.40) .144 (3.66) .144 (3.66) 2.578 3.875 2.167 3.465 1.095 1.022 - - - - M83733/9/10/11 PM, PH 2 (65.48) (98.43) (55.04) (88.01) (27.81) (25.96) PZ 2.578 3.875 2.095 3.400 1.095 1.095 - - - - M83733/12 SH, SM 3 (65.48) (98.43) (53.21) (86.36) (27.81) (27.81) S*A, S*B, 2.578 3.875 2.103 3.465 1.022 1.095 .301 (7.65) .301 (7.65) .301 (7.65) .301 (7.65) N/A P*A, P*B 1 (65.48) (98.43) (51.13) (88.01) (25.96) (27.81) .294 (7.45) .294 (7.45) .294 (7.45) .294 (7.45) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 88 MIL-C-83733 DPK Mounting Assembly-Jackscrew/Coupling Nut Installatoin of jackscrew and coupling nuts in mounting style A and B. CORD-TO-CORD INSTALLATION PANEL MOUNTING SHELL (REF.) NUT, COUPLING NUT, JAM .532 + _ .008 WASHER, THRUST (13.51 + _ .020) COUPLING SHELL (REF.) SCREW .040 (1.02) DIA. SAFETY WIRE HOLE SHELL SHELL (REF.) MOUNTING (REF.) MOUNTING PANEL POSITIONS PANELS (REF.) NUT, PANEL MTG. RING, TRUARC RET. WHEN ENGAGED Mounting Assembly-Bushing/Spring Mount Installatoin of mounting styles utilizing bushing and spring mount assemblies. PLUGS BUSHING MOUNTING FIXED RECOMMENDED SCREW #6-32UNC-2A MS27400-2 MAY BE USED FOR MOUNTING (3/8 LONG) BUSHING IS SELF-LOCKING SPRING, FLOAT MOUNTING ASSEMBLY .111 + _ .008 - .007 MAY BE USED FOR MOUNTING (2.82 + _ .020 - 0.18) MIL-C-83733/17 RECOMMENDED PANEL SPACING TO INSURE .445 + _ .055 PANEL REF. ENGAGEMENT (11.30 + _ 1.40) RECOMMENDED SCREW FLANGE OF MATING RECEPTACLE #6-32UNC-2A (3/8 LONG) WHEN FULLY ENGAGED WITH TEFLON PELLET (SELF-LOCKING) RECEPTACLES POSITION OF SPRING ASSY. WHEN CONNECTORS ARE MATED RACK (REF.) .445 + _ .055 (11.30 + _ 1.40) RECOMMENDED PANEL SPACING TO INSURE FULL ENGAGEMENT RECOMMENEDED SCREW #6-32UNCA-2A (3/8 LONG) WITH TEFLON PELLET PANEL (REF.) (SELF - LOCKING) BUSHING MOUNTING FIXED MS24700-2 MAY BE USED FOR MOUNTING .281 + _ .005 BUSING IS SELF-LOCKING (7.14 + _ 0.13) SPRING FLOAT MOUNTING ASSEMBLY MAY BE DIA. USED FOR MOUNTING RECOMMENEDED SCREW #6-32UNCA-2A (3/8 LONG) Mating Forces The axial forces required to fully mate or separated the plug and receptacle shall not exceed the values listed. Mating force at .390 (9.91) minimum spacing Spring mounting Shell Without mounting Size accessories Maximum Normal A 70 max. 176 145 B 95 max. 176 150 For connectors using spring mounting, the mating forces become a function of the spring loading. Values listed apply to connectors mounted as specified above at minimum panel spacing. Dust Covers PLASTIC TYPE Series Style Standard Conductive Receptacle DPKA-60 025-0773-000 025-0773-001 DPKA Plug DPKA-59 025-0772-000 025-0772-001 Receptacle DKPB-60 025-0774-000 025-0774-001 DPKB Plug DPKB-59 025-0758-000 025-1195-000 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 89 MIL-C-83733 DPK Assembly/Shielded Contacts Socket 249-1826-000/MIL-C-39029/51 Size 12/RG-179B/U Cable (used in 71C15 layout BODY FERRULE INSULATOR .122 MIN. DIA. INNER SKT CONTACT (3.10) .187 ± .002 DIA. .148 ± .002 DIA. .160 ± .001 (4.74 ± 0.05) (3.75 ± 0.05) (4.06 ± 0.02) .046 ± .002 (1.16 ± 0.50) .495 ± .005 .084 ± .MIN. DIA. (12.57 ± 0.13) (2.13) .756 MAX. (19.20) Pin 249-1826-000/MIL-C-39029/50 Size 12/RG-179B/U Cable (used in 71C15 layout BODY FERRULE INSULATOR .151 MAX. DIA. .084 MIN. DIA. (3.84) INNER PIN CONTACT (2.13) .187 ± .002 DIA. .148 ± .002 DIA. (4.74 ± 0.05) (3.75 ± 0.05) .046 ± .002 .118 ± .003 (1.16 ± 0.05) (3.00 ± 0.08) .122 MIN. DIA. .094 ± .001 (3.10) (2.38 ± 0.02) .616 ± .005 (15.64 ± 0.13) .880 MAX. (22.35) Assembly Instructions .340 ± .010 .510 ± .010 FERRULE (8.64 ± 0.25) (12.95 ± 0.25) .070 ± .010 DIELECTRIC (1.78 ± 0.25) OUTER CONDUCTOR SHALL NOT EXCEED THIS EDGE Step 1. Step 2. Step 3. Slip (or install) ferrule over outer conductor against cable jacket. Trim cable to dimensions, as shown. (Ferrule must butt against Strip outer jacket to dimensions shown to expose outer conductor. Exposed portion of the outer conductor must be combed out then cable jacket). folded back over ferrule. .403 REF. (10.24) INNER CONTACT Step 4. Step 5. Install inner contact against dielectric then crimp contact and center Insert cable,ferrule and inner contact to rear of shell and crimp conductor with a M22520/2-01 cimp tool using a M22520/2-30 into place with M22520/5-03 crimp tool. locator. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 90 MIL-C-83733 DPK Coaxial Contact/Assembly 249-5500-010 Socket* 249-5500-011 PIN* NOTES: 1. These assembly instructions apply to 249-5500-010, BODY ASSEMBLY and 249-5500-011. INSULATOR, BEAD CONTACT, PIN 2. The following assembly tools are required: a) CCT-C9 hex crimp tool BODY INSERT b) MS3198-Q W/L-3198-C1 contact crimp tool and RING, OUTER locator c) 149 C(300 F) hot air gun (recommended): Regal heat Gun No. 9A) d) Blades, scissors, and picks COAXIAL CABLE RG-180/U OR RG-195/U CONTACT, SOCKET BODY ASSEMBLY STEP 5. STEP 1. Slide outer ring over cable as shown (Figure 1). Slide body assembly over componenets and under shield until firmly 13/64 + _ 1/64 bottomed in place. Locate outer ring over shield and against body as (5.16 + _ 0.40) STEP 2. shown (Figure 3). Strip cable as shown (Figure 1). 3/16 + _ 1/64 STEP 6. (4.76 + _ 0.40) STEP 3. 5/16 + _ 1/64 With cable and body assembly securely held together, hex crimp the Install body insert, insulatro bed, and contact on cable as shown (7.94 + _ 0.40) outer ring with tool CCT-C9 (Figure 3). Important: For optimum hex (Figure 2.) crimp, firmly bottom the outer ring against the shoulder of the hex die before compressing the handles. STEP 4. 8 INDENT CRIMP With body insert, insulator bead, and contact firmly in place, crimp the BODY INSERT CONTACT, PIN OR SOCKET contact with tool M22520/2-01 (setting number 3) and loacator M22520/2-30 (Figure 2). Caution: The assembled componenets must INSULATOR, BEAD be tightly in place after crimping. CENTER CONDUCTOR MUST BE VISIBLE IN INSEPECTION HOLE RING, OUTER HEX CRIMP *These contacts are used in the F59C7 layout. BODY ASSEMBLY 249-5500-012 Socket* 249-5500-013 PIN* NOTES: 1. These assembly instructions apply to 249-5500-010, INSULATOR, BEAD and 249-5500-011. BODY ASSEMBLY BODY INSERT 2. The following assembly tools are required: CONTACT, PIN a) CCT-C9 hex crimp tool RING, OUTER b) M22520/2-01 contact crimp tool and locator SLEEVE c) 149 C(300 F) hot air gun (recommended): Regal HEAT SHRINK heat Gun No. 9A) d) Blades, scissors, and picks COAXIAL CABLE RG-188/U CONTACT, SOCKET BODY ASSEMBLY STEP 1. STEP 5. Slide heat-shrink sleeve and outer ring over cable as shown. 13/64 + _ 1/64 Slide body assembly over componenets and under shield until firmly (5.16 + _ 0.40) bottomed in place. Locate outer ring over shield and against body as STEP 2. shown (Figure 3). 1/8 + _ 1/64 Strip cable as shown (Figure 1). Caution: Do not nick shield wires. (3.18 + _ 0.40) STEP 6. 3/8 + _ 1/64 STEP 3. With cable and body assembly securely held together, hex crimp the (9.52 + _ 0.40) Install body insert, insulator bead, and contact on cable as shown. outer ring with tool CCT-C9 (Figure 3). Important: For optimum hex crimp, firmly bottom the outer ring against the shoulder of the hex die STEP 4. 8 INDENT CRIMP before compressing the handles. With body insert, insulator bead, and contact firmly in place, crimp the CONTACT, PIN BODY INSERT OR SOCKET contact with tool M22520/2-01, using setting number 3 and loacator STEP 7. M22520/2-30 (Figure 2). Caution: The assembled componenets must The final step is to shrink the heat sleeve in place with a hot air source CENTER CONDUCTOR be tightly in place after crimping. INSULATOR, BEAD of 149 C to 327 C (300 F to 621 F) (Figure 3). MUST BE VISIBLE IN INSEPECTION HOLE RING, OUTER HEX CRIMP SLEEVE, BODY ASSEMBLY HEAT SHRINK *These contacts are used in the G59C7 layout. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 91 Miniature Rack and Panel DPA DPA-Miniature Rack/Panel DPAL - Large Flange Shells DPA plugs are rugged, miniature rack/panel plugs DPAL plugs are DPA plugs with a large flange. utilizing maximum insert space in a one-piece shell. DPAMA - Little CAESAR' Contact Assembly Polarization is accomplished with a keystone cor- DPAMA plugs are DPA plugs with the proven LITTLE nered shell and the coupling means is friction. CAESAR contact assembly for rear insertion, re- Operating temperature for the DPA is - 55 C to lease and extraction of crimp type contacts. In- + 125 C (-67 F to + 257 F) sertion requires no tool; extraction requires an DPAF - Float Mount Shells expendable plastic tool. Hard dielectric, closed- entry socket insert has lead-in chamfers for positive DPAF plugs are DPA plugs with four rivets with mating of pin contacts. Contacts are of simpler, washers on the contact termination side of the stronger design for greater resistance to bending or connector. Floating rivets are .093 (2.36) I.D. with damge and are crimplable with the M22520/1-01 a minimum of .032 (0.81) float. tool. Material Specifications DPA/DPAF/DPAL DPAMA Material Aluminum alloy Aluminum alloy Shell Finish Cadmium plate with yellow chromate Cadmium plate with yellow chromate Material Melamine Diallyl phthalate Insulator Material Copper alloy Copper alloy Finish Gold over copper alloy Gold over copper alloy Contacts Termination Solder pot Crimp How to Order DPA - 24C2 - 34 P DPA H - 32 - 34 P - * DPA MA - 32 - 33 S - SERIES PREFIX CLASS CONTACT ARRANGEMENT SHELL TYPE CONTACT TYPE MOUNTING HOLE STYLE MODIFIER MOUNTING HOLE STYLES DPAMA SERIES PREFIX No Dash - .093 (2.36) Dia., countersunk 82 to DPA CLASS .173 (4.39) Dia. No Dash - .093 (2.36) Dia. F - Float mount shell A - .093 (2.36) Dia. A - .093 (2.36) Dia., countersunk 82 to L - Large flange shell B - .120 (3.05) Dia,. countersunk 100 to .173 (4.39) Dia. MA - LITTLE CAESAR contact assembly with .225 (5.72) Dia. B - .120 (3.05) Dia., countersunk 100 to crimp, snap in contacts C - .093 (2.36) Dia., countersunk 100 to .225 (5.72) Dia. .182 (4.62) Dia. C - .093 (2.36) Dia., countersunk 100 to CONTACT ARRANGEMENT D - .136 (3.45) Dia. - .182 (4.62) Dia. E - .120 (3.05) Dia. D - .136 (3.45) Dia. F - .100 (2.54) Dia. E - .120 (3.05) Dia. SHELL TYPE G - .120 (3.05) Dia., countersunk 82 to 33 for male, 34 for female F - .100 (2.54) Dia. .203 (5.16) Dia. G - .120 (3.05) Dia., countersunk 82 to CONTACT TYPE H - Tapped #4-40 NC-2 .203 (5.16) Dia. P - Pin H - Tapped #4-40 NC-2 MODIFIER S - Socket J - .093 (2.36) Dia., countersunk 100 to Add FO to order connector less contacts. Consult .192 (4.88) Dia. factory for other modifications. Arrangements with coax contacts, such as 24C2, may be ordered without coax contacts by substituting a "W" for teh "C" e.g., DPA-24C2-34P with two coax contacts becomes DPA-24W2-34P with two cavities. The customer can then order separately any snap in coax contact shown on page 95. The customer is thus able to "create" arrangements with infinite combinations of coax contacts. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 92 Miniature Rack and Panel DPA Solid Shell DPA-33 DPA-34 4 HOLES .093 (2.36) DIA. 4 HOLES 1.000 .468 .093 (2.36) 2.000 (50.80) (25.40) .093 (2.36) (11.89) 1.532 + _ .051 DIA. .187 R. TYP. (38.91 + _ 0.38) .078 .078 (1.98) (4.75) (1.98) 1.000 .500 + _ .005 .766 + _ .015 .907 + _ .015 (25.40) (12.70 + _ 0.13) (19.46 + _ 0.38) (23.04 + _ 0.38) .625 .750 1.391 + _ .015 1.780 + _ .005 .187 .125 (15.88) (19.05) .500 + _ .005 (35.33 + _ 0.38) (45.21 + _ 0.13) (4.75) (3.18) .688 (12.70 + _ 0.13) .812 1.780 + _ .005 R. TYP. R. TYP. 2.000 (50.80) (17.48) (20.62) (45.21 + _ 0.13) INSULATOR INSULATOR Large Flange Shell DPAL-33 DPAL-34 .468 2.188 (55.58) (11.89) 4 HOLES .189 (4.80) DIA. .766 + _ .015 .187 .093 (2.36) (19.46 + _ 0.38) 1.391 + _ .015 (4.75) 2.188 (55.58) .078 .078 (1.98) (35.33 + _ 0.38) R. TYP. (1.98) 1.312 1.312 (33.32) .500 + _ .005 .907 + _ .015 (33.32) (12.70 + _ 0.13) (23.04 + _ 0.38) .187 .625 1.875 + _ .005 .750 .125 R. TYP. 1.532 + _ .051 (4.75) .500 + _ .005 (15.88) (47.62 + _ 0.13) (19.05) (3.18) (38.91 + _ 0.38) R. TYP. (12.70 + _ 0.13) .688 4 HOLES .093 (2.36) DIA. COUNTER .812 (17.48) 1.875 + _ .005 Sunk 82 TO :188 (4.75) DIA. (20.62) INSULATOR (47.62 + _ 0.13) INSULATOR Float Mount Shell DPAF-33 DPAF-34 .063 (1.60) 4 FLOATING EYELETS .500 + _ .005 R. TYP. 4 FLOATING EYELETS .093 (2.36) I.D. .093 (2.36) I.D. .500 + _ .005 (12.70 + _ 0.13) .468 (11.89) 1.532 + _ .051 .093 (2.36) (12.70 + _ 0.13) 1.391 + _ .015 (38.91 + _ 0.38) (35.33 + _ 0.38) .078 (1.98) .078 (1.98) 1.000 .907 + _ .015 1.000 .766 + _ .015 (25.40) (23.04 + _ 0.38) (25.40) (19.71 + _ 0.38) .750 1.875 + _ .005 .625 .187 1.875 + _ .005 (19.05) (47.62 + _ 0.13) (15.88) (4.75) (47.62 + _ 0.13) .125 .688 R. TYP. .812 (3.18) 2.188 2.188 (17.48) (20.62) R. TYP. (55.58) (55.58) INSULATOR .062 INSULATOR (1.58) R. TYP. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 93 Miniature Rack and Panel DPA Contact Arrangements Face view of pin insert 3 2 2 1 1 2 1 4 3 6 5 5 4 2 5 6 No. of contacts & Wire Size 2 #4 1 #4, 4 #14 2 #8, 2 #12, 2 #20 Test Voltage AC (RMS) 2900 2500 2600 (5,6) 6 5 4 3 2 1 6 5 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 A3 A2 A1 A1 8 7 14 13 12 11 10 9 A2 10 9 8 7 A1 16 15 14 13 12 11 10 9 9 10 20 19 18 17 16 15 14 13 12 11 24 23 22 21 20 19 18 17 18 17 16 15 22 21 20 19 18 17 16 15 14 13 12 11 28 27 26 25 24 23 32 31 30 29 28 27 26 25 21C3 24C2 29C1 32 18 #20, 3 coax 22 #20, 2 coax 28 #20, 1 coax 32 #20 No. of contacts & Wire Size 1500 (1-18) 1500 (1-22) 1500 (1-28), 1000 (A1) 1500 Test Voltage AC (RMS) 1000 (A1, A2, A3) 1000 (A1, A2) Arrangement also available with LITTLE CAESAR contact assembly and may be employed in any shell type. Contact Arrangements DPA Coaxial Variations Max. Coaxial Extension From Rear of Flange Termination Variations of Coaxial 34 Shell 33 Shell Code Basic Arranements Type/Part Number 1 A21C3 *24C2 *29C1 FIXED .953 (24.21) .453 (11.51) 2 *21C3 D24C2 A29C1 FIXED .859 (21.82) .359 (9.12) P-249-5012-000 3* B21C3 L24C2 C29C1 1.031 (26.91) .500 (12.70) S-249-5008-000 4 C21C3 P24C2 F29C1 FIXED 1.094 (27.79 .594 (15.09) 5 D21C3 K24C2 K29C1 FIXED 1.047 (26.59) .561 (14.28) P-249-5052-002 6* E21C3 N24C2 L29C1 1.218 (30.94) .670 (17.02) S-249-5051-001 7 F21C3 B24C2 M29C1 FIXED 1.094 (27.79) .594 (15.09) 8 F21C3 C24C2 N29C1 FIXED 1.094 (27.79) .609 (15.47) 9 H21C3 R24C2 P29C1 FIXED 1.125 (28.98) .625 (15.88) 10 21HV3 24HV2 29HV1 FIXED 1.062(26.98) .554 (14.07) P-249-5052-002 11* J21C3 H24C2 G29C1 1.218 (30.94) .670 (17.02) S-249-5051-001 21W3 24W2 29W1 Coaxials Not Supplied *Termination codes - 3, - 6, - 11 utilize snap - in nonremovable coaxials which are supplied with the connector. These coaxials may be ordered separately when ordering the connectors without coaxials (21W3 24W2 and 29W1 layouts). DPAMA Coaxial Variations Max. Coaxial Extension From Rear of Flange Variations of Coaxial 34 Shell 33 Shell Basic Arrangements Type/Part Number 24W2 29W1 Coaxials Not Supplies* - - E24C2 B29C1 Crimp Type for RG-58/U cable 1.239 (31.47) .737 (18.72) *DPAMA coaxials purchased separately may be ordered under the following part numbers: Pin (Plug): 249-1741-000 Socket (receptacle): 249-9008-000 Crimp Tool: CA58073-0000 Extraction tool: CET-C11 NOTE: DPA snap in coaxials and DPAMA crimp coaxials are NOT interchangeable but are intermateable. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 94 Miniature Rack and Panel DPA Contact Terminations All dimensions are + _ .010 (0.25) unless indicated otherwise. Cable Code Accommodation .156 (3.96) DIA. .096 (2.44) DIA. 1 RG-59B/U 7 Special RG-62A/U .062 (1.58) DIA. .067 (1.70) DIA. 2 RG-187/U 8 RG-187/U RG-188/U RG-188/U .145 (3.68) DIA. .040 (1.02) DIA. 3 RG-58C/U 9 RG-178A/U RG-196/U .123 (3.12) DIA. 4 RG-58C/U HV#20 10 High Voltage wire accommodation #20 .067 (1.70) DIA. CONTACT 5 #20 captive contact 11 RG-187/U RG-188/U .040 (1.02) DIA. 6 RG-178A/U RG-196/U MAX. CONTACT EXTENSION from rear of insulator Contact Size 20 18 14 12 8 4 Contact Pin .156 (3.96) .140 (3.56) .125 (3.18) .218 (5.54) .218 (5.54) .250 (6.35) Extension Socket .156 (3.96) .250 (6.35) .344 (8.74) .218 (5.54) .266 (6.76) .531 (13.49) Contact Arrangements Dust Caps Conductive: DPA-60-1 025-0573-001 (Protects Against Static Electricity DPA-59 FOR 33 SHELLS DPA-60 FOR 34 SHELLS 025-0572-000 025-0573-000 22054 20746 Straight 20746-1 90˚ Angle Potting Shell Junction Shell Junction Shell 1.046 (26.57) .656 (16.66) CABLE ENTRY 2.000 1.562 1.562 (50.80) (39.68) 1.468 (39.68) APPROX. (37.29) APPROX. .625 .937 .937 1.000 (15.88) (23.80) 1.562 (23.80) (25.40) (39.68) 1.250 .656 (16.66) (31.75) CABLE ENTRY Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 95 Rack and Panel Connectors DPGM/DPJM/DPJMB Environmental, Rectangular Connectors for Aircraft, Missile and Ground Support Equipment Applicatoins Cannon's DPGM, DPJM, and DPJMB connectors are designed for applications where space and weight are prime considerations. Their rectangular shape provides maximum space utilization and permits easy removal of equipment for inspection and/or repair. DPGM and DPJM connectors feature crimp snap-in contacts with ring-type retention while DPJMB connectors feature the LITTLE CAESAR® rear release contact retention assembly (rear insertion, release and extraction of crimp snap-in contacts). They both have one piece diallyl phtha- late insulators with polychloroprene wire sealing grommets. They also incorporate a peripheral seal design that allows an axial tolerance of up to .125 (3.175) while still effecting a seal. The 34 shell utilizes a rubber seal encased in such a way that the step down design of the mating 33 shell seats into For all new applications, the referenced connectors For replacements it is suggested that where pract- and against it. will be available only with insulators in the normal ical, customers using these connectors with re- All of these connectors utilize keystone corners for position, that is, pin insulators in the 34 (receptacle) versed insulators change to connectors with polarization and are coupled by friction. Two shell shells and socket insulators in the 33 (plug) insulators in the normal position. However, for those styles with different mounting provisions are avail- shells. who are unable to change we will furnish connect - able. tors with reversed insulators to maintain their equipment usage. Standard Data DPGM/DPJM/DPJMB Aluminum alloy Material Shell Cadmium plate with olive drab irridite Finish Diallyl phthalate Material Insulator Copper alloy Material Contacts Gold plate Finish Crimp Termination 8, 12, 15, 16, 20, 21, 32, 59, 98 No. of Contacts Contact Arrangements How To Order DPJ MB- 98 -34 P -A DPG M- 21 -33 S -A -2 SERIES PREFIX CLASS CONTACT ARRANEMENT SHELL TYPE CONTACT TYPE MOUNTING MODIFICATION SERIES PREFIX SHELL TYPE Contacts, coaxials and junction shells must be DPG, DPJ 33 for plug, 34 for receptacle ordered separately, except for the DPJMB where CONTACT TYPE the contacts are supplied with the connector. When CLASS (ordering or reordering) please specify the 3-4-3 P for pin, S for socket M - One piece insulator contact part number as shown. We have cross- ring - type rentention MOUNTING referenced these new part numbers with the previ- MB - LITTLE CAESAR contact retention assembly 33-A-With 6-32 captive hex mtg. nuts ous part numbers (which have been obsoleted) for CONTACT ARRANGEMENTS 33-B-Clearance holes for 6-32 screw vour convenience. DPGM - C8, 12, 15, 16, 20C4, 21 and 32 34-A-Floating eyelet with 6-32 tapped I.D. Example: DPJM - C21, 59, 59C10, and 98 34-B-Floating eylet with .140 I.D. 031-0900-001 new "3-4-3" part number DPJMB - 59, 98 MODIFICATION (038819-001) previous part number -2-.125 (3.18) removed from front lip of -33 shell Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 96 Rack and Panel Connectors DPGM/DPJM/DPJMB Shell Dimensions - DPGM 33 SHELL .109 (2.77) 1.688 (42.88) 2.50 R. .031 (0.79) R. 1.116 + _ .004 (6.35) .912 (23.16) MAX. .156 (3.96) (28.35 + _0.10) .1.062 .562 + _ .004 .788 .639 + _ .004 (26.91) (14.27 + _0.10) (20.02) (16.23 + _0.10) 1.414 + _ .004 .125 R. .625 (15.88) (35.92 + _0.10) (3.18) 2.000 + _ .004 1.250 (50.80 + _0.10) .171 R. (31.75) (4.34) MAX. 34 SHELL 1.225 .109(2.77) MIN. (31.12) TYP. MAX. .912 MAX. 2.000 + _ .004 .109 (2.77) (23.16) (50.80 + _0.10) .312 R. .562 + _ .004 .998 .908 (7.92) (14.27 + _0.10) (25.35) (23.06) TWO 1.533 + _ .004 .188 R. .500 (12.70) FLOATING (38.94 + _0.10) (4.78) EYELETS Shell Dimensions -DPJM/DPJMB 33 SHELL 3.562 (90.47) 1.006 .109 (2.77) (25.55) 2.760 + _ .004 MAX. (70.10 + _0.10) .625 (15.88) .880 .562 + _ .004 1.156 .021 R. .125 R. (22.35) (14.27 + _0.10) (29.36) (0.53) (3.18) .250 R. .171 R. 1.250 3.254 + _ .005 (6.35) (4.34) (31.75) (82.65 + _0.10) MAX. 3.875 + _ .005 (98.42 + _0.13) 34 SHELL .109 (2.77) MIN .109 TYP. 1.011 .218 R. (2.77) .500 3.875 + _ .004 (25.68) (5.54) (12.70) (98.42 + _0.10) MAX. .312 R. 1.000 .188 R. .562 + _ .004 1.097 (7.92) (25.40) (4.78) (14.27 + _0.10) (27.86) 1.225 .046 3.377 + _ .005 (31.12) (1.17) (85.78 + _0.13) MAX. Two floating eyelets. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 97 Rack and Palnel Connectors DPGM/DPJM/DPJMB Contact Arrangements DPGM 4 2 1 1 3 4 3 2 15 10 7 9 5 1 8 6 23 5 4 12 7 6 8 13 11 3 10 9 7 1 8 7 6 5 12 8 5 13 11 10 9 2 414 6 11 16 15 14 12 C8* 12* 15* 16* No. of Contacts & Wire Size 8 coax (1-8) 12 #16 (1-12) 15 #16 (1-15) 5 #20 (3,6,10,11 & 16) Test Voltage AC (RMS) 1000 See note See note 1500 9 #20 (1,4,5,7-9, 13-15) 1700 (2 #20 (2&12) 1500 4 2 1 8 7 6 5 4 3 2 1 3 6 5 4 2 1 7 3 16 15 14 13 12 11 10 9 13 12 11 9 8 14 10 24 23 22 21 20 19 18 17 12 11 10 9 8 7 6 5 20 19 18 16 15 21 17 32 30 29 28 26 25 20 19 17 16 14 13 31 27 18 15 20C4* 21* 32* No. of Contacts & Wire Size 16 #20 (5-20) 21 #20 (1-21) 32 #20 (1-32) Test Voltage AC (RMS) 1500 1500 1500 4 COAX (1-4) 1000 *All DPGM arrangements have a 1500 VAC test voltage except for arrangements 12 and 15, which is 3200 VAC for contact 1,5,8 and 12. The remaining contacts have a 2200 VAC test voltage. All coaxials have 1000 VAC rms test voltage. DPJM/DPJMB 9 8 7 6 5 4 3 2 10 1 8 7 6 5 4 3 2 1 12 11 10 9 13 23 22 21 20 19 18 17 16 15 14 11 34 33 32 31 30 29 28 27 26 25 24 20 19 16 15 14 13 12 21 18 17 48 47 46 45 44 43 42 41 40 39 38 37 36 35 49 59 58 57 56 55 54 53 52 51 50 C21* 59 No. of Contacts & Wire Size 21 COAX (#1-21) 49 #20 (1-8,14-44 & 50-59) Test Voltage AC (RMS) 1000 1500 10 #12 (9-13 & 45-49) 1500 12 11 10 9 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 13 8 7 6 5 4 3 2 1 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 23 22 21 20 19 18 17 16 15 14 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 34 33 32 31 30 29 28 27 26 25 24 49 48 47 46 45 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 44 43 42 41 40 39 38 37 36 35 59 58 57 56 55 54 53 52 51 50 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 59C10* 98*† 49 #20 (1-8, 14-44&50-59) 98 #20 (1-98) No. of Contacts & Wire Size 1700 1500 Test Voltage AC (RMS) 10 COAX (9-13&45-49) 1000 * All DPJM and DPJMB power contact arrangements have a 1500 VAC rms test volstage. Coaxials have 1000 VAC rms voltage. †* Available with LITTLE CAESAR contact assembly (DPJMB). Current Carrying Capacity of Wires and Cables Wire Size Amperage #4 80 #8 46 #12 23 #16 13 #20 7.5 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 98 Rack and Palnel Connectors DPGM/DPJM/DPJMB Junction Shells DPGM DPJM/DPJMB DPGM junction shells are essentail for proper in- .125 (3.18) DIA., 4 HOLES .250 (6.35) .248 (6.30) stallation of connector and are ordered separately. 1.001 (25.42) .901 1.526 .813 3.190 (81.03) TYP. (22.88) (38.76) (20.65) .090 (2.28) 3.371 (85.62) MAX. TYP. Part No. 248-1711-000 Part No. 248-1710-000 (038989-0000) (038988-0000) Part No. 248-1711-000 Part No. 248-1710-000 (038989-0000) (038988-0000) Wire Bushings Small wires should be provided with rubber bushings before crimpin. Approximately 1/16 (1.59) of an inch of bushing is visible when installed into grommet. Grommets witll seal with out bushings or wire .096 (2.44) to.185 (4.70) to diameter. Sealing Wires on #12 and Coaxial Contacts 3/8 (9.52) New Part Existing Wire Size I.D A Number Part Number O.D. A 012-0319-000 021604-0002 .040-.083 .062 012-0435-000 021604-0004 .080-.096 .080 1/8 (3.18) DIA. Hole Fillers All holes in grommet require filling either by a wire and contract, or by means of wire hole plugs. Contact Size Part Number 20 225-0070-000 16 225-0071-000 12 225-0072-000 Coaxial 225-0085-000 Contact/Coaxial Data and Termination Tool Wire Contact Part Number DPJMB Size Contact Crimp Tool Locator Extraction Pin Socket Accom. Locator Size Part No. Color Tool No. M22520/1-01 M22520/1-02 red CET 20-14 20 20-24 030-9081-001 031-9082-001 12 12-14 030-9185-002 031-9186-002 M22520/1-01 M22520/1-02 yellow CET 12-4 Wire Contact Part Number DPGM/DPJM Size Contact Crimp Tool Locator Extraction Pin Socket Accom. Size Part No. Locator Color Tool No. 20 20-24 031-0905-000 031-0900-001 M22520/1-01 M22520/1-02 CIT 20 CET 20A (038820-0001) (038819-0001) 16 16-20 031-0944-000 031-0945-000 M22520/1-01 M22520/1-02 CIT 16 CET 16 (040370-0000) (040371-0000) 12 12-14 031-0909-000 031-0908-000 M22520/1-01 M22520/1-02 CIT 12 CET 12 (038825-0000) (038826-0000) 20-18 18 031-0907-000 031-0906-000 M22520/1-01 M22520/1-02 CIT 18 CET 20A (038820-0000) (038819-0002) Wire Coaxials Contact Part Number Size Contact Crimp Tool Insertion Extraction Pin Socket Accom. Size Part No. Tool No. Tool No. Plug Recept 249-1178-001 249-1177-001 M22520/5-01 50 ohm CIT C2 CET C1 COAX with Y-193 Die (RG 196/U) (038834-0001) (038833-0001) 249-1176-001 249-1175-001 WT400 CIT C2 75 ohm CET C1 COAX (RG 1871U) 995-001-071 (038832-0001) (038831-0001) 249-1174-001 249-1173-001 WT402 95 ohm CIT C2 CET C1 COAX (RG 195/U) (038829-0001) HX3-138 (038830-0001) 249-1172-001 249-1171-001 WT408 CET C1 COAX CIT C2 150 ohm (038827-0001) (038828-0001) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 99 Rack and Palnel Connectors DPGM/DPJM/DPJMB Assembly Procedures Wiring and Crimping Contacts #20 Contact #2018, #16 & #12 Contact 3/16 (4.76) 1/4 (6.35) Wires should be stripped to the dimension appropriate to the contact use .089 DIA. MAX (2.26) SUPPORT OMITTED ON DPJMB CONTACT Contact Size 1. CONTACT INTO CRIMP TOOL Drop contact into crimp tool, it will locate on the contact shoulder. 2. WIRE INTO CONTACT Take wire stripped to dimensions above, and push into the contact crimp pot until it is completely home. #20 CONTACT Where outside diameter of wire in the #12 or COAXIAL contact is less than .096 (2.44), a rubber WIRE bushing most be slipped over the wire before crimping (see page 99). 3. CRIMP Squeeze the crimp tool to secure the wire into the contact. It is not possible to remove the contact from the crimp tool until crimp is completed. 4. REMOVED WIRED CONTACT FROM TOOL #2018 #16 5. INSPECT #12 If wires are stripped and crimped correctly, the wire will be visible through the small inspection hole in the contact. Contact Insertion (DPGM/DPJM) After the contacts have been crimped, they should Inserting #20 & #16 Inserting Coaxial & #12 Contacts Contacts be threaded through the junction shell and inserted with the tools shown below. It is recommended that the contacts be inserted in the center horizontal row first, then work to the top and bottom horizon- tal rows. Contact Tool Assembly Description Number 038894-0000 #20 CIT - 20 038895-0000 #16 CIT - 16 038896-0000 #12 CIT - 12 038901-0000 Coaxial CIT - C2 50-75,95 & 150 ohm Contact Extraction (DPGM/DPJM If it is necessary at any time to remove contacts, Extracting #20 & #16 Extracting Coaxial & #12 Contacts Contacts this may be accomplished with an impact extraction tool. Simply place the correct tool on the engaging end of the contact and push. A reversible tip is provided for pins and sockets. Contact Tool Assembly Description Number CET - 20A 038889-0100 #20 CET - 16 038888-0000 #16 CET - 12 038890-0000 #12 CET - C1 038869-0000 Coaxial 50-75,95 & 150 ohm Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 100 Rack and Panel Connectors DPGM/DPJM/DPJMB Assembly Procedures Coaxial Contact Assembly (DPGM/DPJM) Cable Trim Dimensions Cable Entry Dimensions Cable Stripping A BC D E F .035 DIA min. dia. max. dia. min. dia. AB C (0.89) 150 ohm 3/16 (4.76) 1/16 (1.59) 5/32 (3.97) .154 (3.91) .183 (4.65) .202 (5.13) 95 ohm 3/16 (4.76) 1/8 (3.18) 5/64 (1.98) .106 (2.69) .139 (3.53) .153 (3.89) D F E 75 ohm 3/16 (4.76) 1/8 (3.18) 5/64 (1.98) .122 (3.10) .158 (4.01) 50 ohm 1/4 (6.35) 1/8 (3.18) 5/64 (1.98) .106 (2.69) .136 (3.53) 50 Ohm Contact (RG-196U) 75 Ohm Contact (RG-187U) 95 Ohm Contact (RG-195U) (assembly steps 1, (assembly steps 1, (assembly steps 1, 2, 3, 4, 5 & 8) 2, 3, 5 & 8) 3, 6, 7 & 8) CRIMP RING CRIMP RING BUSHING BUSHING SHIM CRIMP RING Assembly Steps 1 . After the coaxial cable has been stripped to the 4. Wrap shim around braid. (50 ohm) 7. Slip crimp over the braid. (95 ohm) proper dimensions, tin the center conductor. If 8. Crimp - crimp tool must be located 1/16 O.D. of cable is less than .096 (2.44), slip (1.58) to 5 / 64 (1.98) from shoulder of coaxial. rubber bushing over wire. (50, 75 & 95 ohm) (50, 75 & 95 ohms) 2. Assemble crimp ring under braid and add bush- ing to cable. (50 & 75 ohm) .125 (3.18) MIN. PLUG .063 (1.59) EDGE OF CRIMP TOOL .063 (1.59) MIN. RECPT .078 (1.98) SHIM CENTER CONTACT JACKET DIELECTRIC 5. Feed cable and assembled parts into coaxial shell. Care is required if braid is to fit smoothly inside the shell. (50 & 75 ohm) 6. Thread crimp ring over cable. Feed center con- SEALING GROMMET LOACATION BUSHING CRIMP RING tact into coaxial shell with the shell between the BRAID CENTER CONDUCTOR dielectric and the braid. (95 ohm) 3. The center contact is supplied loose in the polyethylene bag. Insert the tinned conductor JACKET BRAID into the contact. Wire must be visible through inspection hole and dielectric pushed against contact shoulder. For 150 ohm contact shoulder must be flush against bushing. Heat contact with a clean soldering iron. Avoid solder outside CRIMP RING SHELL contact, (50, 75, & 95 ohm) INSPECTION HOLE CENTER CONDUCTOR CENTER CONTACT DIELECTRIC APPLY CLEAN SOLDERING IRON Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 101 Rack and Panel Connectors DPGM/DPJM/DPJMB Junction Shell, Assembly of Slip junction shell over grommet and secure with four screws and lock washers. Panel Cutouts 33 and 34 Shell Styles DPGM DPJM DPJMB .3.480 (88.39)* 3.470 (88.14) 3.879 (98.53) 2.004 (50.90) 3.871 (98.32) 1.996 (50.70) 1.105 (28.07)* .262 (6.85) D .217 (5.51) .166 (4.22) R. TYP. C 1.095 (27.81) .252 (6.40) A .207 (5.26) .146 (3.71) B .565 (14.35) .565 (14.35) .143 (3.63) DIA. TYP. .559 (14.45) .559 (14.45) .141 (3.58) .143 (3.63) DIA. TYP .166 (4.22) R. TYP. .141 (3.58) .146 (3.71) Gap Between *These dimensions allow for float mounting. Flanges after mating A BC D PANEL THICKNESS: Maximum sum of both panel thicknesses is 7/16 of an inch when 33 plug and 34 1.609(40.87) .985(25.02) .214(5.44) .203(5.16) .500(12.70) DPGM-33 receptacle are back mounted. Shell style 33 modifications A and -2 can be back mounted ONLY. Shell { 1.599(40.61) .975(24.76) .204(5.18) .193(4.90) .625(15.88) style 33 modifications B and shell style 34 modifications B and H may be front or back mounted 1.636(41.55) 1.011(25.68) .227(5.76) .190(4.83) .500(12.70) Consult factory for additional information. DPG-34 { 1.626(41.30) 1.001(25.42) .217(5.51) .180(4.57) .625(15.88) Mounting Variations 33 Shell 6-32 NC-2 THD 6-32 NC-2 THD PLAIN HOLE SELF-LOCKING NUT SELF-LOCKING NUT IN FLANGE PANEL A-2 B A SHORTENED 34 Shell 6-32 NC-2 THD PLAIN HOLE SELF-LOCKING NUT FLOAT MOUNTING PANEL A B Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 102 Rack and Panel Connectors DPGM/DPJM/DPJMB Cannon's DPD Rack and Panel connectors are dis- connects to another instrument or rack. The DPO •Rectangular Rack/Panel Connectors tinguished from other connector lines by their has a temperature range of -55˚C to +125˚C •Non-Environemental Single and Two-Gang rectanguiar shape which provides maximum space (-67˚F to +257˚F). Configurations utilization an rack or chassis mounted equipment. In addition to standard DPD connectors with solder The DPD is used in any commercial application contacts, the DPDMA version has rear insertion, rear where moisture/ environmental resistance is not release crimp, snap-in contacts that feature the LITTLE required, such as I/0 connector or computer pan- CAESAR®, rear. release contact retention assembly els, GFE test equipment, and GSE ground support used in many other ITT Cannon equipment. For example, one-half of a connector product lines. assembly is mounted on a radio rack, or panel, and the mating connector is attached to a cable that DPD-33/DPDMA-33 DPD-34/DPDMA-34 DPD2-33/DPD2MA-33 DPD2-34/DPD2MA-34 Plug Receptacle Plug Receptacle DPD - Standard Rack and Panel Connector tool. Hard dielectric, closed-entry socket inserts omitting the letter code "M" as shown in the Series have lead-in chamfers for positive mating of pin ordering nomenclature. Two optional polarizing DPD connectors are the original rectangular rack contacts during engagement. Both the DPD and posts give up to six alternate insert positions (page and panel connectors with solder type contact DPDMA connectors are intermateable. 112). termination, accommodating a wide range of con- tact arrangements and a variety of endbells and DPD2 - Two Gang Version of DPD DPD2MA - LITTLE CAESAR® Contact Assembly junction shells. DPD2 connectors are two-gang versions of the DPD DPD2MA connectors are DPD2 connectors with the solder type connectors designed to handle double LITTLE CAESAR contact assembly for rear insertion, DPDMA - LITTLE CAESAR® Contact Assembly the circuitry in instrument panel disconnect applica- release and extraction of crimp type contacts. DPDMA connectors are DPD's with the LITTLE tions. The DPD2 is identical in shell style and Contact insertion is by hand and extraction is by an CAESAR contact assembly for rear insertion, re- materials to the DPD, but features a center coupling expendable plastic tool. Hard dielectric, closed- lease and extraction of crimp type contacts. Con- screw for positive engagement. Various coupling entry socket inserts have lead-in chamfers for tacts are inserted by hand, and extraction is ac- devices are shown on pages 110 and 111. The DPD2 positive mating of pin contacts during engagement. compfished with the use of an expendable plastic may also be ordered without the engaging device by DPD2 and DPD2MA connectors are intermateable. Performance and Material Specifications MATERIALS AND FINISHES DPD/DPD2 DPDMA/DPD2MA DPD/DPDMA Specifications Material Aluminum alloy Aluminum alloy QQ-A-591/A380 Shell/Polarization Hardware Finish Natural cadmium plate Natural cadmium plate QQ-P-416 Material Melamine or fabricated phenolic Diallyl phthalate MIL-M-14 Insulator Material Copper alloy Copper alloy QQ-C-533 Finish Silver or gold plate* Silver or gold plate* QQ-C-365 MIL-G-45204 Contacts Termination Solder pot Crimp N/A *Size 20 contacts have gold plate finish. All other sizes have silver plate finish. Tin alloy may be substituted for silver. VOLTAGE/CURRENT DATA Contact Test Voltage Contact Test Voltage Current Carrying Capacity of Wire and Cables Clearance 60 cps (ac rms) Clearance 60 cps (ac rms) Wire Size #4 #6 #8 #10 #14 #16 #20 Insert Voltages/Test Results 1/64 (0,40) 540 Volts 3/16 (4.76) 3650 Volts Amperage 100 80 60 35 25 20 7.5 There was no evidence of breakdown when the test 1/32 (0.79) 1000 Volts 13/64 (5.16) 3850 Volts voltages given were applied, for a period of one 3/64(1.19) 1300 Volts 7/32 (5.56) 4050 Volts minute, between the contacts and between the 1/16 (0.59) 1700 Volts 15/64 (5.95) 4240 Volts shell and the contacts with spacings as noted. 5/64 (1.98) 2050 Volts 1/4 (6.35) 4420 Volts Laboratory Conditions 3/32 (2.38) 2350 Volts 19/64 (7.54) 4940 Volts Ambient Temperature 23˚C to 27˚C (73˚F to 80.6˚F) 7/64 (2.78) 2600 Volts 5/16 (7.94) 5100 Volts Relative Humidy 69% to 73% 1/8 (3.18) 2900 Volts 3/8 (9.52) 5750 Volts Barometric Pressure 29.70 (754.38) to 29.75 (755.65) 9/64 (3.57) 3050 Volts 25/64 (9.92) 5890 Volts 5/32 (3.97) 3250 Volts 13/32 110.32) 6020 Volts 11/64 (4.37) 3450 Volts 7/16 (11.11) 6300 Volts 1/2 (12.70) 6800 Volts Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 103 Rack and Panel Connectors DPD/DPDMA How to Order P (POS.Y) - 34 - 1G DPD B28 S F0 MA - 33 - 1A - DPD -32C2 SERIES PREFIX CLASS CONTACT ARRANGEMENTS SHELL TYPE CONTACT TYPE MOUNTING HOLE VARIATION** POLARIZING POSITION LESS CONTACTS* SERIES PREFIX CONTACT TYPE DPD - ITT Cannon Prefix P - Pin S - Socket CLASS Blank - Solder contacts MOUNTING HOLE VARIATION MA - Crimp type contacts in LITTLE CAESAR 1A - .144 (3.66) dia., for #6 flathead screw contact assembly 1B - .144 (3.66) dia., 100˚ countersunk for #6 flathead screw CONTACT ARRANGEMENTS 1G - .152 (3.86) dia., 82˚C countersunk for #6 See page 106 (solder termination). Page 107 flathead screw (crimp termination) 1L - .144 (3.66) dia., 82˚ countersunk for #6 SHELL TYPE flathead screw 33 for plug. 34 for receptacle POLARIZING POSTIOIN N,V,W,X,Y,Z (See page 112) DPD 2 - 56 - 34 P M DPD 2 - 70 - 33 S M - 1A DPD 2 MA - 156 - 34 P M-- 1B (POS.X) F0 SERIES PREFIX TWO GANG SHELL CLASS CONTACT ARRANGEMENT SHELL TYPE CONTACT TYPE ENGAGING DEVICE MOUNTING HOLE VARIATION** POLARIZING POSITION LESS CONTACTS* SERIES PREFIX CONTACT TYPE DPD - ITT Cannon Prefix P - Pin S - Socket TWO-GANG SHELL 2 - Two-gang shell ENGAGING DEVICE For devices available, see pages 110 and 111 CLASS Blank - Solder contacts MOUNTING HOLE VARIATION** MA - Crimp type contacts in LITTLE CAESAR 1A - .144 (3.66) dia., for #6 cap screw contact assembly 1B - .144 (3.66) dia., 100˚ countersunk for #6 flathead screw CONTACT ARRANGEMENTS 1G - .152 (3.86) dia., 82˚C conutersunk for #6 See page 106 (solder termination), page 107 f lathead screw (crimp termination) POLARIZING POSTION SHELL TYPE N,V,W,X,Y,Z (See page 112) 33 for plug, 34 for receptacle *DPDMA/DPD2MA only **Omit code for standard .144 (3.66) dia. mounting hole 82˚ countersunk for #6 flathead screw. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 104 BA TOP A B TOP Rack and Panel Connectors DPD/DPDMA Single Gang 33 Plug .144 (3.66) DIA. 3.375 (85.72) 4 HOLES .906 (23.01) .156 (3.96) 2.359 (59.92) 1.359 1.359 1.000 ± .005 1.687 (34.52) (34.52) (25.40 ± 0.13) (42.85) 2.875 ± .005 .125 R. TYP. .984 (24.99) .187 R. TYP. (73.02 ± 0.13) (3.18) (4.75) For mounting hole variations, see page 104 33 Receptacle .144 (3.66) DIA. 4 HOLES 3.375 (85.72) .156 (3.96) 2.500 .062 (1.57) (63.50) 1.500 1.687 1.000 ± .005 1.500 (38.10) (42.85) (25.40 ± 0.13) (38.10) 2.875 ± .005 .187 R. TYP. 1.109 (28.17) (73.02 ± 0.13) .187 R. TYP. (4.75) (4.75) For mounting hole variations, see page 104 Two Gang 33 Plug 8 MTG. HOLES .144 (3.66) DIA. C'SUNK 82 FOR #6 FLAT HEAD SCREW 2.875 ± .005 (73.02 ± 0.13) 1.000 ± .005 2.359 (59.92) .984 (24.99) (25.40 ± 0.13) 1.250 ± .005 (31.75 ± 0.13) 3.609 3.609 2.250 (91.66) (91.66) (57.15) 3.937 1.000 ± .005 1.359 (100.00) (25.40 ± 0.13) (34.52) 3.375 .156 (3.96) .125 R. TYP. .187 R. TYP. (85.72) (3.18) (4.75) .906 (23.01) For headscrew variations, see page 111 34 Recptacle 8 MTG. HOLES 2.875 ± .005 .144 (3.66) DIA. C'SUNK (73.02 ± 0.13) 82 FOR #6 FLAT 1.109 (28.17) 2.505 HEAD SCREW (63.60) 1.000 ± .005 3.937 (25.40 ± 0.13) 3.750 (100.00) (95.25) 3.750 1.250 ± .005 2.250 (95.25) (31.75 ± 0.13) (57.15) 1.000 ± .005 (25.40 ± 0.13) 1.437 .156 (3.96) 3.375 (36.50) (85.72) .187 R. TYP. .062 (1.55) (4.75) For headscrew variations, see page 111 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 105 Rack and Panel Connectors DPD/DPDMA Contact Arrangements - DPD Solder Face view of pin insert Illustrations are not actual size See page 103 for test voltage 43 2 1 3 2 1 3 1 2 3 2 1 6 5 7 54 4 6 4 A2 A1 A2 8 A1 5 10 9 8 7 6 5 7 6 10 9 10 9 8 8 7 11 14 13 12 11 10 9 15 14 13 12 13 1 11 17 16 16 MOLDED N10 MOLDED AJ14 for crimp MOLDED 15C2 MOLDED B20C2 AN14 for solder TOTAL TOTAL TOTAL CLEARANCE CONTACTS:10 TOTAL CONTACTS:15 CONTACTS:20 CLEARANCE CLEARANCE 5/32 (3.97) 2-#16(#1,5) CONTACTS:14 CLEARANCE 2-#14 (#4,5) 8-#16 (#1,3,4,7,12 3/16 (4.76) 9/64 (3.57) 4-#16(#4,6,7,8,) 14 min. coax. (#1-14) 1/16 (1.59) 2-#14 (#6,7) 15,16,18) 7/32 (5.56) 3/64 (1.19) 9/64 (3.57) 4-#4(#2,3,9,10) 2-#14 (#9,10) 2-#16 (#8,11) 1/4 (6.35) 11/64 (4.37) 1-#14 (#8) 2-#16 (#9,10) 9/32 (7.14) 5/32 (3.97) 3-#14 (#11-13) 6-#14 (#2,5,6,13 13/64 (5.16) 3-#10 (#1-3) 14,17) 11/64 (4.37) 5/32 (3.97) 2-coax, (A1,A2) 2-coax, (A1,A2) grounded grounded 4 3 1 5 2 21 1 2 5 4 3 2 1 10 9 8 7 6 5 4 3 10 6 4 5 9 8 7 3 14 13 12 11 11 10 9 8 7 6 15 6 16 7 8 9 10 A2 A1 15 11 12 16 14 2 1 13 17 16 15 14 13 12 11 12 13 14 15 17 23 22 21 20 18 19 20 22 17 18 30 16 18 17 19 29 28 27 26 28 26 25 24 27 19 25 24 23 22 21 20 19 18 23 MOLDED G20 MOLDED 23C3 MOLDED B28 MOLDED 32C2 TOTAL TOTAL TOTAL TOTAL CONTACTS:20 CLEARANCE CONTACTS:23 CLEARANCE CONTACTS:28 CLEARANCE CONTACTS:32 CLEARANCE 3-#14(#7,9) 5/64 (1.98) 20-#16(#1-20) 1/16 (1.59) 28-#16(#1-28) 7/64 (2.78) 28-#16(#3-30) 3/64 (1.19) 7-#14(#1-6,10) 1/16 (1.59) 3-coax.(#21-23) grounded 2-#8(#1,2) (.156 Dia.) 3/64 (1.19) 2-#10(#18,19) 1/16 (1.59) 2-coax. (A1, A2) grounded 8-#8(#11-17,20) 1/16 (1.59) 1 2 34 5 6 7 8 6 5 4 3 2 1 6 5 4 3 2 1 7 6 5 4 3 2 1 7 17 9 10 11 12 13 14 15 16 14 13 12 11 10 9 8 7 15 14 13 12 11 10 9 8 15 14 13 12 11 10 8 9 18 19 20 21 22 23 24 25 26 27 21 20 19 18 17 16 15 24 23 22 21 20 19 18 17 16 28 29 30 31 32 33 34 38 25 24 23 22 21 20 45 44 35 36 37 19 18 17 16 33 25 28 27 26 25 24 23 22 32 31 30 29 28 27 26 39 40 41 42 43 44 45 46 47 48 49 50 33 32 31 30 29 28 27 26 43 34 36 35 34 33 32 31 30 29 51 52 53 54 55 56 57 58 59 60 61 42 41 40 39 38 37 36 35 62 63 64 65 66 67 68 69 40 39 38 37 36 35 34 43 42 41 40 39 38 37 50 49 48 47 46 45 44 70 71 72 73 74 75 76 77 78 FABRICATED 40 MOLDED 45 MOLDED 50 MOLDED 78 TOTAL TOTAL TOTAL TOTAL CONTACTS:40 CLEARANCE CONTACTS:45 CLEARANCE CONTACTS:50 CLEARANCE CONTACTS:78 CLEARANCE 40-#16(#1-40) 1/16 (1.59) 43-#16(#1-43) 3/16 (1.19) 50-#16(#1-50) 1/16 (1.59) 78-#16(#1-78) 1/32 (0.79) 2-#10(#44, 45) 3/64 (1.19) 10 9 7 5 4 2 1 8 6 3 10 7 9 8 6 5 4 3 2 1 118 119 120 121 122 123 124 125 126 127 128 18 17 14 13 12 21 20 19 16 15 11 21 20 19 18 17 16 15 14 13 12 11 106 107 108 109 110 111 112 113 114 115 116 117 27 26 31 30 29 28 27 26 25 24 22 32 31 30 29 28 25 24 23 22 23 95 96 97 98 99 100 101 102 103 104 105 44 40 39 38 32 43 42 41 37 36 35 34 33 45 44 43 42 41 40 39 38 37 36 35 34 33 81 82 83 84 85 86 87 88 89 90 91 92 93 94 56 55 54 53 52 51 50 49 48 47 45 46 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 57 56 55 54 51 46 53 52 50 49 48 47 69 65 59 58 68 67 66 64 63 62 61 60 57 53 64 50 51 52 54 55 56 57 58 59 60 61 62 63 65 68 67 66 65 64 63 62 61 58 81 80 79 78 77 76 75 74 73 72 71 70 69 60 59 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 91 90 89 88 87 86 85 84 83 82 75 74 73 71 79 78 77 76 72 70 24 25 26 27 28 30 31 32 33 34 29 101 100 99 98 97 96 95 93 92 94 90 89 88 87 86 85 82 81 80 13 14 15 16 17 18 19 20 21 22 23 84 83 111 112 110 109 108 107 106 105 104 103 102 2 4 5 8 9 11 12 1 3 6 7 10 MOLDED 90 FABRICATED 112 FABRICATED 128 TOTAL TOTAL TOTAL CONTACTS:90 CLEARANCE CONTACTS:112 CLEARANCE CONTACTS:128 CLEARA NCE 90-#16(#1-90) 1/32 (0.79) 112-#20(#1-112) 3/64 (1.19) 128-#20(#1-128) 3/64 (1.19) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 106 Rack and Panel Connectors DPD/DPDMA Contact Arrangements - DPDMA Crimp Face view of pin insert Illustrations are not actual size 3 5 4 2 1 10 9 8 7 6 5 4 3 7 6 5 4 3 2 1 14 13 12 11 15 11 10 9 8 7 6 15 14 13 12 11 10 9 8 A2 A1 16 2 1 17 16 15 14 13 12 25 24 23 22 21 20 19 18 17 16 17 23 22 21 18 20 19 33 32 31 30 29 28 27 26 30 29 28 27 26 28 27 26 25 24 40 39 38 37 36 35 34 25 24 23 22 21 20 19 18 MOLDED B28 MOLDED 32C2* MOLDED 40 TOTAL TOTAL TOTAL CONTACTS:28 CLEARANCE CONTACTS:32 CLEARANCE CONTACTS:40 CLEARANCE 28-#16(#1-28) 7/64 (2.78) 28-#16(#3-30) 3/64 (1.19) 40-#16(#1-40) 1/16 (1.59) 2-#8(#1,2) (.156 Dia.) 3/64 (1.19) 2-coax. (A1, A2) grounded 8 6 4 2 5 9 7 3 1 8 7 6 5 4 3 2 1 6 5 4 3 2 1 17 15 13 11 18 14 10 15 14 13 12 11 10 9 16 12 14 13 12 11 10 9 8 7 24 23 22 21 25 26 20 19 21 20 19 18 17 16 32 30 28 21 20 19 18 17 16 15 52 49 33 31 29 45 44 51 27 50 26 25 24 23 22 38 34 28 27 26 25 24 23 22 37 36 35 32 31 30 29 28 27 54 55 36 35 34 33 32 31 30 29 40 39 38 37 36 35 34 33 43 42 41 40 39 38 37 44 43 42 41 40 39 48 47 46 45 44 43 42 41 MOLDED A44 MOLDED 45 MOLDED F54 TOTAL TOTAL TOTAL CONTACTS:44 CLEARANCE CONTACTS:45 CLEARANCE CONTACTS:54 CLEARANCE 16-#20(1-4, 5-13, 43-#16(#1-43) 3/64 (1.19) 48-#16(#1-48) 1/32 (0.79) 15-18) 3/64 (1.19) 2-#10(#44, 45) 3/64 (1.19) 6-#12(49-54) 1/16 (1.59) 17-#16(5,14,19-33) 3/64 (1.19) 6-#12(39-44) 3/64 (1.19) 5-#8(34-38)(.142 Dia.) 3/64 (1.19) 4 8 7 6 5 3 2 1 1 2 34 5 6 7 8 10 7 9 8 6 5 4 3 2 1 14 16 15 13 12 11 10 9 17 9 10 11 12 13 14 15 16 21 20 19 18 17 16 15 14 13 12 11 27 26 17 25 24 23 22 21 20 19 18 18 19 20 21 22 23 24 25 26 27 31 29 28 27 26 25 22 30 24 23 38 31 44 40 39 38 32 37 36 35 34 33 32 30 29 28 43 42 41 37 36 35 34 33 28 29 30 31 32 33 34 38 35 36 37 49 56 55 54 53 52 51 50 49 48 47 45 46 44 42 46 48 47 45 43 41 40 39 39 40 41 42 43 44 45 46 47 48 49 50 69 65 59 58 68 67 66 64 63 62 61 60 57 59 58 54 52 50 57 56 55 53 51 51 52 53 54 55 56 57 58 59 60 61 81 80 79 78 77 76 75 74 73 72 71 70 68 67 66 65 64 63 62 61 60 91 90 89 88 87 86 85 84 83 82 62 63 64 65 66 67 68 69 74 73 72 71 70 76 75 69 101 100 99 98 97 96 95 93 92 94 70 71 72 73 74 75 76 77 78 111 112 110 109 108 107 106 105 104 103 102 MOLDED 76 MOLDED 78 FABRICATED 112 TOTAL TOTAL TOTAL CONTACTS:76 CLEARANCE CONTACTS:78 CLEARANCE CONTACTS:112 CLEARANCE 73-#20(1-26,28-48, 78-#16(#1-78) 1/32 (0.79) 112-#20(#1-112) 3/64 (1.19) 50-58,60-76) 5/64 (1.98) 3-#16(27,49,59 *32C2 arrangement may be purchased less coaxial contacts as -30. All contact variations shown for 32C2 may be purchased in the DPDMA. DPD2/DPD2MA DPD2 Insert asemblies consist of two standard The tabulation lists the DPD2 contact arrangement ordering number for the the combination of two inserts. For DPD insert mounted in a DPD2 shell. They are complete information on each insert, see page 109. identified as insert "A" and insert "B". Any two Consult factory for combination layouts not shown. inserts with similar contact arrangements can be DPD2 DPD2 used together. Arr. No Side A Side B Arr. No Side A Side B N20 N10 N10 H98C2 H20C2 78 G48 G20 B28 100 50 50 B56 B28 B28 A110 32 78 64 32 32 123 45 78 BA 64C4 32C2 32C2 A123 78 45 B68 40 B28 152 76 76 77 45 32 156 78 78 78 50 28 180 90 90 DPD2/DPD2MA Insert Designations 80 40 40 190 78 112 (face view - 34 shell) 90 45 45 224 112 112 B98C2 B20C2 78 256 128 128 G98 78 G20 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 107 Rack and Panel Connectors DPD/DPDMA Contact Data Coaxial Type Part Number Description Cable Layout/Usage Pin 249-0365-000 Plug, Straight RG-7/U Socket 249-0366-000 Receptacle, Straight Pin 249-0399-000 Plug, Straight RG-59/U Socket 249-0398-000 Receptacle, Straight RG-62/U 15C2 Pin 249-0409-000 Plug, 90 Short B20C2 RG-58/U Socket 249-0410-000 Receptacle, 90 Short 23C2 Pin 249-0228-000 Plug, 90 Long 32C2 Socket 249-0226-000 Receptacle, 90 Long RG-7/U Pin 249-0229-000 Plug, 90 Short Socket 249-0227-000 Receptacle, 90 Short Pin 249-1365-000 Plug, Solder RG-195/U Socket 249-1357-000 Receptacle, Solder AN14 Pin 249-1333-000 Plug, Solder RG-59/U Socket 249-1332-000 Receptacle, Solder RG-62/U Pin 249-1264-000 Plug, Crimp RG-59/U AJ14 Socket 249-1265-000 Receptacle, Crimp RG-62/U Crimp Max. Wire Extraction Insul Contact Wire Crimp Tool Tool Layout/ O.D Size Part Number Size Part Number Locator Part Number Usage Type Pin 030-9081-000 .084 76,112, 20 20-24 M22520/1-01 M22520/1-02 CET 20-8 A44 Socket 031-9134-001 (2.13) B28, 32C2, Pin 030-9123-000 .084 CET 16-9 16-20 20-24 M22520/1-01 Blue 40, A44, Socket 031-9203-002 (2.13) CET 16-15 F54, Pin 030-9083-000 .110 CET 16-9 45, 76 16 16-20 M22520/1-01 Blue Socket 031-9206-003 (2.79) CET 16-15 78 Pin 030-1909-000 .150 A44 12 12-16 M22520/1-01 Yellow CET 12-4 Socket 031-1059-000 (3.81) F54 30A Pin 030-1757-000 .206 10-12 CET 10-1 45 (#10) Socket 030-1758-000 (5.23) Solder 40A Pot Type Only Pin 030-9175-000 .250 8-10 (#8) 32C2 Socket 030-9176-000 (6.35) Pin 030-1908-000 .250 CBT-600B CET 8-2 8 8-10 CCH-8-1 - A44 Socket 030-9201-003 (6.35) CCHP-8-6 R Coaxial R Coaxial Contact Rating R COAXIAL 10 amps Cable Size RG-7/U .250 (6.35) I.D. Test Voltage 1000 rms AC Contact Rating 10 amps Pin Socket Coaxial X Cable 249-0399-000 249-0398-000 Cable Size Entry RG-59/U; RG-62/U Pin Socket 249-0365-000 249-0366-000 RG-58/U .127 (3.23) RG-59/U .157 (3.99) RG-62/U .157 (3.99) R Coaxial 90 (long) Test Voltage 1000 rms AC Contact Rating 10 amps Cable Size RG-7/U 1/8 R COAXIAL ADAPTER Test Voltage 1000 rms AC The adapter is shown for reference only. It is furnished as X part of the complete coaxial contact assy. Pin Socket 249-0228-000 249-0226-000 R Coaxial 90 (short) Contact Rating 10 amps R Coaxial 90 (short) Coaxial Pin Socket Contact Rating 10 amps Cable Size 249-0409-000 249-0410-000 Cable Size RG-7/U Test Voltage RG-58/U R COAXIAL ADAPTER 1000 rms AC Test Voltage 1300 rms AC .125 (3.18) .125 (3.18) Pin Socket CABLE 249-0229-000 249-0227-000 ENTRY HV CONTACT Contact Rating 10 amps REMOVABLES Wire Size #16 Converts R Coaxial Cavity to hold #16, 14 and 8 amps Test Voltage 7500 rms AC contact. Contact Ratings 10 15 and 40 amps Hi Voltage contacts fit the coaxial cavitites. Must be Wire Size 16, 14 and 8 disassmebled in order to be soldered. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 108 Rack and Panel Connectors DPD/DPDMA Contact Variations The contact variations shown are modifications of the basic arrangement. For variations not shown please consult factory. No. of Contacts (Wire Size) Arr. Basic No. Arr. 20 16 14 10 8 Coax Spl. Notes/Modifications V14 T14 14 Supplied less coaxial contacts (see pg.108 for avail.) 20 32C2 18 2 #5, 7, 9, 12-17, 29, A1, A2 are open B20C2 B20C2 12 6 2 Basic arr. str. coax RG-7/U, P249-0365-000; S249-0366-000 C20C2 B20C2 12 6 2 A1, A2-str. coax RG-59/U, RG-62/U, P249-0399-000, S249-0398-000 G20 G20 Basic arr. 10 2 8 B22C2 32C2 18 2 2 A1-90 Short coax RG-58/U, P249-0409-000, S249-0410-000; A2-Str. coax RG-58/U, P249-0257-000, S249-0258-000, #11-14, 16, 17, 26-29 open 23C3 23C3 20 3 Basic arr. str. coax RG-7/U, P249-0365-000, S249-0366-000 23HV1 23C3 20 21 #21, 23-#8 removable; #22-HV kit 7.5K VAC: #16 wire, 20 amps G23C3 23C3 20 3 #21-23-str. coax RG-59/U. RG-62/U, P249-0399-000, S249-0398-000 B28 B28 28 Basic arr. 30 32C2 28 2 A1, A2-open 31 32C2 28 A1-open; A2-#8 removable 3 B31C1 32C2 28 2 1 A1-open; A2-90 short coax, RG-58/U P249-0257-000, S249-0258-000 32 32C2 28 4 A1, A2-#8 removable 32C1 32C2 28 3 1 A1-str. coax RG-7/U, P249-0365-000, S249-0366-000 A2-#8 removable 32C1HV1 32C2 28 2 11 A1-str. coax RG-7/U, P249-0365-000, S249-0366-000 A2-HV kit, 7.5K VAC, #16 wire, 10 amp 2 2 32C2 32C2 28 Basic arr. A1, A2-str. coax RG-7/U, P249-0365-000, S249-0366-000 A32 32C2 30 2 A1, A2-#16 removable E32C2 32C2 28 2 2 A1, A2-str. coax. RG-58/U, P249-0257-000, S249-0258-000 2 2 T32C2 32C2 28 S/A E32C2 except RG-58/U insulated U32C2 32C2 28 A1, A2-str. coax RG-59/U, RG-62/U, P249-0399-000, S249-0398-000 2 2 40 40 40 Basic arr. A44 A44 16 17 6 5 Basic arr. 45 45 43 2 Basic arr. 50 50 50 Basic arr. F54 F54 48 12 Basic arr. 76 76 73 3 Basic arr. 78 78 78 Basic arr. C78 78 78 Contacts accommodate 16-20 wire DPDMA only 90 90 90 Basic arr. 112 112 112 Basic arr. 128 128 128 Basic arr. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 109 Rack and Panel Connectors DPD/DPDMA Stripping Instructions R Coaxial (Straight and 90 ) ITT Cannon recommends resistance soldering for all solder contacts, particularly for RF cable where 1. Cut cable even. Trim to dimensions shown on 2. Comb braid, tin conductor and remove flux. If a excessive heat will damage the dielectric. Wires tabulation. Care should be taken not to injure 90 contact is used, bend conductor 90 after should be pre-tinned. Shells, bushings, endbells and the conductor or dielectric. tinning. junction shells Jwhere applicable) must be slipped over wire bundles before soldering or crimping is DIELECTRIC BRAID COVER started. The mechanical steps in wiring coaxials are CONDUCTOR described below. 90 Straight Trim Coax Type Cable Size A B C RG-7/U .171 (4.34) .421 (10.69) .515 (13.08) A Straight RG-59/U .171 (4.34) .546 (13.87) .671 (17.04) B R Coax RG-62/U .171 (4.34) .543 (13.87) .671 (17.04) C RG-7/U .218 (5.54) .312 (7.92) .437 (11.10) RG-58/U .218 (5.54) .531 (13.49) .593 (15.06) 90 angle 3. Remove solder pot cover. Insert cable and solder 4. Replace solder pot cover and solder braid to R Coax RG-59/U .218 (5.54) .531 (13.49) .593 (15.06) conductor to contact. If a straight contact is ferrule. RG-62/U .218 (5.54) .531 (13.49) .593 (15.06) used, the dielectric should but against contact solder pot. Engaging Devices Single Gang - DPD/DPDMA #10-32 clinch nut The DPD/DPDMA can be engaged by means of a on horizontal center line No. 10-32 steel jack screw and clinch nut. This 1/4 hex with coupling device is designed to fasten connectors screwdriver slot & securely when they are used in other than standard safety wire rack/ panel applications. The jack screws and clinch hole nuts are mounted on the shell flanges at the factory. They may be called out on either -33 or -34 shelis, -34 -33 although it is preferred to have jack screws on the Shell Shell -33 shell and the clinch nuts on the -34 shell. The device can be ordered on both DPD and DPDMA. How to Order DPD-**-34*-1* N DPD-**-33*-1* S N = Clinch Nut S = Jack Screw #10-32 steel jack screw (on horizontal center line) The suffix "N" or "S" is placed immediately after the mounting hole variation; i.e., - 1AN, -1AS, etc. MALE ENGAGING DEVICES FEMALE ENGAGING DEVICES Two Gang - DPD2/DPD2MA Used On The DPD2 is engaged by means of a variety of Part DPD2 screw mechanisms. Engaging devices are inter- F CF DF Number DPD2MA changeable (within the thread group) with male or M female mounting on either 33 or 34 shells. The MA accompanying tabulation lists the available engag- CM ing devices, male opposite female, with which they CMRA mate. DM DM-1 How to Order DM-2 DM-3 DPD2 -72C2 -34PCM DM-7 Engaging Device Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 110 Rack and Panel Connectors DPD/DPDMA Engaging Devices Female 1.125 (28.58) 1.250 ± .016 1.062 ± .020 APPROX. (31.75 ± 0.41) (26.98 ± 0.51) .750 ± .016 .187 ± .016 .187 ± .016 (19.05 ± 0.41) .125 ± .016 (4.75 ± 0.41) (4.75 ± 0.41) (3.18 ± 0.41) 5/16-24 THREAD 5/16-12 THREAD 1/4-28 THREAD 1.687 ± .016 1.687 ± .016 (42.85 ± 0.41) (42.85 ± 0.41) P/N 013837-0010 P/N 013837-0003 P/N 013837-0013 F CF DF 1/4-28 UNF-2B Thread 5/16-24 UNF-2B Thread 5/16-12 Quad Lead Thread Male 2.515 ± .016 (63.88 ± 0.41) .250 ± .005 DIA. 1.015 ± .047 .546 ± .016 (6.35 ± 0.13) (25.78 ± 1.19) (13.87 ± 0.41) .125 ± .016 .187 ± .015 (3.18 ± 0.41) 1.781 ± .016 (4.75 ± 0.38) (45.24 ± 0.41) 1/4-28 UNF-2A THREAD 2.265 ± .016 (57.53 ± 0.41) 1/4-28 UNF-2A THREAD .859 ± .005 1.328 ± .016 5/16-24 UNF-2A (21.82 ± 0.13) (33.73 ± 0.41) THREAD 1.640 (41.66) APPROX. P/N 013837-0008 P/N 013837-0001 P/N 013837-0005 M MA CM 1/4-28 UNF-2A Thread 1/4-28 UNF-2A Thread 5/16-24 UNF-2A Thread NOT FOR USE WITH POLARIZING POST A ± .062 (± 1.58) 3.187 ± .031 (80.95 ± 0.79) 4.218 ± .031 (107.14 ± 0.79) B APPROX. 1.468 ± .016 2.718 ± .016 (37.29 ± 0.41) (69.04 ± 0.41) .187 ± .016 .187 ± .016 (4.75 ± 0.41) (4.75 ± 0.41) 2.500 ± .016 (63.50 ± 0.41) 2.031 ± .016 (51.59 ± 0.41) 5/16-24 UNF-2A 5/46-12 THREAD QUAD LEAD 5/16-12 QUAD LEAD 3/16 HEX. SOCKET THREAD THREAD 3.343 1/4 MIN. DEPTH .062 ± .005 DIA. (84.91) (1.58 ± 0.13) APPROX P/N 013837-0012 2 HOLES DM-2 DM-* 5/16-12 QUAD LEAD Thread 1.500 ± .015 (38.10 ± 0.38) AB P/N 013837-0042 DM 3-61/64 (100.41) 2-9/32 (57.94) 013837-0011 CMRA *DM-1 5-23/64 (136.13) 3-11/16 (93.86) 013837-0015 5/16-24 UNF-2A Thread (Ratchet Lock) *DM-3 6-5/64 (154.38) 4-13/32 (111.92) 013837-0027 *DM-7 7-11/64 (182.17) 5-1/2 (139.70) 013837-0044 5/16-12 QUAD LEAD THREAD Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 111 Rack and Panel Connectors DPD/DPDMA Polarization DPD/DPDMA DPD connectors can be supplied with polarizing posts to provide six or more alternate positions. This feature prevents cross plugging where two identical connectors are mounted close together. Shells with polarizing posts can be ordered by DPD 34 with DPD 33 with adding the desired postition to the part number; for POLARIZING POSTS POLARIZING KEYWAYS example: DPD-12C4-34P-1A-POS. Y. Polarizing po- sitions are shown below and are face view of the 33 (plug) shell. POSITION W POSITION X POSITION Y POSITION Z POSITION N POSITION V Shaded area indicates extended portion of polarizing post. DPD2/DPD2MA DPD2 series can be supplied with two polarizing plugging. At present shells are modified upon re- drawing below for available positions. Polarizing posts to provide six or more alternate positions. This quest only, by adding the desired position to the positions shown are face view of 33 shell. feature is designed to assist in preventing cross part number; e.g., DPD2-156-34PM-Pos. V. See AB AB AB AB AB AB POSITION W POSITION X POSITION Y POSITION Z POSITION N POSITION V Shaded area indicates extended portion of polarizing post. Panel Cutouts DPD DPD2 ± .005 A (± 0.13) C ± .005 F ± .005 A C (TYP.) (± 0.13) ± .005 (± 0.13) F ± .005 B (± 0.13) (± 0.13) ± .005 B (± 0.13) ± .005 D H (± 0.13) H ± .005 D ± .005 E (± 0.13) (± 0.13) Clearance Hole Gap A B Between Length Width C Mounting Hole H Flanges Front/Rear Front/Rear Radius Dia. After Mating Type Mounting Mounting Max. DE F DPD-34P 2.562 (65.07) 1.562 (39.67) .181 (4.60) 2.875 (73.02) - 1.000 (25.40) .144 (3.66) .140 (3.56) DPD-33S 2.421 (61.49) 1.421 (36.09) .125 (3.18) 2.875 (73.02) - 1.000 (25.40) .144 (3.66) .140 (3.56) DPD2-34-P 3.781 (96.04) 2.562 (65.07) .187 (4.75) 1.000 (25.40) 1.250 (31.75) 2.875 (73.02) .144 (3.66) .140 (3.56) DPD2-33S 3.671 (93.24) 2.421 (61.49) .125 (3.18) 1.000 (25.40) 1.250 (31.75) 2.875 (73.02) .144 (3.66) .140 (3.56) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 112. Rack and Panel Connectors DPD/DPDMA Accessories-DPD Junction Shell DPD-33 3.375 (85.72) 11612 2.000 1.562 1.500 2.875 ± .005 (50.80) (39.68) .125 (3.18) MAX. (42.85) (73.02 ± 0.13) CLAMP TRAVEL 2.500 (63.50) 1.000 ± .005 1.687 (25.40 ± 0.13) (42.85) 1.421 .156 4 HOLES (36.09) (3.96) .144 (3.66) DIA. .906 CABLE (23.01) ENTRY DPD-34 12172 1.687 (42.85) 1.546 (39.27) 2.687 (68.25) CABLE 1.562 ENTRY (39.68) 3.375 2.671 (85.72) (67.84) .906 (23.01) 2.875 ± .005 2.093 (73.02 ± 0.13) (53.16) 4 HOLES .125 (3.18) MAX. TAPPED CLAMP TRAVEL #6-32 NC-2B .156 (3.96) 1.000 ± .005 (25.40 ± 0.13) DPD 90 19929 3.375 (85.72) 2.093 (53.16) 2.875 ± .005 (73.02 ± 0.13) .156 (3.96) 1.000 ± .005 1.687 (25.40 ± 0.13) (42.85) 1.937 4 HOLES (49.20) TAPPED #6-32 NC-2B 1-20 UNEF-2A THREAD 1.125 (28.58) .796 (20.22) 1.343 CABLE ENTRY (34.11) All tolerances ± .015 (0.38) unless otherwise noted. Accessories-DPD Dust Cap DPD/DPD2 025-0585-000 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 113 Rack and Panel Connectors DPD/DPDMA Accessories-DPD2 DPD2 19941-1 TWO RESILIENT BUSHINGS 1.562 TWO MTG. .703 (17.86) (39.68) POSTS .526 DIA. 1.140 (13.36) (28.96) 2.453 (62.30) .781 (19.84) 1.187 DIA. MAX. (30.15) CABLE ENTRY 1.453 2.890 (73.40) (36.91) APPROX. DPD2 1.062 19941-2 (26.98) MAX. CABLE 2.406 ENTRY (61.11) .468 (11.89) APPROX. .656 (16.66) MAX. CABLE ENTRY 1.250 (31.75) 2.546 (64.67) THREE RESILIENT BUSHINGS MOUNTING 1.875 BRACKET 4 SCREWS (47.62) 1.546 #6 x 5/16 PAN. HD. (39.27) TYPE "2" M.S. DPD2 1.062 (26.97) 19941-3 MAX. CABLE ENTRY THREE .468 (11.89) RESILIENT BUSHINGS .656 1.250 (31.75) (16.66) 2.000 MAX. CABLE (50.80) ENTRY 1.250 APPROX. (31.75) 1.546 4 SCREWS MTG. 2.546 (64.86) (39.27) 1.875 #6 x 5/16 BRACKET 2.890 (73.41) APPROX. (47.62) PAN. HD. DPD2 2.312 .250 19941-7 1.140 (58.72) (6.35) (28.96) APPROX. TYP. TWO MTG. .500 POSTS (12.70) .171 R. TYP. (4.34) 1.875 (47.62) 2.453 2.500 (62.31) (63.50) MAX. CABLE ENTRY MAX. CABLE ENTRY .875 (22.22) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 114 MIL-C-38999 Series I, II, III Connectors KJL/KJ/KJA SERIES I SERIES II SERIES III SHELL HARDWARE GROUNDING FINGERS is aluminum alloy (Standard on Series I connector) MONOBLOC WIRE SEALING HIGH STRENGTH INSERT GROMMET MULTIPLE-TINE METAL RETAINING CLIP assures positive retention with HIGH STRENGTH inwardly deflected tines that lock MULTIPLE-TINE CLOSED ENTRY securely behind contact shoulder METAL RETAINING CLIP SOCKET CONTACT assures positive retention with DESIGN INSULATOR inwardly deflected tines that lock SIMPLE, STRONGER TO SHELL SEAL securely behind contact shoulder CONTACTS are designed to resist INSULATOR bending and are WIRE SEALING TO SHELL SEAL crimp terminated GROMMETS SIMPLE, STRONGER WIRE SEALING CONTACTS GROMMETS are designed to resist bending and are crimp terminated PERIPHERAL SEALING PERIPHERAL GASKET SEALING GASKET CLOSED ENTERY SOCKET CONTACT DESIGN INTERFACIAL PERIPHERAL SEAL SEAL around the connector interface is designed to minimize compression set when connectors are mated SIMPLER, STRONGER GROUNDING FINGERS CONTACTS HIGH STRENGTH are designed to resist bending MULTIPLE-TINE and are crimp terminated RESILIENT PIN INTERFACIAL METAL RETAINING CLIP INTERFACIAL SEALS SEAL assures positive retentin with feature individual raised seal inwardly deflected tines that lock barriers around each pin contact securely behind contact shoulder Corrosion-resistant shells of aluminum alloy with Special/custom capabilities Interfaical seal helps prevent electrolytic erosion cadmium over nickel plating withstand a 500 100% scoop-proof - Series I and III of contacts - Series III hour salt spray exposure Light weight /Low Profile - Series II Superior EMI shielding provides outstanding pro- Rear release crimp snap-in contacts Operates under severe high temperature vibra- tection up to 65dB at 10 GHZ. - Series III High contact density tion testing through 200 C - engineered for Standard MIL-C-39029 contacts, MIL-I-81969 high density circuitry - Series III application tools and MIL-STD 1560 insert arrangements Specification Comparison Design Criteria Series I Series II Series III Low Profile/Light Weight no yes no Scoop Proof yes no yes Coupling System Bayonet Bayonet Triple Lead Thread Electrolytic Erosion no no yes Durability (Cycles) 500 250 500 High Impact Shock yes no yes External Bending Moment Shell Size 25 650 in/lbs 150 in/lbs 1000 in/lbs Random Vibration "J" Ambient Ambient 492 F Sine Vibration 30G, Ambient 60G, -85 to +392 F Sand, Dust, Ice yes yes Shell Size 9-25 8-24 9-25 Contact Rating Crimp Well Data Contact Test Current Mazimum Well Well Size DC Test Amperage Millivolt Drop* Diameter Depth 5 40 .0345 ± .0010 .157/.141 22D 3 30 .0280 ± .0010 .157/.141 22M* 5 40 .0365 ± .0010 .157/.141 22* 7.5 35 .0470 ± .0010 .229/.209 20 13 25 .0670 ± .0010 .229/.209 16 23 25 .1000 ± .0020 .229/.209 12 * Maximum millivolt drop data is determined by measuring resistance of mated contacts from end to end. Inactive for new design, available from the factory. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 115 MIL-C-38999 Series I, II, III Connectors KJL/KJ/KJA Performance and Material Specifications MATERIALS AND FINISHES Receptacle Grounded Plug Shell Aluminum alloy Aluminum alloy* Insulator High grade plastic High grade plastic Contacts Copper alloy, gold plate Copper alloy, gold plate Grommet and Seal Silicone base elastomer Silicone base elastomer Jam Nut Aluminum alloy - Grounding Spring - Beryllium copper *Finish as noted in How To Order sections. ELECTRICAL DATA Contact Size: 22D, 22M*, 22*, 20, 16 and 12 Contact Rating and Wire Size Accomodation Contact Size and Test Amps Wire Size 22D 22M* 22* 20 16 12 28 1.5 1.5 - - - - 26 2.0 2.0 2.0 - - - 24 3.0 3.0 3.0 3.0 - - 22 5.0 - 5.0 5.0 - - 20 - - - 7.5 7.5 - 18 - - - - 10.0 - 16 - - - - 13.0 - 14 - - - - - 17.0 12 - - - - - 23.0 Service Rating (Unmated Condition) Test Service Service Service Voltages Rating M Rating I Rating II Sea Level 1300 1800 2300 100,000 ft. 200 200 200 Contact Termination; Crimp contact per MIL-C-39029 *Inactive for new design Test Data Test Description Parameters Durability 500 cycles of mating and unmating,250 cycles for Series II with spring fingers Class F, C; - 65 C (-85 F) to + 200 C (+392 F) Temperature Range Class W: - 65 C (-85 F) to + 175 C (+347 F) Mated connectors are vibrated with weights to simulate rear accessory loads to the following levels: Vibration Sine Vibration: Up to 60 G's - Series I & III (at rated temperature - Series III) Not applicable for Series II. Random Vibration: 43.7 Grms at rated temperature - Series III 49.5 Grms at Ambient Temperature - Series I & III 43.7 Grms at Ambient Temperature - Series II Class F: EMI leakage attenuation, greater than 90dB at 100Mhz, greater than 65dB at 10 GHz. EMI Shielding Effectiveness Shell to shell conductivity, 1.0 millivolt max. resistance. Class W: EMI leakage attenuation, greater than 90dB at 100 MHz, greater than 50dB at 10 GHz. Shell to shell conductivity, 2.5 millivolt max. Class C, W, Y, will withstand 500 hours salt spray. Corrosion Resistant Class F, N, will withstand 48 hours salt spray. Fluid Immersion Connectors are fluid resistant to many fuels, solvents, coolants and oils. High Impact Shock Mated conectors terminated with MIL-C-915 cable and environmentally sealed backshells will withstand high impact shock per MIL-S-901. Applicable to Series I & III only. Designed to operate between sea level and 100,000 ft. above sea level. Altitude Mated connectors shall withstand sand and dust per method 110 of MIL-STD-202 and be ice resistant. Other Environments Applicable to Series I & III only. NOTE: For hermetic standard or test data please consult ITT Cannon Canada. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 116 MIL-C-38999 Series I, II, III Connectors KJL/KJ/KJA Insert Availability and Identification Total Contact Size Series Series Service Con- 22D 22M 22 20 16 12 8 II I & III Rating tacts 8-6 9-6 M 6 6 8-35 9-35 M 6 6 8-98 9-98 I 3 3 11-4 I 4 4 10-5 11-5 I 5 5 10-13 11-13 M 13 13 10-35 11-35 M 13 13 10-98 11-98 I 6 6 10-99 11-99 I 7 7 12-3 II 3 3 12-4 13-4 I 4 4 12-8 13-8 I 8 8 12-22 13-22 M 22 22 12-35 13-35 M 22 22 12-98 13-98 I 10 10 14-5 15-5 II 5 5 14-15 15-15 I 15 14 1 14-18 15-18 I 18 18 15-19 I 19 19 14-35 15-35 M 37 37 14-37 15-37 M 37 37 14-97 15-97 I 12 8 4 16-6 17-6 I 6 6 16-8 17-8 II 8 8 16-26 17-26 I 26 26 16-35 17-35 M 55 55 16-42 M 42 42 16-55 17-55 M 55 55 16-99 17-99 I 23 21 2 18-11 19-11 II 11 11 18-28 19-28 I 28 26 2 18-30 19-30 I 30 29 1 18-32 19-32 I 32 32 18-35 19-35 M 66 66 18-53 M 53 53 18-66 19-66 M 66 66 20-1 21-1 M 79 79 20-2 M 65 65 21-11 I 11 11 20-16 21-16 II 16 16 20-35 21-35 M 79 79 20-39 21-39 I 39 37 2 20-41 21-41 I 41 41 21-75 M 4 4**† 22-1 23-1 M 100 100 22-2 23-2 M 85 85 22-21 23-21 II 21 21 22-32 23-32 I 32 32 22-35 23-35 M 100 100 22-53 23-53 I 53 53 22-55 23-55 I 55 55 24-1 25-1 M 128 128 24-2 25-2 M 100 100 24-4 25-4 I 56 48 8 25-19 I 19 19 24-24 25-24 I 24 12 12 24-29 25-29 I 29 29 24-35 25-35 M 128 128 25-37 I 37 37 25-43 I 43 23 20 25-46 I, Coax 46 40 4 2*† 25-8 Coax 8 8**** 25-20 N 30 10 13 4* 3** 25-42 I, Coax 42 38 4* * Coax 24-61 25-61 I 61 61 ** Twinax 25-64 I 64 40 8 10 6 *** Coax/Twinax 25-66 I 66 53 2 11 † For RG180/U and RG195/U cables only (check factory for other cable applications) • Inactive for new design. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 117 MIL-C-38999 Series I Connectors KJL How To Order Military Nomenclature MS27467 T17 A 35 S A MS NUMBER SHELL STYLE CLASS SHELL SIZE HARDWARE FINISH CONTACT ARRANGEMENT MS NUMBER SHELL STYLE CONTACT STYLE MS27466 - Wall Mounting Receptacle MS27468 - Jam Nut Receptacle ALTERNATE SHELL POSITION MS27467 - Grounded Plug MS27656 - Wall Mounting Receptacle (back SHELL SIZE CONTACT STYLE panel mounting) P - Pin 9, 11, 13, 15, 17, 19, 21, 23, and 25 MS27505 - Box Mounting Receptacle (back S - Socket panel) (Class E) HARDWARE FINISH STANDARD *A - Less Pin Contact *B - Less Socket Contact A - Bright cadmium over electroless nickel CLASS See pages 296-298 for fiber Optic contacts. plate, -85˚F to +302˚F (-65˚C to E - Inactive for new design. +150˚C) *Used only when other than power contacts are to be installed (i.e. Superseded by Class T. B - Olive drab cadmium over electroless nickel shielded, thermocouple, etc.) P - Environment - resistant with straight potting plate, -85˚F to +347˚F (-65˚C to cup accessories ALTERNATE SHELL POSITION +175˚C) T - Environment - ressistant with accessory F - Electroless nickel, -85˚F to +392˚F A,B,C, and D. (Not required for normal). See page threads and teeth, except MS27505 (with- (-65˚C to +200˚C) 131. out rear accessory) (Class T not applicable Note: To order MS connectors less standard power to MS27505) CONTACT ARRANGEMENT contacts, purchase order must state "Less See pages 132 and 133. Contacts" KJL 6 T 17 A 35 S N L ITT Cannon Nomenclature SERIES PERFIX SHELL STYLE CLASS SHELL SIZE HARDWARE FINISH CONTACT ARRANGEMENT SERIES PERFIX CONTACT STYLE KJL - Series I-Scoop proof SHELL POSITION SHELL STYLE LESS CONTACTS 0 - Wall mounting receptacle 3 - Wall mounting receptacle (back panel NOTE: KJL supplied with exact complement of contacts. mounting) SHELL SIZE CONTACT ARRANGEMENT 5 - Box mounting receptacle (back panel mounting) 9,11,13,15,17,19,21,23 and 25 See pages 132 and 133. 6 - Straight plug, grounded CONTACT STYLE HARDWARE FINISH STANDARD 7 - Jam nut receptacle P - Pin A - Bright cadmium over electroless nickel S - Socket CLASS plate, -85˚F to +302˚F (-65˚C to See pages 296-298 for FIber Optic Contacts. E - Inactive for new design. +150˚C) Superseded by Class T. B - Olive drab cadmium over electroless nick- ALTERNATE SHELL POSTION F - Environment - resistant with strain relief ac- el plate, -85˚F to +347˚F (-65˚C to N (normal), A, B, C, D. See page 131. cessory + 175˚C) P - Environment - resistant with straight pot- N - Electroless nickel, -85˚F to +392˚F LESS CONTACTS ting cup accessory (-65˚C to +200˚C) Use "L" when connectors are ordered less con- T - Environment - resistant (without rear ac- tacts, sealing plugs and insertion/extraction tool cessory) (Class T not applicable to KJL5) ("L" is not stamped on connectors). Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 118 MIL-C-38999 Series I Connectors KJL Wall Mounting Receptacle MS27466 KJL0 1.240 (MS service class E, P, T) (31.50) MAX. POLARIZING L J DIA. KEYWAY MAX. H T THREAD N M A P DIA. BLUE BAND (INDICATES REAR RELEASE CONTACT RETENTION SYSTEM) NOTE: For backshell dimensions and configurations, see pages 135 and 136. Overall Length With Backshells Shell A H J L M N P T F P Size Dia. Max. Max. Dia. Max. Max. Max. T.P. Dia. Max. Thread Cable Clamp Potting Max. 9 .573 (14.55) .100 (2.54) .662 (16.81) .632 (16.05) .958 (24.33) .719 (18.26) .138 (3.51) 7/16-28UNEF-2A 1.846 (46.89) 1.451 (36.86) 11 .701 (17.81) .100 (2.54) .810 (20.57) .632 (16.05) 1.051 (26.70) .812 (20.62) 138 (3.51) 9/16-24UNEF-2A 1.846 (46.89) 1.451 (36.86) 13 .851 (21.62) .100 (2.54) .960 (24.38) .632 (16.05) 1.145 (29.08) .906 (23.01) .138 (3.51) 11/16-24UNEF-2A 1.846 (46.89) 1.451 (36.86) 15 .976 (24.79) .100 (2.54) 1.085 (27.56) .632 (16.05) 1.239 (31.47) .969 (24.61) .138 (3.51) 13/16-20UNEF-2A 1.846 (46.89) 1.451 (36.86) 17 1.101 (27.97) .100 (2.54) 1.210 (30.73) .632 (16.05) 1.332 (33.83) 1.062 (26.97) .138 (3.51) 15/16-20UNEF-2A 1.966 (49.94) 1.451 (36.86) 19 1.208 (30.68) .100 (2.54) 1.317 (33.45) .632 (16.05) 1.458 (37.03) 1.156 (29.36) .138 (3.51) 1-1/16-18UNEF-2A 1.966 (50.70) 1.451 (36.86) 21 1.333 (33.86) .130 (3.30) 1.442 (36.63) .602 (15.29) 1.582 (40.18) 1.250 (31.75) .138 (3.51) 1-3/16-18UNEF-2A 1.966 (50.70) 1.451 (36.86) 23 1.458 (37.03) .130 (3.30) 1.567 (39.80) .602 (15.29) 1.708 (43.38) 1.375 (34.93) .157 (3.99) 1-5/16-18UNEF-2A 1.966 (50.70) 1.451 (36.86) 25 1.583 (40.21) .130 (3.30) 1.692 (42.98) .602 (15.29) 1.832 (46.53) 1.500 (38.10) .157 (3.99) 1-7/16-18UNEF-2A 1.966 (50.70) 1.451 (36.86) Wall Mounting Receptacle (Back Panel) MS27656 KJL3 1.247 (MS service class E, P, T) (31.67) MAX. J DIA. POLARIZING L MAX. KEYWAY H T THREAD MN A P DIA. BLUE BAND E MAX. (INDICATES REAR PANEL RELEASE CONTACT THICKNESS RETENTION SYSTEM NOTE: For backshell dimensions and configurations, see pages 135 and 136. Overall Length With Backshells Shell A E H J L M N P T F P Size Dia. Max. Max. Dia. Max. Dia. Max. Max. Max. T.P. Dia. Max. Thread Cable Clamp Potting Max. 9 .573 (14.55) .234 (5.94) .100 (2.54) .662 (16.81) .820 (20.83) .958 (24.33) .719 (18.26) .138 (3.51) 7/16-28UNEF-2A 1.805 (45.85) 1.410 (35.81) 11 .701 (17.81) .234 (5.94) .100 (2.54) .810 (20.57) .820 (20.83) 1.051 (26.70) .812 (20.62) 138 (3.51) 9/16-24UNEF-2A 1.805 (45.85) 1.410 (35.81) 13 .851 (21.62) .234 (5.94) .100 (2.54) .960 (24.38) .820 (20.83) 1.145 (29.08) .906 (23.01) .138 (3.51) 11/16-24UNEF-2A 1.805 (45.85) 1.410 (35.81) 15 .976 (24.79) .234 (5.94) .100 (2.54) 1.085 (27.56) .820 (20.83) 1.239 (31.47) .969 (24.61) .138 (3.51) 13/16-20UNEF-2A 1.805 (45.85) 1.410 (35.81) 17 1.101 (27.97) .234 (5.94) .100 (2.54) 1.210 (30.73) .820 (20.83) 1.332 (33.83) 1.062 (26.97) .138 (3.51) 15/16-20UNEF-2A 1.935 (48.90) 1.410 (35.81) 19 1.208 (30.68) .234 (5.94) .100 (2.54) 1.317 (33.45) .820 (20.83) 1.458 (37.03) 1.156 (29.36) .138 (3.51) 1-1/16-18UNEF-2A 1.955 (49.66) 1.410 (35.81) 21 1.333 (33.86) .204 (5.18) .130 (3.30) 1.442 (36.63) .790 (20.07) 1.582 (40.18) 1.250 (31.75) .138 (3.51) 1-3/16-18UNEF-2A 1.955 (49.66) 1.410 (35.81) 23 1.458 (37.03) .204 (5.18) .130 (3.30) 1.567 (39.80) .790 (20.07) 1.708 (43.38) 1.375 (34.93) .157 (3.99) 1-5/16-18UNEF-2A 1.955 (49.66) 1.410 (35.81) 25 1.583 (40.21) .193 (4.90) .130 (3.30) 1.692 (42.98) .790 (20.07) 1.832 (46.53) 1.500 (38.10) .157 (3.99) 1-7/16-18UNEF-2A 1.955 (49.66) 1.410 (35.81) Performance Specifications-Pages 115-116 Contacts, Sealing Plugs, Assembly Tools - Pages 134, 136-137 Contact Arrangements - Pages 132-133 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 119 MIL-C-38999 Series I Connectors KJL Box Mounting Recptacle (Back Panel) MS27505E KJL5E L (MS service class E) K MAX. H .060 POLARIZING J DIA. (1.52) KEYWAY MAX. MAX. GROMMET A M N E MAX. PANEL THICKNESS P BLUE BAND (INCLUDING MOUNTING DIA. (INDICATES REAR HARDWARE) RELEASE CONTACT RETENTION SYSTEM) NOTE: This connector does not accommodate backshells. Shell A E H J K L M N P Size Dia. Max. Max. Max. Dia. Max. Max. Max. Max. T.P. Dia. Max. 9 .573 (14.55) .234 (5.94) .100 (2.54) .662 (16.81) .219 (5.56) .820 (20.83) .958 (24.33) .719 (18.26) .138 (3.51) 11 .701 (17.81) .234 (5.94) .100 (2.54) .810 (20.57) .219 (5.56) .820 (20.83) 1.051 (26.70) .812 (20.62) 138 (3.51) 13 .851 (21.62) .234 (5.94) .100 (2.54) .960 (24.38) .219 (5.56) .820 (20.83) 1.145 (29.08) .906 (23.01) .138 (3.51) 15 .976 (24.79) .234 (5.94) .100 (2.54) 1.085 (27.56) .219 (5.56) .820 (20.83) 1.239 (31.47) .969 (24.61) .138 (3.51) 17 1.101 (27.97) .234 (5.94) .100 (2.54) 1.210 (30.73) .219 (5.56) .820 (20.83) 1.332 (33.83) 1.062 (26.97) .138 (3.51) 19 1.208 (30.68) .234 (5.94) .100 (2.54) 1.317 (33.45) .219 (5.56) .820 (20.83) 1.458 (37.03) 1.156 (29.36) .138 (3.51) 21 1.333 (33.86) .204 (5.18) .130 (3.30) 1.442 (36.63) .250 (6.35) .790 (20.07) 1.582 (40.18) 1.250 (31.75) .138 (3.51) 23 1.458 (37.03) .204 (5.18) .130 (3.30) 1.567 (39.80) .250 (6.35) .790 (20.07) 1.708 (43.38) 1.375 (34.93) .157 (3.99) 25 1.583 (40.21) .193 (4.90) .130 (3.30) 1.692 (42.98) .250 (6.35) .790 (20.07) 1.832 (46.53) 1.500 (38.10) .157 (3.99) Straight Plug Grounded MS27467 KJL6 (MS service class E, P, T) L POLARIZING J DIA. KEYWAY T THREAD A DIA. BLUE BAND (INDICATES REAR G RELEASE CONTACT DIA. RETENTION SYSTEM MAX. NOTE: For backshell dimensions and configurations, see pages 135 and 136. Overall Length With Backshells (Class T) Shell A G J L T F P Size Max. Dia. Max. Dia. Max. Max. Thread Cable Clamp Potting Max. 9 .585 (14.86) .859 (21.82) .483 (12.27) 1.234 (31.34) 7/16-28UNEF-2A 1.793 (45.54) 1.671 (42.44) 11 .717 (18.21) .984 (24.99) .611 (15.52) 1.234 (31.34) 9/16-24UNEF-2A 1.793 (45.54) 1.671 (42.44) 13 .866 (22.00) 1.156 (29.36) .760 (19.30) 1.234 (31.34) 11/16-24UNEF-2A 1.793 (45.54) 1.671 (42.44) 15 .990 (25.15) 1.281 (32.54) .885 (22.48) 1.234 (31.34) 13/16-20UNEF-2A 1.793 (45.54) 1.671 (42.44) 17 1.115 (28.32) 1.406 (35.71) 1.010 (25.65) 1.234 (31.34) 15/16-20UNEF-2A 1.913 (48.59) 1.671 (42.44) 19 1.222 (31.04) 1.516 (38.51) 1.115 (28.32) 1.234 (31.34) 1-1/16-18UNEF-2A 1.943 (49.35) 1.671 (42.44) 21 1.347 (34.21) 1.641 (41.68) 1.240 (31.50) 1.234 (31.34) 1-3/16-18UNEF-2A 1.943 (49.35) 1.766 (44.86) 23 1.472 (37.39) 1.766 (44.86) 1.365 (34.67) 1.234 (31.34) 1-5/16-18UNEF-2A 1.943 (49.35) 1.766 (44.86) 25 1.597 (40.56) 1.891 (48.03) 1.490 (37.85) 1.234 (31.34) 1-7/16-18UNEF-2A 1.943 (49.35) 1.766 (44.86) Performance Specifications-Pages 115-116 Contacts, Sealing Plugs, Assembly Tools - Pages 134, 136-137 Contact Arrangements - Pages 132-133 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 120 MIL-C-38999 Series I Connectors KJL Jam Nut Receptacle MS27468 KJL7 (MS service class E,P,T) .125 (3.18) MAX. .920 (23.37) MAX. .062 (1.57) MIN. PANEL THICKNESS U MAX. HEX H POLARIZING KEYWAY T THREAD J DIA. D A DIA. DIA. BLUE BAND (INDICATES REAR RELEASE CONTACT RETENTION SYSTEM) S V THREAD NOTE: For backshell dimensions and configurations, see pages 135 and 136. Overall Length With Backshells Shell A D H J S T U V F P Size Dia. Max. Max. Max. Dia. Max. Dia. Max. Thread Max. Hex. Thread Class 2A Cable Clamp Potting Max. 9 .573 (14.55) .655 (16.64) .120 (3.05) .662 (16.81) 1.204 (30.58) 7/16-28UNEF-2A .892 (22.66) 11/16-24UNEF 1.846 (46.89) 1.451 (36.86) 11 .701 (17.81) .755 (19.18) .120 (3.05) .810 (20.57) 1.391 (35.33) 9/16-24UNEF-2A 1.017 (25.83) 13/16-24UNEF 1.846 (46.89) 1.451 (36.86) 13 .851 (21.62) .942 (23.93) .120 (3.05) .960 (24.38) 1.516 (35.51) 11/16-24UNEF-2A 1.205 (30.61) 1-20UNEF 1.846 (46.89) 1.451 (36.86) 15 .976 (24.79) 1.066 (27.08) .120 (3.05) 1.085 (27.56) 1.641 (41.68) 13/16-20UNEF-2A 1.329 (33.76) 1-1/8-18UNEF 1.846 (46.89) 1.451 (36.86) 17 1.101 (27.97) 1.191 (30.25) .120 (3.05) 1.210 (30.73) 1.766 (44.86) 15/16-20UNEF-2A 1.455 (36.96) 1-1/4-18UNEF 1.966 (49.94) 1.451 (36.86) 19 1.208 (30.68) 1.316 (33.43) .151 (3.84) 1.317 (33.45) 1.954 (49.63) 1-1/16-18UNEF-2A 1.579 (40.11) 1-3/-18UNEF 1.996 (50.70) 1.451 (36.86) 21 1.333 (33.86) 1.441 (36.60) .151 (3.84) 1.442 (36.63) 2.078 (52.78) 1-3/16-18UNEF-2A 1.705 (43.31) 1-1/2-18UNEF 1.996 (50.70) 1.451 (36.86) 23 1.458 (37.03) 1.566 (39.78) .151 (3.84) 1.567 (39.80) 2.204 (55.98) 1-5/16-18UNEF-2A 1.829 (46.46) 1-5/8-18UNEF 1.996 (50.70) 1.451 (36.86) 25 1.583 (40.21) 1.691 (42.95) .151 (3.84) 1.692 (42.98) 2.328 (59.13) 1-7/16-18UNEF-2A 20.17 (51.23) 1-3/4-18UNS 1.996 (50.70) 1.451 (36.86) Performance Specifications - Pages 115-116 Contacts, Sealing Plugs, Assembly Tools - Pages 134, 136-137 Contacts Arrangements - Pages 132-133 Panel Cutouts Flange Mounted Receptacles Jam Nut Receptacles P ± .005 (0.13) 4 HOLES +.000 (0.00) B R -.010 (0.25) (T.P) A +.010 (0.25) -.000 (0.00) A +.010 (0.25) -.000 (0.00) (Class T) Shell A P Mtg. Shell A B Size Dia. Dia. R Screw Size Dia. Dia. 9 .665 (16.89) 1.25 (3.18) .719 (18.26) #4 9 .700 (17.28) .670 (17.02) 11 .812 (20.62) 1.25 (3.18) .812 (20.62) #4 11 .825 (20.96) .770 (19.59) 13 .965 (24.51) 1.25 (3.18) .906 (23.01) #4 13 1.010 (25.65) .955 (24.26) 15 1.085 (27.55) 1.25 (3.18) .969 (24.61) #4 15 1.135 (28.83) 1.085 (27.56) 17 1.210 (30.73) 1.25 (3.18) 1.062 (26.7) #4 17 1.260 (32.00) 1.210 (30.73) 19 1.322 (33.57) 1.25 (3.18) 1.156 (29.36) #4 19 1.385 (35.18) 1.335 (33.91) 21 1.447 (36.75) 1.25 (3.18) 1.250 (31.75) #4 21 1.510 (38.35) 1.460 (37.08) 23 1.569 (39.85) 1.25 (3.18) 1.375 (34.93) #6 23 1.635 (41.53) 1.585 (40.26) 25 1.703 (43.25) 1.25 (3.18) 1.500 (38.10) #6 25 1.760 (44.70) 1.710 (43.43) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 121 MIL-C-38999 Series II Connectors KJ How To Order Military Nomenclature MS27473 T 18 A 35 S A MS NUMBER SHELL STYLE CLASS MS NUMBER SHELL STYLE SHELL SIZE MS27472 - Wall Mounting Receptacle MS27473 - Straight Plug HARDWARE FINISH MS27474 - Jam Nut Receptacle CONTACT ARRANGEMENT MS27484 - Grounded Plug MS27497 - Wall Mounting Receptacle (back CONTACT STYLE panel mounting) MS27513 - Box Mounting Receptacle ALTERNATE SHELL POSITION MS27479 - Wall Mounting Receptacle (C Fin- SHELL SIZE CONTACT ARRANGEMENT ish) - Inactive, use MS27472 8, 10, 12, 14, 16, 18, 20, 22, 24. See pages 132 and 133. MS27480 - Straight Plug (C Finish) - inactive, use MS27473 HARDWARE FINISH STANDARD CONTACT STYLE MS27481 - Jam Nut Receptacle (C Finish) - P - Pin A - Bright cadmium over electroless nickel inactive, use MS27474 S - Socket plates, - 85˚F to + 302˚F (- 65˚C to MS27499 - Box Mounting Receptacle (Class E) *A - Less Pin Contact + 150 C) MS27508 - Box Mounting (back panel mount- *B - Less Socket Contact B - Olive drab cadmium over electoless nickel ing) (Class E) plate, - 85˚F to + 347˚F (- 65˚C to *Used only when other than power contacts are to be installed (i.e. + 175˚C) shielded, thermocouple, etc.) CLASS C - Anodic (non-conductive), - 85˚F to E - Environment - resistant with rear accessory ALTERNATE SHELL POSITION + 392˚F (-65˚C to + 200˚C). (without strain relief) A, B, C, and D (not required for normal). See page Not applicable to MS27484. P - Enironment - resistant with straight potting 131. F - Electroless nickel, - 85˚F to + 392˚F cup accessories (-65˚C to + 200˚C) T - Environment - resistant (without rear acces- Note: To order MS connectors less standard power sory). (Class T not applicable to MS27499, cotnacs, purchase order must state "Less MS27513, and MS27508.) Contacts". ITT Cannon Nomenclature KJ 6 T 18 A 35 S N L SERIES PREFIX SHELL STYLE CLASS SERIES PREFIX SHELL SIZE KJ - Series II - Low Profile HARDWARE FINISH SHELL STYLE CONTACT ARRANGEMNT 0 - Wall mounting receptacle 2 - Box mounting receptacle (available as her- CONTACT STYLE metic) SHELL POSITION 3 - Wall mounting receptacle (back panel mounting) LESS CONTACTS 5 - Box mounting receptacle (back panel Note KJ supplied with exact complement of contacts. mounting) 6 - Straight plug SHELL SIZE CONTACT ARRANGMENT G6 - Straight plug, grounded See pages 132 and 133. 8, 10, 12, 14, 16, 18, 20, 22, and 24. 7 - Jam nut receptacle (available as hermetic) HARDWARE FINISH STANDARD CONTACT STYLE CLASS P - Pin A - Bright cadmium over electroless nickel E - Environment - resistant with rear accessory S - Socket plates, - 85˚F to + 302˚F (- 65˚C to (without strain relief) + 150˚C) F - Environment - resistant with strain relief ac- ALTERNATE SHELL POSITION B - Olive drab cadmium over electroless nickel ccessory N(normal), A, B, C, D, see page 131. plate, - 85˚F to + 347˚F (- 65˚C to P - Environment - resistant with straight potting + 175˚C) LESS CONTACTS cup accessory C - Anodic (non-conductive), - 85 F to Use "L'" when connectors are ordered less con- R - Environment - resistant with full grommet + 392˚F (-65˚C to + 200˚C). Not appli- tacts, sealing plugs and insertion/extraction tool. seal without rear accessory; shell styles 2 cable to KJG6. ("L" is not stamped on connectors.) and 5 only N - Electroless nickel, - 85˚F to + 392˚F T - Environment - resistant (without rear acces- (-65˚C to + 200˚C) sory). (Class T not applicable to KJ2E, KJ2R, KJ5E and KJ5R.) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 122 MIL-C-38999 Series II Connectors KJ Wall Mounting Receptacle MS27472 KJ0 (MS service class E, P, T) POLARIZING KEYWAY .322 (8.17) MAX. T THREAD J MAX. A M N DIA. P DIA. .069 (1.74) MAX. BLUE BAND (INDICTATES REAR RELEASE CONTACT RETENTION SYSTEM) NOTE: For backshell dimensions and configurations, see page 135 and 136 Overall length With Backshells P Shell A J M N +.005 (0.13) T E F P Size Dia. Max. Dia. Max. Max. T.P -.010 (0.25) Thread Straight Cable Clamp Potting Max. 8 .474 (12.04) .563 (14.30) .828 (21.03) .594 (15.09) .125 (3.18) 7/16-28UNEF-2A .850 (21.59) 1.555 (39.50) 1.020 (25.91) 10 .591 (15.01) .680 (17.27) .954 (24.23) .719 (18.26) .125 (3.18) 9/16-24UNEF-2A .850 (21.59) 1.555 (39.50) 1.020 (25.91) 12 .751 (19.08) .859 (21.82) 1.047 (26.59) .812 (20.62) .125 (3.18) 11/16-24UNEF-2A .850 (21.59) 1.555 (39.50) 1.020 (25.91) 14 .876 (22.25) .984 (24.99) 1.141 (28.98) .906 (23.01) .125 (3.18) 13/16-20UNEF-2A .850 (21.59) 1.790 (45.47) 1.020 (25.91) 16 1.001 (25.43) 1.108 (28.14) 1.234 (31.34) .969 (24.61) .125 (3.18) 15/16-20UNEF-2A .850 (21.59) 1.790 (45.47) 1.020 (25.91) 18 1.126 (28.60) 1.233 (31.32) 1.328 (33.73) 1.062 (26.97) .125 (3.18) 1-1/16-18UNEF-2A .850 (21.59) 1.790 (45.47) 1.020 (25.91) 20 1.251 (31.78) 1.358 (34.49) 1.453 (36.91) 1.156 (27.36) .125 (3.18) 1-3/16-18UNEF-2A .850 (21.59) 1.790 (45.47) 1.020 (25.91) 22 1.376 (34.95) 1.483 (37.67) 1.578 (39.08) 1.250 (31.76) .125 (3.18) 1-5/16-18UNEF-2A .850 (21.59) 1.930 (49.02) 1.020 (25.91) 24 1.501 (38.13) 1.610 (40.89) 1.703 (43.26) 1.375 (34.92) .152 (3.86) 1-7/16-18UNEF-2A .850 (21.59) 1.900 (48.26) 1.080 (27.43) Box Mounting Receptacle MS27499E KJ2E (MS service class E) L POLARIZING .322 (8.17) KEYWAY MAX. J MAX. G MN A DIA. DIA. BLUE BAND P DIA. .069 (1.74) MAX. (INDICTATES REAR RELEASE CONTACT RETENTION SYSTEM) NOTE: This connector does not accommodate backshells P Shell A G J L M N +.005 (0.13) Size Dia. Max. Dia. Max. Dia. Max. Max. Max. T.P. -.010 (0.25) 8 .474 (12.04) .421 (10.69) .563 (14.30) .312 (7.92) .828 (21.03) .594 (15.09) .125 (3.18) 10 .591 (15.01) .542 (13.77) .680 (17.27) .312 (7.92) .954 (24.23) .719 (18.26) .125 (3.18) 12 .751 (19.08) .667 (16.94) .859 (21.82) .312 (7.92) 1.047 (26.59) .812 (20.62) .125 (3.18) 14 .876 (22.25) .791 (20.09) .984 (24.99) .312 (7.92) 1.141 (28.98) .906 (23.01) .125 (3.18) 16 1.001 (25.43) .916 (23.27) 1.108 (28.14) .312 (7.92) 1.234 (31.34) .969 (24.61) .125 (3.18) 18 1.126 (28.60) 1.034 (26.26) 1.233 (31.32) .312 (7.92) 1.328 (33.73) 1.062 (26.97) .125 (3.18) 20 1.251 (31.78) 1.158 (29.41) 1.358 (34.49) .312 (7.92) 1.453 (36.81) 1.156 (27.36) .125 (3.18) 22 1.376 (33.95) 1.283 (32.59) 1.483 (37.67) .312 (7.92) 1.578 (40.08) 1.250 (31.75) .125 (3.18) 24 1.501 (38.13) 1.408 (35.76) 1.610 (40.89) .312 (7.92) 1.703 (43.26) 1.375 (34.93) .152 (3.86) Performance Specifications - Pages 115-116 Contacts, Sealing Plugs, Assembly Tools - Pages 134, 136 - 137 Contact Arrangements - Pages 132 - 133 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 123 MIL-C-38999 Series II Connectors KJ Box Mounting Receptacle MS27513E KJ2R (MS service class E) .463 (11.76) L POLARIZING MAX. .322 (8.17) KEYWAY MAX. J MAX. M G N A DIA. DIA. BLUE BAND (INDICATES REAR P DIA. .069 RELEASE CONTACT (1.74) MAX. RETENTION SYSTEM) NOTE: This connector does not accommodate backshells P Shell A G J L M N +.005 (0.13) Size Dia. Max. Dia. Max. Dia. Max. Max. Max. T.P. -.010 (0.25) .421 (10.69) .563 (14.30) .312 (7.92) .828 (21.03) .594 (15.09) .125 (3.18) 8 .474 (12.04) .542 (13.77) .680 (17.27) .312 (7.92) .954 (24.23) .719 (18.26) .125 (3.18) 10 .591 (15.01) 12 .667 (16.94) .859 (21.82) .312 (7.92) 1.047 (26.59) .812 (20.62) .125 (3.18) .751 (19.08) 14 .876 (22.25) .791 (20.09) .984 (24.99) .312 (7.92) 1.141 (28.98) .906 (23.01) .125 (3.18) 16 1.001 (25.43) .916 (23.27) 1.108 (28.14) .312 (7.92) 1.234 (31.34) .969 (24.61) .125 (3.18) 18 1.126 (28.60) 1.034 (26.26) 1.233 (31.32) .312 (7.92) 1.328 (33.73) 1.062 (26.97) .125 (3.18) 20 1.251 (31.78) 1.158 (29.41) 1.358 (34.49) .312 (7.92) 1.453 (36.81) 1.156 (27.36) .125 (3.18) 22 1.376 (33.95) 1.283 (32.59) 1.483 (27.67) .312 (7.92) 1.578 (40.08) 1.250 (31.75) .125 (3.18) 24 1.501 (38.13) 1.408 (35.76) 1.610 (40.89) .312 (7.92) 1.703 (43.26) 1.375 (34.93) .152 (3.85) Wall Mounting Receptacle KJ3 MS27497 (MS service class E, P, T) .142 (3.01) MAX. PANEL THICKNESS .477 (11.35) MAX. P DIA. T THREAD .322 (8.17) MAX. POLARIZING KEYWAY J DIA. A DIA. C N M DIA. BLUE BAND (INDICATES REAR RELEASE CONTACT .069 (1.74) MAX. RETENTION SYSTEM) NOTE: For backshell dimensions and configurations, see page 135 and 136 Overall length With Backshells P Shell A C J M N +.005 (0.13) T E F P Size Dia. Max. Dia. Max. Dia. Max. Max. T.P -.010 (0.25) Thread Straight Cable Clamp Potting Max. 8 .474 (12.04) .522 (13.26) .563 (14.30) .828 (21.03) .594 (15.09) .125 (3.18) 7/16-28UNEF-2A .855 (21.72) 1.570 (39.88) 1.020 (25.91) 10 .591 (15.01) .639 (16.23) .680 (17.27) .954 (24.23) .719 (18.26) .125 (3.18) 9/16-24UNEF-2A .855 (21.72) 1.570 (39.88) 1.020 (25.91) 12 .751 (19.08) .808 (20.52) .859 (21.82) 1.047 (26.59) .812 (20.62) .125 (3.18) 11/16-24UNEF-2A .855 (21.72) 1.570 (39.88) 1.020 (25.91) 14 .876 (22.25) .935 (23.75) .984 (24.99) 1.141 (28.98) .906 (23.01) .125 (3.18) 13/16-20UNEF-2A .855 (21.72) 1.780 (45.21) 1.020 (25.91) 16 1.001 (25.43) 1.058 (26.87) 1.108 (28.14) 1.234 (31.34) .969 (24.61) .125 (3.18) 15/16-20UNEF-2A .855 (21.72) 1.780 (45.21) 1.020 (25.91) 18 1.126 (28.60) 1.183 (30.05) 1.233 (31.32) 1.328 (33.73) 1.062 (26.97) .125 (3.18) 1-1/16-18UNEF-2A .855 (21.72) 1.780 (45.21) 1.020 (25.91) 20 1.251 (31.78) 1.308 (33.22) 1.358 (34.49) 1.453 (36.91) 1.156 (29.36) .125 (3.18) 1-3/16-18UNEF-2A .855 (21.72) 1.780 (45.21) 1.020 (25.91) 22 1.376 (34.95) 1.433 (36.40) 1.483 (37.67) 1.578 (40.08) 1.250 (31.75) .125 (3.18) 1-5/16-18UNEF-2A .855 (21.72) 1.960 (49.78) 1.020 (25.91) 24 1.501 (38.13) 1.568 (39.83) 1.610 (40.89) 1.703 (43.26) 1.375 (34.93) .152 (3.86) 1-7/16-18UNEF-2A .855 (21.72) 1.960 (49.78) 1.080 (27.43) Performance Specifications - Pages 115-116 Contacts, Sealing Plugs, Assembly Tools - Pages 134, 136 - 137 Contact Arrangements - Pages 132 - 133 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 124 MIL-C-38999 Series II Connectors KJ Box Mounting Receptacle (Back Panel) MS27508E KJ5E (MS service class E) L .447 (11.35) MAX. P DIA. POLARIZING .322 (8.17) MAX. KEYWAY J DIA. M N G CA DIA. BLUE BAND (INDICATES REAR .069 (1.74) MAX. RELEASE CONTACT RETENTION SYSTEM) K MAX. PANEL THICKNESS NOTE: This connector does not accommodate backshells P Shell A C G J K L M N +.005 (0.13) Size Dia. Max. Dia. Max. Dia. Max. Dia. Max. Max. Max. Max. T.P -.010 (0.25) 8 .474 (12.04) .522 (13.26) .421 (10.69) .563 (14.30) .147 (3.73) .185 (4.70) .828 (21.03) .594 (15.09) .125 (3.18) 10 .591 (15.01) .639 (16.23) .542 (13.77) .680 (17.27) .152 (3.86) .185 (4.70) .954 (24.23) .719 (18.26) .125 (3.18) 12 .751 (19.08) .808 (20.52) .667 (16.94) .859 (21.82) .152 (3.86) .185 (4.70) 1.047 (26.59) .812 (20.62) .125 (3.18) 14 .876 (22.25) .935 (23.75) .791 (20.09) .984 (24.99) .152 (3.86) .185 (4.70) 1.141 (28.98) .906 (23.01) .125 (3.18) 16 1.001 (25.42) 1.058 (26.87) .916 (23.27) 1.108 (28.14) .152 (3.86) .185 (4.70) 1.234 (31.24) .969 (24.61) .125 (3.18) 18 1.126 (28.60) 1.183 (30.05) 1.034 (31.34) 1.233 (31.32) .152 (3.86) .185 (4.70) 1.328 (33.73) 1.062 (26.97) .125 (3.18) 20 1.251 (31.77) 1.308 (33.22) 1.158 (34.52) 1.358 (34.49) .179 (4.55) .185 (4.70) 1.453 (36.91) 1.156 (29.36) .125 (3.18) 22 1.376 (34.95) 1.433 (36.40) 1.283 (32.59) 1.483 (37.67) .179 (4.55) .185 (4.70) 1.578 (40.08) 1.250 (31.75) .125 (3.18) 24 1.501 (38.13) 1.568 (39.83) 1.408 (35.76) 1.610 (40.89) .169 (4.29) .185 (4.70) 1.703 (43.66) 1.375 (34.92) .152 (3.86) Box Mounting Receptacle (Back Panel) No MS part number KJ5R L POLARIZING .447 (11.35) MAX. P DIA. KEYWAY .322 (8.17) MAX. .338 (8.58) MAX. J DIA. M N CA G DIA. BLUE BAND (INDICATES REAR RELEASE CONTACT .069 (1.74) MAX. RETENTION SYSTEM) K MAX. PANEL THICKNESS NOTE: This connector does not accommodate backshells P Shell A M N +.005 (0.13) C G J K L Size Dia. Max. Max. T.P -.010 (0.25) Dia. Max. Dia. Max. Dia. Max. Max. Max. 8 .474 (12.04) .522 (13.26) .421 (10.69) .563 (14.30) .147 (3.73) .185 (4.70) .828 (21.03) .594 (15.09) .125 (3.18) 10 .591 (15.01) .639 (16.23) .542 (13.77) .680 (17.27) .152 (3.86) .185 (4.70) .954 (24.23) .719 (18.26) .125 (3.18) 12 .751 (19.08) .808 (20.52) .667 (16.94) .859 (21.82) .152 (3.86) .185 (4.70) 1.047 (26.59) .812 (20.62) .125 (3.18) 14 .876 (22.25) .935 (23.75) .791 (20.09) .984 (24.99) .152 (3.86) .185 (4.70) 1.141 (28.98) .906 (23.01) .125 (3.18) 16 1.001 (25.42) 1.058 (26.87) .916 (23.27) 1.108 (28.14) .152 (3.86) .185 (4.70) 1.234 (31.24) .969 (24.61) .125 (3.18) 18 1.126 (28.60) 1.183 (30.05) 1.034 (31.34) 1.233 (31.32) .152 (3.86) .185 (4.70) 1.328 (33.73) 1.062 (26.97) .125 (3.18) 20 1.251 (31.77) 1.308 (33.22) 1.158 (34.52) 1.358 (34.49) .179 (4.55) .185 (4.70) 1.453 (36.91) 1.156 (29.36) .125 (3.18) 22 1.376 (34.95) 1.433 (36.40) 1.283 (32.59) 1.483 (37.67) .179 (4.55) .185 (4.70) 1.578 (40.08) 1.250 (31.75) .125 (3.18) 24 1.501 (38.13) 1.568 (39.83) 1.408 (35.76) 1.610 (40.89) .169 (4.29) .185 (4.70) 1.703 (43.66) 1.375 (34.92) .152 (3.86) Performance Specifications - Pages 115-116 Contacts, Sealing Plugs, Assembly Tools - Pages 134, 136 - 137 Contact Arrangements - Pages 132 - 133 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 125 MIL-C-38999 Series II Connectors KJ Straight Plug MS27473 KJ6 (MS service class E, P, T) POLARIZING T THREAD KEYWAY A P DIA. DIA. BLUE BAND (INDICATES REAR G DIA. RELEASE CONTACT RETENTION SYSTEM) NOTE: For backshell dimensions and configurations, see pages 135 and 136. Overall Length With Backshells Shell A G P T E F P Size Dia. Max. Dia. Max. Dia. Max. Thread Straight Cable Clamp Potting Max. 8 .485 (12.32) .749 (19.02) .630 (16.00) 7/16-28UNEF-2A 1.026 (26.06) 1.555 (39.50) 1.020 (25.91) 10 .606 (15.39) .858 (21.79) .752 (19.10) 9/16-24UNEF-2A 1.026 (26.06) 1.555 (39.50) 1.020 (25.91) 12 .765 (19.43) 1.030 (26.16) .925 (23.50) 11/16-24UNEF-2A 1.026 (26.06) 1.555 (39.50) 1.020 (25.91) 14 .890 (22.61) 1.155 (29.34) 1.050 (26.67) 13/16-20UNEF-2A 1.026 (26.06) 1.790 (45.47) 1.020 (25.91) 16 1.014 (25.76) 1.280 (32.51) 1.172 (29.77) 15/16-20UNEF-2A 1.026 (26.06) 1.790 (45.47) 1.020 (25.91) 18 1.140 (28.96) 1.405 (35.69) 1.304 (33.12) 1-1/16-18UNEF-2A 1.026 (26.06) 1.790 (45.47) 1.020 (25.91) 20 1.264 (32.11) 1.530 (38.86) 1.435 (36.45) 1-3/16-18UNEF-2A 1.026 (26.06) 1.790 (45.47) 1.020 (25.91) 22 1.389 (35.28) 1.640 (40.66) 1.560 (39.62) 1-5/16-18UNEF-2A 1.026 (26.06) 1.930 (49.02) 1.020 (25.91) 24 1.514 (38.46) 1.765 (44.83) 1.688 (42.88) 1-7/16-18UNEF-2A 1.104 (28.04) 1.930 (49.02) 1.080 (27.43) Straight Plug Grounded MS27484 KJG6 (MS service class E, P, T) POLARIZING T THREAD KEYWAY A P DIA. DIA. G DIA. BLUE BAND (INDICATES REAR RELEASE CONTACT RETENTION SYSTEM) NOTE: For backshell dimensions and configurations, see pages 135 and 136. Overall Length With Backshells Shell A G P T E F P Size Dia. Max. Dia. Max. Dia. Max. Thread Straight Cable Clamp Potting Max. 8 .485 (12.32) .749 (19.02) .630 (16.00) 7/16-28UNEF-2A 1.026 (26.06) 1.555 (39.50) 1.020 (25.91) 10 .606 (15.39) .858 (21.79) .752 (19.10) 9/16-24UNEF-2A 1.026 (26.06) 1.555 (39.50) 1.020 (25.91) 12 .765 (19.43) 1.030 (26.16) .925 (23.50) 11/16-24UNEF-2A 1.026 (26.06) 1.555 (39.50) 1.020 (25.91) 14 .890 (22.61) 1.155 (29.34) 1.050 (26.67) 13/16-20UNEF-2A 1.026 (26.06) 1.790 (45.47) 1.020 (25.91) 16 1.014 (25.76) 1.280 (32.51) 1.172 (29.77) 15/16-20UNEF-2A 1.026 (26.06) 1.790 (45.47) 1.020 (25.91) 18 1.140 (28.96) 1.405 (35.69) 1.304 (33.12) 1-1/16-18UNEF-2A 1.026 (26.06) 1.790 (45.47) 1.020 (25.91) 20 1.264 (32.11) 1.530 (38.86) 1.435 (36.45) 1-3/16-18UNEF-2A 1.026 (26.06) 1.790 (45.47) 1.020 (25.91) 22 1.389 (35.28) 1.640 (40.66) 1.560 (39.62) 1-5/16-18UNEF-2A 1.026 (26.06) 1.930 (49.02) 1.020 (25.91) 24 1.514 (38.46) 1.765 (44.83) 1.688 (42.88) 1-7/16-18UNEF-2A 1.104 (28.04) 1.930 (49.02) 1.080 (27.43) Performance Specifications - Pages 115-116 Contacts, Sealing Plugs, Assembly Tools - Pages 134, 136 - 137 Contact Arrangements - Pages 132 - 133 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 126 MIL-C-38999 Series II Connectors KJ Straight Plug MS27474 KJ7 (MS service class E, P, T) R P .109 (2.77) MAX. POLARIZING G PANEL THICKNESS KEYWAY T THREAD J DIA. C BLUE BAND D MOUNTING (INDICATES REAR FLAT RELEASE COTACT RETENTION SYSTEM) V THREAD S DIA. .105 (2.66) MAX. NOTE: For backshell dimensions and configurations, see pages 135 and 136. Overall length With Backshells Shell C D G J P R S T V E F P Size Dia. Max. Max. Max. Max. Max. Max. Hex. Dia. Max. Thread Thread Straight Cable Clamp Potting Max. 8 .474 (12.04) .818 (20.78) .145 (3.68) .563 (14.30) .443 (11.25) 1.079 (27.41) 1.381 (35.08) 7/16-28UNEF-2A 7/8-20UNEF-2A .840 (21.34) 1.555 (39.50) 1.020 (25.91) 10 .591 (15.01) .942 (23.93) .145 (3.68) .680 (17.27) .443 (11.25) 1.205 (30.61) 1.506 (38.25) 9/16-24UNEF-2A 1-20UNEF-2A .840 (21.34) 1.555 (39.50) 1.020 (25.91) 12 .751 (19.08) 1.066 (27.08) .145 (3.68) .859 (21.82) .443 (11.25) 1.329 (33.76) 1.631 (41.43) 11/16-24UNEF-2A 1-1/8-18UNEF-2A .840 (21.34) 1.555 (39.50) 1.020 (25.91) 14 .876 (22.25) 1.191 (30.25) .145 (3.68) .984 (24.99) .443 (11.25) 1.455 (36.96) 1.756 (44.60) 13/16-20UNEF-2A 1-1/4-18UNEF-2A .840 (21.34) 1.790 (45.47) 1.020 (25.91) 16 1.001 (25.43) 1.321 (33.55) .145 (3.68) 1.108 (28.14) .443 (11.25) 1.579 (40.11) 1.944 (49.38) 1-15/16-20UNEF-2A 1-3/8-18UNEF-2A .840 (21.34) 1.790 (45.47) 1.020 (25.91) 18 1.126 (28.60) 1.441 (36.60) .145 (3.68) 1.233 (31.32) .443 (11.25) 1.705 (43.31) 2.022 (51.36) 1-1/16-18UNEF-2A 1-1/2-18UNEF-2A .840 (21.34) 1.790 (45.47) 1.020 (25.91) 20 1.251 (31.78) 1.566 (39.78) .171 (4.34) 1.358 (34.49) .469 (11.91) 1.829 (46.46) 2.147 (54.53) 1-3/16-18UNEF-2A 1-5/8-18UNEF-2A .840 (21.34) 1.790 (45.47) 1.020 (25.91) 22 1.376 (33.95) 1.691 (42.95) .171 (4.34) 1.483 (37.67) .469 (11.91) 2.017 (51.23) 2.271 (57.68) 1-5/16-18UNEF-2A 1-3/4-18UNS-2A .840 (21.34) 1.930 (49.02) 1.020 (25.91) 24 1.501 (38.13) 1.816 (46.13) .171 (4.34) 1.610 (40.89) .469 (11.91) 2.142 (54.41) 2.396 (60.86) 1-7/16-18UNEF-2A 1-7/8-18UNS-2A .860 (21.84) 1.900(48.26) 1.080 (27.43) Performance Specifications - Pages 115-116 Contacts, Sealing Plugs, Assembly Tools - Pages 134, 136 - 137 Contact Arrangements - Pages 132 - 133 Panel Cutouts Flange Mounted Receptacle Jam Nut Receptacle P + _ .005 (0.13) 4 HOLES +.000 (0.00) B R -.010 (0.25) (T.P.) A +.010 (0.25) -.000 (0.00) A +.010 (0.25) -.000 (0.00) Shell A P Mfg. Shell A B Size Dia. Dia. R Screw Size Dia. Dia. 8 .610 (15.49) .125 (3.18) .594 (15.09) #4 8 .885 (22.48) .830 (21.08) 10 .734 (18.64) .125 (3.18) .719 (18.26) #4 10 1.010 (25.65) .955 (24.26) 12 .860 (21.84) .125 (3.18) .812 (20.62) #4 12 1.135 (28.82) 1.085 (27.56) 14 .985 (25.02) .125 (3.18) .906 (23.01) #4 14 1.260 (32.00) 1.210 (30.73) 16 1.110 (28.19) .125 (3.18) .969 (24.61) #4 16 1.385 (35.18) 1.335 (33.91) 18 1.234 (31.34) .125 (3.18) 1.062 (26.97) #4 18 1.510 (38.35) 1.460 (37.08) 20 1.360 (35.54) .125 (3.18) 1.156 (29.36) #4 20 1.635 (41.53) 1.585 (40.26) 22 1.484 (37.69) .125 (3.18) 1.250 (31.75) #4 22 1.760 (44.70) 1.710 (43.43) 24 1.611 (40.92) .152 (3.86) 1.375 (34.93) #6 24 1.885 (47.88) 1.835 (46.61) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 127 MIL-C-38999 Series III Connectors KJA How To Order Military Nomenclature D38999 20 F C 35 P B CONNECTOR TYPE SHELL STYLE SERVICE CLASS (HARDWARE FINISH) SHELL SIZE CONTACT ARRANGEMENT CONTACT STYLE ALTERNATE POLARIZATION POSITIONS CONNECTOR TYPE CONTACT ARRNAGEMENTS D38999/ - MIL-C-38999 Series III See pages 132 and 133. SHELL STYLE CONTACT STYLE D38999/20 - Wall mount receptacle P - Pin conatcts D38999/24 - Jam nut receptacle S - Socket contact D38999/26 - Straight Plug, Grounded A - Less Pin contacts SERVICE CLASS B - Less Socket contact* (Hardware Finish) See pages 296-298 for Fiber Optic Contacts. F - Electroless nickel - 85˚F to +392˚F * Used only when other than power contacts are to be installed (-65˚C to +200˚C) (i,e., shielded, thermocouple, etc.) W - Olive drab cadmium over electroless nickel plate, -85˚F to +347˚F (-65˚C to ALTERNATE POSITIONS +175˚C) N (normal), A, B, C, D, E. See page 131. SHELL SIZE Note: To order MS connectors less standard power Military A B C D E F G H J Designation contacts, purchase order must state "Less Contacts". 9 11 13 15 17 19 21 23 25 Cannon Designation KJA 0 T 13 F 35 P B L ITT Cannon Nomenclature SERIES PREFIX SHELL STYLE CLASS SHELL SIZE HARDWARE FINISH CONTACT ARRANGEMENT CONTACT STYLE ALTERNATE POLARIZATION POSITIONS LESS CONTACTS SERIES PREFIX SHELL SIZE CONTACT STYLE Cannon KJA - Series III - Scoop proof, threaded cou- P - Pin contacts 9 11 13 15 17 19 21 23 25 Designation pling S - Socket contacts Military A B C D E F G H J See pages 296-298 for Fiber Optic Contacts SHELL STYLE Designation 0 - Wall mount receptacle ALTERNATE POLARIZATION POSITIONS HARDWARE FINISH 6 - Straight plug N (normal) A, B, C, D, E. See page 131. F - Electroless nickel - 85˚F to +392˚F 7 - Jam nut receptacle LESS CONTACTS (-65˚C to +200˚C) Use "L" when connectors are ordered less con- CLASS W - Olive drab cadmium over electroless nickel tacts, sealing plugs and insertion/extraction T - Environment-resistant (without rear ac- plate, -85˚F to +347˚F (-65˚C to tool. ("L" is not stamped on connectors.) cessory) +175˚C) CONTACT ARRANGEMENTS See pages 132 and 133. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 128 MIL-C-38999 Series III Connectors KJA Wall Mount Receptacle D38999/20 KJA0T** S Z R 1 W MAX. R 2 M B V THREAD THREAD BLUE BAND T (INDICATES REAR RELEASE CONTACT 4 PLACES RETENTION SYSTEM) RED BAND (FULLY MATED .520 (13.20) MAX INDICTAOR BAND) TT 4 PLACES MS B Thread M T TT Metric V Z S Shell Shell size Class 2A +.000 (.000) +.004 (.100) +.004 (.100) Thread +.005 (.130) W + _.012 (.300) Size Code (Plated) -.005 (.130) R R -.002 (.050) -.002 (.050) (Plated) -.010 (.250) 1 2 Max. 9 A .6250-0.1P-0.3L-TS .820 (20.83) .719 (18.26) .594 (15.09) .938 (23.83) .128 (3.25) .216 (5.49) M12X1-6g0.100R .098 (2.50) 1.235 (31.36) 11 B .7500-0.1P-0.3L-TS .820 (20.83) .812 (20.62) .719 (18.26) 1.031 (26.19) .128 (3.25) .194 (4.93) M15X1-6g0.100R .098 (2.50) 1.235 (31.36) 13 C .8750-0.1P-0.3L-TS .820 (20.83) .906 (23.01) .812 (20.62) 1.125 (28.58) .128 (3.25) .194 (4.93) M18X1-6g0.100R .098 (2.50) 1.235 (31.36) 15 D 1.0000-0.1P-0.3L-TS .820 (20.83) .969 (24.61) .906 (23.01) 1.219 (30.96) .128 (3.25) .173 (4.39) M22X1-6g0.100R .098 (2.50) 1.235 (31.36) 17 E 1.1875-0.1P-0.3L-TS .820 (20.83) 1.062 (26.97) .969 (24.61) 1.312 (33.32) .128 (3.25) .194 (4.93) M25X1-6g0.100R .098 (2.50) 1.235 (31.36) 19 F 1.2500-0.1P-0.3L-TS .820 (20.83) 1.156 (29.36) 1.062 (26.97) 1.438 (36.53) .128 (3.25) .194 (4.93) M28X1-6g0.100R .098 (2.50) 1.235 (31.36) 21 G 1.3750-0.1P-0.3L-TS .790 (20.07) 1.250 (31.75) 1.156 (29.36) 1.562 (39.67) .128 (3.25) .194 (4.93) M31X1-6g0.100R .126 (3.20) 1.235 (31.36) 23 H 1.5000-0.1P-0.3L-TS .790 (20.07) 1.375 (34.92) 1.250 (31.75) 1.688 (42.88) .154 (3.91) .242 (6.15) M34X1-6g0.100R .126 (3.20) 1.235 (31.36) 25 J 1.6250-0.1P-0.3L-TS .790 (20.07) 1.500 (38.10) 1.375 (34.92) 1.812 (46.02) .154 (3.91) .242 (6.15) M37X1-6g0.100R .126 (3.20) 1.235 (31.36) Straight Plug Grounded D38999/26 KJA6T** L W Q D THREAD K B V THREAD .244 (6.20)+.012 (0.30) BLUE BAND (INDICATES REAR .185 (4.70) + _ .016 (0.40) -.000 (0.00) RELEASE CONTACT RETENTION SYSTEMS MS B D Thread W Metric V Shell Shell size +.008 (.200) Class 2B K L Q +.008 (.200) Thread Size Code -.000 (.000) (Plated) Max. Max. Dia Max. -.004 (.100) (Plated) M12X1-6g0.100R 9 A .724 (18.40 .6250-0.1P-0.3L-TS .748 (19.00) 1.234 (31.34) .859 (21.82) .760 (19.30) M15X1-6g0.100R 11 B .831 (21.10) .7500-0.1P-0.3L-TS .862 (21.90) 1.234 (31.34) .969 (24.61) .760 (19.30) M18X1-6g0.100R 13 C 1.000 (25.40) .8750-0.1P-0.3L-TS 1.027 (26.10) 1.234 (31.34) 1.141 (28.98) .760 (19.30) M22X1-6g0.100R 15 D 1.130 (28.70) 1.0000-0.1P-0.3L-TS 1.153 (29.30) 1.234 (31.34) 1.266 (32.16) .760 (19.30) M25X1-6g0.100R 17 E 1.268 (32.20) 1.1845-0.1P-0.3L-TS 1.291 (32.80) 1.234 (31.34) 1.391 (35.53) .760 (19.30) M28X1-6g0.100R 19 F 1.374 (34.90) 1.2500-0.1P-0.3L-TS 1.398 (35.50) 1.234 (31.34) 1.500 (38.10) .760 (19.30) M31X1-6g0.100R 21 G 1.500 (38.10) 1.3750-0.1P-0.3L-TS 1.524 (38.70) 1.234 (31.34) 1.625 (41.28) .760 (19.30) M34X1-6g0.100R 23 H 1.618 (41.40) 1.5000-0.1P-0.3L-TS 1.642 (41.70) 1.234 (31.34) 1.750 (44.45) .760 (19.30) M37X1-6g0.100R 25 J 1.744 (44.30) 1.6250-0.1P-0.3L-TS 1.768 (44.90) 1.234 (31.34) 1.875 (47.62) .760 (19.30) Performance Specifications - Pages 115-116 Contacts, Sealing Plugs, Assembly Tools - Pages 134, 136-137 Contact Arrangements - Pages 132 - 133 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 129 MIL-C-38999 Series III Connectors KJA Jam Nut Receptacle D38999/24 KJA7T*** Z M S A P BLUE BAND P (INDICATES REAR THREAD RELEASE CONTACT RETENTION SYSTEM) C S FLAT V THREAD R THREAD .520 (13.2) MAX. .062 (1.57) MIN./.125 (3.18) MAX. RED BAND PANEL THICKNESS (FULLY MATED INDICATOR BAND) MS A B Thread C Z M P Metric R Metric V Shell Shell size +.010 (.250) Class 2A +.004 (.100) +.005 (.130) +.005 (.130) +.016 (.410) Thread Thread Size Code -.005 (.130) (Plated) -.010 (.250) -.040 (.100) -.004 (.100) -.004 (.100) S (Plated) (Plated) 9 A .104 (2.64) .6250-0.1P-0.3L-TS .651 (16.53) 1.243 (31.57) .871 (22.12) .555 (14.10) 1.062 (26.97) M17X1-6g0.100R M12X1-6g0.100R 11 B .104 (2.64) .7500-0.1P-0.3L-TS .751 (19.07) 1.243 (31.57) .871 (22.12) .555 (14.10) 1.250 (31.75) M20X1-6g0.100R M15X1-6g0.100R 13 C .104 (2.64) .8750-0.1P-0.3L-TS .938 (23.82) 1.243 (31.57) .878 (22.30) .563 (14.30) 1.375 (34.92) M25X1-6g0.100R M18X1-6g0.100R 15 D .104 (2.64) 1.0000-0.1P-0.3L-TS 1.062 (26.97) 1.243 (31.57) .878 (22.30) .563 (14.30) 1.500 (38.10) M28X1-6g0.100R M22X1-6g0.100R 17 E .104 (2.64) 1.1875-0.1P-0.3L-TS 1.187 (30.15) 1.243 (31.57) .878 (22.30) .563 (14.30) 1.625 (41.28) M32X1-6g0.100R M25X1-6g0.100R 19 F .135 (3.43) 1.2500-0.1P-0.3L-TS 1.312 (33.32) 1.243 (31.57) .878 (22.30) .563 (14.30) 1.812 (46.02) M35X1-6g0.100R M28X1-6g0.100R 21 G .135 (3.43) 1.3750-0.1P-0.3L-TS 1.437 (36.50) 1.243 (31.57) .878 (22.30) .563 (14.30) 1.938 (49.23) M38X1-6g0.100R M31X1-6g0.100R 23 H .135 (3.43) 1.5000-0.1P-0.3L-TS 1.562 (39.67) 1.243 (31.57) .878 (22.30) .563 (14.30) 2.062 (52.37) M41X1-6g0.100R M34X1-6g0.100R 25 J .135 (3.43) 1.6250-0.1P-0.3L-TS 1.687 (42.85) 1.243 (31.57) .878 (22.30) .563 (14.30) 2.188 (55.38) M44X1-6g0.100R M37X1-6g0.100R Performance Specifications - Pages 115-116 Contacts, Sealing Plugs, Assembly Tools - Pages 134, 136-137 Contact Arrangements - Pages 132 - 133 Panel Cutouts Wall Mounted Receptacle Jam Nut Receptacle R1 R2 +.000 (0.00) B -.010 (0.25) +.010 (0.25) H -.000 (0.00) A +.010 (0.25) T -.000 (0.00) Shell R1 R2 T Size AB H (TP) (TP) (Max.) 9 .700 (17.78) .670 (17.02) .626 (15.90) .719 (18.26) .594 (15.09) .134 (3.40) 11 .825 (20.26) .770 (19.59) .751 (19.08) .812 (20.62) .719 (18.26) .134 (3.40) 13 1.01 (25.65) .955 (24.26) .876 (22.25) .906 (23.01) .812 (20.62) .134 (3.40) 15 1.135 (28.83) 1.085 (27.56) 1.001 (24.43) .969 (24.61) .906 (23.01) .134 (3.40) 17 1.260 (32.01) 1.210 (30.73) 1.188 (30.18) 1.062 (26.97) .969 (24.61) .134 (3.40) 19 1.385 (35.18) 1.335 (33.91) 1.251 (31.78) 1.156 (29.36) 1.062 (26.97) .134 (3.40) 21 1.510 (38.35) 1.460 (37.08) 1.376 (34.95) 1.250 (31.75) 1.156 (29.36) .134 (3.40) 23 1.635 (41.53) 1.585 (40.26) 1.511 (38.38) 1.375 (34.92) 1.250 (31.75) .160 (4.06) 25 1.760 (44.70) 1.710 (43.43) 1.626 (41.30) 1.500 (38.10) 1.375 (34.92) .160 (4.06) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 130 MIL-C-38999 Series I, II, III Connectors KJL/KJ/KJA Polarzing Positions Series I Angle of Rotation (Degrees) Shell C Size Normal A B C D D 9 95˚ 77˚ - - 113˚ 11 95˚ 81˚ 67˚ 123˚ 109˚ N 13 95˚ 75˚ 63˚ 127˚ 115˚ B 15 95˚ 74˚ 61˚ 129˚ 116˚ A 17 95˚ 77˚ 65˚ 125˚ 113˚ 19 95˚ 77˚ 65˚ 125˚ 113˚ 21 95˚ 77˚ 65˚ 125˚ 113˚ 5˚ REF 23 95˚ 80˚ 69˚ 121˚ 110˚ 25 95˚ 80˚ 69˚ 121˚ 110˚ Front face of receptacle (plug opposite). Insert arrangement does not rotate with main key-keyway. The master key is rotated to provide shell polar- ization; the minor keys remain fixed. Angle of Rotation (Degrees) Series II Shell Size Normal A B C C 8 100˚ 82˚ - - 118˚ D 10 100˚ ˚86˚ 72˚ 128˚ 114˚ 12 100˚ 80˚ 68˚ 132˚ 120˚ N 14 100˚ 79˚ 66˚ 134˚ 121˚ B 16 100˚ 82˚ 70˚ 130˚ 118˚ A 18 100˚ 82˚ 70˚ 130˚ 118˚ 20 100˚ 82˚ 70˚ 130˚ 118˚ 22 100˚ 85˚ 74˚ 126˚ 115˚ 10˚ REF 24 100˚ 85˚ 74˚ 126˚ 115˚ Front face of receptacle (plug opposite). Insert arrangement does not rotate with main key-keyway. The master key is rotated to provide shell polar- ization; the minor keys remain fixed. Key & Key Locations Series III Keyway Arrangement AR˚ BR˚ CR˚ DR˚ RECEPTACLE identifi- or or or or (Front face shown) Shell cation AP˚ BP˚ CP˚ DP˚ Size Letter BSC BSC BSC BSC N 105 140 215 265 MAIN A 102 132 248 320 KEYWAY AR˚ B 80 118 230 312 BSC 9 C 35 140 205 275 BR˚ D 64 155 234 304 BSC DR˚ E 91 131 197 240 BSC CR˚ N 95 141 208 236 BSC 11 A 113 156 182 292 PLUG (Front face shown) 13 B 90 145 195 252 and C 53 156 220 255 15 D 119 146 176 298 MAIN KEY E 51 141 184 242 AP˚ N 80 142 196 293 BSC 17 A 135 170 200 310 BP˚ and B 49 169 200 244 BSC DP˚ 19 C 66 140 200 257 BSC CP˚ D 62 145 180 280 BSC NOTES: E 79 153 197 272 1. All Angles are BSC N 80 142 196 293 2. The insert arrangement does not rotate with 21 A 135 170 200 310 main key/keyway 23 B 49 169 200 244 3. All minor keys are rotated to provide shell and C 66 140 200 257 polarization, the master key remains fixed at 25 D 62 145 180 280 twelve o'clock position. E 79 153 197 272 4. Polarization is different from Series I and II. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 131 D MIL-C38999 Series I, II, III Connectors KJL/KJ/KJA Contact Arrangements (Engaging View Pin Insert) * Socket insert only † Indicates layouts are available in all shell styles including MS27499, MS27508, KJ2E and KJ5E ** Pin insert only (Not available in socket insert Series I and III) • Consult factory MS27505E/KJL5E insert availability For "inactive", use - 35 layout. Inactive Inactive Series III _ 9-98 9-35 - 11-5 - 11-98 - 11-35 - - 13-8 Series II 8-6† 8-98† 8-35† - 10-5† 10-13† 10-98† 10-99† 10-35† 12-3 12-4† 12-8† Series I 9-6** 9-98 9-35 11-4 11-5 11-13** 11-98 11-99 11-35 - 13-4** 13-8 No. of Contacts 6 #22M 3 #20 6 #22D 4 #20 5 #20 13 #22M 6 #20 7 #20 13 #22D 3 #16 4 #16 8 #20 Service Ratings I M I I M M I I M II I I Inactive Inactive 13-98 - 13-35 15-5 15-15 15-18 15-19 15-35 - Series III 12-98† 12-22† 12-35† 14-5† 14-15† 14-18† - 14-35† 14-37† Series II 13-98 13-22** 13-35 15-5 15-15 15-18 15-19 15-35 15-37** Series I 10 #20 22 #22M 22 #22D 5 #16 14 #20,1 #16 18 #20 19 #20 37 #22D 37 #22M No. of Contacts I M M II I I I M M Service Ratings Inactive Series III 15-97 17-6 17-8 17-26 17-35 - - - Series II 14-97† 16-6 16-8† 16-26† 16-35† 16-42† 16-55† 16-99† Series I 15-97 17-6 17-8 17-26 17-35 - 17-55** 17-99** No. of Contacts 8 #20,4 #16 6 #12 8 #16 26 #20 55 #22D 42 #22 55 #22M 21 #20,2 #16 Service Ratings I I II I M M M I Inactive Inactive Series III - - 19-11 19-32 19-35 - - Series II 18-28 18-30 18-11 18-32† 18-35† 18-53 18-66† Series I 19-28** 19-30** 19-11 19-32 19-35 - 19-66** No. of Contacts 26 #20,2 #16 29 #20, 1 #16 11 #16 32 #20 66 #22D 53 #22 66 #22M Service Ratings I I II I M M M Inactive Inactive Series III - - 21-11 21-16 21-35 21-39 21-41 Series II 20-1† 20-2† - 20-16† 20-35† 20-39† 20-41† Series I 21-1** - 21-11 21-16 21-35 21-39 21-41 No. of Contacts 79 #22M 65 #22 11 #12 16 #16 79 #22D 37 #20,2 #16 41- #20 Service Ratings M M I II M I I Inactive Inactive Series III 21-75 - - 23-21 - 23-35 Series II - 22-1† 22-2† 22-21 22-32 22-35† Series I 21-75*• 23-1** 23-2** 23-21 23-32** 23-35 No. of Contacts 4 #8 Twinax 100 #22M 85 #22 21 #16 32 #20 100 #22D Service Ratings M M M II I M Please consult factory for availability of layouts not shown. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 132 MIL-C38999 Series I, II, III Connectors KJL/KJ/KJA Contact Arrangements (Engaging View Pin Insert) * Socket insert only † Indicates layouts are available in all shell styles including MS27499, MS27508, KJ2E and KJ5E ** Pin insert only (Not available in socket insert Series I and III • Consult factory for MS27505E/KJL5E insert availability for "inactive" layout, use-35. Inactive Inactive Series III 23-53 23-55 - - 25-4 Series II 22-53† 22-55† 24-1† 24-2 24-4† Series I 23-53 23-55 25-1** 25-2** 25-4 No. of Contacts 53 #20 55 #20 128 #22M 100 #22 48 #20,8 #16 Service Ratings I I M M I Series III 25-8 25-19 25-20 25-24 25-29 Series II - - - 24-24† 24-29† Series I 25-8*• 25-19 25-20*• 25-24 25-29 No. of Contacts 8 #8 Coax/Twinax 19 #12 3 #8 Twinax, 13 #16, 12 #16,12 #12 29 #16 4 #12 Coax, 10 #20 Service Ratings Coax I N I I Series III 25-35 25-37 25-42 25-43 25-46 Series II 24-35† - - - - Series I 25-35 25-37*• 25-42• 25-43 25-46 No. of Contacts 128 #22D 37 #16 38 #20,4 #8 Coax 23 #20,20 #16 40 #20,4 #16,2 #8 Service Ratings M I I, Coax I coax Series III 25-61 25-64* 25-66* Series II 24-61† - - Series I 25-61 25-64• 25-66• No. of Contacts 61 #20 40 #22D,8 #20 53 #22D,2 #20,11 #16 10 #16,6 #12 Service Rating I I I Please consult factory for availability of layouts not shown. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 133 MIL-C-38999 Series I, II, III Connectors KJL/KJ/KJA Contacts-Pin (Series I/II/III) MIL-C-39029/58 KJL/KJ/KJA Color M39029 Superseded Conact Bands Cannon Military Military 1st BAND (WIDE) Size13 2 Part Number Part Number Part Number 2nd BAND (NARROW) 22D Orange Blue Black 030-2042-000 M39029/58-360 MS27493-22D 3rd BAND (NARROW) *22M Orange Blue Brown 030-1993-022 M39029/58-361 MS27493-22M *22 Orange Blue Red 030-1999-022 M39029/58-362 MS27493-22 20 Orange Blue Orange 030-1997-020 M39029/58-363 MS27493-20 16 Orange Blue Yellow 030-1995-016 M39029/58-364 MS27493-16 12 Orange Blue Green 030-2155-000 M39029/58-365 MS27493-12 *Inactive for new design. Contacts-Socket (Series II) MIL-C-39029/57 KJ Color M39029 Superseded Contact Bands Cannon Military Military Manufacture identification Size13 2 Part Number Part Number Part Number Code Area - Typical all contacts 22D Orange Green Yellow 031-1147-000 M39029/57-354 MS27491-22D *22M Orange Green Green 031-1122-022 M39029/57-355 MS27491-22M *22 Orange Green Blue 031-1125-022 M39029/57-356 MS27491-22 20 Orange Green Violet 031-1124-031 M39029/57-357 MS27491-20 16 Orange Green Gray 031-1123-016 M39029/57-358 MS27491-16 12 Orange Green White 031-1238-000 M39029/57-359 MS27491-12 *Inactive for new design. Contacts-Socket (Series I & III) MIL-C-39029/56 KJL/KJA Color M39029 Superseded Contact Bands Cannon Military Military 13 Size 2 Part Number Part Number Part Number 22D Orange Yellow Gray 031-1147-007 M39029/56-348 MS27490-22D 20 Orange Green Brown 031-1250-012 M39029/56-351 MS27490-20 16 Orange Green Red 031-1251-001 M39029/56-352 MS27490-16 12 Orange Green Orange 031-1237-000 M39029/56-353 MS27490-12 Wire Sizes and Diameters Wire sizes and diameters Finished wire outside dimensions Conact Wire Size size (AWG) Minimum Maximum 22D 28, 26, 24, 22 0.030 (0.76) 0.054 (1.37) 22M* 28, 26, 24 0.030 (0.76) 0.050 (1.27) 22* 26, 24, 22 0.034 (0.86) 0.060 (1.52) 20 24, 22, 20 0.040 (1.02) 0.083 (2.11) 16 20, 18, 16 0.065 (1.65) 0.109 (2.77) 12 14, 12 0.097 (2.46) 0.142 (3.61) 8 M17/095-RG-180** 0.135 (3.43) 0.155 (3.94) *Inactive for new design. ** MIL-C-17 Connectors shall meet the requirements specified when: a. A full complement of wire of the applicable minimum or maximum insulation diameter is installed. b. Any combiniations of wire diamters not exceeding dimensions of (a), above can be used. Note: Contacts for printed circuit and wire wrap applications are also available. Consult ITT Cannon. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 134 MIL-C-38999 Series I, II, III Connectors KJL/KJ/KJA Backshell - Type E (Straight), Series II only Shell Size Series II A Dia. Max. B Dia. Max. 8 .580 (14.73) .328 (8.33) B 10 .705 (17.91) .328 (8.33) 12 .830 (21.08) .328 (8.33) A 14 .955 (24.26) .328 (8.33) DIA. 16 1.080 (27.32) .328 (8.33) 18 1.205 (30.61) .328 (8.33) 20 .330 (33.78) .328 (8.33) 22 1.455 (36.96) .328 (8.33) 24 1.555 (39.50) .270 (6.86) How To Order Finishes Shell Size A B C N Series Cadmium/Nickel-Clear Cadmium/Nickel-O.D Anodic Non-Cond. Electroless Nickel II Part Number Part Number Part Number Part Number 8 057-0776-000 057-0862-000 057-0819-000 057-0776-002 10 057-0777-000 057-0863-000 057-0820-000 057-0777-002 12 057-0778-000 057-0864-000 057-0821-000 057-0778-002 14 057-0779-000 057-0846-000 057-0822-000 057-0779-002 16 057-0780-000 057-0847-000 057-0823-000 057-0780-002 18 057-0781-000 057-0848-000 057-0824-000 057-0781-002 20 057-0782-000 057-0849-000 057-0825-000 057-0782-002 22 057-0783-000 057-0850-000 057-0826-000 057-0783-002 24 057-0784-000 057-0851-000 057-0827-000 057-0784-002 Backshell - Type F (Cable Clamp) Shell Size Series Series 1 I II A Max. N Dia. Max. X Dia. Min. X Dia. Min. Y Max. A N DIA. 9 8 .508 (14.73) .135 (3.43) .234 (5.94) .187 (4.75) .829 (21.06) 11 10 .705 (17.91) .198 (5.03) .297 (7.54) .187 (4.75) .891 (22.63) 13 12 .830 (21.08) .322 (7.18) .422 (10.72) .281 (7.14) 1.016 (25.81) 15 14 .955 (24.26) .385 (9.78) .547 (12.89) .325 (8.26) 1.141 (28.98) 17 16 1.080 (27.43) .510 (12.95) .609 (15.47) .356 (9.04) 1.203 (30.56) X Y 19 18 1.205 (30.61) .635 (16.13) .734 (18.64) .456 (11.58) 1.469 (37.31) 21 20 1.330 (33.78) .635 (16.13) .734 (18.64) .519 (13.18) 1.469 (37.31) 1 23 22 1.455 (36.96) .760 (19.30) .922 (23.42) .519 (13.18) 1.656 (42.06) X 25 24 1.555 (39.50) .810 (20.57) .984 (24.99) .657 (16.69) 1.750 (44.45) How To Order (MS Version) Finishes Shell Size MS27506 -A-- 8 2 A BN F Series Series MS Cannon Military Designation I II Part Number Part Number Cannon MS Cannon MS Cannon MS MS27506 Type F Straight 9 8 27506-*8-2 057-3005-*** -012 A -013 B -015 F with Cable Clamp 11 10 27506-*10-2 057-3006-*** -011 A -012 B -014 F Finish 13 12 27506-*12-2 057-3007-*** -012 A -013 B -015 F A - Cad/Nickel (Clear) 15 14 27506-*14-2 057-3008-*** -010 A -011 B -013 F B - Cad/Nickel (O.D) F - Nickel (Electroless) 17 16 27506-*16-2 057-3009-*** -012 A -013 B -015 F Shell Size 19 18 27506-*18-2 057-3010-*** -013 A -014 B -016 F Series I - 9, 11, 13, 15, 17, 19, 21, 23, 25 21 20 27506-*20-2 057-3011-*** -011 A -013 B -015 F Series II - 8, 10, 12, 14, 16, 18, 20, 22, 24 23 22 27506-*22-2 057-3012-*** -015 A -016 B -018 F Adapter 25 24 27506-*24-2 057-3013-*** -013 A -014 B -017 F Geometry - 2 * MS Finish *** Cannon Finish Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 135 MIL-C-38999 Series I, II, III Connectors KJL/KJ/KJA Backshell - Type P (Potting Boot) Shell Size Series I Series II A Dia. Max. B Dia. Max. 9 8 .598 (15.19) .434 (11.02) 11 10 .723 (18.36) .548 (13.92) 13 12 .847 (21.51) .673 (17.09) A 15 14 .969 (24.61) .798 (20.27) DIA. 17 16 1.087 (27.61) .899 (22.83) B 19 18 1.211 (30.76) 1.024 (26.01) 21 20 1.336 (33.93) 1.141 (29.98) 23 22 1.461 (37.11) 1.274 (32.36) 25 24 1.586 (40.28) 1.399 (35.53) How To Order (MS Version) Shell Size MS27486 Cannon Series I Series II Part Number Part Number MS27486 - 9 - 1 9 8 27486-**-1 040-0185-000 MS Designation 11 10 27486-**-1 040-0169-000 Shell Size 13 12 27486-**-1 040-0170-000 Series I - 9, 11, 13, 15, 17, 19, 21, 23, 25 Series II - 8, 10, 12, 14, 16, 18, 20 , 22 , 24 15 14 27486-**-1 040-0171-000 1 - Straight Cup 17 16 27486-**-1 040-0172-000 NOTE: When ordering the MS version you must specify both MS 19 18 27486-**-1 040-0173-000 numbers for the Potting Boot and the Adapter Ring. 21 20 27486-**-1 040-0174-000 23 22 27486-**-1 040-0175-000 25 24 27486-**-1 040-0176-000 ** Specify applicable Series I or II, shell size. Adapter Ring How To Order (MS Version) Finishes A B N F Shell Size MS27485 - A - 8 Cadmium/Nickel-Clear Cadmium/Nickel-O.D Electroless Nickel Series Series MS27485 Cannon I II Part Number Part Number Miltary Designation Cannon MS Cannon MS Cannon MS Finish 9 8 27485-*-** 237-0887-*** -000 A -001 B -002 F A - Cad/Nickel (Clear) 11 10 27485-*-** 237-0874-*** -000 A -001 B -002 F B - Cad/Nickel (O.D) F - Nickel (Electroless) 13 12 27485-*-** 237-0875-*** -000 A -001 B -002 F Shell Size 15 14 27485-*-** 237-0876-*** -000 A -001 B -002 F Series I - 9, 11, 13, 15, 17, 19, 21, 23, 25 17 16 27485-*-** 237-0877-*** -000 A -001 B -002 F Series II - 8, 10, 12, 14, 16, 18, 20 , 22 , 24 19 18 27485-*-** 237-0878-*** -000 A -001 B -002 F NOTE: When ordering the MS version you must specify both MS numbers for the Potting Boot and the Adapter Ring. 21 20 27485-*-** 237-0879-*** -000 A -001 B -002 F 23 22 27485-*-** 237-0880-*** -000 A -001 B -003 F 25 24 27485-*-** 237-0881-*** -000 A -001 B -003 F * MS Finish ** Specify applicable Series I or II shell size *** Cannon Finish Wire Sealing Plugs Series III Series I & II Part Number Size Size ITT Cannon MS27488 Color Code 22D 22D 225-1013-000 MS27488-22 Black 22M 22M 225-1013-000 MS27488-22 Black - 22 225-1013-000 MS27488-22 Black 20 20 225-0070-000 MS27488-20 Red 16 16 225-0071-000 MS27488-16 Blue 12 12 225-0072-000 MS27488-12 Yellow Wire sealing plugs meet MS27488 standards. The plugs are color coded according to size for eay identification. Wire sealing plugs may be ordered separately. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 136 MIL-C-38999 Series I, II, III Connectors KJL/KJ/KJA Tools - Crimp M22520/1-01 CBT-530 M22520/2-01 CBT-565 Pin Contact Socket Contact Socket Contact Series I/II/III Series II Series I & III Contact Crimp Tool Locator or Turret Crimp Tool Locator or Turret Crimp Tool Locator or Turret Size Part Number Part Number Part Number Part Number Part Number Part Number 22D or 22M M22520/2-01 M22520/2-09 M22520/2-01 M22520/2-06 M22520/2-01 M22520/2-07 22 M22520/2-01 M22520/2-09 M22520/2-01 M22520/2-06 M22520/2-01 M22520/2-07 20 M22520/1-01 M22520/1-04 OR TH 187 M22520/1-01 M22520/1-04 M22520/1-01 M22520/1-04 16 M22520/1-01 M22520/1-04 OR TH 187 M22520/1-01 M22520/1-04 M22520/1-01 M22520/1-04 12 M22520/1-01 M22520/1-04 M22520/1-01 M22520/1-04 M22520/1-01 M22520/1-04 Tools - Plastic Superseded Contact Cannon Cannon M81969 Military Insertion Extraction Size Description Part Number Part Number Part Number Color Tip Color Tip 22D CIET-22D-01 274-7048-000 M81969/14-01 MS27534-22D Green White 22M CIET-22D-01 274-7048-000 M81969/14-01 MS27534-22D Green White 20 CIET-20-10 274-7001-000 M81969/14-10 MS27534-20 Red Orange Insertion/Extraction 16 CIET-16-03 274-7002-000 M81969/14-03 MS27534-216 Blue White 12 CIET-12-04 274-7003-000 M81969/14-04 MS27534-12 Yellow White Tools - Metal (MS) Insertion Extraction Insertion Extraction Contact MS27495 ITT CANNON Color MS27495 ITT CANNON Color Band† Size Part Number Part Number Band† Part Number Part Number No.1 No.2 22D OR 22M* MS27495 A22M 995-0001-718 Black MS27495 R22M 995-0001-719 Black White 22* MS27495 A22 995-0001-720 Brown MS27495 R22 995-0001-721 Brown White 20 MS27495 A20 995-0001-716 Red MS27495 R20 995-0001-717 Red White 16 MS27495 A16 995-0001-732 Blue MS27495 R16 995-0001-731 Blue White † Band No. 1 indicates tool size. Band No. 2 indicates removal tool. * Replacement only, not recommended for new design. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 137 MIL-C-38999 Series I, II, III Connectors KJL/KJ/KJA Wire Stripping Wire Size A Strip insulation from end of wire to be crimped. A 22D or 22M* .125 (3.18) (See table for proper stripping dimensions.) Do not 20 .188 (4.77) cut or damage wire strands. 16 .188 (4.77) 12 .188 (4.77) * Inactive, not recommended for new design, replacement only. Contact Crimping VISUAL INSPECTION HOLE 2. Using correct crimp tool and locator, cycle the tool once to be sure the indentors are open. Insert contact and wire into locator. 1. Insert stripped wire into contact crimp pot. Wire must be Squeeze tool handles firmly and completely to insure a proper crimp. The tool will not release unless the crimp indentors in the tool visible thru inspection hole. head have been fully actuated. 3. Release crimped contact and wire from tool. Be certain the wire is visible thru inspection hole in contact. Contact Insertion 2. Using proper plastic or metal insertion tool for corresponding 3. Press tool against contact shoulder and, with firm and even 1. Remove hardware from plug or receptacle and slip over wire contact, position wire in tip of the tool so that the tool tip butts up pressure, insert wired contact and tool tip into center contact bundle in proper order for reassembly. against the contact shoulder. cavity. A slight click may be heard as metal retaining tines snap into place behind contact shoulder. 4. Remove tool and pull back lightly on wire to make sure 5. After all contacts are inserted, fill any empty cavities with wire contact is properly seated. Repeat operation with remainder of sealing plugs, Ressemble plug or receptacle hardware. contacts to be inserted, beginning with the center cavity and working outward in alternating rows. Contact Extraction 1. Remove hardware from plug or receptacle and slide 2. Using plastic or metal extraction tool with proper color code 3. Insert tool into contact cavity until tool tip botoms against the hardware back along wire bundle. corresponding to contact size, place wire in tool. contact shoulder, expanding clip retaining tines. 4. Hold wire firmly in tool and extract wired contact and tool. 5. Fill any empty wire cavities with wire sealing plugs, and 6. Reassemble plug or receptacle. Repeat operation for all contacts to be extracted. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 138 MIL-C-38999 Series I, II, III Connectors MIL-C-38999 Specifications The following excerpts are some of the parameter requirements of the MIL-C-3899 Specification. Test Paragraph Description Reference Requirements 4.7.19 Contact Retention After preloading to 3 pounds maximum, the force shall be applied at a rate of approximately 1 pound per second and maintained at full load for 5-10 seconds. No damage to contacts or insert shall result nor shall the contacts be dislocated from their normal position in the connector more than 0.012 inch under the given load. Failure to meet these requirements shall be cause for rejection. Contact Size 22M 22D 22 20 16 Loads in Pounds + _ 10% 10 10 10 15 25 Coupling Torque 4.7.6 For qualification testing, mating halves shall be coupled and uncoupled, measuring the torques necessary.The torques required to couple and uncouple mating connector halves shall fall within the limits specific as follows: Torque Ib/in. Torque Ib/in. Torque Ib/in. Torque Ib/in. Shell Size Max. Min. Shell Size Max. Min. Shell Size Max. Min. Shell Size Max. Min. 8/9 8 2 14 20 4 18 28 5 22 36 7 10/11 12 2 15 20 3 19 28 3 23 36 5 12 16 2 16 24 4 20 32 6 24 36 7 13 16 2 17 24 3 21 32 5 25 40 5 Durability 4.7.7 Connector halves shall be mated and unmated 250 times for Series II with ground fingers and 500 times for Series I and III at a rate not exceeding 300 cycles per hour. The test may be performed by hand or by mechanical means, but the coupling ring shall be operated as in normal service. Failure to complete this test because of mechanical malfunction shall be cause for rejection. Insulation Resistance 4.7.9 An insulation resistance test shall be performed on unmated connectors in accordance with MIL-STD-202, Method 302, Test condition B. Measurement shall be made between three pairs of adjacent contacts and the shell. Failure to meet the minimum requirement of 50,000 megohms for Classes E, P, F, R, and T shall be cause for rejection. 4.7.22 Vibration Wired, mated connectors shall be subjected to the vibration test of MIL-STO-202, Method 214, Test Condition II, except that the duration shall be one hour in each plane. Receptacles shall be mounted on the vibration fixture by normal means. All contacts shall be wired in a series circuit and 100-500 millamperes of current shall be allowed to flow through the series circuit during vibration. Suitable means shall be employed to monitor the current flow and to indicate any discontinuity of more than 1 microsecond. The wire bundle shall be damped to the nonvibrating points at least 8 inches from the rear of the connector. Current discontinuity of 1 microsecond or more, disengagement of the mated connectors, evidence of cracking, breaking, or loosening of parts shall be cause for rejection. 4.7.23 Wired mated connectors shall be subjected to one shock in each direction in each of three mutually perpendicular axes. The pulse shall be Shock approximate half side wave of 300g ± 15% magnitude with a duration of 3 ± 1 milliseconds. Receptacles shall be mounted on a shock fixture by normal means. All contacts shall be wired in a series circuit and 100-150 ma. of current shall flow through the series circuit during shock. Suitable means shall be employed to monitor the current flow and to indicate any discontinuity of more than 1 microsecond. The wire bundle shall be clamped to fixed points at feast 8 inches from the rear of the connector, Current discontinuity of 1 microsecond or more, disengagement of the mated connectors, evidence of cracking, breaking, or loosening of parts shall be cause for rejection. Thermal Shock 4.7.4 Unmated receptacles shall be subject to 10 cycles of thermal shock in the following manner: Step a. The receptacle shall be suspended for 10 + 1 - 0 minutes in the center of a cold water both with a volume of approximately one cubic foot. No dimension of the bath shall be less than 10 inches. The water temperature shall not exceed 4˚C (201˚F.) The receptacle shall be suspended for 10 1 - 0 minutes in the center of a hot water bath with a volume of approximately one cubic foot. No Step b. dimension of the bath shall be less than 10 inches. The water temperature shall be not less than 94˚C (201˚F). The time of transfer from one bath to the other shall not exceed 5 seconds. At the end of the tenth cycle, the receptacle shall have the excess moisture shaken off and shall then be dried in a forced air oven at 66±5˚C for 15 ±1 minutes. Any evidence of damage resulting from this test shall be cause for rejection. Altitude Immersion 4.7.8 Mated connectors shall be placed in a container of water at approximately 20˚C and placed in an altitude chamber. All wire ends shall be located within the chamber and exposed to the chamber atmosphere, but not submerged. The exposed wire ends shall not be sealed. A quantity of salt, 5 percent by weight, shall be added to make the water conductive. The chamber pressure shall then be reduced to approximately one inch of mercury and maintained for thirty minutes. The chamber pressure shall then be slowly returned to atmospheric. This shall be considered one cycle. Two additional cycles shall be performed. At the end of the last cycle, while the mated connectors are still submerged, the Insulation Resistance Test (room temperature), and the High Potential Test (sea level voltages) shall be performed upon the same circuits. Failure to meet an insulation resistance minimum of 2,000 megohms or any evidence of dielectric breakdown or -flashover shall be cause for rejection. Solvent Immersion 4.7.29 Unmated connectors shall be immersed fully in the applicable fluid specified below for 20 hours. After removal from the fluid, each connector shall remain for one hour in free air at room temperature. a. Jet fuel JP-4 to MIL-J-5624 b. Aircraft lubricating oil to MIL-L-9236 Corrosion 4.7.12 Unmated connectors and individual contact samples shall be subjected to the soft spray of MIL-STO-202, Method 101, Test Condition 8 (tin plated, Class Y receptacles-24 hours). Immediately after exposure, the surfaces of the specimens shall be thoroughly washed in tap water and dried in a circulatory oven at a temperature of 38 ±3˚C (100˚F) for a period of approximately 12 hours. Any exposure of basis metal as a result of this test, shall be cause for rejection. Dynamic Salt Spray (Series I and 11, finish B; Series III, class W). The wired assembled plugs and receptacles shall be mated and unmated 50 cycles at a rate of 300 cycles 4.7.12.2 per hour maximum. The mating and unmating shall be accomplished so that the plug and receptacle are completely separated during each cycle. The connectors shall then be subjected to the salt spray test in accordance with method 1001 of MIL-STD- 1344. The connectors shall be tested for 452 hours mated followed by 48 hours unmated. After the salt spray exposure the remaining number of durability cycles specified in 4.7.7 shall be completed. Temperature Durabiltiy 4.7.33 Wired, mated connectors shall be subjected to the indicated ambient temperature for a period of 1,000 hours. +3˚ +3˚ Series I and II (finish A) . . . . . . . . . . . . . . . . . . . . . . 150 (302˚F) Series I and II (finish B) . . . . . . . . . . . . . . . . . . . . . . 175 (347˚F) -0˚C -0˚C +3˚ +3˚ Series III (class W) . . . . . . . . . . . . . . . . . . . . . . . . . . All others finishes . . . . . . . . . . . . . . . . . . . . . . . . . . 200 (392˚F) 175 (347˚F) -0˚C -0˚C Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 139 MIL-C-26482 Series I Connectors KPT/KPSE KPT connectors are a series of general - purpose, In addition to the two basic series, connectors for environment - resistant, miniature circular connec- special applications are also available. They include tors, qualified for use in industrial applications RFI filtering versions (with loss pass internal filter calling for quick - disconnect connectors with fixed pin contacts), hermetic connectors for high pres- contacts for solder termination. sure watertight requirements, and twist - on pull - off These miniature circular connectors are grouped couplers for MIL-C-26482 plugs. into two series ranging from general purpose solder This series is intermateable and intermountable pot connectors . . . to high performance, crimp con- with all MIL-C-26482 connectors, whether solder nectors . . . to connectors with high contact densi- or crimp type and is available with many materials, ty. This broad range provides the most complete finishers and configurations. Solder Crimp family of 26482 connectors available today. The • General purpose versatility of these connectors is proven by the • Closed-entry socket contacts fulfillment of requuirements ranging from general • Solder termination purpose to space environmental. How to Order - KPT - Solder Contact Connectors MS 3110 E 22-P 36 Y KPT 00 E 22-P 36 Y ** SERIES PREFIX KPT - ITT Cannon prefix MS - MIL-C-26482 prefix SERIES PREFIX SHELL STYLE SHELL STYLE Cannon Designation CLASS 00 - wall mounting receptacle SHELL SIZE 01 - cable connecting plug 02 - box mounting receptacle (Class E only) CONTACT ARRANGEMENT 03 - wall mounting receptacle without grom- * CONTACT STYLE met, ferrule and endbell 04 - cable connecting plug without grommet, ALTERNATE INSERT POSITION * ferrule and endbell MODIFICATION CODE 05 - straight plug withoug grommet, ferrule, * and endbell CLASS CONTACT ARRANGEMENT 06 - straight plug See contact arrangement page 149. A - general duty (not MS approved) 07 - jam nut receptacle (available in hermetic B - general duty with strain relief without CONTACT STYLE version also) grommet & ferrules (may be used for pot- P - pin; S - socket 08 - 90˚ angle plug ting when strain relief is desired) (not MS ALTERNATE INSERT POSITION B - thru-bulkhead receptacle (Class E only) approved) W, X, Y and Z. (Omit for normal.) E - grommet seal except on 02 and 3112 (MS Consult factory for details * specification) MODIFICATION CODE SHELL STYLE (cont'd) F - grommet seal with strain relief (MS specifi- Omit first (0) of shell style indication when using MS Designation cation) modifications code. 3110 - wall mounting receptacle J - water tight gland seal with strain relief for 07 - clear chromate over cadmium 3111 - cable connecting plug jacketed cable (MS specification) 16 - twist-pull lanyard release coupler (appli 3112 - box mounting receptacle (Class E only) P - potted (MS specification) cable to plug only). 3114 - jam nut receptacle 23 - grounding springs fingers (applicable to SHELL SIZE 3116 - straight plug plug only) 8, 10, 12, 14, 16, 18, 20, 22, and 24 3119 - thru-bulkhead receptacle (Class E only) How to Order - KPTB Thru-Bulkhead Receptacle Connectors KPT connectors are a series of general - purpose, The thru-bulkhead receptacle is provided for appli- • General Purpose miniature circular connectors, qualified for use in cations requiring the disconnnection of a power • Double ended pin and socket contacts military applications. Ther are also widely used in source from either side of a panel. A typical • Contains KPT socket insert industrial applications. The KPTB in a thru-bulkhead connector to be used if air leakage requirements • Nonremovable contacts version with double faced pin and socket insert are critical. construction allowing mating from both ends. They contain KPT socket inserts with feed-thru (pin/ socket) non-removable contacts. - MS3119E22 - 55 Y KPTB 22 55 PS Y MIL-C-26482 PREFIX SERIES PREFIX CLASS SHELL SIZE SHELL SIZE CONTACT ARRANGEMENT CONTACT ARRANGEMENT CONTACT STYLE (pin & socket) ALTERNATE INSERT POSITION ALTERNATE INSERT POSITION Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 140 MIL-C-26482 Series I Connectors KPT/KPSE How to Order - KPSE Crimp Contact Connectors MS 3120 E 18 - 32 P X 00 E 18 - 32 P X KPSE ** SERIES PREFIX SHELL STYLE CLASS SHELL SIZE CONTACT ARRANGEMENT CONTACT TYPE ALTERNTE INSERT POSITION MODIFICATION CODE SERIES PREFIX MS Desgination CONTACT ARRANGEMENT KPSE - ITT Cannon prefix 3120 - wall mounting receptacle See contact arrangements page 149. MS - MIL-C-26482 prefix 3121 - cable connnecting plug CONTACT STYLE 3122 - box mounting receptacle SHELL STYLE P - pin ITT Cannon Number: 3124 - jam nut receptacle S - socket 3126 - straight plug 00 - wall mounting receptacle ALTERNATE INSERT POSITION 01 - cable connecting plug CLASS W, X, Y and Z. (Omit for normal.) 02 - box mounting receptacle (without wire A - general duty (not MS approved) MODIFICATION CODE seals) B - general duty with strain relief without Omit first (0) of shell style indication when using 03 - wall mounting receptacle without ferrule * grommet & ferrules (not MS approved) modifications code. and endbell E - grommet seal (MSspecification) F0 - less contacts, not marked on connectors 04 - cable connector plug without ferrule and * F - grommet seal with strain relief (MS specifi- 07 - clear chromate over cadmium endbell cation) 16 - twist-pull lanyard release coupler (appli 05 - straight plug without ferrule and endbell J - gland seal with strain relief for jacketed * cable to plug only). 06 - straight plug cable (not MS approved) 23 - grounding springs fingers (applicable to 07 - jam nut receptacle P - potted (MS specification) plug only) 08 - 90˚ angle plug SHELL SIZE Consult factory for details * 10, 12, 14, 16, 18, 20, 22, and 24 KPSE High Performance Crimp Contact Connectors Environment -resistant KPSE environment-resistant, miniature circular, Crimp snap-in contacts are retained in clips that are Voidless integrally molded insulator quick disconnect connectors, qualified to completely encased in a tough hard dieletric wafer, Front-release, crimp snap-in contacts MIL-C-26482, are designed for the exacting re- thus protecting the clips tines from damage. Closed- Closed entry socket contacts quirements of today's electronic industry. The KPSE entry socket contacts facilitate positive mating. 4 moisture seals for complete sealing features an insulator which is mechanically retained Contact clip protected in hard dieletric in the shell by a positive, hard plastic-to-metal lock The KPSE series is intermateable, intermountable Positive insert-to-shell mechanical retention retention augmented by a reliable adhesive bond. and interchangeable with all MIL-C-26482 connec- Complete moisture sealing is achieved by four tors, whether crimp or solder type, and is avialiable seal; shell, peripheral, interfiacial and wire seals. with many materials, finishes and configurations. STANDARD MIL-C-26482 HARDWARE mates with any connector designed to MIL-C-26482. are designed to MIL-C-39029 and can be crimped CRIMP, SNAP-IN CONTACTS with the standard M22520/1 crimp tool. CLOSED-ENTRY SOCKET CONTACTS eliminate damage from abuse by test probes and help to correct any misaligned pins during engagement. CONTACT INSERTION is accomplishted from the rear of the connector. When the contact is fully inserted, the clip tines snap securely behind the contact shoulder. CONTACT EXTRACTION is accomplished with a front-inserted extraction tool. Pressing the tool plunger pushes the contact out thru the rear of the connnector. CONTACT RETAINING CLIP is completely encased in a tough plastic wafer to protect the clip from damage. COMPLETE MOISTURE SEALING is achieved by combining four seals: shell, peripheral, interfacial and wire seals. SHELL SEAL is effected when the plug shell pushes against the sealing ring in the receptacle when the connectors are mated. PERIPHERAL SEAL around the edge of the pin insulator is designed so that mating the connector puts tension on the seal and greatly reduces compression set. INTERFACIAL SEAL is achieved by the insulator faces meeting when the plug and receptacle are mated. WIRE SEAL is accomplished by a mulitiple ripple design, exceeding the wire sealing requirements of MIL-C-26482. POSITIVE INSERT-TO-SHELL MECHANICAL RETENTION with hard plastic wafer firmly locked into a groove in the shell, in addition to a strong adhesive bond between the insert and shell. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 141 MIL-C-26482, Series I Connectors KPT/KPSE Performance and Material Specifications STANDARD MATERIALS AND FINISHES MECHANICAL Shell Sizes 00 - wall mounting receptacle Shell aluminum alloy, conductive 01 - cable connecting plug olive drab chromate over cadmium finish per QQ-P-416 02 - box mounting receptacle 06 - straight plut polychloroprene Insulator 07 - jam nut receptacle Grommet and Seal polychloroprene 08 - 90˚ angle plug B - thru-bulkhead receptacle Contacts Copper alloy, gold plate (KPT only) per MIL-G-45204 type II Shell Sizes KPT 8 thru 24 - 55˚C to +125˚C Temperature Range KPSE 10 thru 24 Polarization/Coupling: five keyway/three point bayonet Service Classes A - general duty B - general duty with strain relief E - grommet seal F - grommet seal with strain relief J - gland nut with strain relief for jacketed cable P - potted ELECTRICAL Contact Termination solder (KPT) crimp snap-in (KPSE) Number of contacts KPT 2 thru 61 KPSE 3 thru 61 Wire size, AWG KPT 12 thru 24 KPSE 16 thru 24 Wire Range Accommodations Insulation O.D. Limits Min. Max. KPT/ Contact AWG Wire Size Min. KPT KPSE KPSE Size 20 24, 22 and 20 .060 (1.52) .047 (1.19) .083 (2.11) 16 20, 18 and 16 .066 (1.68) .066 (1.68) .109 (2.77) 12 14 and 12 .097 (2.46) .142 (3.61) Contact Contact Rated Test Rating Size Amps Current Millivolt Drop 20 7.5 7.5 less than 55 16 22.0 13.0 less than 50 Service Test Volt Service AC(rms) DC Rating 1 1500 2100 Sea level 2 2300 3200 1 375 535 70,000 ft. 2 550 770 Maximum 1 600 850 Sea level Operating 2 1000 1275 Voltage Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 142 MIL-C-26482, Series I Connectors KPT/KPSE Wall Mounting Receptacles MS3110 (MS service class E, F, J, P) KPT00 SEE TERMINATION MS3120 (MS service class E, F, P) KPSE00 SEE TERMINATION ASSEMBLY POLARIZING T DIA. ASSEMBLY GROOVE K 4 MTG. M Q THD. GROMMET Q THD. M HOLES FOR TYPES E & F A A DIA. DIA. R (TP) .140 RAD. K GROMMET FOR MAX. TYPES A, B, J & P S SOLDER CRIMP KPT00/MS3110 KPSE00/MS3120 RECEPTACLE ASSEMBLY M Shell A K + .031 (+.79) R* S T Q Thread Size + _ .003 (+ _.08) + _ .016 (+ _.41) -.000 (-.00) (TP) Max. - _ .005 (+ _.13) Class 2A 8 .471 (11.96) .062 (1.57) .431 (10.95) .594 (15.09) .828 (21.03) .120 (3.05) 7/16-28UNEF 10 .588 (14.96) .062 (1.57) .431 (10.95) .719 (18.26) .954 (24.23) .120 (3.05) 9/16-24UNEF 12 .748 (19.00) .062 (1.57) .431 (10.95) .812 (20.62) 1.047 (26.59) .120 (3.05) 11/16-24UNEF 14 .873 (22.17) .062 (1.57) .431 (10.95) .906 (23.01) 1.141 (28.98) .120 (3.05) 13/16-20UNEF 16 .998 (25.35) .062 (1.57) .431 (10.95) .969 (24.61) 1.234 (31.34) .120 (3.05) 15/16-20UNEF 18 1.123 (28.52) .062 (1.57) .431 (10.95) 1.062 (26.97) 1.328 (33.73) .120 (3.05) 1-1/16-18UNEF 20 1.248 (31.70) .094 (2.39) .556 (14.12) 1.156 (29.36) 1.453 (36.91) .120 (3.05) 1-3/16-18UNEF 22 1.373 (34.87) .094 (2.39) .556 (14.12) 1.250 (31.75) 1.578 (40.08) .120 (3.05) 1-5/16-18UNEF 24 1.498 (38.05) .094 (2.39) .589 (14.96) 1.375 (34.92) 1.703 (43.26) .147 (3.73) 1-7/16-18UNEF Not available in KPSE *(TP) located within .010 T.P. with respect to diameter A and master keyway. Receptacles with Termination Assemblies LA V THD LE LJ LP LBF BE HJ DJ DA DP GBF HBF BP .395 (10.03) MIN. TYPE A TYPE B AND F TYPE E TYPE J TYPE P TYPE A TYPE B and F TYPE E Shell DA LA V Thread GBF HBF LBF BE LE Size Min. Max. Class 2A Min. Max. Max. Max. Max. †8 .335 (8.15) 1.44 (36.68) 1/2-28UNEF .115 (2.92) .828 (21.03) 1.922 (48.82) .608 (15.44) 1.328 (33.73) 10 .466 (11.84) 1.44 (36.68) 5/8-24UNEF .178 (4.52) .891 (22.63) 1.922 (48.82) .734 (18.64) 1.328 (33.73) 12 .591 (15.01) 1.444 (36.68) 3/4-20UNEF .302 (7.67) 1.016 (25.81) 1.922 (48.82) .858 (21.79) 1.328 (33.73) 14 .705 (19.05) 1.444 (36.68) 7/8-20UNEF .365 (9.27) 1.141 (28.98) 1.922 (48.82) .984 (24.99) 1.328 (33.73) 16 .830 (21.08) 1.444 (36.68) 1-20UNEF .490 (12.45) 1.203 (30.56) 2.047 (51.99) 1.110 (28.19) 1.328 (33.73) 18 .948 (24.08) 1.444 (36.68) 1-3/16-18UNEF .615 (15.62) 1.469 (37.31) 2.078 (52.78) 1.234 (31.34) 1.328 (33.73) 20 1.043 (26.49) 1.728 (43.89) 1-3/16-18UNEF .615 (15.62) 1.469 (37.31) 2.344 (59.54) 1.360 (34.54) 1.531 (38.89) 22 1.198 (30.43) 1.728 (43.89) 1-7/16-18UNEF .740 (18.80) 1.656 (42.06) 1.344 (59.54) 1.484 (37.69) 1.531 (38.89) 24 1.293 (32.84) 1.738 (44.15) 1-7/16-18UNEF .790 (20.07) 1.750 (44.45) 2.406 (61.11) 1.610 (40.89) 1.594 (40.49) TYPE J TYPE P Shell DJ HJ LJ BP DP LP Size Max./Min. Max. Max. Max. Min. Max. †8 .230/.168 (5.84/4.27) .828 (21.03) 2.271 (57.68) .608 (15.44) .317 (8.05) 1.453 (36.91) 10 .312/.205 (7.92/5.21) .891 (22.63) 2.271 (57.68) .734 (18.64) .434 (11.02) 1.453 (36.91) 12 .442/.338 (11.23/8.59) 1.016 (25.81) 2.411 (61.24) .858 (21.79) .548 (13.92) 1.453 (36.91) 14 .539/.416 (13.56/10.57) 1.141 (28.98) 2.599 (66.01) .984 (24.99) .673 (17.09) 1.453 (36.91) 16 .616/.550 (15.65/13.97) 1.203 (30.56) 2.943 (74.75) 1.110 (28.19) .798 (20.27) 1.453 (36.91) 18 .672/.600 (17.07/15.24) 1.469 (37.31) 3.172 (80.57) 1.234 (31.34) .899 (22.83) 1.453 (36.91) 20 .747/.634 (18.97/16.13) 1.469 (37.31) 3.610 (91.69) 1.360 (34.54) 1.024 (26.01) 1.672 (42.47) Performance Specifications - Page 142 22 .846/.670 (21.49/17.02) 1.656 (42.06) 3.766 (95.66) 1.484 (37.69) 1.149 (29.18) 1.672 (42.47) Contacts, Sealing Plugs, Assembly Tools - Page 24 .894/.740 (22.71/18.80) 1.750 (44.45) 3.985 (101.22) 1.610 (40.89) 1.274 (32.36) 1.734 (44.04) 154 Contact Arrangements - Page 149 †Not available in KPSE Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 143 MIL-C-26482, Series I Connectors KPT/KPSE Cable Connecting Plugs SEE TERMINATION MS3111 KPT01 ASSEMBLY (MS service class E, F, J, P) SEE TERMINATION MS3121 KPSE01 ASSEMBLY H (MS service clase E, F, P) P Y DIA. POLARIZING Q THD. H GROOVE P Q THD. A DIA. A DIA. GROMMET FOR GROMMET FOR S TYPES A, B, J & P TYPES E & F SOLDER CRIMP KPT01/MS3111 KPSE01/MS3121 PLUG ASSEMBLY P Shell A H + .031 (+.79) S Y Q Thread Size + _ .003 (+ _.08) + _ .016 (+ _.41) -.000 (-.00) Max. Max. Class 2A †8 .471 (11.96) .094 (2.39) .400 (10.16) .828 (21.03) .958 (24.33) 7/16-28UNEF 10 .588 (14.94) .094 (2.39) .400 (10.16) .954 (24.23) 1.082 (27.48) 9/16-24UNEF 12 .748 (19.00) .094 (2.39) .400 (10.16) 1.047 (26.59) 1.176 (29.87) 11/16-24UNEF 14 .873 (22.17) .094 (2.39) .400 (10.16) 1.141 (28.98) 1.270 (32.26) 13/16-20UNEF 16 .998 (25.35) .094 (2.39) .400 (10.16) 1.234 (31.34) 1.364 (34.65) 15/16-20UNEF 18 1.123 (28.52) .094 (2.39) .400 (10.16) 1.328 (33.73) 1.458 (37.03) 1-1/16-18UNEF 20 1.248 (31.70) .115 (2.92) .535 (13.59) 1.453 (36.91) 1.582 (40.18) 1-3/16-18UNEF 22 1.373 (34.87) .115 (2.92) .535 (13.59) 1.578 (40.08) 1.708 (43.38) 1-5/16-18UNEF 24 1.498 (38.05) .115 (2.92) .558 (14.43) 1.703 (43.26) 1.832 (46.53) 1-7/16-18UNEF †Not available in KPSE *(TP) located within .010T.P. with respect to diameters A and master keyway. Cable Connecting Plugs With Termination Assemblies LA V THD LE LJ LP LBF BE HJ DJ DA GBF HBF DP BP .395 (10.03) MIN. TYPE A TYPE B AND F TYPE E TYPE J TYPE P With Termination Assemblies TYPE A TYPE B and F TYPE E Shell DA LA V Thread GBF HBF LBF BE LE Size Min. Max. Class 2A Min. Max. Max. Max. Max. †8 .335 (8.15) 1.44 (36.68) 1/2-28UNEF .115 (2.92) .828 (21.03) 1.922 (48.82) .608 (15.44) 1.328 (33.73) 10 .466 (11.84) 1.44 (36.68) 5/8-24UNEF .178 (4.52) .891 (22.63) 1.922 (48.82) .734 (18.64) 1.328 (33.73) 12 .591 (15.01) 1.44 (36.68) 3/4-20UNEF .302 (7.67) 1.016 (25.81) 1.922 (48.82) .858 (21.79) 1.328 (33.73) 14 .705 (19.05) 1.44 (36.68) 7/8-20UNEF .365 (9.27) 1.141 (28.98) 1.922 (48.82) .984 (24.99) 1.328 (33.73) 16 .830 (21.08) 1.44 (36.68) 1-20UNEF .490 (12.45) 1.203 (30.56) 2.047 (51.99) 1.110 (28.19) 1.328 (33.73) 18 .948 (24.08) 1.44 (36.68) 1-3/16-18UNEF .615 (15.62) 1.469 (37.31) 2.078 (52.78) 1.234 (31.34) 1.328 (33.73) 20 1.043 (26.49) 1.728 (43.89) 1-3/16-18UNEF .615 (15.62) 1.469 (37.31) 2.344 (59.54) 1.360 (34.54) 1.531 (38.89) 22 1.198 (30.43) 1.728 (43.89) 1-7/16-18UNEF .740 (18.80) 1.656 (42.06) 1.344 (59.54) 1.484 (37.69) 1.531 (38.89) 24 1.293 (32.84) 1.738 (44.15) 1-7/16-18UNEF .790 (20.07) 1.750 (44.45) 2.406 (61.11) 1.610 (40.89) 1.594 (40.49) TYPE J TYPE P Shell DJ HJ LJ BP DP LP Size Max./Min. Max. Max. Max. Min. Max. †8 .230/.168 (5.84/4.27) .828 (21.03) 2.271 (57.68) .608 (15.44) .317 (8.05) 1.453 (36.91) 10 .312/.205 (7.92/5.21) .891 (22.63) 2.271 (57.68) .734 (18.64) .434 (11.02) 1.453 (36.91) 12 .442/.338 (11.23/8.59) 1.016 (25.81) 2.411 (61.24) .858 (21.79) .548 (13.92) 1.453 (36.91) 14 .539/.416 (13.56/10.57) 1.141 (28.98) 2.599 (66.01) .984 (24.99) .673 (17.09) 1.453 (36.91) 16 .616/.550 (15.65/13.97) 1.203 (30.56) 2.943 (74.75) 1.110 (28.19) .798 (20.27) 1.453 (36.91) 18 .672/.600 (17.07/15.24) 1.469 (37.31) 3.172 (80.57) 1.234 (31.34) .899 (22.83) 1.453 (36.91) 20 .747/.634 (18.97/16.13) 1.469 (37.31) 3.610 (91.69) 1.360 (34.54) 1.024 (26.01) 1.672 (42.47) Performance Specifications - Page 142 22 .846/.670 (21.49/17.02) 1.656 (42.06) 3.766 (95.66) 1.484 (37.69) 1.149 (29.18) 1.672 (42.47) Contacts, Sealing Plugs, Assembly Tools - Page 24 .894/.740 (22.71/18.80) 1.750 (44.45) 3.985 (101.22) 1.610 (40.89) 1.274 (32.36) 1.734 (44.04) 154 †Not available in KPSE Contact Arrangements - Page 149 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 144 MIL-C-26482, Series I Connectors KPT/KPSE Box Mounting Receptacles MS3112 KPT02 (MS service class E) MS3122 KPSE02 L POLARIZING T DIA. B (MS service class E) GROOVE 4 MTG. M M HOLES A A N DIA. N DIA. DIA. DIA. K R (TP) .140 RAD. K Z MAX. S SOLDER CRIMP RECEPTACLE KPT02/MS3112 KPSE02/MS3122 ASSEMBLY Note: Connector does not accommodate backshell. M N Shell A B K L + .031 (+.79) Dia. R* S T Z Size + _ .003 (+ _.08) Max + _ .016 (+ _.41) Max. -.000 (-.00) Max. (TP) Max. + _ .005 Max. †8 .471 (11.96) .978 (12.14) .062 (1.57) 1.320 (33.07) .431 (10.95) .469 (11.91) .594 (15.09) .828 (21.03) .120 (3.05) .354 (8.99) 10 .588 (14.96) .978 (12.14) .062 (1.57) 1.320 (33.07) .431 (10.95) .593 (15.06) .719 (18.26) .954 (24.23) .120 (3.05) .354 (8.99) 12 .748 (19.00) .978 (12.14) .062 (1.57) 1.320 (33.07) .431 (10.95) .719 (18.26) .812 (20.62) 1.047 (26.59) .120 (3.05) .354 (8.99) 14 .873 (22.17) .978 (12.14) .062 (1.57) 1.320 (33.07) .431 (10.95) .843 (21.41) .906 (23.01) 1.141 (28.98) .120 (3.05) .354 (8.99) 16 .998 (25.35) .978 (12.14) .062 (1.57) 1.320 (33.07) .431 (10.95) .969 (24.61) .969 (24.61) 1.234 (31.34) .120 (3.05) .354 (8.99) 18 1.123 (28.52) .978 (12.14) .062 (1.57) 1.320 (33.07) .431 (10.95) 1.093 (27.76) 1.062 (26.97) 1.328 (33.73) .120 (3.05) .354 (8.99) 20 1.248 (31.70) 1.196 (30.38) .094 (2.39) 1.367 (34.72) .556 (14.12) 1.219 (30.96) 1.156 (29.36) 1.453 (36.91) .120 (3.05) .417 (10.59) 22 1.373 (34.87) 1.196 (30.38) .094 (2.39) 1.367 (34.72) .556 (14.12) 1.343 (34.11) 1.250 (31.75) 1.578 (40.08) .120 (3.05) .417 (10.59) 24 1.498 (38.05) 1.196 (30.98) .094 (2.39) 1.418 (36.02) .589 (14.96) 1.469 (37.31) 1.375 (34.92) 1.703 (43.26) .147 (3.73) .445 (11.30) †Not available in KPSE *(TP) located within .010T.P. with respect to diameter A and master keyway. Thru-Bulkhead Receptacles MS3119 KPTB (MS service class E) POLARIZING T DIA. GROOVE 4 MTG. HOLES L PIN SIDE A A SKT SIDE M R (TP) K .140 RAD. MAX. S TYP *(T.P) located within .010 T.P. with respect to diameter A and master keyway. M Shell A Dia. K L + .031 (+.79) R* S T Size + _ .003 (+ _.08) + _ .016 (+ _.406) Max. -.000 (-.00) (TP) Max. + _ .005 (+ _ .127) †8 .471 (11.96) .062 (1.57) 1.125 (28.58) .562 (14.27) .594 (15.09) .828 (21.03) .120 (3.05) 10 .588 (14.94) .062 (1.57) 1.125 (28.58) .562 (14.27) .719 (18.26) .954 (24.23) .120 (3.05) 12 .748 (18.00) .062 (1.57) 1.125 (28.58) .562 (14.27) .812 (20.62) 1.047 (26.59) .120 (3.05) 14 .873 (22.17) .062 (1.57) 1.125 (28.58) .562 (14.27) .906 (23.01) 1.141 (28.98) .120 (3.05) 16 .998 (25.35) .062 (1.57) 1.125 (28.58) .562 (14.27) .969 (24.61) 1.234 (31.34) .120 (3.05) 18 1.123 (28.52) .062 (1.57) 1.125 (28.58) .562 (14.27) 1.062 (26.97) 1.328 (33.73) .120 (3.05) Performance Specifications - Page 142 20 1.248 (31.70) .094 (2.39) 1.406 (35.71) .688 (17.48) 1.156 (29.36) 1.453 (36.91) .120 (3.05) Contacts, Sealing Plugs, Assembly Tools - Page 22 1.373 (34.87) .094 (2.39) 1.406 (35.71) .688 (17.48) 1.250 (31.76) 1.578 (40.08) .120 (3.05) 154 24 1.498 (38.05) .094 (2.39) 1.406 (35.71) .688 (17.48) 1.375 (34.92) 1.703 (43.26) .147 (3.73) Contact Arrangements - Page 149 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 145 MIL-C-26482, Series I Connectors KPT/KPSE Straight Plugs MS3116 KPT06 Q THD Q THD (MS service class E, F, J, P) GROMMET FOR POLARIZING MS3126 KPSE06 TYPES A, B, J & P GROOVE (MS service class E, F, P) GROMMET FOR TYPES E & F A A DIA. DIA. G SEE TERMINATION ASSEMBLY SOLDER CRIMP KPT06/MS3116 KPSE06/MS3126 Shell A dia. G J Q Thread Size Max. Max. - _ .010 (+ _0.25) Class 2A †8 .765 (19.43) .782 (19.86) .353 (8.99) 7/16-28UNEF 10 .840 (21.34) .926 (23.52) .353 (8.99) 9/16-24UNEF 12 .999 (25.38) 1.043 (26.49) .353 (8.99) 11/16-24UNEF 14 1.139 (28.93) 1.183 (30.05) .353 (8.99) 13/16-20UNEF 16 1.261 (32.03) 1.305 (33.15) .353 (8.99) 15/16-20UNEF 18 1.337 (33.96) 1.391 (35.33) .353 (8.99) 1-1/16-18UNEF 20 1.477 (37.52) 1.531 (38.89) .415 (10.54) 1-3/16-18UNEF 22 1.602 (40.69) 1.656 (42.06) .415 (10.54) 1-5/16-18UNEF 24 1.723 (43.76) 1.77 (45.14) .415 (10.54) 1-7/16-18UNEF †Not available in KPSE Straight Plugs With Termination Assemblies LA V THD LE LJ LP LBF BE HJ DJ DA DP GBF HBF BP .395 (10.03) MIN. TYPE A TYPE B AND F TYPE E TYPE J TYPE P TYPE A TYPE B and F TYPE E Shell LA DA V Thread LBF HBF GBF BE LE Size Max. Min. Class 2A Max. Max. Min. Max. Max. †8 1.440 (36.58) .335 (8.51) 1/2-28UNEF 1.906 (48.41) .828 (21.03) .115 (2.02) .608 (15.44) 1.328 (33.73) 10 1.440 (36.58) .466 (11.84) 5/8-24UNEF 1.906 (48.41) .891 (22.63) .178 (4.52) .734 (18.64) 1.328 (33.73) 12 1.440 (36.58) .591 (15.01) 3/4-20UNEF 1.906 (48.41) 1.016 (25.81) .302 (7.67) .858 (21.79) 1.328 (33.73) 14 1.440 (36.58) .705 (19.05) 7/8-20UNEF 1.906 (48.41) 1.141 (28.98) .365 (9.27) .984 (24.99) 1.328 (33.73) 16 1.440 (36.58) .830 (21.08) 1-20UNEF 2.047 (51.99) 1.203 (30.56) .490 (12.45) 1.110 (28.19) 1.328 (33.73) 18 1.662 (42.21) .948 (24.08) 1-3/16-18UNEF 2.078 (52.78) 1.469 (37.31) .615 (15.62) 1.234 (31.34) 1.328 (33.73) 20 1.662 (42.21) 1.043 (26.49) 1-3/16-18UNEF 2.250 (57.15) 1.469 (37.31) .615 (15.62) 1.360 (34.54) 1.453 (36.91) 22 1.662 (42.21) 1.198 (30.43) 1-7/16-18UNEF 2.250 (57.15) 1.656 (42.06) .740 (18.80) 1.484 (37.69) 1.453 (36.91) 24 1.672 (42.47) 1.293 (32.84) 1-7/16-18UNEF 2.312 (58.72) 1.750 (44.45) .790 (20.07) 1.610 (40.89) 1.510 (38.54) TYPE J TYPE P Shell LJ HJ DJ LP DP BP Size Max. Max. Max./Min. Max. Min. Max. †8 2.271 (57.68) .828 (21.03) .230/.168 (5.84/4.27) 1.500 (38.10) .317 (8.05) .608 (15.44) 10 2.271 (57.68) .891 (22.63) .312/.205 (7.92/5.21) 1.500 (38.10) .434 (11.02) .734 (18.64) 12 2.411 (61.24) 1.016 (25.81) .442/.338 (11.23/8.59) 1.500 (38.10) .548 (13.92) .858 (21.79) 14 2.599 (66.01) 1.141 (28.98) .539/.416 (13.56/10.57) 1.500 (38.10) .673 (17.09) .984 (24.99) 16 2.943 (74.75) 1.203 (30.56) .616/.550 (15.65/13.97) 1.500 (38.10) .798 (20.27) 1.110 (28.19) 18 3.172 (80.57) 1.469 (37.31) .672/.600 (17.07/15.24) 1.500 (38.10) .899 (22.83) 1.234 (31.34) 20 3.610 (91.69) 1.469 (37.31) .747/.634 (18.97/16.13) 1.609 (40.87) 1.024 (26.01) 1.360 (34.54) Performance Specifications - Page 142 22 3.766 (95.66) 1.656 (42.06) .846/.670 (21.49/17.02) 1.609 (40.87) 1.149 (29.18) 1.484 (37.69) Contacts, Sealing Plugs, Assembly Tools - Page 24 3.985 (101.22) 1.750 (44.45) .894/.740 (22.71/18.80) 1.687 (42.85) 1.274 (32.36) 1.610 (40.89) 154 Contact Arrangements - Page 149 †Not available in KPSE Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 146 MIL-C-26482, Series I Connectors KPT/KPSE Jam Nut Receptacles MS3114 KPT07 (MS service class E, F, P) MS3124 KPSE07 (MS service class E, F, P) M GROMMET FOR M TYPE E & F K H K N DIA. Q THD A A F DIA. DIA. MTG. FLAT R THD. T GROMMET FOR R THD. T S TYPE A, B, & P SOLDER CRIMP KPT07/MS3114 KPSE07/MS3124 M T Shell A A H K +.031 (+.08) N S R thread Panel Thickness Size + _.003 (+ _0.08) + _.005 (0.130) + _.017 (+ _0.43) + _.020 (+ _.05) -.000 (-.00) Max. Max. Min. Max. Class 2A †8 .471 (11.96) .525 (13.34) .750 (19.05) .117 (2.97) .691 (17.55) 1.078 (27.38) .954 (24.23) .062 (1.57) .125 (3.17) 9/16-24UNEF 10 .588 (14.93) .650 (16.51) .875 (22.22) .117 (2.97) .691 (17.55) 1.206 (30.56) 1.078 (27.38 .062 (1.57) .125 (3.17) 11/16-24UNEF 12 .748 (19.00) .813 (20.65) 1.062 (26.97) .117 (2.97) .691 (17.55) 1.319 (35.33) 1.266 (32.16) .062 (1.57) .125 (3.17) 7/8-20UNEF 14 .873 (22.17) .937 (23.80) 1.188 (30.17) .117 (2.97) .691 (17.55) 1.516 (38.51) 1.391 (35.33) .062 (1.57) .125 (3.17) 1-20UNEF 16 .988 (25.35) 1.061 (26.95) 1.312 (33.32) .117 (2.97) .691 (17.55) 1.641 (41.68) 1.516 (38.51) .062 (1.57) .125 (3.17) 1-1/8-18UNEF 18 1.123 (28.52) 1.186 (30.12) 1.438 (36.25) .117 (2.97) .691 (17.55) 1.766 (44.86) 1.41 (41.68) .062 (1.57) .125 (3.17) 1-1/4-18UNEF 20 1.248 (31.70) 1.311 (33.30) 1.562 (39.67) .148 (3.76) .879 (22.33) 1.954 (49.63) 1.828 (46.43) .062 (1.57) .250 (6.35) 1-3/8-18UNEF 22 1.373 (34.87) 1.436 (36.47) 1.688 (42.87) .148 (3.76) .879 (22.33) 2.078 (52.78) 1.954 (49.63) .062 (1.57) .250 (6.35) 1-1/2-18UNEF 24 1.498 (38.05) 1.561 (39.65) 1.812 (46.02) .148 (3.76) .912 (23.16) 2.203 (55.96) 2.078 (52.78) .062 (1.57) .250 (6.35) 1-5/8-18UNEF †Not available in KPSE Jam Nut Receptacles With Termination Assemblies LBF LP LE TYPE A GBF HBF (No Term. Assy.) DP BP BE Z TYPE A TYPE B AND F TYPE E TYPE P Shell Z HBF GBF LBF BE LE BP DP LP Size Max. Max. Min. Max. Max. Max. Max. Min. Max. †8 .312 (7.92) .828 (21.03) .115 (2.02) 1.906 (48.41) .608 (15.44) 1.344 (34.14) .608 (15.44) .317 (8.05) 1.391 (35.33) 10 .312 (7.92) .891 (22.63) .178 (4.52) 1.906 (48.41) .734 (18.64) 1.344 (34.14) .734 (18.64) .434 (11.02) 1.391 (35.33) 12 .312 (7.92) 1.016 (25.81) .302 (7.67) 1.906 (48.41) .858 (21.79) 1.344 (34.14) .858 (21.79) .548 (13.92) 1.391 (35.33) 14 .312 (7.92) 1.141 (28.98) .365 (9.27) 1.906 (48.41) .984 (24.99) 1.344 (34.14) .984 (24.99) .673 (17.09) 1.391 (35.33) 16 .312 (7.92) 1.203 (30.56) .490 (12.45) 2.047 (51.99) 1.110 (28.19) 1.344 (34.14) 1.110 (28.19) .798 (20.27) 1.391 (35.33) 18 .312 (7.92) 1.469 (37.31) .615 (15.62) 2.078 (52.78) 1.234 (31.34) 1.344 (34.14) 1.234 (31.34) .899 (22.83) 1.391 (35.33) 20 1.93 (4.90) 1.469 (37.31) .615 (15.62) 2.328 (59.13) 1.360 (34.54) 1.594 (40.49) 1.360 (34.54) 1.024 (26.01) 1.641 (41.68) 22 1.93 (4.90) 1.656 (42.06) .740 (18.80) 2.328 (59.13) 1.484 (37.69) 1.594 (40.49) 1.484 (37.69) 1.149 (29.18) 1.641 (41.68) 24 .150 (3.81) 1.750 (44.45) .790 (20.07) 2.453 (62.31) 1.610 (40.89) 1.641 (41.68) 1.610 (40.89) 1.274 (32.36) 1.703 (43.26) Performacne Specifications - Page 142 Contacts, Sealing Plugs, Assembly Tools - Page 154 Contact Arrangements - Page 149 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 147 MIL-C-26482, Series I Connectors KPT/KPSE Right Angle Plugs KPT08/KPSE08 POLARIZING Q THD GROMMET FOR Q THD BOSS TYPES E & F H D A A DIA. DIA. GROMMET FOR G TYPES A, B, J & P Solder KPT08 Crimp KPSE08 KPT/KPSE Shell A Dia. G Q Thread Size Max. Max. Class 2A †8 .765 (19.43) .782 (19.86) 7/16-28UNEF 10 .840 (21.34) .926 (23.52) 9/16-24UNEF 12 .999 (25.38) 1.043 (26.49) 11/16-24UNEF 14 1.139 (28.93) 1.183 (30.05) 13/16-20UNEF 16 1.261 (32.03) 1.305 (33.15) 15/16-20UNEF 18 1.337 (33.96) 1.391 (35.33) 1-1/16-18UNEF 20 1.477 (37.52) 1.531 (38.89) 1-3/16-18UNEF 22 1.602 (40.69) 1.656 (42.09) 1-5/16-18UNEF 24 1.723 (43.76) 1.777 (45.13) 1-7/16-18UNEF †Not available in KPSE. NOTE: for size 10 and 24 consult factory for availability in type A, B, E and F, For size 8 consult factory for availablitiy in Type P. Right Angle Plugs With Termination Assemblies AP DBF DAE CP LBF LAE V THD. L MAX. LP TYPE A AND E TYPE B AND F TYPE P Shell LAE DAE V Thread DBF LBF L V Thread AP LP CP V Thread Size Max. Max. Class 2A Max. Max. Max. Class 2A Max. Max. Min. Class 2A †8 1.421 (36.09) .822 (20.88) 1/2-28UNEF 1.238 (31.44) 1.421 (36.09) 1.842 (46.79) 1/2-28UNEF -(-) -(-) -(-) 1/2-28UNEF 10 1.484 (37.69) .853 (21.67) 5/8-28UNEF 1.269 (32.24) 1.484 (37.69) 1.937 (49.20) 5/8-28UNEF 1.030 (26.16) 1.380 (35.05) .252 (6.40) 5/8-28UNEF 12 1.546 (39.27) .916 (23.27) 3/4-20UNEF 1.395 (35.43) 1.546 (39.27) 1.937 (49.20) 3/4-20UNEF 1.030 (26.16) 1.567 (39.80) .252 (6.40) 3/4-20UNEF 14 1.577 (40.05) .978 (24.84) 7/8-20UNEF 1.519 (38.58) 1.577 (40.05) 2.124 (53.95) 7/8-20UNEF 1.030 (26.16) 1.567 (39.80) .283 (7.19) 7/8-20UNEF 16 1.609 (40.87) 1.041 (26.44) 1-20UNEF 1.582 (40.18) 1.609 (40.87) 2.203 (55.96) 1-20UNEF 1.280 (32.51) 1.567 (39.80) .355 (9.02) 1-20UNEF 18 1.734 (44.04) 1.103 (28.70) 1-3/16-18UNEF 1.644 (41.76) 1.734 (44.04) 2.380 (60.45) 1-3/16-18UNEF 1.280 (32.51) 1.755 (44.58) .530 (13.46) 1-3/16-18UNEF 20 1.879 (47.73) 1.166 (29.62) 1-5/16-18UNEF 1.707 (43.36) 1.879 (47.73) 2.629 (66.78) 1-5/16-18UNEF 1.530 (38.86) 1.782 (45.26) .562 (14.27) 1-5/16-18UNEF 22 2.035 (51.69) 1.245 (31.62) 1-7/16-18UNEF 1.884 (47.85) 2.035 (51.69) 2.629 (66.78) 1-7/16-18UNEF 1.530 (38.86) 1.782 (45.26) .562 (14.27) 1-7/16-18UNEF 24 2.035 (51.69) 1.322 (33.58) 1-7/16-18UNEF 1.963 (49.86) 2.035 (51.69) 2.895 (73.53) 1-7/16-18UNEF 1.780 (45.21) 2.087 (53.01) .610 (15.49) 1-7/16-18UNEF †Not available in KPSE. NOTE: For size 10 and 24 consult factory for availability in type A, B, E and F, For size 8 consult factory for availablitiy in Type P. Performance Specifications - Page 142 Contacts, Sealing Plugs, Assembly Tools - Page 154 Contact Arrangements - Page 149 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 148 MIL-C-26482, Series I Connectors KPT/KPSE Contact Arrangements LEGEND Drawing not to scale; face view of pin insert shown (socket view is opposite) KPT KPSE Authorized per MIL-C-26482 (NAVY) Shell Size 8 Not MS approved ITTC proprietary AD BA A A B B C C C B 8-2 8-3 8-4 8-33 Shell Size 2-#20 3-#20 4-#20 3-#20 No. of Contacts I I I I Service Rating Shell Size 10 Shell Size 12 Shell Size 14 A A H L A M B G A B A J H B B G C A E N K R C B A A H G K J C M K F F P L E B J B F D C D B C F E D E F C E D D C E D H E C D F G 10-6 10-98 Shell Size 12-3 12-8 12-10 14-5 14-12 14-15 6-#20 6-#20 3-#16 8-#20 10-#20 5-#16 8-#20 4-#16 14-#20 1-#16 No. of Contacts I I II I I II I I Service Rating Shell Size 16 Shell Size 18 A B S J A P T U C A R A A V N R B R A B B T B L R P S H d A A P T W D S C S C P e M M Y K c K B G B U M N B C N U L N Z X N P Z Y E C X T ab D N b C L D C H G L J T U P C V M K V M c X Y R F Z V a F W U D M Z U R Y E E S D V X L W H SDD E K L W D L J T F G E G G E K F K F H G E J H E K J F H F J H F G H J G 16-8 16-23 16-26 16-99 18-11 18A28 Shell Size 14-18 14-19 8-#16 22-#20 1-#16 26-#20 21-#20 2-#16 11-#16 26-#20 2-#16 18-#20 19-#20 No. of Contacts II I I I II I I I Service Rating Shell Size 20 A A L W W B V A A A B M X C S L V X B j C A U Y T B j Y D R M N T B K X i Z U k C S U T k D Z P e S N B m d V C i E e R K h a m U D C W T f Y P a c W a S E J d g g h N f i D b n F g V P X R Z n S b C l b F E P J R c D V p G M h R f c g E p G N Y R c a W H f F H P H Y b e d Z F U H X Z D e d L M P a E T S N J G G K G G J H L F M N J H E M K K J F L K L Shell Size 18-30 18-32 20-16 20-24 20-39 20-41 29-#20 1-#16 32-#20 16-#16 24-#20 37-#20 2-#16 41-#20 No. of Contacts I I II I I I Service Rating Shell Size 22 A AA U A A A N Y T N T V B B B Z B B T X S C M U P S a n W U k C B C C m p X W R M P S V D W AA C b R V f b k q Y R g m R L e h W V j z BB r D S C d s n X h c R D E a f j GG CC Z k W m U S L i e D c V n l P y HH s D P i X F E K T j i c E T FF DD a g r p Z d P g d l i X N x EE t D i E G T N k q d F U E U h Y S h J K Y e h w u b N F H f b c g v Y R g e c Z F M V E a M f J X b a J d G f F Z P G W M H G K G F H L M L L H L H N e H G K J J K J K Shell Size 22-21 22-32 22-34 22-36 22-41 22-55 21-#16 32-#20 34-#20 36-#20 27-#20 14-#16 55-#20 No. of Contacts II I I I II I Service Rating Shell Size 24 Z A A a b Z a b Y B u c Y B X t c v C u X d C t d s W GG w D DD HH W r s EE v e D e CC FF x w NN KK FF JJ E q E r f f PP LL U EE y JJ MM KK F U GG F g q BB x DD LL z HH T G G T p y g CC AA h AA p z S BB H S H h n n i m i J R k J R j m k K P P K L N L M N M 24A57 24-61 Shell Size 55-#20 2-#12 61-#20 No. of Contacts I I Service Rating (See page 150 for Alternate Insert Positions.) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 149 r s q r q V V MIL-C-26482, Series I Connectors KPT/KPSE Alternate Insert Positions Face view of pin inserts N W˚ X˚ Z˚ Y˚ The five positions (W, X, Y, Z and Normal) differ in degree of rotation for various sizes and arrange- ments. NO. OF SHELL ARR. Degrees of Rotation CONTACTS SIZE NO. WX Y Z 2 8 8-2 58 122 - - 8 8-3 60 210 - - 3 8 8-33 90 - - - 12 12-3 - - 180 - 4 8 8-4 45 - - - 5 14 14-5 40 92 184 273 10 10-6 90 - - - 6 10 10-98 90 180 240 270 12 12-8 90 112 203 292 8 16 16-8 54 152 180 331 10 12 12-10 60 155 270 295 11 18 18-11 62 119 241 340 12 14 14-12 43 90 - - 15 14 14-15 17 110 155 234 16 20 20-16 238 318 333 347 18 14 14-18 15 90 180 270 19 14 14-19 30 165 315 - 21 22 22-21 16 135 175 349 16 16-23 158 270 - - 23 16 16-99 66 156 223 340 24 20 20-24 70 145 215 290 26 16 16-26 60 - 275 338 28 18 18A28 - - - - 30 18 18-30 180 193 285 350 18 18-32 85 138 222 265 32 22 22-32 72 145 215 288 22 22-34 62 142 218 298 34 22 22-36 72 144 216 288 36 20 20-39 63 144 252 333 39 20 20-41 45 126 225 - 41 22 22-41 39 135 264 - 22 22-55 30 142 226 314 55 24 24A57 90 180 270 324 57 24 24-61 90 180 270 324 61 Numbers in bold face indicate contact arrangements are not to MIL-C-26482. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 150 MIL-C-26482, Series I Connectors KPT/KPSE Panel Cutouts Box and Wall Mounting Receptacle FLANGE (FRONT MOUNTING) MOUNTING HOLE DIA. KPT/KPSE KPT/KPSE P+ _.005 (013) Shell 4 HOLES A Dia. R P + _.005 Screw Size †8 .618 (15.70) .594 (15.09) .125 (3.17) #4 10 .735 (18.67) .719 (18.26) .125 (3.17) #4 12 .859 (21.82) .812 (20.62) .125 (3.17) #4 R 14 .985 (25.02) .906 (23.01) .125 (3.17) #4 (T.P.) 16 1.113 (28.27) .969 (24.61) .125 (3.17) #4 18 1.235 (31.37) 1.062 (26.97) .125 (3.17) #4 20 1.361 (34.57) 1.156 (29.36) .125 (3.17) #4 22 1.485 (37.72) 1.250 (31.75) .125 (3.17) #4 A 24 1.611 (40.92) 1.375 (34.92) .155 (3.94) #6 +.010 (0.25) -.000 (0.00) †Not Available in KPSE connectors. KPT/KPSE Shell Jam Nut Receptacle Size A B †8 .578 (14.68) .540 (13.72) +.000 (0.00) 10 .703 (17.86) .665 (16.89) B -.010 (0.25) 12 .890 (22.61) .828 (21.02) 14 1.015 (25.78) .952 (24.18) 16 1.140 (28.96) 1.076 (27.33) A 18 1.265 (32.13) 1.201 (30.51) +.010 (0.25) -.000 (0.00) 20 1.390 (35.31) 1.326 (33.68) 22 1.515 (38.48) 1.451 (36.86) 24 1.640 (41.66) 1.576 (40.03) †Not Available in KPSE connectors. Panel Thickness Wall Mounting and Thru-Bulkhead Receptacle Maximum panel thickness dimensions allowable to Box Mounting Receptacle B ensure complete connector operation for the Wall B Mounting Receptacle, Box Mounting Receptacle, B B PANEL and Thru-Bulkhead Receptacle. PANEL PANEL PANEL FRONT REAR FRONT PANEL REAR PANEL PANEL PANEL MTG REF MTG REF MTG REF MTG REF B B Size Max Max panel 8 Size and 10 screw 12 head .087 (2.21) 14 8 16 10 18 12 .218 (5.54) 20 14 .212 22 16 (5.38) 24 18 20 .334 (8.74) 22 .311 24 (7.90) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 151 MIL-C-26482, Series I Connectors KPT/KPSE Dummy Receptacles KPT 15 - 12A * How To Order .140 RAD. MAX. SERIES PREFIX G DIA A DUMMY RECEPTACLE INDICATOR 4 HOLES DIA. SHELL SIZE MODIFICATIONS JK E F SERIES PREFIX KPT - ITT Cannon Prefix NOTE: For MS Version and additional finishes see PV catalog. J SHELL SIZE Shell A E F G +.031 (.79) K 8 thru 24 Size + _ .003 (.08) Basic Max. + _ .005 (.13) -.000 (.00) + _ .016 (.41) 8 .471 (11.96) .594 (15.09) .828 (21.03) .120 (3.05) .412 (10.46) .062 (1.57) MODIFICATIONS 10 .588 (14.94) .719 (18.26) .954 (24.23) .120 (3.05) .412 (10.46) .062 (1.57) None - Olive drab chromate over cadmium 12 .748 (19.00) .812 (20.62) 1.047 (26.60) .120 (3.05) .412 (10.46) .062 (1.57) 14 .873 (22.17) .906 (23.01) 1.141 (28.98) .120 (3.05) .412 (10.46) .062 (1.57) 16 .998 (25.35) 969 (24.61) 1.234 (31.34) .120 (3.05) .412 (10.46) .062 (1.57) 18 1.123 (28.52) 11.57 (26.97) 1.328 (33.73) .120 (3.05) .462 (11.73) .062 (1.57) 20 1.248 (31.70) 1.156 (23.96) 1.453 (36.91) .120 (3.05) .556 (14.12) .094 (2.39) 22 1.373 (34.87) 1.250 (31.75) 1.578 (40.08) .120 (3.05) .556 (14.12) .094 (2.39) 24 1.498 (38.05) 1.375 (34.93) 1.703 (43.26) .147 (3.73) .589 (14.96) .094 (2.39) Protective Caps 80 - cap for plugs 81 - cap for receptacle How To Order KPT 80 12 C * SERIES PREFIX .094 (2.39) .047 Max. TYPE (1.19) N Max. R L SHEL SIZE .169 (4.29) + _.008 (.20) TERMINATION STYLE Q FA MODIFICATIONS H+.500 (12.7) -.250 (6.35) M SERIES PREFIX H+.500 (12.7) H+.500 (12.7) CHAIN LENGTH -.250 (6.35) -.250 (6.35) KPT - ITT Cannon Prefix CHAIN LENGTH CHAIN LENGTH TYPE M 80 - Plug Cap Shell A F L +0.31 (.79) N Q R 81 - Receptacle Cap H Size + _ .003 (.08) Max. Max. -.000 (.00) Min. Max. Max. 8 .471 (11.96) .719 (18.26) 3.000 (76.20) .562 (14.27) .368 (9.35) .578 (14.68) .734 (18.64) .562 (14.27) SHELL SIZE 10 .588 (14.94) .844 (21.44) 3.000 (76.20) .562 (14.27) .368 (9.35) .703 (17.86) .859 (21.82) .562 (14.27) 8 thru 24 12 .748 (19.00) 1.000 (25.40) 3.500 (88.90) .562 (14.27) .368 (9.35) .891 (22.63) 1.000 (24.40) .562 (14.27) TERMINATION STYLE 14 .873 (22.17) 1.125 (28.58) 3.500 (88.90) .562 (14.27) .368 (9.35) 1.016 (25.81) 1.125 (28.58) .562 (14.27) C - Sash Chain 16 .998 (25.35) 1.250 (31.75) 3.500 (88.90) .562 (14.27) .368 (9.35) 1.141 (28.98) 1.250 (31.75) .562 (14.27) N - Sash Chain with Ring (81 type only) 18 1.123 (28.52) 1.375 (34.93) 3.500 (88.90) .562 (14.27) .368 (9.35) 1.266 (32.16) 1.375 (34.93) .562 (14.27) NOTE: For MS version and additional finishes see PV catalog. 20 1.248 (31.70) 1.500 (38.10) 4.000 (101.60) .625 (15.88) .430 (10.92) 1.391 (35.33) 1.500 (38.10) .562 (14.27) (N Style use Primarily for Jam Nut Receptacle) 22 1.373 (34.87) 1.625 (41.26) 4.000 (101.60) .625 (15.88) .430 (10.92) 1.516 (38.51) 1.625 (41.26) .562 (14.27) 24 1.498 (38.05) 1.750 (44.45) 4.000 (101.60) .658 (16.71) .463 (11.76) 1.641 (41.68) 1.750 (44.45) .602 (15.29) MATERIALS AND FINISHES KPT Protective Cap aluminum alloy, olive drab finish per QQ-P-416 Sash Chain stainless steel Ring/Rivet stainless steel Gasket polychloroprene Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 152 MIL-C-26482, Series I Connectors KPT/KPSE MIL-C-26482 Specifications The following excerpts are some of the parameter requirements of the MIL-C-26482 specification. Test Paragraph Description Reference Requirements Contact 4.6.32.1 After preloading to 3 pounds maximum, the force shall be applied at a rate of approximately 1 pound per second and maintained at full load for 5-10 seconds. Retention No damage to contacts or insert shall result nor shall the contacts be dislocated from their normal position in the connector more that 0.012 inch under giveload for KPSE and within 1 minute after the load is removed for KPT. Contact Size 20 16 12 Load in Pounds Min. 15 25 25 Contact 4.6.11 When using the proper insertion and extraction tools the forces required to insert or extract the contact shall not exceed 20 lbs. Connectors shall be less Insertion/Extraction endbell. (KPSE only) Coupling For qualification testing, mating halves shall be coupled and uncoupled, measuring the torques necessary. The torques required to couple and uncouple mating 4.6.3 Torque connectors halves shall fall within the limits specified as follows: Torque Ib./in. Torque Ib./in. Shell Size Max. Min. Shell Size Max. Min. 8 8 1 18 28 4 10 12 1 20 32 6 12 16 2 22 36 7 14 20 4 24 44 7 16 24 4 Durability 4.6.17 Connector halves shall be mated and unmated 500 times at a rate of 200 + _ 100 cycles per hour. The test may be performed by hand or by mechanical means, but the coupling ring shall be operated as in normal service. Failure to complete this test because of mechanical malfunction shall be cause for rejection. Insert Retention Connectors witht he endbells and grommets (if possible) removed shall be subjected to a 75 psi load on the insulator in both directions. The load shall be 4.6.29 applied at a rate of 10lb/sec. and held for 5 to 10 secs. Insulators shall not be dislogged from their original position. Insulation Resistance 4.6.7.1 On unmated connectors at 25˚C±3˚C a potential of 500 VDC ± 10% shall be applied between all, but not more than 6, pairs of adjacent contacts and between all, but not more than 6, contacts and the shell. Failure to meet a minimum requirement of 5,000 megohms shall be cause for rejection. Wired, mated connectors shall be subjected to the vibration test of MIL-STD-1344, Method 2005, Test Condition II. Receptacles shall be mounted on the Vibration 4.6.21 vibration fixture by normal means, All contacts shall be wired in a series circuit and 100 max. milliamperes of current shall be allowed to flow through the series circuit during vibration. Suitable means shall be employed to monitor the current f low and to indicate any discontinuity of more than 10 microseconds. The wire bundle shall be clamped to nonvibrating points at least 8 inches from the rear of the connector. Current discontinuity of 10 microsecond or more, disengagement of the mated connectors, evidence of cracking, breaking, or loosening of parts shall be cause for rejection. Wired, mated connectors shall be subjected to one shock in each direction in each of three mutually perpendicular axes. The pulse shall be approximate half Shock 4.6.23 sine wave of 50g±15% magnitude with a duration of 11 ±1 milliseconds. Receptacles shall be mounted on a shock fixture by normal means. All contacts shall be wired in a series circuit and 90-110 ma, of current shall flow through the series circuit during shock. Suitable means shall be employed to Monitor the current flow and to indicate any discontinuity of more than 10 microseconds. Current discontinuity of 10 microseconds or more, disengagement of the mated connectors, evidence of cracking, breaking. or loosening of parts shall be cause for rejection. Thermal 4.6.12 Wired, unmated plug and receptacle shall be subjected to 5 cycles of hot and cold temperatures. Maximum temperature shall be + 125˚C and the minimum Shock shall be -55˚C. Duration at each temperature extreme shall be 1/2 hour minimum. Cracking, breaking or loosening of parts shall be cause for rejection. Humidity 4.6.25 The connectors shall be subjected to varying humidity, 50% to 95%, conditions for a period of 10 days KPSE or 20 days KPT. The insulation resistance shall not be less than 100 megohms. Air Leakage A 30 psi pressure differential shall be applied across the connector for 30 minutes. The leak rate, in either direction, shall be no greater than 1 atmosphere 4.6.15.1 -3 3 (KPT Only) cubic inch per hour (4.55 X 10 cm /S) at - 67˚F (- 55˚C). Salt Spray 4.6.19 Unmated and wired connectors shall be subject to a salt fog for 48 hours. These shall be no exposure of base metal, the connector shall be functional and meet (Corrosion) the contact resistance requirement. Fluid Immersion At least one connector, unmated and wired, shall he immersed in each fluid for a period of 20 hours then dried at room conditions for hour. Connectors shall be 4.6.27 able to mate and meet the coupling torque requirements. a) Hydraulic Fluid per MIL-H-5606, b) Lubricating Oil per MIL-L-7808 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 153 MIL-C-26482, Series I Connectors KPT/KPSE Tooling, Crimp M22520/1-01 CRIMP TOOL M22520/1-02 Turret CBT-520/530 Tooling, Insertion/Extraction KPSE Insertion KPSE Extraction Contact Size Contact Size 20 MS24256A20 20 MS24256R20 16 MS24256A16 16 MS24256R16 Contacts Color Bands Contact Military ITT Cannon Size/Type Part Number 1st 2nd 3rd Part Number 20 Socket M39029/32-259 Red Green White 031-9074-002 20 Pin M39029/31-240 Red Yellow Black 030-9036-000 16 Socket M39029/32-247 Red Yellow Violet 031-9095-003 16 Pin M39029/31-228 Red Red Grey 030-9032-003 #20 Contacts for printed circuit applicaitons also available Wire Hole Fillers/Grommets Sealing Plugs Part Number Contact Color Cannon Military Size Code 20 225-1012-000 MS3187A20 Red 16 225-1011-000 MS3187-16 Blue Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 154 MIL-C-26482, Series I Connectors KPT/KPSE KPSE Assembly Instructions Wire Contact Size Strip Right Size AWG Insulation 20 #20-#24 3/16" 16 #16-#20 1/4" Wrong CRIMPING CONTACTS 1. Strip wires according to the table above taking care not to cut or nick 2. Insert stripped wire into contact crimp pot. Wire must be visible thru 3. Using correct crimp tool and locator select proper crimp setting for strands. inspection hole. wire sizer to be crimped; cycle the tool onec to be sure the indentors are open. Insert contact and wire into locator. Squeeze tool handles firmly and completely to insure a proper crimp. The tool will not release unless the crimp indentors in the tool head have been fully actuated. Release crimped contact and wire from tool. Be certain the wire is visible thru inspection hole in contact. CAUTION: Check that none of the contacts are bent or damaged in any way after crimping. COUPLING NUT #16 CONTACTS FERRULE ALCOHOL INSERTION TOOL TIP SHOULDER ENDBELL #20 CONTACTS CONTACT INSERTION 2. Use the proper contact insertion tool and slide the tool over the 3. Begining from center cavity and working outwards in a circular 1. Remove hardware from plug and receptacle. Slide hardware over wire terminal end of the contact. The size 16 contact lies in the tool and the pattern, insert wired contacts into rear of connnector by hand until the bundle in proper order for reassembly. tool tip butts against the contact shoulder. The rear, or insulation front of the contact shoulder is no more than 1/8" from the grommet. support of the size 20 contact butts against an internal shoulder in the Holding the connector horizontally, position tool behind contact. Push tool tip. tool straight into contact cavity until contact snaps into position. A light NOTE: Apply a small amount of isopropyl alcohol to the insertion tool tip pull on wire will assure that contact is locked securely. Repeat for while installing contacts. remaining contacts. Size Torque in/lbs. 8,10,12 and 14 10-15 16 and 18 15-25 20,22 and 24 25-35 COMPLETION 4. Use contacts and grommet sealing plugs to fill any empty cavities. 1. Check face of plug or receptacle for proper contact installation. 2. Using mating connector with contacts installed, mate both connector halves together. 3. Assemble ferrule over the grommet by hand as far as possible. 4 Assemble endbell over ferrule and loosely tighten endbell. Partiallly loosen (1/4 turn) and retighten to recommended torque limits. 2nd Index Line Socket Contacts 1st Index Line Pin Contacts CONTACT EXTRACTION 1. Slide hardware back over wire bundle. Using proper extraction tool or KPSE: There are two lines on the clip sleeve which are vital to the Carefully place the tool tip over the contact to be extracted until the extraction end of proper insertion/extraction tool, proceed as follows: contact removal process. The first index line is used for removing pin tool tip touches the insulator face. Carefully rotate the tool until the contacts while the second index line is for removing socket contacts. index line is slightly below the insulator face. Keep an even pressure against tool body; push plunger forward with thumb and index finger, and push the contact out throught the clip. Carefully remove extraction tool from connnector. Pull wire by hand to compete the removal of the contact. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 155 MIL-C-26482, Series I Connectors KPT/KPSE How to Order - Special Termination Connectors KPT 03 - 18 - 32 P W KPT 04 - 18 - 32 P W KPT 05 - 18 - 32 P W KPSE 03 - 18 - 32 P W KPSE 04 - 18 - 32 P W KPSE 05 - 18 - 32 P W PREFIX SHELL STYLE DASH (No Class required, less rear termination) SHELL SIZE CONTACT ARRANGEMENT CONTACT TYPE P - PIN S - Socket ALTERNATE INSERT POSITION Contact ITT Cannon for additional Information Solder Type KPT03/04/05-Supplied less endbell, ferrule and grommet. KPT03 KPT04 KPT05 Solder Type KPSE03/04/05-Supplied less endbell, ferrule. KPSE03 KPSE04 KPSE05 Twist Pull Lanyard Release Coupler Plug KPT 6 A 22 - 55 P W 16 KPT06/KPSE06 KPSE 6 E 22 - 55 S Z 16 PREFIX SHELL STYLE SERVICE TYPE SHELL SIZE CONTACT ARRANGEMENT CONTACT TYPE POLARIZATION MODIFICATION CODE* *Omit (0) of shell style indication when using this modification code. 16 = Overall length of connector including lanyard to be 6.0 (152.40) + _ .125 (3.18) when measured over a 1.0 (25.40) + _ .005 (0.13) diameter mandrel. Printed Circuit Termination KPT02E KPT07 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 156 MIL-C-26482, Series 2 Connectors PV • Intermatable with MIL-C-26482 Series I • Operating termperature - 55˚C to + 200˚C The PV connector is designed to meet the rugged requirements of MIL-C-26482, Series 2/MIL-C-83723 Series I*, the specification which delineates 4 1 the critical requirements of space-age applications. PV connectors have been used extensively on major aerospace programs requiring general-purpose, miniature cylindrical bayonet coupling connectors such as Space Shuttle, Apollo, ATM, OWS Min- uteman, Skylab, Thor-Delta, Titan IIIC, and Viking. 3 The PV series is an important member of the Universal Interconnect System (UIS) - the only system that can perform all interconnection mis- 2 sions. This system is adaptable for use with connec- tors of all shapes and sizes, including circular and Universal Insertion / Extraction Tool Style - A rectangular configurations. standard, miniature and single,expendable plastic tool is used for insertion and subminiature sizes. UIS is a rear servicing system extraction of both pins and sockets. that evolved from the LITTLE CAESAR® rear re- lease contact retention assembly, pioneered and developed by ITT Cannon. Since this time, ITT Cannon, and its licensees, have supplied to Simple, Strong Contact Design - One basic config- industry over 250 million interconnections utilizing uration eliminates undercuts and maximizes bend re- this system. sistance for positive contact mating. Closed-Entry Socket Insert - Hard dielectric socket PV7 connectors are available under numerous in- face of mating connector has lead-in chamfers for dustrial specifications, some of which are listed positive alignment of pins and sockets. below: • CS512089 Jet Propulsion Laboratory Interfacial Pin Insert Seal - Universal interconnect • 40M39569 NASA, George C. Marshall Space permits design of raised moisture barriers around each Flight Center pin which mate into lead-in chambers of hard face • 81D52 Martin Marietta, Denver Division sockets insert for individual contact sealing. Interfacial • MG414-0365 Rockwell International Space sealing is never touched by service tools. Division Superior Contact Stability - Rear Contact Release • AC414-0013 Rockwell International Autonetics System (LITTLE CAESAR contact assembly) features a Division stamped metal retaining clip captivated by molded-in • STS0003 McDonnell Douglas Astronautics shoulders of each contact cavity in the insulator. A rear-inserted plastic tool expands the tines beyond the This connector series is manufactured to accommo- contact shoulder, releasing the contact. date the following backshells: M85049/31 (MS3416), M85049/51 (MS3418) and M85049/ 52 (MS3417). Backshells are not included with Polarized Backshells - Interlocking teeth on the front of the connector and must be ordered separately. Back- backshell and rear portion of the shell allow shells on page 161 are Non-MS type. endbells to be positioned as desired, eliminating chaf- ing of wire during assembly. Military Specification Cross Reference ITT Cannon Prefix PV7 and MIL-C-26482 Commercial MIL-C-83723* (Series 2) Replacement for MS Standards Design Slash Sheet Description MIL-C-26482 (Series 1) MIL-C-26482 Socket Pin MS3110,MS3120 MS3470 PV70 /1 /2 Narrow Flange Receptacle MS3111,MS3121 MS3471 PV71 /7 /8 Cable Connecting Receptacle MS3112,MS3122 MS3470 PV70 /1 /12 Narrow Flange Receptacle MS3114,MS3124 MS3474 PV74 /5 /6 Jam Nut Receptacle MS3116,MS3126 MS3476 PV76 /13 /14 Straight Plug MS3472 PV72 /3 /4 Wide Flange Receptacle MS3475 PV75 /43 /42 Straight Plug, RFI Shielded NAS1599 NAS1650,NAS1699 MS3470 /1 /2 Narrow Flange Receptacle NAS1651,NAS1700 MS3472 /3 /4 Wide Flange Receptacle NAS1652,NAS1701 MS3474 /5 /6 Jam Nut Receptacle NAS1653,NAS1702 MS3476 /13 /14 Straight Plug *NOTE: M83723 series has been superseded by MIL-C-26482 Series 2. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 157 MIL-C-26482, Series 2 Connectors PV Performance and Material Specifications MATERIALS AND FINISHES Description Material Finish Shell Aluminum alloy per QQ-A-367, QQ-A-591 or QQ-A-225 Electoless nickel per MIL-C-26074, anodized per MIL-A-8625 or olive drab cadmium over nickel Insulators Rigid dielectric None Elastomers (grommets, interfacial and O ring seals) Silicone rubber (ITT Cannon blend) or Fluorosiclicone rubber (ITT None None Cannon blen) Contacts Copper alloy Gold page per MIL-G-45204 Coupling Nut Aluminum alloy per QQ-A-591 Electoless nickel per MIL-C-26074, anodized per MIL-A-8625 or olive drab cadmium over nickel Jam Nut (on PV74) Aluminum alloy per QQ-A-225 Electoless nickel per MIL-C-26074, anodized per MIL-A-8625 or olive drab cadmium over nickel ELECTRICAL Contact Wire Insulation O.D. Limits, inch (mm) Max Current Potential Drop Size Size for Test (amps) (Millivolts at 25˚C) min. max. 12 23 50 12 .097 (2.46) .158 (4.01) 14 17 45 16 13 50 16 .053 (1.53) .103 (2.62) 20 7.5 45 20 7.5 55 20 .040 (1.02) .083 (2.11) 24 3.0 45 Dielectric Withstanding Voltage (Test Volatge) Service Rating Sea Level 70,000 ft. Altitude (25˚C) I 1500 Vac rms 375 Vac rms 5000 megohms minimum II 2300 Vac rms 500 Vac rms 5000 megohms minimum How to Order PV 70 L 18 -32 P W L MS 3470 L 18 -32 P W SERIES PREFIX SHELL STYLE CLASS SIZE CONTACT ARRANGEMENT CONTACT TYPE ALTERNATE INSERT POSITIONS LESS COMPONENTS CONTACT TYPE SERIES PREFIX CLASS MS - Complies with MIL-C-26482 Series 2 (PV Series and MS Series) P - Pin contact PV - ITT Cannon Interchangeable with *A - Fluid resistant, 200˚C, non-conductive S - Socket contact MIL-C-26482, Series 2 (anodized) A - Less pin contact* (MS only) L - Fluid resistant, 200˚C, conductive, finish B - Less socket contacts* (MS only) SHELL STYLE * The "A" and "B" designators are used only when other (nickely) than power contacts are ato be installed (i.e. shielded, coaxial ITT Cannon W - Corrosive and fluid resistant, 175˚C and thermocouple contacts). Part No. Military No. Description (cadmium over nickel) PV70 MS3470 - Narrow Flange Receptacle ALTERNATE INSERT POSITIONS PV71 MS3471 - Cable Connecting Receptacle SHELL SIZE No designation required for normal posistion. PV72 MS3472 - Wide Flange Receptacle 8, 10, 12, 14, 16, 18, 20, 22 and 24 PV74 MS3474 - Jam Nut Receptacle Standard MS alternate positions available. (Size 8 avialable in PV70 & 76 only) PV75 MS3475 - Straight Plug, RFI Shielded PV76 MS3476 - Straight Plug LESS COMPONENTS CONTACT ARRANGEMENTS Use "L" if PV connectors are ordered less See page 162. contacts, sealing plugs and insertion/extraction tool ("L" is not stamped on connectors). To order MS connectors less contacts, purchase order must state less contacts. *Consult factory for availablility. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 158 MIL-C-26482, Series 2 Connectors PV Narrow Flange Receptacle MS3470 PV70 4 HOLES .125/.115 (3.18/2.92) DIA. SIZES 10-22 .152/.142/(3.86/3.61) DIA SIZE 24 ONLY B POLARIZING U THD GROOVE F DIA L (TYP) J K G (TYP) .140 RAD. .130/.190 (TP) MAX. (3.30/4.83) U Thread Shell B F G J UNEF Size* Max Max Max Max KL Class 2A 8 .462 (11.73) .474 (12.04) 1.215 (30.85) .078 (1.98) .594 (15.09) .828 (21.03) 1/2-20 10 .462 (11.73) .594 (15.01) 1.215 (30.85) .078 (1.98) .719 (18.26) .954 (24.23) 5/8-24 12 .462 (11.73) .751 (19.08) 1.215 (30.85) .078 (1.98) .812 (20.62) 1.047 (26.59) 3/4-20 14 .462 (11.73) .876 (22.25) 1.215 (30.85) .078 (1.98) .906 (23.01) 1.141 (28.98) 7/8-20 16 .462 (11.73) 1.001 (25.43) 1.215 (30.85) .078 (1.98) .969 (24.61) 1.234 (31.34) 1-20 18 .462 (11.73) 1.126 (28.60) 1.215 (30.85) .078 (1.98) 1.062 (26.97) 1.328 (33.73) 1-1/16-18 20 .587 (14.91) 1.251 (31.78) 1.275 (32.40) .110 (2.79) 1.156 (29.36) 1.453 (36.91) 1-3/16-18 22 .587 (14.91) 1.376 (34.95) 1.275 (32.40) .110 (2.79) 1.250 (31.75) 1.578 (40.08) 1-5/16-18 24 .620 (15.75) 1.501 (38.13) 1.275 (32.40) .110 (2.79) 1.375 (34.93) 1.703 (43.26) 1-7/16-18 Cable Connecting Receptacle MS3471 PV71 B POLARIZING J V THD GROOVE R DIA. MAX. A DIA. W .130/.190 S MAX. (3.30/4.83) (TYP.) U Thread Shell A B J R Dia. S W UNEF Size* Max Max Max Max Max Max Class 2A 10 .591 (15.01) .462 (11.73) .078 (1.98) 1.082 (27.48) .954 (24.23) 1.215 (30.86) 5/8-24 12 .751 (19.08) .462 (11.73) .078 (1.98) 1.176 (29.87) 1.047 (26.59) 1.215 (30.86) 3/4-20 14 .876 (22.25) .462 (11.73) .078 (1.98) 1.270 (32.26) 1.141 (28.98) 1.215 (30.86) 7/8-20 16 1.001 (25.43) .462 (11.73) .078 (1.98) 1.364 (34.64) 1.234 (31.34) 1.215 (30.86) 1-20 18 1.126 (28.60) .462 (11.73) .078 (1.98) 1.458 (37.03) 1.328 (33.73) 1.215 (30.86) 1-1/16-18 20 1.251 (31.78) .587 (14.91) .110 (2.79) 1.708 (43.38) 1.578 (40.08) 1.275 (32.38) 1-5/16-18 22 1.376 (34.95) .587 (14.91) .110 (2.79) 1.708 (43.38) 1.578 (40.08) 1.275 (32.38) 1-5/16-18 24 1.501 (38.13) .620 (15.75) .110 (2.79) 1.832 (46.53) 1.703 (43.26) 1.275 (32.38) 1-7/16-18 Receptacle Assembly With Backshell† ER REF. EC REF. ES REF. TYPE C TYPE S TYPE R Shell Ec Fs Es Gr Hr Er Size* Max. Max. Max. Max. Max. Max. 10 1.492 (37.90) .286 (7.26) 1.842 (46.79) .880 (23.35) .286 (7.26) 2.115 (53.72) FS GR REF. 12 1.492 (37.90) .416 (10.57) 1.842 (46.79) .950 (24.13) .416 (10.57) 2.250 (57.15) TYPE R 14 1.492 (37.90) .476 (12.09) 2.077 (52.76) 1.010 (25.65) .476 (12.09) 2.340 (59.44) TYPE C TYPE S HR 16 1.492 (37.90) .626 (15.90) 2.077 (52.76) 1.070 (27.18) .626 (15.90) 2.475 (62.87) 18 1.492 (37.90) .706 (17.93) 2.077 (52.76) 1.130 (28.70) .706 (17.93) 2.574 (65.38) Backshell Assemblies not supplied with MS connectors. 20 1.552 (39.42) .831 (21.11) 2.137 (54.28) 1.190 (30.23) .831 (21.11) 2.767 (70.28) Perfomance Specifications - Page 158 22 1.552 (39.42) .956 (24.28) 2.137 (54.28) 1.260 (32.00) .956 (24.28) 2.890 (73.41) Contacts, Sealing Plugs, Assembly Tools - Pages 24 1.552 (39.42) 1.081 (27.46) 2.137 (54.28) 1.320 (33.53) 1.081 (27.46) 3.012 (76.50) 163, 165 *See page 158 for part numbers.† To order backshell assemblies separately, see page 161. Contacts Arrangements - Page 162 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 159 MIL-C-26482, Series 2 Connectors PV Wide Flange Receptacle MS3472 PV72 4 HOLES .150 + _ .005 (3.81 + _ 0.13mm) POLARIZING B P THD. DIA. GROOVE A DIA. Q (TYP) G F H (TP) .140 RAD. .130/.190 MAX. (3.30/4.83) P Thread UNEF Shell A B F G H Q Class A Size* Max. Max. Max. Max. Max. Max. 10 .591 (15.01) .493 (12.52) 1.215 (30.85) .078 (1.98) .812 (20.62) 1.141 (28.98) 5/8-24 12 .751 (19.08) .493 (12.52) 1.215 (30.85) .078 (1.98) .938 (23.83) 1.266 (32.16) 3/4-20 14 .876 (22.25) .493 (12.52) 1.215 (30.85) .078 (1.98) 1.031 (26.19) 1.360 (34.54) 7/8-20 16 1.001 (25.43) .493 (12.52) 1.215 (30.85) .078 (1.98) 1.125 (28.58) 1.453 (36.91) 1-20 18 1.126 (28.60) .493 (12.52) 1.215 (30.85) .078 (1.98) 1.203 (30.56) 1.532 (38.91) 1-1/16-18 20 1.251 (31.78) .587 (14.91) 1.275 (32.40) .110 (1.98) 1.297 (32.94) 1.688 (42.88) 1-3/16-18 22 1.376 (34.95) .587 (14.91) 1.275 (32.40) .110 (1.98) 1.375 (34.93) 1.766 (44.86) 1-5/16-18 24 1.501 (38.13) .620 (15.75) 1.275 (32.40) .110 (1.98) 1.500 (38.10) 1.891 (48.03) 1-7/16-18 Jam Nut Receptacle MS3474 PV74 GG POLARIZING GROOVE L THD. W F V DIA. G B A H .130/.190 (3.30/4.83) GG W L Thread Shell V A B F G Panel H Dia. UNEF Size* Max. Max. Max. Max. Max. Thickness Max. Max. Class 2 8 .954 (24.23) .767 (19.48) .113 (2.87) .474 (12.04) .707 (17.96) .187/.062 (4.75/1.57) 1.215 (30.86) 1.078 (27.38) 1/2-20 10 1.078 (27.38) .892 (22.66) .113 (2.87) .591 (15.01) .707 (17.96) .187/.062 (4.75/1.57) 1.215 (30.85) 1.203 (30.56) 5/8-24 12 1.266 (32.16) 1.079 (27.41) .113 (2.87) .751 (19.08) .707 (17.96) .187/.062 (4.75/1.57) 1.215 (30.85) 1.391 (35.33) 3/4-20 14 1.391 (35.33) 1.205 (30.61) .113 (2.87) .876 (22.25) .707 (17.96) .187/.062 (4.75/1.57) 1.215 (30.85) 1.516 (38.51) 7/8-20 16 1.516 (38.51) 1.329 (33.76) .113 (2.87) 1.001 (25.43) .707 (17.96) .187/.062 (4.75/1.57) 1.215 (30.85) 1.641 (41.68) 1-20 18 1.641 (41.68) 1.455 (36.96) .113 (2.87) 1.126 (28.60) .707 (17.96) .187/.062 (4.75/1.57) 1.215 (30.85) 1.766 (44.86) 1-1/16-18 20 1.828 (46.43) 1.579 (40.11) .148 (3.76) 1.251 (31.78) .772 (19.61) .250/.062 (6.35/1.57) 1.275 (32.40) 1.954 (49.63) 1-3/16-18 22 1.954 (49.63) 1.705 (40.11) .148 (3.76) 1.376 (34.95) .772 (19.61) .250/.062 (6.35/1.57) 1.275 (32.40) 2.078 (52.78) 1-5/16-18 24 2.078 (52.78) 1.829 (46.46) .148 (3.76) 1.501 (38.13) .772 (19.61) .219/.062 (5.56/1.57) 1.275 (32.40) 2.203 (55.96) 1-7/16-18 Receptacle Assembly With Backshell† BBR REF. BBS REF. TYPE C TYPE S TYPE R BBC REF. Shell BBc BBs Fs BBR GR HR Size* Max. Max. Max. Max. Max. Max. FS 10 1.492 (37.90) 1.842 (46.79) .286 (7.26) 2.115 (53.72) .880 (22.35) .286 (7.26) GR REF. 12 1.492 (37.90) 1.842 (46.79) .416 (10.57) 2.250 (57.15) .950 (24.13) .416 (10.57) TYPE R 14 1.492 (37.90) 2.077 (52.76) .476 (12.09) 2.340 (59.44) 1.010 (25.65) .476 (12.09) TYPE C TYPE S HR 16 1.492 (37.90) 2.077 (52.76) .626 (15.90) 2.475 (62.87) 1.070 (27.18) .626 (15.90) Backshell Assemblies not supplied with MS connectors. 18 1.492 (37.90) 2.077 (52.76) .706 (17.93) 2.574 (65.38) 1.130 (28.70) .706 (17.93) 20 1.552 (39.42) 2.137 (54.28) .831 (21.11) 2.767 (70.28) 1.190 (30.23) .831 (21.11) Performance Specifications - Page 158 22 1.552 (39.42) 2.137 (54.28) .956 (24.28) 2.890 (73.41) 1.260 (32.00) .956 (24.28) Contacts, Sealing Pluts, Assembly Tools - Pages 24 1.552 (39.42) 2.137 (54.28) 1.081 (27.46) 3.012 (76.50) 1.320 (33.53) 1.081 (27.46) 163, 165 * See page 158 for part numbers. † To order backshell assemblies separately, see page 161. Contact Arrangments - Page 162 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 160 MIL-C-26482, Series 2 Connectors PV Straight Plug PV76 MS3476 POLARIZING BOSS E THD. A DIA. U DIA. W .130/.190 (3.30/4.83) Shell A Dia. U W E Thread Size* Max. Max. Max. UNEF Class 2A 8 .765 (19.43) .782 (19.86) 1.230 (31.24) 1/2-20 10 .840 (21.34) .926 (23.52) 1.230 (31.24) 5/8-24 12 .999 (25.37) 1.043 (26.49) 1.230 (31.24) 3/4-20 14 1.139 (28.93) 1.183 (30.05) 1.230 (31.24) 7/8-20 16 1.261 (32.03) 1.305 (33.15) 1.230 (31.24) 1-20 18 1.337 (33.96) 1.391 (35.33) 1.230 (31.24) 1-1/16-18 20 1.477 (37.52) 1.531 (38.89) 1.230 (31.24) 1-3/16-18 22 1.602 (40.69) 1.656 (42.06) 1.230 (31.24) 1-5/16-18 24 1.723 (43.76) 1.777 (45.14) 1.230 (31.24) 1-7/16-18 MS34745 PV75 Shell E Thread A Dia. U W Size* UNEF Class 2A Max. Max. Max. Straight Plug, RFI Shielded 10 5/8-24 .840 (21.34) .926 (21.72) 1.230 (31.24) 12 3/4-20 .999 (25.37) 1.043 (26.42) 1.230 (31.24) 14 7/8-20 1.139 (28.93) 1.183 (29.97) 1.230 (31.24) 16 1-20 1.261 (32.03) 1.305 (33.15) 1.230 (31.24) 18 1-1/16-18 1.337 (33.96) 1.391 (35.33) 1.230 (31.24) 20 1-3/16-18 1.477 (37.52) 1.531 (38.89) 1.230 (31.24) 22 1-5/16-18 1.602 (40.69) 1.656 (42.06) 1.230 (31.24) 24 1-7/16-18 1.723 (43.76) 1.777 (45.14) 1.230 (31.24) * See page 158 for part numbers. TYPE C TYPE S TYPE R Plug Assemblies with Backshell † Shell VC FS VS GR HR VR VC REF. VS REF. Size* Max. Max. Max. Max. Max. Max. VR REF. 8 10 1.507 (38.28) .286 (7.26) 1.857 (47.17) .880 (22.35) .286 (7.26) 2.130 (54.10) FS 12 1.507 (38.28) .416 (10.57) 1.857 (47.17) .950 (24.13) .416 (10.57) 2.265 (57.53) GR REF. 14 1.507 (38.28) .476 (12.09) 2.092 (53.14) 1.010 (25.65) .476 (12.09) 2.355 (59.82) TYPE C TYPE S 16 1.507 (38.28) .626 (15.90) 2.092 (53.14) 1.070 (27.18) .626 (15.90) 2.490 (63.25) HR 18 1.507 (38.28) .706 (17.93) 2.092 (53.14) 1.130 (28.70) .706 (17.93) 2.589 (65.76) TYPE R 20 1.507 (38.28) .831 (21.11) 2.092 (53.14) 1.190 (30.23) .831 (21.11) 2.722 (69.14) Backshell Assemblies not supplied with MS connectors. 22 1.507 (38.28) .956 (24.28) 2.092 (53.14) 1.260 (32.00) .956 (24.28) 2.845 (72.26) Performance Specifications - Page 158 24 1.507 (38.28) 1.081 (27.46) 2.092 (52.14) 1.320 (33.53) 1.081 (27.46) 2.967 (75.36) Contacts, Sealing Pluts, Assembly Tools - Pages * See page 158 for part numbers. † To order backshell assemblies separatedly, see page 161. 163, 165 Contact Arrangments - Page 162 Backshells (Non-MS) (Not supplied with MS Connectors) TYPE C (SHORT) TYPE S (Straight) TYPE R (90˚) ITT CANNON ITT CANNON ITT CANNON Shell Conductive Conductive Conductive Size* (Nickel finish) (Nickel finish) (Nickel finish) 10 057-0716-002 057-0683-002 057-0704-001 12 057-0717-002 057-0684-002 057-0705-001 14 057-0718-002 057-0685-002 057-0706-001 16 057-0719-002 057-0686-002 057-0707-001 18 057-0720-002 057-0687-002 057-0708-001 20 057-0721-002 057-0688-002 057-0709-001 22 057-0722-002 057-0689-002 057-0710-001 Short Straight 90˚ Degree (C) (S) (R) 24 057-0723-002 057-0731-002 057-0711-001 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 161 MIL-C-26482, Series 2 Connectors PV Contact Arrangements Face view, pin insert A G A A H A B E B A C D B H F B A G K J C D C F B C A B C A E C F E D E C B D B D C Shell Size 8-33* 8-98* 10-6 12-3 12-8 12-10 14-4 14-5 No. of Contacts 3-#20 3-#20 6-#20 3-#16 8-#20 10-#20 4-#12 5-#16 Service Rating I I I II I I I II A A R G B A B P P S T A N C A M A H A L A R N U H L G B M S B M L B M N B B a b C N Y D F G J B P K K Z C R K C H L T M V N T C V Z C U P U F C c R M K P E E X D W D J K Y J S R D J T U L D S D E D V L C W F F H E E X H E H J K E F G E D H F J G F G F G G H Shell Size 14-12 14-15 14-18 14-19 16-8 16-23 16-26 18-8 No. of Contacts 4-#16, 8-#20 1-#16, 14-#20 18-#20 19-#20 8-#16 1-#16, 22-#20 26-#20 8-#12 Service Rating I I I I II I I I N A A M W A W P B A B L B V W R X V X C J T A k A K B C L C M U Y k Y S U B j U D l l X H V N T Z Z B S m D j R e t T S C h a t V K m E K d f W D J S E a j C g D g h G P S n R P s b u b F T C U L F s E R p J c X E g N h f c R r c H D G F P f F D b Y p e G M Z G d d P e H a G E N H F H J E L H J N G K J F M K M L K L Shell Size 18-11 18-32 20-16 20-39 20-41 22-21 No. of Contacts 11-#16 32-#20 16-#16 2-#16, 37-#20 41-#20 21-#16 Service Rating II I II I I II A Z A M b A a B Y A M B Y L N B U A X B c C Z B X u v T V W C Z P d t a S W C l L N P C W GG w D V X Y a Q l HH e D m s m k C k b AA Y FF x E K f b JJ R V NN U t z BB p D f E K U V R g D X R r GG CC Z PP y F j j EE u c U MM KK T P x HH r e c D F E J g p FF DD a LL s T S W d S q DD z J E G N w EE s S d G F T T h r CC AA h h v V t b p BB H g g u c U E S R e H G F H H j f M f d G G F R J P J m k l K N K L H P M L e L K J N M 22-41 22-55 24-19 24-31 24-61 Shell Size 24-#20, 14-#16 55-#20 19-#12 31-#16 61-#20 No. of Contacts I I II I I Service Rating * Layouts are available in shell styles MS3470 and MS3476 only. Alternate Insert Positions Face view, pin insert SHELL ARRANGE- POS CODE SIZE MENT NW X Y Z - - - 33 0˚ 90˚ N 8 - - - 98 0˚ - W˚ - - - 6 0˚ 90˚ 10 - 180˚ - 3 0˚ - X˚ 112˚ 203˚ 292˚ 8 0˚ 90˚ Z˚ 12 155˚ 270˚ 295˚ 10 0˚ 60˚ - - - 4 0˚ 45˚ Y˚ 92˚ 184˚ 273˚ 5 0˚ 40˚ 90˚ - - 12 0˚ 43˚ Contact arrangements requiring reduced diameter 14 110˚ 155˚ 234˚ 15 0˚ 17˚ for lead-in chamfer on outer row of contact cavities 90˚ 180˚ 270˚ 18 0˚ 15˚ as indicated below. 165˚ 315˚ - 19 0˚ 30˚ 152˚ 180˚ 331˚ 8 0˚ 54˚ Contact 270˚ - - 16 23 0˚ 158˚ Shell Arrangements Contact Cavities - 275˚ 338˚ 26 0˚ 60˚ 8 33, 38 A, B, C - - - 8 0˚ 180˚ 12 10 C, G 119˚ 241˚ 340˚ 18 11 0˚ 62˚ 138˚ 222˚ 265˚ 32 0˚ 85˚ 14 12 A, B, C, D, E, F, G, and H 318˚ 333˚ 347˚ 16 0˚ 238˚ 14 18 A, C, E, G, J, and L 144˚ 252˚ 333˚ 20 39 0˚ 63˚ 14 19 B, D, F, H, K, and M 126˚ 225˚ - 41 0˚ 45˚ 16 26 A, B, C, D, E, F, G, H, J, K, L, M, N, 135˚ 175˚ 349˚ 21 0˚ 16˚ P, and R) 135˚ 264˚ - 22 41 0˚ 39˚ 18 32 A, B, C, D, E, F,G, H, J, K, L, M, N, 142˚ 226˚ 314˚ 55 0˚ 30˚ P, R, S, and T 165˚ 315˚ - 19 0˚ 30˚ 225˚ 225˚ - 24 31 0˚ 90˚ 22 41 A, B, C, D, E, F, G, H, J, K, L, M, N, P, R, S, T, U, V, W, X, and Y 180˚ 270˚ 324˚ 61 0˚ 90˚ Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 162 n n n n MIL-C-26482, Series 2 Connectors PV Thru-Bulkhead Receptacle PV-TBF 4 HOLES .125/.115 (3.18/2.92) DIA. SIZES 8-22 .152/.142 (3.86/3.61) DIA. X SIZES 24 ONLY X POLARIZING GROOVE K A A R DIA. DIA. (TP) PANEL PANEL M .140 RAD. FRONT REAR S MAX. PANEL MOUNTING PANEL MOUNTING L (TYP) Shell A K L M R S X Size Dia + _.003 (0.08) + _.016 (0.41) Max. + _.016 (0.41) (TP) Max. Max. 8 .471 (11.96) .062 (1.57) 1.125 (28.58) .577 (14.66) .594 (15.09) .828 (21.03) .218 (5.54) 10 .588 (14.94) .062 (1.57) 1.125 (28.58) .577 (14.66) .719 (18.26) .954 (24.23) .218 (5.54) 12 .748 (19.00) .062 (1.57) 1.125 (28.58) .577 (14.66) .812 (20.62) 1.047 (26.59) .218 (5.54) 14 .873 (22.17) .062 (1.57) 1.125 (28.58) .577 (14.66) .906 (23.01) 1.141 (28.98) .218 (5.54) 16 .998 (25.35) .062 (1.57) 1.125 (28.58) .577 (14.66) .969 (24.61) 1.234 (31.34) .218 (5.54) 18 1.123 (28.52) .062 (1.57) 1.125 (28.58) .577 (14.66) 1.062 (26.97) 1.328 (33.73) .218 (5.54) 20 1.248 (31.70) .094 (2.39) 1.406 (35.71) .703 (17.86) 1.156 (29.36) 1.453 (36.91) .344 (8.74) 22 1.373 (34.87) .094 (2.39) 1.406 (35.71) .703 (17.86) 1.250 (31.75) 1.578 (40.08) .344 (8.74) 24 1.498 (38.05) .094 (2.39) 1.406 (35.71) .703 (17.86) 1.375 (34.92) 1.703 (43.26) .311 (7.90) Notes: 1) Shell available in conductive (nickel finish) only. 2) Contacts are nonremovable. How to Order - PV-TBF PV-TBF 10 -6 PS W SERIES PREFIX SHELL SIZE INSERT ARRANGEMENTS CONTACT STYLE SERIES PREFIX ALTERNATE POLARIZING POSITION PV-TBF - ITT Cannon prefix CONTACT STYLE Notes: 1) Shell available in conductive (nickel fin- SHELL SIZE Pin and socket ish) only. 8 through 24 ALTERNATE POLARIZING POSITION 2) Contacts are nonremovable. INSERT ARRANGEMENTS 3) Designed to MS3119 configuration and No designation required for normal. Standard MS 10-6, 14-19, 16-8, 16-26, 18-32, 20-39, 20- meets the performance requirements of alternate posistions available. 41, 22-41, 22-55, 24-61. MIL-C-26482 Series 2. Tooling Crimp Tool Insertion/Extraction Tools M22520/1-01 Crimp Tool with M22520/1-02 Turret CBT 520/530 Wire Contact Tools Unwired Contact Contact Cannon M81969 Insertion Extraction Superseded Tools Size Part Number Part Number Color Tip Color Tip Mil. Pt. No. Cannon Pt. No. CIET-20-11 20 M81969/14-11 Red White MS27534-20, MS3447-20, NAS1664-20 274-7007-000 (274-7001-006) CIET-16-03 16 M81969/14-03 Blue White MS27534-16, MS3447-16, NAS1664-16 274-7008-000 (274-7002-000) CIET-12-04 12 M81969/14-04 Yellow White MS27534-12, MS3447-12, NAS1664-12 274-7009-00 (274-7003-000) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 163 MIL-C-26482, Series 2 Connectors PV Panel Cutouts Jam Nut Receptacle Narrow Flange and Thru-Bulkhead/Wide Flange F DIA. +.010 (0.25) + _.005 (+ _.13) A -.000 (0.00) R DIA. (TYP.) E T DIA. 4 MTG. HOLES Shell E F Dia. Flange Front Flange Front Size + _.005 (0.13) + _.005 (0.13) and Rear Mounting and Rear Mounting Mounting Hole Mounting Hole 10 .661 (16.79) .697 (17.70) Shell A T Screw Shell A T Screw 12 .824 (20.93) .895 (22.73) Size Dia. R Dia. Size Size Dia. R Dia. Size 14 .948 (24.08) 1.010 (25.65) .620 (15.75) .594 (18.26) .125 (3.14) #4 8 10 .740 (18.80) .812 (20.62) .155 (3.97) #6 16 1.072 (27.23) 1.135 (28.33) .740 (18.80) .719 (18.26) .125 (3.17) #4 10 12 .864 (21.95) .938 (23.93) .155 (3.97) #6 18 1.197 (30.40) 1.260 (32.00) .864 (21.95) .812 (20.62) .125 (3.17) #4 12 14 .990 (25.15) 1.031 (26.19) .155 (3.97) #6 20 1.322 (33.58) 1.385 (35.18) .990 (25.15) .906 (23.01) .125 (3.17) #4 14 16 1.118 (28.40) 1.125 (28.58) .155 (3.97) #6 22 1.447 (36.75) 1.510 (38.35) 1.118 (28.40) .969 (24.61) .125 (3.17) #4 16 18 1.240 (31.50) 1.203 (30.56) .155 (3.97) #6 24 1.572 (39.93) 1.635 (41.53) 1.240 (31.50) 1.062 (26.97) .125 (3.17) #4 18 20 1.366 (34.70) 1.297 (32.94) .155 (3.97) #6 1.366 (34.70) 1.156 (29.36) .125 (3.17) #4 20 22 1.490 (37.85) 1.375(34.92) .155 (3.97) #6 1.490 (37.85) 1.250 (31.75) .125 (3.17) #4 22 24 1.616 (41.05) 1.500 (38.10) .155 (3.97) #6 1.616 (41.05) 1.375 (34.92) .155 (3.97) #6 24 Panel Thickness Shown here are the maximum panel thickness Narrow Flange Receptacle Wide Flange Receptacle including screw head height allowable to ensure .125 (3.18) Max. (backshell .125 (3.18) Max. (backshell clearance for front mount) clearance for front mount) complete connector operation. .118 (3.00mm) maximum for .087 (2.21mm) maximum for shell size 10 thru 18 (rear mount) shell size 10 thru 18 (rear mount) .212 (5.38mm maximum for .212 (5.38mm maximum for shell size 20 thru 24 (rear mount) shell size 20 thru 24 (rear mount) BACKSHELL BACKSHELL COUPLING NUT COUPLING NUT Dummy Stowage Receptacles How to Order PV DESCRIPTION MS DESCRIPTION G DIA. PVS -15 G 12 MS 3115 -12 L 4 HOLES SERIES PREFIX SERIES PREFIX PVS - ITT Cannon prefix MS - Complies with MIL-C-26482 A DIA DUMMY RECEPTACLE INDICATOR MS STANDARD - 15 -PV 3115 - Dummy receptacle CLASS SHELL SIZE G - Conductive finish (nickel) 8 through 24 JK E CLASS (TP) A - Nonconductive finish (anodized) F SHELL SIZE L - Conductive finish (nickel) (TYP) A - Nonconductive finish (anodized) 8 though 24 NOTE: Usable on KPT/KPSE series also. Shell A E F G J K Size Dia. Max. (TYP) Max. Max. Max. Max. 8 .474 (12.04) .594 (15.09) .828 (21.03) .125 (3.18) .493 (12.52) .078 (1.98) 10 .591 (15.01) .719 (18.26) .954 (24.23) .125 (3.18) .493 (12.52) .078 (1.98) 12 .751 (19.08) .812 (20.62) 1.047 (26.59) .125 (3.18) .493 (12.52) .078 (1.98) 14 .876 (22.25) .906 (23.01) 1.141 (28.98) .125 (3.18) .493 (12.52) .078 (1.98) 16 1.001 (25.43) .969 (24.61) 1.234 (31.34) .125 (3.18) .493 (12.52) .078 (1.98) 18 1.126 (28.60) 1.062 (26.97) 1.328 (33.73) .125 (3.18) .493 (12.52) .078 (1.98) 20 1.251 (31.78) 1.156 (29.36) 1.453 (36.91) .125 (3.16) .587 (14.91) .110 (2.79) 22 1.376 (34.95) 1.250 (31.75) 1.578 (40.08) .125 (3.18) .587 (14.91) .110 (2.79) 24 1.501 (38.13) 1.375 (34.92) 1.703 (43.26) .152 (3.86) .620 (15.75) .110 (2.79) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 164 MIL-C-26482, Series 2 Connectors PV Protective Metal Caps Plugs .047 PVS 80 -12 C A L 1,19mm) MS 3180 -12 C A Max. .169 + _ .008 DIA. (4.29 + _ 0.20) SERIES PREFIX A F PVS - ITT Cannon Prefix MS - Complies with MIL-C-26482 (Series 2) TYPE H +.500 (12.7) M -.250 (6.35) 80 or 3180 - Plug Cap CHAIN LENGTH 81 or 3181 - Receptacle Cap Receptacles SHELL SIZE 8 thru 24 N TERMINATION STYLE R .094 C - Sash chain (MS approved) 2,39mm) N - Sash chain with ring (81 or3181 type only) MS approved Max. FINISH Q B A - Hard anodic, non-conductive (MS approved) G - Nickel, conductive (not MS) (PVS only) H +.500 (12.7) NOTE: Usable on KPT/KPSE series also. -.250 (6.35) N style used primarily on Jam Nut Receptacle. CHAIN LENGTH Shell A B F L M N Q R Size Max. Dia. Max. Max. Dia. H Max. Max. Min. Dia. Max. Max. 8 .474 (12.04) .486 (12.34) .719 (18.26) 3.000 (76.20) .562 (14.27) .399 (10.13) .578 (14.68) .734 (18.64) .562 (14.27) 10 .591 (15.01) .607 (15.42) .844 (21.44) 3.000 (76.20) .562 (14.27) .399 (10.13) .703 (17.86) .859 (21.82) .562 (14.27) 12 .751 (19.08) .766 (19.46) 1.000 (25.40) 3.500 (76.20) .562 (14.27) .399 (10.13) .891 (22.63 1.000 (25.40) .562 (14.27) 14 .876 (22.25) .890 (22.60) 1.125 (28.58) 3.500 (88.90) .562 (14.27) .399 (10.13) 1.016 (25.81) 1.125 (28.58) .562 (14.27) 16 1.001 (25.43) 1.015 (25.78) 1.250 (31.75) 3.500 (88.90) .562 (14.27) .399 (10.13) 1.141 (28.98) 1.250 (31.75) .562 (14.27) 18 1.126 (28.60) 1.141 (28.98) 1.375 (34.93) 3.500 (88.90) .562 (14.27) .399 (10.13) 1.266 (32.16) 1.375 (34.93) .562 (14.27) 20 1.251 (31.78) 1.265 (32.13) 1.500 (38.10) 4.000 (101.60) .625 (15.88) .461 (11.71) 1.391 (35.33) 1.500 (38.10) .562 (14.27) 22 1.376 (34.96) 1.390 (35.31) 1.625 (41.26) 4.000 (101.60) .625 (15.88) .461(11.71) 1.516 (38.51) 1.625 (41.26) .562 (14.27) 24 1.501 (38.13) 1.515 (38.48) 1.750 (44.45) 4.000 (101.60) .658 (16.71) .494 (12.55) 1.641 (41.68) 1.750 (44.45) .602 (15.29) Contacts Thermocouple Contacts Color Brands Contact Contact M39029 Size Alumel Chromal Type 1st 2nd 3rd ITT Cannon Size Number 20 Pin 030-1831-000 030-1832-000 20 Socket M39029/5-115 Brown Brown Green 031-9174-004 20 Socket 031-1013-000 031-1014-000 20 Pin M39029/4-110 Brown Brown Black 030-9173-006 16 Socket M39029/5-116 Brown Brown Blue 031-9206-006 Contacts for printed circuit applications are also available. Consult factory. 16 Pin M39029/4-111 Brown Brown Brown 030-9205-007 12 Socket M39029/5-118 Brown Brown Grey 031-9186-003 12 Pin M39029/4-113 Brown Brown Orange 030-9185-003 Wire Hole Fillers Part Number Superseded Color Contact Cannon Military Mil. Pt. No. Code Size MS3187-20 20 225-0070-000 MS27488-20 Red M83723/28-20 MS3187-16 16 225-0071-000 MS27488-16 Blue M83723/28-16 MS3187-12 12 225-0072-000 MS27488-12 Yellow M83723/28-12 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 165 MIL-C-26482, Series 2 Connectors PV Assembly Procedures STRIPPING AND CRIMPING 3/16" for 9/32" for 9/32" for Right #20 CONTACT #16 CONTACT #12 CONTACT Wrong 1. Strip wires according to contact size: 3/16" for #20 and 9/32"for 2. Insert wire into rear of contact. Wire insulation must butt against 3. Use M22520/1-01 crimp tool with proper crimp locator M22520/ #16 and#12. #20 contacts accommodate AWG wire sizes 20, 22, or rear of contact. Wire must be visible thru inspection hole. 1-02. The color code hand on the contact (red for #20, blue for #16 24; #16 accommodates 16, 18 or 20; and #12 accommodates 12 or 14. and yellow for #12) must match the color code of the locator and the insertion tool throughout the crimping and assembly operations. CONTACT INSERTION OPENING COLORED END FOR INSERTION 4. Insert contact and wire into tool jaws. To crimp, squeeze handles 1. Remove backshell and put wired contacts thru cable clamp opening. 2. Used colored end of CIET tool for insertion. Place wire into tool at together fully until ratchet release and allows handles to expand; large opening. To facilitate contact insertion, a 6-in. min. free lenght of otherwise, contact cannot be extracted from tool jaws. Maintain slight wire is recommended. insertion pressure on wire while crimping contact to wire. 3. Slide back tool on wire shile holding thumb against wire at opening. 4. With tool pressed against shoulder of contact, starting at the center 5. When contact bottoms, a slight click can be heard as tines of metal Wire will slip into tool. cavity, insert wired contact and tool into properly identified cavity at reataining clip snaps into place behind contact shoulder. NOTE: Socket contacts should be inserted partially into grommet rear of plug with firm, even pressure. Do not use excessive pressure. by hand before using insertion tool. CONTACT EXTRACTION 6. Withdraw tool from rear of plug. To be sure that contact is locked, 7. After all contacts are inserted, fill unwired cavities with sealing 1. Remove backshell and slide back along wires to allow access. To pull back lightly on wire. Then remove tool from wire and proceed with plugs (insert head last and leave end protruding for ease of removal), extract a contact, use white end of CIET tool. Place wire into tool at other contacts. assemble backshell on rear of connector. large opening. Slide back tool on wire while holding thumb against wire at opening. Wire will slip into tool. COMPLETION BROKEN CIRCLE BREAK 2. Push tool into rear of plug until it bottoms. At this point, tool 3. While maintaining slight insertion force on tool, firmly hold wire 4. Check face of plug or receptacle for proper contact installation. In releases tines on retaining clip so that contact can be extracted. against serrated shoulder at center of tool and extract both wired socket inserts with a large number of contact, cavities are identified in contact and tool from plug. a spiral pattern. A projecting line from the spiral indictates omission of a letter; a broken circle around a cavity indicates transition between capitals and lower case and double letters. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 166 MIL-C-5015 Connectors MS-E/F/R/ER ITT Cannon is the foremost manufacturer of MS and MS type connectors with the widest range of connector styles, sizes and variations in the indus- try. These connectors utilize the finest materials, which, along with precision manufacturing and rigid quality control, assure ITT Cannon customers of the POTTING ER CONNECTORS (Solder Contact finest quality connectors. Termination) These circular connectors were originally designed These lightweight potting connectors provide re- for aircraft, but are now widely used in many other sistance to salt water, fuels, etc., and will with- fields. They are particularly suitable for commercial stand the effects of high vibration. 3100 and 3106 ENVIRONMENTAL RESISTANT MS-E, MS-F, applications requiring low cost and high reliability. connectors with plastic potting cups and resilient MS-R AND F80 (Solder/Crimp Termination) inserts meet the requirements of MS3103 and MS-E, MS-F and MS-R are similar to MS-A and MS25183. Contacts are silver plated copper or MS-B connectors but have resilient insulators and brass. ER insulators are resilient; shells are alumi- wire sealing grommets for extreme environmental num alloy. A 90˚ plug (3108ER) is also available. conditions and high altitude sealing. MS-E's and MS-F's have a mechanical cable clamp; the MS-R has a shorter, lighter weight endbell without the cable clamp. Both the MS-F and MS-R have 0 rings to supplement the interfacial seal. Shells are alumi- num alloy. Contacts are siliver plated copper alloy. The F80 modification (crimp contact termination) is ACCESSORIES available in E, R, F and BFR styles with resilient Accessories to fit MS connectors include junction insulators. shells, protective caps, dummy or stowage recepta- cles, cable clamps, telescoping bushings. How to Order In the latest revision of MIL-C-5015, a new class of CA 3106 R 20 - 27 P W * environment-resistant connectors was added. This MS 3106 R 20 - 27 P W - new class F connector supersedes the previous PREFIX class E connector. The MS3106F is identical to the MS3106E except that the MS3106F has an "0" SHELL STYLE ring under the coupling nut. The class E will still be CLASS available upon request for exitsting programs, and upon ordering will also bear the E nomenclature on SHELL SIZE the shell. CONTACT ARRANGEMENT MS-F and MS-R connectors are designed to operate in the extreme environmental conditions of high CONTACT TYPE altitude filight and must be completely sealed to withstand moisture, condensation, vibration, corona ALTERNATE INSERT POSITION and flashover caused by high altitude environments. MODIFICATION CODE They have resilient grommet with internal restric- tions in the wire cavities which act as 0 rings PREFIX SHELL SIZE around the wires. This allows the wires to slide thru MS - Conforms to latest MIL-C-5015 revision Coupling thread diameter in sixteenths of an inch the grommet with a minimum of friction, yet when CA - Cannon designation (for any modification) CONTACT ARRANGEMENTs the ferrule is seated and the endbell tightened it SHELL STYLE See pages 171-174 provides a perfect wire seal thru a wide variety of 3100 - Wall mounting receptacle wire diameters. This seal at the rear, plus the CONTACT TYPE 3101 - Cable connecting plug interfacial seal at the front, effects a completely P for Pin; S for Socket 3102 - Box mounting receptacle environment-resistant asssembly when the plug is 3106 - Straight plug * mated to and F or R receptacle. Sockets are of the ALTERNATE INSERT POSITION 3108 - 90˚ angle plug closed-entry type. W, X, Y and Z (omit for "Normal") The temperature range for this connector is -55˚C CLASS MODIFICATION CODE (-67˚F) to +125˚C (+257˚F) and meets the E/F - Environmental with resilient insulators (applies to CA numbers only, not MS) requirements of MIL-C-5015. and integral cable clamp. F80 - Crimp type contacts. See page 187 for The F80 modification (crimp contact termination) is R - Environmental with resilient insualtors assembly instructions. avialable in resilient insulators in the E, R, F, and and shortened light weight endbell; also BFR styles, creating a large selection of insert additional sealing with 0 ring seal under assemblies and hardware. Components are identical coupling nut in styles 3106 and 3108 to the MS-5015 except that the contacts are When ordering MS3106F to the Cannon part number, designate modified for crimp termination providing and in- * CA06R. See pages 177 and 181. expensive crimp contact connector with the proven reliability of and complete intermateability with the MS-5015 series. See page 187 for assembly in- structions. Cable clamps have been integrally de- signed with the endbell on MS-E and MS-F connec- tors. Class R is without the cable clamp. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 167 MIL-C-5015 Connectors MS-E/F/R/ER Performance and Material Specifications MATERIALS AND FINISHES CONTACTS Pin and socket contacts are designed to resist severe vibration and repeated connection and disconnection. Shell Material Aluminum alloy O.D. Chromate coating The average force to either engage or separate pin and socket contacts will not exceed the average values Finish given in the latest revision of MIL-C-5015. over cadmium plating Insulator Material FORCE Contact Sizes Polychloroprene (resilient) In lbs. 16 12 8 4 0 Material Contacts Brass or copper alloy Maximum 3.00 5.00 10.00 15.00 20.00 Finish Silver plate Average 2.10 3.50 7.00 10.50 14.00 Termination Tinned solder pot Minimum .25 .50 .75 1.00 2.00 WIRING THERMOCOUPLE CONTACTS For class E, R and F connectors, satisfactory mois- Sizes 12 and 16 contacts, machined from matching thermocouple lead wire alloys, can be supplied in ture sealing will be obtained if AWG and MS wire ITT Cannon connectors. These thermocouple contacs maintain continuity from thermal-sensor leads thru a sizes and insulation outside diameters are governed bulkhead of other closures in temperature measuring applications. by this table. These contacts for matching lead wires are detailed by the standards of the Instrument Society of America Contact Wire Size Insulation OD Limit (I.S.A); Size (MIL-W-5086) (inches) I.S.A Standards Material 16 16 thru 20 .064 (1.63) min. to .130 (3.30) max. J and Y Iron and constantan 12 12 thru 14 .114 (2.90) min. to .170 (4.32) max. K Chromel and alumel 8 8 thru 10 .164 (4.17) min. to .255 (6.48) max. T Copper and constantan 4 4 thru 6 .275 (6.98) min. to .370 (9.40) max. 0 0 thru 2 .415 (10.54) min. to .550 (13.97) max. Since the thermocouple connector applications determines the soldering methods and materials to be used, thermocouple contacts, identified by permanent markings, are normally supplied with untinned solder pots. ELECTRICAL SERVICE DATA Thermocouple contacts are supplied only in connectors having resilient insulators. Test current ratings of contacts and allowable HIGH POTENTIAL TEST VOLTAGE voltage drop under test conditions when assembled MS connectors show no evidence of breakdown when the test voltage given below is applied between the as in service are shown below. Maximum total two closest contacts and between the shell and the contacts closest to the shell for a period of one minute. current to be carried per connector is the same as Test Air Creepage the allowable in wire bundles as specified in MIL- MS Voltage Suggested * Spacing Distance W-5088. Service (RMS] Operating Voltages Nom. Nom. Rating 60 cps DC AC (rms) (inches) (inches) Test Current Potential Drop Contact Size (amps) (millivolts) Inst. 1000 250 200 1/16 16 13 49 A 2000 700 500 1/16 1/8 12 23 42 D 2800 1250 900 1/8 3/16 8 46 26 E 3500 1750 1250 3/16 1/4 4 80 23 B 4500 2450 1750 1/4 5/16 0 150 21 C 7000 4200 3000 5/16 1 * As indicated in previous MS Specification and to be used by designer only as a guide. High Voltage Cartridges for MS-E and MS-R (HV310*E/R Series) High voltage conductors as well as power and/or The contact within the cartridge is a 7.5 amp. size control signal conductors can now be connected 20, crimp snap-in type with dielectric rear release simultaneously in standard MS connectors. Previ- clip retention. This contact is removable with the ously, MS connectors involved in high voltage cir- plastic CIET20 insertion/extraction tool provided cuitry required individual design considerations and the insulation is .084 (22.45) or less. The contact could only be ordered as a "special." The new high may be crimped with the standard MS-3191 tool voltage cartridge allows conversion of a standard and MS-3191-20A locator and hand inserted into connectors to one capable of handling up to 15,000 the nylon cartridge. The cartridge body is installed volts DC (Test Voltage - mated), operating voltage in the connector at the factory. - See level 5,000 VDC or 3,500 VAC. These High voltage cartridges now available fit the space cartridges are molded of nylon and provide as high normally occupied by a #4 o #8 size contact in an degree of arc-over protection between adjacent MS-E, MS-R or MS-F type connector. contacts or between a contact and the connector Over forty-nine contact arrangements are currently shell. Unmated, each cartridge provides a nylon available in which these high voltage cartridges may isolating barrier capable of withstanding up to be used. Contsult factory for ordering information. 10,000 volts DC (or peak). Standard contact arrangements are adaptable to • high voltage applications. Eliminates need for a separate high voltage • connector. Assembly time is reduced. • Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 168 AB A B MIL-C-5015 Connectors MS-E/F/R/ER MS Alternate Insert Positions All views are looking into front of pin insert of rear of socket insert. AB Normal Position Position W Position X Position Y Position Z Contact Contact Contact Alternate Positions-Degrees Alternate Positions-Degrees Alternate Positions-Degrees Shell Arrange- Wire Shell Arrange- Wire Shell Arrange- Wire Size ment Size Service Rating WX Y Z Size ment Size Service Rating WX Y Z Size ment Size Service Rating WX Y Z 8S 8S-1 1 #16AA - - - - 20 20-22 3 #16 80 110 250 280 28 28-10 3 #12 D(G) 80 110 250 280 3 #8 2 #8 A(all others) 10S-2 1 #16 10S A - - - - 20-23 2 #8 A 35 110 250 325 2 #4 10SL-4 2 #16 A - - - - 20-24 2 #16 A 35 110 250 325 28-11 18 #16 A 80 110 250 280 10SL-3 3 #16 A - - - - 2 #8 4 #12 12 12-5 1 #12 D - - - - 20-27 14 #16 A 35 110 250 325 28-12 26 #16 A 90 180 270 - 20-29 17 #16 A 80 - - 280 28-15 35 #16 A 80 110 250 280 12S 12S-4 1 #16 D - - - - 20-33 11 #16 A - - - - 28-16 20 #16 A 80 110 250 280 12S-3 2 #16 A 70 145 215 290 28-17 15 #16 A(A-L),B(R) 80 110 250 280 * 22-2 145 215 290 22 3 #8 D 70 14 14-3 1 #8 -- -- A D(M-P) * 22-4 110 250 325 2 #12 A 35 28-19 6 #16 A(C,E,G,J,K,L) 80 110 250 280 14S 14S-1 3 #16 - - - - * A 2 #8 4 #12 B(H,M), D(A,B) 14S-2 4 #16 - 120 240 - Inst. 22-5 110 250 325 4 #16 D 35 28-20 4 #16 A 80 110 250 280 14S-5 5 #16 - 110 - - Inst. 2 #12 10 #16 14S-6 6 #16 - - - - Inst. 22-6 110 250 280 * 1 #16 D 80 28-21 37 #16 A 80 110 250 280 14S-7 3 #16 90 180 270 - A 2 #8 28-22 3 #16 D 70 145 215 290 14S-9 2 #16 70 145 215 290 * A 22-7 - - - 1 #0 E - 3 #4 22-9 145 215 290 16 16-9 2 #16 35 110 250 325 3 #12 E 70 A 22-10 110 250 325 32-1 3 #12 80 110 250 280 2 #12 4 #16 E 35 32 * E(A) 22-11 110 250 325 2 #0 16-10 3 #12 90 180 270 - 2 #16 B 35 D(all others) A 22-12 110 250 280 32-6 16 #16 80 110 250 280 16-12 1 #4 - - - - 3 #16 D 80 A A * 2 #12 16-11 2 #12 35 110 250 325 2 #8 A 22-13 110 250 325 3 #8 16-13 2 #12 35 110 250 325 1 #16 A(A-D) 35 A 2 #4 4 #12 D(E) 16S 16S-1 80 - - 280 7 #16 A 22-14 - - 280 32-7 28 #16 80 125 235 280 19 #16 A 80 Inst. (A,B,h,j) 16S-4 35 110 250 325 * 2 #16 D 22-15 110 250 280 7 #12 * 1 #16 A(A-C,E,F) 80 A(all others) 16S-5 70 145 215 290 3 #16 A 32-8 24 #16 80 125 235 280 5 #12 E(D) A 16S-6 90 180 270 - 3 #16 A 22-17 110 250 280 6 #12 8 #16 D(A) 80 16S-8 - 170 265 - 5 #16 A 32-9 12 #16 80 110 250 280 1 #12 A(all others) D * 18-1 22-18 110 250 280 2 #4 18 10 #16 A(B,C,F,G) 70 145 215 290 8 #16 A(C-E) 80 32-15 2 #0 35 110 250 280 Inst.(all others) D(all others) D 18-3 22-19 110 250 280 6 #12 2 #12 D 35 110 250 325 14 #16 A 80 18-4 22-20 110 250 325 32-17 4 #4 45 110 250 - 4 #16 D 35 110 250 325 9 #16 A 35 D 18-5 22-22 110 250 - 1 #16 D 80 110 250 280 4 #8 A - 36 36-4 3 #0 A(B,C) 70 145 215 290 * 22-23 - 250 - 2 #12 8 #12 D(H) 35 D(A) 18-7 1 #8 B - - - - A(all others) 36-5 4 #0 A - 120 240 - 18-8 22-27 - 250 280 7 #16 A 70 - - 290 * 8 #16 D(J) 80 36-6 4 #4 A 35 110 250 325 1 #12 1 #8 A(all others) 2 #0 18-9 22-28 - - 280 5 #16 Inst. 80 110 250 280 7 #12 A 80 36-7 40 #16 A 80 110 250 280 2 #12 24 24-2 7 #12 D 80 - - 280 7 #12 18-10 4 #12 A - 120 240 - * 24-5 16 #16 A 80 110 250 280 36-8 46 #16 A 80 110 250 280 18-11 5 #12 A - 170 265 - 24-6 8 #12 D(A,G,H) * 80 110 250 280 1 #12 18-12 6 #16 A 80 - - 280 A(all others) 36-9 14 #16 A 80 125 235 280 18-13 * 3 #12 A 80 110 250 280 24-7 14 #16 A 80 110 250 280 14 #12 1 #8 2 #12 2 #8 18-15 * 4 #12 A - 120 240 - 24-9 2 #4 A * 35 110 250 325 1 #4 18-19 10 #16 A - 120 240 - 24-10 7 #8 A 80 - - 280 36-10 48 #16 A 80 125 235 280 18-22 * 3 #16 D 70 145 215 290 * 24-11 6 #12 A 35 110 250 325 36-14 6 #16 D 90 180 270 - 20-2 1 #0 D - - - - 3 #8 5 #12 20-3 3 #12 D 20 70 145 215 290 24-12 3 #12 A 80 110 250 280 5 #8 20-4 4 #12 D 45 110 250 - 2 #4 * 36-15 35 #16 D (m) 60 125 245 305 20-7 8 #16 A(C-F) 80 110 250 280 24-20 9 #16 D 80 110 250 280 A(all others) D(A,B,G,H) 2 #12 40-10 16 #16 A 65 125 225 310 40 20-8 4 #16 Inst. 80 110 250 280 24-22 4 #8 D 45 110 250 - 9 #8 2 #8 24-27 7 #16 E 80 - - 280 4 #4 20-14 3 #12 A 80 110 250 280 24-28 24 #16 Inst. 80 110 250 280 40-56 85 #16 A 72 144 216 288 * 2 #8 28-1 D)A,E,J) 110 250 280 28 6 #12 80 20-15 7 #12 A 80 - - 280 44 44-1 36 #16 D 65 125 225 310 A(all others) 3 #8 20-16 7 #16 A 80 110 250 280 6 #12 28-2 D 110 250 325 * 12 #16 35 2 #12 48 48-5 90 #16 A 65 125 225 310 2 #12 20-17 1 #16 A 90 180 270 - 28-7 D 110 250 325 1 #8 2 #4 35 5 #12 28-9 110 250 280 9 #12 6 #16 80 20-18 6 #16 A 35 110 250 325 D 6 #12 3 #12 20-19 3 #8 A 90 180 270 - * Not MSA/B insert arrangements and polarization. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 169 A B A B MIL-C-5015 Connectors MS-E/F/R/ER ITT Cannon Designated Alternate Insert Positions Not MS approved 2 20 9 17 22 21 8,13 12 19 18 11 4 5,3 16 6 15 14 NOTE: Front view of pin insulator rotates as shown. Contact Shell Arrange- Wire Service Size ment Size Rating Available Position 10SL 10SLA4 5 #20 A 2 3 5 8 12 13 12S 12SA10 4 #16 Inst. 3 5 8 13 20 20A37 4 #8 D 24 24A24 12 #12 A 2 4 9 12 28 28A16 5 #16 A 2 3 5 8 9 13 4 #4 28A51 43 #16 A 3 4 5 8 9 12 13 2 5 8 9 12 13 32 32A10 54 #16 A 3 4 2 5 8 9 12 13 32A47 A 3 4 47 #16 2 5 8 9 12 13 15 36 36A16 18 #12 A 3 4 2 5 8 9 12 13 20 36A34 52 #16 A 3 4 2 5 8 9 12 13 36A46 27 #12 A 3 4 2 8 9 13 17 18 36A66 52 #16 A 3 5 4 #12 40 40A27 60 #16 A 4 14 17 20 22 40A33 7 #8 A 2 3 5 8 13 6 #4 Note: For ITT Cannon contact arrangements not listed, consult factory. Angle Position (degrees) Normal 0 2 260 3 110 4 80 5 use pos. 3 6 85 8 250 9 280 11 105 12 100 13 use pos. 8 14 30 15 45 16 120 17 130 18 150 19 195 20 220 21 255 22 290 23 165 24 330 25 235 26 125 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 170 MIL-C-5015 Connectors MS-E/F/R/ER Contact Arrangements (Face View Pin Insert) LEGEND Resilient only ¢ High Volume Layouts - readily Resilient & Plastic available from Cannon Distributors ¢¢ ¢ ¢ D A B A B A A B A C C B C D A B B E Shell Size 8S-1 10S-2 10SL-4 10SL-3 10SLA4 12S-4 12-5 12S-3 12SA10 14-3 14S-9 No. of Contacts 1 #16 1 #16 2 #16 3 #16 5 #20 1 #16 1 #12 2 #16 4 #16 1 #8 2 #16 Service Rating A A A A A D D A Inst. A A ¢ ¢ ¢ ¢ A A B A B A C C A D F B A E B A A B C E C B B B D C D Shell Size 14S-1 14S-7 14S-2 14S-5 14S-6 16-12 16-11 16S-4 16-13 No. of Contacts 3 #16 3 #16 4 #16 5 #16 6 #16 1 #4 2 #12 2 #16 2 #12 (A-Iron B-Constantan) Service Rating A A Inst. Inst. Inst. A A D A ¢¢¢ A EF E A C A C A B A D A D D B G A C B B B C C B C B Shell Size 16S-5 16S-6 16-10 16-9 16S-8 16S-1 18-7 18-3 No. of Contacts 3 #16 3 #16 3 #12 2 #16 (B,D) 5 #16 7 #16 1 #8 2 #12 2 #12 (A,C) Service Rating A A A A A A B D ¢ D F A A E C D A D A A E A A D C D B B C A B C B C B D B C C B B C Shell Size 18-5 18-22 18-4 18-10 18-13 18-15 18-11 18-12 No. of Contacts 1 #16(A) 3 #16 4 #16 4 #12 3 #12 (B,C,C) 4 #12 5 #12 6 #16 2 #12(B,C) 1 #8(A) (A, C-Iron; B, D-Constantan) Service Rating D D D A A A A A ¢¢ ¢ A A A G A H A C B D A C F G I B E B H C G C B B D E F G E B A F J C B F H D C E J D K Shell Size 18-9 18-8 18-1 18-19 20-2 20-23 20-3 20-19 No. of Contacts 5 #16(B,C,E-G) 7 #16(A-G) 10 #16 10 #16 1 #0 2 #8 3 #12 3 #8 2 #12(A,D) 1 #12(H) Service Rating Inst. A A(B,C,F,G) A D A D A Inst. (all others) F C E A A F A D A D E A E B E A F D A E D B F G B D D A C B B C B B D C C B C C C D Shell Size 20-4 20-24 20A37 20-14 20-8 20-17 20-22 20-15 No. of Contacts 4 #12 2 #16 (A,C) ITT Cannon pos. 3 #12(C,D,E) 4 #16(B,C,E,F) 1 #16(F) 3 #16(B,D,F) 7 #12 2 #8 (B,D) #8 of 20-4 2 #8(A,B) 2 #8(A,D) 5 #12(A-E) 3 #8(A,C,E) Service Rating D A D A Inst. A A A Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 171 MIL-C-5015 Connectors MS-E/F/R/ER Contact Arrangements (Continued) LEGEND Resilient only High Volume Layouts - readily ¢ Resilient & Plastic available from Cannon Distributors ¢ ¢ ¢ F J A A A K A M G A L B G H E B C L G J B J K B N C B M E T P M F J H F J H D B G H H N L C K D H C R L N A K S F C G M D J E A C E D C F D D J E D B H F E F G E Shell Size 20-7 20-16 20-18 20-33 20-11 20-27 20-29 22-7 No. of Contacts 8 #16 7 #16(A-G) 6 #16(A,C-E,G,H) 11 #16 13 #16 14 #16 17 #16 1 #0 2 #12(H,I) 3 #12(B,F,I) Service Rating A(C-F) A A A Inst. A A E D(A,B,G,H) A A A A A A A E B D B B A B C B C B C B C C B C C Shell Size 22-11 22-2 22-6 22-9 22-4 22-10 22-22 22-12 No. of Contacts 2 #16 3 #8 1 #16(B) 3 #12 2 #12(A,C) 4 #16 4 #8 3 #16(A,C,D) 2 #8(A,C) 2 #8(B,D) 2 #8(B,E) Service Rating B D D E A E A D A G A F F A G A D A A F H A B G H B A F F B B E E B E G B H G C F J B H E J C E B C C E C C E D C D D D F D C D E D Shell Size 22-13 22-5 22-15 22-28 22-18 22-23 22-17 22-20 No. of Contacts 1 #16(E) 4 #16(A,C,D,F) 1 #16(D) 7 #12 8 #16 8 #12 8 #16(A-D,F-J) 9 #16 4 #12(A-D) 2 #12(B,E) 5 #12(A-C,E,F) 1 #12(E) Service Rating A(A-D), D(E) D A(A-C,E,F),E(D) A A(C-E) D(H) D(A), A(all others) A D(all others) A(all others) ¢ ¢ F A A F A A M A K B L A D A H B E L K N B J C U B A E G B B E G B J P M G C J T V P C H D D N C B H S R C G D D C F D C D E F E F G E Shell Size 22-27 22-19 22-14 24-9 24-22 24-12 24-2 24-10 No. of Contacts 8 #16(A-H) 14 #16 19 #16 2 #4 4 #8 3 #12(B,D,E) 7 #12 7 #8 1 #8(J) 2 #4(A,C,) Service Rating D(J), A (all others) A A A D A D A A A N A A B A B L B A G A A B C J B B M C K C M F B D F B C C D E E H L H C G D E F F H P K N D G L J G H J J K G F D K D M E C L N O E I E C J P R G H J F E L M D E K H D F H S F G Shell Size 24-27 24-6 24-11 24-20 24-19 24A24 24-5 24-7 No. of Contacts 7 #16 8 #12 6 #12(A-C,G-I) 9 #16(A-D,G-L) 12 #16 12 #12 16 #16 14 #16(A-M,O) 3 #8(D-F) 2 #12(E,F) 6 #12(B-G) 2 #12(P,N) Service Rating E D(A,G,H) A D A A A A A(all others) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 172 D D D MIL-C-5015 Connectors MS-E/F/R/ER Contact Arrangements (Continued) LEGEND Resilient only High Volume Layouts - readily ¢ Resilient & Plastic available from Cannon Distributors F F A A B A H A B B H A C A B C D C B L E E F G HJ G B A J C K M G E C J G KLM N P Q D C RS T U V D F J E B D G WX Y Z F E H D E 24-28 28-7 28-22 28-10 28-1 28A16 28-19 Shell Size 24 #16 2 #4 3 #16(D-F) 3 #12(A,F,G) 6 #12(A,B,D-F,H) 5 #16(A,D-F,J) 6 #16(A-C,H,L,M) No. of Contacts 3 #4(A-C) 2 #8(B,E) 3 #8(C,J,G) 4 #4(B,C,G,H) 4 #12(E,G,J,K) 2 #4(C,D) Inst. D D D(G), A(all others) D(A,E,J) A A(C,E,G,J,K,L) Service Rating A(all others) B(H,M),D(A,B) ¢ J J A A C D K J K A R A H A B N E P B B B J E S J HH K U L B N A K N C K J T M C P F a T B L G G L K b F V B P A Z U H M C P D L S U N R G M M G R V C d M W C L L F C Y V G D S H L E N P M H R Q P D XX D W F D K F E D F E N T E F M I G E J G H Shell Size 28-9 28-2 28-20 28-17 28-16 28-11 28-12 No. of Contacts 6 #16(A,H-M) 12 #16(A,L,N) 4 #16(K-N) 15 #16 20 #16 18 #16(A-I, N-X) 26 #16 6 #12(B-G) 2 #12(M,P) 10 #12(A-J,P) 4 #12(J-M) Service Rating D D A A(A-L), B(R) A A A D(M-P) ¢ ¢ A A A B B A C D A B C D C A B D E A D B E F G E G J C F H F G J K L H J K L M N M P R E B H L N K M N P R S T U T V D E P R S U W T W X Z S U V V W Y bc C D E Z a F G X b c d f Y Z a a b c e C B d e g G f h j k F H K d ef g h j HJ g h k m l l mn p r s p rs D C jk n tu v w y M L N lm Shell Size 28-15 28-21 28A51 32-17 32-1 32-15 32-9 No. of Contacts 35 #16 37 #16 43 #16 4 #4 3 #12(A,C,D) 2 #0(A,G) 12 #16(C-N) 2 #0(B,E) 6 #12(B,C,D,E,F,H) 2 #4(A,B) Service Rating A A A D E(A),D(all others) D D For MIL equip design, use 28-21 A B A B M P A T W J H C D c E F G Y E C D E G H F D N R K M N c U I A X H J K L I J F d K N A L h O M Z O P R S U V Y S L T E P R e C S d V J B G B O j B T W X Z a b c d Y P Z a F M T V k C e g j k f H f h l U e W K C W X a N b R G g D mn p q r U I X b st u v w L S O V xy Shell Size 32-6 32-8 32-7 32A47 32A10 36-4 No. of Contacts 16 #16(A-O,S) 24 #16(A-L,T-Z,a-e) 28 #16(A-N,W-Z,a-k) 47 #16 54 #16 3 #0 2 #12(U,V) 6 #12(M-S) 7 #12(O-V) 3 #8(P,R,T) 2 #8(O,R) 2 #4(W,X) Service Rating A A Inst. (A,B,h,j) A A A(B,C),C(A) For new MIL equip. A(all others) design, use 32-7 *NOTE: Additional layouts are the same as shown but in unique alternate positioins. Please consult the factory. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 173 MIL-C-5015 Connectors MS-E/F/R/ER Contact Arrangements (Continued) LEGEND Resilient only High Volume Layouts - readily Grommet not available. Consult ¢ † Resilient & Plastic available from Cannon Distributors factory for ordering connectors with this arrangment. S M A E D C A A A A B Z D U I J O B F J I H G F B a E I C D E K V J A d D B P S R N M L K Q F G H J P e Y H B X V T E W U N P C H N C K L M L f K C W C b F b a Y Z S T U R R G X L D G M e d c c D T N F E Shell Size 36-5 36-6 36-14 36A16 36A46 36-9 No. of Contacts 4 #0 4 #4(B,C,E,F) 6 #16(K-N,P,Q) 18 #12 27 #12 14 #16(A-G,Z-f) 2 #0(A,D) 5 #12(B,D,F,H,J) (B,C,V,J,K,M,N, 14 #12(H-N,S-Y) 5 #8(A,C,E,G,I) R, T-Iron; A,D-F,H,L 2 #8(O,R) P,S,U-Constantan) 1 #4(P) Service Rating A A D A A A ¢ † S A B A B A B C A R B C D E A B C A B C D E E T F G D C D F G J H G E D F F C Q U d H I G E F H J K L M J N M H H J K L M S P N L M R K K L N I J K L N P k R S T P c e D O P S T M U V V R N O P R O P Q T U a R S Z Y X W U T U V V W X S T U V W X Y Z a b m Y a Y j f Z b c W Z a g E X Z a V W X Y b c j h f e d c b N W d e f g b c d f g b c d e h i j g h i j k m f g d e f g h i k h j k p q t s r p h k m n n m l k p r s t M a X F n p m n r q p r s t m n z y u v s u w y AA x w v u w v x zAA Z Y u G v w L r t w x s u v AG y AB AF AE AD AC x AC AD AG AB K x t z AE AF H J z y z AK AJ AM Shell Size 36-15 36-7 36-8 36-10 36A34 36A66 No. of Contacts 35 #16 40 #16(A-Z,a-s) 46 #16(A-X,Z-z 48 #16 52 #16 52 #16(A-c,h-AK) 7 #12(t-z) 1 #12(Y) 4 #12(d,e,f,g) Service Rating D(m), A (all others) A A A A A † 1 A B C D A B 24 2 L 25 3 E F H J K M 23 22 42 26 4 N P R S T U V W G 21 41 43 27 5 X Y a c 40 54 44 28 Z b d f g M H 20 53 55 45 6 F C h i j k m n p qr s N 60 56 39 29 19 52 46 t u v w x y AA AB L 7 z J 59 57 38 30 AE AM AC AD AF AG AJ AK AL AN 51 58 18 47 8 K 50 37 48 31 AT AU AV AP AR AS AW AX AY 32 D 17 36 49 98 E AZ BA BC BD 16 35 33 BB BE BF BG 10 15 34 11 BJ BR BK BL BM BN BP 14 12 13 BS BT BU BV Shell Size 40A33 40-10 40A27 40-56 No. of Contacts 7 #8(G-N) 16 #16(A,B,E-H,M,N,P 60 #16 85 #16 6 #4(A-F) Q,V-Y,b,c) 9 #8(C,D,I,L,O,R,U,Z,a) 4 #4(K,J,S,T) Service Rating A A A A A BC D E F G R HJ K LM N P Q A B C E D YZ a b ST U V W X F G H I J K n p f jk m cd e gh q rs t u v w x y z L O P S M N R AA AB AC AD AE AF AG AH AJ AK AL T U V W X Y AM AN AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG Z a b c e f BM d BM BP BQ BR BH BJ BK BL g j m n BU BV h k BT BW BX BS BZ CA o p r s t CB BY CD CE CC Shell Size 44-1 48-5 No. of Contacts 36 #16(A-S,Z-t 90 #16(A-BL,BN-BT,BW,BX) 6 #12(T-Y) 1 #8(CD) 9 #12(BM,BU,BV,BY-CC,CE) Service Rating D A Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 174 MIL-C-5015 Connectors MS-E/F/R/ER Cable Connecting Plug (Receptacle with no mounting flange) MS3101E/MS3101F CA3101E/CA3101E MS3101E cable connecting Integral Cable Clamp plugs are used for cable L extension requirements, where M K W mounting provisions are unnecessary. MS3101E plugs mate with V E G 3106, 3107 and 3108 plugs. A Thd. Note: the D revision of 1 S MIL-C-5015 has changed the B P nomenclature of the 3101 from receptacle to plug. MS3101R CA3101R MS3101R cable connecting plug 1 1 L S is identical in purpose to the M K MS3101E. The MS3101R features a shorter lightweight endbell and mates with 3106, P 3107 and 3108 plugs. Note: G The D revision of the A Thd. MIL-C-5015 specification has changed the nomenclature of B the 3101 from receptacle to plug. M 1 1 Shell B E E G K L L +.031(0.79) P S V W Size Min. Max. Min. Max. Max. Max. Max. -.000(0.00) Max. Max. Max. Max. 8S .375 (9.53) .235 (5.97) .102 (2.59) .844 (21.44) .125 (3.18) 2.250 (57.15) 1.838 (46.69) .562 (14.27) .890 (22.61) .515 (13.08) .840 (21.34) 1.046 (26.57) 10S .375 (9.53) .235 (5.97) .102 (2.59) .969 (24.61) .125 (3.18) 2.250 (57.15) 1.838 (46.69) .562 (14.27) .890 (22.61) .640 (16.26) .840 (21.34) 1.046 (26.57) 10SL .375 (9.53) .297 (7.54) .140 (3.56) 1.062 (26.97) .125 (3.18) 2.250 (57.15) 1.838 (46.69) .562 (14.27) .970 (24.64) .640 (16.26) .900 (22.86) 1.125 (28.58) 12S .375 (9.53) .297 (7.54) .140 (3.56) 1.062 (26.97) .140 (3.56) 2.250 (57.15) 1.838 (46.69) .562 (14.27) .970 (24.64) .765 (19.43) .900 (22.86) 1.125 (28.58) 14S .375 (9.53) .422 (10.72) .195 (4.95) 1.156 (29.36) .140 (3.56) 2.250 (57.15) 1.838 (46.69) .562 (14.27) 1.150 (29.21) .890 (22.61) 1.00 (27.94) 1.343 (34.11) 16S .375 (9.53) .547 (13.89) .255 (6.48) 1.281 (32.54) .140 (3.56) 2.250 (57.15) 1.838 (46.69) .562 (14.27) 1.250 (31.75) 1.015 (25.78) 1.200 (30.48) 1.484 (37.69) 12 .625(15.88) .297 (7.54) .140 (3.56) 1.062 (26.97) .146 (3.71) 2.625 (66.68) 2.181 (55.40) .750 (19.05) .970 (24.64) .765 (19.43) .900 (22.86) 1.125 (28.58) 14 .625(15.88) .422 (10.72) .195 (4.95) 1.156 (29.36) .146 (3.71) 2.625 (66.58) 2.181 (55.40) .750 (19.05) 1.150 (29.21) .890 (22.61) 1.100 (27.94) 1.343 (34.11) 16 .625(15.88) .547 (13.89) .255 (6.48) 1.281 (32.54) .146 (3.71) 2.625 (66.58) 2.181 (55.40) .750 (19.05) 1.250 (31.75) 1.015 (25.78) 1.200 (30.48) 1.484 (37.69) 18 .625(15.88) .610 (15.49) .285 (7.24) 1.344 (34.14) .180 (4.57) 2.688 (68.28) 2.281 (55.40) .750 (19.05) 1.450 (36.83) 1.140 (28.96) 1.300 (33.02) 1.609 (40.87) 20 .625(15.88) .735 (18.67) .350 (8.89) 1.500 (38.10) .180 (4.57) 2.750 (69.85) 2.281 (55.40) .750 (19.05) 1.570 (39.88) 1.265 (32.13) 1.500 (38.10) 1.890 (48.01) 22 .625(15.88) .740 (18.80) .350 (8.89) 1.625 (41.28) .180 (4.57) 2.750 (69.85) 2.281 (55.40) .750 (19.05) 1.570 (39.88) 1.390 (35.31) 1.500 (38.10) 1.890 (48.01) 24 .625(15.88) .922 (23.42) .468 (11.89) 1.750 (44.45) .203 (5.16) 2.969 (75.44) 2.281 (55.40) .812 (20.62) 1.880 (47.75) 1.515 (38.48) 1.740 (44.20) 2.170 (55.12) 28 .625(15.88) .922 (23.42) .468 (11.89) 2.000 (50.80) .203 (5.16) 3.031 (76.99) 2.281 (55.40) .812 (20.62) 1.880 (47.75) 1.765 (44.83) 1.740 (44.20) 2.170 (55.12) 32 .625(15.88) 1.235 (31.37) .664 (15.87) 2.250 (57.15) .203 (5.16) 3.031 (76.99) 2.322 (58.98) .875 (22.23) 2.205 (56.01) 2.015 (51.18) 2.075 (52.71) 2.656 (67.46) 36 .625(15.88) 1.360 (34.54) .694 (17.63) 2.500 (63.50) .203 (5.16) 3.281 (83.34) 2.322 (58.98) .875 (22.23) 2.400 (60.96) 2.270 (57.66) 2.300 (58.42) 2.922 (74.22) *40 .625(15.88) 1.628 (41.35) .911 (23.14) 2.750 (69.85) .203 (5.16) 3.560 (89.66)† 2.427 (61.65)† .875 (22.23) 2.840 (72.14) 2.427 (61.65) 2.688 (68.28) - †Not to MS specification *Not Available in MS3101E and MS3101R. Shell A Shell A Size Thread Size Thread 1/2-28UNEF-2A 1-20UNEF-2A 8S 16 5/8-24UNEF-2A 1-1/8-18UNEF-2A 10S 18 5/8-24UNEF-2A 1-1/4-18UNEF-2A 10SL 20 3/4-20UNEF-2A 1-3/8-18UNEF-2A 12S 22 7/8-20UNEF-2A 1-1/2-18UNEF-2A 14S 24 1-20UNEF-2A 1-3/4-18UNS-2A 16S 28 3/4-20UNEF-2A 2-18UNS-2A 12 32 7/8-20UNEF-2A 2-1/4-16UN-2A 14 36 2-1/2-16UN-2A 40 Performance Specifications - Page 168 Contact, Sealing Plugs, Assembly Tools - Page 187 Contact Arrangements - Page 171-174 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 175 MIL-C-5015 Connectors MS-E/F/R/ER Wall Mounting Receptacle MS3100E/MS3100F CA3100E/CA3100E MS3100F wall mounting Integral Cable Clamp receptacles are used to carry L wires thru walls or bulkheads, M K or to provide a means of W disconnection at a bulkhead. S MS3100F receptacles mate Typ. E with 3106 and 3108 plugs. V R Typ. A Thd. MS3100E is identical to MS3100F and is available upon B T Dia. request. For new equipment, 4 Mtg. Holes customer should specify MS3100F. MS3100R CA3100R The MS3100R receptacle is 1 identical in purpose to the L S Typ. M K MS3100F. The MS3100R R Typ. features a shorter light weight endbell and mates with 3106 P and3108 plugs. A Thd. B T Dia. 4 Mtg. Holes M T 1 Shell B E E K L L +.031 P R S +.010 V W Size Min. Max. Min. Max. Max. Max. -.000 Max. + _.005 + _.031 -.005 Max. Max. 8S .375 (9.53) .235 (5.97) .102 (2.59) .125 (3.18) 2.250 (57.15) 1.838 (46.69) .562 (14.27) .890 (22.61) .594 (15.09) .875 (22.23) .120 (3.05) .840 (21.34) 1.046 (26.57) 10S .375 (9.53) .235 (5.97) .102 (2.59) .125 (3.18) 2.250 (57.15) 1.838 (46.69) .562 (14.27) .890 (22.61) .719 (18.26) 1.000 (25.40) .120 (3.05) .840 (21.34) 1.046 (26.57) 10SL .375 (9.53) .297 (7.54) .140 (3.56) .125 (3.18) 2.250 (57.15) 1.838 (46.69) .562 (14.27) .970 (24.64) .719 (18.26) 1.000 (25.40) .120 (3.05) .900 (22.86) 1.125 (28.58) 12S .375 (9.53) .297 (7.54) .140 (3.56) .140 (3.56) 2.250 (57.15) 1.838 (46.69) .562 (14.27) .970 (24.64) .812 (20.62) 1.094 (27.79) .120 (3.05) .900 (22.86) 1.125 (28.58) 14S .375 (9.53) .422 (10.72) .195 (4.95) .140 (3.56) 2.250 (57.15) 1.838 (46.69) .562 (14.27) 1.150 (29.21) .906 (23.01) 1.188 (30.18) .120 (3.05) 1.100 (27.94) 1.343 (34.11) 16S .375 (9.53) .547 (13.89) .255 (6.48) .140 (3.56) 2.250 (57.15) 1.838 (46.69) .562 (14.27) 1.250 (31.75) .969 (24.61) 1.281 (32.54) .120 (3.05) 1.200 (30.48) 1.484 (37.69) 12 .625(15.88) .297 (7.54) .140 (3.56) .146 (3.71) 2.625 (66.68) 2.181 (55.40) .750 (19.05) .970 (24.64) .812 (20.62) 1.094 (27.79) .120 (3.05) .900 (22.86) 1.125 (28.58) 14 .625(15.88) .422 (10.72) .195 (4.95) .146 (3.71) 2.625 (66.58) 2.181 (55.40) .750 (19.05) 1.150 (29.21) .906 (23.01) 1.188 (30.18) .120 (3.05) 1.100 (27.94) 1.343 (34.11) 16 .625(15.88) .547 (13.89) .255 (6.48) .146 (3.71) 2.625 (66.58) 2.181 (55.40) .750 (19.05) 1.250 (31.75) .969 (24.61) 1.281 (32.54) .120 (3.05) 1.200 (30.48) 1.484 (37.69) 18 .625(15.88) .610 (15.49) .285 (7.24) .180 (4.57) 2.688 (68.28) 2.281 (55.40) .750 (19.05) 1.450 (36.83) 1.062 (26.97) 1.375 (34.93) .120 (3.05) 1.300 (33.02) 1.609 (40.87) 20 .625(15.88) .735 (18.67) .350 (8.89) .180 (4.57) 2.750 (69.85) 2.281 (55.40) .750 (19.05) 1.570 (39.88) 1.156 (29.36) 1.500 (38.10) .120 (3.05) 1.500 (38.10) 1.890 (48.01) 22 .625(15.88) .740 (18.80) .350 (8.89) .180 (4.57) 2.750 (69.85) 2.281 (55.40) .750 (19.05) 1.570 (39.88) 1.250 (31.75) 1.625 (41.28) .120 (3.05) 1.500 (38.10) 1.890 (48.01) 24 .625(15.88) .922 (23.42) .468 (11.89) .203 (5.16) 2.969 (75.44) 2.281 (55.40) .812 (20.62) 1.880 (47.75) 1.375 (34.93) 1.750 (44.45) .147 (3.73) 1.740 (44.20) 2.170 (55.12) 28 .625(15.88) .922 (23.42) .468 (11.89) .203 (5.16) 3.031 (76.99) 2.281 (55.40) .812 (20.62) 1.880 (47.75) 1.562 (39.67) 2.000 (50.80) .147 (3.73) 1.740 (44.20) 2.170 (55.12) 32 .625(15.88) 1.235 (31.37) .664 (15.87) .203 (5.16) 3.031 (76.99) 2.322 (58.98) .875 (22.23) 2.205 (56.01) 1.750 (44.45) 2.250 (57.15) .173 (4.39) 2.075 (52.71) 2.656 (67.46) 36 .625(15.88) 1.360 (34.54) .694 (17.63) .203 (5.16) 3.281 (83.34) 2.322 (58.98) .875 (22.23) 2.400 (60.96) 1.938 (49.23) 2.500 (63.50) .173 (4.39) 2.300 (58.42) 2.922 (74.22) *40 .625(15.88) 1.628 (41.35) .911 (23.14) .203 (5.16) 3.560 (89.66)† 2.427 (61.65)† .875 (22.23) 2.840 (72.14) 2.188 (55.58) 2.750 (69.85) .173 (4.39) 2.688 (68.28) - †Not to MS specification *Not Available in MS3101E and MS3101R. Shell A Shell A Size Thread Size Thread 1/2-28UNEF-2A 1-20UNEF-2A 8S 16 5/8-24UNEF-2A 1-1/8-18UNEF-2A 10S 18 5/8-24UNEF-2A 1-1/4-18UNEF-2A 10SL 20 3/4-20UNEF-2A 1-3/8-18UNEF-2A 12S 22 7/8-20UNEF-2A 1-1/2-18UNEF-2A 14S 24 1-20UNEF-2A 1-3/4-18UNS-2A 16S 28 3/4-20UNEF-2A 2-18UNS-2A 12 32 7/8-20UNEF-2A 2-1/4-16UN-2A 14 36 2-1/2-16UN-2A 40 Performance Specifications - Page 168 Contact, Sealing Plugs, Assembly Tools - Page 187 Contact Arrangements - Page 171-174 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 176 MIL-C-5015 Connectors MS-E/F/R/ER Straight Plug MS3106E/MS3106F CA3106E/CA06R MS3106F straight plugs mate Integral Cable Clamp with 3100 and 3102 L receptacles and 3101 plugs. J** The MS3106E is available upon W request. For new equipment, A Thd. customer should specify. E 1 V P MS3106F. MS3106E is identical to MS3106F except to O ring under the coupling nut. MS3106R CA3106R The MS3106R striaght plug is 1 1 identical in puropse to the P L J** MS3106F. The MS3106R has the shorter endbell. This plug A will mate with 3100 and 3102 N receptacles and 3101 plugs. 1 1 Shell E E J** L L N P V W Size Max. Min. Max. Max. Max. Max. Max. Max. Max. 8S .235 (5.97) .102 (2.59) .536 (13.61) .844 (21.44) 2.250 (57.15) 1.838 (46.69) .890 (22.61) .840 (21.34) 1.046 (26.57) 10S .235 (5.97) .102 (2.59) .536 (13.61) .969 (24.61) 2.250 (57.15) 1.838 (46.69) .890 (22.61) .840 (21.34) 1.046 (26.57) 10SL .297 (7.54) .140 (3.56) .536 (13.61) .969 (24.61) 2.250 (57.15) 1.838 (46.69) .970 (24.64) .900 (22.86) 1.125 (28.58) 12S .297 (7.54) .140 (3.56) .536 (13.61) 1.062 (26.97) 2.250 (57.15) 1.838 (46.69) .970 (24.64) .900 (22.86) 1.125 (28.58) 14S .422 (10.72) .195 (4.95) .536 (13.61) 1.156 (29.36) 2.250 (57.15) 1.838 (46.69) 1.150 (29.21) 1.00 (27.94) 1.343 (34.11) 16S .547 (13.89) .255 (6.48) .536 (13.61) 1.250 (31.75) 2.250 (57.15) 1.838 (46.69) 1.250 (31.75) 1.200 (30.48) 1.484 (37.69) 12 .297 (7.54) .140 (3.56) .724 (18.39) 1.062 (26.97) 2.625 (66.68) 2.181 (55.40) .970 (24.64) .900 (22.86) 1.125 (28.58) 14 .422 (10.72) .195 (4.95) .724 (18.39) 1.156 (29.36) 2.625 (66.68) 2.181 (55.40) 1.150 (29.21) 1.100 (27.94) 1.343 (34.11) 16 .547 (13.89) .255 (6.48) .724 (18.39) 1.250 (31.75) 2.625 (66.68) 2.181 (55.40) 1.250 (31.75) 1.200 (30.48) 1.484 (37.69) 18 .610 (15.49) .285 (7.24) .724 (18.39) 1.344 (34.14) 2.688 (68.28) 2.281 (55.40) 1.450 (36.83) 1.300 (33.02) 1.609 (40.87) 20 .735 (18.67) .350 (8.89) .724 (18.39) 1.469 (37.31) 2.750 (69.85) 2.281 (55.40) 1.570 (39.88) 1.500 (38.10) 1.890 (48.01) 22 .740 (18.80) .350 (8.89) .724 (18.39) 1.594 (40.49) 2.750 (69.85) 2.281 (55.40) 1.570 (39.88) 1.500 (38.10) 1.890 (48.01) 24 .922 (23.42) .468 (11.89) .724 (18.39) 1.719 (43.66) 2.969 (75.41) 2.281 (55.40) 1.880 (47.75) 1.740 (44.20) 2.170 (55.12) 28 .922 (23.42) .468 (11.89) .724 (18.39) 1.969 (50.01) 3.031 (76.99) 2.281 (55.40) 1.880 (47.75) 1.740 (44.20) 2.170 (55.12) 32 1.235 (31.37) .664 (15.87) .724 (18.39) 2.219 (56.36) 3.031 (76.99) 2.322 (58.98) 2.205 (56.01) 2.075 (52.71) 2.656 (67.46) 36 1.360 (34.54) .694 (17.63) .724 (18.39) 2.469 (62.71) 3.281 (83.34) 2.322 (58.98) 2.400 (60.96) 2.300 (58.42) 2.922 (74.22) * 40 1.628 (41.35) .911 (23.14) .724 (18.39) 2.723 (69.16)† 3.560 (89.66)† 2.427 (61.65)† 2.840 (72.14) 2.688 (68.28) - †Not to MS specification ** Barrel engaging face to shoulder. Shell A Shell A Size Thread Size Thread 1/2-28UNEF-2B 1-20UNEF-2B 8S 16 5/8-24UNEF-2B 1-1/8-18UNEF-2B 10S 18 5/8-24UNEF-2B 1-1/4-18UNEF-2B 10SL 20 3/4-20UNEF-2B 1-3/8-18UNEF-2B 12S 22 7/8-20UNEF-2B 1-1/2-18UNEF-2B 14S 24 1-20UNEF-2B 1-3/4-18UNS-2B 16S 28 3/4-20UNEF-2B 2-18UNS-2B 12 32 7/8-20UNEF-2B 2-1/4-16UN-2B 14 36 2-1/2-16UN-2B 40 Performance Specifications - Page 168 Contact, Sealing Plugs, Assembly Tools - Page 187 Contact Arrangements - Page 171-174 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 177 MIL-C-5015 Connectors MS-E/F/R/ER Box Mounting Receptacle MS3102E/MS3102R CA3102E/CA3102R X DIMENSION S Max. Solder Pot Ext. - Pin or Socket R Contact Size Shell Size 16 12 8 4 0 8S, 10S, 10SL .534 - - - - 12S, 14S, 16S .518 - - - - L 12 .705 .705 - - - T Dia. MK 4 Mtg. Holes 14 .705 .705 .767 - - MS3102E and MS3102R box mounting receptacles 16 .705 .705 .767 .767 - P are used in junction boxes or as an integral part of 18 .674 .674 .736 .736 - A Thd. equipment. These connectors are identical in con- (Class-2A) 20,22 .674 .674 .736 .736 .971 struction and will mate with 3106, 3107 and 3108 B Max. Solder 24,28 .612 .612 .674 .674 .909 X Pot Extension plugs. For new equipment, customer should specify 32,36 .549 .549 .611 .611 .846 MS3102R. 90˚ Angle Plug MS3108E/MS3108R CA3108E/CA3108R MS3108R 90˚ angle plugs with 1 P O ring seal less cable clamp) and the MS3108E 90˚ angle 3 L plugs (less O ring seal with Y J** cable clamp) are used where there is limited space and A Thd. where wires must be brought at (Class-2B) 1 X abrupt angles. This plugs will mate with 3100 and 3102 Thread for receptacles and 3101 plugs. 1 V Attachment End of of M85049/41 Thread (MS3108R) (MS3057) Cable Clamp See page 185 for cable clamp dimensions. M T 3 1 1 1 Shell B J** K L L +.031 (0.79) P P R S +.010 V X Y Size Min. Max. Max. Max. Max. -.000 (0.00) Max. Max. + _.005 + _.031 -.005 Max. Max. Max. 8S .375 (9.53) .536 (13.61) .125 (3.18) 1.040 (26.42) 2.156 (54.76) .426 (10.82) .844 (21.44) .120 (3.05) 1.281 (30.94) .811 (20.60) 1.640 (41.66) .562 (14.27) .594 (15.09) .875 (22.23) 10S .375 (9.53) .536 (13.61) .125 (3.18) 1.040 (26.42) 2.156 (54.76) .520 (13.21) .969 (24.61) .120 (3.05) 1.250 (31.75) .842 (21.39) 1.640 (41.66) .562 (14.27) .719 (18.26) 1.000 (25.40) 10SL .375 (9.53) .536 (13.61) .125 (3.18) 1.040 (26.42) 2.188 (55.58) .614 (15.60) .969 (24.61) .120 (3.05) 1.281 (32.54) .873 (22.17) 1.703 (43.26) .562 (14.27) .719 (18.26) 1.000 (25.40) 12S .375 (9.53) .536 (13.61) .140 (3.56) 1.040 (26.42) 2.188 (55.58) .614 (15.60) 1.062 (26.97) .120 (3.05) 1.281 (32.54) .873 (22.17) 1.703 (43.26) .562 (14.27) .812 (20.62) 1.094 (27.79) 14S .375 (9.53) .536 (13.61) .140 (3.56) 1.040 (26.42) 2.312 (58.72) .739 (18.77) 1.156 (29.36) .120 (3.05) 1.406 (35.71) .936 (23.77) 1.765 (44.83) .562 (14.27) .906 (23.01) 1.188 (30.18) 16S .375 (9.53) .536 (13.61) .140 (3.56) 1.040 (26.42) 2.406 (61.11) .864 (21.95) 1.250 (31.75) .120 (3.05) 1.531 (38.89) .998 (25.35) 1.796 (45.62) .562 (14.27) .969 (24.61) 1.281 (32.54) 12 .625(15.88) .724 (18.39) .146 (3.71) 1.400 (35.56) 2.531 (64.29) .614 (15.60) 1.062 (26.97) .120 (3.05) 1.281 (32.54) .873 (22.17) 2.062 (52.37) .750 (19.05) .812 (20.62) 1.094 (27.79) 14 .625(15.88) .724 (18.39) .146 (3.71) 1.400 (35.56) 2.688 (68.28) .739 (18.77) 1.156 (29.36) .120 (3.05) 1.406 (35.71) .936 (23.77) 2.125 (53.98) .750 (19.05) .906 (23.01) 1.188 (30.18) 16 .625(15.88) .724 (18.39) .146 (3.71) 1.400 (35.56) 2.781 (70.64) .864 (21.95) 1.250 (31.75) .120 (3.05) 1.531 (38.89) .998 (25.35) 2.156 (54.76) .750 (19.05) .969 (24.61) 1.281 (32.54) 18 .625(15.88) .724 (18.39) .180 (4.57) 1.400 (35.56) 2.844 (72.24) .989 (25.12) 1.344 (34.14) .120 (3.05) 1.593 (40.46) 1.061 (26.95) 2.250 (57.15) .750 (19.05) 1.062 (26.97) 1.375 (34.93) 20 .625(15.88) .724 (18.39) .180 (4.57) 1.400 (35.56) 3.250 (82.55) 1.145 (29.08) 1.469 (37.31) .120 (3.05) 1.656 (42.06) 1.123 (28.52) 2.312 (58.72) .750 (19.05) 1.156 (29.36) 1.500 (38.10) 22 .625(15.88) .724 (18.39) .180 (4.57) 1.400 (35.56) 3.250 (82.55) 1.270 (32.26) 1.594 (40.49) .120 (3.05) 1.718 (43.64) 1.186 (30.12) 2.312 (58.72) .750 (19.05) 1.250 (31.75) 1.625 (41.28) 24 .625(15.88) .724 (18.39) .203 (5.16) 1.400 (35.56) 3.719 (94.46) 1.395 (35.43) 1.719 (43.66) .147 (3.73) 1.890 (48.01) 1.263 (32.08) 2.531 (64.29) .812 (20.62) 1.375 (34.93) 1.750 (44.45) 28 .625(15.88) .724 (18.39) .203 (5.16) 1.400 (35.56) 3.719 (94.46) 1.614 (41.00) 1.969 (50.01) .147 (3.73) 1.968 (49.99) 1.342 (34.09) 2.531 (64.29) .812 (20.62) 1.562 (39.67) 2.000 (50.80) 32 .625(15.88) .724 (18.39) .203 (5.16) 1.400 (35.56) 4.188 (106.38) 1.864 (47.35) 2.219 (56.36) .173 (4.39) 2.187 (55.55) 1.561 (39.65) 2.750 (69.85) .875 (22.23) 1.750 (44.45) 2.250 (57.15) 36 .625(15.88) .724 (18.39) .203 (5.16) 1.400 (35.56) 4.297 (109.14) 2.051 (52.10) 2.469 (62.71) .173 (4.39) 2.406 (61.11) 1.780 (45.21) 2.875 (73.02) .875 (22.23) 1.938 (49.23) 2.500 (63.50) 40 .625(15.88) .724 (18.39) .203 (5.16) 1.400 (35.56) 7.211 (183.16)† 2.390 (60.71) 2.723 (69.16)† .173 (4.39) 5.875 (149.22) - 5.690 (144.53) .875 (22.23) 2.188 (55.58) 2.750 (69.85) †Not to MS specification ** Barrel engaging face to shoulder. A Thread A Thread Shell Box Mounting 90˚ Angle Shell Box Mounting 90˚ Angle Size Receptacle Plug Size Receptacle Plug 1/2-28UNEF-2A 1/2-28UNEF-2B 16 1-20UNEF-2A 1-20UNEF-2B 8S 5/8-24UNEF-2A 5/8-24UNEF-2B 18 1-1/8-18UNEF-2A 1-1/8-18UNEF-2B 10S 5/8-24UNEF-2A 5/8-24UNEF-2B 20 1-1/4-18UNEF-2A 1-1/4-18UNEF-2B 10SL 3/4-20UNEF-2A 3/4-20UNEF-2B 22 1-3/8-18UNEF-2A 1-3/8-18UNEF-2B 12S 7/8-20UNEF-2A 7/8-20UNEF-2B 24 1-1/2-18UNEF-2A 1-1/2-18UNEF-2B 14S Performance Specifications - Page 168 1-20UNEF-2A 1-20UNEF-2B 28 1-3/4-18UNS-2A 1-3/4-18UNS-2B 16S Contact, Sealing Plugs, Assembly Tools - Page 3/4-20UNEF-2A 3/4-20UNEF-2B 32 2-18UNS-2A 2-18UNS-2B 12 187 7/8-20UNEF-2A 7/8-20UNEF-2B 36 2-1/4-16UN-2A 2-1/4-16UN-2B 14 40 2-1/2-16UN-2A 2-1/2-16UN-2B Contact Arrangements - Page 171-174 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 178 MIL-C-5015 Connectors MS-E/F/R/ER How to Order MS type potting connectors are available with nylon MS 25183 - 18 - 10 P cups. 00 and 06 shell styles with plastic cups and MS 3103 - 18 - 10 P resilient insulators meet the requirments of CA 3100 ER 18 - 10 P MS3103 and MS25183. Also available is the 08 PREFIX plug with resilient insulator and 90˚ angle nylon SHELL STYLE potting cup. ITT Cannon provides for a 1/4" clearance for CLASS potting on all contact sizes. SHELL SIZE CONTACT ARRANGEMENT CONTACT TYPE PREFIX SHELL STYLE CA - ITT Cannon prefix indicating special applica- Coupling thread diameter figured in sixteenths of tion or variation of MS an inch SHELL STYLE COTNACT ARRANGEMENTS 3100 - Wall mounting receptacle (MS3103) See pages 171-174 3106 - Straight plug (MS25183) COTNACT TYPE 3108 - 90˚ angle plug P for Pin: S for Socket CLASS ER - Resilient insulator, nylon potting cup and thread attachment ring No class designator for MS types. Wall Mounting Receptacle MS3103 CA3100ER Nylon Potting Cup L S Threaded Attachment Ring Polarizing R Boss T Dia. 4 Mtg. Holes A Thd. The CA3100ER receptacle (MS3103) is supplied with a resilient insulator and nylon potting cup with a threaded attachment ring. This receptacle mates with 3106, 3107, and 3108 plugs. R Shell L R S A +.010 (+0.25) Size Max. + _.005 (+ _0.13) Max. Thread -.005 (+0.13) 8S 1.531 (38.89) .594 (15.09) .906 (23.01) .120 (3.05) 1/2-28UNEF-2A 10S 1.531 (38.89) .719 (18.26) 1.031 (26.19) .120 (3.05) 5/8-24NEF-2A 10SL 1.531 (38.89) .719 (18.26) 1.031 (26.19) .120 (3.05) 5/8-24NEF-2A 12S 1.531 (38.89) .812 (20.62) 1.125 (28.58) .120 (3.05) 3/4-20UNEF-2A 14S 1.531 (38.89) .906 (23.01) 1.219 (30.96) .120 (3.05) 7/8-20UNEF-2A 16S 1.531 (38.89) .969 (24.61) 1.312 (33.32) .120 (3.05) 1-20UNEF-2A 12 1.968 (49.99) .812 (20.62) 1.125 (28.58) .120 (3.05) 3/4-20UNEF-2A 14 1.968 (49.99) .906 (23.01) 1.219 (30.96) .120 (3.05) 3/4-20UNEF-2A 16 1.968 (49.99) .968 (24.59) 1.312 (33.32) .120 (3.05) 1-20UNEF-2A 18 1.968 (49.99) 1.062 (26.97) 1.406 (35.71) .120 (3.05) 1-1/8-18NEF-2A 20 2.188 (55.58) 1.156 (29.36) 1.531 (38.89) .120 (3.05) 1-1/4-18NEF-2A 22 2.188 (55.58) 1.250 (31.75) 1.656 (42.06) .120 (3.05) 1-3/8-18NEF-2A Performance Specifications - Page 168 24 2.188 (55.58) 1.375 (34.92) 1.781 (45.24) .147 (3.73) 1-1/2-18NEF-2A Contact, Sealing Plugs, Assembly Tools - Page 28 2.188 (55.58) 1.562 (39.67) 2.031 (51.59) .147 (3.73) 1-3/4-18NS-2A 187 32 2.188 (55.58) 1.750 (44.45) 2.281 (57.94) .173 (4.39) 2-18NS-2A 36 2.188 (55.58) 1.938 (49.23) 2.531 (64.29) .173 (4.39) 2-1/4-16UN-2A Contact Arrangements - Page 171-174 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 179 MIL-C-5015 Connectors MS-E/F/R/ER Straight Plug MS25183 CA3106ER Nylon Potting Cup Lenght of Metal Potting Ring Rubber Gasket Engagement J 1/4" Gasket To end of A Thd. contact P L The CA3106ER plug is supplied with resilient insulators, nylon potting cups with threaded attachment rings, and a rubber gasket under the coupling nut. This plug mates with 3100 and 3102 receptacles and 3101 plugs. 90˚ Angle Plug Nylon Potting Cup CA3108ER Rubber Gasket L Polarizing P Dia. B Groove A Thd. D Metal Potting Ring The CA3108ER is supplied with resilent insulator, 90˚ nylon potting cup and threaded attachment ring with a rubber gasket under the coupling nut. This plug mates with 3100 and 3102 receptacles and 3101 plugs. CA3106ER CA3108ER L Max. For Arr. For Arr. w/#16 w/#8 Shell J L P B D P & #12 & #4 A A Size Max. Max. Max. Max. Max. Max. Contacts Contacts Thread Thread 8S .536 (13.61) 1.562 (39.67) .844 (21.44) 1/2-28UNEF-2B - - - - - - 10S .536 (13.61) 1.562 (39.67) .969 (24.61) 5/8-24UNEF-2B - - - - - - 10SL .536 (13.61) 1.562 (39.67) .969 (24.61) 5/8-24UNEF-2B .563 (13.61) 1.040 (26.42) 1.463 (37.16) - .969 (24.61) 5/8-24UNEF-2B 12S .536 (13.61) 1.562 (39.67) 1.062 (26.97) 3/4-20UNEF-2B .563 (13.61) 1.040 (26.42) 1.600 (40.64) - 1.062 (26.97) 3/4-24UNEF-2B 14S .536 (13.61) 1.562 (39.67) 1.156 (29.36) 7/8-20UNEF-2B .563 (13.61) 1.040 (26.42) 1.600 (40.64) 2.300 (58.42) 1.156 (29.36) 7/8-20UNEF-2B 16S .536 (13.61) 1.562 (39.67) 1.250 (31.75) 1-20UNEF-2B .563 (13.61) 1.290 (32.77) 1.600 (40.64) 2.550 (64.77) 1.250 (31.75) 1-20UNEF-2B 12 .724 (18.39) 2.000 (50.80) 1.062 (26.97) 3/4-20UNEF-2B .724 (18.39) 1.040 (26.42) 1.910 (48.51) - 1.062 (26.97) 3/4-20UNEF-2B 14 .724 (18.39) 2.000 (50.80) 1.156 (29.36) 7/8-20UNEF-2B .724 (18.39) 1.040 (26.42) 1.910 (48.51) 2.610 (66.29) 1.156 (29.36) 7/8-20UNEF-2B 16 .724 (18.39) 2.000 (50.80) 1.250 (31.75) 1-20UNEF-2B .724 (18.39) 1.290 (32.77) 1.910 (48.51) 2.850 (72.39) 1.250 (31.75) 1-20UNEF-2B 18 .724 (18.39) 2.000 (50.80) 1.344 (34.14) 1-1/8-18UNEF-2B .724 (18.39) 1.290 (32.77) 2.100 (53.34) 2.850 (72.39) 1.344 (34.14) 1-1/8-18UNEF-2B 20 .724 (18.39) 2.125 (53.98) 1.469 (37.31) 1-1/4-18UNEF-2B .724 (18.39) 1.540 (39.12) 2.100 (53.34) 2.850 (72.39) 1.469 (.37.31) 1-1/4-18UNEF-2B 22 .724 (18.39) 2.125 (53.98) 1.594 (40.49) 1-3/8-18UNEF-2B .724 (18.39) 1.540 (39.12) 2.100 (53.34) 2.850 (72.39) 1.594 (40.49) 1-3/8-18UNEF-2B 24 .724 (18.39) 2.125 (53.98) 1.719 (43.66) 1-1/2-18UNEF-2B .724 (18.39) 1.790 (45.47) 2.281 (57.94) 2.985 (75.82) 1.719 (43.66) 1-1/2-18UNEF-2B 28 .724 (18.39) 2.125 (53.98) 1.969 (50.01) 1-3/4-18UNS-2B .724 (18.39) 2.040 (51.82) 2.485 (63.12) 2.985 (75.82) 1.969 (50.01) 1-3/4-18UNS-2B 32 .724 (18.39) 2.180 (55.37) 1.219 (30.96) 2-18UNS-2B .724 (18.39) 2.290 (58.17) 2.485 (63.12) 2.985 (75.82) 1.219 (30.96) 2-18UNS-2B 36 .724 (18.39) 2.180 (55.37) 2.469 (62.71) 2-1/4-16UN-2B .724 (18.39) 2.540 (64.52) 2.485 (63.12) 2.985 (75.82) 2.469 (62.71) 2-1/4-16UN-2B 40 .724 (18.39) 2.180 (55.37) 2.723 (69.16) 2-1/2-16UN-2B Performance Specifications - Page 168 Contact, Sealing Plugs, Assembly Tools - Page 187 Contact Arrangements - Page 171-174 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 180 MIL-C-5015 Connectors MS-E/F/R/ER Components MS3106R MS3106F MS3106E* MS3108E MS3108R CA3106R CA06R CA3106E CA3108E CA3108R Straight Plug Straight Plug Straight Plug 90˚ Angle Plug 90˚ Angle Plug Endbell CABLE CLAMP Ferrule Grommet Pin Contacts Insulator Coupling Nut Barrel O Ring Note: Class F is not applicable to MS3108 shell style. * Class E inactive for new design. Use Class F or R. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 181 MIL-C-5015 Bulkhead Receptacles BFR/TBF How to Order TBF and BFR pressurized bulkhead receptacles BF R 14S - 5 P * 1 mate with standard MS type plugs (3106,3107 and TBF 20 - 15 PS * 3108) if contact arrangements correspond. Both PREFIX the BFR and TBF have resilient insulators. The TBF CLASS (thru-bulkhead fitting) version has a double-faced contstruction allowing mating from both ends. An O SHELL SIZE ring is supplied as standard on both the BFR and the CONTACT ARRANGEMENT TBF. Contacts are silver plated copper or brass CONTACT TYPE alloy. Shells are aluminum alloy. ALTERNATE POSITION MOUNTING (BFR ONLY) PREFIX CONTACT ARRANGEMENTS BF - Bulkhead Fittings See pages 171 - 174. TBF - Thru bulkhead fittings CONTACT TYPE CLASS P for Pin; S for Socket; PS for Pin and Socket (TBF * R - Resilient insulators only) H - Hermetic; see page 327 ALTERNATE POSITION *Letter designator "R" not required for TBF. (Consult factory for available alternate positions.) SHELL SIZE MOUNTING Coupling thread diameter figured in sixteenths of BFR only; see chart on page 183 an inch Thru-Bulkhead Receptacle TBF - Resilient Insulator L K Polarizing Boss M Polarizing Boss Socket Pin Side Side R Pin Insert End Socket Insert End S Typ. Typ. TBF thru-bulkhead fittings have pressurized resil- Panel Thickness T Dia. V ient insulators. Special douple-face pin and socket 4 Mtg. Holes A contact construction permits cable components to Thd. be wired and tested in the shop and then to be plugged into the mounted TBF plug to complete the installation. The TBF mates with 3106, 3107 and 3108 plugs. M T Shell K L +.031 (0.79) R S +.010 (0.25) V A Size Max. Max. -.000 (0.00) + _.005 (0.13) + _.031 (0.79) -.005 (0.13) Max. Thread 8S .125 (3.18) 1.482 (37.64) .562 (14.27) .594 )15.09) .875 (22.22) .120 (3.05) .325 (8.26) 1/2-28UNEF-2A 10S .125 (3.18) 1.482 (37.64) .562 (14.27) .179 (18.26) 1.000 (25.40) .120 (3.05) .325 (8.26) 5/8-24UNEF-2A 10SL .125 (3.18) 1.482 (37.64) .562 (14.27) .179 (18.26) 1.000 (25.40) .120 (3.05) .325 (8.26) 5/8-24UNEF-2A 12S .140 (3.56) 1.482 (37.64) .562 (14.27) .812 (20.62) 1.094 (27.79) .120 (3.05) .325 (8.26) 3/4-20UNEF-2A 14S .140 (3.56) 1.482 (37.64) .562 (14.27) .906 (23.01) 1.188 (30.18) .120 (3.05) .325 (8.26) 7/8-20UNEF-2A 16S .140 (3.56) 1.482 (37.64) .562 (14.27) .968 (24.59) 1.281 (32.54) .120 (3.05) .325 (8.26) 1-20UNEF-2A 12 .146 (3.71) 2.030 (51.56) .750 (19.05) .812 (20.62) 1.094 (27.79) .120 (3.05) .445 (11.30) 3/4-20UNEF-2A 14 .146 (3.71) 2.030 (51.56) .750 (19.05) .906 (23.01) 1.188 (30.18) .120 (3.05) .445 (11.30) 7/8-20UNEF-2A 16 .146 (3.71) 2.030 (51.56) .750 (19.05) .968 (24.59) 1.281 (32.54) .120 (3.05) .445 (11.30) 1-20UNEF-2A 18 .180 (4.57) 2.030 (51.56) .750 (19.05) 1.062 (26.97) 1.375 (34.92) .120 (3.05) .445 (11.30) 1/18-18UNEF-2A 20 .180 (4.57) 2.030 (51.56) .750 (19.05) 1.156 (29.36) 1.500 (38.10) .120 (3.05) .445 (11.30) 1-1/4-18UNEF-2A 22 .180 (4.57) 2.030 (51.56) .750 (19.05) 1.250 (31.75) 1.625 (41.28) .120 (3.05) .445 (11.30) 1-3/8-18UNEF-2A 24 .203 (5.16) 2.030 (51.56) .812 (20.62) 1.375 (34.92) 1.750 (44.45) .147 (3.73) .383 (9.73) 1-1/2-18UNEF-2A 28 .203 (5.16) 2.030 (51.56) .812 (20.62) 1.562 (39.67) 2.000 (50.80) .147 (3.73) .383 (9.73) 1-3/4-18UNS-2A 32 .203 (5.16) 2.030 (51.56) .875 (22.22) 1.750 (44.45) 2.250 (57.15) .173 (4.39) .320 (8.13) 2-18UNS-2A 36 .203 (5.16) 2.030 (51.56) .812 (20.62) 1.938 (49.23) 2.500 (63.50) .173 (4.39) .383 (9.73) 2-1/4-16UN-2A 40 .203 (5.16) 2.030 (51.56) .875 (22.22) 2.188 (55.58) 2.750 (69.85) .173 (4.39) .383 (9.73) Performance Specifications - Page 168 Contacts, Sealing Plugs, Assembly Tools - Page 187 Contact Arrangements - Page 171-174 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 182 MIL-C-5015 Bulkhead Receptacles BFR/TBF Pressurized Bulkhead Receptacle BFR L C G T M H N A Thd. V Panel Thickness Across Hex Standard Position Pin is 3/32" Dia. BFR pressurized bulkhead receptacles withstand the air leackage requiremenst of MIL-C-5015 not to exceed 1 cu. in. of air per hour when subjected to a TYPE 1 Shell Standard pressure differential of 30 psi at - 55˚C. Insulators Insulator Polychloroprene are resilient material bonded to aluminum shell. Lock Nut Hex with 6 wire holes Both pin and socket assemblies are available. The O Ring Neoprene BFR will mate with standard MS type 3106, 3107, Position Pin Standard Mounting Figure 1 or 2 3108 plugs. Part No. Example: BFR14S-5P-1 T Max. Solder Pot Ext. Shell C G H L M N V Size Max. Max. Max. Max. Max. Max. Max. #16 #12 #8 #4 #0 .853 (21.67) .895 (22.73) 1.077 (27.36) 1.087 (27.61) .702 (17.83) .820 (20.83) .140 (3.56) - - - - .250 (6.35) 8S .853 (21.67) 1.015 (25.78) 1.203 (30.56) 1.087 (27.61) .822 (20.88) .960 (24.38) .140 (3.56) - - - - .250 (6.35) 10S .853 (21.67) 1.015 (25.78) 1.203 (30.56) 1.087 (27.61) .822 (20.88) .960 (24.38) .140 (3.56) - - - - .250 (6.35) 10SL .853 (21.67) 1.077 (27.36) 1.327 (33.71) 1.087 (27.61) .955 (24.26) 1.110 (28.19) .140 (3.56) - - - - .250 (6.35) 12S .853 (21.67) 1.203 (30.56) 1.453 (36.91) 1.087 (27.61) 1.072 (27.23) 1.250 (31.75) .140 (3.56) - - - - .375 (9.52) 14S .853 (21.67) 1.327 (33.71) 1.577 (40.06) 1.087 (27.61) 1.265 (32.13) 1.460 (37.08) .140 (3.56) - - - - .375 (9.52) 16S 1.244 (31.60) 1.077 (27.36) 1.327 (33.71) 1.525 (38.74) .955 (24.26) 1.110 (28.19) .062 (1.57) .062 (1.57) - - - .375 (9.52) 12 1.244 (31.60) 1.203 (30.56) 1.453 (36.91) 1.525 (38.74) 1.072 (27.23) 1.250 (31.75) .062 (1.57) .062 (1.57) .125 (3.18) - - .375 (9.52) 14 1.244 (31.60) 1.327 (33.71) 1.577 (40.06) 1.525 (38.74) 1.265 (32.13) 1.460 (37.08) .062 (1.57) .062 (1.57) .125 (3.18) .125 (3.18) - .375 (9.52) 16 1.244 (31.60) 1.453 (36.91) 1.703 (43.26) 1.525 (38.74) 1.395 (35.43) 1.610 (40.89) .062 (1.57) .062 (1.57) .125 (3.18) .125 (3.18) - .375 (9.52) 18 1.244 (31.60) 1.577 (40.06) 1.827 (46.41) 1.525 (38.74) 1.515 (38.48) 1.750 (44.45) .062 (1.57) .062 (1.57) .125 (3.18) .125 (3.18) .359 (9.12) .375 (9.52) 20 1.244 (31.60) 1.577 (40.06) 1.953 (49.61) 1.525 (38.74) 1.635 (41.53) 1.900 (48.26) .062 (1.57) .062 (1.57) .125 (3.18) .125 (3.18) .359 (9.12) .375 (9.52) 22 1.244 (31.60) 1.827 (46.41) 2.077 (52.76) 1.525 (38.74) 1.765 (44.83) 2.030 (51.56) .062 (1.57) .062 (1.57) .125 (3.18) .125 (3.18) .359 (9.12) .375 (9.52) 24 1.244 (31.60) 1.953 (49.61) 2.327 (59.11) 1.525 (38.74) 2.015 (51.18) 2.330 (59.18) .062 (1.57) .062 (1.57) .125 (3.18) .125 (3.18) .359 (9.12) .375 (9.52) 28 1.244 (31.60) 2.203 (55.96) 2.577 (65.46) 1.525 (38.74) 2.205 (56.01) 2.550 (64.77) .062 (1.57) .062 (1.57) .125 (3.18) .125 (3.18) .359 (9.12) .375 (9.52) 32 1.244 (31.60) 2.577 (65.46) 2.827 (71.81) 1.525 (38.74) 2.455 (62.36) 2.840 (72.14) .062 (1.57) .062 (1.57) .125 (3.18) .125 (3.18) .359 (9.12) .312 (7.92) 36 A A Shell Size Thread Shell Size Thread 8S 1/2-28UNEF-2A 16 1-20UNEF-2A 10S 5/8-24UNEF-2A 18 1-1/8-18UNEF-2A 10SL 5/8-24UNEF-2A 20 1-1/4-18UNEF-2A 12S 3/4-20UNEF-2A 22 1-3/8-18UNEF-2A Performance Specifications - Page 168 14S 7/8-20UNEF-2A 24 1-1/2-18UNEF-2A Contacts, Sealing Plugs, Assembly Tool - Page 16S 1-20UNEF-2A 28 1-3/4-18UNS-2A 187 12 3/4-20UNEF-2A 32 2-18UNS-2A 14 7/8-20UNEF-2A 36 2-1/4-16UN-2A Contact Arrangements - Page 171-174 Mounting Dimensions A E F A E F + _.005 +.015 (0.38) + _.005 + _.005 +.015 (0.38) + _.005 .102 (2.59) .102 (2.59) DIA DIA .097 (2.46) Shell Size (0.13) -.000 (0.00) (0.13) Shell Size (0.13) -.000 (0.00) (0.13) .097 (2.46) 8S .323 (8.20) .500 (12.70) .373 (9.47) 20 .698 (17.73) 1.250 (31.75) .748 (19.00) A F 10S, 10SL .385 (9.78) .625 (15.88) .435 (11.05) 22 .760 (19.30) 1.375 (34.92) .810 (20.57) 12S, 12 .448 (11.38) .750 (19.05) .498 (12.65) 24 .823 (20.90) 1.500 (38.10) .873 (22.17) 14S, 14 .510 (12.95) .875 (22.22) .560 (14.22) 28 .948 (24.08) 1.750 (44.45) .998 (25.35) E E 16S, 16 .573 (14.55) 1.000 (25.40) .623 (15.82) 32 1.073 (27.25) 2.000 (50.80) 1.123 (28.52) 18 .635 (16.13) 1.125 (28.58) .685 (17.40) 36 1.198 (30.43) 2.250 (57.15) 1.248 (31.70) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 183 MIL-C-5015 Connectors Accessories Pressurized Bulkhead Receptacle MS25042 CA17530 C Dia. For 06 and 08 Style Plugs CA19741 B These externally threaded metal dust caps are used to protect D Dia. the MS3106 and MS3108 plugs. Material is aluminum alloy. They are furnished with sash chain or less sash chain. E A Thd. .250 Min. Perf. Thd. Part Number Olive Drab Chromate Over Cadmium Finish With Sash Chain Olive Drab Chromate Over Black Anodized Finish With May Still be Cadmium Finish, C D Sash Chain Superseded Purchased by Without Sash Chain Fits B Dia. E Dia. A MS ITT Cannon MS Number (Ref) ITTC Part Number ITTC Part Number Shell Size Max. Max. Max. Max. Thread MS25042-8DA CA17530-8000 MS25042-8D CA17530-5100 CA19741-8 8S .656 (16.66) .562 (14.27) 4.500 (114.30) .166 (4.22) 1/2-28UNEF-2A MS25042-10DA CA17530-8001 MS25042-10D CA17530-5101 CA19741-10 10S, 10SL .656 (16.66) .687 (17.45) 4.500 (114.30) .166 (4.22) 5/8-24UNEF-2A MS25042-12DA CA17530-8002 MS25042-12D CA17530-5102 CA19741-12 12, 12S .844 (21.44) .812 (20.62) 5.000 (127.00) .166 (4.22) 3/4-20UNEF-2A MS25042-14DA CA17530-8003 MS25042-14D CA17530-5103 CA19741-14 14, 14S .844 (21.44) .937 (23.80) 5.000 (127.00) .166 (4.22) 7/8-20UNEF-2A MS25042-16DA CA17530-8004 MS25042-16D CA17530-5104 CA19741-16 16, 16S .844 (21.44) 1.062 (26.97) 5.000 (127.00) .166 (4.22) 1-20UNEF-2A MS25042-18DA CA17530-8005 MS25042-18D CA17530-5105 CA19741-18 18 .844 (21.44) 1.187 (30.15) 5.000 (127.00) .166 (4.22) 1-1/8-18UNEF-2A MS25042-20DA CA17530-8006 MS25042-20D CA17530-5106 CA19741-20 20 .844 (21.44) 1.312 (33.32) 5.500 (139.70) .197 (5.00) 1-1/4-18UNEF-2A MS25042-22DA CA17530-8007 MS25042-22D CA17530-5107 CA19741-22 22 .844 (21.44) 1.437 (36.50) 5.500 (139.70) .197 (5.00) 1-3/8-18UNEF-2A MS25042-24DA CA17530-8008 MS25042-24D CA17530-5108 CA19741-24 24 .844 (21.44) 1.562 (39.67) 6.000 (152.40) .197 (5.00) 1-1/2-18UNEF-2A MS25042-28DA CA17530-8009 MS25042-28D CA17530-5109 CA19741-28 28 .844 (21.44) 1.812 (46.02) 8.250 (209.55) .197 (5.00) 1-3/4-18UNEF-2A MS25042-32DA CA17530-8010 MS25042-32D CA17530-5110 CA19741-32 32 .844 (21.44) 2.062 (52.37) 8.250 (209.55) .228 (5.79) 2-18UNEF-2A MS25042-36DA CA17530-8011 MS25042-36D CA17530-5111 CA19741-36 36 .844 (21.44) 2.312 (58.72) 8.250 (209.55) .228 (5.79) 2-1/4-16UN-2A MS25042-40DA CA17530-8012 MS25042-40D CA17530-5112 CA19741-40 40 .844 (21.44) 2.562 (65.07) 8.250 (209.55) .228 (5.79) 2-1/2-16UN-2A MS25042-44DA CA17530-8013 MS25042-44D CA17530-5113 CA19741-44 44 .844 (21.44) 2.812 (71.42) 8.250 (209.55) .228 (5.79) 2-3/4-16UN-2A MS25042-48DA CA17530-8014 MS25042-48D CA17530-5114 CA19741-48 48 .844 (21.44) 3.062 (77.77) 8.250 (209.55) .228 (5.79) 3-16UN-2A MS25043 CA2209 For 00, 01 and 02 C Dia. B CA2322 Style Receptacles Gasket These internally threaded metal D Dia. A Thd. dust caps are used to protect MS3100, MS3101 and MS3102 receptacles. Material is E aluminum alloy. They are furnished with sash chain or less sash chain. Part Number Olive Drab Chromate Over Cadmium Finish With Sash Chain Olive Drab Chromate Over Black Anodized Finish With May Still be Cadmium Finish, C D Sash Chain Superseded Purchased by Without Sash Chain Fits B Dia. E Dia. A MS ITT Cannon MS Number (Ref) ITTC Part Number ITTC Part Number Shell Size Max. Max. Max. Max. Thread MS25043-8DA CA2209-8000 MS25043-8D CA2209-5100 CA2322-1 8S 4.69 (11.91) .688 (17.48) 4.500 (114.30) .150 (3.81) 1/2-28UNEF-2B MS25043-10DA CA2209-8001 MS25043-10D CA2209-5101 CA2322-2 10S, 10SL 4.69 (11.91) .815 (20.70) 4.500 (114.30) .150 (3.81) 5/8-24UNEF-2B MS25043-12DA CA2209-8002 MS25043-12D CA2209-5102 CA2322-3 12, 12S 4.69 (11.91) 1.000 (25.40) 5.000 (127.00) .150 (3.81) 3/4-20UNEF-2B MS25043-14DA CA2209-8003 MS25043-14D CA2209-5103 CA2322-4 14, 14S 4.69 (11.91) 1.125 (28.58) 5.000 (127.00) .150 (3.81) 7/8-20UNEF-2B MS25043-16DA CA2209-8004 MS25043-16D CA2209-5104 CA2322-5 16, 16S 4.69 (11.91) 1.188 (30.18) 5.000 (127.00) .150 (3.81) 1-20UNEF-2B MS25043-18DA CA2209-8005 MS25043-18D CA2209-5105 CA2322-6 18 4.69 (11.91) 1.344 (34.14) 5.000 (127.00) .150 (3.81) 1-1/8-18UNEF-2B MS25043-20DA CA2209-8006 MS25043-20D CA2209-5106 CA2322-7 20 4.69 (11.91) 1.469 (37.31) 5.500 (139.70) .150 (3.81) 1-1/4-18UNEF-2B MS25043-22DA CA2209-8007 MS25043-22D CA2209-5107 CA2322-8 22 4.69 (11.91) 1.594 (40.49) 5.500 (139.70) .150 (3.81) 1-3/8-18UNEF-2B MS25043-24DA CA2209-8008 MS25043-24D CA2209-5108 CA2322-9 24 4.69 (11.91) 1.719 (43.66) 6.000 (152.40) .181 (4.60) 1-1/2-18UNEF-2B MS25043-28DA CA2209-8009 MS25043-28D CA2209-5109 CA2322-10 28 .531 (13.49) 1.969 (50.01) 8.250 (209.55) .181 (4.60) 1-3/4-18UNS-2B MS25043-32DA CA2209-8010 MS25043-32D CA2209-5110 CA2322-11 32 .531 (13.49) 2.219 (56.36) 8.250 (209.55) .197 (5.00) 2-18UNS-2B MS25043-36DA CA2209-8011 MS25043-36D CA2209-5111 CA2322-12 36 .531 (13.49) 2.469 (62.71) 8.250 (209.55) .197 (5.00) 2-1/4-16UN-2B MS25043-40DA CA2209-8012 MS25043-40D CA2209-5112 CA2322-13 40 .531 (13.49) 2.719 (69.06) 8.250 (209.55) .197 (5.00) 2-1/2-16UN-2B MS25043-44DA CA2209-8013 MS25043-44D CA2209-5113 CA2322-14 44 .531 (13.49) 2.969 (75.41) 8.250 (209.55) .197 (5.00) 2-3/4-16UN-2B MS25043-48DA CA2209-8014 MS25043-48D CA2209-5114 CA2322-15 48 .531 (13.49) 3.188 (80.98) 8.250 (209.55) .197 (5.00) 3-16UN-2B Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 184 MIL-C-5015 Connectors Accessories Cable Clamp M85049/41 With or Without Bushing L .063 A Thd. E P R The M85049/41 cable clamp is made for plugs and receptacles that have an endbell with external 2 Places conduit threads. The double clamping action pro- Safety Wires Holes vides a balanced, positive hold on the wires and greatly reduces moisture transmission. Provision is made for safety wiring. This clamp is supplied without bushing; to order bushing; add "with bush- ing" after part number. Part Superseded Fits Accommodates E E L P R A Number* Part Number* Shell Size MS Bushings Min. Max. + _0.31 (0.79) + _0.31 (0.79) + _0.31 (0.79) Thread M85049/41-3A MS3057-3A 8S-10S MS3420-3 .102 (2.59) .250 (6.35) .812 (20.62) .688 (17.48) .812 (20.62) 1/2-28UNEF-2B M85049/41-4A MS3057-4A 10SL, 12S, 12 MS3420-4 .140 (3.56) .312 (7.92) .812 (20.62) .812 (20.62) .875 (22.22) 5/8-24UNEF-2B M85049/41-6A MS3057-6A 14S, 14 MS3420-6 .195 (4.95) .438 (11.13) .875 (22.22) .969 (24.61) 1.062 (26.97) 3/4-20UNEF-2B M85049/41-8A MS3057-8A 16S, 16 MS3420-8 .255 (6.48) .562 (14.27) .938 (23.83) 1.094 (27.79) 1.156 (29.36) 7/8-20UNEF-2B M85049/41-10A MS3057-10A 18 MS3420-10 .285 (7.24) .625 (15.88) .938 (23.83) 1.188 (30.18) 1.250 (31.75) 1-20UNEF-2B M85049/41-12A MS3057-12A 20, 22 MS3420-12 .350 (8.89) .750 (19.05) .938 (23.83) 1.375 (34.92) 1.469 (37.31) 1-3/16-18UNEF-2B M85049/41-16A MS3057-16A 24, 28 MS3420-16, 12 .468 (11.89) .938 (23.83) 1.031 (26.19) 1.656 (42.06) 1.688 (42.88) 1-7/16-18UNEF-2B M85049/41-20A MS3057-20A 32 MS3420-20, 16 .664 (16.87) 1.250 (31.75) 1.094 (27.79) 2.031 (51.59) 2.031 (51.59) 1-3/4-18UNS-2B M85049/41-24A MS3057-24A 36 MS3420-24, 20 .694 (17.63) 1.375 (34.92) 1.156 (29.36) 2.219 (56.36) 2.281 (57.94) 2-18UNS-2B M85049/41-28A MS3057-28A 40 MS3420-24, 20 .911 (23.14) 1.625 (41.28) 1.688 (42.88) 2.500 (63.50) 2.688 (68.28) 2-1/4-16UN-2B M85049/41-32A MS3057-32A 44 MS3420-32, 28, 24 - 1.875 (47.62) 1.750 (44.45) 2.781 (70.64) 2.938 (74.63) 2-1/2-16UN-2B M85049/41-40A MS3057-40A 48 MS3420-40, 32, 28 - 2.375 (60.32) 1.750 (44.45) 3.281 (83.34) 3.500 (88.90) 3-16UN-2B *To order cable clamp with bushing, add "with bushing" after part number. Telescoping Bushing MS3420/ CA18220 MS39056(REF.) R L C Telescoping bushing with M85049/41 cable clamp Superseded Telescoping gland bushing (used with MS Part ITT Cannon Fits MS Part C L R M85049/41 cable clamp) keep dirt, oil and mois- Number Part Number Shell Size Number + _0.16 (0.41) + _0.31 (0.79) + _0.16 (0.41) ture out of endbell. Taping or wrapping wires is MS3420-3 MS39056-1 CA18220-3 8S-10S .379 (9.63) 2.875 (73.02) 1.30 (3.30) eliminated since bushing protects wires going thru MS3420-4 MS39056-2 CA18220-4 10SL, 12S, 12 .505 (12.83) 2.750 (69.85) .200 (5.59) clamp. Combinations of bushings may be used to MS3420-6 MS39056-3 CA18220-6 14S, 14 .619 (15.72) 2.625 (66.68) .312 (7.92) decrease cable entry diameter to improve sealing. MS3420-8 MS39056-4 CA18220-8 16S, 16 .744 (18.90) 2.500 (63.50) .437 (11.10) MS3420-10 MS39056-5 CA18220-10 18 .869 (22.07) 2.375 (60.32) .562 (14.27) MS3420-12 MS39056-6 CA18220-12 20, 22 1.064 (27.03) 2.250 (57.15) .625 (15.88) MS3420-16 MS39056-7 CA18220-16 24, 28 1.314 (33.38) 2.125 (53.98) .750 (19.05) MS3420-20 MS39056-8 CA18220-20 32 1.596 (40.54) 2.000 (50.80) .937 (23.80) MS3420-24 MS39056-9 CA18220-24 36 1.847 (46.91) 1.875 (47.62) 1.250 (31.75) MS3420-28 MS39056-10 CA18220-28 40 2.085 (52.96) 1.750 (44.45) 1.375 (34.92) MS3420-32 MS39056-11 CA18220-32 44 2.335 (59.31) 1.625 (41.28) 1.624 (41.25) MS3420-40 MS39056-12 CA18220-40 48 2.835 (72.01) 1.500 (38.10) 1.874 (47.60) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 185 MIL-C-5015 Connectors Accessories Plastic Protective Caps 025-XXXX-000 Protective dust caps are designed to cover the B coupling and conduit ends of MS connectors where there is a possiblity of foreign matter accumulating on the interior of the connector or of damage to the threaded parts. Material is red polyethylene. Plastic CD E A dust caps can be reused, but are not intended to replace the standard aluminum dust caps shown on preceding pages. .06 .13 MS3106/MS3108 Dimensions MS3100F,R MS3102F,R MS-F (only) F,R Part Coupling Solder Coupling Solder Solder Coupling Solder A B C D E Wt. Number* End Pot End End Pot End Pot End End Pot End Max. Max. Max. Max. Max. Lb. 025-0458-000 8S 8S .673 .440 .430 .486 .583 .0012 025-0459-000 8S 8S, 10S 8S 8S, 10S 10S 8S, 10S .734 .440 .490 .546 .644 .0014 025-0460-000 10S, 10SL 10SL, 12S, 12 10S, 10SL 10SL, 12S, 12 10SL, 12S, 12 10SL, 12S, 12 .848 .700 .600 .656 .758 .0022 025-0462-000 12S, 12 14S, 14 12S, 12 14S, 14 14S, 14 .973 .700 .730 .786 .883 .0028 025-0463-000 14S, 14 16S, 16 14S, 14 16S, 16 16S, 16 1.098 .700 .850 .908 1.008 .0033 025-0466-000 18 18 1.209 .700 .950 1.016 1.119 .0042 025-0467-000 20 20 1.396 .700 1.150 1.216 1.308 .0054 025-0468-000 20 20 22 22 1.500 .700 1.240 1.306 1.405 .0060 025-0469-000 22 22 24 24 1.625 .700 1.360 1.426 1.530 .0067 025-0470-000 28 1.870 .700 1.610 1.676 1.775 .0087 025-0471-000 32 2.120 .700 1.860 1.926 2.025 .0103 025-0472-000 36 2.370 .700 2.110 2.176 2.275 .0141 025-0473-000 40 2.501 .700 2.310 2.380 2.491 .0164 025-0474-000 44 2.872 .700 2.590 2.660 2.772 .0186 025-0475-000 48 3.122 .700 2.840 2.910 3.022 .0222 025-0477-000 10S, 10SL .802 .491 .550 .616 .712 .0017 025-0478-000 12S, 12 .911 .571 .669 .725 .821 .0022 025-0479-000 14S, 14 1.036 .571 .794 .850 .946 .0027 025-0480-000 16S, 16 1.161 .571 .919 .975 1.071 .0033 025-0484-000 18 1.290 .576 1.028 1.094 1.195 .0044 025-0486-000 22 1.540 .576 1.278 1.344 1.445 .0058 025-0487-000 24 1.665 .576 1.403 1.469 1.570 .0066 025-0488-000 28 1.907 .576 1.645 1.711 1.812 .0084 025-0489-000 32 2.157 .576 1.895 1.961 2.062 .0102 025-0490-000 36 2.412 .576 2.140 2.216 2.317 .0132 025-0491-000 40 2.672 .576 2.390 2.466 2.572 .0163 025-0492-000 44 2.922 .576 2.640 2.716 2.822 .0186 025-0493-000 48 3.172 .576 2.890 2.966 3.072 .0213 025-0498-000 16S, 16 18 16S, 16 48 18 1.240 .700 .990 1.056 1.150 .0044 025-0499-000 20, 22 36 22 20, 22 1.427 .700 1.117 1.183 1.337 .0055 025-0500-000 24, 28 40 24, 28 1.677 .700 1.420 1.486 1.587 .0072 025-0501-000 28 32 28 44 32 1.985 .700 1.730 1.796 1.895 .0095 025-0502-000 32 36 32 32 36 2.245 .700 1.980 2.046 2.155 .0114 025-0503-000 36 40 36 24, 28 40 2.495 .700 2.230 2.296 2.400 .0134 025-0504-000 40 44 40 20, 22 44 2.742 .700 2.480 2.546 2.652 .0186 025-0505-000 48 48 18 48 3.257 .700 2.980 3.046 3.157 .0233 025-0507-000 18 18 20 1.365 .700 1.110 1.176 1.275 .0050 025-0510-000 24 24 1.740 .700 1.490 1.556 1.650 .0077 025-0511-000 44 48 44 3.007 .700 2.730 2.796 2.907 .0220 025-0608-000 8S .643 .440 .400 .456 .553 .0011 025-0609-000 10SL, 12S, 12 .829 .700 .580 .636 .739 .0021 025-0610-000 14S, 14 .954 .700 .710 .766 .864 .0028 025-0611-000 16S, 16 1.079 .700 .830 .886 .989 .0032 025-0612-000 28 1.839 .700 1.570 1.626 1.744 .0088 025-0613-000 32 2.089 .700 1.820 1.876 1.994 .0100 025-0614-000 36 2.376 .700 2.010 2.066 2.231 .0132 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 186 MIL-C-5015 Connectors Accessories F80 Assembly Instructions ITT Cannon provides a complete line of crimp insertion and extraction tooling to be used with CA-F80 contacts as follows. Contact Hand Crimp Loca- Power Crimp Crimp Size Tool* tor Tool** Head Locator Gauge 16 M-22520/1-01 TH-70-1 CBT-530 12 M-22520/1-01 TP567 CBT-600/600B CCH-12-7 CCHP-12-2 - 8 - - CBT-600/600B CCH-8-1 CCHP-8-1 CCH-8-1 4 - - CBT-600/600B CCH-4-1 CCHP-4-1 CCH-4-1 0 - - CBT-600B CCH-0-1 CCHP-0-9 CCH-0 *The M-22520/1-01 is the MIL standard crimp tool for #12 thru #20 contacts and when used with crimp #12, 16 and 20 contacts for the CA-F80. **The CBT-600 is recommended for crimping of #4 thru #12 contacts. The CBT-600B for #0 thru #8. The appropriate locators and crimp heads are available as shown CBT-600 above CBT-520/530 Crimp Tool Insertion of Contacts Recommended Wire Stripping 1. Before inserting the contacts, remove the end- bell, grommets, and ferrule from the recepta- cle. Remove the endbell, grommet, ferrule, and SIZE 16 SIZE 12 1/4" 1/4" coupling nut from the plug. Slide the hardware over the wire bundle in the proper order for M22520/1-01 reassembly after all the contacts are inserted. 2. To assist insertion of contacts, lubricate insert SIZE 4 SIZE 8 7/16" 5/8" cavities with isopropyl alcohol. Alcohol will Crimping Contacts 1. evaporate and will not leave a conductive film. Check the crimp tool to be sure that the proper Caution: Never use any lubricant other that crimp head locator is used isopropyl alchol. Hold the plug or receptacle 2. Cycle the tool to be sure the indentors are SIZE 0 11/16" body firmly and insert the wired contacts as far open. Contacts 3. as possible by hand. Starting at one side of the Place the contact, mating end first, into the insulator, work progressively from contact to tool. Contact Part Numbers contact across the layout. When inserting sock- 4. Insert the stripped wire into the hollow end of F80 et contacts, be sure to provide fixture space the contact. Be sure the wire is inserted as far Contact Size Pin Socket below the front face to permit length of guide as it will go. 16S 330-0345-016 031-0554-161 pins for #16 and #12 contacts to clear Close the tool completely to crimp. Unless the 5. 16 330-0351-016 031-0560-161 insulator face. tool is closed completely, the tool will not 12 330-0351-012 031-0560-121 3. Place the correct insertion tool on the contact release the contact. 8 330-0351-008 031-0560-081 so that the wire runs along the groove in the 6. Remove the crimped contact from the tool. 4 330-0351-004 031-0560-041 tool. (Tool tip will butt against the shoulder.) Check the inspeection hole to verify that the 0 330-0351-000 031-0560-001 4. Beginning with a cavity on the outer edge of wire is fully inserted. the plug. apply a slow, even pressure perpen- dicular to the insulator face until the contact Guide Pins Insetion/Extraction Tools snaps into position. If contacts are not inserted Guide pins are used to assist insertion of socket all the way prior to removing insertion tool, do contact Sizes #16 and #12. Larger sizes do not CIT not try to reinsert the insertion tool. Instead, require guide pins. using the extraction tool, push the contact back Contact Guide Pin CET to position it was in when the insertion tool #16 226-1017-000 was originally placed over the contact for #12 226-1018-000 Insetion and extraction tools used for these con- push-in; other wise the inside of contact cavity nectors are available for contact sizes 16 thru 0 as may be damaged by reinserting the insertion shown. tool. Wire Hole Fillers 5. Inspect the front end of the insulator to assure Contact Insertion Extraction Handle ITT Cannon that the contacts are inserted to the proper Size Tools Tools Color Part Numbe Size MS Number depth. 16 CIT-16 CET-16-4 Blue 16 225-0017-000 MS25251-16 (038895-0000) (038888-0004) 12 225-0018-000 MS25251-12 Completion 12 CIT-12 CET12-2 Yellow 8 225-0019-000 MS25251-8 After all the cavities have been filled, slide the (038896-0000) (038890-0002) hardware back into position on the barrel. Tighten 8 CIT-8 CET-8 Red the endbell until the ferrule and endbell are flush. 4 CIT-4 CET-4 Blue Compression of the grommet in this manner results 0 CIT-0 CET-0 Yellow in maximum sealing characteristics of the plug. Extraction of Contacts 1. Select the appropriate tool. (Tool tips are reversible for either pin or socket.) Place the extraction tool over the pin or into the socket. 2. Apply a slow, even pressure to push the contact out of the rear of the insulator. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 187 MIL-C-5015 Rear Release Connectors MS/CV345* Standard Circular High Environmental Con- MS/CV connectors covered under MIL-C-5015 The MS/CV connector manufactured by ITT Cannon nectors - These connectors are available for many (Navy) utilize fluid resistant eleastomers to provide is available in five shell styles and 72 contact applications, from commercial/industrial and mass maximum protection against degrading fuels, oils, arrangments accommodating from 1 to 52 con- tramsportation systems to the most stringent high coolants and cleansers. tact (sizes 0, 4, 8, 12 and 16.) reliability military and space requirements. Temperature withstanding capabilities range from This connectors series is manufactured to accommo- The MS/CV345* connector manufactured by -55˚C to +200˚C depending upon the class. The date the followings backshells: M85049/43 ITT Cannon to MIL-C-5015 (Navy) is a threaded use of electroless nickel and cadmium plating for (MS3415), M85049/31 or /60 (MS3416), coupling, removable rear release crimp contact hardware finishes gives the connectors maximum M85049/52 (MS3417). M85049/51 (MS3418) type. Fully intermateable with existing MIL-C-5015 protection form the above factors. High quality and M85049/26 (MS3419). manufacturing processes and materials combine to and threaded MIL-C-83723 Series II (USAF) type Shell polarization is effected by a single keyway and insure the optimum performance and reliability connectors, they provide for minimum effort and key, and stanared MS polarization positions are under and extreme range of environmental condi- high economy upgrades for existing applications. In available to prevent mismating. tions addition, they offer simplified design for new and * For information regarding MIL-C-83723, Series II (CVA), con- interphase equipment. nectors, please call ITT Canon, 714-557-4700. Features Univeral Insertion/Extration Tool Style - A Interfacial Pin Insert Seal - Universal intercon- Closed Entry Socket Insert - Hard dielectric Single, expendable plastic tool is used for insertion nect permits design of raised moisture barries socket face of mating connecotor has lead-in cham- and extraction of both pins and sockets. Tool never around each pin which mate into lead-in chamfers fers for positive alignment of pins and sockets. touches engaging ends of contacts, cannot damage of hard face socket insert for individual contact Simplified Assembly Operations - One standard insert. sealing. Interfacial seal is never touched by service procedure for assembling connectors and contacts.. Simple, Strong Contact Design - One basic con- tools. standard MS crimp tools...all servicing of contacts figuration eliminates undercuts, maximizes bend Superior Contact Stability - "Closed-down" de- accomplished from the rear of the connector. resistance for positive contact mating. sign of each contact cavity in the insulator support each contact, minimizes contact splaying. Expendable plastic insertion/ extration tool Simpler, stronger contact Hard dielectric, closed-entry without undercuts for greater socket insert realigns bent or bend resistance misaligned pin contacts Maximum contact stability with minimum clearance between contacts and insulator Closed-down design of hard cavity walls dielectric and resilient seal around each pin contact Contact retaining clip How to Order PREFIX CV 345 6 L 18 - 9 P W * MS - Complies with MIL-C-5015 MS 345 6 L 18 - 9 P W CV - ITT Cannon Prefix PREFIX SHELL STYLES SERIES MS3450 - Wall Mounting Receptacle SHELL STYLE MS3451 - Cable Connecting Receptacle CONNECTOR CLASS MS3452 - Box Mounting Receptacle SHELL SIZE MS3456 - Cable Connecting Plug MS3459 - Cable Connecting Plug with Self- CONTACT ARRANGEMENT Locking Coupling Nut CONTACT SEX CV3450 - Wall Mounting Receptacle ALTERNATE INSERT POSITION CV3451 - Cable Connecting Receptacle LESS CONTACTS CV3452 - Box Mounting Receptacle CV3456 - Cable Connecting Plug CONTACT ARRANGEMENT ALTERNATE INSERT POSITION CV3459 - Cable Connecting Plug with Self- See page 193 and 194. W, X, Y and Z (Omit for "Normal") Locking Coupling Nut CONTACT SEX LESS CONTACTS P - Pin CONNECTOR CLASSES Use "F0" when connectors are ordered less con- S - Socket Class KT, KS - Firewall tacts, sealing plug and insertion/extraction tool *A - Less Pin Contact Class L, LS - High Temperaure, Fluid Resistant ("FO" is not stamped on connector). *B - Less Socket Contact Class W - General Purpose * Used only when other than power contacts are to be installed SHELL SIZE (i.e., Shielded, theremocopule, etc.) See pages 190-192. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 188 AB A B MIL-C-5015 Rear Release Connectors MS/CV345* Performace Specifications Moisture, Fluid and Shell Wire Range Accommodations Class Temp. ˚C Finish 1 Fuel Resistant Material O.D of Finished Wire (Inch) W +175 -55 Yes Aluminum per Olive drab over Contact Size Wire Size Minimum Maximum QQ-A-225 or cad plate 16-16 20, 18, 16 .053 (1.35) .103 (2.62) L +200 -55 Yes QQ-A-591 & M83723/** Electroless nickel 12-12 14, 12 .085 (2.16) .158 (4.01) KT Yes Steel per Olive drab over +175 -55 8-8 10, 8 .132 (3.35) .255 (6.48) QQ-S-637 cad plate 4-4 6, 4 .237 (6.02) .370 (9.40) KS +200 -55 Stainless Yes Passivate 0-0 2, 0 .360 (9.14) .550 (13.97) LS Steel 1 Wire Reference - MIL-W-16878, MIL-W-22759, MIL-W-81381, NOTE: Resistant to hydraulic fluid per MIL-H-5606 or Skydrol (LD), lubricating oils per MIL-L-7808 and MIL-L-23699, cleaners CeeBee MIL-C-915, MIL-C-24145 and MIL-C-2194. A694 or Aerosafe 2300, jet engine fuel per MIL-J-5624 Grade JP-5, Ethylene Glycol, and Collanol 25. 2 MS3348 Bushing required in crimp barrel to accommodate 10, 6 Contacts (Crimp Removable Rear Release) and 2 wire sizes - they are ordered separately, consult factory. Material - Copper Alloy Finish - Size 16 - Gold over Nickel Size 12, 8, 4, 0 and 0-silver plated Test Data High Potential Test Voltage Test Current MS/CV connectors show no evidence of breakdown when the test voltage given below is applied between Test current ratings of contacts and allowable the two closest contacts and between, the shell sand the contacts closest to the shell for a period of one voltage drop under test condictions when assembled minute. as in service are shown below. Maximum total Suggested Operating Voltage* current to be carried per connector is the same as Test Voltage Service Rating (rms) 60cps DC AC (rms) that allowable in wire bundles as specified in Inst. 1000 250 200 MIL-W-5088. A 2000 700 500 Current Rating with Silver Plated Wire D 2800 1250 900 (MIL-C-5015 test method) E 3500 1750 1250 Test Current Potential Drop B 4500 2450 1750 Contact Size (amps) (millivolts) C 7000 4200 3000 16 13 49 * As indicated in previous MS Specification and to be used by the designer only as a guide. 12 23 42 8 46 26 4 80 23 0 150 21 MS Alternate Positions All views are looking into front of pin insert or rear of socket insert. AB Normal Position Position W Position X Position Y Position Z Degrees Degrees Degrees Shell No. of Contact Shell No. of Contact Shell No. of Contact Size Contacts Arr. Size Contacts Arr. Size Contacts Arr. WX Y Z WX Y Z WX Y Z 8S 1 #16 8S-1 - - - - 20 1 #0 20-2 - - - - 28 6 #16,6 #12 28-9 80 110 250 280 10S 1 #16 10S-2 - - - - 4 #12 20-4 45 110 250 - 12 #16 28-18 70 145 215 290 10SL 2 #16 10SL-4 - - - - 8 #16 20-7 80 110 250 280 12 #16,2 #12 28-2 35 110 250 325 12 1 #12 12-5 - - - - 7 #16,2 #12 20-16 80 110 250 280 15 #16 28-17 80 110 250 280 12S 2 #16 12S3 70 145 215 290 14 #16 20-27 35 110 250 325 18 #16,4 #12 28-11 80 110 250 280 14S 2 #16 14S-9 70 145 215 290 17 #16 20-29 80 - - 280 26 #16 28-12 90 180 270 - 3 #16 14S-7 90 180 270 - 3 #12,2 #8 20-14 80 110 250 280 35 #16 28-15 80 110 250 280 4 #16 14S-2 - 120 240 - 6 #16,3 #12 20-18 35 110 250 325 37 #16 28-21 80 110 250 280 5 #16 14S-5 - 110 - - 7 #12 20-15 80 - - 280 32 4 #4 32-71 45 110 250 - 6 #16 14S-6 - - - - 22 3 #8 22-2 70 145 215 290 12 #16,2 #4 32-9 80 110 250 280 16S 2 #16 16S-4 35 110 250 325 4 #8 22-22 - 110 250 - 10 #16,5 #12 32-12 80 110 250 280 5 #16 16S-8 - 170 265 - 1 #16,4 #12 22-13 35 110 250 325 16 #16,3 #8 32-6 80 110 250 280 7 #16 16S-1 80 - - 280 4 #16,2 #12 22-5 35 110 250 325 2 #12,2 #4 16 2 #12 16-11 35 110 250 325 8 #16 22-18 80 110 250 280 18 #16,5 #12 32-13 80 110 250 280 3 #12 16-10 90 180 270 - 6 #16,3 #12 22-16 80 110 250 280 28 #16,7 #12 32-7 80 125 235 280 2 #16,2 #12 16-9 35 110 250 325 14 #16 22-19 80 110 250 280 36 40 #16,7 #12 36-7 80 110 250 280 2 #16,1 #8 16-7 80 110 250 280 19 #16 22-14 80 - - 280 48 #16 36-10 80 125 235 280 18 4 #16 18-4 35 110 250 325 24 9 #16,2 #12 24-20 80 110 250 280 4 #0 36-5 - 120 240 - 4 #12 18-10 - 120 240 - 3 #16,1 #0 24-4 80 110 250 280 4 #4,2 #0 36-6 35 110 250 325 3 #16 18-22 70 145 215 290 4 #8 24-22 45 110 250 - 3 #12,3 #0 36-3 70 145 215 290 5 #12 18-11 - 170 265 - 7 #8 24-10 80 - - 280 46 #16,1 #12 36-8 80 110 250 280 6 #12 18-12 80 - - 280 6 #12,3 #8 24-11 35 110 250 325 52 #16 36-52 72 144 216 288 5 #16,2 #12 18-9 80 110 250 280 14 #16,2 #12 24-7 80 110 250 280 40 24 #16,6 #12 40-1 65 130 235 300 7 #16,1 #12 18-8 70 - - 290 24 #16 24-28 80 110 250 280 *20-29 is an auth. position but it is possible to cross mate to 10 #16 18-1 70 145 215 290 normal position. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 189 A B A B MIL-C-5015 Rear Release Connectors MS/CV345* Wall Mounting Receptacle MS3450 CV3450 R (Typical) L MK S (Typical) T A V Cable Connecting Receptacle MS3451 CV3451 (Class L and W only) 1 R L (Typical) M K 1 S (Typical) A V L Max. T Dia. +.015/-.000 (+0.38/-0.00) M 1 1 Shell Contact Contact K +.031 (.79) R R S S Class Class Size #16,#12,#8,#4 #0 + _.015 (.38) -.000 (.00) + _.005 (.13) Max. + _.031 (7.87) + _.031 (7.87) L, W, LS KT, KS 8S 1.750 (44.45) - - .053 (2.11) .562 (14.27) .594 (15.09) .504 (12.80) .875 (22.22) .729 (18.52) .115 (2.92) .145 (3.68) 10S 1.750 (44.45) - - .053 (2.11) .562 (14.27) .562 (14.27) .629 (15.98) 1.000 (25.40) .854 (21.69) .115 (2.92) .145 (3.68) 10SL 1.750 (44.45) - - .053 (2.11) .562 (14.27) .719 (18.26) .629 (15.98) 1.00 (25.40) .854 (21.69) .115 (2.92) .145 (3.68) 12S 1.750 (44.45) - - .053 (2.11) .562 (14.27) .812 (20.62) .754 (19.15) 1.094 (27.79) .974 (24.74) .115 (2.92) .145 (3.68) 12 2.100 (53.34) - - .053 (2.11) .750 (19.05) .812 (20.62) .754 (19.15) 1.094 (27.79) .974 (24.74) .115 (2.92) .145 (3.68) 14S 1.750 (44.45) - - .053 (2.11) .562 (14.27) .906 (23.01) .879 (22.33) 1.188 (30.18) 1.099 (27.91) .115 (2.92) .145 (3.68) 14 2.100 (53.34) - - .053 (2.11) .750 (19.05) .906 (23.01) .879 (22.33) 1.188 (20.18) 1.099 (27.91) .115 (2.92) .145 (3.68) 16S 1.750 (44.45) - - .053 (2.11) .562 (14.27) .969 (24.61) 1.005 (25.53) 1.281 (32.54) 1.224 (31.09) .115 (2.92) .145 (3.68) 16 2.100 (53.34) - - .053 (2.11) .750 (19.05) .969 (24.61) 1.005 (25.53) 1.281 (32.54) 1.224 (31.09) .115 (2.92) .145 (3.68) 18 2.100 (53.34) - - .125 (3.18) .750 (19.05) 1.062 (26.97) 1.131 (28.73) 1.375 (34.92) 1.349 (34.26) .115 (2.92) .172 (4.37) 20 2.100 (53.34) 2.250 (57.15) .125 (3.18) .750 (19.05) 1.156 (29.36) 1.256 (31.90) 1.500 (38.10) 1.474 (37.44) .115 (2.92) .172 (4.37) 22 2.100 (53.34) 2.250 (57.15) .125 (3.18) .750 (19.05) 1.250 (31.75) 1.381 (35.08) 1.625 (41.28) 1.599 (40.61) .115 (2.92) .172 (4.37) 24 2.100 (53.34) 2.250 (57.15) .125 (3.18) .812 (20.62) 1.375 (34.92) 1.506 (38.25) 1.750 (44.45) 1.715 (43.56) .142 (3.61) .172 (4.37) 28 2.100 (53.34) 2.250 (57.15) .125 (3.18) .812 (20.62) 1.562 (39.67) 1.756 (44.60) 2.000 (50.80) 1.974 (50.14) .142 (3.61) .172 (4.37) 32 2.100 (53.34) 2.250 (57.15) .125 (3.18) .875 (22.22) 1.750 (44.45) 2.007 (50.98) 2.250 (57.18) 2.224 (56.49) .168 (4.27) .204 (5.18) 36 2.100 (53.34) 2.250 (57.15) .125 (3.18) .875 (22.22) 1.938 (49.23) 2.257 (57.33) 2.500 (63.50) 2.474 (62.84) .168 (4.27) .204 (5.18) 40 2.100 (53.34) 2.250 (57.15) .125 (3.18) .875 (22.22) 2.188 (55.58) 2.511 (63.78) 2.750 (69.85) 2.724 (69.19) .168 (4.27) .204 (5.18) 44 2.100 (53.34) 2.250 (57.15) .125 (3.18) .875 (22.22) 2.375 (60.32) 2.761 (70.13) 3.000 (76.20) 2.974 (75.54) .168 (4.27) .204 (5.18) 48 2.100 (53.34) 2.250 (57.15) .125 (3.18) .875 (22.22) 2.625 (66.68) 3.011 (76.48) 3.250 (82.55) 3.224 (81.89) .168 (4.27) .204 (5.18) Size A Thread V Thread Size A Thread V Thread Shell Class 2A Class 2A Shell Class 2A Class 2A 8S 1/2-28UNEF 1/2-20UNEF 18 1-1/8-18UNEF 1-1/16-18UNEF 10S 5/8-24UNEF 5/8-24UNEF 20 1-1/4-18UNEF 1-3/16-18UNEF 10SL 5/8-24UNEF 5/8-24UNEF 22 1-3/8-18UNEF 1-5/16-18UNEF 12S 3/4-20UNEF 3/4-20UNEF 24 1-1/2-18UNEF 1-7/16-18UNEF 12 3/4-20UNEF 3/4-20UNEF 28 1-3/4-18UNS 1-3/4-18UNS 14S 7/8-20UNEF 7/8-20UNEF 32 2-18UNS 2-18UNS 14 7/8-20UNEF 7/8-20UNEF 36 2-1/4-16UN 2-1/4-16UN Performance Specifications - Page 189 16S 1-20UNEF 1-20UNEF 40 2-1/2-16UN 2-1/2-16UN Contacts, Sealing Plugs, Assembly Tools - Page 16 1-20UNEF 1-20UNEF 44 2-3/4-16UN 2-3/4-16UN 195 48 3-16UN 3-16UN Contact Arrangements - Page 193-194 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 190 MIL-C-5015 Rear Release Connectors MS/CV345* Box Mounting Receptacle MS3452 CV3452 Class L and W only R (Typical) L M K S (Typical) G T A T Dia. +.015/-.000 L Max. M (+0.38/-0.00) Shell G Dia. K Contact Contact +.031/ (.79/ R S A Thread Size + _.016 (0.41) + _.015 (0.38) #16 & #12 #8, #4, & #0 -.000 -.00) + _.005 (.13) + _.031 (0.79) Class L, W Class 2A 8S .500 (12.70) .083 (2.11) .1662 (42.21) - - .562 (14.27) .594 (15.09) .875 (22.22) .115 (2.92) 1/2-28UNEF 10S .625 (15.88) .083 (2.11) .1662 (42.21) - - .562 (14.27) .719 (18.26) 1.000 (25.40) .115 (2.92) 5/8-24UNEF 10SL .625 (15.88) .083 (2.11) .1662 (42.21) - - .562 (14.27) .719 (18.26) 1.00 (25.40) .115 (2.92) 5/8-24UNEF 12S .750 (19.05) .083 (2.11) .1662 (42.21) - - .562 (14.27) .812 (20.62) 1.094 (27.79) .115 (2.92) 3/4-20UNEF 12 .750 (19.05) .083 (2.11) .1662 (42.21) - - .750 (19.05) .812 (20.62) 1.094 (27.79) .115 (2.92) 3/4-20UNEF 14S .875 (22.22) .083 (2.11) .1662 (42.21) - - .562 (14.27) .906 (23.01) 1.188 (30.18) .115 (2.92) 7/8-20UNEF 14 .875 (22.22) .083 (2.11) .1662 (42.21) - - .750 (19.05) .906 (23.01) 1.188 (20.18) .115 (2.92) 7/8-20UNEF 16S 1.000 (25.40) .083 (2.11) .1662 (42.21) - - .562 (14.27) .969 (24.61) 1.281 (32.54) .115 (2.92) 1-20UNEF 16 1.000 (25.40) .083 (2.11) .1662 (42.21) 1.937 (49.20) .750 (19.05) .969 (24.61) 1.281 (32.54) .115 (2.92) 1-20UNEF 18 1.062 (26.67) .125 (3.18) .1662 (42.21) 1.937 (49.20) .750 (19.05) 1.062 (26.97) 1.375 (34.92) .115 (2.92) 1-1/8-18UNEF 20 1.187 (30.15) .125 (3.18) .1662 (42.21) 1.937 (49.20) .750 (19.05) 1.156 (29.36) 1.500 (38.10) .115 (2.92) 1-1/4-18UNEF 22 1.312 (33.32) .125 (3.18) .1662 (42.21) 1.937 (49.20) .750 (19.05) 1.250 (31.75) 1.625 (41.28) .115 (2.92) 1-3/8-18UNEF 24 1.437 (36.50) .125 (3.18) .1662 (42.21) 1.937 (49.20) .812 (20.62) 1.375 (34.92) 1.750 (44.45) .142 (3.61) 1-1/2-18UNEF 28 1.750 (44.45) .125 (3.18) .1662 (42.21) 1.937 (49.20) .812 (20.62) 1.562 (39.67) 2.000 (50.80) .142 (3.61) 1-3/4-18UNS 32 2.000 (50.80) .125 (3.18) .1662 (42.21) 1.937 (49.20) .875 (22.22) 1.750 (44.45) 2.250 (57.18) .168 (4.27) 2-18UNS 36 2.250 (57.15) .125 (3.18) .1662 (42.21) 1.937 (49.20) .875 (22.22) 1.938 (49.23) 2.500 (63.50) .168 (4.27) 2-1/4-16UN 40 2.500 (63.50) .125 (3.18) .1662 (42.21) 1.937 (49.20) .875 (22.22) 2.188 (55.58) 2.750 (69.85) .168 (4.27) 2-1/2-16UN 44 2.750 (69.85) .125 (3.18) .1662 (42.21) 1.937 (49.20) .875 (22.22) 2.375 (60.32) 3.000 (76.20) .168 (4.27) 2-3/4-16UN 48 3.000 (76.20) .125 (3.18) .1662 (42.21) 1.937 (49.20) .875 (22.22) 2.625 (66.68) 3.250 (82.55) .168 (4.27) 3-16UN Performance Specifications - Page 189 Contacts, Sealing Plugs, Assembly Tools - Page 195 Contact Arrangements - Page 193-194 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 191 MIL-C-5015 Rear Release Connectors MS/CV345* Cable Connecting Plug MS3456 CV3456 L MAX. Q DIA. MAX. A COUPLING NUT V THREAD THREAD L Max. L Max. Contact Contact Shell #16, #12, Contact A Thread V Thread Shell #16, #12, Contact A Thread V Thread Size #8, #4 #0 Q Dia. Max. Class 2B Class 2A Size #8, #4 #0 Q Dia. Max. Class 2B Class 2A 8S 1.750 (44.45) - - .844 (21.44) 1/2-28UNEF 1/2-20UNEF 18 2.100 (53.34) - - 1.344 (34.14) 1-1/8-18UNEF 1-1/16-18UNEF 10S 1.750 (44.45) - - .969 (24.61) 5/8-24UNEF 5/8-24UNEF 20 2.100 (53.34) 2.250 (57.15) 1.469 (37.31) 1-1/4-18UNEF 1-3/16-18UNEF 10SL 1.750 (44.45) - - .969 (24.61) 5/8-24UNEF 5/8-24UNEF 22 2.100 (53.34) 2.250 (57.15) 1.594 (40.49) 1-3/8-18UNEF 1-5/16-18UNEF 12S 1.750 (44.45) - - 1.062 (26.97) 3/4-20UNEF 3/4-20UNEF 24 2.100 (53.34) 2.250 (57.15) 1.719 (43.66) 1-1/2-18UNEF 1-7/16-18UNEF 12 2.100 (53.34) - - 1.062 (26.97) 3/4-20UNEF 3/4-20UNEF 28 2.100 (53.34) 2.250 (57.15) 1.969 (50.01) 1-3/4-18UNS 1-3/4-18UNS 14S 1.750 (44.45) - - 1.156 (29.36) 7/8-20UNEF 7/8-20UNEF 32 2.100 (53.34) 2.250 (57.15) 2.219 (56.36) 2-18UNS 2-18UNS 14 2.100 (53.34) - - 1.156 (29.36) 7/8-20UNEF 7/8-20UNEF 36 2.100 (53.34) 2.250 (57.15) 2.469 (62.71) 2-1/4-16UN 2-1/4-16UN 16S 1.750 (44.45) - - 1.250 (31.75) 1-20UNEF 1-20UNEF 40 2.100 (53.34) 2.250 (57.15) 2.719 (69.06) 2-1/2-16UN 2-1/2-16UN 16 2.100 (53.34) - - 1.250 (31.75) 1-20UNEF 1-20UNEF 44 2.100 (53.34) 2.250 (57.15) 2.969 (75.41) 2-3/4-16UN 2-3/4-16UN 48 2.100 (53.34) 2.250 (57.15) 3.219 (81.76) 3-16UN 3-16UN Cable Connecting Plug MS3459 CV3459 Self-Locking Coupling Nut Q L DIA. MAX MAX. GROOVE - ORANGE COLORED (3 PLACES) (3) LOCKING INDICATOR A V THREAD COUPLING NUT THREAD L Max. L Max. Contact Contact Shell #16, #12, Contact Q Dia. A Thread V Thread Shell #16, #12, Contact Q Dia. A Thread V Thread Size #8, #4 #0 Max. Class 2B Class 2A Size #8, #4 #0 Max. Class 2B Class 2A 2.100 (53.34) - - 1.463 (37.16) 1-20UNEF 1-20UNEF 1/2-28UNEF 1/2-20UNEF 8S 1.750 (44.45) - - .963 (24.46) 16 2.100 (53.34) - - 1.588 (40.34) 1-1/8-18UNEF 1-1/16-18UNEF 5/8-24UNEF 5/8-24UNEF 10S 1.750 (44.45) - - 1.088 (27.64) 18 2.100 (53.34) 2.250 (57.15) 1.713 (43.51) 1-1/4-18UNEF 1-3/16-18UNEF 5/8-24UNEF 5/8-24UNEF 10SL 1.750 (44.45) - - 1.088 (27.64) 20 2.100 (53.34) 2.250 (57.15) 1.788 (45.42) 1-3/8-18UNEF 1-5/16-18UNEF 3/4-20UNEF 3/4-20UNEF 12S 1.750 (44.45) - - 1.213 (30.8) 22 2.100 (53.34) 2.250 (57.15) 1.963 (49.86) 1-1/2-18UNEF 1-7/16-18UNEF 3/4-20UNEF 3/4-20UNEF 12 2.100 (53.34) - - 1.213 (30.8) 24 2.100 (53.34) 2.250 (57.15) 2.213 (56.21) 1-3/4-18UNS 1-3/4-18UNS 7/8-20UNEF 7/8-20UNEF 14S 1.750 (44.45) - - 1.358 (34.49) 28 2.100 (53.34) 2.250 (57.15) 2.463 (62.56) 2-18UNS 2-18UNS 7/8-20UNEF 7/8-20UNEF 14 2.100 (53.34) - - 1.358 (34.49) 32 2.100 (53.34) 2.250 (57.15) 2.713 (68.91) 2-1/4-16UN 2-1/4-16UN 1-20UNEF 1-20UNEF 16S 1.750 (44.45) - - 1.463 (37.16) 36 2.100 (53.34) 2.250 (57.15) 2.963 (75.26) 2-1/2-16UN 2-1/2-16UN 40 Performance Specifications - Page 189 Contacts, Sealing Plugs, Assembly Tools - Page 195 Contact Arrangements - Page 193-194 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 192 MIL-C-5015 Rear Release Connectors MS/CV345* Contact Arrangments Face view, Pin insert C A B A B A A B A B C B 14S-7 Shell Size 8S-1 10S-2 10SL-4 10SL-3 12-5 12S-3 14S-9 3 #16 No. of Contacts 1 #16 1 #16 2 #16 3 #16 1 #12 2 #16 2 #16 A Service Rating A A A A D A A A AA B C A D A F B D E B A B B A A C B B C C B E C D C D 14S-2 14S-5 14S-6 16-10 16-9 Shell Size 16S-4 16-11 16-7 4 #16 5 #16 6 #16 3 #12 (A-C) 2 #16 (B,D) No. of Contacts 2 #16 2 #12 2 #16 (A,B) 2 #12 (A,C) 1 #8 (C) Inst. Inst. Inst. A A Service Rating D A A Socket Only A F D E C C D D A A E D A E G B C B A B A C B D B C F B C 18-10 Shell Size 18-22 18-4 18-11 18-12 18-9 16S-8 16S-1 4 #12 No. of Contacts 3 #16 4 #16 5 #12 6 #16 5 #16(B,C,E-G) 5 #16 7 #16 2 #12(A,D) A Service Rating D D A A Inst. A A For new MIL equip. For new MIL equip. design, use 18-11 design, use 16S-1 F A D A E A F A G E G H A G B A F E J H G I B D G B H D H E B B F C C B F C J C C C A D E D D C B E D Shell Size 20-4 20-14 18-8 18-1 20-2 20-15 20-7 20-16 No. of Contacts 4 #12 3 #12(C,D,E) 7 #16(A-G) 10 #16 1 #0 7 #12 8 #16 7 #16(A-G) 2 #8(A,B) 1 #12(H) 2 #12(H,I) Service Rating D A A A(B,C,F,G) D A A(C-F) A Inst. (all others) D(A,B,G,H) Pin Only A A A F A G A A D J A M B G H A L B J K N C F E B T P E B H F J B N L C H K D C B B S R C G D C B M J E E C E D C D C H F F E G D Shell Size 20-18 20-27 20-29 22-2 22-22 22-13 22-5 22-18 No. of Contacts 6 #16 14 #16 17 #16 3 #8 4 #8 1 #16(E) 4 #16 8 #16 (A,C-E,G,H) 4 #12(A-D) (A,C,D,F) 3 #12(B,F,I) 2 #12(B,E) Service Rating A A A D A A(A-D), D(E) D A(C-E) D(all others) Socket Only A F A M C A B C J B L A A K B D D A B A K N B C U H J L G H C E G B D E F F K B L P M J T V P A C H G D J N D C B E H S R C G D D C E G H J F E D F F G E Shell Size 22-16 22-19 22-14 24-4 24-22 24-10 24-11 24-20 No. of Contacts 6 #16 14 #16 19 #16 3 #16 (B,C,D) 4 #8 7 #8 6 #12(A-C,G-I) 9 #16)A-D,G-L (A,B,F-J) 1 #0 (A) 3 #8(D-f) 2 #12(E,F) 3 #12 (C-E) Service Rating A A A D D A A D Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 193 D MIL-C-5015 Rear Release Connectors MS/CV345* Contact Arrangements (Continued) Face view, pin insert J A A B H L A L B AB C D K K C G B K C M EF GH J M M L D P N D KLM N P Q J J C F E RS T U V O E I H F E D WX Y Z G H F G 28-9 28-18 Shell Size 24-28 24-7 6 #16(A,H-M) 12 # No. of Contacts 24 #16 14 #16(A-M,O) 6 #12(B-G) 2 #12(P,N) D A (A,B) C(M) Service Rating Inst. A D (G-L) inst. (C-F) D A C J A A B A B C K R D N E P C D B E F G B J E S E F G H J U J H K A L B N C P F a T J K L M N H L M N P R G K K L B b V A F Z U P R T U V P D S W S T U V WX Z H M C R G M R d W C X Z a bc b c d e f L Y a Y V S H L E M ef g h G N P d g h j k m D XX D W F K rs N T I jk n p F M E J G H lm 28-17 28-11 28-12 Shell Size 28-2 28-15 28-21 15 #16 18 #16(A-I, N-X 26 #16 No. of Contacts 12 #16(A,L,N) 35 #16 37 #16 4 #12(J-M) 2 #12(M,P) A(A-L), B(R) D(M-P) A A Service Rating D A A For MIL equip design, use 28-21 P A B W J A B N A C D c E F M P B A E G H R B K D X A F C D E F I J X R d G L A K C h N L M Y Y S L R e G P S W S j B H J K O D T K Z Z M CD E F G T k C V f H U T C B V a N HJ K L M N W X J E g D l U U I b F M O P H O L N V G 32-9 32-12 32-13 32-17 32-7 Shell Size 32-6 12 #16(C-N) 10 #16 (A-D,F,G,L,N-P) 18 #16 (A-D,K-Z) 4 #4 28 #16(A-N,W-Z,a-k) No. of Contacts 16 #16(A-O,S) 2 #12(U,V) 2 #4(A,B) 5 #12 (E,H,J,K,M) 5 #12 (E-J) 7 #12(O-V) 3 #8(P,R,T) 2 #4(W,X) D A (C-G), D (all others) D D Inst. (A,B,h,j) Service Rating A A(all others) B A C D A A E B A C A F F G D F E H I G J H F M K B K L N I J L O P S T N O M P R R D B U V S T B W X U V E Y a Y Z b c W X Z a d e f g b c d e E C g h i j k m f h j k m n p r C n p D s t u v w u v w r s D C x y z x t z Shell Size 36-8 36-5 36-3 36-6 36-7 No. of Contacts 46 #16(A-X,Z-z 4 #0 3 #12 (A,C,E) 4 #4 40 #16(A-Z,a-s) 1 #12(Y) 3 #0 (B,D,F) (B,C,E,F) 7 #12(t-z) 2 #0(A,D) Service Rating A A D A A A B C A B D E F G E CD F G N HJ K L M H I J K L O PQ T U R S S M N O P R Z a V WX Y b c T V W X U d e f g h i k q Y Z a b p r s m n t w x u v d c y z Shell Size 36-10 36-52 40-1 No. of Contacts 48 #16 52 #16 24 #16 (A-L,T-e) 6 #12 (M-S) Service Rating A A D Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 194 MIL-C-5015 Rear Release Connectors Accessories Contacts Pin, MIL-C-39029/29 Mating Wire 2ND 3RD Color Bands BIN Military End Barrel ITT Cannon 1ST Code Part Number WIRE 1st 2nd 3rd Size Size Part Number MATING BARREL END 212 M39029/29-212 Red Brown Red 16 16 030-3196-008 END 213 M39029/29-213 Red Brown Orange 12 12 030-3197-007 COLOR BANDS 214 M39029/29-214 Red Brown Yellow 8 8 030-3198-003 215 M39029/29-215 Red Brown Green 4 4 030-3199-004 2ND 3RD 1ST 216 M39029/29-216 Red Brown Blue 0 0 030-3200-003 WIRE MATING BARREL END END COLOR BANDS Socket, MIL-C-39029/30 Wire Hole Fillers Mating Wire Color Bands BIN Military End Barrel ITT Cannon Code Part Number 1st 2nd 3rd Size Size Part Number 217 M39029/30-217 Red Brown Violet 16S 16 031-3113-005 218 M39029/30-218 Red Brown Gray 16 16 031-3114-008 219 M39029/30-219 Red Brown White 12 12 031-3115-006 ITT Cannon MS27488 220 M39029/30-220 Red Red Black 8 8 031-3116-003 Contact Part Part Color Size Number Number Code 212 M39029/30-221 Red Red Brown 4 4 031-3117-003 16 225-0071-000 MS27488-16 Blue 222 M39029/30-222 Red Red Red 0 0 031-3118-003 12 225-0072-000 MS27488-12 Yellow *8 225-1009-000 MS27488-8 Red *4 225-1008-000 MS27488-4 Blue Thermocouple *0 225-1007-000 MS27488-0 Yellow Alumel Chromel * Consult factory for availability. Contact Pin Socket Pin Socket Size 16S* 030-3196-015 031-3113-011 030-3196-016 031-3113-012 16 030-3196-015 031-3114-014 030-3196-016 031-3114-015 12 030-3197-011 031-3115-009 030-3197-012 031-3115-010 *16S type socket contacts are for use in 8S, 10S, 10SL, 12S, 14S, and 16S shell size connectors. Tooling A complete line of crimp, insertion and extraction Insertion/Extraction Tools tools is provided for MIL-C-5015 connectors. Crimp Plastic Metal Contact tools are made from high quality metal and are MS No. Part Number ITT Cannon No. MS No. ITT Cannon No. Crimp Tool Unwired Contact Size designed for long life and trouble-free service. M22520/1-01 with 16 M81969/14-03 274-7002-000 CIET-16-03 - - 274-7008-000 Insertion and extraction tools are made of a durable M22520/1-02 Turret M81969/14-04 plastic and are inexpensive and expendable. 274-7003-000 CIET-12-04 -- CBT 520/530 274-7009-000 12 CBT 600B Power Unit - MS3165-8 8 CET 8-2 MS3483-1 CET-CVR-8 CCH-8-1 Crimp Head - M83723/32-8 CCHP-8-6 Locator - CBT 600B Power Unit - MS3165-4 4 CET 4-8 CCH-4-1 Crimp Head MS3483-2 CET-CVR-4 - M83723/32-4 CCHP-4-8 Locator - CBT 600B Power Unit - MS3165-0 0 CET 0-1 MS3483-3 CET-00-CV CCH-0-1 Crimp Head - M83723/32-0 CCHP-0-8 Locator - M22520/1-01 CIET-16 CBT-520/530 CBT-600 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 195 Waterproof Connectors MR Cannon's MR waterproof connectors, designed to entry which provides a cable strain reflief as well. MIL-C-5015. Simple maintenance under severe meet the requirements of MIL-C-5015, withstand When properly terminated to a jacketed cable, a conditions is possible with a convenient, long, condictions involving mud, ice, and water. They are mated pair of MR connectors can be immersed in knurled coupling nut and endbell that can be easily particularly suited for missile ground support equip- depths of 150 feet in fresh water. For other removed by standard open end wrenches. Dust caps ment, radar installations, heavy construction in- immersion media consult factory. have attached head chains to prevent kinking. stallations, and outdoor applications involving rapid The MR connector series is supplied with Operating temperature range of connectors - 55˚C transit, radio/tv stations, and marine equipment. MIL-C-5015 resilient insulators and solder pot con- (-67˚F) to 125˚C (257˚F). The upper temperature Maximum resistance to severe enviornmental con- tacts. For crimp type contacts refer to the ordering is the maxiumu internal hot spot temperature ditions is assured by an O-ring seal around the information below. MS contact arrangements, cou- resulting from any combination of eletrical load mated insert faces, and a gland seal at the cable pling threads, and sizes are standard to and ambient temperature. Performance and Material Specifications MATERIALS ELECTRICAL DATA HIGH POTENTIAL TEST VOLTAGE Shell - Aluminum alloy Number of Contacts - 1 thru 66 MS connectors show no evidence of breakdown when the test voltage given below is applied Insulator - Synthetic elastomer between the two closest contacts and between TEST CURRENT Contacts - Copper alloy the shell and the contact closest to the shell for Maximum current ratings of contacts and a period of one minute. maximum allowable voltage drop under test FINISHES conditions when assembled as in service are MS Test Voltage Suggested Air Shell - Clear anodized shown below. Maximum total current to be Service (rms) Operating Voltage* Spacing Contacts - Silver plate carried per connector is the same as the Rating 60 cps DC AC (rms) nom. in. allowable in wire bundles as specified in Inst. 1000 250 200 - MECHANICAL FEATURES MIL-W-5088. A 2000 700 500 1/16 Shell Styles D 2800 1250 900 1/8 Contact Test Current Potential Drop 00 - Wall Mounting Receptacle Size (Amps) (millivolts) E 3500 1750 1250 3/16 01 - Cable Connecting Receptacle 16 20 21 B 4500 2450 1750 1/4 02 - Chassis Mounting Receptacle 12 35 20 C 7000 4200 3000 5/16 06 - Cable Connecting Straight Plug * As indicated in MS Specifications and to be used by the 8 60 12 Shell Size - 14S thru 36 designer only as a guide 4 110 10 Coupling - Threaded 0 200 10 Cable Entry - 00, 01, and 06 accommodate cables from - 3 (3/16") to -28 (1-3/4") in sixteenths of an inch. Shell style 02 requires no jacketed cable seal. Polarization - Single keyway How to Order MR 06 28 12 P X 18 * SERIES PREFIX SHELL STYLE SHELL SIZE CONTACT ARRANGEMENTS CONTACT TYPE ALTERNATE INSERT POSITION SERIES PREFIX CABLE ENTRY MR - Resilient Insulator MODIFICTATIONS SHELL STYLE 00 - Wall Mounting Receptacle CONTACT TYPE MODIFICATIONS 01 - Cable Connecting Receptacle P for Pin; S for socket FO - Less contacts 02 - Chassis Mounting Receptacle A66 - Olive drab cadmim ALTERNATE INSERT POSITION 06 - Cable Connecting Straight Plug A105 - Clear Cadmium W, X, Y, and Z per MIL-C-5015 F80 - Crimp contacts SHELL SIZE F111 - Stainless steel 303 hardware & link CABLE ENTRY 14S, 16S, 18, 20, 22, 24, 28, 32, and 36 chain (F135) 00, 01, and 06 shell styles accommodate cables F135 - Stainless steel link chain CONTACT ARRANGEMENTS from - 3 (3/16") to - 28 (1-3/4") graduated F150 - Less dust cap and chain 1 to 56 contacts in sixteenths of an inch. The 02 shell style For other modifications, such as cable grips and (See pages 171-174 for MSE/R) requires no jacketed cable seal. peripheral ground adapters, consult the factory. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 196 Waterproof Connectors MR Wall Mounting Receptacle MR00 L APPROX. BULKHEAD MTG.NUT GASKET SEAL .094 (2.38) POLARIZING PIN K MAX. "O" RING CABLE SEAL PANEL THICKNESS SEAL C (MAX. D CABLE ENTRY) .025 (6.35) A THD. F (DISTANCE .695 M ACROSS FLATS) (17.65) .109 (2.78) R S Panel Cutout Shell Size A Thread C D F K L M R S 14S 7/8-20NEF-2A .187 to .480 (4.76 to 12.20) 1.375 (34.92) .745 (18.92) .156 (3.97) 4.125 (104.78) 1.063 (26.99) .546 (13.89) .906 (23.02) 16S 1-20NEF-2A .250 to .563 (6.35 to 14.29) 1.500 (38.10) .870 (22.10) .156 (3.97) 4.250 (107.95) 1.063 (26.99) .609 (15.47) 1.031 (26.19) 18 1-1/8-18NEF-2A .250 to .750 (6.35 to 19.05) 1.625 (41.28) .995 (25.27) .250 (6.35) 5.063 (128.59) 1.406 (35.72) .671 (17.06) 1.156 (29.37 20 1-1/4-18NEF-2A .250 to .750 (6.35 to 19.05) 1.750 (44.45) .995 (25.27) .250 (6.35) 5.188 (131.76) 1.406 (35.72) .734 (18.64) 1.281 (32.54) 22 1-3/8-18NEF-2A .250 to 1.000 (6.35 to 25.40) 1.875 (47.62) 1.245 (31.62) .250 (6.35) 5.313 (134.94) 1.406 (35.72) .796 (20.22) 1.406 (35.72) 24 1-1/2-18NEF-2A .250 to 1.00 (6.35 to 25.40) 2.000 (50.80) 1.245 (31.62) .219 (5.56) 5.438 (138.11) 1.406 (35.72) .857 (21.82) 1.531 (38.89) 28 1-3/4-18NS-2A .312 to 1.250 (7.94 to 31.75) 2.250 (57.15) 1.495 (37.97) .219 (5.56) 5.563 (141.29) 1.406 (35.72) .989 (24.99) 1.781 (45.24) 32 2-18NS-2A .750 to 1.500 (19.05 to 38.10) 2.500 (63.50) 1.807 (45.90) .219 (5.56) 5.688 (144.46) 1.406 (35.72) 1.109 (26.17) 2.031 (51.59) 36 2-1/4-16UN-2A .750 to 1.750 (19.05 to 44.45) 2.750 (69.85) 2.058 (52.27) .156 (3.97) 5.750 (146.05) 1.406 (35.72) 1.234 (31.34) 2.281 (57.94) Cabel Connecting Plug MR01 L APPROX. CABLE SEAL M "O" Ring SEAL N C (MAX. D .695 CABLE ENTRY) (17.65) F G (DISTANCE ACROSS FLATS) A THD. Shell Size A Thread C D FGM L N 1.094 (27.78) 14S 7/8-20NEF-2A .187 to .480 (4.76 to 12.20) .745 (18.92) .180 (4.57) 3.656 (92.87) .496 (11.91) .875 (23.22) 1.219 (30.96) 16S 1-20NEF-2A .250 to .563 (6.35 to 14.29) .870 (22.10) .250 (6.35) 4.000 (101.60) .531 (13.49) 1.000 (25.40) 1.344 (34.13) 18 1-1/8-18NEF-2A .250 to .750 (6.35 to 19.05) .995 (25.27) .250 (6.35) 4.625 (117.48) .719 (18.26) 1.125 (28.58) 1.469 (37.31) 20 1-1/4-18NEF-2A .250 to .750 (6.35 to 19.05) .995 (25.27) .250 (6.35) 4.750 (120.65) .719 (18.26) 1.250 (31.75) 1.594 (40.48) 22 1-3/8-18NEF-2A .250 to 1.000 (6.35 to 25.40) 1.245 (31.62) .250 (6.35) 4.875 (123.83) .719 (18.26) 1.375 (34.92) 1.719 (43.66) 24 1-1/2-18NEF-2A .250 to 1.00 (6.35 to 25.40) 1.245 (31.62) .250 (6.35) 5.000 (127.00) .719 (18.26) 1.500 (38.10) 1.969 (50.01) 28 1-3/4-18NS-2A .312 to 1.250 (7.94 to 31.75) 1.495 (37.97) .250 (6.35) 5.125 (130.18) .719 (18.26) 1.750 (44.45) 2.219 (56.36) 32 2-18NS-2A .750 to 1.500 (19.05 to 38.10) 1.807 (45.90) .250 (6.35) 5.250 (133.35) .719 (18.26) 2.000 (50.80) 2.469 (62.71) 36 2-1/4-16UN-2A .750 to 1.750 (19.05 to 44.45) 2.058 (52.27) .250 (6.35) 5.375 (136.52) .719 (18.26) 2.250 (57.15) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 197 Waterproof Connectors MR Chassis Mounting Receptacle MR02 .109 (2.78) L GASKET SEAL K .094 DIA. (2.38) POLARIZING PIN N HEX LOCKNUT R D .695 (17.65) A THD. .250 S (6.35) Panel Cutout Shell Size A Thread D K LN R S 14S 7/8-20NEF-2A 1.375 (34.92) .156 (3.97) 1.063 (26.99) 1.125 (28.56) .546 (13.89) .906 (23.02) 16S 1-20NEF-2A 1.500 (38.10) .156 (3.97) 1.063 (26.99) 1.250 (31.75) .609 (15.47) 1.031 (26.19) 18 1-1/8-18NEF-2A 1.625 (41.28) .250 (6.35) 1.406 (35.72) 1.375 (34.92) .671 (17.06) 1.156 (29.37 20 1-1/4-18NEF-2A 1.750 (44.45) .250 (6.35) 1.406 (35.72) 1.438 (36.51) .734 (18.64) 1.281 (32.54) 22 1-3/8-18NEF-2A 1.875 (47.62) .250 (6.35) 1.406 (35.72) 1.500 (38.10) .796 (20.22) 1.406 (35.72) 24 1-1/2-18NEF-2A 2.000 (50.80) .219 (5.56) 1.406 (35.72) 1.625 (41.28) .857 (21.82) 1.531 (38.89) 28 1-3/4-18NS-2A 2.250 (57.15) .219 (5.56) 1.406 (35.72) 1.750 (44.45) .989 (24.99) 1.781 (45.24) 32 2-18NS-2A 2.500 (63.50) .219 (5.56) 1.406 (35.72) 2.000 (50.80) 1.109 (26.17) 2.031 (51.59) 36 2-1/4-16UN-2A 2.750 (69.85) .156 (3.97) 1.406 (35.72) 2.375 (60.32) 1.234 (31.34) 2.281 (57.94) Cord Conneting Straight Plug MR06 A THD. L APPROX. CABLE SEAL E .080 (2.032) "O" RING POLARIZING KEY SEAL D C (MAX. CABLE ENTRY) F (DISTANCE ACROSS FLATS) G Shell Size A Thread C D E FG L 14S 7/8-20NEF-2B .187 to .480 (4.76 to 12.20) 1.125 (28.58) .531 (13.49) .745 (18.92) .712 (18.09) 3.750 (95.25) 16S 1-20NEF-2B .250 to .563 (6.35 to 14.29) 1.250 (31.75) .531 (13.49) .870 (22.10) .712 (18.09) 3.875 (98.42) 18 1-1/8-18NEF-2B .250 to .750 (6.35 to 19.05) 1.375 (34.92) .718 (18.24) .995 (25.27) .900 (22.86) 4.563 (115.59) 20 1-1/4-18NEF-2B .250 to .750 (6.35 to 19.05) 1.500 (38.10) .718 (18.24) .995 (25.27) .900 (22.86) 4.688 (119.06) 22 1-3/8-18NEF-2B .250 to 1.000 (6.35 to 25.40) 1.625 (41.28) .718 (18.24) 1.245 (31.62) .900 (22.86) 4.813 (122.24) 24 1-1/2-18NEF-2B .250 to 1.00 (6.35 to 25.40) 1.750 (44.45) .718 (18.24) 1.245 (31.62) .900 (22.86) 4.938 (125.41) 28 1-3/4-18NS-2B .312 to 1.250 (7.94 to 31.75) 2.000 (50.80) .718 (18.24) 1.495 (37.97) .900 (22.86) 5.063 (128.59) 32 2-18NS-2B .750 to 1.500 (19.05 to 38.10) 2.250 (57.15) .718 (18.24) 1.807 (45.90) .900 (22.86) 5.188 (131.76) 36 2-1/4-16UN-2B .750 to 1.750 (19.05 to 44.45) 2.500 (63.50) .718 (18.24) 2.058 (52.27) .900 (22.86) 5.313 (134.94) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 198 MIL-C-5015 Type Connectors CA-A CA-A connectors were originally designed and ap- the end of a cable. The term receptacle applies to proved under Military Specifications for use in any assembly mounted to a wall or box. CA shells military aircraft. Since then, commercial and indus- will accept either pin or socket insert assemblies. trial demand for these connectors has grown be- Socket contacts are the closed-entry type. cause of their uniform quality, dependablility, and Each contact arrangement is available with pin or interchangeability as prescribed in MIL-C-5015. socket contacts and will mate with all MS type CA-A connectors are available as plugs or recepta- connectors having the same size and contact ar- cles. The term plug applies to any assembly fixed to rangements. Performance and Material Specifications ELECTRICAL MATERIALS AND FINISHES Maximum current ratings of contacts and maximum Shell Material Aluminum alloy allowable voltage drop under test conditions when Finish Olive drab chormate coating over assembled as in service are shown below. cadmium plating Insulator Material Thermoset Plastic (resilient insulators Test Current Potential Drop are available) (amps) (millivolts) Contact Size Contacts Material Brass or copper alloy 16 13 49 Finish Siliver plate 12 23 42 Termination Tinned solder pot 8 46 26 4 80 23 0 150 21 How to Order CA 3106 A 18 -8 P X PREFIX SHELL STYLE CLASS SHELL SIZE CONTACT ARRANGEMENT CONTACT TYPE ALTERNATE INSERT POSITION PREFIX SHELL SIZE CA - ITT Cannon prefix. Coupling thread diameter in sixteenths of an inch CONTACT ARRANGEMENTS SHELL STYLE 3102 - Box mounting receptacle See page 201. 3106 - Straight plug Consult factory for aditional layouts. Consult factory for additional shell styles. CONTACT ARRANGEMENTS CLASS P for Pin; S for Socket A - Solid or one-piece endbell ALTERNATE INSERT POSITIONS Consult factory Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 199 MIL-C-5015 Type Connectors CA-A Box Mounting Receptacle CA3102A (Available with plastic or resilient insulators) Polarizing Boss N X Max. Solder Pot Extension Q Dia. SR T Dia. A Thd. 4 Mtg. Holes The CA3102A box mounting receptacles are used on boxes and equipment cases where no cable support is required. Straight Plug CA3102A Solid Endbell L L Polarizing Groove A thd. A Thd. G Dia. V Thd. V Thd. Sizes 10SL thru 16S Sizes 18 thru 24 CA3106A straight plugs are used with 3100 and 3102 receptacles and 3101 plugs. Shell G L N Q R S T A V Size Max. Max. Max. Max. + _.005 Max. +.010 - .005 Thread Thread 10SL .969 (24.62) 1.531 (38.89) 1.000 (25.40) .630 (16.00) .719 (18.26) 1.031 (26.19) .120 (3.05) 5/8-24NEF-2B 5/8-24NEF-2A 12S 1.062 (26.97) 1.688 (42.88) 1.000 (25.40) .630 (16.00) .812 (20.62) 1.125 (28.58) .120 (3.05) 3/4-20UNEF-2B 5/8-24NEF-2A 14S 1.156 (29.36) 1.688 (42.88) 1.000 (25.40) .755 (19.18) .906 (23.01) 1.219 (30.96) .120 (3.05) 7/8-20UNEF-2B 3/4-20UNEF-2A 16S 1.250 (31.75) 1.688 (42.88) 1.000 (25.40) .880 (22.35) .969 (24.62) 1.312 (33.32) .120 (3.05) 1-20UNEF-2B 7/8-20UNEF-2A 18 1.344 (34.14) 2.062 (52.37) 1.205 (30.61) .989 (25.13) 1.062 (26.97) 1.406 (35.71) .120 (3.05) 1-1/8-18NEF-2B 1-20UNEF-2A 20 1.469 (37.31) 2.188 (55.58) 1.205 (30.61) 1.176 (29.87) 1.156 (29.36) 1.531 (38.89) .120 (3.05) 1-1/4-18NEF-2B 1-3/16-18NEF-2A 22 1.594 (40.49) 2.188 (55.58) 1.205 (30.61) 1.270 (32.26) 1.250 (31.75) 1.656 (42.06) .120 (3.05) 1-3/8-18NEF-2B 1-3/16-18NEF-2A 24 1.719 (43.66) 2.312 (58.72) 1.375 (34.92) 1.395 (35.43) 1.375 (34.92) 1.781 (45.24) .147 (3.73) 1-1/2-18NEF-2B 1-7/16-18NEF-2A X DIMENSION Max. Solder Pot Ext. - Pin or Socket Shell Contact Size Size 16 12 8 4 0 10SL-16S .50 (12.70) - - - - 18-22 .50 (12.70) .59 (14.99) .72 (18.29) .86 (21.84) .86 (21.84) 24 .59 (14.99) .65 (16.51) .76 (19.30) .90 (22.86) .90 (22.86) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 200 MIL-C-5015 Type Connectors CA-A Contact Arrangements (Face View, Pin Insert) D A C A C A B A B A AB A C B B B C B Shell Size 10SL-3 12S-3 14S-9 14S-1 14S-7 14S-2 10SL-4 No. of Contacts 3 #16 2 #16 2 #16 3 #16 3 #16 4 #16 2 #16 Service Rating A A A A A Inst. A G F F A D A A F E A H E A F B A G B B E B E B C B A D B E C D D C D C C C D 14S-5 14-6 16S-4 16S-1 Shell Size 18-4 18-12 18-8 5 #16 6 #16 2 #16 7 #16 No. of Contacts 4 #16 6 #16 7 #16(A-G) 1 #12(H) Inst. Inst. D A Service Rating D A A A AB C D M L A E EF GH J A J A M B K U N B B L KLM N P Q N H A J B C K T P J T V P C D G I B N L C K D RS T U V H C R S H S R D F J C G D J E WX Y Z M H F G F E G E F D E Shell Size No. of Contacts 18-1 20-27 20-29 22-14 24-28 24-12 10 #16 14 #16 17 #16 19 #16 24 #16 3 #12(B,D,E) 2 #4(A,C,) Service Rating A(B,C,F,G) A A A Inst. A Inst. (all others) Junction Shell CA2120 L W Typ. P S R M Cable Y Typ. Typ. Entry T Dia. V Thd. 4 Mtg Holes The CA2120 straight junction shell is used with CA3102 box mounting receptacle to protect and enclose the wires behind a panel or bulkhead and to connect flexible or rigid conduit. Material in alumi- num alloy; finish is olive drab chromate over cad- mium plate. T W +.010 Rad. Part Fits L M P R S Y V -.005 Max. Number Shell Size Max. Max. Max. + _.005 Max. Max. thread CA2120-2A 10SL .749 (19.02) .782 (19.86) .430 (10.92) .718 (18.24) 1.031 (26.19) .120 (3.05) .655 (16.64) 5/8-24UNEF-2A .155 (3.68) CA2120-3 12S .811 (20.60) .782 (19.86) .430 (10.92) .813 (20.62) 1.125 (28.58) .120 (3.05) .655 (16.64) 5/8-24UNEF-2A .155 (3.68) CA2120-4 14S .812 (20.62) .906 (23.01) .550 (13.97) .906 (23.01) 1.219 (30.96) .120 (3.05) .772 (19.61) 3/4-20UNEF-2A .155 (3.68) CA2120-5 16S .890 (22.61) 1.032 (26.21) .679 (17.25) .968 (24.59) 1.312 (33.32) .120 (3.05) .896 (22.76) 7/8-20UNEF-2A .155 (3.68) CA2120-9 18 1.119 (28.42) 1.156 (29.36) .780 (19.81) 1.062 (26.97) 1.406 (35.71) .120 (3.05) 1.004 (25.50) 1-20UNEF-2A .175 (4.44) CA2120-10 20 1.276 (32.41) 1.282 (32.56) .890 (22.61) 1.156 (29.36) 1.531 (38.89) .120 (3.05) 1.192 (30.28) 1-3/16-18UNEF-2A .185 (4.70) CA2120-11 22 1.244 (31.60) 1.406 (35.71) .900 (22.86) 1.250 (31.75) 1.656 (42.06) .120 (3.05) 1.285 (32.64) 1-3/16-18UNEF-2A 2.05 (5.21) CA2120-12 24 1.354 (34.39) 1.532 (38.92) 1.150 (29.21) 1.375 (34.92) 1.781 (45.24) .147 (3.73) 1.411 (35.84) 1-7/16-18UNEF-2A .205 (5.21) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 201 MIL-C-5015 Firewall Connectors MS-K MS-K firewall connectors have met and are qual- prevent the passage of flame for 20 minutes. These tacts; thermocouple contacts must be orderd sep- ified to the fireproof test of MIL-C-5015. This test connectors are not environmentally sealed but oper- arately and are solder type unless otherwise re- requires that a connector mounted to a firewall will ate continuously at temperature up to +177˚C quested on order. Cavities that will contain the continure to operate for 5 minutes in case of fire and (+350˚F). MS-K connectors have crimp type con- thermocouple contacts and contact material must be specified when ordering. Performance and Material Specifications MATERIALS FINISHES MECHANICAL FEATURES Shell - Steel Shell - Olive drab over cadmium plate Shell Size - In sixteenths of an inch Insulator - Glass-filled epoxy or glass-filled melamine or Contacts - Silver plate Coupling - Threaded melamine glass cloth laminate Contact Arrangements - See pages 216-217 Contacts - Copper alloy ELECTRICAL DATA Number of Contacts - 1 thru 37 How to Order MS 3106 K 36 8 P SERIES PREFIX SHELL SIZE MS 8S to 36 SERIES PREFIX SHELL STYLE CONTACT ARRANGEMENT SHELL STYLE See pages 202-204 See pages 216-217 CLASS CONTACT TYPE CLASS CONTACT TYPE K per MIL-C-5015 CONTACT ARRANGEMENT P for pin; S for socket SHELL SIZE Wall Mounting Receptacle MS3100K POLARIZING KEY L + _.005 L R (TYP) M K M K W W S O O (TYP.) A A THREAD THREAD +.010 B V THREAD -.003 V THREAD B T DIA. Sizes 8S to 18 have junction shell Sizes 20 to 36 have endbell Part Number B K L M O R S T W MS3100K8S-*† .375 (9.52) .125 (3.18) 1.453 (36.91) .563 (14.30) 17/32 19/32 7/8 .150 (3.81) .375 (9.52) •MS3100K10SL-*† .375 (9.52) .125 (3.18) 1.109 (28.17) .563 (14.30) 25/32 23/32 1 .150 (3.81) .375 (9.52) MS3100K12S-*† .375 (9.52) .125 (3.18) 1.515 (38.48) .563 (14.30) 25/32 13/16 1-3/32 .150 (3.81) .375 (9.52) MS3100K14S-*† .375 (9.52) .125 (3.18) 1.515 (38.48) .563 (14.30) 29/32 29/32 1-3/16 .150 (3.81) .375 (9.52) MS3100K16S-*† .375 (9.52) .125 (3.18) 1.703 (43.26) .563 (14.30) 1-1/32 31/32 1-9/32 .150 (3.81) .375 (9.52) MS3100K16-*† .625 (15.88) .125 (3.18) 1.703 (43.26) .750 (19.05) 1-1/32 31/32 1-9/32 .150 (3.81) .375 (9.52) MS3100K18-*† .625 (15.88) .125 (3.18) 1.921 (48.79) .750 (19.05) 1-5/32 1-1/16 1-3/8 .177 (4.50) .375 (9.52) MS3100K20-*† .625 (15.88) .078 (1.98) 2.109 (53.57) .750 (19.05) 1-21/64 1-5/32 1-1/2 .177 (4.50) .375 (9.52) MS3100K22-*† .625 (15.88) .078 (1.98) 2.031 (51.59) .750 (19.05) 1-25/64 1-1/4 1-5/8 .177 (4.50) .375 (9.52) MS3100K24-*† .625 (15.88) .078 (1.98) 2.328 (59.13) .813 (20.65) 1-37/64 1-3/8 1-3/4 .177 (4.50) .375 (9.52) MS3100K28-*† .625 (15.88) .078 (1.98) 2.025 (51.44) .813 (20.65) 1-49/64 1-9/16 2 .177 (4.50) .375 (9.52) MS3100K32-*† .625 (15.88) .078 (1.98) 2.453 (62.31) .875 (22.22) 2-1/64 1-3/4 2-1/4 .209 (5.31) .438 (11.13) MS3100K36-*† .625 (15.88) .125 (3.18) 2.594 (65.89) .875 (22.22) 2-17/64 1-15/16 2-1/2 .209 (5.31) .500 (12.70) • Receptacles in size 10SL are available with pin inserts only. * Add contact arrangment. See pages 216-217. † Add contact type:P - pin; S - socket. Part Number A Thread V Thread MS3100K8S-*† 1/2-28UNEF-2A 1/2-28UNEF-2A MS3100K10SL-*† 5/8-24UNEF-2A 5/8-24UNEF-2A MS3100K12S-*† 3/4-20UNEF-2A 5/8-24UNEF-2A MS3100K14S-*† 7/8-20UNEF-2A 3/4-20UNEF-2A MS3100K16S-*† 1-20UNEF-2A 7/8-20UNEF-2A MS3100K16-*† 1-20UNEF-2A 7/8-20UNEF-2A MS3100K18-*† 1-1/8-18UNEF-2A 1-20UNEF-2A MS3100K20-*† 1-1/4-18UNEF-2A 1-3/16-18UNEF-2A MS3100K22-*† 1-3/8-18UNEF-2A 1-3/16-18UNEF-2A MS3100K24-*† 1-1/2-18UNEF-2A 1-7/16-18UNEF-2A MS3100K28-*† 1-3/4-18UNS-2A 1-7/16-18UNEF-2A MS3100K32-*† 2-18UNS-2A 13/4-18UNS-2A MS3100K36-*† 2-1/4-16UN-2A 2-18UNS-2A Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 202 MIL-C-5015 Firewall Connectors MS-K Box Mounting Receptacle MS3102K POLARIZING KEY + _.005 L L R (TYP) M K MK O THREAD S O (TYP.) A THREAD A MAX +.010 B BW -.003 INSULATION T DIA. MAX EXTENSION INSULATION SEE TAB EXTENSION SEE TAB Sizes 8S to 18 have plain rear skirt Sizes 20 to 36 have threaded rear skirt Maximum Insulation Extensions Shell Contact Size Size 16 12 8 4 0 8S 11/16 - - - - 10SL-16S 51/64 7/8 - - - 16-18 13/16 7/8 7/8 1-3/32 - 20-22 13/16 7/8 7/8 1-3/32 1-9/64 24 47 /64 13/16 13/16 1-3/32 1-3/32 28 47 /64 13/16 13/16 1-3/32 1-3/32 32 47 /64 47/64 47/64 61/64 1-1/32 36 39/64 43/64 43/64 57/64 61/64 Part Number A Thread B K L M O Thread RS T W MS3102K8S-*† 1/2-28UNEF-2A .375 (9.52) .063 (1.90) 59/64 .563 (14.30) 7/16 19/32 7/8 .150 (3.81) - •MS3102K10SL-*† 5/8-24UNEF-2A .375 (9.52) .063 (1.90) 61/64 .563 (14.30) 39/64 23/32 1 .150 (3.81) - MS3102K12S-*† 3/4-20UNEF-2A .375 (9.52) .063 (1.90) 61/64 .563 (14.30) 21/32 13/16 1-3/32 .150 (3.81) - MS3102K14S-*† 7/8-20UNEF-2A .375 (9.52) .063 (1.90) 61/64 .563 (14.30) 23/32 29/32 1-3/16 .150 (3.81) - MS3102K16S-*† 1-20UNEF-2A .375 (9.52) .063 (1.90) 61/64 .563 (14.30) 27/32 31/32 1-9/32 .150 (3.81) - MS3102K16-*† 1-20UNEF-2A .625 (15.88) .063 (1.90) 1-9/64 .750 (19.05) 27/32 31/32 1-9/32 .150 (3.81) - MS3102K18-*† 1-1/8-18UNEF-2A .625 (15.88) .063 (1.90) 1-9/64 .750 (19.05) 31/32 1-1/16 1-3/8 .177 (4.50) - MS3102K20-*† 1-1/4-18UNEF-2A .625 (15.88) .078 (1.98) 1-15/64 .750 (19.05) 1-3/16-18UNEF-2A 1-5/32 1-1/2 .177 (4.50) .141 (3.58) MS3102K22-*† 1-3/8-18UNEF-2A .625 (15.88) .078 (1.98) 1-18/64 .750 (19.05) 1-1/4-18UNEF-2A 1-1/4 1-5/8 .177 (4.50) .141 (3.58) MS3102K24-*† 1-1/2-18UNEF-2A .625 (15.88) .078 (1.98) 1-18/64 .813 (20.65) 1-7/16 18UNEF-2A 1-3/8 1-3/4 .177 (4.50) .141 (3.58) MS3102K28-*† 1-3/4-18UNS-2A .625 (15.88) .078 (1.98) 1-18/64 .813 (20.65) 1-5/8-18UNEF-2A 1-9/16 2 .177 (4.50) .141 (3.58) MS3102K32-*† 2-18UNS-2A .625 (15.88) .078 (1.98) 1-3/8 .875 (22.22) 1-7/8-16UN-2A 1-3/4 2-1/4 .209 (5.31) .313 (7.95) MS3102K36-*† 2-1/4-16UN-2A .625 (15.88) .125 (3.18) 1-29/64 .875 (22.22) 2-1/8-16UN-2A 1-15/16 2-1/2 .209 (5.31) .344 (8.74) • Receptacles in size 10SL are available with pin inserts only. † Add contact type: P - pin; S - socket. * Add contact arrangements. See pages 216-217. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 203 MIL-C-5015 Firewall Connectors MS-K Straight Plug MS3106K L POLARIZING GROOVE Pin Insert J W A THREAD V THREAD Q L POLARIZING GROOVE J W Socket Insert A THREAD V THREAD Q Sizes 8S to 16 - one piece construction Sizes 18 to 36 - two piece construction Part Number A Thread J L Q V Thread W MS3106K8S-*† 1/2-28UNEF-2B .531 (13.49) 1-1/4 3/4 1/2-28UNEF-2A .375 (9.52) • MS3106K10SL-*† 5/8-24UNEF-2B .531 (13.49) 1-7/16 31/32 5/8-24UNEF-2A .375 (9.52) MS3106K12S-*† 3/4-20UNEF-2B .531 (13.49) 1-7/16 1 5/8-24UNEF-2A .375 (9.52) MS3106K14S-*† 7/8-20UNEF-2B .531 (13.49) 1-7/16 1-1/8 3/4-20UNEF-2A .375 (9.52) MS3106K16S-*† 1-20UNEF-2B .531 (13.49) 1-7/16 1-1/4 7/8-20UNEF-2A .375 (9.52) MS3106K16-*† 1-20UNEF-2B .719 (18.26) 1-5/8 1-1/4 7/8-20UNEF-2A .375 (9.52) MS3106K18-*† 1-1/8-18UNEF-2B .719 (18.26) 2-1/16 1-11/32 1-20UNEF-2A .375 (9.52) MS3106K20-*† 1-1/4-18UNEF-2B .719 (18.26) 2-11/64 1-15/32 1-3/16-18UNEF-2A .375 (9.52) MS3106K22-*† 1-3/8-18UNEF-2B .719 (18.26) 2-5/32 1-19/32 1-3/16-18UNEF-2A .375 (9.52) MS3106K24-*† 1-1/2-18UNEF-2B .719 (18.26) 2-21/64 1-23/32 1-7/16-18UNEF-2A .375 (9.52) MS3106K28-*† 1-3/4-18UNS-2B .719 (18.26) 2-5/16 1-31/32 1-7/16-18UNEF-2A .375 (9.52) MS3106K32-*† 2-18UNS-2B .719 (18.26) 2-25/64 2-7/32 1-3/4-18UNS-2A .438 (11.13) MS3106K36-*† 2-1/4-16UN-2B .719 (18.26) 2-17/32 2-15/32 2-18UNS-2A .500 (12.70) • Plugs in size 10SL are available with socket inserts only. † Add contact type: P - pin; S - socket. * Add contact arrangements. See pages 216-217. 90˚ Angle Plug MS3108K POLARIZING GROOVE M Q J A THREAD U V THREAD W Part Number A Thread JMU Q V ThreadW MS3108K10SL-*† 5/8-24UNEF-2B .531 (13.49) 1-41/64 31/32 1-21/64 5/8-24UNEF-2A .375 (9.52) • MS3108K12S-*† 3/4-20UNEF-2B .531 (13.49) 1-41/64 1 1-21/64 5/8-24UNEF-2A .375 (9.52) MS3108K14S-*† 7/8-20UNEF-2B .531 (13.49) 1-29/32 1-1/8 1-27/64 3/4-20UNEF-2A .375 (9.52) MS3108K16S-*† 1-20UNEF-2B .531 (13.49) 1-29/32 1-1/4 1-27/64 7/8-20UNEF-2A .375 (9.52) MS3108K16-*† 1-20UNEF-2B .719 (18.26) 2-3/32 1-1/4 1-27/64 7/8-20UNEF-2A .375 (9.52) MS3108K18-*† 1-1/8-18UNEF-2B .719 (18.26) 2-15/64 1-11/32 1-31/64 1-20UNEF-2A .375 (9.52) MS3108K20-*† 1-1/4-18UNEF-2B .719 (18.26) 2-19/32 1-15/32 1-21/32 1-3/16-18UNEF-2A .375 (9.52) MS3108K22-*† 1-3/8-18UNEF-2B .719 (18.26) 2-19/32 1-19/32 1-21/32 1-3/16-18UNEF-2A .375 (9.52) MS3108K24-*† 1-1/2-18UNEF-2B .719 (18.26) 2-49/64 1-23/32 1-63/64 1-7/16-18UNEF-2A .375 (9.52) MS3108K28-*† 1-3/4-18UNS-2B .719 (18.26) 2-49/64 1-31/32 1-63/64 1-7/16-18UNEF-2A .375 (9.52) MS3108K32-*† 2-18UNS-2B .719 (18.26) 3-1/4 2-7/32 2-7/32 1-3/4-18UNS-2A .438 (11.13) MS3108K36-*† 2-1/4-16UN-2B .719 (18.26) 3-1/4 2-15/32 2-9/32 2-18-UNS-2A .500 (12.70) • Plugs in size 10SL are available with socket inserts only. † Add contact type: P - pin; S - socket. * Add contact arrangement. See pages 216-217. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 204 MIL-C-5015 Firewall Connectors MS-K Assembly Instructions Recommended Procedures * 1. Remove Formica retaining ring (or the ce- 5. Attach Formica retaining ring onto the con- ramic retaining ring) from contact (Figure 1). tact (see Figure 1). 2. Crimp contact to wire. 6. Seat each contact securely in rear insulator. 3. Slip endbell (or junction shell), retaining ring, 7. Assemble front insulator on engaging end of and washer over wire bundle. contact. 4. Push contact thru rear insulator. (Contact 8. Slide insulator assembly into hardware. should extend sufficiently to accomplish 9. Slide washer and insulator retaining ring into Step 5.) place, making sure that insulator retaining is fully seated in groove. 10. Slide endbell or junction shell down wire bundle and attach to shell (or barrel). INSERT RETAINING CONTACT RETAINING CLIP WASHER CONTACT (CRIMP-ON TERMINALS) FRONT REAR INSULATOR INSULATOR INSERT RETAINING STEEL COUPLING NUT RING STEEL BARREL STEEL ENDBELL FIGURE 1 *NOTE: For MS-K Assembly it is not neccessary to remove the ceramic retaining ring used on sizes 16 When using the MS3191-1 (or CCT-1612) crimp tool with property locator, both the ceramic or formica and 12 contacts for MS-K providing that the crimp tool M22520/1-01 is used with the TH119 turret. retaining ring for sizes 16 and 12 contacts must be removed. For sizes 8, 4, and 0 contacts, the However, the formica ring must be removed if using the crimp tools listed below. ceramic or formica retaining rings must be removed before crimping. Contacts, Crimp Tools, Contact Kit Part Numbers MS-K Contacts Assembly Kit With Contact and Retaining Ring MS-K Contacts and Crimp Tools can be ordered separately Contact Size Part Number Wire Accom. Crimp Tool Locator Crimp Head† Contact Size Kit Part Number 16-Pin 330-0187-000 16-18-20 MS22520/1-01 TH119 Turret - 16-Pin 320-0002-000 8S-36 MS3191-1 L16-3191-8 8S-36 16 Pin* 030-1154-000 16-18-20 MS22520/1-01 TH119 Turret - 16 Pin* 320-0001-000 8S-36 MS3191-1 L16-3191-8 8S-36 16 Socket 031-0497-000 16-18-20 MS22520/1-01 TH119 Turret - 16 Socket 320-0013-000 8S-16S MS3191-1 L16-3191-8 8S-16S 16 Socket 031-0498-000 16-18-20 MS22520/1-01 TH119 Turret - 16 Socket 320-0005-000 12-36 MS3191-1 L16-3191-7 12-36 16 Socket* 031-0728-000 16-18-20 MS22520/1-01 TH119 Turret - 16 Socket* 320-0008-000 12-36 MS3191-1 L16-3191-7 12-36 12 Pin 330-0188-000 12-14 MS22520/1-01 TH119 Turret - 12 Pin 320-0009-000 MS3191-1 L12-3191-4 12 Socket 031-0499-000 12-14 MS22520/1-01 TH119 Turret - 12 Socket 320-0007-000 MS3191-1 L12-3191-4 8 Pin 330-0189-000 8 CBT600B or CCHP8 CCH8-1 8 Pin 320-0010-000 CBT600 8 Socket 031-0500-000 8 CBT600B or CCHP8 CCH8-1 8 Socket 320-0014-000 CBT600 4 Pin 330-0190-000 4 CBT600B or CCHP4 CCH4-1 4 Pin 320-0011-000 CBT600 4 Socket 031-0501-000 4 CBT600B or CCHP4 CCH4-1 4 Socket 320-0006-000 CBT600 0 Pin 330-0191-000 0 CBT600B CCHP0-6 CCH0-1 0 Pin 320-0012-000 0 Socket 031-0502-000 0 CBT600B CCHP0-6 CCH0-1 0 Socket 320-0015-000 *These contacts must be used when ordering contact arrangments 24-28 pin or socket, 28-21 pin or socket, and 20-27 socket only. †Crimp heads are only applicable for contact sizes 8, 4, and 0. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 205 MIL-C-5015 Type Firewall Connectors CA-KE Washing, fuel spillage, and atmospheric variations BUSHING are responsible for the development of firewall ENDBELL connectors that combine moisture resistance with fireproof characteristics. The CA-KE series provide CERAMIC CONTACT enviornmental resistance to meet the moisture RETAINING RING O-RING problems as well as emergency fire conditions defined by MIL-C-5015. CA-KE connectors are fully FERRULE O-RING interchangeable and intermateable with other 5015 type of connectors. In order to maintain the mois- RESILIENT ture seal and fire resistance, however, they must GROMMET mate with corresponding CA-KE connectors. Continous opserating temperature of +177˚C (+350˚F) - crimp contacts. Moisture resistant connector for use with sealable wires. Modifications of MS31**K configuration. Performance and Material Specifications MATERIALS FINISHES Shell - Steel Shell - Olive drab over cadmium plate Insulator - Glass-filled epoxy or glass-filled Contacts - Sliver Plate melamine Accesory Hardware - Olive drab over cadmium plate Contacts - Copper alloy MECHANICAL FEATURES Grommet and O Ring - Fuel-resistant silicone rubber Accessory Hardware - Steel - In sixteenths of an inch Shell Size - Threaded Coupling - See pages 216-217 Contact Arrangements ELECTRICAL DATA Number of Contacts - 1 thru 47 How to Order CA 00 KE 24 28 S SERIES PREFIX SHELL STYLE CLASS SHELL SIZE CONTACT ARRANGEMENT CONTACT TYPE CLASS SERIES PREFIX KE - Environment-resistant firewall connector CA SHELL SIZE SHELL STYLE 8S to 36 00 - Wall mounting receptacle (without conduit threads) CONTACT ARRANGEMENT 06 - Straight plug (without conduit threads) See pages 216-217. 3100 - Wall mounting receptacle 3106 - Straight plug CONTACT TYPE P for pin; S for socket Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 206 MIL-C-5015 Type Firewall Connectors CA-KE Wall Mounting Receptacle CA00KE L POLARIZING KEY + _.005 R MK (TYP) O DIA. S (TYP.) FERRULE EXTRACTION + _.005 A THREAD B GROOVE T DIA. Part Number A Thread B K L M O R S T 1/2-28UNEF-2A .375 (9.52) .063 (1.60) 1.687 (42.85) .578 (14.68) .531 (13.49) 5.94 (15.09) .875 (22.22) .150 (3.81) CA00KE8S-*† CA00KE10S-*† 5/8-24UNEF-2A .375 (9.52) .063 (1.60) 1.687 (42.85) .578 (14.68) .687 (17.45) .719 (18.26) 1.000 (25.40) .150 (3.81) • 5/8-24UNEF-2A .375 (9.52) .063 (1.60) 1.781 (45.24) .578 (14.68) .687 (17.45) .719 (18.26) 1.000 (25.40) .150 (3.81) CA00KE10S-*† CA00KE12S-*† 3/4-20UNEF-2A .375 (9.52) .063 (1.60) 1.687 (42.85) .578 (14.68) .781 (19.84) .812 (20.62) 1.094 (27.79) .150 (3.81) 7/8-20UNEF-2A .375 (9.52) .063 (1.60) 1.687 (42.85) .578 (14.68) .906 (23.01) .906 (23.01) 1.188 (30.18) .150 (3.81) CA00KE14S-*† CA00KE16S-*† 1-20UNEF-2A .375 (9.52) .063 (1.60) 1.687 (42.85) .578 (14.68) 1.031 (26.19) .969 (24.62) 1.281 (32.54) .150 (3.81) 1-20UNEF-2A .625 (15.88) .078 (1.98) 2.094 (53.19) .766 (19.46) 1.031 (29.36) .969 (24.62) 1.281 (32.54) .150 (3.81) CA00KE16-*† CA00KE18-*† 1-1/8-18UNEF-2A .625 (15.88) .078 (1.98) 2.250 (57.15) .766 (19.46) 1.156 (29.36) 1.062 (26.97) 1.375 (34.92) .177 (4.50) 1-1/4-18UNEF-2A .625 (15.88) .078 (1.98) 2.250 (57.15) .766 (19.46) 1.344 (34.14) 1.156 (29.36) 1.500 (38.10) .177 (4.50) CA00KE20-*† CA00KE22-*† 1-3/8-18UNEF-2A .625 (15.88) .078 (1.98) 2.250 (57.15) .828 (21.03) 1.406 (35.71) 1.250 (31.75) 1.625 (41.28) .177 (4.50) 1-1/2-18UNEF-2A .625 (15.88) .078 (1.98) 2.250 (57.15) .828 (21.03) 1.625 (41.28) 1.375 (34.92) 1.750 (44.45) .177 (4.50) CA00KE24-*† CA00KE28-*† 1-3/4-18UNS-2A .625 (15.88) .078 (1.98) 2.250 (57.15) .891 (22.63) 1.781 (45.24) 1.562 (39.67) 2.000 (50.80) .177 (4.50) 2-18UNS-2A .625 (15.88) .078 (1.98) 2.250 (57.15) .891 (22.63) 2.031 (51.59) 1.750 (44.45) 2.250 (57.15) .209 (5.31) CA00KE32-*† CA00KE36-*† 2-1/4-16UNS-2A .625 (15.88) .094 (2.39) 2.250 (57.15) .891 (22.63) 2.281 (57.94) 1.938 (49.23) 2.500 (63.50) .209 (5.31) * Add contact arrangement. See pages 216-217. • Receptacles in size 10SL are available with pin inserts only. † Add contact type: P - pin; S - socket. Straight Plug (Without Conduit Threads) CA06KE L POLARIZING GROOVE A THREAD J Q O DIA. DIA. FERRULE EXTRACTION GROOVE Part Number A Thread J L O Q 1/2-28UNEF-2B .531 (13.49) 1.687 (42.85) .531 (13.49) .828 (21.03) CA06KE8S-*† 5/8-24UNEF-2B .531 (13.49) 1.687 (42.85) .687 (17.45) .969 (24.62) CA06KE10S-*† • 5/8-24UNEF-2B .531 (13.49) 1.687 (42.85) .781 (19.84) .969 (24.62) CA06KE10S-*† 3/4-20UNEF-2B .531 (13.49) 1.687 (42.85) .781 (19.84) 1.047 (26.59) CA06KE12S-*† 7/8-20UNEF-2B .531 (13.49) 1.687 (42.85) .906 (23.01) 1.125 (28.58) CA06KE14S-*† 1-20UNEF-2B .531 (13.49) 1.687 (42.85) 1.031 (26.19) 1.250 (31.75) CA06KE16S-*† 1-20UNEF-2B .719 (18.26) 2.094 (53.19) 1.031 (26.19) 1.250 (31.75) CA06KE16-*† 1-1/8-18UNEF-2B .719 (18.26) 2.250 (57.15) 1.156 (29.36) 1.344 (34.14) CA06KE18-*† 1-1/4-18UNEF-2B .719 (18.26) 2.250 (57.15) 1.344 (34.14) 1.484 (37.69) CA06KE20-*† 1-3/8-18UNEF-2B .719 (18.26) 2.250 (57.15) 1.406 (35.71) 1.609 (40.87) CA06KE22-*† 1-1/2-18UNEF-2B .719 (18.26) 2.250 (57.15) 1.625 (41.28) 1.734 (44.04) CA06KE24-*† 1-3/4-18UNS-2B .719 (18.26) 2.250 (57.15) 1.781 (45.24) 1.984 (50.39) CA06KE28-*† 2-18UNS-2B .719 (18.26) 2.250 (57.15) 2.031 (51.59) 2.234 (56.74) CA06KE32-*† 2-1/4-16UNS-2B .719 (18.26) 2.250 (57.15) 2.281 (57.94) 2.484 (63.09) CA06KE36-*† * Add contact arrangement. See pages 216-217. • Plugs in size 10SL are available with socket inserts only. † Add contact type: P - pin; S - socket. NOTE: Coupling nut has hex configuration on sizes 8S, 10S, 10SL, 12 and 24; knurled configuration on all others. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 207 MIL-C-5015 Type Firewall Connectors CA-KE Wall Mounting Receptacle CA3100KE L POLARIZING KEY + _.005 R MK (TYP) V THREAD O DIA. S (TYP.) + _.005 A THREAD B W T DIA. Part Number A Thread B K L M O R S T V Thread W CA3100KE8S-*† 1/2-28UNEF-2A .375 (9.52) .063 (1.60) 2.000 (50.80) .578 (14.68) .531 (13.49) .594 (15.09) .875 (22.22) .150 (3.81) 1/2-28UNEF-2A .375 (9.52) CA3100KE10S-*† 5/8-24UNEF-2A .375 (9.52) .063 (1.60) 2.000 (50.80) .578 (14.68) .687 (17.45) .719 (18.26) 1.000 (25.40) .150 (3.81) 1/2-24UNEF-2A .375 (9.52) CA3100KE10Sl-*† 5/8-24UNEF-2A .375 (9.52) .063 (1.60) 2.000 (50.80) .578 (14.68) .781 (19.84) .719 (18.26) 1.000 (25.40) .150 (3.81) 5/8-24UNEF-2A .375 (9.52) • CA3100KE12S-*† 3/4-20UNEF-2A .375 (9.52) .063 (1.60) 2.000 (50.80) .578 (14.68) .781 (19.84) .812 (20.62) 1.094 (27.79) .150 (3.81) 5/8-20UNEF-2A .375 (9.52) CA3100KE14S-*† 7/8-20UNEF-2A .375 (9.52) .063 (1.60) 2.000 (50.80) .578 (14.68) .906 (23.01) .906 (23.01) 1.188 (30.18) .150 (3.81) 3/4-20UNEF-2A .375 (9.52) CA3100KE16S-*† 1-20UNEF-2A .375 (9.52) .063 (1.60) 2.000 (50.80) .578 (14.68) 1.031 (26.19) .969 (24.62) 1.281 (32.54) .150 (3.81) 7/8-20UNEF-2A .375 (9.52) CA3100KE16-*† 1-20UNEF-2A .625 (15.88) .078 (1.98) 2.188 (55.58) .766 (19.46) 1.031 (29.36) .969 (24.62) 1.281 (32.54) .150 (3.81) 7/8-20UNEF-2A .375 (9.52) 1-1/8-18UNEF-2A .625 (15.88) .078 (1.98) .766 (19.46) 1.156 (29.36) CA3100KE18-*† 2.250 (57.15) 1.062 (26.97) 1.375 (34.92) .177 (4.50) 1-20UNEF-2A .375 (9.52) CA3100KE20-*† 1-1/4-18UNEF-2A .625 (15.88) .078 (1.98) 2.313 (58.75) .766 (19.46) 1.344 (34.14) 1.156 (29.36) 1.500 (38.10) .177 (4.50) 1-3/16-18UNEF-2A .375 (9.52) CA3100KE22-*† 1-3/8-18UNEF-2A .625 (15.88) .078 (1.98) 2.313 (58.75) .828 (21.03) 1.406 (35.71) 1.250 (31.75) 1.625 (41.28) .177 (4.50) 1-3/16-18UNEF-2A .375 (9.52) CA3100KE24-*† 1-1/2-18UNEF-2A .625 (15.88) .078 (1.98) 2.313 (58.75) .828 (21.03) 1.625 (41.28) 1.375 (34.92) 1.750 (44.45) .177 (4.50) 1-7/16-18UNEF-2A .375 (9.52) CA3100KE28-*† 1-3/4-18UNS-2A .625 (15.88) .078 (1.98) 2.688 (68.28) .891 (22.63) 1.781 (45.24) 1.562 (39.67) 2.000 (50.80) .177 (4.50) 1-7/16-18UNS-2A .375 (9.52) CA3100KE32-*† 2-18UNS-2A .625 (15.88) .078 (1.98) 2.375 (60.32) .891 (22.63) 2.031 (51.59) 1.750 (44.45) 2.250 (57.15) .209 (5.31) 1-3/4-18UNS-2A .437 (11.10) CA3100KE36-*† 2-1/4-16UN-2A .625 (15.88) .094 (2.39) 2.438 (61.93) .891 (22.63) 2.281 (57.94) 1.938 (49.23) 2.500 (63.50) .209 (5.31) 2-18UNS-2A .500 (12.70) † Add contact type: P - pin; S - socket. * Add contact arrangements. See pages 216-217. • Recptacles in size 10SL are available with pin inserts only. Straight Plug CA3106KE L POLARIZING GROOVE W A THREAD J Q O DIA. DIA. V THREAD Part Number A Thread JL O Q V Thread W 1/2-28UNEF-2B .531 (13.49) 2.000 (50.80) .531 (13.49) .828 (21.03) 1/2-28UNEF-2A .375 (9.52) CA3106KE8S-*† 5/8-24UNEF-2B .531 (13.49) 2.000 (50.80) .687 (17.45) .969 (24.62) 1/2-24UNEF-2A .375 (9.52) CA3106KE10S-*† 5/8-24UNEF-2B .531 (13.49) 2.000 (50.80) .781 (19.84) .969 (24.62) 5/8-24UNEF-2A .375 (9.52) CA3106KE10Sl-*† • 3/4-20UNEF-2B .531 (13.49) 2.000 (50.80) .781 (19.84) 1.047 (26.59) 5/8-20UNEF-2A .375 (9.52) CA3106KE12S-*† 7/8-20UNEF-2B .531 (13.49) 2.000 (50.80) .906 (23.01) 1.125 (28.58) 3/4-20UNEF-2A .375 (9.52) CA3106KE14S-*† 1-20UNEF-2B .531 (13.49) 2.000 (50.80) 1.031 (26.19) 1.250 (31.75) 7/8-20UNEF-2A .375 (9.52) CA3106KE16S-*† 1-20UNEF-2B .719 (18.26) 2.188 (55.58) 1.031 (26.19) 1.250 (31.75) 7/8-20UNEF-2A .375 (9.52) CA3106KE16-*† 1-1/8-18UNEF-2B .719 (18.26) 2.250 (57.15) 1.156 (29.36) 1.344 (34.14) 1-20UNEF-2A .375 (9.52) CA3106KE18-*† 1-1/4-18UNEF-2B .719 (18.26) 2.313 (58.75) 1.344 (34.14) 1.484 (37.69) 1-3/16-18UNEF-2A .375 (9.52) CA3106KE20-*† 1-3/8-18UNEF-2B .719 (18.26) 2.313 (58.75) 1.406 (35.71) 1.609 (40.87) 1-3/16-18UNEF-2A .375 (9.52) CA3106KE22-*† 1-1/2-18UNEF-2B .719 (18.26) 2.313 (58.75) 1.625 (41.28) 1.734 (44.04) 1-7/16-18UNEF-2A .375 (9.52) CA3106KE24-*† 1-3/4-18UNS-2B .719 (18.26) 2.688 (68.28) 1.781 (45.24) 1.984 (50.39) 1-7/16-18UNF-2A .375 (9.52) CA3106KE28-*† 2-18UNS-2B .719 (18.26) 2.375 (60.32) 2.031 (51.59) 2.234 (56.74) 1-3/4-18UNS-2A .437 (11.10) CA3106KE32-*† 2-1/4-16UNS-2B .719 (18.26) 2.438 (61.93) 2.81 (57.94) 2.484 (63.09) 2-18UNS-2A .500 (12.70) CA3106KE36-*† * Add contact arrangement. See pages 216-217. † Add contact type: P - pin; S - socket. • Plugs in size 10SL are available with socket inserts only. NOTE: Coupling nut has hex configuration on sizes 8S, 10S, 10SL, 12 and 24; knurled configuration on all others. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 208 MIL-C-5015 Type Firewall Connectors CA-KE Assembly Instructions Fig. 1 1. Disassemble the connector. See Figure 1 for 7. After the wired contacts have been inserted CERAMIC component parts relationship for reassembly thru the rear insulator and grommet, install RETAINING RING CONTACT after wiring. the ceramic contact retaining ring (Figure 2). RUBBER BUSHING *2. Remove ceramic retaining ring from contact Slip on the small diameter of the contact by sliding the retaining ring back, compress- (diameter B). Push the ceramic ring up and ENDBELL O RING ing the bushing until the ring can be slipped onto the larger diameter of the contact (diam- FERRULE away from the contact (see Figure 2). eter A). The ceramic ring should then be in BARRIER MUST BE TOWARD REAR OF CONNECTOR Crimp pin or socket contact to wire. place. The rubber bushing (which is already on GROMMET 3. REAR INSULATOR 4. Slip endbell or ferrule retaining nut (whicheve- the contact) compresses to allow this as- FRONT INSULATOR er is used) over wire bundel (see Figure 3). sembly, and also keeps the ceramic ring in SHELL 5. Slip ferrule over wire bundle (see Figure 3). place after assembly. 6. Push contact (pin or socket ) thru rear of Seat each contact individually in rear insulator 8. Fig. 2 grommet and rear insulator. (Note that the (see Figure 4), Pulling rear insulator so it is DIAMETER A DIAMETER B contact is inserted into the end of the grom- tight against the grommet. met that shows the layout identification.) 9. Assemble front insulator onto engaging end CERAMIC RETAINING RING Contact should extend sufficiently to accom- of contacts. plish Step 7. 10. Slide ferrule down wire bundle over grommet, SILICONE BUSHING making sure that grommet is lubricated per assembly drawing (see Figure 4). CERAMIC RETAINING RING 11. Insert this assembly into shell or barrel CERAMIC RING IN PLACE (whichever is applicable) being careful to polarize correctly. Slide endbell or ferrule retaining nut down 12. Fig. 3 wire bundle and screw onto shell/barrel. O RING CONTACT When properly assembled the layout identifi- REAR INSULATOR cation will be visible. GROMMET FERRULE ENDBELL OR FURRULE RETAINING NUT Fig. 4 FRONT INSULATOR AFTER ATTACHING CONTACT RETAINING RING AND BUSHING REAR INSULATOR SEAT CONTACT IN REAR INSULATOR C' BORE BY PULLING EACH FERRULE INDIVIDUAL WIRE IN INDICATED DIRECTION. PULL *NOTE: For CA-KE Assembly it is not neccessary to remove the ceramic retaining ring used on size 16 and 12 contacts for CA-KE providing that the crimp tool M22520/1-01 is used with the TH118 turret. However, the formica ring must be removed if using the LAYOUT IDENTIFICATION ON crimp tools. THIS SURFACE GROMMET When using the MS3191-1 (or CCT-1612) crimp tool with property locator, both the ceramic or formica retaining ring for sizes 16 and CONTACT RING RETAINER BUSHING 12 contacts must be removed. For sizes 8, 4, and 0 contacts, the ceramic or formica retaining rings must be removed before CONTACT CONTAINING RETAINING crimping. Contacts, Crimp Tools, Contact Part Numbers Contact Assembly Kit With Contacts and Crimp Tools Retaining Ring and Bushing Contact Size Part Number Wire Accomm. Crimp Tool Locator Crimp Head* Contact Size Kit Part Number 16 Pin/8S-16S 030-1133-000 16-18-20 M22520/1-01 or MS3191-1 TH118 Turret/L16-3191-2 - 16 Pin/8S-16S 038586-0000 16 Pin/12-36 030-1082-000 16-18-20 M22520/1-01 or MS3191-1 TH118 Turret/L16-3191-9 - 16 Pin/12-36 038588-0000 16 Socket/8S-16S 031-0731-000 16-18-20 M22520/1-01 or MS3191-1 TH118 Turret/L16-3191-2 - 16 Socket/8S-16S 038587-0000 16 Socket/12-36 031-0706-000 16-18-20 M22520/1-01 or MS3191-1 TH118 Turret/L16-3191-11 - 16 Socket/12-36 038589-0000 12 Pin 030-1134-000 12-14 M22520/1-01 or MS3191-1 TH118 Turret/L12-3191-5 - 12 Pin 038590-0000 12 Socket 031-0732-000 12-14 M22520/1-01 or MS3191-1 TH118 Turret/L12-3191-1 - 12 Socket 038591-0000 8 Pin 030-1135-000 8 CBT600B or CBT600 CCHP8-7 CCH8-1 8 Pin 038592-0000 8 Socket 031-0733-000 8 CBT600B or CBT600 CCHP8-7 CCH8-1 8 Socket 038593-0000 4 Pin 030-1212-000 4 CBT600B or CBT600 CCHP4-7 CCH4-1 4 Pin 038594-0000 4 Socket 031-0770-000 4 CBT600B or CBT600 CCHP4-7 CCH4-1 4 Socket 038595-0000 0 Pin 030-1734-000 0 6BT600B CCHP0-7 CCH0-1 0 Pin 031-1176-000 0 Socket 031-0975-000 0 6BT600B CCHP0-7 CCH0-1 0 Socket 031-1177-000 * Crimp heads are applicable for contact sizes 8, 4, and 0. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 209 MIL-C-5015 Type Firewall Connectors FRF/FVF/FRA/FVA FRF/FVF Fire wall connectors are designed to meet electrical circuits, and still maintain the integrity of the requirements of MIL-C-5015 and prevent the the flame barrier requiements of the aircraft fire- passage of +1093˚C (+2000˚F) flames for 20 wall. These connectors provide protection against minutes. They incorporate the latest sophisticated high temperatures, emergency fire-retardant condi- design imporvements nessary to meet the exact- tions, moisture, atmospheric changes, and are re- ing demands of supersonic flight applications. Some sistant to fuels, cleaning agents, coolants, and of these features are temerature capabilities to hydraulic fluids. Materials of connector arrange- +204˚C (+392˚F) for more than 1000 hours, ments are designed to meet the requiremetns of lighter weight, small than other MIL-C-5015 fire- MIL-C-5015 Class K connectors. wall connectors, and crimp front release contacts. The maximum operating temperature noted for these connectors is the maximum internal hot spot Firewall connectors fulfill the very important appli- resulting from any combination of electrical load cation of providing a means to penetrate the engine and ambient conditions. firewall of military and commercial aircraft with How to Order FRF 6 E 12S 3 P X -01 FVF 0 A 12S 3 S X FRA 0 - 12S 3 P FVA 6 - 12S 3 S F0 SERIES PREFIX SHELL STYLE ACCESSORY HARDWARE SHELL SIZE CONTACT ARRANGEMENT CONTACT TYPE INSERT PLARIZATION LESS CONTACTS MODIFIERS SERIES PREFIX CONTACT ARRANGEMENT MODIFIERS (continued) FRF - Flurosilicone elastomers, steel hardware See pages 216-217 12 - Combination 07 and 10 codes with clear chromate (A105) finish 13 - 01 code, with safety wire holes on cou- CONTACT ARRANGEMENT pling nut FVF - Silicone elastomers, steel hardware with P for pin; S for socket 14 - 90˚ endbell (with saddle clamp and clear chromate (A105) finish INSERT POLARIZATION ferrule) FRA - Same as FRF except aluminum hardware W, X, Y or Z in accordance with MIL-C-5015. No 15 - Combination 01 and 14 codes FVA - Same as FVF except aluminum hardware designator required for normal 16 - 03 code plus ferrules (code 07) SHELL STYLE 17 - Obsolete LESS CONTACT 6 - Plug 18 - 01 code and steel conduit adapter FO - (Will not be stamped on connectors) 0 - Receptacle, flange mounting 19 - FRFO/FVFO recaptacle with steel conduit MODIFIERS ACCESSORY HARDWARE (ALUMINUM) adapter 01 - Ball, self-locking knurled coupling nut (see E (FRF/FRA) - Endbell with cable clamp A72 - Black chromate finish (by customer note 1 below) E (FVF/FVA) - Endbell with cable clamp with request) 02 - Size 16 contacts to accommodate size 20 ferrules NOTES wire A (FRF/FRA) - Endbell adapter threaded for 1. 03 - Clinch nut mounting recptacles (F28) Modifier 01: Used for high vibration/shock conduit 04 - Obsolete applications A (FVF/FVA) - Endbell adapter threaded for 2. 05 - Knurled coupling nut Less Contacts: Use the Modifier "-FO" or conduit with ferrules 06 - Combination 01 and 02 codes "L". The modifier will not be stamped on - Use dash (-) for connectors less accessories 07 - Ferrules only (see note 4 below) the connector. Modifier "-FO" is perferred. (Dash must be included in description) 3. 08 - Combination 01 and 07 codes (see note 4 Numerical FRA/FRF modifiers are assigned SHELL SIZE below) consecutively as needed and there is no 10SL, 12S, 14S, 16S, 16, 18, 20, 22, 24, 28, 32 09 - Combination 05 and 07 codes (see note 4 significance to numerical order. and 36 4. below) The basic FRA and FRF connectors were 10 - Anchor nut plates on receptacle shells designed for use without ferrules. Ferrules 11 - MS3057 type "A" endbell clamp, less are suggested when undersized wire is used bushing so that the grommet seals will not spread apart (i.e. opened) when the wires are flexed as the wire maybe too stiff for its bend to be completely damped out by the endbell cable clamp. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 210 MIL-C-5015 Type Firewall Connectors FRF/FVF/FRA/FVA Pefromance and Material Specifications ELECTRICAL DATA MATERIALS AND FINISHES MECHANICAL FEATURES Coupling - Threaded Insultation OD Limit Shell - Machined cadmium plated steel (FRF/FVF) Wire Size - Aluminum (FRA/FVA) (MIL-W-5086) min. max. Polarization - Single keyway per MIL-C-5015 Contact Size Insulator - Glass filled epoxy 16 16 thru 20 .068 (1.73) .135 (3.43) Contact Retention - Metal Clip Grommets and Interficial Seals-FRF-Flourosilicone/FVF-Silicone 12 12 thru 14 .092 (2.34) .200 (5.08) Contacts† - Copper alloy, gold plating per MIL-C-39029 8 8 thru 10 .132 (3.35) .300 (7.62) Clip - Copper alloy 4 4 thru 6 .227 (5.77) .425 (10.80) 0 0 thru 2 .390 (9.91) .590 (14.99) Test Data (FRF and FVF Only) Moisture Resistance - Exceed MIL-STD-202E, Fluid Use Fluid Use Method 106D JP-4 Aviation fuel Navee 427 Alkaline cleaner Fire Test - Exceeds MIL-C-5051G, Para. 4.6.16 Kerosene Aviation fuel MIL-L-23699 Turbine lube oil Fluid Emersion - Per MIL-C-5015G, MIL-H-5606 Hydraulic fluid Skydrol 500A Hydraulic fluid Para. 4.6.15.3 Ethylene Glycol Synthetic coolant MIL-L-7808D Turbine lube oil Cee-Bee A-693 Alkaline cleaner Texaco 6256 Turbine lube oil Contacts Pin and Socket Pin and socket contacts are machined from bar stock to assure precision operation. They are de- Contact Sizes Force signed to resist severe vibration and repeated in oz. 16 12 8 4 0 connection and disconnection. The average force to Maximum 30 30 160 240 320 either engage or separate pin and socket contacts Average 24 24 7 10.5 15 will not exceed the average values given in the Minimum 2 3 5 10 14 lates revision of MIL-C-39029. Thermocouple Contacts Size 12 and 16 contacts, machined from matching thermocouple lead wire alloys, can be supplied in ITT Cannon connectors. These thermocouple con- tacts maintain continuity from thermal-sensor leads thur a bulkhead or other closures in temperature I.S.A. Standards Material measuring applications. J Iron and constantan These contacts for matching lead wires are detailed K Chromel and alumel by the standards of the instrument Sociey of T Copper and constantan America (I.S.A). Service Data Current Rating with Silver Plated Wire Contact Test Current Potential Drop Maximum current ratings of contacts and maximum Size (amps) (millivolts) allowable voltage drop under test conditions when 16 13 49 assembled as in service are shown. Maximum total 12 23 42 current to be carried per connector is the same as 8 46 26 that allowable in wire bundles as specified in 4 80 23 MIL-W-5088. 0 150 21 High Potential Test Data Operating Voltages MS TEST Air Creepage Suggested Service Voltage Spacing Distance These connectors show no evidence of breakdown Rating (RMS) 60 cps DC AC (rms) nom. inches nom. inches when the test voltage indicated is applied between Inst. 1000 250 200 - 1/16 the two closest contacts and between the shell and the contacts closest to the shell for a period of one A 2000 700 500 1/16 1/8 minute. D 2800 1250 900 1/8 3/16 E 3500 1750 1250 3/16 1/4 B 4500 2450 1750 1/4 5/16 C 7000 4200 3000 5/16 1 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 212 MIL-C-5015 Type Firewall Connectors FRF/FVF/FRA/FVA Wall Mounting Receptacle FRF0/FVF0 POLARIZING R L BOSS Typ .375 (9.52)MIN. A THD. S F DIA. Typ Z V THD. 1 K T and T DIA. M 4 MTG. HOLES 1 (T is FRA/FVA dim. only) L Max. 1 M T T +.031 +.010 +.010 Z Shell #16 #8 F K R S -.000 -.005 -.005 V Thread Min. Size A Thread #12 #4 #0 Max. Max. + _.005 Max. 10SL 5/8-24UNEF-2A 1.685 (42.80)* - - .455 (11.30) .098 (2.49) .562 (14.27) .719 (18.26) 1.031 (26.19) .150 (3.81) .120 (3.04) 5/8-24UNEF-2A .375 (9.52) 12S 3/4-20UNEF-2A 1.875 (47.62) - - .445 (11.30) .098 (2.49) .562 (14.27) .812 (20.62) 1.125 (28.58) .150 (3.81) .120 (3.04) 5/8-24UNEF-2A .375 (9.52) 14S 7/8-20UNEF-2A 1.875 (47.62) - - .522 (13.26) .098 (2.49) .562 (14.27) .906 (23.01) 1.219 (30.96) .150 (3.81) .120 (3.04) 3/4-20UNEF-2A .375 (9.52) 16S 1-20UNEF-2A 1.875 (47.62) - - .647 (16.43) .098 (2.49) .562 (14.27) .969 (24.61) 1.312 (33.32) .150 (3.81) .120 (3.04) 7/8-20UNEF-2A .375 (9.52) 16 1-20UNEF-2A 1.922 (48.82) 2.141 (54.38) - .647 (16.43) .098 (2.49) .750 (19.05) .969 (24.61) 1.312 (33.32) .150 (3.81) .120 (3.04) 7/8-20UNEF-2A .625 (15.86) 20 1-1/4-18UNEF-2A1.922 (48.82) 2.141 (54.38) 2.422 (61.52) .921 (23.39) .140 (3.56) .750 (19.05) 1.156 (29.36) 1.531 (38.89) .177 (4.50) .120 (3.04)1-1/8-18UNEF-2A .625 (15.86) 22 1-3/8-UNEF-2A 1.922 (48.82) 2.141 (54.38) 2.422 (61.52) 1.016 (25.81) .140 (3.56) .750 (19.05) 1.250 (31.75) 1.656 (42.06) .177 (4.50) .120 (3.04)1-1/4-18UNEF-2A .625 (15.86) 24 1-1/2-18UNEF-2A1.922 (48.82) 2.141 (54.38) 2.422 (61.52) 1.141 (28.98) .140 (3.56) .812 (20.62) 1.375 (34.92) 1.781 (45.24) .177 (4.50) .147 (3.73)1-3/8-18UNEF-2A .625 (15.86) 28 1-3/4-18UNS-2A 1.922 (48.82) 2.141 (54.38) 2.422 (61.52) 1.361 (34.57) .140 (3.56) .812 (20.62) 1.562 (39.67) 2.031 (51.59) .177 (4.50) .147 (3.73)1-5/8-18UNEF-2A .625 (15.86) 32 2-18UNS-2A 1.922 (48.82) 2.141 (54.38) 2.422 (61.52) 1.611 (40.92) .140 (3.56) .875 (22.22) 1.750 (44.45) 2.281 (57.94) .290 (5.31) .173 (4.39) 1-7/8-16UN-2A .625 (15.86) 36 2-1/4-16UN-2A 1.922 (48.82) 2.141 (54.38) 2.422 (61.52) 1.826 (46.38) .140 (3.56) .875 (22.22) 1.938 (49.23) 2.531 (64.29) .209 (5.31) .173 (4.39) 2-1/8-16UN-2A .625 (15.86) *Available with pin inserts only. Straight Plug FRF6/FVF6 L POLARIZING BOSS L Q J .375 (9.52)MIN. 1 C M Q M F DIA. A THD. V THD. COLOR INDICATOR SLOT L Max. 1 Shell #16 #8 C F J M Q Q V Thread Size A Thread #12 #4 #0 Hex. Max. Max. Max. Max. Max. 10SL 5/8-24UNEF-2B 1.819 (46.20) - - .812 (20.62) .455 (11.30) .564 (14.33) .446 (11.33) .950 (24.13) .970 (24.64) 5/8-24UNEF-2A 12S 3/4-20UNEF-2B 1.875 (47.62) - - .937 (23.80) .445 (11.30) .564 (14.33) .555 (14.10) 1.094 (27.79) 1.092 (27.74) 5/8-24UNEF-2A 14S 7/8-20UNEF-2B 1.875 (47.62) - - 1.000 (25.40) .522 (13.26) .264 (14.33) .675 (17.14) 1.167 (29.64) 1.240 (31.50) 3/4-20UNEF-2A 16S 1-20UNEF-2B 1.875 (47.62) - - 1.125 (28.58) .647 (16.43) .564 (14.33) .805 (20.45) 1.311 (33.30) 1.386 (35.20) 7/8-20UNEF-2A 16 1-20UNEF-2B 1.922 (48.82) 2.141 (54.38) - 1.125 (28.58) .647 (16.43) .754 (19.15) .805 (20.45) 1.311 (33.30) 1.386 (35.20) 7/8-20UNEF-2A 20 1-1/4-18UNEF-2B 1.922 (48.82) 2.141 (54.38) 2.422 (61.52) 1.375 (34.92) .921 (23.39) .754 (19.15) 1.050 (26.67) 1.600 (40.64) 1.650 (41.91) 1-1/8-18UNEF-2A 22 1-3/8-UNEF-2B 1.922 (48.82) 2.141 (54.38) 2.422 (61.52) 1.500 (38.10) 1.016 (25.81) .754 (19.15) 1.175 (29.84) 1.744 (44.30) 1.745 (44.32) 1-1/4-18UNEF-2A 24 1-1/2-18UNEF-2B 1.922 (48.82) 2.141 (54.38) 2.422 (61.52) 1.625 (41.28) 1.141 (28.98) .754 (19.15) 1.300 (33.02) 1.833 (46.56) 1.962 (49.83) 1-3/8-18UNEF-2A 28 1-3/4-18UNS-2B 1.922 (48.82) 2.141 (54.38) 2.422 (61.52) 1.875 (47.62) 1.361 (34.57) .754 (19.15) 1.520 (38.61) 2.177 (55.30) 2.125 (53.98) 1-5/8-18UNEF-2A 32 2-18UNS-2B 1.922 (48.82) 2.141 (54.38) 2.422 (61.52) 2.125 (43.96) 1.611 (40.92) .754 (19.15) 1.770 (44.96) 2.466 (62.64) 2.385 (60.58) 1-7/8-16UN-2A 36 2-1/4-16UN-2B 1.922 (48.82) 2.141 (54.38) 2.422 (61.52) 2.375 (60.33) 1.826 (46.38) .754 (19.15) 1.980 (50.29) 2.754 (69.95) 2.585 (65.66) 2-1/8-16UN-2A *Available with socket inserts only. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 213 MIL-C-5015 Type Firewall Connectors FRF/FVF/FRA/FVA Accessory Hardware FRF0/FVF0 Straight Conduit Adapter Straight Cable Clamp Y H B G X D E THD. FRF6/FVF6 Straight Conduit Adapter Straight Cable Clamp H Y B G X D E THD. Shell H Size E Thread B Max. D Min. G Max. Max. #16,#0 X Max. Y Max. 10SL 5/8-24UNEF-2A 1.00 (25.40) .312 (7.92) .883 (22.43) 2.350 (59.69) .953 (24.21) 2.940 (74.68) 12S 5/8-24UNEF-2A 1.00 (25.40) .312 (7.92) .883 (22.43) 2.350 (59.69) .953 (24.21) 2.940 (74.68) 14S 3/4-20UNEF-2A 1.190 (30.23) .438 (11.12) 1.003 (25.48) 2.350 (59.69) 1.078 (27.38) 3.090 (78.49) 16S 7/8-20UNEF-2A 1.280 (35.51) .561 (14.25) 1.133 (28.78) 2.350 (59.69) 1.203 (30.56) 3.410 (86.61) 16 7/8-20UNEF-2A 1.280 (32.51) .561 (14.25) 1.133 (28.78) 2.500 (63.50) 1.203 (30.56) 3.560 (90.42) 20 1-3/16-18UNEF-2A 1.530 (38.86) .750 (19.05) 1.430 (36.32) 3.000 (76.20) 1.453 (36.91) 3.560 (90.42) 22 1-3/16-18UNEF-2A 1.630 (41.40) .750 (19.05) 1.497 (38.02) 3.260 (82.80) 1.578 (40.08) 3.560 (90.42) 24 1-7/16-18UNEF-2A 1.775 (45.08) .937 (23.80) 1.573 (39.95) 3.260 (82.80) 1.703 (43.26) 3.900 (99.06) 28 1-7/16-18UNEF-2A 2.025 (51.44) 1.187 (30.15) 1.792 (45.52) 3.260 (82.80) 1.953 (49.61) 3.900 (99.06) 32 1-3/4-18UNS-2A 2.265 (57.53) 1.250 (31.75) 2.121 (53.87) 3.260 (82.80) 2.203 (55.96) 4.400 (111.76) 36 2-18UNS-2A 2.525 (64.14) 1.375 (34.92) 2.308 (58.62) 3.300 (83.82) 2.453 (62.31) 4.650 (118.11) Tooling Contact Crimp Crimp Locator Extraction Size Tool Head Number Insertion Tool Tool MS90455-16 or MIL-I-81969/17-01 CET-FRF-16-22A 16 M22520/1-01 M22520/1-02 MS90455-12 or MIL-I-81960/17-02 CET-FRF-12 12 CET-FRF-8 8 CBT-600B CCH-8-1 CCHP-8-6 Not Req'd CEF-FRF-4 4 CBT-600B CCH-4-1 CCHP-4-8 Not Req'd CET-FRF-0 0 CBT-600B CCH-0-1 CCHP-0-8 Not Req'd Contact/Wire Seal Plugs Part Number Contact Wire Size* Pin Socket Seal Plugs Colors 16 030-1878-001 031-1040-001 225-0071-000 Blue 12 030-1879-003 031-1041-003 225-0072-000 Yellow 8 030-1880-001 031-1042-001 225-1009-000 Red 4 030-1881-001 031-1043-001 225-1008-000 Blue 0 030-8011-747 031-8012-747 225-1007-000 Yellow *Consult factory for variations in contact finish, wire accommodation, and thermocouple materials. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 214 MIL-C-5015 Type Firewall Connectors FRF/FVF/FRA/FVA Wire Stripping Using proper assembly tools (see page 214), strip A A Contact insulation from end of wire to be crimped. (See Size Max. Min. table for proper stripping dimensions.) Do not cut or 16 .250 (6.35) .220 (5.59) damage wire strands. 12 .250 (6.35) .220 (5.59) 8 .250 (6.35) .220 (5.59) 4 .480 (12.18) .450 (11.43) 0 .630 (16.00) .600 (15.24) Assembly Instructions Contact Crimping Insert wire into rear of contact. Wire insulation must butt against rear of contact. Wire must be visible thru inspection hole. Using M22520/1-01 crimp tool with proper locator, insert wire and contact into locator jaws. Squeeze tool handle together until ratchet releases. When using CBT 600B crimp tool, follow instructions supplied with tool. Inspect crimped contact to be sure proper crimp has been made. Contact Insertion 1. Slide conduit adapter or clamp bars over wire 2. Slide wired contact into proper insertion tool so 3. Inset wired contacts into cavities from rear of bundle in proper order for re-assembly. that tip of tool butts against contact shoulder. insulator until contact "clicks" into retaining clip. A slight pull on wire will assure that contact is securely seated. Contact Extraction 4. After all contacts are inserted, assemble con- 1. Remove conduit adapter or clamp bars from duit adapter or clamp bars. connector assembly. 2. Using proper extraction tool, insert tool around 3. Pull wired contact out from rear of insulator. 4. After replacing contact, re-assemble conduit contact from front of insulator until tool tip butts adapter or cable clamp. against contact shoulder. Push plunger to release contact. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 215 Firewall Connectors MS-K/CA-KE/FRF Contact Arrangements LEGEND Available in MS-K (page 202) Available in CA-KE (page 206) † Available in FRF (page 210) Available with MS polarization C A A D B A A C B A B B C B 14S-1 Shell Size 8S-1 10S-2 10SL-3 10SL-4 12S-3† 12S-4 14S-2† 3 #16 No. of Contacts 1 #16 1 #16 3 #16 2 #16 2 #16 1 #16 4 #16 Service Rating A A A A D F A A A E F D A B E G B D E B B AA A B B E C B C D C C D C D Shell Size 14S-5† 14S-6 14S-9† 16S-1† 16S-8† 16-9† 16-11† No. of Contacts 5 #16 6 #16 2- #16 7 #16 5 #16 2 #16 (B,D) 2 #12 2 #12 (A,C) Service Rating Inst. Inst. A A A A J A E G A H F J B H A K D A A G I B E F F J H N L C B B A G M D F J C D B C B E D C C F E E D Shell Size 16-12† 16-13† 18-12† 20-17† 20-27† 18-1† 20-18† No. of Contacts 1 #4 2 #12 6 #16 1 #16(F) 14 #16 10 #16 6 #16(A,C-E,G,H) (A-Iron; B- 5 #12(A-E) 3 #12(B,F,I) B-Constantan) Service Rating A A A A A A(B,C,F,G) A Inst. (all others) A B F A A M C AB C D L A K B A D E EF GH J K N B L U J C G H F E G B P M J K KLM N P Q J T V P C H D N L M N C B RS T U V H S R P R D G E D C F S WX Y Z F G E Shell Size 24-5† 22-14† 22-19† 22-22† 24-28† 24-10† No. of Contacts 16 #16 19 #16 14 #16 4 #8 24 #16 7 #8 Service Rating A A A Inst. A A B A B C A D F K J A R C D N E E F G P E F G H J B S J U A L B A J K L M N C N C H L M N P R P F a T K K B b P R T U V V S W S T U V WX Z P M Z U H C D R G M X Z a bc b c d e f d Y a W C L Y V ef g h G N S H L E d g h j k m E D B D XX D W F rs K jk n p F T I E M J G lm H 28-15† 28-21† 28-22† 28-2† 28-11† 28-12† Shell Size 35 #16 37 #16 3 #16(D-F) 12 #16(A,L,N) 18 #16(A-I, N-X 26 #16 No. of Contacts 3 #4(A-C) 2 #12(M,P) 4 #12(J-M) A A D A A Service Rating D Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 216 D Firewall Connectors MS-K/CA-KE/FRF Contact Arrangements A B P A W M J T A C D H c E F E G H Y R D N X K I J d F c U I A K N h A L M E B S L Y Z O R P S e G E j B O d V J B T Z M P V k T C a F f H B U e W X a N W K C g D U b R G D C I b X O L V S Shell Size 32-1† 32-5† 32-6† 32-7† 32-8† No. of Contacts 3 #12(A,C,D) 2-#0 16 #16(A-O,S) 28 #16(A-N,W-Z,a-k) 24 #16(A-L,T-Z,a-e) 2 #0(B,E) 2 #12(U,V) 7 #12(O-V) 6 #12(M-S) 3 #8(P-T) 2 #4(W,X) 2 #8(O,R) Service Rating E(A),D(all others) D A Inst. (A,B,h,j) A A(all others) A F A A B C D F E G H I J K L D A M B D N O P R B ST V E U Y W Z X a b c d e D f g k h j C B C m p r n t s u C v w x y z Shell Size 32-17† 36-3† 36-5† 36-8† No. of Contacts 4 #4 3-#12(A,C,E) 4 #0 46 #16(A-X,Z-z 3-#0(B,D,F) 1 #12(Y) Service Rating D A Alternate Positions Pin front view; Degrees Degrees Shell rotation No. of Contact No. of Contact Contacts Arrangement WX Y Z Contacts Arrangement WX Y Z 2 12S-3 70 145 215 290 9 20-18 35 110 250 325 14S-9 70 145 215 290 10 18-1 70 145 215 290 16-11 35 110 250 325 14 20-27 35 110 250 325 W 16-13 35 110 250 325 X 22-19 80 110 250 280 Y 32-5 35 110 250 325 28-2 35 110 250 325 4 14S-2 - 120 240 - Z W Z 16-9 35 110 250 325 16 24-5 80 110 250 280 Y 22-22 - 110 250 - X 19 22-14 80 - - 280 32-17 45 110 250 - 22 28-11 80 110 250 280 36-5 - 120 240 - 23 32-6 80 110 250 280 5 14S-5 - 110 - - 24 24-28 80 110 250 280 16S-8 - 170 265 - 32-1 80 110 250 280 26 28-12 90 180 270 - 6 18-12 80 - - 280 30 32-8 80 125 235 280 20-17 90 180 270 - 35 28-15 80 110 250 280 28-22 70 145 215 290 32-7 80 125 235 280 36-3 70 145 215 290 37 28-21 80 110 250 280 7 16S-1 80 - - 280 24-10 80 - - 280 47 36-8 80 110 250 280 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 217 MIL-C-28840 Connectors KFS Coupling Nut Gasket Design Features Retaining Wire EMI Spring Insert Retaining Clip Pin Contact Socket Contact Insulator Assembly Coupling Nut Front Release System using standard MS tooling Cannon's M28840/KFS connectors are designed to Also available as KFS connectors are printed circuit Multiple Keying meet the rigid specifiations of MIL-C-28840. contacts for a variety of P.C. board/flex circuit Locksmith keying allows alternate polarizations These circular, threaded coupling connectors fea- applications, 16 AWG contact sizes,* EMP adap- eliminating the possibility of mismating. ture high contact desnsity, front release crimp con- ters/EMI RFI filters, connector savers, press fit Quick Engagement tacts, high impact shock resistance, and are de- solder pins and fiber optic contacts, high perform- Double start-rapid advance thread provides rapid signed for use with navy shipboard cable ance EMI version and thru-bulkhead fittings. engagement and disengagemetn of connector in MIL-C-915, MIL-C-24640, MIL-C-24643 and EMI Shielding 1-1/2 turns. MIL-W-16878 wire. EMI suppression is obtained by means of spring High Density M28840/KFS connectors utilize fluid resistant, fingers located on the plug. During mating, multiple Maximum density of contacts is obtained without fluorosilicone elastomers to provide maximum pro- spring fingers make contact with the receptacle at sacrificing ruggedness required for high shock and tection against fuels, oils, coolants and cleansers. lease .040 (1.02) before pin and socket electrical vibration while holding size to a minimum. engagement occurs. In addition, a metal to metal High quality manufacturing processes and materials Corrosion Resistant** shield is obtained when accessories are attached to combine to ensure the optimum in performance and Standard finish - olive drab chromate over cad- the rear of the connector throught a unique spline reliability under an extreme range of environmental mium over nickel finish provides in excess of 500 and ramp system. This total system provides the conditions, which inculde high impact shock, corro- hours of protection from salt spray without degra- most effective EMI protection in the industry. sion, vibration, moisture-resistance and water pres- dation of connector performance. Stainless steel sure. Temperature withstanding capabilities range Scoop Proof with black chromate over cadmium over nickel 100% scoop-proof protection on all connectors from -55˚C to +200˚C (-67˚F to +392˚F) finish provides protection in areas of direct salt eliminates bent pins as well as inadvertent electri- M28840/KFS connectors are available in nine shell exposure. cal contact whether pins are mounted in the plug or sizes, accommodating from seven contacts in shell receptacle. * Consult factory size 11 up to 155 contacts in shell size 33, and have **KFS connecotors are available using alternate materials which a multiple keying arrangement to prevent mis- will exceed a ten thousand hour (10,000 hrs.) salt spray. These mating. connectors are intermateable & intermountable with both aluminum and stainless steel connectors from ITT Cannon. Contact Arrangements Shell Size Designator and Insert Arrangement A-1 B-1 C-1 D-1 E-1 F-1 G-1 H-1 J-1 Shell Size 11 13 15 17 19 23 25 29 33 Number of Contacts 7 #20 12 #20 21 #20 31 #20 42 #20 64 #20 92 #20 121 #20 155 #20 Components - Standard Standard Contact Part Numbers Seal Plug Part Numbers Mating Wire MS Cannon MS Cannon End Barrel Contact Part Number Contact Part Number Seal Plug Seal Plug Size Size Part Number Part Number Pin Socket Pin Socket 20 20 M39029/83-508 M39029/84-509 030-8085-700 031-8005-700 MS27186 980-8003-000 20 22 M39029/83-450 M39029/84-452 030-8008-800 031-8004-300 MS27186 980-8003-000 20 28 M39029/83-451 M39029/84-453 030-8009-100 031-8004-400 MS27186 980-8003-000 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 218 MIL-C-5015 Type Firewall Connectors KFS How to Order M28840/ Shell Styles 10-19. KFS 10 A G 1 P 1 SERIES SHELL STYLE DESIGNATOR CLASS CODE SHELL SIZE DESIGNATOR INSERT ARRANGEMENT CONTACT STYLE KEY POSITION (POLARIZATION) M28840/ 20 C G 1 D A P 1 Shell Styles 20-29. KFS 21 C G 1 D A P 1 SERIES †CONNECTOR WITH BACKSHELL CLASS SHELL SIZE DESIGNATOR INSERT ARRANGEMENT †BACKSHELL SIZE DESIGNATOR (Consult factory for details) †BACKSHELL STYLE CONTACT STYLE KEY POSITION (POLARIZATION) †Add for connector with backshells. SERIES CLASS BACKSHELL SIZE M28840 - MIL-C-28840 Prefix (Applies to Shell Style 20, 21, 26, 28, 29 only) Code **KFS - ITT Cannon Prefix for non-specification Letter Class A, B, C, or D connectors The backshell sizes are indentified by the appropri- A D Aluminum Alloy connector with ate letter: A, B, C or D depending upon cable Cadmium (olive drab) over SHELL STYLE DESIGNATOR diameter as shown in the plug assembly section of electorless nickel finish-fluo- Use shell styles 10-16 when ordering connectors this catalog rosilicone elastometer seals. without backshells. B DS Stainless Steel Connector with 10 - Receptacle, Wall Mounting BACKSHELL STYLE Cadmium (black) finish-fluo- 11 - Receptacle, Cable Connecting (Applies to Shell Style 20, 21, 26, 28, 29 only) roisilicone elastometer seals. 12 - Receptacle, Box Mounting, Non-Envi- A - EMI Jacketed Cable C DJ Aluminum Alloy Backshell- ronmental B - Non-EMI Jacketed Cable Connector Assembly with Cad- 14 - Receptacle, Jam Nut Mounting mium (olive drab) over electro- CONTACT STYLE 16 - Plug, Cable Connecting less nickel finish-fluorosili- P - Contact, No. 20 Pin with Crimp for 22-26 Use shell styles 17-19 whe ordering connectors cone elastomer seals. Gauge with strain reliefs. E DJS Stainless Steel Backshell-Con- S - Contact, No. 20 Socket with Crimp for 17 - Plug, Cable with Connection Strain Re- nector Assembly with Cadmi- 22-26 Gauge lief, Open Wire stratight um (black) finish-flurosili- D - Contact, No. 20 Pin with Crimp for 28 18 - Plug, Cable with Strain Relief, Open cone elastomer seals. Guage Wire 90˚ E - Contact, No. 20 Socket with Crimp for 28 19 - Plug, Cable with Strain Reliev, Open SHELL SIZE AND INSERT ARRANGEMENT Guage Wire 45˚ Shell Size Shell Insert No. of F - Contact, No. 20 Pin with Crimp for 20 Designator Size Arrangement Contacts Use shell styles 20-29 whe ordering connectors Guage A 11 1 7 with backshells. G - Contact, No. 20 Socket with Crimp for 20 B 13 1 12 20 - Receptacle, Wall Mounting with Guage C 15 1 21 Backshell, Jacket Cable Straight A - Pin Insert-Less Contacts* D 17 1 31 21 - Receptacle, Cable Connecting with B - Socket Insert-Les Contacts* E 19 1 42 Backshell, Jacket Cable Straight F 23 1 64 26 - Plug, Cable Connecting with Backshell, KEY POSITION (POLARIZATION) G 25 1 92 1,2,3,4,5,6 Jacket Cable Straight H 29 1 121 28 - Plug, Cable Connecting with Backshell, *A and B signify a mixed complement of contact crimp barrel J 33 1 155 Jacket Cable 90˚ sizes. Contacts must be ordered separately, consult factory. 29 - Plug, Cable Connecting with Backshell, Used only with KFS designation. Jacket Cable 45˚ **Consult factory for connector savers, EMI versions and corro- sion resistant connectors & adapters. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 219 MIL-C-28840 Connectors KFS Wall Mounting Receptacle M28840/10 KFS10 .898 (22.81) T DIA. MASTER (Class D and DS) .878 (22.30) .130 (3.30) 4HOLES POLARIZING KEY WAY .100 (2.54) N S R M28840/10 O AG 1 P 1 KFS10 BASIC PART NUMBER V THREAD CLASS-CODE LETTER R S SHELL SIZE DESIGNATOR A THREAD MAX. PANEL THICKNESS .188 (4.78) INSERT ARRANGEMENT 2.062 CONTACT DESIGNATOR MAX. (52.37) KEY POSITIONS O Dia. T Dia. Shell Size Shell A Thread V Thread N Dia. (Ref. Mtg. R S +. 015 (0.38) Designator Size Class 2A Class 2A Max. Hole) T.P. + _.020 (0.51) - .000 (0.00) A -11 .750 -.1P-.2L-D.S. 3/4-20 UNEF .750 (19.05) .812 (20.62) .750 (19.05) 1.023 (25.98) .115 (2.92) B -13 .875 -.1P-.2L-D.S. 7/8-20 UNEF .875 (22.22) .937 (23.80) .843 (21.41) 1.138 (28.91) .115 (2.92) C -15 1.062 -.1P-.2L-D.S. 1-20 UNEF 1.062 (26.97) 1.124 (28.55) .968 (24.59) 1.258 (31.95) .115 (2.92) D -17 1.125 -.1P-.2L-D.S. 1-1/8-18 UNEF 1.125 (28.58) 1.187 (30.15) 1.015 (25.78) 1.383 (35.13) .115 (2.92) E -19 1.312 -.1P-.2L-D.S. 1-1/4-18 UNEF 1.312 (33.32) 1.374 (34.90) 1.140 (28.96) 1.508 (38.30) .115 (2.92) F -23 1.500 -.1P-.2L-D.S. 1-7/16-18 UNEF 1.500 (38.10) 1.562 (39.67) 1.281 (32.54) 1.718 (43.64) .115 (2.92) G -25 1.625 -.1P-.2L-D.S. 1-9/16-18 UNEF 1.625 (41.28) 1.687 (42.85) 1.392 (35.36) 1.818 (46.18) .142 (3.61) H -29 1.812 -.1P-.2L-D.S. 1-7/8-16 UN 1.812 (46.02) 1.937 (49.20) 1.568 (39.83) 2.138 (54.31) .142 (3.61) J -33 2.000 -.1P-.2L-D.S. 2-1/16-16 UNS 2.000 (50.80) 2.124 (53.95) 1.734 (44.04) 2.328 (59.13) .168 (4.27) Cable Connecting Receptacle M28840/11 KFS11 .130 (3.30) (Class D and DS) .100 (2.54) .898 (22.81) .878 (22.30) MASTER POLARIZING KEY WAY M28840/11 KFS11 AG 1 P 1 N S BASIC PART NUMBER CLASS-CODE LETTER SHELL SIZE DESIGNATOR V THREAD R INTSERT ARRANGEMENT A THREAD CONTACT DESIGNATOR 2.062 (52.37) KEY POSITIONS MAX. Shell Size Shell A Thread V Thread N Dia. R S Designator Size Class 2A Class 2A Max. + _.005 (0.13) + _.010 (0.25) A -11 .750 -.1P-.2L-D.S. 3/4-20 UNEF .750 (19.05) .763 (19.38) .953 (24.21) B -13 .875 -.1P-.2L-D.S. 7/8-20 UNEF .875 (22.22) .888 (25.56) 1.078 (27.38) C -15 1.062 -.1P-.2L-D.S. 1-20 UNEF 1.062 (26.97) 1.075 (27.30) 1.265 (32.13) D -17 1.125 -.1P-.2L-D.S. 1-1/8-18 UNEF 1.125 (28.58) 1.138 (28.91) 1.328 (33.73) E -19 1.312 -.1P-.2L-D.S. 1-1/4-18 UNEF 1.312 (33.32) 1.325 (33.66) 1.515 (38.48) F -23 1.500 -.1P-.2L-D.S. 1-7/16-18 UNEF 1.500 (38.10) 1.513 (38.43) 1.703 (43.26) G -25 1.625 -.1P-.2L-D.S. 1-9/16-18 UNEF 1.625 (41.28) 1.638 (41.61) 1.828 (46.43) H -29 1.812 -.1P-.2L-D.S. 1-7/8-16 UN 1.812 (46.02) 1.888 (47.96) 2.078 (52.78) J -33 2.000 -.1P-.2L-D.S. 2-1/16-16 UNS 2.000 (50.80) 2.075 (52.70) 2.265 (57.53) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 220 MIL-C-28840 Connectors KFS Box Mounting Receptacle M28840/12 KFS12 .898 (22.81) (Class D and DS) .878 (22.30) .130 (3.30) CHAM. T DIA. MASTER .100 (2.54) .015 MIN 4HOLES POLARIZING 50˚ KEY WAY X 40˚ N G R S M28840/12 O AG 1 P 1 KFS12 BASIC PART NUMBER CLASS-CODE LETTER R SHELL SIZE DESIGNATOR S A THREAD MAX. PANEL THICKNESS INSERT ARRANGEMENT .188 (4.78) CONTACT DESIGNATOR 1.625 MAX. (41.28) KEY POSITIONS O Dia. T Dia. Shell Size Shell A Thread N Dia. (Ref. Mtg. R S +. 015 (0.38) G Designator Size Class 2A Max. Hole) T.P. + _.020 (0.51) - .000 (0.00) Max. A -11 .750 -.1P-.2L-D.S. .750 (19.05) .812 (20.62) .750 (19.05) 1.023 (25.98) .115 (2.92) .755 (19.18) B -13 .875 -.1P-.2L-D.S. .875 (22.22) .937 (23.80) .843 (21.41) 1.138 (28.91) .115 (2.92) .880 (22.35) C -15 1.062 -.1P-.2L-D.S. 1.062 (26.97) 1.124 (28.55) .968 (24.59) 1.258 (31.95) .115 (2.92) 1.005 (25.53) D -17 1.125 -.1P-.2L-D.S. 1.125 (28.58) 1.187 (30.15) 1.015 (25.78) 1.383 (35.13) .115 (2.92) 1.130 (28.70) E -19 1.312 -.1P-.2L-D.S. 1.312 (33.32) 1.374 (34.90) 1.140 (28.96) 1.508 (38.30) .115 (2.92) 1.255 (31.88) F -23 1.500 -.1P-.2L-D.S. 1.500 (38.10) 1.562 (39.67) 1.281 (32.54) 1.718 (43.64) .115 (2.92) 1.443 (36.65) G -25 1.625 -.1P-.2L-D.S. 1.625 (41.28) 1.687 (42.85) 1.392 (35.36) 1.818 (46.18) .142 (3.61) 1.567 (39.80) H -29 1.812 -.1P-.2L-D.S. 1.812 (46.02) 1.937 (49.20) 1.568 (39.83) 2.138 (54.31) .142 (3.61) 1.880 (47.75) J -33 2.000 -.1P-.2L-D.S. 2.000 (50.80) 2.124 (53.95) 1.734 (44.04) 2.328 (59.13) .168 (4.27) 2.067 (52.50) Jam Nut Receptacle M28840/14 KFS14 K 1.033 (26.24) (Class D and DS) 1.013 (25.73) .026 (0.66) MASTER POLARIZING HEX, NUT KEY WAY .010 (0.25) A THREAD .130 (3.30) .100 (2.54) .096 (2.44) O-RING .089 (2.26) B G M28840/14 R V THREAD KFS14 AG 1 P 1 N BASIC PART NUMBER T CLASS-CODE LETTER M THREAD L ACROSS FLAT 2.062 (52.37) MAX. SHELL SIZE DESIGNATOR FULL THREAD WITHIN .062 (1.57) G OF FLANGE INTSERT ARRANGEMENT MAX PANEL CONTACT DESIGNATOR THICKNESS .188 (4.78) KEY POSITIONS A Thread M Thread V Thread L Shell Size Shell Class Class Class G K +.009 (0.23) N R B T Designator Size 2A 2A 2A + _.010 (0.25) + _.010 (0.25) -.000 (0.00) Max. Max. + _.005 (0.13) + _.017 (0.43) A -11 .750 -.1P-.2L-D.S. 7/8-20 UNEF 3/4-20 UNEF 1.264 (32.11) 1.358 (34.49) .832 (21.13) .750 (19.05) .875 (22.22) .974 (24.74) 1.062 (26.97) B -13 .875 -.1P-.2L-D.S. 1-20 UNEF 7/8-20 UNEF 1.389 (35.28) 1.498 (38.05) .957 (24.31) .875 (22.22) 1.000 (25.40) 1.099 (27.91) 1.188 (30.18) C -15 1.062 -.1P-.2L-D.S. 1-3/16-18 UNEF 1-20 UNEF 1.577 (40.06) 1.671 (42.44) 1.144 (29.06) 1.062 (26.97) 1.188 (30.18) 1.287 (32.69) 1.375 (34.92) D -17 1.125 -.1P-.2L-D.S. 1-1/4-18 UNEF 1-1/8-18 UNEF 1.639(41.63) 1.733 (44.02) 1.207 (30.66) 1.125 (28.58) 1.250 (31.75) 1.349 (34.26) 1.438 (36.53) E -19 1.312 -.1P-.2L-D.S. 1-7/16-18 UNEF 1-1/4-18 UNEF 1.827 (46.41) 1.921 (48.79) 1.394 (35.41) 1.312 (33.32) 1.438 (36.53) 1.537 (39.04) 1.625 (41.28) F -23 1.500 -.1P-.2L-D.S. 1-5/8-18 UNEF 1-7/16-18 UNEF 2.014 (51.16) 2.108 (53.54) 1.582 (40.18) 1.500 (38.10) 1.625 (41.28) 1.724 (43.79) 1.812 (46.02) G -25 1.625 -.1P-.2L-D.S. 1-3/4-18 UNS 1-9/16-18 UNEF 2.139 (54.33) 2.233 (56.72) 1.707 (43.36) 1.625 (41.28) 1.750 (44.45) 1.849 (46.96) 2.000 (50.80) H -29 1.812 -.1P-.2L-D.S. 1-15/16-16 UN 1-7/8-16 UN 2.327 (59.11) 2.425 (61.60) 1.894 (48.11) 1.812 (46.02) 1.938 (49.23) 2.037 (51.74) 2.188 (55.58) J -33 2.000 -.1P-.2L-D.S. 2-1/8-16 UN 2-1/16-16 UNS 2.514 (63.86) 2.608 (66.24) 2.082 (52.88) 2.000 (50.80) 2.125 (54.98) 2.224 (56.49) 2.375 (60.32 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 221 MIL-C-28840 Connectors KFS Cable Connecting Plug M28840/16 KFS16 1.938 (49.23) MAX. (Class D and DS) M28840/16 AG 1 P 1 KFS16 Q BASIC PART NUMBER MAX. CLASS_CODE LETTER SHELL SIZE DESIGNATOR INSERT ARRANGEMENT V THREAD A THREAD CONTACT DESIGNATOR COUPLING RING KEY POSITIONS Shell Size Shell A Thread V Thread Q Designator Size Class 2B Class 2A Dia. Max. A -11 .750 -.1P-.2L-D.S. 3/4-20 UNEF 1.028 (26.11) B -13 .875 -.1P-.2L-D.S. 7/8-20 UNEF 1.141 (28.98) C -15 1.062 -.1P-.2L-D.S. 1-20 UNEF 1.263 (32.08) D -17 1.125 -.1P-.2L-D.S. 1-1/8-18 UNEF 1.387 (35.23) E -19 1.312 -.1P-.2L-D.S. 1-1/4-18 UNEF 1.513 (38.43) F -23 1.500 -.1P-.2L-D.S. 1-7/16-18 UNEF 1.703 (43.26) G -25 1.625 -.1P-.2L-D.S. 1-9/16-18 UNEF 1.825 (46.36) H -29 1.812 -.1P-.2L-D.S. 1-7/8-16 UN 2.143 (54.43) J -33 2.000 -.1P-.2L-D.S. 2-1/16-16 UNS 2.329 (59.16) Backshell Styles M28840 M28840/1 M28840/2 M28840/3 M28840/6 M28840/9 M28840/8 KFS-UBK/KFS-RBK/KFS-TBK Spin coupling adapter and heat shrinkable boots. (For UBK - Unshielded Boot, RBK - Shielded Boot, TBK - *Tinel-Lock-Shielded Boot.) Straight (-00˚) 45˚ (-45˚) Right Angle (-90˚) Consult ITT Cannon Canada for ordering information. *Trademark of Raychem Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 222 MIL-C-28840 Connectors KFS KFS Aluminum Bronze (AB)Series, Corrosion Resistant The KFS/AB/Series of connecting devices has been KFS / AB / 16 A J I P I developed specifically for long term corrosion re- SERIES sistance without sacrificing mechanical strength or ITTCC DESIGNATOR electrical requirements. The AB series is capable of AB: CORROSION RESISTANT withstanding at least 10,000 hours of salt spray without noticeable change in performance and is SHELL STYLE (see page 219) completely intermatable/intermountable with CLAS-Not applicable to AB Series their aluminum and stainless steel counterparts. All MIL-C-28840 parameters have been maintained. SHELL SIZE Applications include - Navy shipboard, both above INSERT ARRANGEMENT and below decks, submersibles including ROV's, CONTACT STYLE towed bodies and submarines for military/defence and R&D/leisure applicatoins. POLARIZATION KFS/SB Series This series features a solder zone for braided cable KFS / SB / A A I P I and a lip to accommodate a shrink boot. The ITTCC DESIGNATION standard M28840 is threaded to accept a large SERIES metal backshell for the very heavy MIL-C-915 type cables. Recently, low smoke, halogen free cable has SB: SOLDER/STRAP ZONE WITH been introduced which is quite flexible and does not ACCOMMODATION FOR A need a heavy backshell. EMI shielding effectiveness SHRINK BOOT has been greatly enhance by soldering the braid CLASS (see page 219) directly to the connector SHELL SIZE DESIGNATOR Note: All M28840 parameters (including tooling) INSERT DESIGNATOR have been maintained. CONTACT STYLE (see page???) POLARIZATION KFS/CB Connector Saver Series KFS/CSF Connector Saver with flange KFS/TBR Connector Saver thru-bulkhead receptacle This series of connecting devices is used to protect the M28840/KFS receptacle interface (either pin KFS / CB / A J I P I or socket) from damage. The TBR series is a SERIES thru-bulkhead receptacle which allows cable plugs ITT CANNON DESIGNATOR to be wired and tested prior to final assembly. Plugs CS-CONENCTOR SAVER are then mated to the mounted TBR connector to CSF-CS WITH FLANGE complete teh installation. TBR-THRU-BULKHEAD RECEPTACLE The connector saver, connector saver with flange CLASS (see page 219) and thru-bulkhead receptacle all feature a hard dielectric insert assembly with lead-in chamfers for SHELL SIZE DESIGNATOR positive alignment of pins and sockets. Environ- INSERT ARRANGEMENT mental sealing is maintained per MIL-C-28840 by way of a gasket seal under the coupling nut mecha- *P-PIN SIDE IN RECEPTACLE nism. The series conforms to all parameters out- *S-SOCKET SIDE IN RECEPTACLE lined in MIL-C-28840 and is intened to be used in POLARIZATION areas of extreme abuse. A clear cadmium over nickel plate identifies the CS series from standard product. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 223 Standard Circular Connectors CA Bayonet ITT Cannon's circular bayonet coupling connectors The insulators, grommets and o-rings are all made Cannon designed the CA Bayonet with a gradual are basically MIL-C-5015 type connectors that pro- of high quality polychloroprene or high performance slope of the coupling ramp and unique roller bolt vide superior performance. fuel resistant fluoroelastomers that can with stand (not a fixed stud) bayonet pins. A quick 120 degrees temerature extremes from -55û to +200ûC. turn of the coupling nut and the roller bolt audibly Cannon's CA Bayonet is designed for the most locks into place. The locked position is marked with difficult environmental conditions. colored arrows. The roller bolt feature eliminates the need for a strap wrench by reducing coupling sealing forces. Reduced friction means reduced wear. ring bayonet insulator bayonet coupling nut for pin contacts pin contact roller shell bayonet groove ferrule rugged shell design environmental bayonet coupling for easy mating and unmating vibration proof waterproof up to 1 bar (35 feet of water) endbell socket insulator contact for socket shell contacts Performance and Material Specifications - CA Bayonet MATERIALS AND FINISHES Item Material Finish Shell Aluminum Alloy Olive drap chromate coating over cadmium plating. Special Finish: A 105 clear chromate coating over cadmium plating. Insulator Polychloroprene - Grommets Polychloroprene - Contacts Copper Alloy Hard Silver Special Finish: A 176 nickel and hard gold plating. MECHANICAL FEATURES Ambient temperature: -55/125ûC (-67/257ûF) Safety provisions: IP 67 according to DIN 40050 (1 bar pressure after 12 hrs.) 2 Vibration test: 200 m/s at 10 to 2000 Hz Mating cycles: Min. 500 Test Voltage Contact Resistance ELECTRICAL DATA According to VG95319 Part 2, Test Nr. 5.13 and VG Contact resistance tested according to VG95319 Contact rating at 68ûF (+20ûC) 95210 Part 31. Test voltage for service rating: Part 2, Test Nr.5.10.1 Contact Max Current Size Awg/Metric A Service rating Test voltage Vrms Contact Size Max. Contact Resistance AWG M½ (Metric) 10 8 Instruments 1050 10 - 12 A 1600 16S/15S 22 B 4000 15S/15 16S/16 6 16/15 22 D 2500 25 12 3 12/25 41 E 3000 60/100 8 1 8/60/100 74 160 4 0,3 4/160 135 500 0 0.2 0/500 245 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 224 Standard Circular Connectors CA Bayonet How to Order - CA Bayonet CA 3106 E 18-1 S * B- * * * SERIES SHELL STYLE CLASS SHELL SIZE CONTACT ARRANGEMENT TYPE OF CONTACT POLARIZATION SERIES CONNECTORS WITH BAYONET COUPLING CA - Circular Connectors DASH SHELL STYLE MODIFICATION 3100 Wall mounting receptacle 3101 Cable connecting plug POLARIZATION 04 - Rear mounting, threaded holes, metric 3102 Box mounting receptacle crimp contacts * Insert letter W, X, Y or Z 3106 Plug, straight 05 - Rear mounting, through holes in flange On all CA connectors, MIL-C-5015 polarization is 3107 Jam nut receptacle (upon request) 06 - Adapter for shrink boots available. Polarization will be used to prevent 3108 Plug 90 08 - 90˚ angle shell, threaded holes in flange* mismating. Polarization is achieved by turning the 09 - 90˚ end bell, 4 throught holes* CLASS insulators clockwise (pin) and counterclockwise 13 - Endbell for shielded cables and heat shrink E - Environmental with resilient insulators and (socket) against the normal position of the shells. boots, solder contacts endbell with clamp and bushing (See page 228) 14 - Endbell for shielded cables and heat shrink F - Environmental with resilient insulator and BAYONET COUPLING boots, metric crimp contacts endbell for flex tube B - Bayonet coupling 15 - Endbell for shielded cables and heat shrink R - Environmental with resilient insulator and DASH boots, AWG crimp contacts shortened light-weight enbell MODIFICATION 109 - F 80 rear mount with four threaded SHELL SIZE All CA Bayonet connectors come with installed holes** Size 10 SL to 36 are available. solder contacts unless a modification code is 111 - Rear mount with four threaded holes*** CONTACT ARRANGEMENT added to the part number. F 80 - AWG crimp contacs See page 227. 01 - Metric crimp contacts F 42 - Less ferrule, grommet and backshell CONTACT TYPE 02 - Adapter for shrink boots, AWG crimp contacts P - Pin contact 03 - Adapter for shrink boots, metric crimp con- * for CA 3100 only S - Socket tacts ** For receptacles only Shell Styles Front Mounting Receptacle Rear Mounting Receptacle Straight Plug With Cable Clamp 90˚ Plug With Cable Clamp Cable Extension With Cable Clamp CA 3102 E-B/-01/-F80 CA 3102 E-B/-04/-109/-111 CA 3106 E-B/-01/-F80 CA 3108 E-B/-01/-F80 CA 3101 E-B/-01/-F80 Rear Mounting Wall Receptacle with Straight Plug With Endbell For Flex Straight Plug With 360˚ EMR Shield- Flanged Wall Mount Receptacle With 90˚ Plug With 360˚ EMR Shielding, Flange (Threaded Holes) and Cable Tube ing, With Endbell, Shielded Cables Shrink Boot Adapter With Endbell, Shielded Cables and Clamp CA 3106 F-B/-01/-F80 and Heat Shrinkable CA 3100 E-B/-02/-03/-06 Heat Shrinkable CA 3100 E-B/-01/-F80 CA 3106 E-B/-13/-14/-15 CA 3108 F-B/-13/-14/-15 Wall Mounting Receptacle with Cable Clamp (Through Holes) CA 3100 E-B/-05/01-05/05-F80 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 225 Standard Circular Connectors CA-COM CA-COM and CA-COM-B connectors meet the re- Wall mounting receptacles and cable connecting quirements of MIL-C-5015. They were developed plugs (straight and 90˚) are available with: especially for industrial usage. CA-COM series con- - Endbell with cable clamp nectors offer the same mounting dimensions and - Endbell for flex tubes contact arrangements as MIL-C-5015 and VG - Adapter combined for PG termination e.cc. to 95234 connectors. DIN46320 and CA-COM and CA-COM-B connectors are available - Adapter for heat shrink boots as: ITT Cannon also provides you with appropriate - Wall mounting receptacle accessories like: - Cable connecting plug - Protective metal caps with sash chain - Box mounting receptacle - Cable clamps Plug straight - Cable bushings Plug 90˚ - Sealings gaskets Advantages • threaded coupling - CA-COM/bayonet coupling • aluminum alloy shells withstand great mechani- • environmental - with adapter for PG termination - CA-COM-B cal strain or heat shrink boots • mateable with MIL-C-5015 connectors • surface protected by a nickel plating • at least 500 mating cycles • solder or crimp contacts • resilient insulator (Polychloroprene) for extreme • spray-water proof - CA-COM/waterproof (1 bar, • contact arrangements with 1 to 61 contacts temperatures (from - 55˚ to + 125˚C) 12 hours) - CA-COM-B (with modification - 44 available • resistant against aggressive fluids like fuel, oil which includes seal ring and grommet). 2 2 • wire size: 1.5mm up to 50 mm etc. Performance and Material Specifications-CA-COM MATERIALS ELECTRICAL MECHANICAL Shell Aluminum alloy, nickel plated Rated Current Max. operating temperature - 55/125˚C 20˚C ambient temperature Contacts Copper alloy, tin plated Mating cycles min. 500 1 Cotnact Size Max. Rated Current Insulator and grommets Polychloroprene 16S/15S 22A 16/15 22A 12/25 41A Other sizes, see Page 224 1 This applies only to the max. rated current for one contact. If several contacts in one arrangement are loaded with higher current the specific heat and the ambient temperature may not exceed +125˚C. How to Order-CA-COM CA 06 COM-E 18 - 1 P * * * * CA 06 COM-E 18 - 1 P *B* * * * SERIES SHELL STYLE SERIES CLASS CA - ITT Cannon designation SHELL SIZE SHELL STYLE CONTACT ARRANGEMENT 00 - wall mounting receptacle CONTACT TYPE 01 - cable connecting plug 02 - box mounting receptacle ALTERNATE INSERT POSITION 20 - box mounting receptacle for rear mounting BAYONET COUPLING* (only bayonet version) MODIFICATION 06 - straignt plug * Do not use for CA-COM with thread coupling 08 - 90˚ plug CONTACT ARRANGEMENT MODIFICATION* CLASS See page 227 01 - metric crimp contacts COM-E - endbell with cable clamp 03 - adapter for heat shrink and metric crimp CONTACT TYPE COM-F - endbell for flex tube contacts (Mod. for bayonet coupling) P - pin contact COM-PG - adapter for heat shrink boots and PG 06 - adapter for heat shrink and solder S - socket contact termination, environmental contacts (Mod. for bayonet coupling) ALTERNATE INSERT POSITION COM-L - solder termination for printed DN - adapter for heat shrink boots solder circuits Insert positions of insulator, see page 228 contacts (Mod. for bayonet coupling) F80 - AWG crimp contacts SHELL SIZE COUPLING B 10SL, 12S, 14S, 16S, 16, 18, - with bayonet coupling * All CA Bayonet connectors come with intalled solder 20, 22, 24, 28, 32, 36 - without designation: with threaded coupling contacts unless a modification code is added to the part number. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 226 Standard Circular Connectors CA Bayonet/CA-COM Contact Arrangements-CA Bayonet/CA-COM Contat Contact Contat Contact Contat Contact Shell Arrange- No. of Size Shell Arrange- No. of Size Shell Arrange- No. of Size Size ment contacts AWG Size ment contacts AWG Size ment contacts AWG 10SL 10SL-3 3 16 18 18-22 3 16 24 24-22 4 8 10SL-4 2 16 18-23* 10 16 24-28 24 16 12S 12S-1* 2 16 18-24* 10 16 24A24 12 12 24A35 2 12 12S-2* 2 16 18-25* 2 12 14 16 12S-3 2 16 18-27* 2 12 1 16 28-11 4 12 28 12S-4 1 16 18 16 18A31* 10 16 12SA10 4 16 28-12 26 16 20-2 1 0 14S 14S-1 3 16 20 28-13* 26 16 24-4 4 12 14S-2 4 16 28-15 35 16 20-6 3 16 14S-4 1 16 28-16 20 16 20-7 8 16 14S-5 5 16 28-20 10 12 20-8 2 8 14S-6 6 16 4 16 4 16 14S-7 3 16 28-21 37 16 20-11 13 16 14S-9 2 16 28-22 3 4 20-15 7 12 3 16 14S-10 4 16 20-16 2 12 28A16 4 4 14S-11* 4 16 7 16 5 16 14S-12* 3 16 20-19 3 8 28A63 9 12 14S-13* 3 16 20-24 2 8 19 16 2 16 14S-14* 4 16 32 32-1 2 0 16S-1 7 16 20-25 13 16 16S 3 12 16S-4 2 16 20-27 14 16 32-5 2 0 16S-5 3 16 20-29 17 16 32-6 2 4 3 8 16S-8 5 16 20-30* 13 16 2 12 16S-15* 2 16 20-32* 8 16 16 16 16S-16* 2 16 20-33 11 16 32-7 7 12 16SA18* 7 16 20A9 9 12 28 16 16SA19* 7 16 20A16 13 16 32-8 6 12 24 16 16SA20* 7 16 20A48 19 16 32-13 5 12 16SA21* 7 16 22 21-1 2 8 18 16 22-2 3 8 16-7 2 16 16 32-15 2 0 1 8 22-7 1 0 6 12 16-9 2 12 22-9 3 12 32-16* 2 4 2 16 3 8 22-12 2 8 16-10 3 12 3 16 2 12 16-11 2 12 16 16 22-14 19 16 32-17 4 4 16-12 1 4 22-15 5 12 18 1 16 32-19* 2 0 18-1 10 16 3 12 22-19 14 16 18-3 2 12 32-20* 2 4 22-20 9 16 18-4 4 16 3 8 22-22 4 8 18-5 2 12 2 12 1 16 22-23 8 12 16 16 18-6 1 4 32A10 54 16 22-27 1 8 8 16 18-8 1 12 32A30* 2 0 7 16 3 12 22-30* 19 16 18-9 2 12 24 32A69 20 - 24-2 7 12 5 16 41 - 24-7 2 12 18-10 4 12 14 16 36-3 3 0 36 3 12 18-11 5 12 24-9 2 4 36-5 4 0 18-12 6 16 24-10 7 8 36-10 48 16 18-13 1 8 24-11 3 8 6 12 36-11* 48 16 3 12 36-12* 48 16 18-17* 2 12 24-12 2 4 3 12 36-14 5 8 5 16 24-19 12 16 5 12 18-19 10 16 6 16 24-20 2 12 18-20 5 16 9 16 36-15 35 16 18-21 3 12 36A98 8 8 31 16 VG 95234 contact arrangement Standard contac arrangement with specail alternation of contact insert * Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 227 AB A B Standard Circular Connectors CA Bayonet/CA-COM Alternate Insert Positions-CA Bayonet/CA-COM Standard Inserts All views are looking into front of pin insert or rear of socket insert. X and Y are insert positions in accordance with VG 95234* AB Normal Position Position W Position X Position Y Position Z Contact arrangement W˚ X˚ Y˚ Z˚ Contact arrangement W˚ X˚ Y˚ Z˚ 10SL-3 22-1 35 110 250 325 10SL-4 22-2 70 145 215 290 12S-3 70 145 215 290 22-7 12SA-10 22-9 70 145 215 290 14S-1 22-12 80 110 250 280 14S-2 22-14 80 280 120 240 14S-4 22-15 80 110 250 280 14S-5 22-19 80 110 250 280 110 14S-6 22-20 35 110 250 325 14S-7 90 180 270 22-22 110 250 14S-9 70 145 215 290 22-23 35 250 16S-1 80 280 22-27 80 250 280 16S-4 35 110 250 325 22B22 110 250 16S-5 70 145 215 290 24-2 80 280 16S-8 170 265 24-7 80 110 250 280 16-7 80 110 250 280 24-9 35 110 250 325 16-9 35 110 250 325 24-10 80 280 16-10 90 180 270 24-11 35 110 250 325 16-11 35 110 250 325 24-19 16-12 24-20 80 110 250 280 18-1 70 145 215 290 24-22 45 110 250 18-3 35 110 250 325 24-28 80 110 250 280 18-4 35 110 250 325 24A24 18-5 280 28-11 80 110 250 280 80 110 250 18-6 28-12 90 180 270 18-8 28-15 80 110 250 280 70 290 18-9 28-16 80 110 250 280 80 110 250 280 18-10 28-20 80 110 250 280 120 240 18-11 170 265 28-21 80 110 250 280 18-12 80 280 28-22 70 145 215 290 18-13 80 110 250 280 28A16 18-19 28A63 100 260 18-20 90 180 270 32-1 80 110 250 280 18-21 32-5 35 110 250 325 18-22 70 145 215 290 32-6 80 110 250 280 20-2 32-7 80 125 235 280 20-4 45 110 250 32-8 80 125 235 280 20-6 32-13 80 110 250 280 20-7 80 110 250 280 32-15 35 110 250 325 20-8 80 110 250 280 32-17 45 110 250 20-11 32A69 110 250 20-16 36-3 70 145 215 290 20-19 90 180 270 36-5 120 240 20-24 325 36-10 80 125 235 280 35 110 250 20-27 36-14 35 110 250 325 20-29 36-15 60 125 245 305 80 280 20-33 36A98 20A9 110 250 * The degree figures indicate the angular position of the layout towards the polarizing key clockwise in 20A48 80 280 view of the mating side of the pin or the termination side of socket contact insulators. Tolerances of insert positions: shell size 10 SL to 22 + _ 2˚ shell size 24 to 26 + _ 1,5˚ Exception: Contact arrangement 32 A 69 + _ 1˚ Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 228 AB B A Standard Circular Connectors CGE These connectors are used to transmit very high These high power connectors feature one contact in Contact retention is achieved by the two-piece current at low voltage, as for example in the a two-piece rigid insulator. The aluminum shell has insulator which is fixed to the shell with a snap-in electrical equipment of miltary land and sea-borne a chromate finish over cadmium. The operating ring. This allows unlimited exchange of the crimp vehicles and in industrial facilities. The connecotrs temperature ranges from -55˚C to +125˚C contacts. The bayonet coupling assures fast meet the mating dimensions, mechanical features (-67˚F to +257˚F). The contacts of copper or coupling and uncoupling. Color-coded snap-in points and rear panel installation requirements of copper alloy with hard sliver finish are designed for indicate positive mating. Plugs and receptacles are VG 95234. Ultraflexible, shielded weld cables are crimping or termination to solid copper conductors waterproof in mated conditions up to 1 bar (35 feet terminated to the connectors. with threaded bolts. The mechanical durability is a of water). minimum of 500 mating cycles. The crimp contacts accept wires per DIN 46438 (25-240 sq. mm). Conector Design - CGE Receptacle CGE2...B-04 INSULATOR INSULATOR CYLINDRICAL CYLINDRICAL CYLINDRICAL CONTACT CONTACT O RING CONTACT SHELL FRONT SIDE REAR SIDE SPRING O RING RING Plug CGE6...B-03 SPRING SPRING INSULATOR CONTACT BARREL ASSEMBLY RING REAR SIDE INSULATOR FRONT SIDE O RING How To Order - CGE CGE 6 E 32 H 24 F W B * * * SERIES SHELL STYLE CLASS SHELL SIZE CONTACT ARRANGEMENT SERIES CONTACT SIZE CGE - ITT Cannon Prefix CONTACT TYPE SHELL STYLE ALTERNATE KEYWAY POLARIZATION 0 - Wall mounting receptacle with mounting BAYONET COUPLING flange MODIFICATION 1 - Cable connecting plug CONTACT SIZE BAYONET COUPLING 2 - Box mounting receptacle with mounting B H2 - 3 AWG - Bayonet coupling flange H5 - 0 AWG 6 - Straight plug MODIFICATIONS H9 - 000 AWG 8 - 90˚ angle plug 05 - Through holes in flange H15 - 250 MCM 03 - Adapter for heat shrink boots, met- CLASS H24 - 400 MCM ric size crimp contact E - Environmental, class JP 07, according to CONTACT TYPE 04 - Rear panel mounting, four threaded DIN 40050 F - Spring contact holes, metric size crimp contact SHELL SIZE Z - Cylindrical contact 04-05 - Same as 04, however with four 16 - 18 - 22 - 28 - 32 thourgh holes ALTERNATE KEYWAY POLARIZATION CONTACT ARRANGEMENT 14 - shielded version, metric size crimp Standard - 180˚ 16H2 - Shell size 16, 1 contact H2 contact W - 120˚ 18H5 - Shell size 18, 1 contact H5 16 - Thread bolt termaination, front panel 22H9 - Shell size 22, 1 contact H9 mounting, 0-ring for sealing be- 28H15 - Shell size 28, 1 contact H15 tween wall and receptacle (only for 32H24 - Shell size 32, 1 contact H24 style CGE2EB) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 229 Standard Circular Connectors CGE Performance and Material Specifications -CGE MECHANICAL ELECTRICAL DATA CONTACT RATING - 55°C to +125°C Admissible ambient temperature (amps) at 125°C ambient temperature: Class IP 67 according to DIN 40050 Shell size 16 18 22 28 32 Test pressure: 1 bar overpressure Test duration 12 hours Contact size H2 H5 H9 H15 H24 2 200 m/s for 10 to 2000 Hz Vibration Max. current 500 mating cycles Mecanical durability rating (amps at 125°C 250 300 500 650 1000 ambient temperature COUPLING TORQUE Max. short-time (IN WIRED CONDITION ACC. TO VG 95319 Part 2, Test No. 5.8.2.) load approx. 750 1000 2000 3000 5000 Shell Size max. closing/opening torque min. opening torque 0,5 - 1 sec. (amps.) Nm ozm Nm ozm AIR AND CREEPAGE PATHS 16 5.5 19.78 0,5 1.80 Air path .118 (3.00) min. 18 8.0 28.78 0,6 2.16 Creepage path .197 (5.00) min. 22 11.0 39.57 0,8 2.88 28 17.0 61.15 0,9 3.24 CONTACT RESISTANCE 32 19.0 68.34 1,0 3.60 Conact Size H2 H5 H9 H15 H24 3,597 = (Oz & Ozm) Contact resistance (m0hm max.) 0,6 0,3 0,15 0,1 0,07 CONTACT RETENTION (ACC. TO VG 95319, PART 2. TEST NO. 5.4) INSULATOR RESISTANCE Metric American Test Force Contact Size min. 5000 M0hm Wire Size Wire Size 2 (mm ) (AWG) or (MCM) (N min.) (Oz. min.) MATERIALS AND FINISHES H2 25 3 AWG 100 359.70 Shell Aluminum alloy H5 50 0 AWG 120 431.64 Finish Olive chromate H9 95 000 AWG 140 503.58 over cadmium H15 150 250 AWG 160 575.52 Insulator PTFE H24 240 400 AWG 200 719.4 Contact Copper and copper alloy Finish Hard silver O-Rings Viton Alternate Keyway Positions - CGE Keyway position of receptacles To avoid mismating of identical connectors, the and cable connecting plugs. keyway of the CGE connectors is available in two different positions: Standard Keyway position = 180° Keyway position W = 120° 120° 2.244 1.732 180° (57.00) (44.50) .197 (5.00) Max. Keyway position of straight and 90° angle plugs. 120° 180° Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 230 The Micro Line - .050" Contact Spacing The Cannon MICRO Series established the stan- halves are mated, the chamfered sockets are first • Contact rating - 3 amps max. dards for performance and reliability in mircominia- aligned by the connector body, then guide the spiral • Contacts centers - .050(1.27). ture interconnects. Exceptionally versatile, MICRO MICROPIN contacts into proper and positive align- • Wire sizes - #24 thru #32 AWG, stranded or connectors are available in rectangular, circular, and ment, even under worst-case tolerance conditions. solid. strip configurations, with 3 amp MICROPIN™/ This is Cannon's POS-A-LINE connectors design. • Contact termination - multiple indent crimp. MICROSOCkET™ contacts on .050(1.27) centers, • Contact retention -fixed via epoxy. The multiple spring elements of the MICROPIN, or with special arrangements of power and coaxial • Contact materials and finish - Copper alloy, then under compression, form a multi-point contact contacts. gold-plated per MIL-G-45204, Type II, Grade C, system of high mechanical and electrical integrity. Class 1 over copper flash. The heart of the Cannon MICROPIN/MICROSOCK- Contacts will provide a high degree of reliability • Mating/unmating force - 8 oz. per contact, ET contact system is a multi-element Twist Pin over hundreds of mating and unmating cycles, and max./0.5 oz. per contact min. Contact recessed with and insulating housing. The have proven themselves in applications that range rugged, cylindrical sockets are mounted in the from commercial products to equipment that has exposed half of the connector. When connector been landed on the moon. Test Data The table below summarizes the results of key tests connectors with standard termination. Variations performed in accordance with MIL-STD-1344, may affect this data, so please consult the factory where applicable. Data is applicable to standard for further information on your requirements. Test Method Criteria of Acceptance Dielectric Withstanding Method 3001: Voltage 900 VAC at sea level No breakdown 300 VAC at 70,00' altitude No breakdown Solder Pots and Shielded Cable 600 VAC at sea level No breakdown 150 VAC at 70,000' altitude No breakdown Insulation Resistance Method 3003 5,000 megohms minimum Thermal Shock Method 1003. Condition A: No physical damage - 55˚C to +125˚C Physical Shock Method 2004, Condition E: No physical damage 50 G's, 3 axes, 6 millisecond No loss of continuity > 1 μsec duration sawtooth pulse Vibration Method 2005, Condition IV: No physical damage 20 G's, 10-2,000 Hz. 12 hrs No loss of continuity > 1 μsec Durability 500 cycles of mating and No mechanical or electrical defects unmating, 500 CPH max. Moisture Resistance Method 1002, Type II omit steps 7a & 7B Insulation resistance > 100 megohms Salt Spray Method 1001, Condition B: Shall be cable of mating and unmating, 48 hours and meet contact resistance requirements Contact Resistance Method 307 (MIL-STD-202) At 3 amps 8 milliohms maximum At 1 milliamps 10 milliohms maximum Contact Retention Per MIL-C-83513 5 lb. minimum axial load Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 231 Micro-D Metal Shell - .050" Contact Spacing MDM MDM connectors are used in applications requiring PINª/MICROSOCKETª contacts on .050(1.27_ highly reliable, extremely small, lightweight connec- centers in a contact density identical to the stan- tors with higher density contact configurations than dard MICRO-D connector series, but with these available in traditional rectangular connectors. They additional features: are available in 8 shell sizes accommodating from 9 ¥ Aluminum shells to provide greater strength, to 100 contacts, and special arrangements of power prevent chipping, cracking or breaking, offer and coaxial contacts. electromagnetic (EMI) and RFI shielding. These connectors are designed to meet the rapidly ¥ Silicone elastomer compression interfacial seal increasing demands for an environmental, high per- to provide a moisture and humidity seal between formance, rugged, moisture-sealed microminiature each contact and between contacts and shell. connector. This connector employs size 24 MICRO- How to Order MIL-C-83513 ordering information- pages 240 and 241 MDM-- 51 P H 001 P XXX SERIES CONTACT ARRANGEMENTS CONTACT TYPE TERMINATION TYPE TERMINATION CODE HARDWARE SHELL FINISH MOD CODES SERIES TERMINATION CODE* F - Float mount MDM (size 9-100): Liquid Crystal Ploymer (LCP) (H) 001 - 18",7/34 strand,#26 AWG, B - No hardware standard MDM (Combo Layout): Diallyl Phthalate insulator MIL-W-16878/4, Type E Teflon, .091 (2.31) dia. hole for sizes 9-51; Material yellow. .120 (3.05) dia. hole for size 100. CONTACT ARRANGEMENTS (H) 003 - 18", 7/34 strand, #26 AWG, A - .125 (3.18) dia. mounting holes fo 9-15-21-25-31-37-51-100 (standard) MIL-W-16878/4, Type E Teflon, sizes 9-51; 7C2, 24C42 (coaxial) or combination of color coded to MIL-STD-681 .166 (4.22) dia. hole for size 100. 7P2, 24P4 (power) } coax and power System I. B1 - .1475 (3.75) dia. hole for size 100 (L) 1 - 1/2" uninsulated solid #25 (Per MIL-C-83513) CONTACT TYPE AWG gold plated copper. P - Pin SHELL FINISH MOD CODES** (L) 2 - 1" uninsulated solid #25 AWG S - Socket No gold plated copper. Number - Standard Cadmium/yellow chromate TERMINATION TYPE HARDWARE A174 - Electroless nickel H - Harness-insulated wire. M - Military specification hardware, see A172 - Gold over nickel L - Solid-uninsulated wire. page 237. A141 - Irridite/alodine S - Solder pot to accept #26 AWG MAX. P - Jackpost A30 - Black anodize harness wire. (Not available with power K - Jackscrew-standard *See Termination Codes page 233 for additional length contact arrangements.) L - Jackscrew-low profile Modification codes. **For other modifications not listed, consult the factory. Performance and Material Specifications STANDARD MATERIALS AND FINISHES MECHANICAL FEATURES Shell - Aluminum alloy per QQ-A-200/8 Coupling - Friction/jackscrews (6061-T6), yellow chromate/cadmium Polarization - Keystone-shaped shells per QQ-P-416, Type II, class 3. Contact Spacing - .050 (1.27) Insulator - MIL-M-24519, Type GLCP-30F Centers Glass-filled diallyl phthalate per Shell Styles - Plug and receptacle MIL-M-14, Type SDGF No. of Contacts - 9 thru 100 standard; Contacts - Copper alloy, gold plate 5 signal/2 coaxial; Mounting Hardware - 300 Series stainless steel, passivate 5 signal/2 power. Kit, Jackpost (3) items - 300 Series stainless steel, passivate 20 signal/4 coaxial; 20 signal/4 power Washer - 400 Series stainless stell, passivate Coaxial Cable - RG - 178/U Standard Epoxy - Hysol EE4198 with HD3561 hardener, color green or EE4215 with HD3561, Wire Size - #24 thru #32 AWG color black Contact Termination - Multiple indent crimp ELECTRICAL DATA - page 231 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 232 Micro-D Metal Shell - .050" Contact Spacing MDM Standard Wire Termination Codes Cannon Modification Code (Not MS) The following tetmination codes are listed for your information. For lengths not shown, consult factory for proper modification code. All wire lengths are minimum. Harness TYPE (H) Solid Uninsulated Type (L) #26 AWG per MIL-W-16878/4, 7/34 strand, type E Teflon, stranded. #25 AWG gold plated copper Length All Yellow Color Coded* Termination Code Length 3 (76.2) H020 H027 L61 .125 (3.18) 6 (152.4) H019 H016 L56 .150 (3.81) 8 (203.2) H026 H034 L57 .190 (4.83) 10 (254.0) H029 H025 L39 .250 (6.35) 12 (304.8) H028 H002 L58 .375 (9.52) 18 (457.2) H001 H003 L1 .500 (12.70) 20 (508.0) H038 H023 L14 .750 (19.05) 24 (609.6) H009 H004 L2 1.000 (25.40) 30 (762.0) H010 H005 L7 1.500 (38.10) 36 (914.4) H011 H006 L6 2.000 (50.80) 48 (1219.2) H013 H048 L16 2.500 (63.50) 72 (1828.8) H017 H046 L10 3.000 (76.20) 120 (3048.0) H042 H041 Milimeters are in parentheses. * Cavity #1 black Contact Arrangements (Face View of Pin insert - Use Reverse Order for Socket Side) Standard .050 (12.70) .043 TYP. (10.92) 1 2 3 4 5 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 10 11 6 7 8 9 9 10 11 12 13 14 15 12 13 14 15 16 17 18 19 20 21 9 Contacts 15 Contacts 21 Contacts 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 14 15 16 17 18 19 20 21 22 23 24 25 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 25 Contacts 31 Contacts 37 Contacts 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 51 Contacts 100 Contacts Contact identification numbers are for reference only and do not appear on insulator or connector body. Coaxial .714 (18.14) .320 (8.13) .460 (11.68) 12 3 4 5 6 7 A1 A2 A3 A4 12 3 A1 A2 8 9 10 11 12 13 45 14 15 16 17 18 19 20 .007 (0.18) Size 25 Shell Size 51 Shell 5 Micro contact 20 Micro Contacts 2 Coax or 2 Power 4 Coax or 4 Power (Not MS) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 233 Micro-D Metal Shell - .050" Contact Spacing MDM Shell Dimensions (Conforms to MIL-C-83513) Plug .186 (4.72) .093 MAX. .284 (7.21) (2.36) MAX. REF. TWO MTG. HOLES B .009 + _.003(2.31 + _0.008) .110 (2.79) MAX. F .416 (10.57) MAX. G D E .200 (5.08) C MAX. A Solder Pot Receptacle .296 (7.52) MAX. TWO MTG. HOLES B .093 .009 + _.003(2.31 + _0.008) (2.36) .110 (2.79) F REF. MAX. .429 (10.09) MAX. G D E .200 (5.08) C .198 (5.03) MAX. A MAX. Solder Pot Receptacle (MDM-100 only) .394 (10.01) .198 (5.03) MAX. MAX. TWO MTG. HOLES B .394 (10.01) .120 + _.003(2.31 + _0.08) .093 (2.36) MAX. REF. G D E .296 (7.52) C MAX. F Pigtail termination A F Part Number A B C D E + _.005 G Average Weights** By Shell Size Max. Max. Max. Max. Max. (0.13) Max. oz. (gm.) + _5% MDM-9P* .785 (19.94) .334 (8.48) .400 (10.16) .270 (6.86) .308 (7.82) .565 (14.35) .185 (4.70) .063 (1.79) MDM-9S* .785 (19.94) .402 (10.21) .400 (10.16) .270 (6.86) .308 (7.82) .565 (14.35) .253 (6.43) .063 (1.79) MDM-15P* .935 (23.75) .484 (12.29) .550 (13.97) .270 (6.86) .308 (7.82) .715 (18.16) .185 (4.70) .084 (2.39) MDM-15S* .935 (23.75) .552 (13.97) .550 (13.97) .270 (6.86) .308 (7.82) .715 (18.16) .253 (6.43) .083 (2.37) MDM-21P* 1.085 (27.56) .634 (16.10) .700 (17.78) .270 (6.86) .308 (7.82) .865 (21.97) .185 (4.70) .105 (2.99) MDM-21P* 1.085 (27.56) .702 (17.83) .700 (17.78) .270 (6.86) .308 (7.82) .865 (21.97) .253 (6.43) .104 (2.97) MDM-25P* 1.185 (30.10) .734 (18.64) .800 (20.32) .270 (6.86) .308 (7.82) .965 (24.51) .185 (4.70) .119 (3.39) MDM-25S* 1.185 (30.10) .802 (20.37) .800 (20.32) .270 (6.86) .308 (7.82) .965 (24.51) .253 (6.43) .118 (3.36) MDM-31P* 1.335 (33.91) .884 (22.45) .950 (24.13) .270 (6.86) .308 (7.82) 1.115 (28.32) .185 (4.70) .140 (3.99) MDM-31S* 1.335 (33.91) .952 (24.18) .950 (24.13) .270 (6.86) .308 (7.82) 1.115 (28.32) .253 (6.43) .139 (3.96) MDM-37P* 1.485 (37.72) 1.034 (26.26) 1.100 (27.94) .270 (6.86) .308 (7.82) 1.265 (32.13) .185 (4.70) .161 (4.59) MDM-37S* 1.485 (37.72) 1.102 (27.99) 1.100 (27.94) .270 (6.86) .308 (7.82) 1.265 (32.13) .253 (6.43) .160 (4.56) MDM-51P* 1.435 (36.45) .984 (24.99) 1.050 (26.67) .310 (7.87) .351 (8.92) 1.215 (30.86) .228 (5.79) .193 (5.50) MDM-51S* 1.435 (36.45) 1.052 (26.72) 1.050 (26.67) .310 (7.87) .351 (8.92) 1.215 (30.86) .296 (7.52) .188 (5.35) MDM-100P* 2.170 (55.12) 1.384 (35.15) 1.442 (36.63) .360 (9.14) .394 (10.01) 1.800 (45.72) .271 (6.88) .500 (14.3) MDM-100S* 2.170 (55.12) 1.508 (38.10) 1.442 (36.63) .360 (9.14) .394 (10.01) 1.800 (45.72) .394 (10.01) 1.040 (29.5) *Add lead type and length; see How To Order. ***Weight given is 1/2", uninsulated, solid, #25 AWG gold plated copper pigtails. Panel Mounting Dimensions (Sizes 9 - 100) .300 + _.005 .200 + _.005 (7.62+ _0.13) (5.08+ _0.13) .395 + _.005 (10.03+ _0.13) Plug and Receptacle Plug and Receptacle Plug Front Mounted Rear Mounted Front Mounted Receptacle Rear Mounted Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 234 Micro-D Metal Shell - .050" Contact Spacing MDM Panel Cutouts NOTE: See page 237 for rear panel mounting configuration. Shell Sizes 9 thru 51 C .450+ _.002 +.005 C .100 -.000 (11.43+ _0.05) (2.54) .030 (0.76) TYP. +0.13 ) D -0.00 R TYP. C D A TYP. D TYP. B B ++ ++ FULL R. (TYP.) FULL R. .015 (0.38)R. A (TYP.) MAX.(TYP) 26˚/27˚TYP FULL R. PANEL REF. (TYP.) Figure 1 Figure 2 Figure 3 Front Mounting Rear Mounting Edgeboard Mounting Shell Size 100 +.005 1.805 .450+ _.002 -.000 .030 +.005 +0.13 (45.85 ) .118 -.000 (11.43+ _0.05) -0.00 +.005 (0.76) TYP. +.005 +.005 +0.13 +.005 1.805 .118 -.000 -.000 1.805 -.000 (3.00 -0.00) .118 -.000 +0.13 +0.13 +0.13 +0.13 (45.85 ) (3.00 -0.00) ) -0.00 (45.85-0.00) (3.00 -0.00 +.004 +.004 .361 -.000 .401 -.000 ++ ++ +0.10 +0.10 (9.17 ) ) -0.00 (10.18 -0.00 +.004 1.456 -.000 +.004 1.520 -.000 +0.10 ) (36.98 -0.00 +0.10 (38.61 -0.00) +.005 .015 (0.38) .125 -.000 FULL R. (TYP.) FULL R. (TYP.) +0.13 FULL R. (TYP.) R. MAX (TYP.) ) (3.18 -0.00 PANEL REF. Figure 1 Figure 2 Figure 3 Front Mounting Rear Mounting Edgeboard Mounting For 9-51 Shell Sizes A B C D Shell Cutout +.004 (0.10) +.004 (0.10) +.005 (0.13) +.005 (0.13) Size Figure -.000 (0.00) -.000 (0.00) -.000 (0.00) -.000 (0.00) NOTES: 1. Front mounting (figure 1) and rear mounting 1 .408 (10.36) .271 (6.88) .570 (14.48) .089 (2.26) (figure 2) accommodates #2-56 screws 2 .401 (10.19) .252 (6.40) .570 (14.48) .089 (2.26) 9 2. Front mounting is preferred. However, when 3 - - .570 (14.48) .089 (2.26) rear mounting is necessary, use figure 2 dimen- 1 .558 (14.17) .271 (6.88) .720 (18.29) .089 (2.26) sions when jackscrews are used. See detail on 2 .551 (14.00) .252 (6.40) .720 (18.29) .089 (2.26) 15 page 24 when jackpost are used. 3 - - .720 (18.29) .089 (2.26) 3. Edgeboard mounting bracket (figure 3) uses 1 .708 (17.98) .271 (6.88) .870 (22.10) .089 (2.26) #2-56 screws. Dimension .450+ _.002 2 .701 (17.81) .252 (6.40) .870 (22.10) .089 (2.26) 21 (11.43+ _0.05) locates the MDM receptacle 3 - - .870 (22.10) .089 (2.26) flush with the end of the board. 1 .808 (20.52) .271 (6.88) .970 (24.64) .089 (2.26) 2 .801 (20.34) .252 (6.40) .970 (24.64) .089 (2.26) For 100 Shell Size 25 3 - - .970 (24.64) .089 (2.26) NOTES: 1 .958 (24.33) .271 (6.88) 1.120 (28.45) .089 (2.26) 1. Front mounting (figure 1) and rear mounting 2 .951 (24.16) .252 (6.40) 1.120 (28.45) .089 (2.26) 31 (figure 2) accommodates #4-40 screws. 3 - - 1.120 (28.48) .089 (2.26) 2. Edgeboard mounting bracket (figure 3) uses 1 1.108 (28.14) .271 (6.88) 1.270 (32.26) .089 (2.26) #4-40 screws. Dimension .450+ _.002 2 1.101 (27.97) .252 (6.40) 1.270 (32.26) .089 (2.26) 37 (11.43+ _0.05) locates the MDM receptacle 3 - - 1.270 (32.26) .089 (2.26) flush with the end of the board. 1 1.058 (26.87) .315 (8.00) 1.220 (30.99) .089 (2.26) 3. Front mounting is prefered. However, when 2 1.051 (26.70) .295 (7.49) 1.220 (30.99) .089 (2.26) rear mounting is necessary, use figure 2 dimen- 51 sions. 3 - 1.220 (30.99) .089 (2.26) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 235 Micro-D Metal Shell - .050" Contact Spacing MDM Mouting Hardware Views (for sizes 9-51) This hardware supplied unassembled. LOCK SCREW MATING #2-56 UNC-2B FACE RETAINING CLIP .185 (4.70) MAX. CONNECTOR .408 (10.36) SHOWN FOR MAX. REF. ONLY .182 (4.62) PANEL REF. .500 .688 (17.48) MAX. (12.7) MAX. MAX. .232 (5.89) MAX. BUSHING Screw Lock Assembly #2-56 UNC-2A .093 (2.36) Jackpost - (P) RECOMMENDED PANEL THICKNESS Screw Lock Assembly* .052 *NOTE Torque value is 2.5 in/lbs max. (1.32) TYP. .096 + _ .005 #2-56 (2.44 + _ 0.13)DIA. UNC-2B .260 THD .178 + _ .005 (6.60) MAX. (4.52 + _ 0.13) .170 90˚ Angle Mounting (4.32) MAX. Bracket B A 90˚ Angle Mounting Bracket A B Description Part Number + _.005 (+ _0.13) Max. Screw Lock Assembly 322-9500-000 N/A Jackpost kit 320-9505-000 N/A Mounting Bracket 90˚ MDM 015-9516-002 .147 (3.73) .308 (7.82) for 9 thru 37 Shell Sizes Mounting Bracket 90˚ MDM 015-9516-003 .169 (4.29) .350 (8.89) fo 51 Shell Size NOTES: Screw lock assembly (322-9500-000) can be used for front mounting only. Jackpot kit (320-9505-000) consists of two assmblies, shipped unassmbled. Jackpost Bushing (for rear panel mounting-for sizes 9-51) HEX IS .135 (3.43)/.115 (2.92) ACROSS FLATS C .170 (4.32) #2-56 UNC-2B THD .105 (2.67) .185 (4.70) MATING FACE A .100 (2.54) .126 (3.20) R TYP. .125 (3.18) DIA. TYP A B 27˚ TYP 26˚ Jackpost diameter within the "A" .500 (12.7) dimension is .124/.120 (3.15/3.05). Plug and Recptacle Dimensions .480 (12.19) A B Shell +.004 (0.10) +.004 (0.10) C #2-56 UNC Size -.000 (0.00) -.000 (0.00) + _.005 (0.13) 2A THD 9 .401 (10.19) .252 (6.40) .565 (14.35) 15 .551 (14.00) .252 (6.40) .715 (18.16) A 21 .701 (17.81) .252 (6.40) .865 (21.97) +.005 (0.13) Panel A Jackpost Kit 25 .801 (20.34) .252 (6.40) .965 (24.51) -.000 (0.00) Thickness Number* 31 .951 (24.16) .252 (6.40) 1.115 (28.34) 3/32 (2.4) .087 (2.21) 320-9505-007 37 1.101 (27.97) .252 (6.40) 1.265 (32.13) 1/16 (1.6) .056 (1.42) 320-9505-006 51 1.051 (26.70) .295 (7.49) 1.215 (30.86) 3/64 (1.2) .042 (1.07) 320-9505-005 1/32 (0.8) .025 (0.64) 320-9505-004 *A kit consists of 2 jackpost, 2 nuts, 2 washers. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 236 Micro-D Metal Shell - .050" Contact Spacing MDM Mounting Hardware Views (sizes 9-51) This hardware is factory installed. .735 (18.67) HEX HEAD - CONNECTOR MATING CONNECTOR MAX. .050 (1.27) ACROSS FLATS .014 + _ .004 FACE SHOWN FOR SHOWN FOR .050 (1.27) DEEP (REF) (0.36 + _ 0.10) ALLOWABLE REF ONLY REF. ONLY DIAMETRAL FLOAT .150 + _ .003 .490 .020 (0.51) MAX. ALLOWABLE (3.81 + _ .076) (12.45) MAX .155 AXIAL FLOAT (3.94) MAX. .185 (4.70) .093 MAX (2.36) REF. PART HAS A .040 (1.02) MATING .090 + _ .0015 MAX. AXIAL FLOAT FACE .031 + _ .003 PART HAS A .040 (1.02) #2-56 (2.29 + _ 0.038)DIA #2-56 MATING MAX AXIAL FLOAT (0.79 + _ 0.08) UNC-2A UNC-2A FACE Float Mount - (F) Jackscrew - (K) Standard Jackscrew - (L) Low Profile Shown here is a cutaway view of the float mount for the MD connector. The basic shell dimensions are the same for the float mount and the screw * NOTE: Torque vales are as follows: mounting hole configurations. Veiw shown is for standard float mount front panel mounting. Reverse mounting is available on request. Low Profile Jackscrew (L)-2.5 in/lbs Standard Jackscrew (K)-2.5 in/lbs Repair kit available-consult factory. Mounting Hardware to Military Specification (for sizes 9 - 100) per MIL-C-83513/5 This hardware supplied in kits unassembled (2 pieces of each item). PLUG (REF. WITH .092 (2.34) DIA. #2-56 UNC-2A MOUNTING HOLES THREAD TYP. #2-56 UNC-2A PLUG (REF.) WITH THREAD TYP. .092 (2.34) DIA. .062 (1.57) MOUNTING HOLES HEX. (REF.) .361 (9.17) MAX. .390 (9.91) MAX. SIZE 100 ONLY .010 (0.25) TH'K (REF.) .868 (22.05) MAX. Allen head .902 (22.91) MAX. Optional Head Configuration .010 (0.25) POTTING WELL Plug and Receptacle TH'K (REF.) POTTING WELL (REF.) (REF.) Low and High Profile Size 9-51 Figure 1. Jackscrew - Low profile Size 100* (same dimensions) Slotted Head Size 9-51 Size 100* Figure 2. Jackscrew - High Profile Slotted Head Size 9-51 Size 100* .125 (3.18) HEX. .187 (4.75) HEX. .190/.185(4.83/4.70) To order hardware kits separately, order either by M83513/5-** or by 320-950X-XXX. #2-56 UNC-2B THREAD .185/.175(4.70/4.44) #4-40 UNC -2A THREAD Size 9-51 Size 100* Mod Code Part Number Mod Code Part Number Description * * * * .475 + _ .025 (12.06 + _ 0.64) Slotted Head Jackscrew Assy Low Profile (Figure 1) M5 320-9508-025 05 M15 320-9508-021 15 SIZE 100 SAME Slotted Head Jackscrew Assy Low Profile (Figure 2) M6 320-9508-027 06 M16 320-9508-023 16 LOCKWASHER M2 320-9508-026 02 M12 320-9508-022 12 Allen Head Jackscrew Assy Low Profile (Figure 1) RETAINING NUT Allen Head Jackscrew Assy High Profile (Figure 2) M3 320-9508-028 03 M13 320-9508-024 13 .062 + _ .010 .154 (3.91) HEX. (.157 + _ 0.25) .187 (4.75) HEX. M7 320-9505-033 07 M17 320-9505-030 17 Jackpost Assy (Figure 3) SIZE 100 SAME Figure 3. Jackpost Assembly Size 9-51 Size 100* *Size 100 requires B1 size mounting holes. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 237 Micro-D Metal Shell - .050" Contact Spacing MDM Mounting Hardware Views (for size 100) This hardware supplied unassembled. .123 + _ .005 $4-40 UNC-2B (3.12 + _ 0.13) DIA. THD +.010 180 -.005 #4-40 UNC-2A PANEL - +.025 (4.57 -0.13 ) MAY BE USED WITH #4 LOCK WASHER .093 (2.36) MAX THICK PANEL A .395 (10.03) .500 (12.70) MAX. MAX. .184 (4.70) MAX. MATING SIDE #4-40 UNC-2B INNER THD Jackpost - (P) 90˚Angle Mounting B .064 + _ .010 Bracket (1.62 + _ 0.25) TYP. .235 + _ .005 (5.97 + _ 0.13) 90˚ Angle Mounting Bracket B A Description Part Number Max. + _ .005 (0.13) Jackpost kit 320-9505-015 N/A Mounting Bracket 90˚ MDM 015-9528-000 .191 (4.85) .370 (9.40) This hardware is factory installed. MATING FACE .014 + _ .004 .735 (18.64) (0.36 + _ 0.10) ALLOWABLE CONNECTOR MAX. DIAMETRAL FLOAT .174 + _ .005 SHOWN FOR .020 (0.51) MAX. ALLOWABLE HEX. SOCKET HD. (4.4 + _ .10) REF. ONLY AXIAL FLOAT .078 (1.98) ACROSS FLATS .050 (1.27 MIN. DEPTH .185 (4.70) .155 (3.94) MAX. .093 MAX (2.36) REF. .040 (1.02) MAX. AXIAL FLOAT .116 + _ .002 (2.29 + _ .051) .031 + _ .003 #4-40 PART HAS A .040 (1.02) DIA MATING (0.79 + _ 0.08) UNC-2A MAX AXIAL FLOAT #4-40 UNC-2A FACE MATING SIDE Jackscrew - (K) Standard Float Mount - (F) Std. Jackscrew - (L) (Low Profile) *NOTE: Torque vales are as follows: Low Profile Jackscrew (L)-4.0 in/lbs Standard Jackscrew (K)-4.0 in/lbs Jackpost Bushing (for Rear Panel Mounting) Dimensions for Rear Panel Mounting ENGAGING FACE 3/16" HEX. LOCKING POST 3/16" HEX. 1.800 + _ .005 LOCKING POST #4-40 UNC-2B (45.72 + _ 0.13) .185 (4.70) +.004 .401 .170 (4.32) -.000 A A +1.10 (10.18 -0.00 ) Panel +.005 (0.13) Jackpost Kit .500 (12.70) Thickness -.000 (0.00) Number* MAX. .161 (4.09) +.004 DIA. 1.516 -.000 .159 (4.04) 3/32 (2.4) .087 (2.21) 320-9505-013 +1.10 -0.00 ) (38.51 RECEPTACLE SHOWN 1/16 (1.6) .058 (1.42) 320-9505-012 FOR REF. ONLY +.005 .125 -.000 R +0.13 1/32 (0.8) .025 (0.64) 320-9505-010 (3.18 -0.00 ) #4-40 THREAD RETAINING NUT 3/64 (1.2) .042 (1.07) 320-9505-011 *2 jackposts, 2 nuts, 2 washers Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 238 Micro-D Metal Shell - .050" Contact Spacing MDM Connector Saver Save wear and tear on your equipment and systems Simply mate the "Connectors Saver" to your unit and connectors by using the "Connector Saver". use the opposite side for your testing interface... less wear, less tear, less chansce of damage. It is The multi-matings and unmatings experienced by available in all seven standard MDM layouts. Mat- most connectors during testing and final check out ing hardware is available and can be ordered either can be eliminated. separately or included with the connector saver. .790 (20.07) MAX. .315 .040 (1.02) MAX. ALLOWABLE (8.00) AXIAL FLOAT BUSHING-JACKSCREW/JACKPOST MAX. HARDWARE #2-56 UNC-2A (OPTIONAL, FOR REFERENCE ONLY. (TYP.) MUST BE SPECIFIED BY CUSTOMER.) SOCKET PIN CONN. RECEPT. B A CONN., PLUG BACKPOTTING, EPOXY INTERFACIAL SEAL .185 (4.70) MAX. (TYP.) .090 (2.29) REF. (TYP.) C .900 (22.86) REF. E RING (TYP.) MDM Size 9 Shown A174 Electroless Nickel Cadmium Plated A B C Size With Hardware W/O Hardware With Hardware W/O Hardware *Hadware Kits Max. + _ .005 (0.13) Max. 9 MDM98479-86 MDM98479-18 MDM98479-78 MDM-97294-371 320-9505-014** .785 (19.94) .565 (14.35) .308 (7.82) 15 MDM98479-87 MDM98479-19 MDM98479-79 MDM-97294-372 320-9505-014** .935 (23.75) .715 (18.16) .308 (7.82) 21 MDM98479-88 MDM98479-20 MDM98479-80 MDM-97294-373 320-9505-014** 1.085 (27.56) .865 (21.97) .308 (7.82) 25 MDM98479-89 MDM98479-21 MDM98479-81 MDM-97294-374 320-9505-014** 1.185 (30.10) .965 (24.51) .308 (7.82) 31 MDM98479-90 MDM98479-14 MDM98479-82 MDM-97294-375 320-9505-014** 1.335 (33.91) 1.115 (28.32) .308 (7.82) 37 MDM98479-91 MDM98479-15 MDM98479-83 MDM-97294-376 320-9505-014** 1.485 (37.72) 1.265 (32.13) .308 (7.82) 51 MDM98479-92 MDM98479-16 MDM98479-84 MDM-97294-377 320-9505-014** 1.435 (36.45) 1.215 (30.86) .351 (8.91) 100 MDM98479-93 MDM98479-17 MDM98479-85 MDM-97294-717 320-9508-014*** 2.170 (55.12) 1.800 (45.72) .394 (10.01) * Kit contains 2 bushings-jackpost/jackscrew and 2 E rings. ** Size 9-51-#2-56 UNC2B Thread *** Size 100-#4-40 UNC2B Thread Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 239 Micro-D Metal Shell - .050" Contact Spacing MIL-C-83513 How to Order - ITT Cannon Part Number Nomenclature to MIL-C-83513 1 MD** 01-- H100 * * * * * * ITT CANNON SERIES MDM - Metal Shell, Liquid Crystal Polymer (LCP) MDB - Diallyl Phthalate Insulator MDVB - Polyester Insulator MIL-C-83513 SLASH SHEET 01 - Plug, Connector, Solderpot 02 - Receptacle, Connector, Solderpot Metal Shell 03 - Plug, Connector, Crimp Type } 04 - Receptacle, Connector, Crimp Type 05 - Hardware Only 7 06 - Plug, Connector, Solderpot 07 - Receptacle, Connector, Solderpot Plastic 5 } 08 - Plug, Connector, Crimp Type 09 - Receptacle, Connector, Crimp Type INSERT ARRANGEMENT METAL SHELL PLASTIC A9 - 9 Contact 9 Contact B15 - 15 Contact 15 Contact C21 - 21 Contact 21 Contact D25 - 25 Contact 25 Contact E31 - 31 Contact 31 Contact F37 - 37 Contact 37 Contact G51 - 51 Contact 51 Contact H100 - 100 Contact 5 WIRE TYPE No Number - For Solderpot 01 - 18" long, #26 AWG per MIL-W-22759/11-26-9 02 - 36" long, #26 AWG per MIL-W-22759/11-26-9 03 - 18" long, #26 AWG per MIL-W-22759/11-26 Color Coded per MIL-STD-681, System 1 6 04 - 36" long, #26 AWG per MIL-W-22759/11-26- Color Coded per MIL-STD-681, System 1 6 05 - .5" long. #25 AWG, type S per QQ-W-343, Gold Plated 06 - 1.0" long, #25 AWG, type S per QQ-W-343, Gold Plated 07 - .5" long, #25 AWG, type S per QQ-W-W-343, Tin Plated 08 - 1.0" long, #25 AWG, type S per QQ-W-343, Tin Plated 09 - 18" long, #26 AWG per MIL-W-22759/33-26-9 3 10 - 36" long, #26 AWG per MIL-W-22759/33-26-9 3 11 - 18" long, #26 AWG per MIL-W-22759/33-26 NOTES: (Specify when ordering, if necessary.) Color Coded per MIL-STD-681, System 1 3 6 12 - - For every Mil-Spec P/N, ITT has one corresponding part numbers. 36" long, #26 AWG per MIL-W-22759/33-26 1 Example: ITT P/N's MDM01-A9 Color Coded per MIL-STD-681, System 1 3 6 13 - 72" long, #26 AWG per MIL-W-22759/11-26-9 2 - Tolerance on wire lengths-18", 36" and 72" long, 14 - +1.00"/-0.00" 72" long, #26 AWG per MIL-W-22759/11-26 .5" and 1.00" + .200"/-.000" Color Coded per MIL-STD-681, System 1 6 - 3 For space application, connector shell finish must be "A174" 15 - 72" long, #26 AWG per MIL-W-22759/33-26-9 3 and wire must be per MIL-W-22759/33-26. 16 - Any deviations to these P/N's will result in assignment of a special 72" long, #26 AWG per MIL-W-22759/33-26 4 - P/N, consult factory. Color Coded per MIL-STD-681, System 1 3 6 No size 100 in plastic type connector. - 5 - Color coding in accordance with MIL-STD-681, System 1 except the SHELL FINISH 6 appropriate color code is the individual contact cavity number minus No number - for plastic type connector 1 for contact positions. No number - for Cadmium - For mounting hardware to Military Specification (sizes 9 to 100) see 7 page 238. A174 - Electroless Nickel 3 Qualification to slash sheets 10 thru 27 for the PCB connector will be announeced when completed. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 240 Micro-D Metal Shell - .050" Contact Spacing MIL-C-83513 How to Order - MIL-C-83513 Part Number Nomenclature 1 M83513/01-- A * * C SERIES Connector, Electrical, Rectangular Microminiature, Polarized Shell MIL-C-83513 SLASH SHEET 01 - Plug, Connector, Solderpot 02 - Receptacle, Connector, Solderpot Metal Shell 03 - Plug, Connector, Crimp Type } 04 - Receptacle, Connector, Crimp Type 05 - Hardware Only 7 06 - Plug, Connector, Solderpot 07 - Receptacle, Connector, Solderpot Plastic 5 } 08 - Plug, Connector, Crimp Type 09 - Receptacle, Connector, Crimp Type INSERT ARRANGEMENT METAL SHELL PLASTIC A - 9 Contact 9 Contact B - 15 Contact 15 Contact C - 21 Contact 21 Contact D - 25 Contact 25 Contact E - 31 Contact 31 Contact F - 37 Contact 37 Contact G - 51 Contact 51 Contact H - 100 Contact 5 WIRE TYPE No Number - For Solderpot 01 - 18" long, #26 AWG per MIL-W-22759/11-26-9 02 - 36" long, #26 AWG per MIL-W-22759/11-26-9 03 - 18" long, #26 AWG per MIL-W-22759/11-26 Color Coded per MIL-STD-681, System 1 6 04 - 36" long, #26 AWG per MIL-W-22759/11-26- Color Coded per MIL-STD-681, System 1 6 05 - .5" long. #25 AWG, type S per QQ-W-343, Gold Plated 06 - 1.0" long, #25 AWG, type S per QQ-W-343, Gold Plated - 07 .5" long, #25 AWG, type S per QQ-W-W-343, Tin Plated - 08 1.0" long, #25 AWG, type S per QQ-W-343, Tin Plated - 09 18" long, #26 AWG per MIL-W-22759/33-26-9 3 - 10 36" long, #26 AWG per MIL-W-22759/33-26-9 3 - 11 18" long, #26 AWG per MIL-W-22759/33-26 NOTES: (Specify when ordering, if necessary.) Color Coded per MIL-STD-681, System 1 3 6 - For every Mil-Spec P/N, ITT has one corresponding part numbers. 1 - 12 36" long, #26 AWG per MIL-W-22759/33-26 Example: ITT P/N's MDM01-A9 Color Coded per MIL-STD-681, System 1 3 6 - 2 - Tolerance on wire lengths-18", 36" and 72" long, 13 72" long, #26 AWG per MIL-W-22759/11-26-9 +1.00"/-0.00" - 14 72" long, #26 AWG per MIL-W-22759/11-26 .5" and 1.00" + .200"/-.000" Color Coded per MIL-STD-681, System 1 6 3 - For space application, connector shell finish must be "N" and - wire must be per MIL-W-22759/33-26. 15 72" long, #26 AWG per MIL-W-22759/33-26-9 3 - 4 - Any deviations to these P/N's will result in assignment of a special 16 72" long, #26 AWG per MIL-W-22759/33-26 P/N, consult factory. Color Coded per MIL-STD-681, System 1 3 6 No size 100 in plastic type connector. - 5 - Color coding in accordance with MIL-STD-681, System 1 except the SHELL FINISH 6 appropriate color code is the individual contact cavity number minus No letter - for plastic type connector 1 for contact positions. C - Cadmium - For mounting hardware to Military Specification (sizes 9 to 100) see 7 page 238. N - Electroless Nickel 3 Qualification to slash sheets 10 thru 27 for the PCB connectors will be announced when completed. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 241 Micro-D PCB - .050" Contact Spacing MDM-PCB MDM-PCB connectors are designed for use with MDM-PCB connectors are available in 8 shell sizes flex circuitry, flat cable and printed circuit boards or with 9 to 100 contacts. Terminations may be multi-layer boards. They use the standard MDM straight (BS) or at 90û (BR, CBR) board thickness. metal shell and provide high density and high Jackpost mounting for use with locking hardware is reliability in board-to-board, board-to-cable and also available. cable-to-cable applications. How to Order - MDM-PCB Series MDM * - 25 P BS P - T L39 A174 SERIES INSULATOR MATERIAL CONTACT ARRANGEMENT CONTACT TYPE TERMINATION TYPE MOUNTING HARDWARE (Shell Flange) MOUNTING HARDWARE FOR PCB TERMINATION TAIL LENGTH MODIFICATION CODE SHELL FINISH MODIFICATION CODES SERIES MOUNTING HARDWARE FOR PCB MDM - Microm "D" Metal Shell T - Threaded Insert #2-56 Thd for Shell Sizes 9 thru 51 INSULATOR MATERIAL #4-40 Thd for Shell Size 100 Liquid Crystal Polymer (LCP) No letter - none TERMINATION TAIL LENGTH MODIFICATION CODE CONTACT ARRANGEMENT None - .109 (2.77) + _.015 (0.38) Standard 9, 15, 21, 25, 31, 37, 51, and 100 L61 - .125 (3.18) Size 100 not available in "BR" L56 - .150 (3.81) L57 - .190 (4.83) CONTACT TYPE L39 - .250 (6.35) P - Pin (Plug) L58 - .375 (9.52) S - Socket (Receptacle) SHELL FINISH MODIFICATION CODES TERMINATION TYPE None - Yellow Chromate/Cadmium over Nickel BS - Straight PCB Termination A174 - Electroless Nickel BR - 90û PCB Termination A172 - Gold over Nickel CBR - 90û Narrow Profile PCB Terminations A141 - Irridite/Alodine A30 - Black Anodize MOUNTING HARDWARE (Shell Flange) (For special modification codes, consult factory.) P - Jackposts M7 - Jackposts M83513/5-07 (Sizes 9-51) M17 - Jackposts M83513/5-17 (Size 100) No letter - none NOTE: Back molding material - Epoxy Hysol #MG40FS Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 242 Micro-D PCB - .050" Contact Spacing MDM-PCB BS (Board Straight) Series A B D C .186 (4.72) MAX. PLUG E .198 (5.03) MAX. RECEPTACLE F G K CAV. J #1 H LAST .096 + _ .005 CAV. JACKPOST (9-51) (2.44 + _ 0.13) DIA. #2-56 UNC-2B TYP. Size 9-51) .109 + _ 0.15 .120 + _ .005 JACKPOST (100) (2.77 + _ 0.38) (3.05 + _ 0.13) #4-40 UNC-2B TYP. Size 100 LAST CAV. * .100 (2.54) REF. CAV. #1 PCB Termination Arrangements* (Viewed from PCB solder side) Identification number shown for plug connector, use reverse order for socket connector. NOTE: Dimensions shown are for reference only-consult factory for final design dimensions. .050 .050 .050 (1.27) .050 (1.27) (1.27) 6 7 8 9 9 10 11 12 13 14 15 12 13 14 15 16 17 18 19 20 21 14 15 16 17 18 19 20 21 22 23 24 25 (1.27) 1 2 3 4 5 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11 12 13 .150 .225 .375 .225 (3.81) (5.72) (9.53) (5.72) TYP. 9 Contacts 15 Contacts 21 Contacts 25 Contacts .050 .050 (1.27) .100 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 (1.27) 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 (2.54) TYP. 19 35 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 .150 .150 .150 (3.81) (3.81) (3.81) 31 Contacts 37 Contacts 51 Contacts 76 77 78 75 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 .150 .150 (3.81) (3.81) 100 Contacts NOTE: Standard lead termination is #24 AWG, solid copper, solder or tin dipped All Termination Configurations .100 (2.54) x .100 (2.54) Grid Pattern, Offset .050 (1.27) Part Number A B C D E F G H J K By Shell Size Max. + _.007 (.018) + _.005 (.013) Max. Max. Max. Max. Max. Max. Max. MDM-9PBS* 1.390 (35.31) 1.150 (29.21) .565 (14.35) .785 (19.94) .334 (8.48) .185 (4.70) .308 (7.82) .165 (4.19) .355 (9.02) .555 (14.10) MDM-9SBS* 1.390 (35.31) 1.150 (29.21) .565 (14.35) .785 (19.94) .402 (10.21) .253 (6.43) .308 (7.82) .165 (4.19) .355 (9.02) .555 (14.10) MDM-15PBS* 1.390 (35.31) 1.150 (29.21) .715 (18.16) .935 (23.75) .484 (12.29) .185 (4.70) .308 (7.82) .165 (4.19) .355 (9.02) .555 (14.10) MDM-15SBS* 1.390 (35.31) 1.150 (29.21) .715 (18.16) .935 (23.75) .552 (13.97) .253 (6.43) .308 (7.82) .165 (4.19) .355 (9.02) .555 (14.10) MDM-21PBS* 1.690 (43.93) 1.450 (36.83) .865 (21.97) 1.085 (27.56) .634 (16.10) .185 (4.70) .308 (7.82) .165 (4.19) .355 (9.02) .555 (14.10) MDM-21SBS* 1.690 (43.93) 1.450 (36.83) .865 (21.97) 1.085 (27.56) .702 (17.83) .253 (6.43) .308 (7.82) .165 (4.19) .355 (9.02) .555 (14.10) MDM-25PBS 1.740 (44.20) 1.500 (38.10) .965 (24.51) 1.185 (30.10) .734 (18.64) .185 (4.70) .308 (7.82) .165 (4.19) .355 (9.02) .555 (14.10) MDM-25SBS* 1.740 (44.20) 1.500 (38.10) .965 (24.51) 1.185 (30.10) .802 (20.37) .253 (6.43) .308 (7.82) .165 (4.19) .355 (9.02) .555 (14.10) MDM-31PBS* 2.040 (51.82) 1.800 (45.72) 1.115 (28.32) 1.335 (33.91) .884 (22.45) .185 (4.70) .308 (7.82) .165 (4.19) .355 (9.02) .555 (14.10) MDM-31SBS* 2.040 (51.82) 1.800 (45.72) 1.115 (28.32) 1.335 (33.91) .952 (24.18) .253 (6.43) .308 (7.82) .165 (4.19) .355 (9.02) .555 (14.10) MDM-37PBS* 2.340 (59.44) 2.100 (53.34) 1.265 (32.13) 1.485 (37.72) 1.034 (26.26) .185 (4.70) .308 (7.82) .165 (4.19) .355 (9.02) .555 (14.10) MDM-37SBS* 2.340 (59.44) 2.100 (53.34) 1.265 (32.13) 1.485 (37.72) 1.102 (27.99) .253 (6.43) .308 (7.82) .165 (4.19) .355 (9.02) .555 (14.10) MDM-51PBS* 2.270 (67.66) 2.000 (50.80) 1.215 (30.86) 1.435 (36.45) .984 (24.99) .228 (5.79) .351 (8.92) .165 (4.19) .355 (9.02) .555 (14.10) MDM-51SBS* 2.270 (67.66) 2.000 (50.80) 1.215 (30.86) 1.435 (36.45) 1.052 (26.72) .296 (7.52) .351 (8.92) .165 (4.19) .355 (9.02) .555 (14.10) MDM-100PBS* 3.070 (77.98) 2.800 (71.12) 1.800 (45.72) 2.175 (55.24) 1.384 (35.15) .271 (6.88) .460 (11.68) .303 (7.70) .550 (12.70) .686 (17.42) MDM-100SBS* 3.070 (77.98) 2.800 (71.12) 1.800 (45.72) 2.175 (55.24) 1.508 (38.30) .394 (10.01) .460 (11.68) .303 (7.70) .550 (12.70) .686 (17.75) *For jackpost, add letter "P" or "M7" for sizes 9-51, "M17" for size 100. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 243 Micro-D PCB - .050" Contact Spacing MDM-PCB BR (Board Right Angle) Series JACKPOST #2-56 UNC-2B TYP. .186 (4.72) A MAX. PLUG B .198 (5.05) C .125 + _ .015 D MAX. (3.18 + _ 0.38) .109 + _ .015 (2.77 + _ 0.38) E G .100 (2.54) TYP. F CAV. LAST #1 CAV. .050 .096 + _ .005 (1.27) .150 + _ .010 (2.44 + _ 0.31) TYP. (3.8 + _ 0.25) .100 TYP. PCB Termination Arrangements (Viewed from bottom of connector, PCB solder side.) Identification number shown for plug connector, use reverse order for socket connector. .150 .150 .150 .150 (3.81) (3.81) (3.81) (3.81) 6 7 8 9 14 15 16 17 18 19 20 21 22 23 24 25 9 10 11 12 13 14 15 12 13 14 15 16 17 18 19 20 21 .300 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 10 11 .375 (7.62) .225 (9.53) .175 (5.72) (4.45) 15 Contacts 9 Contacts 21 Contacts 25 Contacts .050 .150 .150 (1.27) (3.81) (3.81) 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 .150 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 (3.81) .150 .150 (3.81) (3.81) 51 Contacts 31 Contacts 37 Contacts NOTE: Standard lead termination is #24 AWG, gold plated, solid copper, solder or tin dripped. All Termination Configurations .100 (2.54) x .100 (2.54) Grid Pattern, Offset .050 (1.27). Part Number A B C D E F G By Shell Size Max. + _ .007 (.018) + _ .005 (.013) Max. Max. Max. Max. MDM-9PBR* 1.390 (35.31) 1.150 (29.21) .565 (14.35) .334 (8.48) .185 (4.70) .455 (11.56) .308 (7.82) MDM-9SBR* 1.390 (35.31) 1.150 (29.21) .565 (14.35) .402 (10.21) .253 (6.43) .455 (11.56) .308 (7.82) MDM-15PBR* 1.540 (39.12) 1.300 (33.02) .715 (18.16) .484 (12.29) .185 (4.70) .455 (11.56) .308 (7.82) MDM-15SBR* 1.540 (39.12) 1.300 (33.02) .715 (18.16) .552 (13.97) .253 (6.43) .455 (11.56) .308 (7.82) MDM-21PBR* 1.690 (42.93) 1.450 (36.83) .865 (21.97) .634 (16.10) .185 (4.70) .455 (11.56) .308 (7.82) MDM-21SBR* 1.690 (42.93) 1.450 (36.83) .865 (21.97) .702 (17.83) .253 (6.43) .455 (11.56) .308 (7.82) MDM-25PBR* 1.790 (45.47) 1.550 (39.37) .965 (24.51) .734 (18.64) .185 (4.70) .455 (11.56) .308 (7.82) MDM-25SBR* 1.790 (45.47) 1.550 (39.37) .965 (24.51) .802 (20.37) .253 (6.43) .455 (11.56) .308 (7.82) MDM-31PBR* 2.040 (51.82) 1.800 (45.72) 1.115 (28.32) .884 (22.45) .185 (4.70) .455 (11.56) .308 (7.82) MDM-31SBR* 2.040 (51.52) 1.800 (45.72) 1.115 (28.32) .952 (24.18) .253 (6.43) .455 (11.56) .308 (7.82) MDM-37PBR* 2.340 (59.44) 2.100 (53.34) 1.265 (32.13) 1.034 (26.26) .185 (4.70) .455 (11.56) .308 (7.82) MDM-37SBR* 2.340 (59.44) 2.100 (53.34) 1.265 (32.13) 1.102 (27.99) .253 (6.43) .455 (11.56) .308 (7.82) MDM-51PBR* 1.875 (47.63) 1.600 (40.64) 1.215 (30.86) .984 (24.99) .228 (5.79) .565 (14.35) .351 (8.92) MDM-51SBR* 1.875 (47.63) 1.600 (40.64) 1.215 (30.86) 1.052 (26.72) .296 (7.52) .565 (14.35) .351 (8.92) *For jackpost, add letter "P" or "M7" for sizes 9-51, "M17" for size 100. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 244 Micro-D PCB - .050" Contact Spacing MDM-PCB CBR (Condensed Board Right Angle) Series JACKPOST 2-56 UNC-2B TYP. LAST A (Size 9-51) CAV. C .109 + _ .015 (2.77 + _ 0.38) + + DE JACKPOST .186 (4.72) .185 #4-40 UNC 2B TYP. CAV. MAX.PLUG (4.70)MAX. C B #1 .198 (5.03) MAX. RECEPT. H H H G G G F F .096 + _ .005 SEE (2.44 + _ 0.31) .125 + _ .005 F VIEW X SEE DIA.TYP. (3.18 + _ 0.31) * * VIEW Y (Size 9-51) DIA. TYP. * *FOR 31: 1.085(27.56) MAX. FOR 37: 1.185(30.10) MAX. 1.815 (46.10) MAX. SEE FOR 51: 1.225(31.12) MAX. VIEW W 100 VIEW PCB Termination Arrangements (Viewed from bottom of connector, PCB solder side.) Identification number shown for plug connector, use reverse order for socket connector. .108 .100 (2.54) .083 .083 .083 (2.11) (2.73) TYP. (2.11) (2.11) 3 2 .020 12 11 10 8 6 4 7 5 4 2 10 8 6 5 3 2 .020 .020 (0.51) 13 24 22 9 7 5 17 15 1 542 1 86 12 3 1 11 9 7 17 4 14 1 (0.51) (0.51) 25 23 21 20 19 18 16 14 15 14 13 11 10 9 21 20 19 18 16 15 13 12 .020 9 837 6 (0.51) .050 (1.27) TYP. 25 Contacts 15 Contacts 21 Contacts 9 Contacts View X View X View X View X .325 (8.26) .275 (6.98) .183 .158 (4.00) (4.65) 15 13 11 9 8 6 4 2 27 17 15 13 11 8 6 4 2 25 23 21 7 5 3 1 15 13 11 9 7 5 3 1 19 17 15 13 11 9 19 17 16 14 12 10 24 7 5 3 1 18 16 14 12 10 9 7 5 3 1 18 16 14 12 10 26 24 22 20 18 16 14 12 10 8 6 4 2 8 6 4 2 30 29 27 25 23 21 19 17 35 33 31 29 46 43 41 25 23 21 19 51 49 47 45 43 41 39 37 35 33 31 29 27 37 35 33 31 29 24 28 26 22 20 .050 34 32 30 28 45 42 26 24 22 20 50 48 46 44 42 40 38 36 34 32 30 28 31 28 26 22 20 18 36 34 32 30 27 25 23 21 .020 .020 (1.27) 51 50 49 48 47 44 40 39 38 37 36 75 73 71 69 67 65 63 61 59 57 55 53 (0.51) (0.51) .100 + _ .005 74 72 70 68 66 64 62 60 58 56 54 52 .108 (2.54 + _ 0.13) 100 98 96 94 92 90 88 86 84 82 80 78 76 (2.73) 99 97 95 93 91 89 87 85 83 81 79 77 31 Contacts 37 Contacts 51 Contacts 100 Contacts View Y View Y View Y View W All Termination Configurations .100 (2.54) x .100 (2.54) Grid Pattern, Offset .050 (1.27). NOTE: Standard lead termination is #24 AWG, solid copper, solder or tin dripped. Part Number A B C D E F G H By Shell Size Max. + _ .005 (.013) Max. Max. Max. Max. + _ .010 (.025) + _ .010 (.025) MDM-9PCBR* .785 (19.94) .565 (14.35) .334 (8.48) .308 (7.82) .185 (4.70) .420 (10.67) .250 (6.35) .230 (5.81) MDM-9SCBR* .785 (19.94) .565 (14.35) .402 (10.21) .308 (7.82) .253 (6.43) .420 (10.67) .250 (6.35) .230 (5.81) MDM-15PCBR* .935 (23.75) .715 (18.16) .484 (12.29) .308 (7.82) .185 (4.70) .420 (10.67) .250 (6.35) .130 (3.30) MDM-15SCBR* .935 (23.75) .715 (18.16) .552 (13.97) .308 (7.82) .253 (6.43) .420 (10.67) .250 (6.35) .130 (3.30) MDM-21PCBR* 1.085 (27.56) .865 (21.97) .634 (16.10) .308 (7.82) .185 (4.70) .420 (10.67) .250 (6.35) .130 (3.30) MDM-21SCBR* 1.085 (27.56) .865 (21.97) .702 (17.83) .308 (7.82) .253 (6.43) .420 (10.67) .250 (6.35) .130 (3.30) MDM-25PCBR* 1.185 (30.10) .965 (24.51) .734 (18.64) .308 (7.82) .184 (4.70) .420 (10.67) .250 (6.35) .130 (3.30) MDM-25SCBR* 1.185 (30.10) .965 (24.51) .802 (20.37) .308 (7.82) .253 (6.43) .420 (10.67) .250 (6.35) .130 (3.30) MDM-31PCBR* 1.335 (33.91) 1.115 (28.32) .884 (22.45) .308 (7.82) .185 (4.70) .520 (13.21) .250 (6.35) .130 (3.30) MDM-31SCBR* 1.335 (33.91) 1.115 (28.32) .952 (24.18) .308 (7.82) .253 (6.43) .520 (13.21) .250 (6.35) .130 (3.30) MDM-37PCBR* 1.485 (37.72) 1.265 (32.13) 1.034 (26.26) .308 (7.82) .185 (4.70) .520 (13.21) .250 (6.35) .130 (3.30) MDM-37SCBR* 1.485 (37.72) 1.265 (32.13) 1.102 (27.99) .308 (7.82) .253 (6.43) .520 (13.21) .250 (6.35) .130 (3.30) MDM-51PCBR* 1.435 (36.45) 1.215 (30.86) .984 (24.99) .351 (8.92) .228 (5.79) .650 (16.15) .300 (7.62) .150 (3.81) MDM-51SCBR* 1.435 (36.45) 1.215 (30.86) 1.052 (26.72) .351 (8.92) .296 (7.52) .650 (16.15) .300 (7.62) .150 (3.81) MDM-100PCBR* 2.170 (55.12) 1.800 (45.72) 1.384 (35.15) .394 (10.01) .271 (6.88) 1.000 (25.40) .400 (10.16) .200 (5.08) MDM-100SCBR* 2.170 (55.12) 1.800 (45.72) 1.508 (38.10) .394 (10.01) .394 (10.01) 1.000 (25.40) .400 (10.16) .200 (5.08) *For jackpost, add letter "P" or "M7" for sizes 9-51, "M17" for size 100. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 245 Micro-D Coaxial/Power - .050" Contact Spacing MDM C/P MDM Coaxial MDM Power The MDM Metal Shell Connectors have been tooled in The same insulator that is used with coaxial contacts is several coaxial layouts and offer the versatility of combin- available with power contacts. This offers the versatility ing coaxial and signal lines in the same connector. Any of combining power and signal lines in the same connec- modifications to these layouts or new requirements, tor. please consult the factory. For ordering information see MDM Coaxial/Power page 232. For contact layouts see page 233. Standard Power and coaxial contacts can be interchanged as desir- coax is RG178 white. ed. Power contacts are rated at 13 amps, 24V rms, AWG #16 stranded. 7C2/7P2 .186 (4.92) MAX. .199 (5.05) MAX. 1.185 (30.10) MAX. 1.185 (30.10) MAX. 308 (7.82) .965 + _ .005 .965 + _ .005 MAX (24.51 + _ 0.13) (24.51 + _ 0.13) .416 (10.57) .429 (10.90) MAX. MAX. .308 (7.82) MAX. + + + + .100 .100 .800 (2.54) .800 .091 + _ .003 (2.54) (20.32) .091 + _ .003 MAX. (20.32) DIA. DIA. (2.31 + _ 0.08) MAX. MAX. (2.31 + _ 0.08) MAX. Plug Receptacle 24C4/24P4 .186 (4.92) .199 (5.05) 1.435 (36.45) MAX. MAX. 1.435 (36.45) MAX. MAX. 1.215 + _ .005 1.215 + _ .005 (30.86 + _ 0.13) (30.86 + _ 0.13) .351 (8.92) + + .351 (8.92) MAX. + + MAX. .100 .416 (10.51) .429 (10.90) .100 1.050 (2.54) MAX. MAX. .091 + _ .003 (2.54) (26.67) .091 + _ .003 MAX. DIA. DIA. 1.050 (2.31 + _ 0.08) MAX. MAX. (2.31 + _ 0.08) (26.67) Plug Receptacle MAX. Coaxial Contacts Plug Receptacle Power Contacts BACK POTTING REQUIRED .350 (8.89) MAX. Plug Receptacle Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 246 Miro-D Plastic Shell - .050" Contact Spacing MD** Microminiature Rectangular Connectors with MICRO- ITT Cannon can also terminate a wide variety of stranded • Glass-filled diallyl phthalate-a thermoset material used Pin Contacts on .050 (1.27) centers. or solid wire directly to MICRO-D contacts, which is often in high termperature applications that is immune to desirable in high density arrangements. cleaning solvents. It also has excellent dielectric prop- MICRO-D microminature rack/panel connectors are used MICRO-D connectors can also be custom harnessed to erties. Temperature range: -65˚F to +300˚F in applications requiring highly reliable, extremely small, meet any customer requirement of single or multiple (--55˚C to +149˚C). lightweight connectors. connectors. Pigtail lead and harness description must be • Glass-filled polyester-a- thermoplastic that is not These connectors are available in 2 insulator materials, 2 given by the customer. A typical description would be: .5" affected by cleaning solvents and exhibits excellent mounting variations, 7 shell sizes accommodating from 9 #25 AWG, gold plated copper leads or 18" of #26 dielectric properties. Temperature range: -55˚F to to 51 contacts and a special arrangement of 5 micro yellow, Teflon-insulated, Type E wire. Shown below are +257˚F (-65˚C to +125˚C). contacts and 2 coaxials. The insulator materials listed give various methods of termination. Consult the factory for the MICRO-D connector wide versatility in most applica- any routine or complex harnessing of MICRO-D connec- tions required by industry. tors. How to Order PCB ordering information - page 242 MD** 1- 9 P H 001 P SERIES-INSULATOR STYLE-MATERIAL CONTACT SPACING CONTACT ARRANGEMENT CONTACT TYPE TERMINATION TYPE TERMINATION CODE LOCKING HARDWARE SERIES-INSULATOR STYLE-MATERIAL TERMINATION TYPE LOCKING HARDWARE (SCREW MOUNTING ONLY) MD - Clip mounting -Diallyl phthalate H - Insulated solid or stranded wire P - Jackpost MDB - Screw mounting-Diallyl phthalate L - Uninsulated solid wire K - Jackscrew-standard MDV - Clip mounting-Polyester S - Solder pot to accept #26 AWG max. L - Jackscrew-low profile MDVB - Screw mounting-Polyester harness wire. F - Float mount M - Military specification hardware, see page CONTACT SPACING TERMINATION CODE** 237. 1 - .050 (1.27) centers (H) 001 - 18", 7/34 strand, #26 AWG, No designator - No hardware - standard mounting MIL-W-16878/4, Type E Teflon, Yel- CONTACT ARRANGEMENT .091 (2.31) hole diameter low. 9-15-21-25-31*-37-51. See page 233. (H) 003 - 18", 7/34 strand, #26 AWG, CONTACT TYPE MIL-W-16878/4, Type E Teflon, color P - Pin coded to MIL-STD-681 System I. S - Socket (L) 1 - 1/2" uninsulated solid #25 AWG gold plated copper. (L) 2 - 1" uninsulated solid #25 AWG gold plated copper. * Not available in clip mounting. ** See table below for additional codes. Standard Wire Termination Codes For lengths not shown, consult factory for proper modification code. All wire lengths are minimum. Harness Type (H) Solid Uninsulated Type (L) #26 AWG per MIL-W-16878 Type E Teflon, stranded. #25 AWG Gold Plated Copper All Yellow Color Coded* Termination Code Length Length 3 (76.2) H020 H027 L61 .125 (3.18) 6 (152.4) H019 H016 L56 .150 (3.81) 8 (203.2) H026 H034 L57 .190 (4.83) 10 (254.0) H029 H025 L39 .250 (6.35) 12 (304.8) H028 H002 L58 .375 (9.52) 18 (457.2) H001 H003 L1 .500 (12.70) 20 (508.0) H038 H023 L14 .750 (19.05) 24 (609.6) H009 H004 L2 1.000 (25.40) 30 (762.0) H010 H005 L7 1.500 (38.10) 36 (914.4) H011 H006 L6 2.000 (50.80) 48 (1219.2) H013 H048 L16 2.500 (63.50) 72 (1828.8) H017 H046 L10 3.000 (76.20) 120 (3048.0) H042 H041 * Cavity #1 black Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 247 Miro-D Plastic Shell - .050" Contact Spacing MD/MDV Performance and Material Specifications MATERIALS AND FINISHES ELECTRICAL DATA Shell/Insulator (One Piece) MD/MDB: Glass-filled ther- No of Contacts - 9 to 51: (1 arrangement of 5 moset plastic cotnacts and 2 coaxials - for MDV/MDVB: Thermoplastic screw mount only) Contacts - Copper alloy, gold plate Coaxial Cable - RG-178/U (Not available for MD clip mount) Wire Size - #24 thru #32 AWG Contact Termination - Crimp stationary MECHANICAL FEATURES Size or Length - 7 sizes Coupling - Friction/jackscrews Polarization - Keystone-shaped shells Contact Spacing Centers -.050 (1.27mm) Shell Styles - Plug and receptacle Consult factory for availabilty. With Clip Mounting Slots Glass-filled Diallyl Phthalate Glass-filled Polyester Plug MD MDV Plastic Insulator Plastic Insulator B .130 .022 (0.56) (3.30) .065 (1.65) MAX. .204 (5.18) MAX. MAX. MAX. E .375 (9.52) D MAX. .093 + _ .005 .170 C A (2.36 + _ 0.13) (4.32) Solder Pot Receptacle B .170 .065 (1.65) .022 (0.56) (4.32) .185 (4.69) MAX. MAX. MAX. MAX. .356 (9.04) E D MAX. .093 + _ .005 .210 C (2.36 + _ 0.13) A (5.33) Solder Pot A B C D E Avg. Weight*** Part Number by Shell Size Max. Max. Max. Max. Max. + _5% (oz.)/+ _5% (gm.) MD1-9P** MDV1-9-P** .512 (13.00) .292 (7.42) .405 (10.29) .170 (4.32) .215 (5.46) .026 (0.73) MD1-9S** MDV1-9S** .512 (13.00) .376 (9.55) .405 (10.29) .170 (4.32) .215 (5.46) .026 (0.73) MD1-15P** MDV1-15P** .662 (16.81) .442 (11.23) .555 (14.10) .170 (4.32) .215 (5.46) .038 (1.10) MD1-15S** MDV1-15S** .662 (16.81) .526 (13.36) .555 (14.10) .170 (4.32) .215 (5.46) .035 (1.00) MD1-21P** MDV1-21P** .812 (20.62) .592 (15.04) .705 (17.91) .170 (4.32) .215 (5.46) .053 (1.50) MD1-21S** MDV1-21S** .812 (20.62) .676 (17.17) .705 (17.91) .170 (4.32) .215 (5.46) .050 (1.40) MD1-25P** MDV1-25P** .912 (23.16) .692 (17.58) .805 (20.45) .170 (4.32) .215 (5.46) .063 (1.80) MD1-25S** MDV1-25S** .912 (23.16) .776 (19.71) .805 (20.45) .170 (4.32) .215 (5.46) .056 (1.60) MD1-37P** MDV1-37P** 1.212 (30.78) .992 (25.20) 1.105 (28.07) .170 (4.32) .215 (5.46) .086 (2.45) MD1-37S** MDV1-37S** 1.212 (30.78) 1.076 (27.33) 1.105 (28.07) .170 (4.32) .215 (5.46) .076 (2.15) MD1-51P** MDV1-51P** 1.162 (29.51) .942 (23.93) 1.055 (26.80) .213 (5.41) .258 (6.55) .109 (3.10) MD1-51S** MDV1-51S** 1.162 (29.51) 1.026 (26.06) 1.055 (26.80) .213 (5.41) .258 (6.55) .093 (2.65) ** Add lead type and length, see Part Number Explanation. *** Weight given is with 1/2", uninsulated solid #25 AWG gold plated copper pigtails. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 248 Miro-D Plastic Shell - .050" Contact Spacing MD** Panel Mounting Hardware Clip Mounting Illustrated is the recommended method of front mounting with metal panel mounting keys. Panel mounting keys are available with or without coupling retention clips. For front mounting, place the rear of the connector thru the panel cutout. With the mounting flange against the panel, fully insert the panel mounting keys thru the slots Coupling Retention Clip Mounting Screw Brackets in the flange and thru the panel cutout. Retaining the (see Figure 2) (see Figures 1 and 3) keys in this position, bend them outward against the rear of the panel. When mating a front mounted connector with an unmounted connector, a coupling retention clip assembly may be used to securely lock the two together. Mounting screw brackets are available and may be used instead of the panel mounting keys. Description Part Number Panel Mounting Key 201-9100-000 Mounting Key and Coupling Clip Assembly 294-9100-000 Mounting Screw Bracket 015-9100-000 Edgeboard Mounted Panel * Edgeboard Mounting Bracket 015-5009-000 (see Figure 4) Mounting Key ** Edgeboard Mounting Bracket and Coupling Clip Assembly MD51428-1 * Must be ordered separately; specify left and right hand for complete assembly. ** Must be ordered separately; assembly contains set of left and right hand types. Dimensions (Clip Mounting Only) .330 + _ .005 .200 + _ .005 (5.08 + _ 0.13) (8.38 + _ 0.13) .265 + _ .005 (6.73 + _ 0.13) Plug and Receptacle Plug and Receptacle Plug Front Mounted Rear Mounted Front Mounted Receptacle Rear Mounted Panel Cutouts A B C D C D Shell Cutout + .004 (0.10) + .004 (0.10) + .004 (0.10) + .005 (0.13) A Size Figure - .000 (0.00) - .000 (0.00) - .000 (0.00) - .000 (0.00) B B 1 .408 (10.36) .172 (4.37) .650 (16.51) .089 (2.26) A .015 (0.38)R. .015 (0.38)R. 2 .408 (10.36) .172 (4.37) - - FULL R. (TYP.) MAX. (TYP.) MAX. (TYP.) 9 3 .378 ( 9.60) .217 (5.51) .650 (16.51) .089 (2.26) Figure 1 Figure 2 Front Mounting 4 .400 (10.16) .091 (2.31) - - 1 .588 (14.94) .172 (4.37) .795 (20.19) .089 (2.26) .005 (0.13) MAX. .018 + .002 - .000 A C .075 + .005 - .000 (0.46 + 0.05 - 0.00) R. (TYP.) 2 .588 (14.94) .172 (4.37) - - A (1.91 + 0.13 _ 0.00) D 15 3 .528 (13.28) .217 (5.51) .795 (20.19) .089 (2.26) B B .182 + .004 - .000 4 .550 (13.97) .091 (2.31) - - (4.62 + 0.10 - 0.00) 1 .738 (18.75) .172 (4.37) .945 (24.00) .089 (2.26) FULL R. (TYP.) 26˚/27˚ TYP. PANEL REF. 2 .738 (18.75) .172 (4.37) - - Figure 3 Figure 4 21 Rear Mounting Edgeboard Mounting 3 .678 (17.27) .217 (5.51) .945 (24.00) .089 (2.26) 4 .700 (17.78) .091 (2.31) - - 1. A panel thickness of 1/8" (3.17mm) maximum is recommended for ease of tab bending 1 .838 (21.29) .172 (4.37) 1.045 (26.54) .089 (2.26) when a panel mounting key & clip assembly or edgeboard mounting brackets are used. 2 .838 (21.29) .172 (4.37) - - 2. Front mounting is preferred. However, when rear moungint is necessary, use figure 3 for 25 dimensions. 3 .778 (19.76) .217 (5.51) 1.045 (26.54) .089 (2.26) 3. Figure 4 is for edge board mounting bracket or edgeboard clip assembly. The .184 + _ .002 4 .800 (20.32) .091 (2.31) - - (2.67 + _ 0.05) dimension locates the MD socket insulator flus with the end of the board. 1 1.138 (28.91) .172 (4.37) 1.345 (34.16) .089 (2.26) 4. Scew bracktes (015-9100-000) will accommodate #2-56 screws. 5. Front mounting (Fig. 1) and rear mounting (Fig. 3) accommodate #2-56 screws when 2 1.138 (28.91) .172 (4.37) - - 37 jackscrews are used. See details on page 24 when jackposts are used. 3 1.078 (27.38) .217 (5.51) 1.345 (34.16) .089 (2.26) .091 (2.31) - - 4 1.100 (27.94) 1 1.088 (27.64) .215 (5.46) 1.295 (32.89) .089 (2.26) 2 1.088 (27.64) .215 (5.46) - - 51 3 1.028 (26.11) .260 (6.60) 1.295 (32.89) .089 (2.26) 4 1.050 (26.67) .091 (2.31) - - Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 249 Miro-D Plastic Shell - .050" Contact Spacing MDB/MDVB With Screw Mounting Holes (Conforms to MIL-C-83513) Glass-filled Diallyl Phthalate Glass-filled Polyester Plug MDB MDVB Plastic Insulator Plastic Insulator B .110 (2.79) MAX. .204 (5.18) .304 (7.72) MAX. MAX. TWO MTG. HOLES .091 + _ .003 .395 (10.03) D (2.31 + _ 0.08) MAX. F .200 .100 (2.54) C (5.08) Receptacle + + E MAX. MAX. Solder Pot A .154 .185 (4.70) B (3.91) MAX. MAX. F .285 (7.24) MAX. D .375 (9.92) MAX. + + E .200 .100 (2.54) C (5.08) MAX. A MAX. Solder Pot Avg. Weight*** A B C D E F + _5% (oz.) Part Number by Shell Size Max. Max. Max. Max. Max. + _.005 + _5% (gm.) MDB1-9P** MDVB1-9P** .788 (20.02) .292 (7.42) .408 (10.36) .173 (4.39) .218 (5.54) .565 (14.35) .026 (0.73) MDB1-9S** MDVB1-9S** .788 (20.02) .380 (9.65) .408 (10.36) .173 (4.39) .218 (5.54) .565 (14.35) .025 (0.70) MDB1-15P** MDVB1-15p** .938 (23.82) .442 (11.23) .588 (14.17) .173 (4.39) .218 (5.54) .715 (18.16) .038 (1.10) MDB1-15S** MDVB1-15S** .938 (23.82) .530 (13.46) .588 (14.17) .173 (4.39) .218 (5.54) .715 (18.16) .035 (1.00) MDB1-21P** MDVB1-21P** 1.088 (27.64) .592 (15.04) .708 (17.98) .173 (4.39) .218 (5.54) .865 (21.97) .053 (1.50) MDB1-21S** MDVB1-21S** 1.088 (27.64) .680 (17.27) .708 (17.98) .173 (4.39) .218 (5.54) .865 (21.97) .050 (1.40) MDB1-25P** MDVB1-25P** 1.188 (30.18) .692 (17.58) .808 (20.56) .173 (4.39) .218 (5.54) .965 (24.51) .063 (1.80) MDB1-25S** MDVB1-25S** 1.188 (30.18) .780 (19.81) .808 (20.56) .173 (4.39) .218 (5.54) .965 (24.51) .056 (1.60) MDB1-31P** MDVB1-31P** 1.338 (33.98) .842 (21.39) .958 (24.33) .173 (4.39) .218 (5.54) 1.115 (28.32) .080 (2.30) MDB1-31S** MDVB1-31S** 1.338 (33.98) .930 (23.62) .958 (24.33) .173 (4.39) .218 (5.54) 1.115 (38.32) .073 (2.10) MDB1-37P** MDVB1-37P** 1.488 (37.80) .992 (25.20) 1.108 (28.14) .173 (4.39) .218 (5.54) 1.265 (32.13) .086 (2.45) MDB1-37S** MDVB1-37S** 1.488 (37.80) 1.080 (27.43) 1.108 (28.14) .173 (4.39) .218 (5.54) 1.265 (32.13) .076 (2.15) MDB1-51P** MDVB1-51P** 1.438 (36.52) .942 (23.93) 1.058 (26.87) .220 (5.59) .260 (6.60) 1.215 (30.86) .109 (3.10) MDB1-51S** MDVB1-51S** 1.438 (36.52) 1.030 (26.16) 1.058 (26.87) .220 (5.59) .260 (6.60) 1.215 (30.86) .093 (2.64) ** Add lead type and length, see Part Number Explanation. *** Weight given is with 1/2", uninsulated solid #25 AWG gold plated copper pigtails. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 250 Miro-D Plastic Shell - .050" Contact Spacing MD*B-PCB MD*B-PCB connectors use standard MD*B all plas- tic shells and are designed for use with flex circuitry, printed circuit and multi-layer boards. They are easily mounted and soldered and provide high density/high reliability in board-to-board and board-to-cable applications. While being similar to the MDM-PCB connectors, the MD*B-PCB connec- tors are all plactic, extremely small, and lightweight yet rugged enoug for use in the most demanding applications. MD*B-PCB connectors are available in seven shell sizes with 9 to 51 contacts in the popular 90˚ narrow profile PCB termination, with a vareity of tail lengths for varying board thickness. Jackpost mounting for use with locking hardware is also available. If the connectors shown in the catalog do not meet the requirements of your applications, a special shape, size or layout using the basic all plastic shell can be made available. For further technical and applications information, contact your nearest ITT Cannon Technical sales office. How to Order MD*B - 37 S CBR * L39 - * * * SERIES CONTACT ARRANGEMENT CONTACT TYPE TERMINATION TYPE HARDWARE TERMINATION TAIL LENGTH MODIFICATION CODES (Consult Factory) CONNECTOR SERIES MDVB, MDB CONNECTOR SERIES 9, 15, 21, 25, 31, 37, 51 CONTACT TYPE S = Socket P = Pin TERMINATION TYPE CBR = 90˚ Narrow Profile PCB Terminations HARDWARE P = Jackpost M7 = Jackposts, M83513/5-07 No Letter = Less Hardware TERMINATION TAIL LENGTH CODES None - .109 (2.77) + _ 0.15 (0.38) Standard L61 - .125 (3.18) L56 - .150 (3.81) L57 - .190 (4.83) L39 - .250 (6.35) L5 - .375 (9.52) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 251 Miro-D Plastic Shell - .050" Contact Spacing MD*B-PCB CBR Series (90˚ Mounting Narrow Profile) LAST JACKPOST 2-56 UNC-2B A CAV TYP. C .109 + _ .015 (3.77 + _ 0.38) + + E D H CAV. G B #1 F .186 (4.72) PLUG .199 (5.05) RECEPTACLE * * FOR 31: 1.085 (27.56) MAX. FOR 37: 1.185 (30.10) MAX. FOR 51: 1.225 (31.12) MAX. G H F .096 + _ .005 (2.44 + _ 0.31) DIA. TYP 9-15-21-25 VIEW PCB Termination Arrangements (Viewed from bottom of connector, on PCB solder side.) Indentification number shown for plug connector, use reverse order for socket connector. .083 .108 .100 (2.54) .083 .083 (2.11) (2.11) (2.73) TYP. (2.11) 12 11 10 8 6 4 3 2 .020 10 8 6 5 3 2 7 5 4 2 .020 13 24 22 9 7 5 17 15 1 (0.51) 11 9 7 17 4 14 1 542 1 86 12 3 1 (0.51) 25 23 21 20 19 18 16 14 21 20 19 18 16 15 13 12 15 14 13 11 10 9 .020 .020 9 837 6 (0.51) (0.51) .050 (1.27) 9 Contacts 21 Contacts 25 Contacts TYP. 15 Contacts 15 13 11 27 8 6 4 2 17 18 16 14 12 10 9 7 5 3 1 .158 (4.00) 15 13 11 9 8 6 4 2 .183 35 33 31 29 46 43 41 25 23 21 19 .050 16 14 12 10 24 7 5 3 1 (4.65) 34 32 30 28 45 42 26 24 22 20 15 13 11 9 7 5 3 1 19 17 (1.27) 30 29 27 25 23 21 19 17 51 50 49 48 47 44 40 39 38 37 36 18 16 14 12 10 8 6 4 2 31 28 26 22 20 18 37 35 33 31 29 24 .108 .020 28 26 22 20 36 34 32 30 27 25 23 21 (2.73) (0.51) .020 51 Contacts 31 Contacts (0.51) 37 Contacts All Termination Configurations .100 (2.54) x .100 (2.54) Grid Pattern, Offset .050 (1.27) Part Number A B C D E F G H By Shell Size Max. + _ .005 (0.13) Max. Max. Max. Max. + _ .010 (0.25) + _ .010 (0.25) MD*B-9PCBR* .788 (20.01) .565 (14.35) .292 (7.42) .218 (5.54) .134 (3.40) .420 (10.67) .250 (6.35) .230 (5.84) MD*B-9SCBR* .788 (20.01) .565 (14.35) .375 (9.52) .218 (5.54) .218 (5.54) .420 (10.67) .250 (6.35) .230 (5.84) MD*B-15PCBR* .938 (23.82) .715 (18.16) .442 (11.23) .218 (5.54) .134 (3.40) .420 (10.67) .250 (6.35) .130 (3.30) MD*B-15SCBR* .938 (23.82) .715 (18.16) .525 (13.34) .218 (5.54) .218 (5.54) .420 (10.67) .250 (6.35) .130 (3.30) MD*B-21PCBR* 1.088 (27.63) .865 (21.97) .592 (15.04) .218 (5.54) .134 (3.40) .420 (10.67) .250 (6.35) .130 (3.30) MD*B-21SCBR* 1.088 (27.63) .865 (21.97) .675 (17.14) .218 (5.54) .218 (5.54) .420 (10.67) .250 (6.35) .130 (3.30) MD*B-25PCBR* 1.188 (30.17) .965 (24.51) .692 (17.58) .218 (5.54) .134 (3.40) .420 (10.67) .250 (6.35) .130 (3.30) MD*B-25SCBR* 1.188 (30.17) .965 (24.51) .775 (19.68) .218 (5.54) .218 (5.54) .420 (10.67) .250 (6.35) .130 (3.30) MD*B-31PCBR* 1.338 (33.98) 1.115 (28.32) .842 (21.39) .218 (5.54) .134 (3.40) .420 (10.67) .250 (6.35) .130 (3.30) MD*B-31SCBR* 1.338 (33.98) 1.115 (28.32) .925 (23.50) .218 (5.54) .218 (5.54) .420 (10.67) .250 (6.35) .130 (3.30) MD*B-37PCBR* 1.488 (37.79) 1.265 (32.13) .994 (25.25) .218 (5.54) .134 (3.40) .520 (13.21) .250 (6.35) .130 (3.30) MD*B-37SCBR 1.488 (37.79) 1.265 (32.13) 1.075 (27.30) .218 (5.54) .218 (5.54) .520 (13.21) .250 (6.35) .130 (3.30) MD*B-51PCBR* 1.438 (36.52) 1.215 (30.86) .942 (23.93) .258 (6.55) .177 (4.50) .550 (13.97) .300 (7.62) .150 (3.81) MD*B-51SCBR 1.438 (36.52) 1.215 (30.86) 1.026 (26.06) .258 (6.55) .258 (6.55) .550 (13.97) .300 (7.62) .150 (3.81) * For jackpost locking add letter "P" or "M7". NOTE: Standard lead termination is #24 AWG, solid copper, solder or tin dipped. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 252 Miro-D Plastic Shell - .050" Contact Spacing MDB Coaxial MDB Coaxial Series with Screw Mounting Holes MDB connectors with two coaxial and five MICRO- PIN™/MICROSOCKET™ contacts. Crimp-type coax- ial contacts accommodate RG-178/U cables. A plastic insertion/extraction tool is supplied with each connector assembly having removable coaxial assembly. How to Order - MDB Coaxial MDB 1 -7 C2 * SH * * * K SERIES SIGNAL CONTACT SPACING TOTAL CONTACT CAVITIES NUMBER OF COAXIALS COAXIALS TYPE SIGNAL CONTACT TYPE SIGNAL CONTACT LEAD TYPE SIGNAL CONTACT LEAD LENGTH MODIFICATION HARDWARE COAXIALS TYPE SERIES SIGNAL CONTACT LEAD LENGTH See Standard Wire Termination Micro-D Coaxial No Letter - Coaxial assembly Code on page 247. Coaxial cable will be installed and nonremovable SIGNAL CONTACT SPACING RG-178U unless otherwise specified; length RO - coaxial assembly ordered 1 - .050 (1.27) centers will be same as wire modification. serparately TOTAL CONTACT CAVITIES RA - Coaxial shipped assembled . . . . . . . . . . . . . . . . . . 7 MODIFICATION but uninstalled Consult factory NUMBER OF COAXIALS . . . . . . . . . . . . . . . . . . . . . 2 SIGNAL CONTACT TYPE HARDWARE P - Pin No letter - No hardware S - Socket standard mounting. 091 (2.31) hole diameter F - Float SIGNAL CONTACT LEAD TYPE K - Jackscrew (standard) L - Uninsulated, solid wire L - Jackscrew (low profile) H - Insulated, solid or stranded P - Jackpost S -Solder pot* * Not available with removalbe coax cable type connectors RO and RA. How to Order - Coaxial Cable Assemblies MD CC S * * * * SERIES COAXIAL CABLE CONTACT TYPE COAXIAL CABLE TYPE COAXIAL CABLE LENGTH SERIES COAXIAL CABLE LENGTH CONTACT TYPE ITT Cannon Prefix P - Pin See Standard Wire Termination Codes on page 247. Coaxial cable will be (used with socket side connection) COAXIAL CABLE RG-178U unless otherwise specified; length S - Socket CC will be the same as wire modfication. (used with pin type connection) COAXIAL CABLE TYPE 1 - RG178/U Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 253 Miro-D Plastic Shell - .050" Contact Spacing MDB Coaxial Dimension - MDB Coaxial Series (See page 233 for layouts) A TWO MTG. HOLES .091 + _ .003 (2.31 + _ 0.08) DIA. B .190 (4.83) Max. C Plug E E1 .250 (6.35) MAX. + + .625 (15.88) EXTENSION FOR D MAX. RO AND RA 1.000 (25.40) MAX. COAXES Receptacle A TWO MTG. HOLES .190 (4.83) Max. .091 + _ .003 (2.31 + _ 0.08) DIA. B C E .250 (6.35) MAX. E1 + + .625 (15.88) EXTENSION FOR D MAX. RO AND RA 1.000 (25.40) MAX. COAXES Part Number A B C D E E1 Avg. Weight** by Shell Size Max. Max. Max. + _ .005 (0.13) Max. Max. (oz) + _ 5% (gm.) + _ 5% MDB1-7C2P* .510 (12.95) .204 (5.18) .298 (7.57) .782 (19.86) .395 (10.03) .510 (12.95) .290 (8.30) MDB1-7C2S* .602 (15.29) .185 (4.70) .279 (7.09) .782 (19.86) .375 (9.52) .540 (13.72) .273 (7.80) * Add lead type and length, see Part Number Explanation. ** Weight given is with 7 inch (177.80) insulated leads, #26 AWG silver plated copper pigtails and RG178/U coaxials. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 254 Miro-D Plastic Shell - .050" Contact Spacing MD Mounting Hardware Views (Sizes 9-51) This hardware supplied unassembled. LOCK SCREW RETAINING MATING #2-56 UNC-2B CLIP FACE .408 (10.36) MAX. .185 (4.70) MAX. .182 (4.62) CONNECTOR .688 (17.48) MAX. SHOWN FOR MAX. REF. ONLY PANEL REF. .500 (12.7) MAX. BUSHING Screw Lock Assembly .232 (5.89) MAX. .093 (2.36) RECOMMENDED #2-56 UNC-2A PANEL THICKNESS Jackpost - (P) .052 Screw Lock Assembly* (1.32) TYP. #2-56 UNC-2B .260 THD .178 + _ .005 (6.60) MAX. .096 + _ .005 .170 (4.52 + _ 0.13) (2.44 + _ 0.13)DIA. (4.32) MAX. 90˚ Angle Mounting Bracket A B 90˚ Angle Mounting Bracket *NOTE: Torque value is 4.0 in/lbs max. A B + _ .005 (0.13) Max. Description Part Number Screw Lock Assembly 322-9500-000 Jackpost Kit 320-9505-000 Mounting Bracket, 90˚ Angle- MD*1 015-9516-000 .100 .215 for 9 thru 37 Shell Sizes (2.54) (5.46) MD*1 015-9516-000 .122 .257 for 51 Shell Size (3.10) (6.53) NOTES: Screw lock assembly (322-9500-000) can be used for front front mounting. Jackpost kit (320-9505-000) consists of 2 assemblies, shipped unassembled. This hardware is factory installed. HEX HEAD - MATING CONNECTOR .014 + _ .004 FACE CONNECTOR .050 (1.27) ACROSS FLATS SHOWN FOR (0.36 + _ 0.10) ALLOWABLE SHOWN FOR .050 (1.27) DEEP (REF) REF ONLY DIAMETRAL FLOAT .150 + _ .003 REF. ONLY .490 .020 (0.51) MAX. ALLOWABLE (3.81 + _ .076) (12.45) MAX AXIAL FLOAT .155 (3.94) MAX. .185 (4.70) .093 MAX (2.36) REF. PART HAS A .040 (1.02) .090 + _ .0015 MATING MAX. AXIAL FLOAT .031 + _ .003 FACE (2.29 + _ 0.038)DIA PART HAS A .040 (1.02) #2-56 #2-56 (0.79 + _ 0.08) MATING MAX AXIAL FLOAT UNC-2A UNC-2A FACE Float Mount - (F) Jackscrew - (L) Low Profile Jackscrew - (K) Standard Shown here is a cutaway view of the float mount for the MD connector. * NOTE: Torque vales are as follows: The basic shell dimensions are the same for the float mount and the Low Profile Jackscrew (L)-2.5 in/lbs screw mounting hole configurations. Veiw shown is for standard float Standard Jackscrew (K)-2.5 in/lbs mount front panel mounting. Reverse mounting is available on request. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 255 Miro-D Plastic Shell - .050" Contact Spacing MD Mounting Hardware to Military Specification (Sizes 9 - 51) PER MIL-C-83513/5 This hardware supplied unassembled. PLUG (REF. WITH #2-56 UNC-2A .092 (2.34) DIA. #2-56 UNC-2A PLUG (REF.) WITH .125 (3.18) HEX THREAD TYP. MOUNTING HOLES THREAD TYP. .092 (2.34) DIA. MOUNTING HOLES #2-56 UNC-2B Thread .190 (4.83) .010 (0.25) .361 (9.17) + _ .185 (4.70) TH'K (REF.) MAX. .475 (12.06) .062 (1.57) + _ 0.25 (0.64) + _ .010 (0.25) .062 (1.57) POTTING WELL HEX. (REF.) (REF.) .010 (0.25) TH'K (REF.) POTTING WELL (REF.) Jackscrew - (L) Low profile * LOCK WASHER RETAINING NUT Allen head # 2-56 UNC-2A .154 (3.91) HEX. Thread Optional Head Configuration Jackpost Assembly Plug and Receptacle Jackscrew - (K) High Profile Low and High Profile Slotted Head Description M83513/5 Mode Code Part Number Slotted Head Jackscrew Assy Low Profile -05 M5 320-9508-025 Slotted Head Jackscrew Assy High Profile -06 M6 320-9508-027 Allen Head Jackscrew Assy Low Profile -02 M2 320-9508-026 Allen Head Jackscrew Assy High Profile -03 M3 320-9508-028 Jackpost Assy -07 M7 320-9505-033 Jackpost Bushing (For Rear Panel Mounting) HEX IS .135 (3.431/.115 (2.92) ACROSS FLATS .170 (4.32) #2-56 UNC 2B THD + .005 (0.13) .075 (1.91) .185 (4.70) MATING FACE - .000 (0.00) C R TYP. A .126 (3.20) A .125 (3.18) DIA.TYP. B + + .500 (12.7) .480 (12.19) 27˚/26˚TYP #2-56 UNC 2A THD Plug and Receptacle Dimensions Panel A Jackpost Kit Thickness Dim. Number* A B C +.004 (0.10) +.004 (0.10) 3/32 (2.4) .092/.087 (2.34/2.21) 320-9505-007 + _.005 (0.13) Shell Size -.000 (0.00) -.000 (0.00) 1/16 (1.6) .061/.056 (2.34/1.42) 320-9505-006 9 .379 ( 9.63) .219 (5.56) .565 (14.35) 3/64 (1.2) .047/.042 (1.19/1.07) 320-9505-005 15 .529 (13.44) .219 (5.56) .715 (18.16) 1/32 (0.8) .030/.025 (0.76/0.64) 320-9505-004 21 .679 (17.25) .219 (5.56) .865 (21.97) *2 Jackposts, 2 nuts, 2 washers. 25 .779 (19.79) .219 (5.56) .965 (24.51) 31 .929 (23.60) .219 (5.56) 1.115 (28.32) 37 1.079 (27.41) .219 (5.56) 1.265 (32.13) 51 1.029 (26.14) .261 (6.63) 1.215 (30.86) Panel Mounting Dimensions .300 + _.005 .200 + _.005 (7.62+ _0.13) (5.08+ _0.13) .395 + _.005 (10.03+ _0.13) Plug and Receptacle Plug and Receptacle Plug Front Mounted Rear Mounted Front Mounted Receptacle Rear Mounted Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 256 Miro-D Plastic Shell - .050" Contact Spacing MD Panel Cutouts D C TYP. B .015 (0.38)R. FULL R. A MAX.(TYP) (TYP.) Figure 1 Front Mounting C + .005 (0.13) R TYP .075 (1.91) A - .000 (0.00) D B FULL R. (TYP.) 26˚/27˚TYP Figure 2 Rear Mounting C .450+ _.002 (11.43+ _0.05) .030 (0.76) TYP. D ++ ++ FULL R. PANEL REF. (TYP.) Figure 3 Edgeboard Mounting A B C D Cutout + .004 (0.10) + .004 (0.10) + .005 (0.13) + .005 (0.13) Size Figure - .000 (0.00) - .000 (0.00) - .000 (0.00) - .000 (0.00) 1 .409 (10.39) .172 (4.37) .570 (14.48) .089 (2.26) 9 2 .379 ( 9.63) .219 (5.56) .570 (14.48) .089 (2.26) 3 - - .570 (14.48) .089 (2.26) 1 .559 (14.20) .172 (4.37) .720 (18.29) .089 (2.26) 15 2 .529 (13.44) .219 (5.56) .720 (18.29) .089 (2.26) 3 - - .720 (18.29) .089 (2.26) 1 .709 (18.00) .172 (4.37) .870 (22.10) .089 (2.26) 21 2 .679 (17.25) .219 (5.56) .870 (22.10) .089 (2.26) 3 - - .870 (22.10) .089 (2.26) 1 .809 (20.55) .172 (4.37) .970 (24.64) .089 (2.26) 25 2 .779 (19.79) .219 (5.56) .970 (24.64) .089 (2.26) 3 - - .970 (24.64) .089 (2.26) 1 .959 (24.36) .172 (4.37) 1.120 (28.45) .089 (2.26) 31 2 .929 (23.60) .219 (5.56) 1.120 (28.45) .089 (2.26) 3 - - 1.120 (28.45) .089 (2.26) 1 1.109 (28.17) .172 (4.37) 1.270 (32.26) .089 (2.26) 37 2 1.079 (27.41) .219 (5.56) 1.270 (32.26) .089 (2.26) 3 - - 1.270 (32.26) .089 (2.26) 1 1.059 (26.90) .215 (5.46) 1.220 (30.99) .089 (2.26) 51 2 1.029 (26.14) .261 (6.63) 1.220 (30.99) .089 (2.26) 3 - - 1.220 (30.99) .089 (2.26) NOTES: 1. Front mounting (figure 1) and rear mounting (figure 2) accommodates #2-56 screws when jackscrew are used. See detail on page 24 when jackposts are used. 2. Front mounting is preferred. However, when rear mounting is necessary. use figure 2 dimensions. 3. Edgeboard mounting bracket (figure3) uses #2-56 screws. Dimension .450 + _ .002 (11.43 + _ 0.05) locates the MD receptacle flush with the end of the board. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 257 Miro Center Jackscrew MJS The MJS jackscrew series provides a reliable in- contacts are available, with the same wide range of terconnect for board-to-board, board-to-cable and options as are offered with the other MICRO Line in-line cable-to-cable applications. Layouts accom- products offered in this catalog. modating up to 76 MICROPIN/MICROSOCKET™ How to Order MJS *- 26 P H 001 SERIES INSULATOR MATERIAL CONTACT ARRANGEMENT CONTACT TYPE TERMINATION TYPE TERMINATION CODES SERIES CONTACT TYPE TERMINATION CODE* MJS - Micro Center Jackscrew P - Pin (H) 001 - 18" , 7/34 strand, #26 AWG, S - Socket MIL-W-16878/4, Type E Teflon, INSULATOR MATERIAL yellow. B - Diallyl phthalate TERMINATION TYPE (H) 003 - 18", 7/34 strand, #26 AWG, V - Polyester H - Insulated wire harness. MIL-W-16878/4, Type E Teflon, U - Polyetherimide I - Integral tail (MJSV-28S only). color coded to MIL-STD-681 R - Polyphenylene sulfide L - Solid - uninsulated wire. System I. S - Solder pot to accept #26 AWG (L) 1 - 1/2" uninsulated solid #25 CONTACT ARRANGEMENTS harness wire. AWG gold plated copper. Unshrounded Receptacle: 10, 26, 51, 66 T - Thru bundle pigtail (MJSV-28P only). (L) 2 - 1" uninsulated solid #25 AWG Shrouded Receptacle; 10, 34, 42, 76 gold plated copper. Low Profile Plug and Receptacle (shrouded): 28 * See Termination Codes shown below for additional length modfication codes. Standard Wire Termination Codes The following termination codes are listed for you information. For lengths not shown, consult factory for proper modification code. All wire lengths are minimum. Harness Type (H) Solid Uninsulated Type (L) #26 AWG per MIL-W-16878/4 Type E Teflon, 7/34 stranded. #25 AWG gold plated copper. Length All Yellow Color Coded Length All Yellow Color Coded Termination Termination Length Length Code Code 3 (76.2) H 020 H 027 24 (609.6) H 009 H 004 L61 .125 (3.18) L14 .750 (19.05) 6 (152.4) H 019 H 016 30 (762.0) H 010 H 005 L56 .150 (3.81) L2 1.000 (25.40) 8 (203.2) H 026 H 034 36 (914.4) H 011 H 006 L57 .190 (4.83) L7 1.500 (38.10) 10 (254.0) H 029 H 025 48 (1219.2) H 013 H 048 L39 .250 (6.35) L6 2.000 (50.80) 12 (304.8) H 028 H 002 72 (1828.8) H 017 H 046 L58 .375 (9.53) L16 2.500 (63.50) 18 (457.2) H 001 H 003 120 (3048.0) H 042 H 041 L1 .500 (12.70) L10 3.000 (76.20) 20 (508.0) H 038 H 023 Contact Arrangements Face view of pin-use reverse order for socket 1 6 1 10 7 10 11 18 12 1 4 1 11 16 19 28 14 13 6 5 10 7 26 15 16 Contacts** 28 Contacts** 10 Contacts 26 Contacts 21 1 1 12 17 1 44 23 13 22 34 18 66 45 51 35 23 34 51 Contacts 66 Contacts 34 Contacts MJSB/MJSU MJSV *Low profile configuration Identification numbers are for reference only and do not appear on connectors. **MJSV & MJSR Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 258 Micro Center Jackscrew MJS Unshrouded Receptacle (10-26-51-66) MJSB/MJSU .170 + _ .010 (4.32 + _ 0.25) POLARIZING PIN (OPTIONAL WITH LOSS OF CONTACT) .126 + _ .005 (3.20 + _ 0.13) B .050 (1.27) TYP. 1-64 UNC-2A THREAD C A 1-64 UNC-2B THREAD .145 (3.68) .055 (1.40) TYP. DIA. .170 (4.32) MAX. MAX. .332 (8.43) MAX. .110 MAX. (2.79) Rear View Receptacle Plug A B C STANDARD MATERIALS AND FINISHES Part Number Max. Max. Bsc. Micropin Copper alloy, 50 miro-inch gold MJSB or MJSU-10P .378 (9.60) .190 (4.83) .290 (7.37) Microsocket Copper alloy, 50 micro-inch gold MJSB or MJSU-10S .378 (9.60) .190 (4.83) .290 (7.37) Insulator Diallyl phthalate, green color MJSB or MJSU-26P .778 (19.76) .190 (4.83) .690 (17.53) or polyetherimide, natural color MJSB or MJSU-26S .778 (19.76) .190 (4.83) .690 (17.53) Stainless steel, passivated & lubricated Jackscrew MJSB or MJSU-51P 1.028 (26.11) .260 (6.60) .940 (23.88) Stainless steel, passivated Retainer, Jackscrew MJSB or MJSU-51S 1.028 (26.11) .260 (6.60) .940 (23.88) Stainless steel, passivated Insert, Threaded MJSB or MJSU-66P 1.280 (32.51) .260 (6.60) 1.190 (30.23) Stainless steel, passivated Post, Polarizing MJSB or MJSU-66S 1.280 (32.51) .260 (6.60) 1.190 (30.23) Shrouded Receptacle (16-28*-34) MJSV/MJSR A 1-64 UNC-2B .205 (5.21) MAX. THREAD .080 (2.03) .065 (1.65) .285 (7.24) B MAX. D C Face View Plug .090 + _ .010 (2.29 + _ 0.25) A 1-64 UNC-2A THREAD B .285 (7.24) MAX. .110 (2.79) MAX. C Face View Receptacle .145 (3.68) DIA. MAX. A B C D STANDARD MATERIALS AND FINISHES Part Number Max. Max. Ref. + _ .006 (0.15) Micropin Copper alloy, 50 miro-inch gold MJSV or MJSR-16P .700 (17.78) .345 (8.76) .545 (13.84) .175 (4.45) Microsocket Copper alloy, 50 micro-inch gold MJSV or MJSR-16S .700 (17.78) .320 (8.13) .545 (13.84) - Insulator Polyester, black color MJSV-28P* 1.020 (25.91) .232 (5.89) .865 (21.97) .062 (1.57) Polyphenylene sulfide, black color MJSV-28S* 1.020 (25.91) .246 (6.25) .865 (21.97) - Stainless steel, passivated & lubricated Jackscrew MJSV-34P 1.180 (29.97) .330 (8.38) 1.025 (26.04) .160 (4.06) Stainless steel, passivated Retainer, Jackscrew MJSV-34S 1.180 (29.97) .305 (7.75) 1.025 (26.04) - Stainless steel, passivated Insert, Threaded *Low profile configuration, for "L" (uninsulated solid wire) termination add .090 (2.29) to the "B" dimension. For "H" (insulated wire) Stainless steel, passivated Post, Polarizing termination add .200 (5.08) to the "B" dimension. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 259 Micro Center Jackscrew MJS Shrouded Receptacle (42) MJSR-42P A 1.322 (33.58) REF. .125 (3.18) TYP. .100 (2.54) CAV. #1 TYP. .297 .420 + (7.54) (10.67) REF. MAX. .075 (1.91) TYP. CAV. #31 CAV #42 C .035 (0.89) .015 (0.38) #1 (.073) - 64 UNC-2B TYP. THREADED INSERT B D MJSR-42S A 1.328 (33.73) REF. .125 (3.18) .100 TYP. (2.54) TYP. .075 (1.91) CAV TYP. # 1 + + + + + + + + + + .303 .420 + + + + + + + + + + + (7.70) (10.67) + + + + + + + + + + REF. MAX. + + + + + + + + + + + + CAV. 42 C 1/16 SOCKET HEAD JACKSCREW #1 (.073 - 64 UNC - 2A THREAD .131 (3.33) TYP .121 (3.07) B .145 (3.68) .108 DIA. MAX. MAX. (2.74) A B C D Part Number Max. Max. Ref. + _.006 (0.15) MJSR-42P 1.445 (36.70) .345 (8.76) 1.250 (31.75) .142 (3.61) MJSR-42S 1.445 (36.70) .357 (9.07) 1.250 (31.75) - STANDARD MATERIALS AND FINISHES Micropin Copper alloy, 50 miro-inch gold Microsocket Copper alloy, 50 micro-inch gold Insulator Polyphenylene sulfide, black color Jackscrew Stainless steel, passivated & lubricated Retainer, Jackscrew Stainless steel, passivated Insert, Threaded Stainless steel, passivated Post, Polarizing Stainless steel, passivated Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 260 Micro Center Jackscrew MJS Shrouded Receptacle (76) MJSR-76P A 1.472 (37.39) REF. CAV .100 (2.54) TYP. #1 .570 (14.48) .447 MAX. + (11.35) REF. .075 (1.91) TYP. CAV. #76 C .035 (0.89) #2 (0.86) - 64 UNC-2B .015 (0.38) THREADED INSERT TYP. B D MJSR-76S A 1.478 (37.54) TYP. CAV. #1 .100 (2.54) TYP. + + + + + + + + + + + + + .075 (1.91) + + + + + + + + + + + + .570 .453 TYP. (14.48) + + + + + + + + + + + + (11.51) + MAX. TYP. + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + C 1/16 SOCKET HEAD JACKSCREW #2 (.086 - 64 UNC - 2A THREAD .131 (3.33) TYP .121 (3.07) B .160 .150 (3.81) (4.06) MAX. MAX. A B C D Part Number Max. Max. Ref. + _.006 (0.15) MJSR-76P 1.595 (40.51) .345 (8.76) 1.400 (35.56) .142 (3.61) MJSR-76S 1.595 (40.51) .357 (9.07) 1.400 (35.56) - STANDARD MATERIALS AND FINISHES Micropin Copper alloy, 50 miro-inch gold Microsocket Copper alloy, 50 micro-inch gold Insulator Polyphenylene sulfide, black color Jackscrew Stainless steel, passivated & lubricated Retainer, Jackscrew Stainless steel, passivated Insert, Threaded Stainless steel, passivated Post, Polarizing Stainless steel, passivated Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 261 Micro Center Jackscrew MJS Plug (Molded-In Insert - Special) MJSV**P A INSERT MAX. #1-64 UNC-2B ENGAGING FACE MICRO-PIN CONTACT .100 (2.54) INSULATOR .300 (7.62) .162 (4.11) MAX. REF. LEAD .061 (1.55) LENGTH MAX. .109 (2.77) MAX. DIA. MJSV-26P** (Shown) A Part Number Ref. MJSV-26P** .868 (22.05) MJSV-38P** 1.168 (29.67) Receptacle (Special) MJSV**S* A MICRO-SOCKET MAX. .100 (2.54) #1-64 UNC-2A REF. .190 (4.83) .320 (8.13) REF. MAX. .253 (6.43) .167 (4.24) MAX. REF. .155 (3.94) MAX. B LEAD LENGTH JACKSCREW MJSV-26S** (Shown) A B Part Number Max. Ref. MJSV-26S** .943 (23.95) .874 (22.20) MJSV-38S** 1.243 (31.57) 1.174 (29.82) Contact Arrangements Face view of pin - use reverse order for socket .100 (2.54) .100 (2.54) .050 (1.27) .075 (1.91) REF. .075 (1.91) 1 14 20 1 + + 21 38 15 26 .050 (1.27) .050 (1.27) TYP. TYP. 26 Contacts 38 Contacts Identification numbers are for reference and do not appear on connectors. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 262 Microminiature Circular - .050" Contact Spacing MICRO-K MICRO-K microminature circular connectors are Standard MIK connectors are available in two shell radios, military gun sights, airborne landing systems rugged yet lightweight - and meet or exceed the sizes accommodating two contact arrangements and medical equipment. Maximum temperature applicable requirements of MIL-C-83513. Applica- pre-wired to your specific requirements. range - 55˚C to +125˚C. tions include computres, biomedical, instrumenta- MIKM: Similar to our MIK, except has a steel shell MIKQP (All Plastic): A ligthweight, low-cost, tion and miniature black boxes. and receptacle for improved ruggedness and RFI all-plastic version of the MIKQ connector. The resistance. It accommodates up to 85 twist pin MIKQP design withstands the corrosive effects of MIK: Accommodate up to 55 contacts on contacts. Maximum temperature range - 55˚C to soil, alkaline and chemicals commonly found in .050 (1.27) centers (equivalnet to 420 contacts per + 105˚ C. military, industrial and medical environments. It square inch). Five keyway polarization prevents also has been ruggedized for use in impact applica- cross plugging. The threaded coupling nuts provide MIKQ: A quick disconnect metal shell and recepta- tions. strong, reliable coupling. MIK receptacles can be cle version that can be instantaneously disconnect- either front or back panel mounted; in back mount- ed yet provides a solid lock when engaged. Applica- For other variations of the basic MIK circular ing applications, panel thickness of up to 3/32" tions include commercial TV cameras, portable design, contact your nearest ITT Cannon field sales can be used on the larger sizes. Maximum termper- office or call our Microminiature Products Group. ature range - 55˚C to + 105˚C. How to Order MIK M 6- 55 P * * * * * * SERIES CONNECTOR TYPE SHELL STYLE CONTACT ARRANGEMENT CONTACT TYPE TERMINATION TYPE TERMINATION LENGTH CODE HARDWARE SERIES CONTACT ARRANGEMENTS TERMINATION LENGTH CODE (STANDARDS) MIK: Microminiature Circular 7, 19, 37, 55, 85 (H) 001 - 18", 7/34 strand, #26 AWG, MIL-W-16878/4, Type E Teflon, CONNECTOR TYPES CONTACT TYPE yellow. P - Pin No Letter - Screw couping, plastic shell (H) 003 - 18",7/34 strand, #26 AWG, S - Socket M - Screw coupling, metal shell MIL-W-16878/4, Type E Teflon, Q - Push/Pull, metal shell color coded to MIL-STD-681 TERMINATION TYPES System I. SHELL STYLES H - Insulated round hook-up wire 1/2" uninsulated solid #25 (L) 1 - L - Uninsulated round solid wire 0 - Wall mounting receptacle (MIK and AWG gold plated copper. MIKM only) (L) 2 - 1" uninsulated solid #25 AWG 6 - Straight plug (MIK, MIKM and MIKQ) gold plated copper. 7 - Jam nut mount (MIKQ only) 9 - Rear panel mounted receptacle (MIKQ) HARDWARE G - Cable nut and grip (MIKQ plug only) N - Nut only (MIKQ plug only) NOTE: Contact types cannot be interchanged between shell See page 267 for MIKQP (All Plastic) ordering information. styles. Performance Specifications STANDARD MATERIAL AND FINISHES ELECTRO/MECHANICAL FEATURES MIKQP MIKQP MIK MIKM MIKQ (All Plastic) MIK MIKM MIKQ (All Plastic) Shell Thermoplastic Stainless Steel Brass Ultem No. of Contacts 7,55 7,55, 85 7,19, 37 11, 19 Coupling Nut Stainless Steel Stainless Stell Brass, Electroless Plastic Wire Size #26 AWG #26 AWG #26 AWG #26 AWG Passivated Passivated Nickel Plated* thru #32 AWG thru #32 AWG thru #32 AWG thru #32 AWG Insulator Glass-reinforced Glass-reinforced Glass-reinforced Ultem Contact Termination Crimp Crimp Crimp Crimp Thermoplastic Thermoplastic Thermoplastic Contact Rating 3 Amps 3 Amps 3 Amps 3 Amps Contacts 50 Microinch 50 Microinch 50 Microinch 50 Microinch Couping Threaded Threaded Push/Pull Push/Pull Gold Plated Gold Plated Gold Plated Gold Plated Polarization Keyways Keyways Keyways Keyways Copper Alloy Copper Alloy Copper Alloy Copper Alloy Contact Spacing .050 (1.27) .050 (1.27) .050 (1.27) .050 (1.27) *For plug only Electrodeposited for receptacle. Centers Centers Centers Centers 7-Jam Nut 6-Straight Plug Shell Styles 0-Wall Mtg. 0-Wall Mtg. 6-Straight Plug 6-Straight Plug 6-Straight Plug 9-Rear Panel 9-Rear Panel Mtg. Receptacle Mtg. Receptacle Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 263 Microminiature Circular - .050" Contact Spacing MIK Standard Wire Termination Codes The following termination codes are listed for your HARNESS TYPES (H) information. For lengths not shown, consult factory #26 AWG per MIL-W-16878 Type E, Teflon Stranded for proper modification code. All wire lenghts are Length -All Yellow Color Coded minimum. 3 (76.2) 020 027 6 (152.4) 019 016 8 (203.2) 026 034 10 (254.0) 029 025 12 (304.8) 028 002 18 (457.2) 001 003 20 (508.0) 038 023 24 (609.6) 009 004 30 (762.0) 010 005 36 (914.4) 011 006 48 (1219.2) 013 048 72 (1828.8) 017 046 120 (3048.0) 042 041 Contact Arrangements Face View, Pin Side-(Male Twist Pin Contacts) 1 4 5 11 13 12 19 49 14 20 28 10 16 59 29 MASTER KEY (TYP) 17 24 1 3 38 10 15 1 39 4 47 2 7 25 31 4 7 16 22 48 57 1 32 39 8 5 7 12 66 23 28 58 36 40 46 74 13 67 16 8 11 29 33 81 47 52 75 4 5 17 19 34 37 82 85 53 55 MIK/MIKM/MIKQ MIKQP MIKQ/MIKQP MIKQ MIK/MIKM MIKM 7 Contacts 11 Contacts 19 Contacts 37 Contacts 55 Contacts 85 Contacts Cavity identification numbers are for reference only, they do not appear on connectors. Shell Dimensions MIK (Rear Panel Mount Thickness - see Tabulation "T") Weight given is 1/2" uninsulated, solid #25 AWG gold plated copper pigtails .335 (8.51) Max. K A THD A THD. L R A THD. A THD. ++ D S D DIA. D D S R DIA. DIA. DIA. L H (TYP.) K F L F L H (TYP.) Plug Receptacle Plug Receptacle Plug Part Number A D L Avg. Weight by Shell Size Thread Max. Max. oz. (gm.) + _5% MIK6-7P 5/16-24UNF-2B .375 (9.52) .315 (8.00) .054 (1.54) MIK6-55P 9/16-24UNF-2A .755 (19.18) .460 (11.68) .202 (5.72) Receptacle Part Number A D F H K L R S T Avg. Weight by Shell Size Thread + _ .010 (0.25) Max. + _ .003 (0.08) + _ .010 (0.25) Max. + _ .005 (0.13) Max. Max. oz. (gm.) + _ 5% MIKO-7S 5/16-24UNF-2B .325 (8.26) .315 (8.00) .078 (1.98) .062 (1.57) .355 (9.02) .460 (11.68) .630 (16.00) .032 (0.81) .022 (.635) MIKO-55S 9/16-24UNF-2A .625 (15.88) .440 (11.18) .089 (2.26) .100 (2.54) .495 (12.57) .580 (14.73) .760 (19.30) .062 (1.57) .134 (3.81) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 264 Microminiature Circular - .050" Contact Spacing MIKM/MIKQ Shell Dimensions (Continued) MIKM (Rear Panel Mount Thickness .335 (8.51) max. - see Tabulation "T") .335 (8.51) K Max. A THD L A THD. A THD R A THD D D DIA. S S R D D DIA. DIA. DIA. L H (TYP.) K F F L L H (TYP.) Plug Receptacle Plug Receptacle Plug Part Number A D L Avg. Weight by Shell Size Thread Max. Max. oz. (gm.)+ _5% MIKM6-7P 5/16-24UNF-2A .375 (9.52) .315 (8.00) .054 (1.54) MIKM6-55P 5/8-24UNEF-2B .775 (19.18) .440 (11.18) .333 (9.44) MIKM6-85P 11/16-24UNEF-2B .860 (21.84) .460 (11.68) .419 (11.88) Receptacle Part Number A F H L R S T Avg. Weight by Shell Size Thread D Max. + _ .003 (0.08) K Max. + _ .005 (0.13) Max. Max. oz. (gm.)+ _5% MIKM0-7S 5/16-24UNF-2A .325 (8.26) .320 (8.13) .078 (1.98) .062 (1.57) .400 (10.16) .460 (11.68) .630 (16.00) .032 (0.81) .051 (1.45) MIKM0-55S 5/8-24UNEF-2A .625 (15.88) .440 (11.18) .091 (2.31) .062 (1.57) .490 (12.45) .580 (14.73) .760 (19.30) .125 (3.18) .269 (7.62) MIKM0-85S 11/16-24UNEF-2A .745 (18.92) .440 (11.18) .091 (2.31) .062 (1.57) .490 (12.45) .674 (17.12) .845 (21.46) .125 (3.18) .346 (9.80) MIKQ (Front Panel Mounting Type Shown-.093 (2.36) Thickness) .950 (24.13) MAX. .043+ _.005 MASTER KEY A (1.09+ _0.13) .760 C DIM. DIA. ACROSS FLAT (19.30) MAX. D THD. * NUT B A B DIA. C DIA. 1.20 .093 (2.36) REF. .495 (12.67) MAX. (30.48) MAX. FOR SIZE 37 ONLY Plug Receptacle Plug Part Number A B C Avg. Weight by Shell Size MAX. MAX. Ref. oz. (gm.)+ _5% MIKQ6-7S .385 (9.78) .305 (7.75) .180 (4.57) .214 (6.08) MIKQ6-19S .515 (13.08) .405 (10.29) .260 (6.60) .376 (10.70) MIKQ6-37S .760 (19.30) .635 (16.13) .350 (8.89) .714 (20.23) *Std. Conn. not supplied with Cable Nut & Grip, See Mod Codes. Lanyard Relase Is Available. Consult factory. Receptacle Part Number A B C D Avg. Weight by Shell Size MAX. MAX. MAX. Thread oz. (gm.)+ _5% MIKQ6-7S .510 (12.95) .245 (6.22) .359 (9.12) 3/8-32UNEF-2A .128 (3.63) MIKQ7-19P .575 (14.60) .345 (8.76) .470 (11.94) 1/2-28UNEF-2A .214 (6.08) MIKQ7-37P .855 (21.71) .520 (13.20) .740 (18.80) 3/4-20UNEF-2A .300 (8.52) MIKQ Front Panel Mounting Front Panel Mounting-MIKQ7 A B Shell Size A + _ .005 (0.13) DIA. MIKQ7-7P .364 (9.24) .390 (9.91) MIKQ7-19P .475 (12.06) .515 (13.08) MIKQ7-37P .740 (18.78) .755 (19.17) B DIA. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 265 Microminiature Circular - .050" Contact Spacing MIKQ Shell Dimensions (Continued) MIKQ9-7P (Back Panel Mounting) .043 + _ .005 (1.09 + _ 0.13) KEY .245 (6.22) .250 + _ .010 DIA. MAX. (6.35 + _ 0.25) WIRE EXTENSION LENGTH .415 + _ .010 (10.54 + _ 0.25) INSULATOR SHELL .570 (14.48) .485 (12.32) DIA. MAX. MAX. 7/16-28 UNEF-2A Receptacle MIKQ9-19P (Back Panel Mounting) .043 + _ .005 (1.09 + _ 0.13) KEY .250 + _ .010 (6.35 + _ 0.25) INSULATOR .525 + _ .010 .345 (8.76) (13.33 + _ 0.25) DIA. MAX. +.015 5/8 .425 .625 + _ .010 9/16-24 UNEF-2A THREAD -.000 +0.30 HEX-NUT (10.79 (15.87 + _ 0.25) DIA. ) -0.00 .485 (12.32) MAX. Receptacle MIKQ9-37P (Back Panel Mounting) .250 + _ .010 .043 + _ .005 (6.35 + _ 0.25) .505 MAX. (1.09 + _ 0.13) (12.83 MAX.) SHELL .665 MAX. .730 + _ .010 (16.89) MAX. (18.54 + _ 0.25) 3/4-20 UNEF-2A THREAD INSULATOR .885 MAX. 13/16 HEX NUT .490 MAX. (22.48 MAX.) (12.45 MAX.) Receptacle MIKQ Rear Panel Mounting Rear Panel Mounting-MIKQ9 A B A + _ .005 (0.13) Dia. Shell Size MIKQ9-7P .425 (10.76) .440 (11.18) MIKQ9-19P .535 (13.58) .564 (14.33) MIKQ9-37P .740 (18.78) .755 (19.17) B DIA. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 266 Microminiature Circular - .050" Contact Spacing MIKQP How to Order - MIKQP All Plastic MIK Q P 9 - 11 P H * * * SERIES DESIGNATOR MIK-Microminiature Circular CLASS Q - Quick Release (Push Pull) MATERIAL DESIGNATOR P - All Plastic SHELL STYLE 9 - Rear Panel mounted receptalce 6 - Cable plug CONTACT ARRANGEMENT Number of contacts: 11 & 19 CONTACT STYLE P - Pin (Receptacle) S - Socket (Plug) TERMINATION TYPE H - Insulated harness wire L - Uninsulated solid lead MODIFICATION CODE Consult "L" and "H" modification codes for lead material and length. For special/custom termination, consult factory. Shell Dimensions MIKQP Plug 11 & 19 Contacts O-RING SLEEVE MASTER KEYWAY STRAIN RELIEF .715 DIA. MAX. (18.16) .300 DIA. MAX. DIA. .604 (DIA. (7.62) MAX. (15.34) WIRE EXTENSION LENGTH .987 MAX. (25.07) 1.835 MAX. (46.61) Receptacle 1.010 MAX. REF. (25.65) 13/16-20 UNEF-3A THREAD .848 MAX. DIA. (21.54) .610 MAX. (15.49) 1.000 MAX. DIA. (25.4) .285 MAX. (7.24) .311 MAX. (7.90) .650 MAX. MINIMUM WIRE (16.51) EXTENSION LENGTH MIKQP Panel Mounting Shell A B Style + _ .005 (0.13) Dia. A .853 (21.67) .887 (22.53) MIKQ9 .848 (21.54) .882 (22.40) B DIA. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 267 Microminiature Strip - .100/.050" Contact Spacing MT Printed Circuit Board and mounting with high strength epoxy adhesive. In Card Mounting Frame Applications. lengths over 2" (50.80) guides, rails or other Contacts on .050(1.27) centers. systems should be used to assure alignment. 50-MIL STRIP connectors use either a flexible 50-MIL STRIP microminiature connectors are de- insulator of polyester that can be mounted on signed for space and weight saving applications in a curved surfaces up to a radius of approximately space conscious insdustry.The strip configuration eight inches, or a more rigid insulator of diallyl provides an extremely dense and reliable intercon- phthalate-giving the connector a higher temper- nection device in a minimum profile package, giving ature capability. Up to 120 micropin contacts can be great application flexibility. held in a single strip on .050(1.27) centers. Guide These connectors are available in many combina- pins and polarizing devices are available. Special tions of length, contact spacing and terminations to termination with hookup wire is available to meet give designers maximum latitude in their packaging specific customer requirements. Crimping hookup and interconnection solutions. They have been used wire to contacts before they are inserted is often successfully on printed circuit boards and card desirable in high density contact arrangements. mounting frames. Because of its configuration, the Color coded wires of any lenght in sizes #26 thru 50-MIL STRIP connector is particularly suited for #30 AWG solid and #26 thru #30 AWG stranded can be harnessed by the factory. How to Order MT* 1- 120 P A L 1- 01 SERIES AND MATERIALS SERIES AND MATERIALS CONTACT SPACING MTB - Glass filled diallyl phthalate (149˚C) NUMBER OF INSULATOR CAVITIES MTV - Glass filled polyester (125˚C) CONTACT SPACING CONTACT TYPE 1 - .050 (1.27) centers, MTB1 and MTV1 PCB TERMINATION CODE*** only TERMINATION TYPE 2 - .100 (2.54) centers, MTB2 and MTV2 only TERMINATION CODE* NUMBER OF INSULATOR CAVITIES MODIFICATION** MTV1 - 120 Max. MTV2 - 60 Max. TERMINATION CODE* MODIFICATION** MTB1 - 81 Max. (H) 001 - 18", 7/34 strand, #26 AWG, 01 - Guide posts each end of socket strip- MTB2 - 41 Max. MIL-W-16878/4, Type E Teflon, blank cavities each end of pinstrips. CONTACT TYPE yellow. P - Pin (H) 003 - 18", 7/34 strand, #26 AWG, S - Socket MIL-W-16878/4, Type E Teflon, *See Termination Codes for additional length modificaiton codes. TERMINATION TYPE color coded to MIL-STD-681 Sys- **Consult factory for variations from standard not shown. L - Uninsulated solid pigtail tem I. ***PCB terminations preformed at 90˚ increments of .050' (1.27) to bend from rear of insulator on solid uninsulated leads aer H - Insulated † * (L) 1 - 1/2" uninsulated solid #25 AWG available. Consult factory for proper ordering nomenclature. S - Solder pots gold plated copper. †NOTE: MT Strips are not to be terminated with insulated wire in AL - PCB pigtail termination *** (L) 2 - 1" uninsulated solid #25 AWG more than 41 cavities without added backpotting support on PCB termination code*** gold plated copper. socket side. Standard Wire Termination Codes Harness Type - (H) Solid Uninsulated Type - (L) The following termination codes are listed for your #26 AWG per MIL-W-16878 Type E; Teflon Stranded #25 AWG Gold Plated Copper information. For lengths not shown, consult factory Length All Yellow Color Coded Termination Code Length for proper modification code. All wire lenghts are 3 (76.2) H020 H027 L61 .125 (3.18) minimum. 6 (152.4) H019 H016 L56 .150 (3.81) 8 (203.2) H026 H034 L57 .190 (4.83) 10 (254.0) H029 H025 L39 .250 (6.35) 12 (304.8) H028 H002 L58 .375 (9.52) 18 (457.2) H001 H003 L1 .500 (12.70) 20 (508.0) H033 H023 L14 .750 (19.05) 24 (609.6) H009 H004 L2 1.000 (25.40) 30 (762.0) H010 H005 L7 1.500 (38.10) 36 (914.4) H011 H006 L6 2.000 (50.80) 48 (1219.2) H013 H048 L16 2.500 (63.50) 72 (1828.5) H017 H046 L10 3.000 (76.20) 120 (3048.0) H042 H041 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 268 Microminiature Strip - .100/.050" Contact Spacing MT Performance and Material Specifications WEIGHT MATERIALS AND FINISHES MECHANICAL FEATURES No. of Contacts; MTV:120 max. MTB: glass-filled dially phthalate One-piece insulator: Ibs. gms. MTB:81 max. MTV:glass-filled polyester Contact pin .000088 .040 Copper alloy, gold plate Wire Size: Solid: #24 thru #30 AWG Contacts: (with std. 1/2" socket .000088 .040 Stranded: #26 thru #30 AWG copper pigtails) Contact Termination: Crimp Stationary pin .000046 .021 MTB Size or Length: MTV: 6.04" (153.42) max. "yardage" Insulator socket .000013 .006 MTB: 4.09" (103.89) max. "yardage" (per contact Coupling: Friction pin .000031 .014 cavity) MTV Polarization: Guide posts socket .000009 .004 Contact Spacing Guide Stainless Centers: .050" (1.27) and .100" (2.54) .000079 .035 Post Steel LENGTH L Contact cavities in 50-MIL STRIP connectors are in a single SOCKETS row and located on .050" (1.27) centers or increments .105 (2.67) MAX. thereof. MTV connectors can be supplied in lenghts up to 6.04 inches (157.42) with a maximum of 120 contacts on .050" (1.27) centers. MTB connectors can be supplied in lengths up to 4.09 inches (103.89) with a maximum of 81 contacts on .050 (1.27) .050" (1.27) centers. Lengths of connectors can be calculated as follows: L=number of contacts times .050 (1.27) plus .020 (0.51) EXAMPLE: .290 (7.37) MAX. 50 contacts (installed in each cavity): L=(50x.050") + .020" = 2.52" length of strip PINS L=(50x1.27mm) + (0.51mm) = (64.01mm) length of .050 (1.27) L strip NOTES: MT not to be terminated with insulated wire in more than 41 cavities without adding backpotting support on socket side. Test Data CONTACT RESISTANCE VIBRATION AND SHOCK SALT SPRAY No discontinuity detected (in excess of 1 micro No damabe or unacceptable increase in contact resist- Test give constant resistance readings from 10μa to second) after twelve 15-min. sweeps from 10 to ance after mated sample subjected to 48 hours of salt 3 amps on individually mated contacts. The maximum 2000 cps at .060" (1.52mm) double aptitude or 20g, spray per MIL-STD-202, Method 101C, 5% solution, allowable contact resistance, measured on the wire or after twenty shocks of 50g. Connectors were Condidtion B. at the rear of the contact, is 8 milliohms. The mounted to simulate service condition. Test con- average contact resistance is 6 milliohms. CONTACT AND INSERT RETENTION ducted to MIL-STD-202, Method 204A, Condition D Current Rating - 3 amps max. Over 5 lbs. (2,72 kg.) min. axial load. and Method 213, Condition G. Max. Voltage Drop - 24 millivolts at 3 amps. Average Voltage Drop - 12 millivolts at 3 amps. TEMPERATURE RANGE Low Level Contact Resistance - Measured volt- MTB: - 55˚C to +149˚C -8 -6 age drop is .24 x 10 volts at 10 x 10 amps. MTV: - 55˚C to +125˚C DIELECTRIC WITHSTANDING VOLTAGE ENGAGING AND SEPARATING FORCE Min. Flashover voltage (at room temp.) at 60 cps rms For an individual contact the maximum engaging 50% R.H. force is 8 ounces (226,80 grams). Minimum separat- Sea Level - 900 VAC, 70,000 feet. - 250 VAC ing force is 0.5 ounces (14,17 grams) per contact. Solder Pot Contacts Test conducted using min./max, bushings. Sea Level - 600 VAC, 70,000 feet-150 VAC PCB Terminations CAV #1 PIN ALL EVEN NUMBERED CONTACTS STAGGERED LENGTH LENGTH TO FACILITATE PCB CAV #1 SPECIFIED BY MOUNTING TYP. SOCKET CUSTOMER STD* .100 (2.54) STD* .100 (2.54) *Consult factory for variations. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 269 Microminiature Strip - .100/.050" Contact Spacing MT Polarization Modification code "-01" in the part number refers Although in many cases it is not necessary to to guide posts located on both ends of the socket polarize 50-MIL STRIP connectors, there are sev- side of the 50-MIL STRIP connector and blank eral ways to prevent cross plugging. One method is cavities on the pin side to accept the guide posts. the use of guide posts that can be loacated in specified cavities to assure that the contacts will align when these post are positioned before mating. MTB1 and MTV1 - .050 (1.27) Contact Centers .032 + _ .003 (0.81 + _ 0.08) DIA. .200 + _ .010 (5.08 + _ 0.25) .050 (1.27) TYP. CAVITY CAVITY .126 + _ .005 #1 #1 .050 (1.27) TYP. (3.20 + _ 0.13) .283 + _ .005 A A (7.19 + _ 0.13) CAVITY CAVITY #1 #1 .100 + _ .005 (2.54 + _ 0.13) LEAD .070 + _ .005 (1.78 + _ 0.13): MTV .070 + _ .005 (1.78 + _ 0.13): MTV LEAD LENGTH LENGTH .080 + _ .005 (2.03 + _ 0.13): MTB .125 (3.18) .080 + _ .005 (2.03 + _ 0.13): MTB MAX. EPOXY .125 (3.18) (INSULATED WIRE ONLY) MAX. EPOXY (INSULATED WIRE ONLY) Receptacle Plug Part Part Part Part Part Part Number A Number A Number A Number A Number A Number A by Size + _.015 (0.38) by Size + _.015 (0.38) by Size + _.015 (0.38) by Size + _.015 (0.38) by Size + _.015 (0.38) by Size + _.015 (0.38) MT*1-1** .070 (1.78) MT*1-21** 1.070 (27.18) MT*1-41** 2.070 (52.58) MT*1-61** 3.070 (77.98) MT*1-81** 4.070 (103.38) MT*1-101** 5.070 (128.78) MT*1-2** .120 (3.05) MT*1-22** 1.120 (28.45) MT*1-42** 2.120 (53.85) MT*1-62** 3.120 (79.25) MT*1-82** 4.120 (104.65) MT*1-102** 5.120 (130.05) MT*1-3** .170 (4.32) MT*1-23** 1.170 (29.72) MT*1-43** 2.170 (55.12) MT*1-63** 3.170 (80.52) MT*1-83** 4.170 (105.92) MT*1-103** 5.170 (131.32) MT*1-4** .220 (5.59) MT*1-24** 1.220 (30.99) MT*1-44** 2.220 (56.39) MT*1-64** 3.220 (81.79) MT*1-84** 4.220 (107.19) MT*1-104** 5.220 (132.59) MT*1-5** .270 (6.85) MT*1-25** 1.270 (32.36) MT*1-45** 2.270 (57.66) MT*1-65** 3.270 (83.06) MT*1-85** 4.270 (108.46) MT*1-105** 5.270 (133.86) MT*1-6** .320 (8.13) MT*1-26** 1.320 (33.53) MT*1-46** 2.320 (58.93) MT*1-66** 3.320 (84.33) MT*1-86** 4.320 (109.73) MT*1-106** 5.320 (135.13) MT*1-7** .370 (9.40) MT*1-27** 1.370 (34.80) MT*1-47** 2.370 (60.20) MT*1-67** 3.370 (85.60) MT*1-87** 4.370 (111.00) MT*1-107** 5.370 (136.40) MT*1-8** .420 (10.67) MT*1-28** 1.420 (36.07) MT*1-48** 2.420 (61.47) MT*1-68** 3.420 (86.87) MT*1-88** 4.420 (112.27) MT*1-108** 5.420 (137.67) MT*1-9** .470 (11.94) MT*1-29** 1.470 (37.34) MT*1-49** 2.470 (62.74) MT*1-69** 3.470 (88.14) MT*1-89** 4.470 (113.54) MT*1-109** 5.470 (138.94) MT*1-10** .520 (13.60) MT*1-30** 1.520 (38.61) MT*1-50** 2.520 (64.01) MT*1-70** 3.520 (89.41) MT*1-90** 4.520 (114.81) MT*1-110** 5.520 (140.21) MT*1-11** .570 (14.48) MT*1-31** 1.570 (39.88) MT*1-51** 2.570 (65.28) MT*1-71** 3.570 (90.68) MT*1-91** 4.570 (116.08) MT*1-111** 5.570 (141.48) MT*1-12** .620 (15.75) MT*1-32** 1.620 (41.15) MT*1-52** 2.620 (66.55) MT*1-72** 3.620 (91.95) MT*1-92** 4.620 (117.35) MT*1-112** 5.620 (142.75) MT*1-13** .670 (17.02) MT*1-33** 1.670 (42.42) MT*1-53** 2.670 (67.82) MT*1-73** 3.670 (93.22) MT*1-93** 4.670 (118.62) MT*1-113** 5.670 (144.02) MT*1-14** .720 (18.29) MT*1-34** 1.720 (43.69) MT*1-54** 2.720 (69.09) MT*1-74** 3.720 (94.49) MT*1-94** 4.720 (119.89) MT*1-114** 5.720 (145.29) MT*1-15** .770 (19.56) MT*1-35** 1.770 (44.96) MT*1-55** 2.770 (70.36) MT*1-75** 3.770 (95.76) MT*1-95** 4.770 (121.16) MT*1-115** 5.770 (146.56) MT*1-16** .820 (20.83) MT*1-36** 1.820 (46.23) MT*1-56** 2.820 (71.63) MT*1-76** 3.820 (97.03) MT*1-96** 4.820 (122.43) MT*1-116** 5.820 (147.83) MT*1-17** .870 (22.10) MT*1-37** 1.870 (47.50) MT*1-57** 2.870 (72.90) MT*1-77** 3.870 (98.30) MT*1-97** 4.870 (123.70) MT*1-117** 5.870 (149.10) MT*1-18** .920 (23.37) MT*1-38** 1.920 (48.77) MT*1-58** 2.920 (74.17) MT*1-78** 3.920 (99.57) MT*1-98** 4.920 (124.97) MT*1-118** 5.920 (150.37) MT*1-19** .970 (24.64) MT*1-39** 1.970 (50.04) MT*1-59** 2.970 (75.44) MT*1-79** 3.970 (100.84) MT*1-99** 4.970 (126.24) MT*1-119** 5.970 (151.64) MT*1-20** 1.020 (25.91) MT*1-40** 2.020 (51.31) MT*1-60** 3.020 (76.71) MT*1-80** 4.020 (102.11) MT*1-100** 5.020 (127.50) MT*1-120** 6.020 (152.91) NOTE: MTB1 available in up to 81 contacts. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 270 Microminiature Strip - .100/.050" Contact Spacing MT MTB2 and MTV2 - .100 (2.54) Contact Centers .032 + _ .003 (0.81 + _ 0.08) DIA. .200 + _ .010 (5.08 + _ 0.25) CAV #1 A A CAVITY .100 (2.54) TYP. #1 .070 + _ .005 (1.78 + _ 0.13): MTV .070 + _ .005 (1.78 + _ 0.13): MTV .080 + _ .005 (2.03 + _ 0.13): MTB .080 + _ .005 (2.03 + _ 0.13): MTB CAVITY .100 (2.54) #1 TYP. .126 + _ .005 CAVITY (3.20 + _ 0.13) #1 .283 + _ .005 (7.19 + _ 0.13) .100 + _ .005 (2.54 + _ 0.13) LEAD LEAD LENGTH LENGTH .125 (3.18) .125 (3.18) MAX. EPOXY MAX. EPOXY (INSULATED WIRE ONLY) (INSULATED WIRE ONLY) Receptacle Plug Part Part Number A Number A by Size + _.015 (0.38) by Size + _.015 (0.38) 3.070 (77.98) MT*2-1** .070 (1.78) MT*2-31** 3.170 (80.52) MT*2-2** .170 (4.32) MT*2-32** 3.270 (83.06) MT*2-3** .270 (6.86) MT*2-33** 3.370 (85.60) MT*2-4** .370 (9.40) MT*2-34** 3.470 (88.14) MT*2-5** .470 (11.94) MT*2-35** 3.570 (90.68) MT*2-6** .570 (14.48) MT*2-36** 3.670 (93.22) MT*2-7** .670 (17.02) MT*2-37** 3.770 (95.76) MT*2-8** .770 (19.56) MT*2-38** 3.870 (98.30) MT*2-9** .870 (22.10) MT*2-39** 3.970 (100.84) MT*2-10** .970 (24.64) MT*2-40** 4.070 (103.38) MT*2-11** 1.070 (27.18) MT*2-41** 4.170 (105.92) MT*2-12** 1.170 (29.72) MT*2-42** 4.270 (108.46) MT*2-13** 1.270 (32.26) MT*2-43** 4.370 (111.00) MT*2-14** 1.370 (34.80) MT*2-44** 4.470 (113.54) MT*2-15** 1.470 (37.34) MT*2-45** 4.570 (116.08) MT*2-16** 1.570 (39.88) MT*2-46** 4.670 (118.62) MT*2-17** 1.670 (42.42) MT*2-47** 4.770 (121.16) MT*2-18** 1.770 (44.96) MT*2-48** 4.870 (123.70) MT*2-19** 1.870 (47.50) MT*2-49** 4.970 (126.24) MT*2-20** 1.970 (50.04) MT*2-50** 5.070 (128.78) MT*2*21** 2.070 (52.58) MT*2*51** 5.170 (131.32) MT*2-22** 2.170 (55.12) MT*2-52** 5.270 (133.86) MT*2-23** 2.270 (57.66) MT*2-53** 5.370 (136.40) MT*2-24** 2.370 (60.20) MT*2-54** 5.470 (138.94) MT*2-25** 2.470 (62.74) MT*2-55** 5.570 (141.48) MT*2-26** 2.570 (65.28) MT*2-56** 5.670 (144.02) MT*2-27** 2.670 (67.82) MT*2-57** 5.770 (146.56) MT*2-28** 2.770 (70.36) MT*2-58** 5.870 (149.10) MT*2-29** 2.870 (72.90) MT*2-59** 5.970 (151.64) MT*2-30** 2.970 (75.44) MT*2-60** Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 271 Micro Edgeboard - .050" Contact Spacing MEB The Micro Edgeboard (MEB) connector series pro- tion types are available, including 90˚ pigtails for vides a combination of high density and high reliability multi-layered P.C. boards, "coke bottle' termina- for applications in airborne and space systems, com- tion for double-sided P.C. boards, and .025 (0.64) puters and peripherals, and industrial/commercial square wire wrap post termintaion. Harnessing control systems. This series incorporates the pro- capability is also available for both pin and socket ven MICROPIN™/MICROSOCKET™ contact. This sides. contact has an outstanding record of high reliability The MEB, including the SBR 90˚ variation available and millions of contacts are in use in various for multi-layer boards, can be mounted on the applications where electrical interconnects are female (daughter) side of double or single-sided used. P.C. boards. The mating male (mother) board side The MEB has machined aluminum shells for rug- can have the terminations formed to meet the gedness, diallyl phthalate insulator for top electrical application demands. Wire-wrapping, using .025 X performance and a 36-position polarization key .025 (0.64 X 0.64) square posts is also available. system to prevent cross plugging. Contacts are on .050 (1.27) center spacings. A variety of termina- Conforms to MIL-C-55302/120 thru 123. How to Order Not applicable for printed circuit board configurations shown on pages 273 & 274 MEB 1 - 128 P * * * * * SERIES PREFIX CONTACT SPACING LAYOUT CONTACT TYPE TERMINATION MODIFICATIONS LEAD LENGTH OTHER MODIFICATIONS TERMINATION MODIFICATIONS SERIES PREFIX MEB - Micro edgeboard, plug with twist pin L - Uninsulated solid wire contacts or recept. with microsocket H - Insulated stranded round harness contacts. wire MEBL - Micro edgeboard, plug with stamped S - Solder pots Low Insertion Force (LIF) contacts. BR - PC board right angle, socket side only Pin side only. W - Wire wrap post, pin side only CONTACT SPACING LEAD LENGTH 1 - .050 (1.27) centers 128/184 Consult factory for wire lead modification codes. 2 - .100 (2.54) centers 64/92 OTHER MODIFICATIONS (alternate contact holes) Consult factory LAYOUT 64, 92, 128, 184 CONTACT TYPE P - Pin S - Socket * For other contact spacing acommodations consult factory. Performance and Material Specifications MATERIALS AND FINISHES TERMINATION TYPES Shell: 6061-T6 Aluminum Alloy per QQ-A-200/8 or QQ-A-225/8, electroless nickel per MIL-C-26074, Consult factory for stranded wire lead modifications codes. Class 4, grade A except .0010 to .0015 (0.03 to 0.04) thick or conversion coating per MIL-C-5541, Class 3, color gold. MECHANICAL FEATURES Contact, Pin and Socket: Copper Alloy, 50 microinch gold per MIL-G-45204, Type II, Class 1, over copper flash Size or Length: 2 sizes Jackscrew/Jackpost: 303 stainless steel, passivated per QQ-P-35. Coupling: Friction/Jackscrew Insulator: Glass-filled diallyl phthalate per MIL-M-14, Type SDG-F, color green Polarization: Shells, polarizing keys (36 positions) Polyester per MIL-M-24519, Type GET-30F, color black available for MEB-12B upon request. Contact Spacing Centers: .050 (1.27) Shell Styles: Plug and receptacle Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 272 Micro Edgeboard - .050" Contact Spacing MEB Plug (Mother Board) MEB1-128 or MEBL1-12BP .100 (2.54) A B2 B1 .0945 + _ .0035 C (2.40 + _ 0.09) .050 (1.27) A1 B B1 .050 (1.27) A1 A2 .050 (1.27) RETAINING PIN HOLES D F E #25 AWG (MEB1-128P) or .075 (1.91) .075 (1.91) TYP. .018 + _ .002 .009 + _ .002 (0.46 + _ 0.05) (0.23 + _ 0.05) FULL RAD. (MEBL1-128P) Weight A B C D E F Part No. oz. (gm.) Max. + _.015 (0.38) + _.010 (0.25) + _.010 (0.25) + _.010 (0.25) + _.025 (0.64) + _.025 (0.64) 128P .5 (14.17) 3.950 (100.33) .250 (6.35) 3.700 (93.98) .400 (10.16) .350 (8.89) .275 (6.99) 128PW 1.5 (42.52) Receptacle (Daughter Board) MEB1-12BS A .050 (1.27) B1 B A1 .050 (1.27) RETAINING PIN HOLES .250 (6.35) C #24 AWG F H E .180 + _ .005 G (4.57 + _ .13) D .0945 + _ .0035 (2.40 + _ .09) DIA. THRU .187 (4.75) X .045 (1.14) DEEP "C" BORE 2 PLACES "A" SIDE ONLY .187 (4.75) DIA. THRU "B"SIDE ONLY Weight A B C D E F G* H Part No. oz. (gm.) Max. + _.015 (0.38) + _.010 (0.25) + _.010 (0.25) + _.010 (0.25) + _.010 (0.25) Max. Max. + _.020 (0.51) 128S .5 (14.17) 3.950 (100.33) .250 (6.35) .400 (10.16) 3.700 (93.98) .300 (7.62) .280 (7.11) .030 (0.76) .200 (5.08) 128SBR .5 (14.17) *Will accept up to .093 (2.36) thick P.C. Board with shell modifications. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 273 Micro Edgeboard - .050" Contact Spacing MEB Plug (Mother Board) MEB1-184P or MEBL1-184P .0945 + _ .0035 (2.40 + _ 0.09) B2 A 3 PLACES B1 CC A1 B B1 .075 .050 (1.27) TYP (1.91) A2 A1 RETAINING PIN HOLES D H G #25 AWG F E (MEB1-184P) TYP or .075 (1.91) .075 (1.91) TYP. .018 + _ .002 .009 + _ .002 (0.46 + _ 0.05) (0.23 + _ 0.05) FULL RAD. (MEBL1-184P) Weight A B C D E F G H Part No. oz. (gm.) Max. + _.015 (0.38) + _.010 (0.25) + _.005 (0.13) + _.010 (0.25) + _.010 (0.25) + _.010 (0.25) + _.025 (0.64) + _.025 (0.64) 184P 1.0 (28.35) 5.800 (147.32) .343 (8.71) 2.775 (70.49) .400 (10.16) .250 (6.35) .280 (7.11) .350 (8.89) .275 (6.99) 184PW 2.0 (56.70) Wire-wrap termination simailar to the MEB1-128PW wire -wrap will be available for MEB1-184P connector. Consult the factory for specific information. Receptacle (Daughter Board) MEB1-184S .050 (1.27) TYP. A C C A1 C B .075 B1 (1.91) RETAINING PIN HOLES .250 (6.35) D E #24 AWG H F .180 + _ .005 J (4.57 + _ 0.13) G .0945 + _ .0035 (2.40 + _ .09) DIA. THRU .187 (4.75) X .075 (1.91) DEEP "C" BORE 3 PLACES-A SIDE ONLY. .187 (4.75) DIA. 3 PLACES-B SIDE ONLY Weight A B C D E F G H J Part No. oz. (gm.) Max. + _.015 (0.38) + _.010 (0.25) + _.005 (0.13) + _.010 (0.25) + _.010 (0.25) Max. Max. + _.020 (0.51) + _.010 (0.25) 184S 1.0 (28.35) 5.800 (147.32) .343 (8.71) 2.775 (70.49) .400 (10.16) .300 (7.62) .280 (7.11) .030 (0.76) .200 (5.08) .250 (6.35) 184SBR 1.0 (28.35) All round pigtail #25 AWG wire termination designs available for the MEB1-12B receptacle will apply on the MEB1-184 series also. *Will accept up to .093 (2.36) thick P.C. Board with shell modifications. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 274 Micro Edgeboard - .050" Contact Spacing MEB Wire Wrap Post MEB1-128PW .150 (3.81) .050 (1.27) B2 .460 + _ .025 (11.68 + _ 0.64) B1 .300 (7.62) A2 A1 EPOXY .050 .400 + _ .020 .100 (1.27) (10.16 + _ 0.51) .025 + _ .002 (2.54) (0.64 + _ 0.05) SQUARE WIRE WRAP POST .640 + _ .060 (16.26 + _ 1.52) PC Board Right Angle MEB1-128SBR .110 .100 (2.79) (2.54) MIN. ROW B .075 .050 EVEN* (1.91) (1.27) .275 ROW B (6.99) ODD* B6 B4 B2 B7 B1 A6 A2 .150 A1 A7 A5 A3 ROW A (3.81) EVEN* .075 .180 ROW A (1.91) (4.57) ODD* .100 PC (2.54) BOARD 3 PLACES B1 A1 Keying Accessory - Key and Retaining Pin Polarizing Hardware Kit .034 + _ .001 .029 (0.74) MEB-128-P/N 320-9514-003 (0.86 + _ 0.03) DIA. MAX. MEB-184-P/N 320-9514-002 Contains 2 polarizing keys and 4 spiral pins. E A MEB-184 P/N 980-0004-129 #2-56 UNC-2B .034 + _ .001 B .029 (0.74) THREAD (0.86 + _ 0.03) DIA. MAX. C .106 + _ .003 .186 + _ .003 HEX. (2.69 + _ 0.08) D (4.72 + _ 0.08) DIA. MEB-128 P/N 201-9509-000 P/N 980-0003-879 A B C D E + _ .003 (0.08) + _ .005 (0.13) + _ .003 (0.08) + _ .010 (0.25) + _ .010 (0.25) .081 (2.06) .325 (8.26) .089 (2.26) .250 (6.35) .313 (7.95) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 275 Micro Edgeboard - .050" Contact Spacing MEB Jackscrew/ Jackpost Assembly (MEB 64 & 128 Sizes Only) Jackpost Kit MEB plug or receptacle-P/N 320-9514-001 RECEPTACLE PLUG RETAINING RETAINING CONNECTOR CONNECTOR PIN PIN Contains 2 bushings and 4 spirals pins JACKPOST Jackscrew Kit MEB plug-P/N 320-9521-001 JACKPOST .260 MEB receptacle-P/N 320-9521-000 (6.60) Contains 2 jackscrew assemblies MAX. #2-56 UNC-2A #2-56 THREAD UNC-2A THREAD .790 + _ .010 20.07 + _ 0.25) WASHER WASHER [.022 (0.56) thk] RETAINING [.032 (0.81) THK] PIN JACKSCREW RETAINING ASSEMBLY PIN .045 (1.14) .270 (6.86) JACKSCREW REF. MAX. ASSEMBLY Plug Receptacle with Jackscrew with Jackscrew Special Variations Alternative Plug Lead Configuration .156 (3.96) DIA. THRU .400 .100 .220 (10.16) .275 (2.54) (5.59) (6.99) 31 PLACES .060 (1.52) REF. .110 (2.79) .218 + _ .030 .281 + _ .030 ALSO (5.54 + _ 0.76) (7.14 + _ 0.76) .080 .140 (2.03) (3.56) EPOXY .016 (0.41) DIA. Alternative Receptacle Configuration 4-40 UNC-THD .200 .016 THRU HOLE (5.08) (0.41) .100 .275 MIN. DIA. (2.54) (6.99) 31 PLACES .580 .285 (14.73) (7.24) MAX. .110 .030 .250 (2.79) (0.76) (6.35) 2 PLACES .125 + _ .010 .060 (3.18 + _ 0.25) (1.52) 2 PLACES Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 276 The Centi Line - .075" Contact Spacing ITT Cannon Centi connectors are especially suitable All Centi connectors use the reliable twist pin The twist pin contact is recessed within the in- for commercial applications such as computers, cotact design in a 5 amp version terminated on sulator housing while the rugged cylindrical socket instrumentation, model airplane R/C equipment, .075 (1.91) and .100 (2.54) centers. This larger is exposed. When the connector halves are mated, calculators, communications and audio equipment. contact is crimp removable, so Centi Series connec- the chamfered sockets guide the pins into positive They are available in D subminiature size metal tors are available in connector kits and as bulk parts alignment. The Centipin™ contact, now under com- shell rectangular, plastic shell rectangular and strip for customer assembly. Standard crimp and as- pression, forms a multi-point contact with the configurations. sembly tools are available. Centisocket™ to provide a high degree of reliability. Standard Data Contact rating: 5 amps max, except BR Series Contact retention: Crimp snap-in/removable. (2 amps max.) Contact matrials and finish: Copper alloy, gold- Minimum contact centers: 0.075 (1.91). plated per MIL-G-45204, Type II, Class 0, over copper flash. Wire sizes: #22 thru #26 AWG, stranded or solid. Mating/unmating force: 12 oz. per contact, max. Contact termination: Multiple indent crimp. Performance Specifications The table below summarizes the results of key tests performed in accordance with MIL-STD-202, where specified. Data is applicable to standard connectors with standard terminations. Variations may affect this data, so please consult the factory for further information on your requirements. Test Method Criteria of Acceptance Dielectric Withstanding Method 301: Voltage 1,000 VAC at sea level No breakdown 300 VAC at 70,000' altitude No breakdown Insulation Resistance Method 302, Condition A 5,000 megohms minimum Thermal Shock Method 107, Condition A No physical damage +55˚C to +85˚C Physical Shock Method 213, Condition I: No physical damage 100 G's, 3 axes, 6 millisecond No loss of continutiy> 1/μsec duration sawtooth pulse Vibration Method 204, Condition B: No physical damage 15 G's, 10-2,000 Hz, 12 hours No loss of continuity> 1μsec Durability 500 cycles of mating and No mechanical or electrical defects unmating, 500 CPH max. Moisture Resistance Method 106, Omit 7a and 7b Insulation resistance > 100 megohms Salt Spray Method 101, Condition B: Shall be capable of mating and unmating 48 hours and meet contact resistance requirements Contact Resistance Method 307: At 5 amps 9 milliohms maximum Contact Retention - 4 lb. minimum axial load Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 277 Double Density D - .075" Contact Spacing 2D The Double Density D is a rectangular connector in positions are reversed; the flexible Centipin™ con- not damage the internal shoulder in the insulartor. the popular D Subminiature shell configuratoin fea- tacts are recessed in the insulator and the more Contacts are crimp removable type. turing double the contact density in the same insert rugged Centisocket™ contacts are exposed. This The Double Density D connector is available in the area. The Double Density D connector can thus reversal of positions, and the chamfered-entry of five popular shell and insert sizes accommodating accommodate up to 100 contacts instead of 50. the sockets, assures positive mating even under up to 100 contacts. These connnectors mate exclu- servere misalignment conditions. The contacts are sively with other Double Density D connectors. A This double contact density is achieved by using retained in the monobloc insulator by a resilient wide range of accessories can be used, including field-proven, highly reliable Centipin™/Centisocket™ internal shoulder that snaps into a locking groove in junction shells, potting cups, switching shells, guide contacts on .075 (1.91) centers, in the positive the contact. The chamfered front of the contact will pin plates, and dust caps. contact alignment design. In this design contact 1. STANDARD D HARDWARE- Including full range of D Subminiature accessories 1 2. ONE PIECE TYPE INSULATOR- glass-filled nylon material 2 3. CONTACT RETENTION- thermoplastic internal shoulder snaps into a locking groove in the contact. Retention Force: 8 lbs. min. initially, 4 lbs. min. after 10 cycle. 3 4. TWIST PIN CONTACTS- seven outer wiping surfaces assure electrical continuity even under severe 4 shock and vibration 5. POSTIVE CONTACT ALIGNMENT- flexible pin is recessed in insulator cavity and rugged socket is exposed 5 6. GUIDE-IN KEYS AND KEYWAYS- assure alignment during mating and prevent scooping 6 How to Order 2D E 19 S 2D AF 31 PBR * * * * SERIES SHELL SIZE FLOAT MOUNTS CONTACT ARRANGEMENT CONTACT TYPE TERMINATION MODIFICATION NOTE: Connectors may be ordered less contacts by adding the mod callout "FO" at enc of number. Contacts are then supplied in bulk form. for type of contacts and installation/assembly tools refer to page 13. SERIES CONTACT ARRANGEMENT TERMINATION BR - 90˚ PCB mounting 2D - Double Density D - ITT Cannon prefix 19, 31, 52, 79 and 100 (For BR Series use "P" to designate jackpost) CONTACT TYPE* SHELL SIZE E, A, B, C and D P - Pin MODIFICATION F171 - Jackpost assembly S - Socket FLOAT MOUNTS F172 - Standard jackscrew Omit if not required F173 - Low profile jackscrew For other modifications consult factory * Accommodates AWG #26 thru #22 Performance and Material Specifications WEIGHT MATERIALS AND FINISHES MECHANICAL FEATURES *Shell - Steel, cadmium plated with yellow chro- Sizes - Five shell sizes: E, A, B, C, and D Part Number Weight (in gr.) Weight (in oz.) by shell size Less With Contacts Less With Contacts mate supplementary coating Coupling - Friction or jackscrew - 2DE19P 4.05 5.02 .142 .177 Mounting Hardware Stainless steel Polarization - Keystone-shaped shells and Float Mounts 2DE19S 3.75 5.17 .133 .182 Contact Spacing - .075 (1.91) - Insulator Glass-filled nylon 2DA31P 5.20 6.78 .183 .239 Contact Termination - Crimp snap-in Contacts - Copper alloy, gold plate 2DA31S 4.90 7.22 .173 .255 Alternate finish, A106 Gold over brass - 2DB52P 8.75 11.40 .308 .402 Modification Code A156 Gold over brass 2DB52S 7.15 11.05 .252 .390 A197 Tin/Lead over steel 2DC79P 11.70 15.73 .413 .555 *Brass non-magnetic also available 2DC79S 9.70 15.62 .342 .551 2DD100P 12.85 17.95 .453 .633 2DD100S 10.95 18.45 .386 .651 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 278 Double Density D - .075" Contact Spacing 2D Standard Shell M A L K B 10˚ (TYP) G J + + D E + + H C V TWO MTG. HOLES .123 + _ .005 (3.12 + _ 0.13) T T T Part Number + .020 (0.51) Part Number + .020 (0.51) by Shell Size - .000 (0.00) by Shell Size - .000 (0.00) 2DE19P .250 (6.35) 2DB52S .236 (5.99) 2DE19S .250 (6.35) 2DC79P .236 (5.99) 2DA31P .250 (6.35) 2DC79S .236 (5.99) .856(21.74)MAX. 2DA31S .250 (6.35) 2DD100P .236 (5.99) 2DB52P .236 (5.99) 2DD100S .236 (5.99) Float Mount A K G B J N 10˚ (TYP) + + H + + E D .032 (.812) TOTAL M DIAMETRAL TWO MTG. HOLES C FLOAT V .0885 + _ .0025 (2.248 + _ 0.064) Part Number A B C D E G H J K L M N V by Shell Size + _ .015 (0.38) + _ .010 (0.25) + _ .010 (0.25) + _ .010 (0.25) + _ .015 (0.38) + _ .010 (0.25) + _ .010 (0.25) + _ .010 (0.25) + _ .010 (0.25) + _ .010 (0.25) + _ .010 (0.25) + _ .010 (0.25) Max. 2DE19P 1.213 (30.81) .697 (17.70) .984 (24.99) .360 (9.14) .494 (12.55) .759 (19.28) .422 (10.72) .036 (.914) .236 (5.99) .055 (1.40) .422 (10.72) .120 (3.05) .555 (14.10) 2DE19S 1.213 (30.81) .640 (16.26) .984 (24.99) .308 (7.82) .494 (12.55) .759 (19.28) .422 (10.72) .032 (213) .243 (6.17) .047 (1.19) .429 (10.90) .120 (3.05) .555 (14.10) 2DA31P 1.541 (39.14) 1.025 (26.03) 1.312 (33.32) .360 (9.14) .494 (12.55) 1.083 (27.51) .422 (10.72) .036 (.914) .236 (5.99) .055 (1.40) .422 (10.72) .120 (3.05) .555 (14.10) 2DA31S 1.541 (39.14) .968 (24.58) 1.312 (33.32) .308 (7.82) .494 (12.55) 1.083 (27.51) .422 (10.72) .032 (213) .243 (6.17) .047 (1.19) .429 (10.90) .120 (3.05) .555 (14.10) 2DB52P 2.088 (53.03) 1.583 (40.21) 1.852 (47.04) .378 (9.60) .494 (12.55) 1.625 (41.27) .422 (10.72) .036 (.914) .231 (5.87) .055 (1.40) .426 (10.82) .129 (3.28) .555 (14.10) 2DB52S 2.088 (53.03) 1.508 (38.30) 1.852 (47.04) .308 (7.82) .494 (12.55) 1.625 (41.27) .422 (10.72) .032 (213) .243 (6.17) .047 (1.19) .429 (10.90) .120 (3.05) .555 (14.10) 2DC79P 2.729 (69.31) 2.231 (56.67) 2.500 (63.50) .378 (9.60) .494 (12.55) 2.272 (57.71) .422 (10.72) .036 (.914) .231 (5.87) .055 (1.40) .426 (10.82) .129 (3.28) .555 (14.10) 2DC79S 2.729 (69.31) 2.156 (54.76) 2.500 (63.50) .308 (7.82) .494 (12.55) 2.272 (57.71) .422 (10.72) .032 (213) .243 (6.17) .047 (1.19) .429 (10.90) .120 (3.05) .555 (14.10) 2DD100P 2.635 (66.92) 2.127 (54.02) 2.406 (61.11) .484 (12.29) .605 (15.37) 2.178 (55.32) .534 (13.56) .036 (.914) .231 (5.87) .055 (1.40) .426 (10.82) .129 (3.28) .555 (14.10) 2DD100S 2.635 (66.92) 2.062 (52.37) 2.406 (61.11) .420 (10.67) .605 (15.37) 2.178 (55.32) .534 (13.56) .032 (213) .243 (6.17) .047 (1.19) .429 (10.90) .120 (3.05) .555 (14.10) For shell with float mounts, add letter F after shell size, e.g., 2DEF19P. Jackscrew/Jackpost Asembly #4-40 UNC-2B .180 + _ .025 Grip THREAD #4-40 UNC-2A THREAD (4.57 + _ 0.64) Length #4-40 UNC-2A THREAD .025 (0.64) MAX. .025 (0.64) .233 (5.92) MAX. .180 + _ .025 Grip .223 (5.66) (4.57 + _ 0.64) Length .620 + _ .010 .230 (5.84) MAX. (15.75 + _ 0.25) .325 + _ .015 (8.26 + _ 0.38) #4-40 UNC-2A THREAD Standard (F172) Jackscrew Low Profile (F173) Jackscrew Jackpost (F171) (factory installed) (factory installed) Front Panel Connector Mounting Only Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 279 Double Density D - .075" Contact Spacing 2D 90˚ PCB Mounting - 4 Row .0375 (0.94) REF. .125 (3.18) .075 (1.90) REF. .115 (2.92) .130 DIA. TYP. (3.30) MIN. + + + ++ ++ + + + + + + ++ + +++ .790 + + +++ + +++ (20.07) + +++ + + +++ MAX. .100 .200 .100 (2.54) (5.08) (2.54) REF. REF. .253 (6.43) REF. .233 (5.92) .510 (12.95) .490 (12.45) B B .075 (1.90) CAV #1 .065 (1.65) .620 (15.75) + .590 (14.99) #4-40 UNC-2B THREAD (2 PLACES) CAV #100 A A LEAD #100 LEAD #1 Part Number A B C by Shell Size + _ .015 (0.38) + _ .010 (0.25) Max. 2DD100SBRP 2.635 (66.93) 2.406 (61.11) .790 (20.07) Contact Arrangements - Page 281 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 280 + + +++ + + +++ + + +++ + +++ ++ + +++ + + + ++ ++ + + + + + + Double Density D - .075" Contact Spacing 2D Contact Arrangements All views are pin front face. Use reverse order for socket side. 1 6 1 10 1 17 7 13 11 21 18 35 14 19 22 31 36 52 DE DA DB 19 Contacts 31 Contacts 52 Contacts 1 26 27 51 1 26 52 75 27 53 76 100 54 79 DC DD 79 Contacts 100 Contacts Cavity identification numbers are shown for reference only and do not appear on insulator front face. However they do appear on rear of insulator. 90˚ PCB Mounting - 3 Row .0375 (0.95) REF. .148 (3.76) .075 .125 (3.18) MIN. (.190) .115 (2.92) REF. DIA. TYP. .130 (3.30) 2x .690 .100 (2.54) (17.53) .253 (6.43) .100 MAX. .233 (5.92) (2.54) .100 REF. (2.54) REF. .510 (12.95) .490 (12.45) B B CAV. #1 .075 (1.90) .065 (1.65) .510 (12.95) #4-40 .480 (12.18) UNC-2B THREAD (2 PLACES) LAST CAV. A A PCB Termination Leads LAST (all contact arrangements) LEAD .024 (6.10) to .028 (7.11). Suggested finished PC hole Size .033 (8.38) + _ .003 (0.08) LEAD #1 Part Number A B C by Shell Size + _ .015 (0.38) + _ .010 (0.25) Max. 2DE19SBRP 1.215 (30.86) .984 (24.99) .690 (17.53) 2DA31SBRP 1.540 (39.12) 1.312 (33.32) .690 (17.53) 2DB52SBRP 2.090 (53.09) 1.852 (47.04) .690 (17.53) 2DC79SBRP 2.730 (69.34) 2.500 (63.50) .690 (17.53) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 281 Double Density D - .075" Contact Spacing 2D Panel Cutouts A 10˚0' TYP. B G F E H FULL R K TYP R .032 (0.81) R MAX. TYP D C G D C Mtg. A B C D E F G H K Conn. Method + _ .005 (0.13) + _ .005 (0.13) + _ .005 (0.13) + _ .005 (0.13) + _ .005 (0.13) + _ .005 (0.13) + _ .002 (0.05) + _ .002 (0.05) + _ .002 (0.05) 2DE Front .874 (22.20) .437 (11.10) .984 (24.99) .492 (12.50) .513 (13.03) .257 (6.53) .120 (3.05) .060 (1.52) .083 (2.11) Rear .806 (20.47) .403 (10.24) .984 (24.99) .492 (12.50) .449 (11.40) .225 (5.71) .120 (3.05) .060 (1.52) .132 (3.35) 2DA Front 1.202 (30.53) .601 (15.26) 1.312 (33.32) .656 (16.66) .513 (13.03) .257 (6.53) .120 (3.05) .060 (1.52) .083 (2.11) Rear 1.134 (28.80) .567 (14.40) 1.312 (33.32) .656 (16.66) .449 (11.40) .225 (5.71) .120 (3.05) .060 (1.52) .132 (3.35) 2DB Front 1.743 (44.27) .872 (22.15) 1.852 (47.04) .926 (23.52) .513 (13.03) .257 (6.53) .120 (3.05) .060 (1.52) .083 (2.11) Rear 1.674 (42.52) .837 (21.26) 1.852 (47.04) .926 (23.52) .449 (11.40) .225 (5.71) .120 (3.05) .060 (1.52) .132 (3.35) 2DC Front 2.391 (60.73) 1.196 (30.38) 2.500 (63.50) 1.250 (31.75) .513 (13.03) .257 (6.53) .120 (3.05) .060 (1.52) .083 (2.11) Rear 2.326 (59.08) 1.163 (29.54) 2.500 (63.50) 1.250 (31.75) .449 (11.40) .225 (5.71) .120 (3.05) .060 (1.52) .132 (3.35) 2DD Front 2.297 (58.34) 1.149 (29.18) 2.406 (61.11) 1.203 (30.56) .623 (15.82) .312 (7.92) .120 (3.05) .060 (1.52) .083 (2.11) Rear 2.218 (56.34) 1.109 (28.17) 2.406 (61.11) 1.203 (30.56) .555 (14.10) .278 (7.06) .120 (3.05) .060 (1.52) .132 (3.35) For contact part numbers, termination tooling and assembly see pages 288-290. Panel Mounting 3/32 THICKNESS (REF.) RIVET THICKNESS RECOMMENDED Front Mounting Front Mounting Standard Float RIVET THICKNESS Rear Mounting Rear Mounting Standard Float Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 282 Environmental Double Density D - .075" Contact Spacing 2D*D Environmentally sealed Double Density D con- nector offers superior vibration and moisture resistant characteristics. The connector features superior environmental sealing which makes it suitable for any application where severe environmental protection is critical. The connector's contact density design was achieved by using field proven, highly reliable Centipin/Centisocket contacts on .075" centers. Designed to maximize positive contact mating, the contact positions are reversed, leaving the flexible Centipin contacts recessed in the insulator while the more ruggedized centisocket contacts are ex- posed. This reversal of positions and the chamfered-entry of the sockets assures positive mating even under High reliability and protection of the contacts is A rubber grommet seal the signal wires and severe conditions where misalignment of mismatch- assured through superior environmental sealing. connector from external contaminants and mois- ing of the connector might occur. The socket contacts as well as the Centipin con- ture. The 90˚ PCB mounting 2D*D is potted behind tacts, which feature ITT Cannon's reliable Twist Pin the grommet for additional sealing. contact design, are retained in the connector body. How to Order 2D D D 100 P - * * * - * * * SERIES SHELL SIZES CLASS CONTACT ARRANGEMENT CONTACT STYLE MODIFICATION CODES SERIES: CONTACT ARRANGEMENT MODIFICATION CODES 2D-Double Density "D" 100* * * * (Two 3-digit codes permissible) Consult factory for sizes 19, 31, 52, 79 F0 - Connector without contacts SHELL SIZES: (F0 will not be printed on the connector) D* CONTACT STYLE 6 - Environmental D 90˚ PCB mounting Consult factory for size E, A, B, C P - Centi-Loc pin (receptacle shell config.) (socket configuration only) S - Centi-Lock socket (plug shell config.) CLASS: D - Environmental * ITT Cannon is currently tooled in size D 100 contact version only. Standard Data Contacts: MATERIALS AND FINISHES Insertable/removalbe gold-plated size 22 centi-loc Housings Aluminum alloy, yellow chromate over cadmium plate crimp contacts (wire sizes #22 thru #26 AWG, Peripheral Seal Silicone stranded or solid). Insulators Diallyl Phthalate Contacts Retainer Nylon Grommet Polychloroprene (bonded to housing) Contact Arrangement View of pin front face, use reverse order for socket side 1 26 27 51 52 75 76 100 2000 100 Contacts Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 283 Environmental Double Density D - .075" Contact Spacing 2D*D 90˚ PCB Mounting Plug/Socket Connector 2DDD100S-6 .368 .298 CAV #76 CAV #100 (9.35) (7.57) .601 (15.27) .591 (15.01) .741 (18.82) .731 (18.57) .125 (3.18) CAV #1 CAV #26 .115 (2.92) 2 PLCS 2.865 (72.77) DIA. 2.855 (72.52) 2.536 (64.41) 2.865 (72.77) .312 (7.92) 2.526 (64.16) 2.855 (72.52) .296 (7.52) .125 1.266 .190 (4.83) INSULATOR 2.255 (57.28) (3.18) .434 (11.02) (32.16) .173 (4.39) LEAD #100 LEAD #76 LOCATION 2.245 (57.02) 2 PLCS .426 (10.82) FROM INSULATOR .064 (1.63) .266 .058 (1.47) (6.76) .200 (5.08) .300 .089 .750 (7.62) (2.26) (19.05) .030 (0.76) .100 .366 .026 (0.66) (2.54) .0375 (9.30) .9375 DIA. TYP (0.95) .125 (3.18) LEAD #1 (23.81) TYP. .115 (2.92) .075 TYP. 2.250 LEAD #26 2 PLCS (1.91) (57.15) DIA. 1.875 2.531 (47.63) (64.29) .640 2.531 (16.26) (64.29) .342 (8.69) 2 PLCS .125 (3.18) .095 (2.41) .026 .125 (0.66) (3.18) .299 2 PLCS (7.59) 2 PLCS All tolerance are + _ .010 (0.25) unless otherwise noted. Standard Mount Receptacle/Pin Connector 2DDD100P .060 (1.52) .057 (1.45) .064 (1.63) .053 (1.35) (INSERT LOCATION) .058 (1.47) .043 (1.09) .035 (0.89) FROM INSULATOR .015 (0.38) .660 (16.76) MAX. SEAL RING (SILICONE) 2.864 (72.75) MAX. .740 .600 2.255 (18.80) (15.24) (57.28) MAX. MAX. MAX. .122 (3.10) 2.536 (64.41) .118 (3.00) 2.526 (64.16) DIA. TYP. All tolerance are + _ .010 (0.25) unless otherwise noted. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 284 Environmental Double Density D - .075" Contact Spacing 2D*D Standard Mount (Continued) Plug/Socket Connector 2DDD100S .064 (1.63) (REF) .058 (1.47) .428 (10.87) .690 .423 (10.74) .312 (7.92) (17.53) .094 (2.39) .296 (7.52) MAX. .084 (2.13) .190 (4.83) .173 (4.39) FROM INSULATOR 2.864 (72.75) MAX. .740 .600 2.255 (18.80) (15.24) (57.28) MAX. MAX. MAX. .122 (3.10) 2.536 (64.41) .118 (3.00) 2.526 (64.16) DIA. TYP. All tolerances are + _ .010 (0.25) unless noted otherwise. Panel Cutout USE .120(3.05) DIA. HOLE OR 4-40 TAP (CUSTOMER PREFERENCE) FOR FRONT MOUNTING FOR REAR MOUNTING USE .120(3.05) DIA. HOLE COUNTERSUNK FOR FLATHEAD SCREW. .083(2.11) R. MAX. F TYPICAL D E C A Shell A C D E F Size + _ .010 (0.25) Min. + _ .010 (0.25) Min. + _ .006 (0.15) 2DDD-100 2.859 (72.62) 2.265 (57.53) .735 (18.67) .610 (15.49) 2.531 (64.29) Note: Panel cutout does not allow for potting cup clearance. Mounting Dimensions .324 + _ .010* .292 + _ .010* .189 + _ .015* (8.23 + _ 0.25) .230 + _ .013* .133 + _ 0.10* (7.42 + _ 0.25) .230 + _ .013* (4.80 + _ 0.38) (5.84 + _ 0.32) (3.38 + _ 0.25) (5.84 + _ 0.32) REAR FRONT REAR FRONT PLUG PLUG PLUG RECEPT RECEPT RECEPT Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 1. With both connectors rear mounted, use #4- 3. With both connectors rear mounted (float 5/6. With plug assembly front mounted and re- 40 flat head screws flush with the panel. mounting on either plug or receptacle side), ceptacle assembly rear mounted, use hard- use #4-40 flat head screws, flush with the ware from Figures 5 and 6. If float mounting 2. With both connectors front mounted, use panels. is desired, use Figure 3 or 4 for the float #4-40 binder or pan head screws. mounted connector. 4. With both connectors front mounted (float mounting on either plug or receptacle side), use #4-40 binder or pan head screws. *Dimensions between panels represent the recommended limit to be used in the design of the connector mounting method. NOTE: Max. panel thickness is .125 (3.17) for non-floating rear panel mounting. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 285 Centi-D Loc-.075" Contact Spacing CDL A subminiature all plastic high density "D" rectan- gular connector. The CDL is a general purpose connector with a peripheral o-ring and wire sealing gasket. Connector utilizes rear insertion, front re- lease, crimp snap-in size 22, centi-loc contacts installable by the custormer or, if preferred, by the factory. MATERAIL Insulator: Black Nylon Dielectric Gasket: Polychloroprene Contact: Copper Alloy, Gold Plated Seal Ring Silicone How to Order CDL 2A-- 139P*- F0 SERIES CONTACT ARRANGEMENT Centi-D Loc Series 139 SERIES (Consult factory for other sizes) TYPE TYPE 1 - Snap CONTACT STYLE 2 - No lock (mtg. holes) P - Centi-loc pin CONTACT ARRANGEMENT 3 - Ring lock S - Centi-loc socket CONTACT STYLE 2A - No lock type with rear gasket MODIFICATION CODES MODIFICATION CODES 1 - Less lock ring F0 - Less contacts Plug .560 (14.22) MAX. 2.625 (66.68) 2.344 (59.54) CAVITY #1 + _ .005 (0.13) CAVITY #1 .625 (15.88) .625 (15.88) + _ .010 (0.25) + _ .010 (0.25) CONTACT CONTACT HEIGHT HEIGHT SILICONE .260 (6.60) .035 (0.89) .065 (1.65) SEAL RING .175 (4.44) MAX. + _ .010 (0.25) .015 (0.38) .045 (1.14) .540 (13.72) .535 MAX. (13.59) MAX. 2.025 (51.44) MAX. 2.025 (51.44) .150 (3.81) .150 (3.81) MAX. + _ .010 (0.25) + _ .010 (0.25) Plug Receptacle Recommended Panel Cutouts .125 (3.18) DIA. TYP. .2035 (51.69) .063 (1.60) + _ .016 (0.41) RAD. MAX. .565 (14.35) 2.344 (59.54) + _ .005 (0.13) + _ .005 (0.13) Contact Arrangements Engaging Face View CAVITY #1 CAVITY #1 CAVITY #70 CAVITY #70 CAVITY #92 CAVITY #92 CAVITY #117 CAVITY #117 CAVITY #139 CAVITY #139 Plug Receptacle Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 286 Strip Connectors - .100"/.075" Contact Spacing CTA CENTI-LOC connectors are low-cost nylon strip These connectors can be ordered in kit or bulk form. connectors designed for commercial applications The kid comprises all the parts necessary to as- such as computers, instrumentation, communica- semble on complete 6-inch (152.40) strip connec- tions, calculators and medical equipment. They are tor with 60 contacts on .100 (2.54) centers or a available in "yardage" from up to a 6 (152.40) 4-inch (101.60mm) strip with 53 contacts on .075 maximum lenght, accommodatin from 1 to 60 rear (1.91) centers. If more then one connector is insertion, front release, crimp snap-in size 22 required, the parts can be ordered in bulk and CENTIPIN™/CENTISOCKET™ contacts. These con- assembled as desired. tacts utilize a proven positive contact alignment design, giving additional contact strength and posi- tive contact alignment during mating. Components and Accessories The CENTI-LOC strip connector can be ordered in kit or bulk form. The kit includes mating insulators with a full compliment of contacts and two guide posts. If more than one connector is required, the parts can be ordered in bulk and assembled as desired. Kit Form Insulator Kits include mating insulators with full complement of contacts and two guide posts. .475 (12.06) .275 (6.98) MAX. MAX. Part Contact Guide Posts Number Center spacing Polarizing Posts CTA3-KIT .075 (1.91) The guide posts and polarizing posts are inserted in the same manner as the contacts. The guide posts are CTA4-KIT .100 (2.54) inserted into the socket insulator and the polarizing posts are inserted into the pin insulator. The CTA3-CTA4-KIT .075 (1.91) & .100 (2.54) corresponding contact in the mating insulator must be removed for each. See assembly instructions. Contact Center Part Spacing Type Material Number Insulator CTA3-IP-53 .075 (1.91) Pin Nylon CTA3-IS-53 .075 (1.91) Socket Nylon CTA4-IP-60 .100 (2.54) Pin Nylon CTA4-IS-60 .100 (2.54) Socket Nylon Guide Post CTA-GP Passivated Stainless Steel P/N 230-9507-000 Polarizing Post CTA-PP Passivated Stainless Steel P/N 230-9506-000 Dimensional Data 4.031 (102.39) 6.031 (153.19) MAX. MAX. .040 (1.02) MIN. .040 (1.02) MIN. .075 (1.91) .100 (2.54) .115 (2.92) .115 (2.92) TYP. TYP. MAX. MAX. CTA3-.075(1.91) Centers CTA4-.100(2.54) Centers Weights Part No. of Contacts Avy. Weight + _ 5% Number Contacts Type oz. gm. pin .185 5.25 CTA3 53 socket .203 5.75 pin .230 6.30 CTA4 60 socket .241 6.90 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 287 The Centi Line - .075" Contact Spacing 2D/CTA Contacts Contact Part Number Part Number Pin Socket Type Pin Socket 031-9540-000 030-9542-001 Standard 30μin. plating The contacts are retained in the insulator by means 031-9540-004 030-9542-002 50μ in. plating of a resilient internal shoulder that allows contact 031-9540-005 030-9542-004 With inspection hole; to snap into a locking groove. 50μ in. plating The front of the contact is chamfered so that the N/A 030-9542-011 P.C. tail internal shoulder in the insulator is not damaged as .026 dia. x .083 lg. Soc. the contact is pushed thru. *031-9540-013 030-9542-012 P.C. tail .183 lg. Soc. .020 dia. x P.C. Tail Contacts .183 lg. Pin Subtract .064 (1.63) + _ .010 (.25) from pigtail 031-9540-016 030-9542-014 Long crimp barrel ** length when used in 2D pin insulator for potting well of connector assembly. 031-9540-022 030-9556-000 Small crimp bore *** *** For AWG #32 & 30 Subtract .081 (2.08) + _ .010 (.25) from pigtail 031-9540-007 030-9542-022 Small crimp bore length when used in 2D socket insulator for For AWG #28 & 30 potting well of connector assembly. *031-9540-015 030-9542-015 P.C. tail .232 lg. Soc. .020 dia. x .255 lg. Pin *031-9540-019 030-9542-016 P.C. tail .444 lg. Soc. .018 dia. x .445 lg. Pin 50μ in. plating NOTE: Plating, except as noted, is 30 micro-inch gold. * Consult factory for any tail size or plating requirements. ** Special crimp locator required. Part number: 995-0001-714. (L3198-CL-PSL) *** Use special insertion tip (323-9510-016 &-017). 2D and Centi-Loc Crimp and Assembly Tools Tool Locators Pin Socket Description M22520/2-01 L3198-CLP L3198-CLS Part Number 995-0001-584 995-0001-338 995-0001-353 M22520/2-01 Insertion Tools For Standard Contact AWG Kit Part Number Tip Handle Size* (handle and tip) Part Number** Part Number** 22 CIT-PS-CTA-22 323-9510-001 204-9500-000 24 CIT-PS-CTA-24 323-9510-002 204-9500-000 26 CIT-PS-CTA-26 323-9510-003 204-9500-000 CIET-CTA Insertion Tips 28 CIT-PS-CTA-28 323-9510-004 204-9500-000 Handle 30/P.C. Tail CIT-PS-CTA-30 323-9510-005 204-9500-000 * Based on wire size per MIL-W-16878 with Type E insulation, use smaller tool for wire with thin insulation, larger tool for wire having thick insulation. ** The 5 insertion tips (part numbers 323-9510-001 thru - 005). plus handle, and the pin and sockect extaction tips maybe ordered as a SINGLE KIT by specifying the part number CIET-CTA-2. [Part number: 070143-0002]. Insertion Tools For Long Crimp barrel Contacts AWG Tip Part Number *** Tip Part Number *** Handle Size* Pin Contact Socket Contact Part Number*** 22 323-9510-008 323-9510-012 204-9500-000 24 323-9510-009 323-9510-013 204-9500-000 CTA-AB 26 323-9510-010 323-9510-014 204-9500-000 Assembly Holding *** To order the SINGLE KIT for the long crimp barrel contact (tip part numbers 323-9510-008 thru -014, handle and pin and socket Block extraction tips) please specify CIET-CTA-3. Part Number: 328-9508-000 Extraction Tools Kit Part Number Tip Part Handle Part Contact Description (handle and tip) Number Number Socket Extraction Pin Extraction CENTIPIN CET-P-CTA-2 070112-0002 324-9502-000 204-9500-000 Tip Tip CENTISOCKET CET-S-CTA-1 070113-0001 324-9501-000 204-9500-000 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 288 The Centi Line - .075" Contact Spacing 2D/CTA 2D/CTA CENTI-LOC™ Connectors Assembly Instructions 1. 4. The Double Density D/CTA CENTI-LOC Connectors The following insturctions should be followed. The female (socket) side of the connector has are highly reliable and simple connectors to use. 2. The proper crimp tool and locator (if required) been designed with a controlled float to allow There are a few helpful suggestions that will assure must be used. These tools have been designed for ease of mating. To avoid reducing this float complete satisfaction when followed: for use with this product. Substitutions of crimp- or causing a splaying of the contacts, any ing equipment may result in connector failure at unnecessary strain by clamping too close to the the assembly operation. rear of the connector should be avoided. 3. After crimping a contact to a lead it is of vital Use of recommended tooling together with proper importance that the proper tool be used to assembly techniques will pay dividends in reliability assure seating the contact in the insulator in the and reduced costs. proper posistion. Any substitution of insertion tools may result in over or under insertion of the contact which will damage the retention system of the insulator. 2D Assembly Instructions WIRE STRIPPING CONTACT CRIMPING .100 (2.54) Cut the wires to length required and strip .100" of insulation Using the proper crimp tool and locator, insert the contact into from the end to be crimped. Check for cut or broken wires the locator. Insert the stripped end of the wire into the contact and frayed insulation. crimp pot, and crimp the contact to the wire. Squeeze the handles firmly to insure a proper crimp (tool will not release if crimping is incomplete). NOTE: Contact stop must be changed in tool locator when crimping pin and socket contacts. CONTACT INSERTION 1. Place the proper insertion tip in the insertion/-extraction 2. Using a firm, steady pressure, pust the contact into the handle and put the tip over the wire as shown. The tool tip cavity until the resilient internal shoulder in the insulator will butt up against the crimp pot. Connector must be firmly snaps into the locking groove in the contact. The shoulder of supported during both insertion and extraction operations. the tool tip bottoms against the rear of the insulator, preventing over-insertion. Repeat for balance of contacts. CONTACT EXTRACTION 1. For contact extraction, remove the insertion tool tip and 2. Apply a firm, steady pressure until the contact is released replace it with the proper extraction tool tip. (The socket tip from the internal shoulder in the insulator. The shoulder of will fit into the socket, and the pin tip will slide over the pin the tool tip bottom against the insulator face to prevent bundle). Insert the tool tip into the contact cavity: (the pin tip damage to the internal shoulder. Remove the tool tip and pull will butt up against the shoulder of the pin contact, and the the contact from the rear of the connector. Repeat for the socket tip will bottom in the socket contact.) balance of contacts to be removed. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 289 The Centi Line - .075" Contact Spacing 2D/CTA CTA Assembly Instructions INSERTION 1. Place the connector into the slot in the assembly block with the 2. Position the insertion tool tip on the rear of contact as shown. The arrows on the insulator pointing downward. The connector will bottom insulation must be pulled back from the crimp pot approximately 1/32" against the internal shoulder in the groove in the assembly block. Start to allow the tool tip to butt against the contact crimp pot. contact insertion by placing the crimped contact in the cavity by hard. .475 (12.06) .275 (6.98) MAX. MAX. Guide Posts Polarizing Posts 3. With firm steady pressure, push the contact into the cavity until the 4. The guide post and polarizing posts are inserted in teh same manner resilient internal shoulder snaps into the locking groove in the contact. as the contacts. The guide posts are inserted into the socket insulator, To prevent over insertion, the tool tip bottoms against the rear of the and the polarizing posts are inserted into the pin insulartor. The insulator. corresponding contact in the mating insulator must be removed for each. EXTRACTION 1. To extract the contacts, place the conector face up in the assembly 2. The pin extraction tool tip is tubular, slides over the pin bundle and block so that the contact to be extracted is in the end of the block that butts against the front shoulder of the pin. The socket extraction tool is has a fully slotted opening. a solid rod that fits into the socket contact, the external shoulder butts against the contact socket shoulder. 3. Insert the extraction tool into the cavity and apply firm pressure until 4. Lift the insulator from the groove and pull the contact out. Repeat for the contact is pushed thru the rear of the connector. balance of contacts to be removed. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 290 The NANO Line - .025" Contact Spacing NANO contacts incorporate the highly reliable Twist configurations: strip, metal shell and plastic, rec- Pin concept, which allows continuity in very dense tangular or circular configurations with center jack- areas and under severe shock and vibration, requir- screw, a 72 position circular connector with center- ing low engagement and separation forces. Termi- jackscrew, metal shell with combination layout, or nation can consist of uninsulated pigtails or in- discrete board-to-board stacking contact. sulated wire all pre-harnessed at our factory to your Successful applications for NANO connectors are specifications. many and varied, from the Air Force's AIRS program to actual human implantations in the medical re- Due to various industry application requirements, search field. the NANO line is available in several different Performance and Material Specifications • Contact Rating - 1 amp max. NTP NDM NJS NTDP NJSC • Minimum contact centers - 0.025 (0.64). Type Single Row Metal Shell Rectangular Dual Row Circular Strip Rectangular Center Jackscrew Strip Center Jackscrew • Wire sizes - #32 AWG stranded, #30 AWG solid. Shell Alum. alloy • Contact termination - integral pittail or multiple indent crimp. 2024 T351 per • Contact rentention - fixed via epoxy. QQ-A-250 or • Contact materials - socket: nickel silver. 6061-T6 per QQ-A-200 pin bundle: precious metal alloy or BeCu. pin Sleeve: nickel silver or cartridge brass. nickel plate • Mating/unmating force - 6oz. per contact max. Insulator Phenolic Phenolic Polyester Phenolic Polyester 1-40 9, 15, 21, 25 9, 24, 44 90 27, 72, 266 No. of Contacts Contacts 31, 37 Pin Bundle Material - Precious metal per ASTMB477 and ASTMB541, or BeCu per CDA alloy 172 & 102 - Socket Sleeve Material - Nickel silver/ASTMB122, Comp. B- Pin Sleeve Material - Nickel silver per ASTMB122, Comp. B or Cartridge Brass per CDA alloy 260 - Test Data The table below summarizes the results of key tests tor with standard terminations. Variations may performed in accordance with MIL-STD-202, where affect this data, so please consult the factory for applicable. Data is applicable to standard connec- further information on your requirements. Test Method Criteria of Acceptance Dielectric Withstanding Method 301: Voltage 350 VAC at sea level No breakdown 100 VAC at 70,000' altitude No breakdown Insulation Resistance Method 302 Condition A 5,000 megohms minium Thermal Shock Method 107, Condition B: No physical damage -65˚C to +125˚C Physical Shock Method 213, Condition I: No physical damge 100 G's, 3-axes, 6 millisecond No loss of continuity > 1 μ sec duration sawtooth pluse Vibration Method 204, Condition D: No physical damge 15 G's, 10-2,000 Hz, 12 hours No loss of continuity > 1 μ sec Durability 500 cycles of mating and No mechanical or electrical defect unmating, 500 CPH max. Moisture Resistance Method 106, omit 7B Insulation resistance > 100 megohms Salt Spray Method 101. Condition B: Shall be capable of mating and unmating, 48 hours and meet contact resistance requirements Contact Resistance Method 307: With gold plated Be- 30 milliohms maximum} Cu Nanopin contact. At 1 amp 60 milliohms maximum With precious metal } At 100 milliamps 80 milliohms maximum alloy Nanopin contact. Contact Retention - 3 lb. minimum axial load Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 291 Strip Connectors - .025" Contact Spacing NT How to Order - NT NT P 2 40 S H * * * SERIES INSULATOR MATERIAL CONTACT LOCATION CONTACT ARRANGEMENTS CONTACT TYPE TERMINATION TYPE MODIFICATION CODE TERMINATION MODIFICATION CONTACT ARRANGEMENTS SERIES 40 Maximum - .025 (0.64) centers L - Solid uninsulated wire Nano Strip 20 Maximum - .050 (1.27) centers T - One piece contact/lead INSULATOR MATERIAL H - Insulated harness wire P - Phenolic CONTACT TYPE P - Pin (Plug) MODIFICATION CODE CONTACT LOCATION For termination code, see NJS section, page 294. S - Socket (Receptacle) 1 - Contacts on .025 (0.64) centers 2 - Contacts on .050 (1.27) centers Dimensions NTP .055 .055 .055 (1.40) (1.40) (1.40) B B MAX. MAX. B MAX. .025 (0.64) TYP. .025 (0.64) TYP. .025 (0.64) TYP. A A A .160 .220 (4.06) (5.59) MAX. MAX. .080 (2.03) Plug - "H" and "L" Plug - "T" Receptacle - "H", "L", and "T" Termination Types Termination Types Termination Types Part Number A B Part Number A B Part Number A B Part Number A B by Insulator Size Ref. + _.010 (0.25) by Insulator Size Ref. + _.010 (0.25) by Insulator Size Ref. + _.010 (0.25) by Insulator Size Ref. + _.010 (0.25) NTPI-1*-** - .050 (1.27) NTPI-11*-** .250 (6.35) .300 (7.62) NTPI-21*-** .500 (12.70) .550 (13.97) NTPI-31*-** .750 (19.05) .800 (20.32) NTPI-2*-** .025 (0.64) .075 (1.91) NTPI-12*-** .275 (6.99) .325 (8.26) NTPI-22*-** .525 (13.34) .575 (14.61) NTPI-32*-** .775 (19.69) .825 (20.96) NTPI-3*-** .050 (1.27) .100 (2.54) NTPI-13*-** .300 (7.62) .350 (8.89) NTPI-23*-** .550 (13.97) .600 (15.24) NTPI-33*-** .800 (20.32) .850 (21.59) NTPI-4*-** .075 (1.91) .125 (3.18) NTPI-14*-** .325 (8.26) .375 (9.53) NTPI-24*-** .575 (14.61) .625 (15.88) NTPI-34*-** .825 (20.96) .875 (22.23) NTPI-5*-** .100 (2.54) .150 (3.81) NTPI-15*-** .350 (8.89) .400 (10.16) NTPI-25*-** .600 (15.24) .650 (16.51) NTPI-35*-** .850 (21.59) .900 (22.86) NTPI-6*-** .125 (3.18) .175 (4.45) NTPI-16*-** .375 (9.53) .425 (10.80) NTPI-26*-** .625 (15.88) .675 (17.15) NTPI-36*-** .875 (22.23) .925 (23.50) NTPI-7*-** .150 (3.81) .200 (5.08) NTPI-17*-** .400 (10.16) .450 (11.43) NTPI-27*-** .650 (16.51) .700 (17.78) NTPI-37*-** .900 (22.86) .950 (24.13) NTPI-8*-** .175 (4.45) .225 (5.72) NTPI-18*-** .425 (10.80) .475 (12.07) NTPI-28*-** .675 (17.15) .725 (18.42) NTPI-38*-** .925 (23.50) .975 (24.77) NTPI-9*-** .200 (5.08) .250 (6.35) NTPI-19*-** .450 (11.43) .500 (12.70) NTPI-29*-** .700 (17.78) .750 (19.05) NTPI-39*-** .950 (24.13) 1.000 (25.40) NTPI-10*-** .225 (5.72) .275 (6.99) NTPI-20*-** .475 (12.07) .525 (13.34) NTPI-30*-** .725 (18.42) .775 (19.69) NTPI-40*-** .975 (24.77) 1.025 (26.04) NTDP3-90-ST* 4.400 (111.76) 4.400 (111.76) .205 .050 .050 .205 (5.21) (1.27) (1.27) (5.21) MAX. .100 (2.54) REF.TYP. REF. .100 (2.54) REF.TYP. REF. MAX. .100 4.590 (116.59) MAX. .100 4.590 (116.59) MAX. (2.54) (2.54) REF. REF. .060 (1.52) MAX. .125 (3.18) MAX. Plug Receptacle Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 292 NANO D Metal Shell - .025" Contact Spacing NDM How to Order - NDM MDM - 9 P T * * SERIES CONTACT ARRANGEMENTS CONTACT TYPE TERMINATION TYPE MODIFICATION CODE SERIES TERMINATION TYPE NDM - NANO D Metal Shell H = Insulated harness wire L = Solid copper CONTACT ARRANGEMENTS T = One piece contact/lead 9, 15, 21, 25, 31, 37 MODIFICATION CODE CONTACT TYPE To specifiy lead lengths, type and mechanical P = Pin (Plug) modifications consult factory. S = Socket (Receptacle) Dimensions NDM D .083 + _ .004 C (2.11 + _ 0.10) DIA.TYP. .025 (0.64) TYP. .150 (3.81) MAX. A .130 (3.30) MAX B .004 + _ .004 .175 (4.44) (1.12 + _ 0.10) MAX. Plug D .083 + _ .004 C (2.11 + _ 0.10) .025 (0.64) TYP. DIA.TYP. .150 (3.81) MAX. A .205 (5.21) .051 + _ .004 B MAX. (1.30 + _ 0.10) .155 (3.94) MAX. Receptacle Plug Receptacle Part Number A B B C D By Shell Size Ref. Ref. Ref. + _.005 (0.13) Max. NDM-9P*/S* .200 (5.08) .317 (8.05) .380 (9.65) .565 (14.35) .725 (18.42) NDM-15P*/S* .350 (8.89) .467 (11.86) .530 (13.46) .715 (18.16) .875 (22.23) NDM-21P*/S* .500 (12.7) .617 (15.67) .680 (17.27) .865 (21.97) 1.025 (26.04) NDM-25P*/S8 .600 (15.24) .717 (18.21) .780 (19.81) .965 (24.51) 1.125 (28.58) NDM-31P*/S* .750 (19.05) .867 (22.02) .930 (23.62) 1.115 (28.32) 1.275 (32.39) NDM-37P*/S* .900 (22.86) 1.017 (25.83) 1.080 (27.43) 1.265 (32.13) 1.425 (36.20) Consult factory for availability of other sizes. Panel Mounting Dimensions B C .086 + _ .004 A + .005 (0.13) + .005 (0.13) (2.18 + _ 0.10) .032 (0.81) R TYP. Size + _.005 (0.13) - .000 (0.00) - .000 (0.00) DIA. TYP 9 .565 (14.35) .261 (6.63) .095 (2.41) 15 .715 (18.16) .411 (10.44) .095 (2.41) C 21 .865 (21.97) .561 (14.25) .095 (2.41) 25 .965 (24.51) .661 (16.79) .095 (2.41) B 31 1.115 (28.32) .811 (20.60) .095 (2.41) A 37 1.265 (32.13) .961 (24.41) .095 (2.41) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 293 Center Jackscrew - .030" Contact Spacing NJS How to Order - NJS NJS - 24 P H * * * SERIES CONTACT ARRANGEMENTS CONTACT TYPE TERMINATION TYPE TERMINATION CODE TERMINATION CODE* SERIES NJS - Nano center jackscrew rectangular (9, (H) 001 = 18" #32 AWG 7/40 strd. Type 24, 44) "ET" Teflon per MIL-W-16878/6, NJSC - Nano center jackscrew circular (27, 72 color yellow. 266) (H) 003 = 18" #32 AWG 7/40 strd. Type "ET" Teflon per MIL-W-16878/6 CONTACT ARRANGEMENTS color coded to MIL-STD-681, Sys- 9, 24, 27, 44, 72, 266 tem 1. CONTACT TYPE (L) 1 = 1/2" uninsulated solid #30 AWG P = Pin (Plug) gold plated copper. S = Socket (Receptacle) (L) 2 = 1" uninsulated solid #30 AWG gold plated copper TERMINATION TYPE (T)* = Consult factory H = Insulated harness wire L = Solid uninsulated wire T = One piece contact/Lead * See Termination Codes shown below for additional length modification codes. Standard Wire Termination Codes The following termination codes are listed for your information. For lengths not shown, consult factory for proper modification code. All wire lengths are minimum. Harness Type (H) Solid Uninsulated Type (L) #32 AWG, 7/40 stranded, Type "ET" per MIL-W-16878/6 #32 AWG gold plated copper. Length All Yellow Color Coded Length All Yellow Color Coded Code Length Code Length 3 (76.2) H 020 H 027 24 (609.6) H 009 H 004 L61 .125 (3.18) L14 .750 (19.05) 6 (152.4) H 019 H 016 30 (762.0) H 010 H 005 L56 .150 (3.81) L2 1.000 (25.40) 8 (203.2) H 026 H 034 36 (914.4) H 011 H 006 L57 .190 (4.83) L7 1.500 (38.10) 10 (254.0) H 029 H 025 48 (1219.2) H 013 H 048 L39 .250 (6.35) L6 2.000 (50.80) 12 (304.8) H 028 H 002 72 (1828.8) H 017 H 046 L58 .375 (9.53) L16 2.500 (63.50) 18 (457.2) H 001 H 003 120 (3048.0) H 042 H 041 L1 .500 (12.70) L10 3.000 (76.20) 20 (508.0) H 038 H 023 Center Jackscrew/Rectangular NJS-9 & NJS-24 1 4 D 9 BB 5 8 0-80 UNF-2B CC A THREADED INSERT Face View Pin Insert Receptacle Side View Plug Side View A B C D Part Number Max. Max. + _.005 (0.13) + _.005 (0.13) NJS-9P* .255 (6.48) .165 (4.19) .138 (3.51) .116 (2.95) NJS-9S* .255 (6.48) .165 (4.19) .078 (1.98) .116 (2.95) NJS-24P* .435 (11.05) .165 (4.19) .138 (3.51) .116 (2.95) NJS-24S* .435 (11.05) .165 (4.19) .078 (1.98) .116 (2.95) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 294 Center Jackscrew - .030" Contact Spacing NJS Center Jackscrew/Rectangular NJS-44P .487 (12.37) .215 + _ .005 .180 + _ .005 (5.46 + _ 0.13) (4.57 + _ 0.13) .030 (0.76) .090 (2.29) THREADED, INSERT TYP. TYP. #1-64 UNC-2B .030 (0.76) TYP. Face View NJS-44S .065 (1.65) .030 (0.76) MAX. TYP. .090 (2.29) TYP. .180 + _ .005 (4.57 + _ 0.13) .030 (0.76) .130 + _ .005 TYP. .487 (12.37) (3.30 + _ 0.13) SCREW, CAP, SOCKET HEAD Face View #1-64 UNC-2A Contacts .060 (1.52) MAX. .011 EPOXY WICKING (.28) REF. SOCKET .011 CONTACT (.28) REF. .062 (1.57) 0.90 + _ .010 REF. PIN CONTACT (2.29 + _ 0.25) WITH THRU-BUNDLE GUIDE POST PIGTAIL (OPTIONAL WITH LOSS OF CONTACT .100 (2.54) MAX EPOXY RETAINING EPOXY CONTACT INSULATOR WICKING .050 (1.27) REF. Socket View Pin View Pin View (Thru-Bundle Contact) (Crimp-Type Contact) NOTE: Guide posts can be installed in any contaact cavity for polarization purposes. Connector Saver NJS-9P & S .128 (3.25) REF. #0-80 UNF-2A GUIDE POST .062 CAVITY (1.57) (open) REF. Part Number: NJS97294-835 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 295 Fiber Optic Contacts FOHC • • ITT Cannon fiber optic contacts...a standard in Conforms to MIL-T-29504 fiber optic termini. Designed for use with standard size 16 contact the industry. We offer the most complete line of insertion/extraction tool. Fits any size 16 cavity with no modification to • fiber optic contacts, engineered to fit today's • Both pin and socket contact end faces are easily connector. MIL-Spec circular, rack and panel, edgecard/LRM, cleaned. and D Subminiature connectors. Fiber Optic Contact Performance Data Durability < 0.5 dB change after 500 matings Temperature Shock < 0.5 dB change during and after test Operating Temperature - 65˚C to + 200˚C (Cable/contact dependent) Vibration, random (16 hrs/MIL-C-38999) < 0.5 dB change during and after test Typical 1.0 dB using 100/140 micron fiber-tested per EIA Optical Loss Performance FOTP-34, Method A Standard MIL-Spec Connector Number of Size #16 Fiber Optic Contact Cavities Available Standard Connector Cannon Designator Dependent Upon Shell Size Socket (Body) Pin (Body) MIL-C-38999 Series I KJL 1-29 MIL-T-29504/5 MIL-T-29504/4 MIL-C-38999 Series III KJA 1-29 MIL-C-38999 SeriesIV KPSE 1-31 MIL-C-26482 Series I PV7 1-31 MIL-C-26482 Series II PVA 1-31 MIL-C-83723 Series I HTMF 1-52 MIL-C-83723 Series III MIL-T-29504/11 MIL-T-29504/10 MIL-C-83733 DPK Up to 64 MIL-T-29504/9 MIL-T-29504/8 MIL-C-28840 KFS Up to 8 BKAD Up to 6 ARINC 600 MIL-T-29504/7 MIL-T-29504/6 MIL-C-83527 BKW Up to 30 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 296 Fiber Optic Contacts FOHC Ceramic Tip Optical Contacts ITT Cannon's new precision optical contacts offer SOCKET BODY superior coupling performance and a simplified RETENTION SLEEVE termination process. Ceramic zirconia tips more accurately center the fiber within the contact body. CERAMIC TIP A rugged thermoplastic alignment sleeve precisely aligns the mating contacts. Solid state epoxy re- COMPRESSION SPRING tained within the contact eliminates any handling of RETAINING RING CERAMIC TIP epoxy RESILIENT ALIGNMENT SLEEVE CERAMIC TIP PIN BODY COMPRESSION SPRING CERAMIC TIP RETENTION SLEEVE PIN BODY SOCKET BODY CONNECTOR RETENTION CLIP RETAINING RING CONNECTOR RETENTION CLIP RESILIENT ALIGNMENT SLEEVE How to Order Fiber Opitc Hybrid Contacts FOHC - P A 1422 J P TERMINUS/CONNECTOR SERIES HOLE SIZE (MICRONS)* - JEWEL A - MIL-C-29504/4 & /5: For use in 1219 1321 1422 1650 2200 2400 2600 2800 SERIES MIL-C-38999 Series I, III & IV Connectors. 1245 1346 1447 1700 2250 2450 2650 GENDER B - MIL-T-29504/10 & /11: For use in 1270 1372 1550 1750 2300 2500 2700 TERMINUS/CONNECTOR SERIES MIL-C-83723 Series I, III; MIL-C-83733; 1295 1397 1600 1800 2350 2550 2750 HOLE SIZE (1422 means 142.2 microns) and MIL-C-26482 Series II Connectors. HOLE SIZE (MICRONS)* - CERAMIC TIP ALIGNMENT SYSTEM C - MIL-C-29504/6 & 7; For use in 1250 1400 1700 PREFORM MIL-C-83527; MIL-C-81659; ARINC 600; 1270 1420 1720 SERIES- Fiber Optic Hybrid Contacts and ARINC 404 Connectors. 1290 1440 1740 D - (No Terminus Spec): For use in MIL-C-26482 GENDER ALIGNMENT SYSTEM Series I & MIL-C-26500 Connectors. P - Pin J - Jewel, Synthetic Ruby E - (No Terminus Spec): For use in MIL-C-83723 S - Socket P - Precision Ceramic Tip Series II & MIL-C-5015G Connectors. F - MIL-C-29504/8 & /9: For use in PREFORM MIL-C-28840 Connectors. P - Preform Epoxy Supplied (available for termi- G - (No Terminus Spec): For use in MIL-C-83723 nus/connector series A, B and G only) Series III/82, /83, /86 & /87 Connectors. N - No Preform Epoxy Supplied H - (No Terminus spec): For use in D*M Mark I, G06, E2P (DIN) Fiber Optic/Coaxial Housing. *For Size not listed, consult factory. How to Order Fiber Optic Receptacles (Mates with MIL-T-29504/4 Contacts) FOHC--** SERIES - Fiber Optic Hybrid Contacts SEALING N - Non-Sealed SERIES SHELL STYLE S - Sealed SHELL STYLE 3 - Receptacle, Device, PCB Mount SEALING 4 - Receptacle, Device, Flange Mount 7 - Receptacle, Adapter, In-Line Cable Panel Mount Adapter for in-line cable mechanical splice. Receptacle for mounting T0-18/T0-46/T0-52 devices. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 297 Fiber Optic Contacts FOHC Jewel Ferrule Alignment System Cannon's patented* optical contacts allow the FIBER OPTIC CABLE use of all standard fibers via the field-proven CLIP RETENTION jewel ferrule alignment system in a size 16 pin SHOULDER or socket contact. The jewel ferrule system OUTER SPRING SLEEVE provides precise alignment regardless of fiber GUIDE size, accommodates fiber tolerances, elim- SLEEVE SOCKET ALIGNMENT CONTACT inates the requirement for a minimum end gap, JEWEL and alloys for spring loading of contacts. SOCKET CONTACT ASSEMBLY PIN SEALING SEALING HARD CONTACT GROMMET GROMMET DIELECTRIC *U.S. Patent No 4,351,586, No. 3,947,182, and No. 4,747,658 INTERFACIAL SEAL Solid State Epoxy Pin Since the advent of fiber optics, fibers have been terminated in optical contacts using mes- .600 (15.24) sy two-part liquid expoxy. This process is cum- MAX. .290 .310 bersome and not conducive to high volume (7.37) (7.87) MAX. MAX. prodution. .033 (0.84) .0145 (0.37) Optical contacts are now available with solid .103 (2.62) .0625 DIA. MIN DIA. (1.59) state epoxy. The fiber is inserted into the DIA. contact and the epoxy is reflowed in a cure fixture. No mixing of liquids is required; the volume and flow viscosity is controlled, result- .087 (2.21) .130 SOLID STATE DIA. MIN. ing in a perfect bond and the elimination of (3.30) EPOXY DIA. clean-up. Socket .033 .113 (0.84) (2.87) .103 (2.62) .054 DIA .087 (2.21) DIA (1.37) DIA. MIN. .130 (3.30) DIA. .0625 (1.59) DIA. SOLID STATE .0145 (0.37) MIN. DIA. EPOXY .224 (5.69) .652 (16.56) MAX. .990 (25.15) MAX. Note: Dimensions are for 38999 contacts. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 298 Fiber Optic Multi-Channel Connectors FOMC ITT Cannon's EOMC Series Fiber Optic connectors are designed to meet the needs of military and commercial customers who require a rugged envi- ronmental multifiber field connector. The FOMC combines features which provide the user with a connector that will withstand rough handling and weather extremes with features of elastomeric cable and interface sealing, scoop proof interface to prevent optical contact damage, removable front insert for easy optical contact cleaning, anodized shell finish, and a tough, strong dust cap with attaching stainless steel strap. Hermaphroditic design means plugs will mate with an identical plug as well as receptacles. The remov- able insert assures correcting mating and alignment. In the FOMC, ruggedness is combined with good optical perfomance, rapid coupling and attractive pricing. Another plus feature for ITT Cannon's FOMC design is the fiber flexure chamber which prevents tensile loads from being applied to the terminated fiber. The chamber provides space for surplus fiber in a service loop of sufficient lenght to permit one retemination of one or more fibers in the plug and cable receptacle without reterminating the strength member at the same time. This versa- tility is an ITT Cannon exclusive. The FOMC 2, 4, and 8 channel connector are available as a cable plug, and several receptacle shell configurations. The 8 channel can also be used with less contacts i.e. 6,4, or 2 channels. Sealing State-of-the-art ceramic alignment tips on the contact provide maximum coupling performance - less than plugs are supplied with the 8 channel connector 1.0 dB average coupling less. when using less than the full complement of con- tacts. This catalog provides complete ordering in- formation on available shell types, contact layouts, fiber and cable dimensional and mechanical param- eters. Standard Data Description Materials Shell Hardware Aluminum Alloy Cable Clamp Aluminum Alloy Insert, Front Removable Thermoplastic Interfacial Seal Elastomer Cable Seal Elastomer O Rings Elastomer Alignment Guide Thermoplastic Strain Relief Spring Stell wire with black chrome finish Fungus inert per requirement 4 of MIL-STD-454 Fluid resistant (elasto- Mandrel/Yoke Thermoplastic meric materials) per Receptacle Yoke Thermoplastic MIL-H-5606-Hydraulic fluid, petroleum base MIL-L7808-Lubricating oil, synthetic base Dust Cap Elastomer MIL-G-3056-Gasoline Marking Laser with clear chromate over exposed base metal MIL-A-8243-Ethelyne gylcol Contact Arrangements Face Veiw of Insert 2 and 4 Channel 8 Channel F2 F3 F1 F1 F1 F4 F2 M4 M1 M1 M1 M2 M2 M3 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 299 1.440 (36.58) Fiber Optic Multi-Channel Connectors FOMC How to Order FOMC 6- 2 W 2 C * * * * SERIES SERIES Fiber Optic Multi-Channel SHELL STYLE SHELL STYLE 2 - Square Flange Receptcale SHELL SIZE (2/4) channel only) DUST CAP 6 - Cable Plug 7 - Jam Nut Receptacle CABLE TYPE SHELL SIZE (Channels) CABLE SIZE (O.D) (Maximum number of contact positions) POLARIZATION POSITION 2 4 MODIFICATION CODES 8 CABLE SIZE (O.D) POLARIZATION DUST CAP A - .190 + _.015 (4.83 + _.38) (8 channel plug only. Omit for 2/4 channel) W - Connector supplied with dust cap D - .236 + _.019 (6.0 + _.5) 0 - Not polarized X - Without dust cap F - .276 + _.015 (7.0 + _.4) 1 thru 6 - key position CABLE TYPE G - .374 + _.015 (9.50 + _.38)* MODIFICATION CODES 1 - Pigtail buffered fiber (receptacle only) H - .500 + _.015 (12.70 + _.38)* Consult factory 2 - Multi fiber strengthened cable P - Pigtail buffered fiber 3 - Singel fiber strengthned cables (8 channel *NOTE: Cable size G and H are for 8 channel FOMC Connector only) only 2 and 4 Channel Square Flange Receptacle FOMC 2 3.700 (93.98) Millimeters are in parenthesis .130 1.395 (3.30) (35.43) 1.480 2.40 (37.60) (60.96) 1.064 (BSC .(27.03) Ø .013 .128 1.064 (BSC (3.25) Dia. (27.03) 4 Holes 1.480 (37.60) .150 (3.81) Max. Panel Plug FOMC 6 3.700 (93.98) 2.40 Shell (60.96) End Nut 1.175 Dia. (29.845) Cable Strain Relief Connector Identification Front Removable insert And Mating Instructions Jam Nut Receptacle .764 FOMC 7 (19.41) 3.700 .130 (93.98) 1.395 (3.30) .130 1.395 (35.43) (3.30) (35.43) 2.40 (60.96) .945 Dia. 1.505 Dia 1.150 (24.00) (38.23) (29.21) Shell Yoke Tabs Rear Removable Yoke (Optical Contact Retainer) Jam Nut .150 (3.81) Max. Panel Front Removable Insert .150 (3.81) Max. Panel Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 300 2.362 DIA. (60.0) 2.362 DIA. (60.0) Fiber Optic Multi-Channel Connectors FOMC 8 Channel Square Flange Receptacle FOMC 2 2.50 BSC (63.5) 3.96 (100.5) 2.0 BSC (50.8) 2.02 (51.2) .193 (4.9) 2.64 (67.1) 2.500 (63.5) .255 DIA. (6.35) 1.98 DIA. (50.4) 1.76 DIA. (44.7) 4 HOLES Ø.015 2.00 (50.8) Plug FOMC 6 2.64 5.98 (151.8) (67.1) 5.28 (134.0) 1.76 DIA. 2.03 DIA. (51.6) (44.7) Jam Nut Receptacle 5.24 (133.0) FOMC 7 .800 (20.3) 3.22 (81.8) .193 2.02 .193 (4.9) (4.9) (51.2) 2.02 (51.2) 1.32 (33.5) O-Ring 2.500 DIA. 1.700 Dia. 1.76 Dia. (63.5) (43.2) (44.7) Removable Front Insert M48 x 1.5-6g thd. .200 (5.1) Max. Panel M48 x 1.5-6g Thd. .200 (5.1) Max. Panel Jarn Nut 3.96 (100.5) Polarizing 2.02 2.64 (67.1) Flanges .193 (4.9) (51.2) 2.500 DIA. 1.76 Dia. (63.5) (44.7) M48 x 1.5-6g Thd. .200 (5.1) Max. Panel Recommended Panel Cutouts 2 and 4 Channel 8 Channel FOMC 2 FOMC 7 FOMC 2 FOMC 7 +.015 1.821 + .005 1.016 + .000 Ø2.000 -.000 -.000 -.005 Ø.253 + _ .002 1.073 +.010 2.000 (50.8) (48.25 + 0.13) (25.80 + 0.00 +.038 Ø.005 1.064 -.000 (50.8 -.0.0) -0.00) -0.13) BSC (27.25 + 0.25) CSK B2˚ x .507+/- .010 (27.03) -0.00) DIA Ø.005 1.064 BSC 1.890 Dia. (48.00 + 0.25) (27.03) .126 + _ .002 DIA. 1.073 + .010 Dia. (27.25 + 0.25) +.010 -.000) CSK 82˚ x .230 + _ .005 2.000 BSC (50.8) -.000 -.000) -.000 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 301 Fiber Optic Multi-Channel Connectors FOMC Contact Assembly "O" RING BODY. REAR TIP, FERRULE, "O" RING, REAR SPRING FERRULE TERMINUS OPTICAL FRONT TUBE, SUPPORT Δ TIP I.D. .170 (4.32) .175 (4.44) FIBER BUFFER DIA MAX. DIA. .230 MAX. DIA. (5.84) 1.300 (33.02) MAX. MAX. DIA. How to Order - Contacts FOMC - T - 10 - 1270 ITT CANNON SERIES TERMINUS ASSEMBLY BUFFER DIAMETER TIP SERIES TIP (I.D. in tenths of microns) FOMC - Fiber Optic Multi-Channel 1270 - 127.0 μm min. 1300 - 130.0 μm min. TERMINUS ASSEMBLY 1440 - 144.0 μm min. BUFFER DIAMETER (in millimeters) 05 - 0.5 mm Buffer 10 - 1.0 mm Buffer 11 - 1.1 mm Buffer Coupling Performance TOTAL SAMPLES = 3056 900 MEAN = 0.93 SID. DEV. = 0.32 MINIMUM = 0 800 MAXIMUM = 2.2 50/125 FIBER 700 CERAMIC ALIGNMENT TIP CONTACTS 600 500 400 300 200 100 0 00.5 1 1.5 2 2.5 CONNECTOR LOSS (dB) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 302 FREQUENCY Fiber Optic Cable Assemblies ITT Cannon is a major supplier of fiber optic cable livery of more than 20,000 custom fiber optic links assemblies for mulit channel tactical ground based over the past twelve years. Cable assemblies are and avionics appliations. Experienced includes de- built to specific design requirements and are 100% optically tested. FOMC TERMINATED CABLE LENTGH FOMC Plug-to-Plug Assembly TERMINATED ASSEMBLY LENTGH PIGTAIL CONNECTORS * (SMA.ST® CONNECTORS) FOMC Receptacle/Pigtail Assembly *ST is a trademark of AT&T FOHC TERMINATED LENTGH INDIVIDUAL SINGLE- FIBER CABLES (NYLON BRAIDED SLEEVE) MARKING SLEEVE CONNECTOR MULTI-FIBER ASSY TACTICAL CABLE BACKSHELL DUST CAP 38999 F.O. Plug-to Plug Assembly TERMINATED LENTGH MARKING SLEEVE CABLES CONNECTOR ASSY PIGTAIL CONNECTORS * (SMA.ST® CONNECTORS) DUST CAP 38999 F.O. Receptacle/Pigtail Assembly *ST is a trademark of AT&T Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 303 MIL-C-24308 Filter Connectors TD1* ITT Cannon has developed a line of filter connectors connectors. They are also intermateable with MIL- to meet the industry's demand fo improved control C-24308 types and meet applicable portions of that of Radio Frequency and Electro-Magnetic Inter- specification. ference (RFI/EMI). These TD1* filter connectors, ALL TD1* filter contact assemblies are tested 100% have been designed to combine the functions of a during in-process and final inspection, for capac- standard electrical connector and feed-thru filters itance, insulation resistance and dielectric with- into one compact package. In addition to offering standing voltage. Attenuation is checked as re- greater design flexibility and system reliability, they quired for each type of filter to assure performance are designed for applications where space and to guaranteed levels. weight are prime considerations. These connectors are intermateable with all standard D subminiature Note: The TD1* replaces the obsolete TD*J and D*J Series How to Order TD 1 E 9 L P H - C FILTER SERIES INDICATOR A 15 M S M B 25 T P C 37 H SERIES PREFIX D 50 ONE (1) PIECE SHELL SHELL SIZE CONTACT ARRANGEMENTS FILTER TYPE CONTACT TYPE CONTACT TERMINATION FILTER SERIES INDICATOR MODIFIER T - Transverse Monolith FILTER TYPE PRINTED CIRCUIT CONTACTS SERIES PREFIX L - Low frequency Consult factory. Both 90˚ and straight types are M - Mid-range frequency available. D - Miniature, rectangular, solder termination T - Standard frequecy CONTACT TERMINATION SHELL SIZE (one piece shell) H - High frequency See page 305 E, A, B, C, D CONTACT TYPE Lack of termination indicator signifiles solder cup. CONTACT ARRANGEMENTS P - Pin contacts MODIFIER See page 305 S - Socket contacts C - Clinch nut Performance and Material Specifications ELECTRICAL DATA MATERIALS AND FINISHES Description Material Finish Available Filter Low Freq. Mid Freq. Std Freq. High Freq. Contacts Copper alloy Gold plate per L MT H Catalog Indication - letter MIL-G-45204 100 VDC 200 VDC Voltage Rating (working) Type 1, Class 1 Current Rating (amp DC) 7.5 7.5 7.5 7.5 Aluminum alloy 6061-T6 Electroless nickel per Shell Insulation Resistance, 2 min. electrification 5000 10,000 10,000 10,000 per QQ-A-225/8 or MIL-C-26074 megohms megohms megohms megohms QQ-A-200/8 time max. at 25˚C, and 100 VDC minimum minimum minimum minimum Polyphenylene Sulfide/ None Insulator: Socket DWV, sea level, with 500 microamps max. 300 VDC 500 VDC 500 VDC 500 VDC Epoxy charge/discharge Pin Epoxy None 50,000 7200 3000 780 Capacitance at 1 KHz, 0.1 V rms picofarads Ground Spring Beryllium Copper Silver plate minimum 12,000 5,000 1,300 Freq. MHz Attenuation (dB) 0.1 2 min. - - - Attenuation per MIL-STD-220 @ 25˚C with no applied 1 15 min. 2 min. - - voltage or current. 2 20 min. 5 min. 2 min. 10 35 min. 15 min. 9 min. 2 min. 100 60 min. 55 min. 50 min. 30 min. 500 to 10,000 65 min. 60 min. 55 min. 50 min. Pi Pi Pi Pi Filter Type Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 304 MIL-C-24308 Filter Connectors TD1* Contact Arrangements Face View Pin Insert 16 23 4 5 78910111213 1 23 4 5 16 23 4 5 78 910 11 12 13 14 15 14 15 16 17 18 19 20 21 22 23 24 25 67 8 9 Shell Size E A B Contact Arrangement 9 15 25 Contact Size #20 #20 #20 16 23 4 5 78910111213 14 15 16 17 16 23 4 5 78910111213 14 15 16 17 18 19 18 35 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 D Shell Size C 50 Contact Arrangement\ 37 #20 Contact Size #20 Contacts Straight Printed Circuit Modifier 300 + _ .028 (7.62 + _ 0.71) H: .040 (1.02) Dia. terminals and accommodates up to (.125 (3.18) 1/8 Max. thick P.C. boards. PC BOARD) M: .030 (.76) Dia. terminals and accommodates up to 1/8 Max. thick P.C. boards. Modifier Right Angle Printed Circuit .125 + _ .010 P: .030 (.76) Dia. terminals and accommodates P.C. boards (3.18 + _ .25) .125 + _ .010 up to 3/32 Max. Thickness. (3.18 + _ .25) .112 + _ .015 .715 + _ .010 FOOT PRINT FROM FRONT .715 + _ .010 (2.84 + _ .38) .112+ _ .015 (18.16 + _ .25) OF MOUNTING FLANGE (18.16 + _ .25) (2.84 + _ .38) .112 + _ .015 (2.84 + _ .38) Standard Shell Dimensions 1.040 (26.42) MAX. A J H F B .065 (1.65) 10˚TYP. + _ .005 (0.13) G DE TWO HOLES ALL CONTACTS SKIVED APPROX. C 120 + _ .005 AS SHOWN (.042[1.07) MIN SOLDER POT I.D.) (3.05 + _ 0.13)DIA. Rear View Front View A B C D E F G H J Shell Size + _ .015 (0.38) + _ .010 (0.25) + _ .005 (0.13) + _ .010 (0.25) + _ .005 (0.13) + _ .010 (0.25) + _ .010 (0.25) + _ .010 (0.25) + _ .010 (0.25) 9P 1.213 (30.81) .738 (18.75) .984 (24.99) .400 (10.16) .502 (12.75) .792 (20.12) .469 (11.91) .236 (5.99) .841 (21.36) 9S 1.213 (30.81) .642 (16.31) .984 (24.99) .310 (7.87) .502 (12.75) .792 (20.12) .469 (11.91) .243 (6.17) .852 (21.64) 15P 1.541 (39.14) 1.066 (27.08) 1.312 (33.32) .400 (10.16) .502 (12.75) 1.116 (28.35) .469 (11.91) .236 (5.99) .841 (21.36) 15S 1.541 (39.14) .970 (24.64) 1.312 (33.32) .310 (7.87) .502 (12.75) 1.116 (28.35) .469 (11.91) .243 (6.17) .852 (21.64) 25P 2.087 (53.01) 1.606 (40.79) 1.852 (47.04) .400 (10.16) .502 (12.75) 1.664 (42.27) .469 (11.91) .231 (5.87) .841 (21.36) 25S 2.087 (53.01) 1.510 (38.35) 1.852 (47.04) .310 (7.87) .502 (12.75) 1.664 (42.27) .469 (11.91) .243 (6.17) .852 (21.64) 37P 2.729 (69.32) 2.254 (57.25) 2.500 (63.50) .400 (10.16) .502 (12.75) 2.316 (58.83) .469 (11.91) .231 (5.87) .841 (21.36) 37S 2.729 (69.32) 2.158 (54.81) 2.500 (63.50) .310 (7.87) .502 (12.75) 2.316 (58.83) .469 (11.91) .243 (6.17) .852 (21.64) 50P 2.635 (66.93) 2.151 (54.64) 2.406 (61.11) .512 (13.00) .612 (15.54) 2.198 (55.83) .576 (14.63) .231 (5.87) .841 (21.36) 50S 2.635 (66.93) 2.064 (52.43) 2.406 (61.11) .422 (10.72) .612 (15.54) 2.198 (55.83) .576 (14.63) .243 (6.17) .852 (21.64) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 305 MIL-C-24308 Filter Connectors TD1* Mounting Panel Cutout Dimensions .032 (0.81) RADIUS MAX. TYP. A 10˚ .120 + _ .002 PANEL (TYP.) (3.04 + _ 0.05) BOTH SIDES F J RADIUS E 4 PLACES FULL RADIUS Rear Mounting C Standard Cutout .120 + _ .002 PANEL (3.04 + _ 0.05) DIAMETER C Front Mounting Optional Cutout for Rear Mounting Mounting A C E F J Connector Method + _ .005 (0.13) + _ .005 (0.13) + _ .005 (0.13) + _ .005 (0.13) + _ .005 (0.13) TD1E Front Mounting .833 (21.16) .984 (24.99) .485 (12.32) .243 (6.17) .065 (1.65) Rear Mounting .806 (20.47) .984 (24.99) .449 (11.40) .225 (5.72) .132 (3.35) TD1A Front Mounting 1.161 (29.49) 1.312 (33.32) .485 (12.32) .243 (6.17) .065 (1.65) Rear Mounting 1.134 (28.80) 1.312 (33.32) .449 (11.40) .225 (5.72) .132 (3.35) TD1B Front Mounting 1.700 (43.18) 1.852 (47.04) .485 (12.32) .243 (6.17) .065 (1.65) Rear Mounting 1.674 (42.52) 1.852 (47.04) .449 (11.40) .225 (5.72) .132 (3.35) TD1C Front Mounting 2.349 (59.66) 2.500 (63.50) .485 (12.32) .243 (6.17) .065 (1.65) Rear Mounting 2.326 (59.08) 2.500 (63.50) .449 (11.40) .225 (5.72) .132 (3.35) TD1D Front Mounting 2.254 (57.25) 2.406 (61.11) .593 (15.06) .297 (7.54) .065 (1.65) Rear Mounting 2.218 (56.34) 2.406 (61.11) .555 (14.09) .278 (7.06) .132 (3.35) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 306 MIL-C-83513 Filter Connectors TMDM Transverse monolith filter for EMI/RFI shielding TMDM connectors are extremely small filter con- Rugged aluminum one-piece shell nectors with higher contact density than traditional Silicone interfiacial environmental seal rectangular connectors making them ideally suited Glass-filled diallyl phthalate insulator for applications where space is limited and EMI and Meets applicable portion of MIL-Spec. RFI filtering is required. The TMDM receptacle accommodates from 9 to 37 size 24 socket con- tacts on .050 (1.27) centers and mates with the ITT Cannon MDM plug utilizing reliable, proven, "twist pin" contacts. How to Order T MDM C1- 15 S H 001 B FILTER SERIES INDICATOR SERIES PREFIX CAPACITANCE INDICATOR NUMBER OF CONTACTS CONTACT STYLE TERMINATION TYPE TERMINATION/MODIFIER CODE* MOUNTING CODE FILTER SERIES INDICATOR NUMBER OF CONTACTS MOUNTING CODE T - Transverse Monolith 9, 15, 21, 25 , 31, 37 only A - Flange mounting (.125 (3.18) dia. mtg. holes) SERIES PREFIX CONTACT STYLE B - Flange mounting (.092 (2.34) dia. mtg. MDM - Micro "D" - Metal Housing S - Socket (Receptacle) only holes) K - Jackscrew (standard, slotted head) CAPACITANCE INDICATOR TERMINATION TYPE KL - Low profile jackscrew (slotted head) "C" Capacitor Type H - Harness, insulated solid or stranded wire l - Low profile jackscrew (hex head) C1 150-250 pf capacitance L - Lead, solid uninsulated wire LS - Low profile jackscrew (spline head) C2 300-500 pf capacitance M1 - Allen head lockscrew assy. TERMINATION/MODIFIER CODE* C3 700-1000 pf capacitance M2 - Allen head jackscrew assy., low profile Consult "L" & "H" modification codes for lead C4 1300-2000 pf capacitance M3 - Allen head jackscrew assy., high profile material and lead length. M4 - Slot head lockscrew assy. M5 - Slot head jackscrew assy., low profile M6 - slot head jackscrew assy., high profile P - Jackpost S - Clinch nut, #2-56 stainless steel * See termination codes listed for additional length modification codes (page 308). For other modifications not listed, consult factory. Performance and Material Specifications MATERIALS AND FINISHES ELECTRICAL DATA MECHANICAL FEATURES Shell Aluminum alloy per QQ-A-200/8 with fused tin No. of Contacts 9 thru 37 Size or lenght 6 sizes over copper Dielectric Withstanding Voltage 300 VDC Coupling Friction/jackscrews Socket Contact Copper alloy, 50 microinch gold per MIL-G-45204, Insulation Resistance 5,000 Megohms @ 100 VDC Polarization Keystone-shaped shell Type II, Class 1 Voltage Rating (Working) 100 VDC Contact Spacing .050 (1.27) centers Insulator Glass-filled diallyl phthalated per MIL-M-14, type Current Rating 3 amps max. Shell Style Single piece receptacle SDGF Max. Capacitance (Picofarads) 250, 500, 1000, 2000 Interfacial Seal Silicone base rubber Filter Type C Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 307 MIL-C-83513 Filter Connectors TMDM Guaranteed Minimum Attenuation Minimum Insertion Loss - Decibels Filter Desig- Capacitance 10 15 30 50 100 200 500 1 nation Range (pF) MHz MHz MHz MHz MHz MHz MHz GHz C1 150-250 4 6 15 20 35 C2 300-500 3 6 12 18 25 40 C3 700-1000 3 7 13 17 25 38 48 C4 1300-2000 5 8 13 18 23 30 40 50 Standard Wire Termination Codes Harness Type (H) #26 AWG per Solid Uninsulated Type (L) MIL-W-16878/4 Type E Teflon, stranded. #25 AWG gold plated copper Length All Yellow Color Coded Code Length 3 (76.2) H020 H027 L61 .125 (.18) 6 (152.4) H019 H016 L56 .150 (3.81) 8 (203.2) H026 H034 L57 .190 (4.83) 10 (254.0) H029 H025 L39 .250 (6.35) 12 (304.8) H028 H002 L58 .375 (9.52) 18 (457.2) H001 H003 L1 .500 (12.70) 20 (508.0) H038 H023 L14 .750 (19.05) 24 (609.6) H009 H004 L2 1.000 (25.40) 30 (762.0) H010 H005 L7 1.500 (38.10) 36 (914.4) H011 H006 L6 2.000 (50.80) 48 (1219.2) H013 H048 L16 2.500 (63.50) 72 (1828.8) H017 H046 L10 3.000 (76.20) 120 (3048.0) H042 H041 Cannon Modification Codes - (Not MS) For lengths not shown, consult factory for proper modification code. All wire lengths are minimum. Shell Dimensions .299 .199 TWO MTG. HOLES (7.59) (5.05) .091 + _ .003 (2.31 + _ 0.08) MAX. MAX. F B .090 (2.29) REF. ++ E .429˚ GD (10.90) MAX. A C View Mating Face *.679 max. for terminated & potted constructions Part Number A B C D E F G by Shell Size Max. Max. Max. Max. Max. + _ .005 (0.13) Max. TMDM-9S* .785 (19.94) .400 (10.16) .400 (10.16) .270 (6.86) .308 (7.82) .565 (14.35) .251 (6.38) TMDM-15S* .935 (23.75) .550 (13.97) .550 (13.97) .270 (6.86) .308 (7.82) .715 (18.16) .251 (6.38) TMDM-21S* 1.085 (27.56) .700 (17.78) .700 (17.78) .270 (6.86) .308 (7.82) .865 (21.97) .251 (6.38) TMDM-25S* 1.185 (30.10) .800 (20.32) .800 (20.32) .270 (6.86) .308 (7.82) .965 (24.51) .251 (6.38) TMDM-31S* 1.335 (33.91) .950 (24.13) .950 (24.13) .270 (6.86) .308 (7.82) 1.115 (28.32) .251 (6.38) TMDM-37S* 1.485 (37.72) 1.100 (27.94) 1.100 (27.94) .270 (6.86) .308 (7.82) 1.265 (32.13) .251 (6.38) * Add Filter type, Lead Type and Length; see How to Order. NOTE: 1) Potting extension of .250 (6.35) Max. required for insulated wire termination. 2) PC tails of .019 (0.48 + _ .002 (0.05) diameter are available. The PC tail length is to be specified from the rear of the shell to the end of the termination. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 308 MIL-C-26482 Series 2/-83723 Series 1 Filter Connectors TPV These miniature circular filter connectors are de- intermateable with the NAS1599 and the NASA signed to combine the functions of a standard 40M39569 type connectors. These connectors fea- electrical connector and a feed-thru filter into one ture three-point bayonet lock coupling, five keyway compact package. polarization, and have contact arrangements that will accommodate up to 61 contacts in shell sizes, TPV filter connectors are designed to meet the with both pin and socket contact versions available. applicable portions of military specifications MIL-C-26482 and MIL-C-83723. They are also Note: The TPV replaces the obsolete PVJ Series How to Order - TPV TPVO C24 B 61 TP N * FILTER SERIES INDICATOR SERIES PREFIX SHELL STYLE TERMINATION SHELL SIZE FINISH CONTACT ARRANGEMENT CAPACITANCE INDICATOR CONTACT TYPE INSERT POSITION MODIFICATION CODES FILTER SERIES INDICATOR TERMINATION CONTACT ARRANGEMENTS T - Transverse monolith C - Solder Pot Termination See page 311 E - P.C. Tail CAPACITANCE INDICATOR SERIES PREFIX S - Crimp Piggyback PV - MIL-C-26482 Series 2, MIL-C-83723 M - Mid-range frequency W - Wire Wraps Series 1 type filter connectors, solder termi- L - Low frequency nation. ITT Cannon designation. SHELL SIZE T - Standard frequency 10, 12, 14, 16, 18, 20, 22, 24 H - High frequency SHELL STYLE FINISH 0 - Flange mounting receptacle CONTACT TYPE 7 - Jam nut mounting receptacle A - Bright cadmium over nickel plate P - Pin contacts B - Olive drab chromate over cadmium finish S - Socket contacts G - Electorless nickel finish (preferred) INSERT POSITION N - (Normal); Alternates - W, X, Y, Z See page 162. NOTES: MODIFICATION CODES 1) Backshell threads and teeh - none provided. 2) Hermetic versions of the filter connectors can be provided. Consult ITT Cannon for availability. For backshell assembly consult factory. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 309 MIL-C-26482 Series 2/-83723 Series 1 Filter Connectors TPV Performance and Material Specification MATERIALS AND FINISHES Jam Nut Material: Aluminum Alloy Class "B" Series Class "G" Series Finish: Olive drab chromeplate over Electroless nickel plating cadimium finish per QQ-P-416 Per MIl-C-26074 Coupling Pins Material: Copper Alloy Finish: Passivated Contacts Material: Copper Alloy Finish: Gold plated per MIL-G-45204, Type 1 Class 1 with nickel underplate per QQ-N-290 Insulator Material: Suitable high termperature plastic/epoxy Finish: none Interfacial and Material: Fluorosilicone rubber (ITT Cannon blend) Peripheral Seals Finish: none O ring Material: Silicone rubber (ITT Cannon blend) (Jam Nut Mounting Only) Finish: none Ground Spring Material: Beryllium Copper Finish: Silver Plated ELECTRICAL (Size #16 and #20 Contacts) Filter Description Low Freq. Mid Freq. Std. Freq High Freq. Catalog Indicator L M T H Voltage Rating 200 VDC - 120 VAC rms 400 Hz Current Rating (amp DC) 15 amp, size 16/7.5 amp, size 20 Insulation Resistance, 2 min. electrification time max. at 25˚C 5000, megohms min. @ 100 VDC 500 VDC size 16 & 20 500 VDC DWV, sea level, with 500 microamps max. charge/discharge 32000 8000 3300 850 Capacitance at 1 KHz 0.1V rms Picofarads 45000 12000 5000 1300 Freq. MHz 2 min. - - - Attenuation per MIL-STD-220 0.1 @ 25˚C with no applied 10 min. 2 min. - - 1.0 voltage or current. 16 min. 7 min. 2 min. - 2 40 min. 18 min. 8 min. 2 min. 10 60 min. 55 min. 45 min. 30 min. 100 70 min. 60 min. 55 min. 50 min. 500 to 1000 Pi Pi Pi Pi Filter Type/Construction Consult factory for higher or mixed attenuation values and higher voltage ratings. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 310 MIL-C-26482 Series 2/-83723 Series 1 Filter Connectors TPV Contact Arrangements (Face view, pin insert) A A L H A M B G J B A A E G H B B N K R C K A K M B G J C L P F H J F D C D B E F C F D E C E E D H D E C F D G Shell Size/Arr. No. 10-6 12-8 12-10 14-5 14-21 14-15 No. of Contacts 6 8 10 5 4 B 1 14 Contacts Size #20 #20 #20 #16 #16 #20 #16 #20 A A T B B R A G S U A B e V C P S L A T A M R C f W G B U H K L B N dD g M N B N P C j X b F P C a C H D K V C J U P V h E T R F M c U Z c Y N E D E D D D L Y b F S R J T S E X W H Z M a G F GEE H F K G H L F H J G J K Shell Size/Arr. No. 14-18 14-19 16-8 16-26 18-8 18-32 No. of Contacts 18 19 8 26 8 32 Contacts Size #20 #20 #16 #20 #12 #20 A Z b a Y U A B c N A V X u T v B C S n W C t d B W A M P W GG A X D B m HH w B p s V X W e k AA Y V C C W R q FF j Y L C D x U X R NN JJ V BB E Z D r r Y z Z f k j GG CC PP D X j U y T k EE m U Z S HH MM KK V P s E F r a E y h K q g E m D FF DD a s LL S T a DD EE T z g N x t F G n b h F U T b CC n h u AA q F S t J w p h b S BB R r E v c G g H g p f p c n G q M d R c f G R H J P f F j e d H d H m k e G P P K N J L J e H K N L N J M M K L M K L Shell Size/Arr. No. 20-39 20-41 22-21 22-55 24-61 No. of Contacts 2 37 41 21 55 61 Contacts Size #16 #20 #20 #16 #20 #20 Consult factory for availability of other contact arrangements. Availabl for In-Line Adapters also. Alternate Polarizing Positions - Page 162 Contact - Pin and Socket Standard Contact Terminations Finish: Gold plate per MIL-G-45204, Type 1, Class 1, over nickel plate per QQ-N-290. A C DIA. B DIA. .186 (4.72) Pin/Solder Pot MAX. DIA. .020 (.51) X.250 (6.35) EXT. B C BEYOND SHELL REAR DIA. DIA. Pin/Printed Circuit Socket/Solder Pot .025 (.64) SQ. X .500 (12.70) EXT. BEYOND SHELL REAR Pin/Wire Wrap Contact Size A B Dia. C Dia. .125 (3.18) .049 (1.24) .073 (1.85) #20 .110 (2.79) .045 (1.14) .068 (1.73) .160 (4.06) .077 (1.96) .104 (2.64) #16 .150 (3.81) .068 (1.73) .097 (2.46) Note: Solder pot extension typically will be .200 (5.08) max. beyond shell rear. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 311 i i i i MIL-C-26482 Series 2/-83723 Series 1 Filter Connectors TPV Flange Mounting Receptacle TPV0 0.005 4 HOLES POLARIZING .120 DIA. GROOVE B .147 DIA. (SIZE 24 ONLY) G F (TP) DIA. K (TP) J L M Shell B F L M J K G Size Max. Max. Max. Max. Max. Basic Max. 10 .462 (11.73) .591 (15.01) 1.215 (30.86) 1.530 (38.86) .078 (1.98) .719 (18.26) .954 (24.23) 12 .462 (11.73) .751 (19.08) 1.215 (30.86) 1.530 (38.86) .078 (1.98) .812 (20.62) 1.047 (26.59) 14 .462 (11.73) .876 (22.25) 1.215 (30.86) 1.530 (38.86) .078 (1.98) .906 (23.01) 1.141 (28.98) 16 .462 (11.73) 1.001 (25.43) 1.215 (30.86) 1.530 (38.86) .078 (1.98) .969 (24.61) 1.234 (31.34) 18 .462 (11.73) 1.126 (28.60) 1.215 (30.86) 1.530 (38.86) .078 (1.98) 1.062 (26.97) 1.328 (33.73) 20 .587 (14.91) 1.251 (31.78) 1.275 (32.39) 1.590 (40.38) .110 (2.79) 1.156 (29.36) 1.453 (36.91) 22 .587 (14.91) 1.376 (34.95) 1.275 (32.39) 1.590 (40.38) .110 (2.79) 1.250 (31.75) 1.578 (40.08) 24 .620 (15.75) 1.501 (38.13) 1.275 (32.39) 1.590 (40.38) .110 (2.79) 1.375 (34.93) 1.703 (43.26) Jam Nut Receptacle TPV7 POLARIZING C GROOVE N THD. W F V DIA. G B A L M C Shell V A B F G Panel L M W N Thread Size Max. Max. Max. Max. + _ .009 (0.23) Thickness Max. Max. Dia. Class 2A 10 1.078 (27.38) .892 (22.66) .113 (2.87) .591 (15.01) .698 (17.73) .187 (4.75) 1.215 (30.86) 1.530 (38.86) 1.203 (30.56) 11/16-24UNEF 12 1.266 (32.16) 1.079 (27.41) .113 (2.87) .751 (19.08) .698 (17.73) .187 (4.75) 1.215 (30.86) 1.530 (38.86) 1.391 (35.33) 7/8-20 UNEF 14 1.391 (35.33) 1.205 (30.61) .113 (2.87) .876 (22.25) .698 (17.73) .187 (4.75) 1.215 (30.86) 1.530 (38.86) 1.516 (38.51) 1 -20UNEF 16 1.516 (38.51) 1.329 (33.76) .113 (2.87) 1.001 (25.43) .698 (17.73) .187 (4.75) 1.215 (30.86) 1.530 (38.86) 1.641 (41.68) 1-1/8-18UNEF 18 1.641 (41.68) 1.455 (36.96) .113 (2.87) 1.126 (28.60) .698 (17.73) .187 (4.75) 1.215 (30.86) 1.530 (38.86) 1.766 (44.86) 1-1/4-18UNEF 20 1.828 (46.43) 1.579 (40.11) .148 (3.76) 1.251 (31.78) .763 (19.38) .250 (6.35) 1.275 (32.39) 1.590 (40.39) 1.954 (49.63) 1-3/8-18UNEF 22 1.954 (49.63) 1.705 (43.31) .148 (3.76) 1.376 (34.95) .763 (19.38) .250 (6.35) 1.275 (32.39) 1.590 (40.39) 2.078 (52.78) 1-1/2-18UNEF 24 2.078 (52.78) 1.829 (46.46) .148 (3.76) 1.501 (38.13) .763 (19.38) .219 (5.56) 1.275 (32.39) 1.590 (40.39) 2.203 (55.96) 1-5/8-18UNEF Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 312 MIL-C-38999 Series I, II, III, IV Filter Connectors These miniature circular filter connectors are de- For detailed dimensional information, request a signed to combine the functions of a standard copy of the ITT Cannon Filter Connectors catalog. electrical connector and a feed-thru filter into one compact package. They are designed to meet the applicable portions of military specification MIL-C-38999 series I, II, III and IV. These connec- tors feature arrangements that will accommodate up to 12B contacts. Contsult factory for socket versions. Note: The TKJ replaces the obsolete KJJ Series How to Order - TKJL/TKJ/TKJA/TKJB TKJ L O C** A L P N* FILTER SERIES INDICATOR SERIES PREFIX MODIFIER SHELL STYLE TERMINATION SHELL SIZE HARDWARE FINISH CONTACT ARRANGEMENTS CAPACITANCE INDICATOR CONTACT TYPE ALTERNATE SHELL POSITION SPECIAL MODIFIERS FILTER SERIES INDICATOR CAPACITANCE INDICATOR* TERMINATION T - Transverse Monolith C - Solder pot termination L - 32,000-45,000 PF E - P.C. tails M - 8,000-12,000 PF SERIES PREFIX S - Crimp Piggyback T - 3,300-5,000 PF KJ - ITT Cannon prefix W - Wire wraps H - 850- 1,300 PF MODIFIER SHELL SIZE CONTACT TYPE L - Series I scoop-proof shell Series I, III and IV: P-pin; S-socket (Consult factory for availability of (omit if Series II desired) 11, 13, 15, 17, 19, 21, 23, and 25 sockets) A - Series III Triple Start Thread Series II: (omit if Series II desired) ALTERNATE SHELL POSITION 10, 12, 14, 16, 18, 20, 22, and 24 B - Series IV - Available in receptacle only N (normal), A, B, C, D HARDWARE FINISH (omit if Series II desired) SPECIAL MODIFIERS A - Bright cadmium over nickel plate SHELL STYLE Consult factory for definition and availability B - Olive drab cadmium over nickel plate 0 - Wall mounting receptacle (front panel N - Electroless nickel plate (preferred) mounting) 2 - Box mounting (front panel mounting) CONTACT ARRANGEMENTS 3 - Wall mounting (black panel mounting) See page 315. 5 - Box mounting receptacle (back panel mounting) 7 - Jam nut receptacle NOTES: 1) Backshell thread and teeth. Series I and II - Provided only on shell types indicated on dimension sheets. Series III - No threads or teeth provided. Series IV - Provided with threads and teeth. 2) Hermetic versions of the filter connectors can be provided. Consult ITT Cannon for availability. 3) Series III and IV can only be shell style 0 or 7. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 313 MIL-C-38999 Series I, II, III, IV Filter Connectors Performance and Material Specifications MATERIALS AND FINISHES ELECTRICAL (Size #16, #20 and #22) Shell Aluminum alloy* Filter Description Low Freq. Mid Freq. Std. Freq. High Freq. Insulator High grade plastic/epoxy Catalog Indicator L M T H Contacts Copper alloy, gold plate Voltage Rating 200 VDC - 120 VAC rms 400 Hz Grommet and Seal Silicone base elastomer Current Rating (amp DC) 15 amp - size 16/7.5 amp - size 20/5.0 amp, size 22 Jam Nut Aluminum alloy* Insulation Resistance, 2 min. electrification time max. at 25˚C 5,000 megohms min. @ 100 VDC Grounding Spring Beryllium copper, silver plate DWV, sea level, with 500 microamps max. 300 VDC size 22 500 VDC charge/discharge 500 VDC size 16 & 20 *Finish as noted in How to Order section. 32,000 8,000 3300 850 Capacitance at 1 KHz, 0.1 V rms Picofarads 45,000 12,000 5000 1,300 Freq. MHz 2 min. 0.1 - - - Attenuation per MIL-STD-220 10 min. 1 2 min. - - at 25˚C with no applied 16 min. 2 7 min. 2 min. - voltage or current. 40 min. 10 18 min. 8 min. 2 min. 60 min. 100 55 min. 45 min. 30 min. 70 min. 500 to 1000 60 min. 55 min. 50 min. Filter Type/Construction Pi Pi Pi Pi Consult factory for higher or mixed attenuation values and higher voltage ratings. Contact Extension - All Connectors REAR OF METAL SHELL SOLDER POT EXTENSION Note: Solder pot extension typically will be .200 (5.08) max. beyond shell rear. Contact - Pin and Sockets Standard Contact Terminations Finish: Gold plate per MIL-G-45204, Type 1, Class 1, over nickel plate per QQ-N-290. A C DIA. B DIA. .186 (4.72) Pin/Solder Pot MAX. DIA. .020 (.51) X.250 (6.35) EXT. B C BEYOND SHELL REAR DIA. DIA. Pin/Printed Circuit Socket/Solder Pot .025 (.64) SQ. X .500 (12.70) EXT. BEYOND SHELL REAR Pin/Wire Wrap Contact B C A Size Dia. Dia. .115 (2.92) .039 (0.97) .056 (1.42) #22 .095 (2.41) .035 (0.89) .051 (1.30) .125 (3.18) .047 (1.19) .066 (1.68) #20 .110 (2.79) .042 (1.07) .061 (1.55) .170 (4.32) .077 (1.96) .104 (2.64) #16 .150 (3.81) .068 (1.73) .097 (2.46) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 314 MIL-C-38999 Series I, II, III, IV Filter Connectors Contact Arrangements Engaging view, pin insert Series I, III & IV 11-5 11-98 11-35 13-8 13-98 9-35 13-35 Series II 12-98 8-35 10-5 10-98 10-35 12-8 12-35 No. of Contacs 10 #20 5 #20 6 #20 13 #22D 8 #20 22 #22D 6 #22D Service Ratings I I I M I M M 15-5 Series I, III & IV 15-18 15-19 15-35 - 17-8 17-26 17-35 14-5 Series II 14-18 14-19 14-35 16-99 16-8 16-26 16-35 5 #16 No. of Contacs 18 #20 19 #20 37 #22D 21 #20,2 #16 8 #16 26 #20 55 #22D II Service Ratings I I M I II I M Series I, III & IV 19-32 21-16 19-35 21-35 21-41 Series II 18-32 20-16 18-35 20-35 20-41 No. of Contacs 32 #20 16 #16 66 #22D 79 #22D 41- #20 Service Ratings I II M M I 23-21 Series I, III & IV 23-35 23-53 23-55 22-21 Series II 22-35 22-53 22-55 21 #16 No. of Contacs 100 #22D 53 #20 55 #20 II Service Ratings M I I Series I, III & IV 25-29 25-35 25-61 Series II 24-29 24-35 24-61 No. of Contacs 29 #16 128 #22D 61 #20 Service Ratings I M I Please consult factory for availability of layouts not shown. Polarizign Positions Series IV Front face of receptacle shown. Polarizing keys are Key MASTER KEY external. Arrangements XX YY N 110˚ 250˚ A 100˚ 260˚ B 90˚ 270˚ XX C 80˚ 280˚ D 70˚ 290˚ YY See page 131 for Series I, II and III polarization. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 315 MIL-C-81659 Rack and Panel Filter Connectors TDPX TDPX filter connectors are used primarily on com- Meets applicable portions of MIL-Spec. mercial and military aircraft for radio and instru- Note: The TDPX replaces the obsolete DPXJ Series mentation equipment and are available in single thru four gang version with standard ARINC shells and polarizing posts. They are intermateable with the standard DPX connectors and available in 9 contact arrangements. Performance and Material Specifications MATERIALS AND FINISHES ELECTRICAL Contacts Size 20 & 22 20, 16 & 22 16 Description Material Finish Shell Aluminum alloy Cadmium plate (yellow chro- Available Filter Low Freq. Mid Freq. Std. Freq. High Freq. Low Freq. mate) Catalog Reference L M T H L Contacts Copper alloy Gold over suitable underplate Voltage Rating 200 VDC - 120 VAC rms 400 Hz Insulator High grade plastic none Current Rating (Amp DC) 5 amp 7.5 amp - size #20, 20 amp - size #16 20 amp Interfacial and Neoprene rubber none Insulation Resistance, 2 min. electrification 5,000 megohms minimum Peripheral Seals time max. at 25˚C and 100 VDC @ 100 VDC Ground Plane Beryllium copper Silver plate DWV, sea level, with 500 microamps max. 300 500 500 Polarizing Posts Stainless steel Passivate charge/discharge current VDC VDC VDC Capacitance at 1 KHz, 0.1 V rms 32,000 8,000 2,300 850 32,000 picofarads 45,000 12,000 5,000 1,300 45,000 Freq. MHz Attenuation (dB) 0.1 2 min. - - - 2 min. Attenuation per MIL-STD-220 at 25˚C with no applied 1 15 min. 2 min. - - 15 min. voltage or current. 2 20 min. 5 min. 2 min. - 20 min. 10 35 min. 20 min. 12 min. 2 min. 35 min. 100 60 min. 55 min. 50 min. 30 min. 50 min. 500 to 65 min. 60 min. 55 min. 50 min. 50 min. 10,000 Filter Type Pi Pi Pi Pi Pi †=Check Factory for availability of Size 22 "T" filters. How to Order - Single Gang T DPX E B- 57 L 34 P - 00 01 FILTER SERIES INDICATOR SERIES PREFIX ENVIRONMENTAL SHELL STYLE CONTACT ARRANGEMENT CAPACITANCE INDICATOR SHELL TYPE CONTACT TYPE MODIFICATION POLARIZING POSITION CONTACT TYPE FILTER SERIES INDICATOR CONTACT ARRANGEMENT See page 318. P-Pin; S-Socket T - Transverse Monolith CAPACITANCE INDICATOR SERIES PREFIX MODIFICATION TDPXD L - Low Frequency Single gang DPX None M - Mid Frequency ENVIRONMENTAL TDPXB T - Standard Frequency E - For interfacial (pin) 03 - Mounting holes countersunk 100˚ to .230 Note: Use of "T" omitted in past nomen- Delete for standard (5.84) dia. clature. SHELL STYLE 23 - With floating eyelets. H - High Frequency B - Polarized ARINC B shell (preferred) Consult factory. N - No filters this gang. Standard DPX insert D - DPXA flange (less polarizing posts) assembly. POLARIZING POSITION See pages 67 - 68. SHELL TYPE 33 - Male (plug) 34 - Female (receptacle) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 316 MIL-C-81659 Rack and Panel Filter Connectors TDPX How to Order - Multiple Gang T DPX 4 E - 57 TP 57 N P 57 M P 57L- P 34- 00 01 FILTER SERIES INDICATOR SERIES PREFIX GANGS IN SHELL ENVIRONMENTAL CONTACT ARRANGEMENT (Side A) FILTER TYPE CONTACT TYPE CONTACT ARRANGEMENT (Side B) FILTER TYPE CONTACT TYPE CONTACT ARRANGEMENT (Side C) FILTER TYPE CONTACT TYPE CONTACT ARRANGEMENT (Side D) CAPACITANCE INDICATOR CONTACT TYPE SHELL TYPE MODIFICATION NUMBER POLARIZING POSITION FILTER SERIES INDICATOR CAPACITANCD INDICATOR (Each gang, as desired)* POLARIZING POSITION (see pages 67-68) T - Transverse Monolith L - Low Frequency The last two digits in the four-digit dash number M - Mid Frequency refer to the polarizing post position. When the last SERIES PREFIX T - Standard Frequency two digits are omitted, the polarizing posts will be DPX - DPX series with solder termination. Note: Use of "T" omitted in past nomen- assembled in position 01, but the position number clature GANGS IN SHELL is not stamped on the connector. This allows the H - High Frequency 2, 3, and 4 gang customer to position the posts themselves nd N - No filter this gang. Standard DPX insert then stamp the appropriate number on the shell. If ENVIRONMENTAL assembly. the last two digits are 00, the polarizing posts are E - For interfacial (pin) deleted. Delete for standard. CONTACT TYPE P for pin; S for socket. Designation follows each MODIFICATION NUMBERS CONTACT ARRANGEMENT arrangement as ordered for 2, 3, or 4 gang - 0001 indicates standard design for all styles. See page 31 for applicable arrangements. Please versions. (Printed circuit contact/termiation is TDPX2-33B: specify each arrangement number as indicated in available. Consult factory for specifications.) - 0301 - Mounting holes .120 dia. ordering nomenclature for 2, 3, or 4 gang. Countersunk 100˚ to .230 dia. SHELL TYPE TDPX2-34: 33B for male (ARINC B) - 0101 - With #4-40 clinch nuts in mounting 34B for female (ARINC B) holes. 33 for male 34 for female TDPX3-34: - 0101 - With 6 #4-40 clunch nuts in mount- Note: ARINC B specified for DPX2 only. ing holes. TDPX4-34: With 10 #4-40 clinch nuts in - 0101 - mounting holes. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 317 MIL-C-81659 Rack and Panel Filter Connectors TDPX Contact Arrangements 6 5 4 3 2 1 6 5 4 3 2 1 12 11 10 9 8 7 13 12 11 10 9 8 7 A2 A1 16 15 14 13 19 18 17 16 15 14 20 19 18 17 24 23 22 21 26 25 24 23 22 21 20 30 29 28 27 26 25 Arrangement No. 32C2 26 No. of Contacts & Wire Size 30 #20, 2 coax 26 #16 7 6 5 4 3 2 1 7 6 5 4 3 2 1 6 5 4 3 2 1 13 12 11 10 9 8 15 13 11 10 9 8 14 12 14 13 12 11 10 9 8 7 A1 19 18 17 16 15 14 19 18 25 24 23 22 21 20 17 16 23 22 21 20 19 18 17 16 15 24 23 22 21 20 35 34 33 32 31 30 29 28 27 26 31 30 29 28 27 26 25 24 31 30 29 28 27 26 25 45 44 43 42 41 40 39 38 37 36 40 39 38 37 36 35 34 33 32 39 38 37 36 35 34 33 32 Arrangement No. 40 40C1 45 No. of Contacts & Wire Size 40 #20 39 #20, 1 coax 45 #20 12 1 8 6 4 2 9 7 5 3 1 3 13 5 4 1 25 7 6 2 19 18 15 13 11 10 17 16 14 12 39 26 13 17 16 14 12 11 10 9 15 8 28 27 26 25 22 52 24 23 21 20 28 27 26 22 40 29 25 24 23 21 20 19 18 66 53 38 37 36 35 34 33 32 31 30 29 42 41 40 39 38 37 36 35 34 33 32 31 30 67 79 45 44 43 47 46 45 44 43 42 41 40 39 54 53 52 51 50 49 48 47 46 93 80 67 66 65 64 63 62 61 60 59 58 57 56 55 57 56 55 54 53 52 51 50 49 48 106 94 Arrangement No. 57 67 106* No. of Contacts & Wire Size 57 #20 64 #20, 3 #16 106 #22 NOTE: Consult factory for part numbers for special combinations of filter, group contacts and power contacts, and for availability of filter socket contacts, for each contact arrangement. Contacts - Pin and Socket Standard Contact Terminations Finish: Gold plate per MIL-G-45204, Type 1, Class 1, over nickel plate per QQ-N-290. A C DIA. .025 (0.64) DIA + B DIA. EXTENSION Pin/Solder Pot MAX Socket/Printed Circuit .025 (0.64) DIA + EXTENSION MAX Pin/Printed Circuit Contact PC Tail Extension Size AB C Max. .125 (3.18) .065 (1.65) .048 (1.22) .200 (5.08), .285 (7.24), .375 (9.52) 20 .110 (2.79) .061 (1.55) .043 (1.09) .170 (4.32) .103 (2.62) .078 (1.98) .200 (5.08), .285 (7.24), .375 (9.52) 16 .150 (3.81) .097 (2.46) .069 (1.75) .115 (2.92) .005 (1.40) .040 (1.02) .200 (5.08), .285 (7.24), .375 (9.52) 22 .095 (2.41) .051 (1.30) .036 (0.91) Polarization - Page 34. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 318 MIL-C-81659 Rack and Panel Filter Connectors TDPX Single Gang TDPXB 2.000 2.000 (50.80) (50.80) 1.612 + _ .005 L* L* 1.750 + _ .005 Two Holes (4.94 + _ 0.13) (44.45 + _ 0.13) .120 (3.05) Dia. Two Holes .766 .225 .125 .120 (3.05) Dia. Mfg. Ref. Only .120 (3.05) Dia. for .125 (19.46) (5.72) (3.18) 4 Mfg. Holes Mfg. Ref. Only (3.18) .720 + _ .005 .060 .225 Max. (18.29 + _ 0.13) (1.52) (5.72) 135 typ. Max. .720 + _ .005 (18.26 + _ 0.13) .988 + _ .005 1.405 (25.09 + _ 0.13) (35.69) 2.012 1.720 + _ .005 (51.10) 1.720 + _ .005 (43.69 + _ 0.13) 2.047 (43.45 + _ 0.13) + + (51.99) .120 (3.05) Dia. and C' Sunk 3 Polarizing 82˚x.230 (5.84) Dia. 3 Polarizing Posts 4 Holes Posts 1.437 + _ .005 .719 + _ .005 1.437 + _ .005 (36.50 + _ 0.13) (18.26 + _ 0.13) (36.50 + _ 0.13) .719 + _ .005 (18.26 + _ 0.13) 33 ARINC B Shell 34 ARINC B Shell * This length varies between the limits of 1.750 (44.45) and 1.437 (36.25) depending on the particular construction as determined by contact arrangement. TDPXD 2.312 1.754 (58.72) .225 (5.72) Max. (44.55) solder pot 1.750 + _ 0.16 .120 (3.05) Dia. Max. extentsion (44.45 + _ 0.15) 4 Mfg. Holes 1.125 + _ .015 .750 + _ .005 (28.58 + _ 0.38) (19.05 + _ 0.13) .125 .125 (3.18)R .188 (4.78)R 2.062 + _ .006 .344 (3.18) Typ. Typ. (52.37 + _ 0.15) (8.74) DPXA Shell Style Two Gang TDPX2 L* 1.750 + _ .005 Two Holes .060 L* .188 .120 (3.05) Dia. anc C' Sunk .120 (3.05) Dia. for (1.52) Two Holes (4.78) R .125 82˚x.230 (5.84) Dia. .766 Mfg. Ref. Only .225 .120 (3.05) Dia. for Typ. .125 (3.18) 4 Holes (19.46) (5.72) Mfg Ref. Only (3.18) Max. .225 TOP TOP (5.72) Max. 3.075 2.783 + _ .005 (78.11) 3 Polarizing (70.69 + _ 0.13) Posts 3 Polarizing 2.331 + _ .005 2.783 + _ .005 Posts 2.468 + _ .005 + + (59.21 + _ 0.13) (70.69 + _ 0.13) (62.69 + _ 0.13) 3.110 .719 + _ .005 .720 + _ .005 .719 + _ .005 .720 + _ .005 (18.26 + _ 0.13) .988 + _ .005 (18.29 + _ .013) (18.26 + _ 0.13) (18.29 + _ 0.13) (25.10 + _ 0.13) .188 (4.78)R 1.437 + _ .005 1.437 + _ .005 4 Mfg. Holes (36.50 + _ 0.13) (36.50 + _ 0.13) 2.000 .120 (3.05) Dia. for 2.00 (50.80) #4-40 Screws (50.80) 1.612 + _ .005 (40.94 + _ 0.13) 33B ARINC B Shell 34B ARINC B Shell * This length varies between the limits of 1.750 (44.45) and 1.437 (36.25) depending on the particular construction as determined by contact arrangement. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 319 MIL-C-81659 Rack and Panel Filter Connectors TDPX Three Gang TDPX3 L* 2.000 .766 L* .225 (5.72) Max. 2.000 (50.80) (19.46) solder pot (50.80) .060 1.612 .225 extension 1.750 (1.52) (40.94) (5-72) (44.45) Max. 4.354 (110.59) 4.318 (109.68) 3.711 4.026 (94.26) (102.26) 4.026 (102.26) .988 (25.10) .180 .718 .125 .718 .125 .282 6 MTG HOLES .282 (4.57)R. (18.24) (3.18) (18.24) (3.18) (7.16) .120 (3.05) DIA. Typ. 1.437 1.437 (36.50) (36.50) 33 Shell 34 Shell * This length varies between the limits of 1.750 an 1.437 depending upon particular construction as determined by contact arrangement. Four Gang TDPX4 L* 3.860 .766 (98.04) L* (19.46) 3.860 (98.04) .225 1.612 .060 .225 (5.72) 3.610 (91.69) (40.94) (1.52) (5.72) Max. Max. 2.468 2.783 (62.69) (70.69) 3.110 3.110 (78.99) (78.99) 2.783 (70.69) .988 (25.10) .180 (457(R .125 .930 .125 .930 Typ. 10 Mtg. Holes (3.18) (23.62) (3.18) (23.62) .282 (7.16) .120 (3.05) Dia. 1.648 .282 1.648 (41.86) (7.16) (41.86) 33 Shell 34 Shell * This length varies between the limits of 44.45 an 36.25 depending upon particular construction as determined by contact arrangement. Panel Cutouts - Pages 69-71. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 320 ARINC 600 Rack and Panel Filter Connectors TBKAD Low insertion force contacts. TBKAD/E connectors represent a major milestone Non-environmental versions. in presenting a new rack and panel connector for Polarizing posts that are removable from the support of the air transportation market. mating face. Several important design concerns have benn ad- Field replaceable inserts for size 22 and power dressed and solved in this series. High mating contacts. forces of pluggable modules in a rack have been Field replaceable filter modules with size 22 reduced by approximately two-thirds. Filter adapta- contacts. tions include either single module of tandem (dual) Up to 800 size 22 contacts in one connector. module with crimp piggyback rear release contacts. Crimp piggy back and pi contacts for filter In the ARINC 600 connector series, size 22 con- module. tacts are the only size that utilize the Pos-Align Uses standard DPX crimp, insertion/extraction Connector Construction feature. The hooded socket tooling. extends from its receptacle insulator in the filter Waveguide connections available. design. How to Order T BKA D 2 100 M 4 80 81 * FILTER SERIES INDICATOR ** CONNECTOR SERIES CLASS SHELL SIZE CONNECTOR LAYOUT DESCRIPTION CAPACITANCE INDICATOR SHELL STYLE CONNECTOR MOUNTING MODIFIER POLARIZING POSITION SPECIAL MODIFIER SHELL SIZE 02-Size 1 receptacle only - less 3 printed circuit FILTER SERIES INDICATOR T - Transverse Monolith 1-Max. contact capacity - 125 board mounting lugs 2-Max. contact capacity - 400 03-With #4-40 ESMA (#22 NCFMA2-40) clinch CONNECTOR SERIES 3-Max. contact capacity - 800 nuts BKA (Per ARINC 600) CAPACITANCE INDICATOR * * Consult factory for availability. # of Clinch Nuts Connector L - 32,000-45,000 PF Size Receptacle CLASS M - 8,000-12,000 PF 1 4 D - Non-environmental T - 3,300-5,000 PF (rear release, crimp contacts) 2 6 H -850-1,300 PF 3 10 CONNECTOR LAYOUT DESCRIPTION SHELL STYLE Three digit number contained within the shell layout 08-Size 2 and 3 receptacle only-with #4-40 3-Plug (rack side) consult factory indicates total number of contacts available ESMA (#22 NCFMA2-40) clinch nuts (all 4-Receptacle (box side) mounting holes) Shell Cavity Identification Connector Shell CONNECTOR MOUNTING MODIFIER 09-Size 2 and 3 receptacle only-with #6-32 Layout Size AB C D E F 00-Standard design .148 dia. holes ESMA (#12 NCFMA2062) clinch nuts (all -060 1 - 60 - 01-With #6-32 ESMA (#12 NCFMA2-62) clinch mounting holes) -A060 1 60 - - nuts 23-with floating eyelets (.048 min. radial float) -120 1 60 60 - 4 corner holes per connector # of Clinch Nuts Connector -100 2 - - 100 Consult factory if other modifications are required. Size Receptacle -300 2 150 150 - POLARIZING POSITION 1 4 -400 2 150 150 100 01 thru 99 (per ARINC 600) 2 6 -600 3 150 150 - 150 150 - Blank-Polarizing posts or keys not installed but 3 10 -800 3 150 150 100 150 150 100 supplied with connector SPECIAL MODIFIER Consult factory Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 321 ARINC 600 Rack and Panel Filter Connectors TBKAD Performance and Material Specifications MATERIALS AND FINISHES BKAD SPECIFICATIONS Material Aluminum Alloy QQ-A-591/A380 Shell Finish Clear chromate QQ-P-416 over cadmium Insulator Material Thermoplastic N/A Material Copper alloy AA-C-533 Contacts Finish Gold over nickel Termination Crimp N/A Material Coper alloy Ground Spring Finish Sliver ELECTRICAL DATA (Size #16, Size #20 and Size #22) Filter Description Low Freq. Mid Freq. Std Freq. High Freq. Catalog Indicator L M T H Voltage Rating 200 VDC-120 VAC rms 400 Hz Current Rating (amp DC) 15 amp size 16, 7.5 size 20, 5.0 amp size 22 Insulation Resistance, 2 min. electrification 5,000 megohms min. @ 100 VDC time max. at 25˚C DWV, sea level, with 500 microamps max. 300V DC size 22 charge/discharge 500V DC size 16 500VDC 500VDC 500VDC & 20 Capacitance at 1 KHz 0.1 V rms Picofarads 32000 8000 3300 850 45000 12000 5000 1300 Freq. MHz 0.1 2 min. - - - Attenuation per MIL-STD-220 @ 25˚C with no applied 1.0 10 min. 2 min. - - voltage or current 2 16 min. 7 min. 2 min. - 10 40 min. 18 min. 8 min. 2 min. 100 60 min. 55 min. 45 min. 30 min. 500 to 1000 65 min. 60 min. 55 min. 45 min. Filter Type/Construction Pi Pi Pi Pi Consult factory for higher or mixed attenuation values and higher voltage ratings. Contact Arrangements (Receptacle-Engaging Face Shown) Size 1 Sizes 2 & 3 60 150 100 60 #22 150 #22 100 #22 SHELL CAVITY A or B SHELL CAVITY A, B, D, or E SHELL CAVITY C or F NOT TOOLED NOT TOOLED Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 322 ARINC 600 Rack and Panel Filter Connectors TBKAD Size 1 Receptacle Filter Module BKAE SERIES 1.531 (38.89) MAX BKAD/BKAF SERIES .205 (5.21)* 1.010 (25.65) 1.221 (31.01) MAX .195 (4.95) .990 (25.15) .130 (3.30) .655 (16.64) .120 (3.05) .645 (16.38) .125 (3.18)* .148 + _ .003 (3.76 + _ 0.08)DIA .105 (2.67) 4 PLCS MTG HOLES A 5.465 (138.81) A 5.455 (138.56) 7.455 MAX 6.355 (161.42) (189.36) 6.345 (161.16) .135 (3.43)* B .115 (2.92) 3.825 (97.16) 6.627 (168.33) 3.815 (96.90) 6.607 (167.82) B 2.059 (52.30) 2.049 (52.04) 1.313 (33.35) C 1.303 (33.10) C BKAD/BKAF SERIES .135 (3.43) .188 (4.78) 1.317 (33.45) MAX .125 (3.18) .184 (4.67) .810 (20.57) BKAE SERIES .800 (20.32) .575 (14.60) 1.670 (42.42) .565 (14.35) .705 (17.91) .695 (17.65) Retainer Plate * This dimension indicates distance from centerline of retaining screw to the centerline of first contact cavity. Size 2 Receptacle FILTER MODULE 1.810 (45.97) BKAE SERIES 1.790 (45.47) 1.531 (38.89) MAX 1.431 (36.35) 1.421 (36.09) BKAD/BKAF SERIES 1.221 (31.01)MAX 260 (6.60)* .655 (16.64) .645 (16.38) 250 (6.35) 130 (3.30 .120 (3.05) .148 + _ .003 (3.76 + _ 0.08) DIA. .070 (1.78)* 10 PLCS MTG HOLES .050 (1.27) 5.335 (136.02) A A 5.345 (135.76) .135 (3.43)* 6.975 MAX B 6.360 (161.54) B .115 (2.92) (177.16) 6.340 (161.04) 3.770 (95.76) 3.760 (95.50) 6.627 (168.33) 6.607 (167.82) 2.004 (50.90) 1.994 (50.65) C 1.258 (31.95) C 2.135 (54.23) 1.248 (31.70) 2.125 (53.98) BKAD/BKAF SERIES .168 (4.27) .188 (4.78) 1.317 (33.45) .158 (4.01) .184 (4.67) .870 (22.10) BKAE SERIES .850 (21.59) 1.415 (35.94) 1.670 (42.42) 1.405 (35.69) Retainer Plate * This dimension indicates distance from centerline of retaining screw to the centerline of first contact cavity. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 323 ARINC 600 Rack and Panel Filter Connectors TBKAD Size 3 Receptacle 3.275 (83.18) FILTER MODULE 3.245 (82.42) 2.891 (73.43) BKAE SERIES 2.881 (73.18) 1.531 (38.89) MAX BKAD/BKAF SERIES 1.955 (49.66) 260 (6.60)* 1.221 (31.01)MAX 1.945 (49.40) 250 (6.35) 130 (3.30 .148 .003 (3.76 + _ 0.08) DIA. .120 (3.05) 14 PLCS MTG HOLES .655 (16.64) .645 (16.38) 5.335 (136.02) .070 (1.78)* 5.345 (135.76) .050 (1.27) 6.355 (161.42) .135 (3.43)* 6.975 MAX 6.345 (161.16) .115 (2.92) (177.16) 6.627 (168.33) 6.607 (167.82) 2.004 (50.90) 1.994 (50.65) 1.258 (31.95) 2.135 (54.23) 1.248 (31.70) 2.125 (53.98) 3.770 (95.76) 3.760 (95.50) .168 (4.27) BKAD/BKAF SERIES .188 (4.78) 1.317 (33.45) .158 (4.01) .865 (21.97) 1.252 (31.80) .184 (4.67) BKAE SERIES .855 (21.72) 1.440 (36.58) 1.242 (31.55) 1.670 (42.42) 1.430 (36.32) 2.712 (68.88) 2.702 (68.63) 2.875 (73.02) 2.865 (72.77) Retainer Plate * This dimension indicates distance from centerline of retaining screw to the centerline of first contact cavity. Panel Cutouts 1.530 3.000 (76.20) MIN .240 (6.10)MAX .191 (4.85) 2 PL (38.86) .191 (4.85) MIN 2.889 (73.38) .189 (4.80) 191 (4.85) 3 PL .287 R MAX .189 (4.80) 2.883 (73.23) 189 (4.80) (7.29) 8 PL 3 PL 2 PL .030 R (.76) MAX 2 PL 240 (6.10) 030 R 240 MAX. MAX (.76) (6.10) MAX .030 R MAX 2 PL 6.353 (.76) (161.37) .180 2 PL 6.870 6.347 (4.57) .120 R MAX (174.50) (161.21) D 6.870 .166 (3.05) .960 MIN. 1.429 (174.50) (4.22) 4 PL (24.38) 6.870 (36.30) MIN 10 PL .930 (174.50) 1.423 .180 (4.57) (23.62) MIN (36.14) .260 D .166 (4.22) 2 PL 3 PL (6.60) 6.353 14 PL .230 (161.37) (5.84) 6.347 2 PL (161.21) .287 R (7.29) .120 R 2.780 (3.05) MAX 4 PL 2.133 (70.61) MAX 2.20 (54.18) MAX 2.780 .240 4 PL (55.88) 2.127 (70.61) 2.133 2.200 (6.10) .120 R (3.05) (54.03) MIN MAX (54.18) (55.88) MAX MAX 4 PL MIN 2.127 .287 R (54.03) (7.29) MAX .180 (4.57) 8 PL D .166 (4.22) .653 (16.59) .365 4 PL .240 MAX .653 .647 (16.43) (9.27) 3.65 (9.27) (6.10) (16.59) 2 PL .653 .240 2 PLC .355 1.953 .365 (9.27) 3.55 (9.02) (16.59) .647 (9.02) (6.10) (49.61) 2 PL .355 (9.02) .647 (16.43) MAX 1.947 (16.43) .930 (23.62) MIN (49.45) Size 1 Receptacle Size 2 Receptacle Size 3 Receptacle Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 324 EMP Suppression Connectors PSP Meet applicable portions of MIL-Specs. ITT Cannon has developed a new connector concept transient is shunted through the silicon device to to satisfy the need to protect today's sophisticted the connecto housing. Response time of the tran- electronic circuitry from electromagnetic pulses sient absorbing suppressor clamping action is bet- 9 (EMP) generated by lightning, system transients, ter than 1 x 10 seconds with a peak pulse power nuclear blast, or static discharges. dissipation of 500-1500 watts at 25˚C depending on contact size. Transient suppression, built into the ITT Cannon PSP (Phoenix Surge Protector) connectors, is ac- Addition of the EMP suppression cifcuitry does not complished by the switching action of a silicon p-n require changes in the connnector diameter or in- junction device mounted on the connector contact terface dimensions. which switches from a steady state standby condi- The PSP connector is offered in MIL-C-38999 tion into the avalanche condition. This device con- Series I, II, III, and IV, Mil-C-81659 (ARINC 404) ducts when the voltage surge reaches a value and ARINC 600. All versions can be provided with sufficient to caues avalanche multiplication. The EMP or EMP/EMI combinations. Standard Data LIGHTNING E kV/m i CURRENT: 0.7% 50 PROBABILITY OF EXCEEDING CHARGE(i-t): 2% 200kA 2 { i -t: 1% EMP PROBABILITY OF MEETING OR 0.001% EXCEEDING ALL CHARACTERISTICS: 40 100kA 7kA 30 3.5kA 1kA 500kA 400A 20 E = 50 kV/m = 5 ns = 200 ns H = 133 A/m t t s90% f50% ABC D E FG H HORIZONTAL POLARIZATION t 2μs 100μs 5 ms 55 ms 355 ms 355.1 ms 360 ms 10 355.002 ms VERTICAL POLARIZATION E = 15 kV/m AB C D E F G H t i-t (C) 0.2 10.2 19.6 35 120 0.1 5 9.8 0 22 6 n s 050 100 150 200 i ,t(10 A S) 0.03 1.25 0.28 0.03 0.05 0.01 0.34 0.02 Diode Breakdown Voltage Typical electrical vales for the two breakdown voltage extremes are as follows: Max. Reverse Max. Peak Max. Temp. Max. Peak Breakdown Leakage Reverse Coefficient Rated V Voltage Voltage Pulse Current of (BR) Test Stand Off (BR) I V C Max. Current D @ (TA) -55˚C Current Voltage V I I I V @ PP PP WM to 100˚C T Min. Max. WM VV DC DC mA DC V μA DC V A %/˚C 6.4 7.3 10.0 5.0 600.0 9.6 52.0 .057 189.0 209.0 1.0 170.0 1.0 275.0 1.8 .108 Note: All values are based on an 8 x 20 μs (microsecond) wave form. Contacts Diode contacts are available in 500, 1,000 and 1,500 watts with breakdown voltage (VBR) values of 6.8 to 200 voltage D.C. The contacts can be provided in a positive, negative, or bi-junction polarity as required by operating line voltage. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 325 EMP Suppression Connectors PSP How to Order PSP to MIL-C-38999 PSP L 0 C 11 B 35 L P N P6.8 SERIES MODIFIER SHELL STYLE TERMINATION SHELL SIZE HARDWARE FINISH CONTACT ARRANGEMENT CAPACITANCE INDICATOR CONTACT TYPE SHELL POSITION DIODE BREAKDOWN VOLTAGE SERIES PREFIX: HARDWARE FINISH: B - Olive drab cadmium over nickel plate PSP - Phoenix Surge Protector G - Gold MODIFIER: (Receptacle Only) N - Electroless nickel L - Series I Long Scoop Proof Shell CONTACT ARRANGEMENT S - Series II Short Shell A - Series III Triple Start Thread See chart below or page 315. B - Series IV Breech Lock CAPACITANCE INDICATOR* L - 32,000-45,000 PF SHELL STYLE: M - 8,000-12,000 PF 0 - Wall Mounting (Front Panel Mount) T - 3,300 - 5,000 PF 2 - Box Mounting (Front Panel Mount) H - 850-1,300 PF 3 - Wall Mounting (Back Panel Mount) 5 - Box Mounting (Back Panel Mount) CONTACT TYPE 7 - Jam Nut P - Pin S - Socket TERMINATION: C - Crimp Piggyback SHELL POSITION S - Solder Pot N - (Normal), A, B, C, D P - P.C. Tail DIODE BREAKDOWN VOLTAGE SHELL SIZE: List actual breakdown voltage per pin preceded by: Series I, III, and IV - 9, 11, 13, 15, 17, 19, 21, 23 and 25 P - Positive (+) Series II - 8, 10, 12, 14, 16, 18, 20, 22 and 24 M - Minus (-) B - Bipolar (+ _) LAYOUTS: 8/9-35 16/17-35 10/11-5 18/19-32 10/11-98 18/19-35 10/11-35 20/21-41 12/13-8 20/21-35 12/13-35 22/23-55 14/15-18 22/23-35 14/15-35 24/25-61 16/17-26 24/25-35 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 326 Hermetic Connectors Users around the world have found that ITT Cannon Manufacturing Expertise Custom Design Capabilities hermetic connectors function reliably under ex- Cannon compression glass seals are strong. A Custom hermetic connectors can be manufactured treme environmental conditions. Hermetic connec- 50,000 psi compression stress generates a sealing to meet special requirements. Hermetic connectors tors are impervious to most liquids and gases, force that can withstand up to 10,000 psi differ- have been developed to withstand exposure to including acids, alkalis, oils, gasoline, jet fuel and ential pressure (pressure varies with connector propellants, high pressure and high temperature hydraulic fluids. They can take shock loads as high type). Since it is independent of adhesion, the seal conditions for missiles, "sub-safe" connectors for as 100 g's with no loss of hermeticity, and can take has a temperature capability of -260˚ to +600˚ penetration feed-thru on ships and submarines, extremes of both heat and cold with no loss of Fahrenheit. The seal has high radiation resistance connectors for aircraft engines, and space applica- -7 performance. and a leak rate of less than 10 cc per second. tions. All Cannon hermeti connectors are 100% tested after fabrication. A stringent examination ensures that all military specifications are met. The product is tested for leak performance, dielectric with- standing voltage and insulation resistance. KPTH/PVAH - Miniature Circular MIL-C-26482 ITT Cannon hermetically-sealed KPTH and PVAH The receptacles are available with pin contacts only (MIL-C-26482, Series I and II) connectors are and in three shell styles; box mounting KPT02H, designed for those applications and environments solder mounting KPT01H, and jam nut KPT07H for that require delicate mechanisms to be protected Series I; box mounting PVA0, solder mounting from variations in atmospheric pressure (leakage is PVA3, and jam nut PVA7 for series II. Contact 3 -7 less than 0.01 micron ft /hr [10 cc/sec.] arrangements are tooled in a full leak-free com- pression glass web. KJLY, KJY, KJAY - Miniature Circular MIL-C-38999 Series I, II, III Cannon's KJLY/KJY/KJAY miniature circular con- to both commercial and space age requirements nectors are hermetically sealed and designed to where size, weight, scoop proof/low-profile design meet the critical performance and design require- and high reliability are key factors. KJLY/KJLY/ ments of MIL-C-38999 (leakage is less then 0.01 KJAY connectors are offered in nine shell sizes. A 3-7 micron ft /hour [10 cc/sec.]). Engineered for high total of 53 contact arrangements are available that density circuitry capabilities, these connectors are will accommodate from 3 to 128 contacts using designed to operate at temperatures ranging from AWG wire sizes 16 through 28. Contacts are of -85˚F to +392˚F (-65˚C to +200˚C); solder nickel/iron alloy with gold plated finish. mounts 302˚F (150˚C). They are readily adaptable BFH/TBFH - Standard Circular MIL-C-5015 TBFH-100/TBFH-200 The BFH is a hermetically sealed version of the BFR The TBFH-110 is the hermetically sealed version of bulkhead fitting. the TBF thru-bulkhead receptacle. It is flange mounted and mates with 3106, 3107 and 3108 The TBFH-100 is a jam nut-mounted, thru-bulkhead plugs. Contacts are sealed to achieve hermeticity receptacle for panel thicknesses of .187" thru preventing air leakage in excess of one micron cubic .312". Sealing against the bulkhead is accom- -7 foot per hour (10 cc/sec.) at a pressure differ- plished by and O ring seal. ential of one atmosphere. Receptacles with leakage The TBFH-200 is similar to the TBFH-100 with a -7 rate of 0.01 micron cubic foot per hour (10 longer overall length for panel thicknesses of .375" cc/sec.), and lower, are also available. thru .750" Contacts and shells are steel. Standard finish is TBFH-110 clear chromate over cadmium. Other finishes are available for high temperature and special applica- tions. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 327 Hermetic Connectors GS - Standard Circular MIL-C-5015 GS02-00 GS02-11 GS02-25 Flangeless Receptacle Square Flange Receptacle Circular Flange Receptacle ITT Cannon hermetically sealed GS connectors are 1 atmosphere. Standard hermetic receptacles are GS connectors are manufactured to ITT Cannon designed for applications where a vacuum, inert available with either solder pot or eyelet contacts. specifications and meet the Instrument Service gas, or a constant or controlled pressure is required Tube-type contacts for special solid wire feedthru Voltage Rating of MIL-C-5015. Connectors with to eliminate adverse effects created by atmospheric applications (thermocouple) are also avaiable. higher voltage ratings are also available upon re- changes. quest. Salt spray, shock and vibration requirements, The standard material for shells and contacts is and mating dimensions all approximate the require- steel with tin over cadmium finish on GS02 connec- GS connectors are hermetically sealed with com- ments of MIL-C-5015 and can be contractually tors. Other materials and finishes can be supplied pression glass to prevent air leakage in excess of approved for military applications. -5 to meet any specific application. 1 x 10 standard cubic centimeters per second at D*H - D Subminiature MIL-C-24308 D*H hermetically sealed connectors are designed to Locking devices are available for all shell sizes. Size meet environmental conditions of extreme pressure 20 pin contacts are standard and have a current differential. These connectors are part of the rating of 5 amps. † Eyelet, solder pot, and feed-thru ITT Cannon D subminiature series and are qualified contact terminations are available and can accom- to MIL-C-24308. The hermetic seal prevents leak- modate stranded wire up to #20 AWG.Operating age and subsequent accumulation of corrosive temperatures range from -54˚C to 125˚C (-65˚F moisture behind the connector. There are five basic to 257˚F). shell sizes in both standard and thru-bulkhead Your inquiries are invited regarding custom brazed designs which can accommodate from 9 to 50 component variations and special modifications. contacts. Polarization is achieved by the keystone †Military rating of #20 contacts or wires is 1.5 mps average, and shape of the shell, a feature of all connectors within 7.5 amps maximum. the D Subminiature series. MDMH - Microminiature MIL-C-83513 Features: ELECTRICAL DATA No. of Contacts 9 thru 100 Hermetically sealed connector designed for Dielectric Withstanding Voltage 150 VAC those applications where a vacuum, inert gas, or a constant controlled pressure are required to Insulation Resistance 5,000 Meg. Ohms Min. eliminate advere effects created by atmospher- Wire Size #26 thru #30 AWG ic changes. Contact Termination Solder pot Contact Layout: 9, 15, 21, 25, 31, 37, 51, 100 Steel shells to provide greater strength, prevent Chipping, cracking or breaking, offer electromag- MECHANICAL FEATURES Hermetic Micro Seris Mates with MDM netic (EMI) and RFI shielding. Size or length 8 sizes Rectangulars Silicone elastomer compression interfacial seal Service Class Hermetically sealed MDMH Connnectors are ideal for applications requir- to provide a moisture and humidity seal between Coupling Friction/jacks ing an extremely small, hermetically sealed connec- each contact and between contacts and shell. Polarization Keystone-shaped shells tor having a higher contact density then traditional STANDARD MATERIALS AND FINISHES Contac Spacing .050 (1.27 mm) centers rectangular connectors. The MDMH receptacle has Shell Mild steel, nickel plated from 9 to 100 socket contacts on .050' (1.27mm) Shell Style Receptacle, solder mounted centers and mates with ITT Cannon MICRO Divi- Insulator Glass-filled diallyl phthalate per MIL-M-14 type SDGF, or polyester per MIL-M-24519, or glass- sion's MDM Series havign reliable, proven, "Twist filled epoxy Pin" contacts. The connector utilizes size 24 con- Copper alloy, gold plated sockets on mild steel, Contacts tacts that are compression glass-sealed through a gold plated pins steel shell and into a "front-end" insulator. AN Solder pots - mild steel, gold plated interfacial seal provides environemental protection Compression glass Hermetic Seal when mated. MDMH receptacles are soldered to 5 Leak Rate 1 micron cubic FT/Hr max (1.04X10- cc/sec achassis or container providing a completely leak- at 1 ATM, pressure differential proof unit. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 328 Battery Connectors Battery Connectors are designed to eliminate the need for separate starting batteries on individual units of power driven equipment. The receptacle may be mounted on each unit and wired to the starting motor. while the plug with cable and battery, may be carried or a tractor. truck, or other portable or stationary source. This elimiates the need for batteries on each unit of equipment and save costly maintenance and replacement. In addition, these connectors are use to connect auxiliary power equipment to electrical systems. This preserves the charge of aircraft batteries for any in-flight function. Mating Guide Plugs Receptacles Cable Entry Cable Entry or or Current Terminal Terminal No. of Rating Part Recommended Part Recommended Dimension Dimension Contacts (Cont) Number Wire Size Number Wire Size GB-3-34CDS 3/8-24UNF-2A 2 250a GB-3-21CFS #3/0 5/8" dia. #1/0 1 40a 10-32NF-2A #10 1/8" dia. #10 #3/0 5/8" dia. GB-3-21CF #10 1/8" dia. 3/4" dia. #1/0 2 200a CA2551C 1 35a (017193-0015) #12 51/64" dia. #1/0 2 200a CA2551C 1 35a Model A #12 #2/0 3/8-16UNF-2A (017193-0115) CE9310-8 #12 10-32NF-2A #2/0 3/4" dia. 2 250a CA2551D 1 35a (017193-0008) #12 2 250a CA2551D #2/0 15/16" dia. 1 35a Model A #12 (017193-0108 #4/0 15/16" dia. 2 400a CA2551E #10 1 40a (017193-0000) #4/0 1-3/64" dia. 2 400a CA2551E #10 1 40a Model A (017193-0100) 5/16-18UNC-2B 5/16-18UNC-2B CA11749-1 #2/0 2 600a* CA11751-1 #2/0 27/32" dia. 4 200a CE9183-1 #1/0 2 35a #12 45/64" dia. CE9310-10 11/16 #1/0 #1/0 4 200a CE9183-4 1 entry, 5/8" dia. 2 35a #12 #12 27/32" dia. #1/0 4 200a CE9183-6 1 entry, 25/32" dia. #12 2 35a #2/0 3/8-16UNC-2A 1 250a AA-BP 5/16-18UNC-2B AA-BR #2/0 5/16-18UNC-2B #2/0 5/16-18UNC-2A 1 250a C5-2 #2/0 C5-1 * Amperage rating of 600 amp is based on a maximum of 2 hours continuous service or before temperature rise of 120˚C over 25˚C ambient is reached. Receptacles GB-3-34CDS .188 POLARIZING 2.250 + _ .004 1.406 (4.78) GROOVE (57.15 + _ 0.10) (35.71) 1.625 .063 1.125 + _ .005 (41.28) (1.60) (28.58 + _ 0.13) + + 4.313 + + + + (109.55) 3.250 3.188 (82.55) 1.688 + _ .004 (80.98) (42.88 + _ 0.10) 3.875 Shell: Aluminum alloy•Cadmium plate (98.42) + + Insulation: Phenolic Weight; 1.031 Ib. Contact Data: Copper alloy•Silver plate 1.563 2.406 6 MTG HOLES 2-250a - #1/0 wire•.375 (9.52)-24 T.P.I. Stud (39.70) (61.11) .196 (4.98) .25 2.688 1-40a - #10 wire • .313 (7.95) T.P.I Stud DIA. (6.35) (68.28) RAD Top contact insulated from shell; TYP. two lower contacts grounded to shell. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 329 Battery Connectors Plugs (Contined) GB-3-21-CFS 1.313 (33.35) .250 7.0 (6.35) (177.80) 2.875 1.500 2.406 (73.02) (38.10) (61.11) STARTER BUTTON Shell: Molded rubber Clip: Spring Steel•Cadmium plate Weight: 1.116 lb. Contact Data: Copper alloy•Silver plate 2-250a- #3/0 wire•Cable entry .750 (19.05) 1-40a-#10 wire•Cable entry .266 (6.76) GB-3-21-CF 7.0 1.313 (177.80) (33.35) 2.875 1.500 2.406 (73.02) (38.10) (61.11) Shell: Molded rubber Wheel: Spring Steel•Cadmium plate Weight: 1.050 ib. Contact Data: Copper alloy•Silver plate 2-250a- #3/0 wire•Cable entry .750 (19.05) 1-40a-#10 wire•Cable entry .266 (6.76) CA2551 1.813 A (46.05) 2.375 1.313 (60.32) (33.35) 1.750 1.0 (44.45) (25.40) 3.0 3.625 + (76.20) (92.08) 1.0 (25.40) Part Number of Wire Current A Cable Type Number Contacts Size (Amps) Entry Shell: Molded rubber CA2551C 017193-0015 2 #1/0 200 7.000 (177.80) .750 (19.05) Clip: Spring steel•Cadmium plate 1 #12 35 Weight: Consult factory CA2551C 017193-0115 2 #1/0 200 8.125 (206.38) .797 (20.24) Model A 1 #12 35 Contact Data: Copper alloy•Silver plate CA2551C 017193-1000 2 #1/0 200 8.125 (206.38) .938 (23.83) Model A 1 #12 35 CA2551D 017193-0008 2 #2/0 250 7.000 (177.80) .750 (19.05) 1 #12 35 CA2551D 017193-0108 2 #2/0 250 8.125 (206.38) .938 (23.83) Model A 1 #12 35 CA2551E 017193-0000 2 #4/0 400 8.125 (206.38) .938 (23.83) 1 #10 40 CA2551E 017193-0100 2 #4/0 400 8.125 (206.38) 1.047 (26.59) Model A 1 #10 40 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 330 Battery Connectors Plugs (Contined) CE9183 2.125 CABLE SEAL 1.0 (53.98) (25.40) 1.0 (25.40) 3.750 (95.25) 1.0 (25.40) .500 9.125 (12.70) (231.78) 2.250 (57.15) 2.750 Insulation: Rubber molded one-piece construction (69.85) MAX. Cable Seals; Removable molded rubber Power Contacts: Removable snap in crimp or solder type Part No. of Wire Current Cable Small Contacts: Molded into insulation with removable crimp Number Contacts Size (Amps) Entry or solder pots CE9183-1 4 #1/0 200 .844 (21.44) Extraction Tool: #317-8037-000 power contacts 2 #12 35 - Insertion Tool: #317-8034-000 power contacts 4 #1/0 200 .703 (17.86) CE9183-4 Insertion Tool: #317-8035-000 small contacts 2 #12 35 1 entry .625 (15.88) 4 #1/0 200 .844 (21.44) Contacts: Copper alloy, silver plate CE9183-6 2 #12 35 1 entry .781 (19.84) Brass, silver plate CA11251-1 4.656 1.188 (118.26) (30.18) CABLE ENTRY 3.063 (77.80) 2.375 APPROX (60.32) .813 + (20.65) 1.500 1.031 3.500 (38.10) SIX SAFETY (26.19) (68.90) TYP WIRE HOLES .125 (3.18) DIA. May be used on batteries conforming to MIL-B-6146. Shell: Molded phenolic Wheel: Aluminum alloy Weight: 1.023 lb. Contact Data: Copper alloy 2-600a - #2/0 wire•Cable entry .813 (20.65) Receptacles CA11749-1 5.500 (139.70) 2.750 4.656 .563 (69.85) (118.26) (14.30) +.000 2.185 -.020 +0.00) (55.50 -0.51) .625 + 1.313 1.0 (15.88) (33.35) (25.40) TYP. Shell: Aluminum alloy•Black acid-proof lacqure finished Weight: .380 lb. Contact Data: Copper alloy•2-600a-#2/0 wire Pin contacts screw on battery•5/16-18 T.P.I. Amperage rating of 600 amp is based on a maximum of 2 hours continuous service or before temp. rise of 120˚C over 25˚C ambient is reached. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 331 High Reliability, Military D Subminature, & Non-Magnetic/No-Outgas Solder Cup Crimp Printed Circuit (See page 333) (See page 334-335) (See page 336-338) Performance and Material Specifications MATERIALS AND FINISHES Miltary Standard Material Finish Material Finish Shell Steel per ASTM A-620 Yellow chromate over cadmium Steel per ASTM A-620 Yellow chromate over cadmium QQ-P-416 Type II Class 2 QQ-P-416 Type II Class 2 Insulator Diallyl phthalate glass-filled Diallyl phthalate glass-filled per MIL-M-14, type SDG-F, per MIL-M-14, type SDG-F, color green color green Contact Copper alloy Gold over nickel Copper Alloy Gold 50 microinches minimum thickness per Crimp Socket has MIL-G-45204 Type II Grade C Class 1 over stainless steel hood copper per MIL-C-14550 passivated. Hood: Passivated Float Mount Hardware Stainless steel Passivate per QQ-P-35 Stainless steel Passivate per QQ-P-35 PERFOMANCE SPECIFICTIONS DIELECTRIC WITHSTANDING VOLTAGE Wire Accommodation (AWG) Solder - #20 Max. 90˚ and Straight (Solder/Crimp) Crimp - #18- #30 Max. Altitude (feet/m) Current Rating #20; 5 Amp Sea Level 20,000/6,096 50,000/15,240 70,000/21,336 Temperature Rating -65˚C to +150˚C Average Flashover 1700/1500 1000/1000 650/500 500/500 Contact Resistance 55 @ 7.5 Amp Test 1250/1000 750/650 475/325 375/325 After Salt Spray, Millivolt Max. test current All voltage figures are rms AC 60 rms cps, measured at approximately +25˚C, 50% rh. For additional performance specifications refer to See pages 339 and 340 for complete M24308 cross reference. MIL-C-24308 Test Extracts on page 385. Non-Magnetic/No-Outgas Options Suffix Residual Shell Material Code Magnetism (Finish) Desired Results NMB 200 Gamma Residual Magnetism Insulator. (Diallyl Phtalate Bras Shells Per QQ-B-613 (Yellow Chromate over Cadmium per QQ-P-416. Non-Magnetic per MIL-M-14 type SDG-F, color white.) Type II, Class 2.) No-Outgas NMB-K52 200 Gamma Residual Magnetism Insulator. (Diallyl Phtalate Brass Shells Per QQ-B-613 (Gold over copper per MIL-G-45204, Type II, Non-Magnetic per MIL-M-14 type SDG-F, color white.) Grade C, Class 1 over copper per MIL-C-14550.) No-Outgas Note: Look for the NM symbol for orderign information. Contact Arrangements Face View Pin Insert 1 2 3 4 5 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 10 11 12 13 6 7 8 9 9 10 11 12 13 14 15 14 15 16 17 18 19 20 21 22 23 24 25 Shell Size E A B Contact Arrangement 9 15 25 Contact Size #20 #20 #20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 18 33 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 34 35 36 37 38 39 40 41 42 43 46 45 46 47 48 49 50 Shell Size C D Contact Arrangement 37 50 Contact Size #20 #20 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 332 Solder Cup D D*M How to Order High Rel-Solder Cup Connectors (contacts are non-removable) Receptacles (Includes Socket Contacts) With .120" Through-Mounting Holes Number of Military M24308 Cross Contacts Standard Version Reference (Shell Size) 9 (E) DEMM9S M24308/1-1 DEM9S 15 (A) DAM15S DAMM15S M24308/1-2 25 (B) DBMM25S M24308/1-3 DBM25S 37 (C) DCM37S DCMM37S M24308/1-4 50 (D) DDMM50S M24308/1-5 DDM50S Plugs (Includes Pin Contacts)* With .120" Through-Mounting Holes Number of M24308 Cross Contacts Military Reference (Shell Size) Standard Version 9 (E) DEM9P DEMM9P M24308/3-1 Mounting Options Avalable: 15 (A) DAM15P DAMM15P M24308/3-2 4-40 Clinch Nut - Add "E" to Part Number After "M" 25 (B) DBM25P DBMM25P M24308/3-3 4-40 Fload Mount - Add "Y" to Part Number After "M" 37 (C) DCM37P DCMM37P M24308/3-4 (Can be used in front or rear panel mount applications) 50 (D) DDM50P DDMM50P M24308/3-5 Example:DBME25S DEMY9P Non-Magnetic/No Outgas-Add desired suffix code with NM DBMME25S DEMMY9P desired option to end of part number. Example: DEMA9PSNMB Performance Specifications - Page 332. DEMA9PSNMB-K52 Dimensions - High Rel Solder Cup Connectors M L B• 10˚ TYP. K G B' D' J D• H + + E .390 (9.91) C MAX. A Rear Front Part Number A B• B' C D• D' E G H J K L M by Shell Size + _ .015 (0.38) + _ .005 (0.13) + _ .005 (0.13) + _ .005 (0.31) + _ .005 (0.13) + _ .005 (0.13) + _ .015 (0.38) + _ .010 (0.25) + _ .010 (0.25) + _ .010 (0.25) + _ .006 (0.15) + _ .013 (0.33) + _ .010 (0.25) DEM-9P 1.213 (30.81) - .666 (16.91) .984 (24.99) - .329 (8.36) .494 (12.55) .759 (19.28) .422 (10.72) .030 (0.76) .235 (5.94) .048 (1.22) .422 (10.72) DEM-9S 1.213 (30.81) .643 (16.33) - .984 (24.99) .311 (7.90) - .494 (12.55) .759 (19.28) .422 (10.72) .030 (0.76) .243 (6.17) .048 (1.22) .429 (10.90) DAM-15P 1.541 (39.14) - .994 (25.24) 1.312 (33.32) - .329 (8.36) .494 (12.55) 1.083 (27.51) .422 (10.72) .030 (0.76) .235 (5.97) .048 (1.22) .422 (10.72) DAM-15S 1.541 (39.14) .971 (24.66) - 1.312 (33.32) .311 (7.90) - .494 (12.55) 1.083 (27.51) .422 (10.72) .030 (0.76) .243 (6.17) .048 (1.22) .429 (10.90) DBM-25P 2.088 (53.03) - 1.534 (38.96) 1.852 (47.04) - .329 (8.36) .494 (12.55) 1.625 (41.27) .422 (10.72) .039 (0.99) .230 (5.84) .060 (1.52) .426 (10.82) DBM-25S 2.088 (53.03) 1.511 (38.38) - 1.852 (47.04) .311 (7.90) - .494 (12.55) 1.625 (41.27) .422 (10.72) .030 (0.76) .243 (6.17) .048 (1.22) .429 (10.90) DCM-37P 2.729 (69.31) - 2.182 (55.42) 2.500 (63.50) - .329 (8.36) .494 (12.55) 2.272 (57.71) .422 (10.72) .039 (0.99) .230 (5.84) .060 (1.52) .426 (10.82) DCM-37S 2.729 (69.31) 2.159 (54.84) - 2.500 (63.50) .311 (7.90) - .494 (12.55) 2.272 (57.71) .422 (10.72) .030 (0.76) .243 (6.17) .048 (1.22) .429 (10.90) DDM-50P 2.635 (66.92) - 2.079 (52.81) 2.406 (61.11) - .441 (11.20) .605 (15.37) 2.178 (55.32) .534 (13.56) .039 (0.99) .230 (5.84) .060 (1.52) .426 (10.82) DDM-50S 2.635 (66.92) 2.064 (52.43) - 2.406 (61.11) .423 (10.74) - .605 (15.37) 2.178 (55.32) .534 (13.56) .030 (0.76) .243 (6.17) .048 (1.22) .429 (10.90) •Dimensions B, D, G, and H are measured as outside dimensions at the bottom of the draw. NOTE: B• and D• are teh D.D. dims for socket side B' and D' are the I. D. dims. for pin side Mountign Option Dimensions - Crimp Components .070 (1.78) MAX. .031 (0.79) .103 (2.62) + _ .005 (0.13) .120 + _ .005 + _ .023 (0.58) .130 (3.30) MAX. (305 + _ 0.13) .049 (1.24) MAX. .031 (0.79) TOTAL DIAMETRICAL FLOAT .089 (2.26) + _ .003 (0.08) WASHER DIA. OVERALL FREE FLOAT .004-.012 .049 (1.24) (0.10)-(0.30) RIVET NO. 4 (.112) 40 UNC CLINCH NUT MAX. Standard-Through-Hole E-Clinch Nut Y Float Mount It is recommended that only one assembly, either pin or socket, be float mounted. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 333 Crimp Snap D D*MA How to Order - Crimp Connectors (contacts are removable) Receptacles (Includes Socket Contacts) With .120" Through-Mounting Holes Number of Contacts Military M24308 Cross (Shell Size) Standard Version Reference 9 (E) DEMA9S DEMAM9S M24308/2-1 15 (A) DAMA15S DAMAM15S M24308/2-2 25 (B) DBMA25S DBMAM25S M24308/2-3 37 (C) DCMA37S DCMAM37S M24308/2-4 50 (D) DDMA50S DDMAM50S M24308/2-5 Plugs (Includes Pin Contacts)* With .120" Through-Mounting Holes Number of Contacts Military M24308 Cross (Shell Size) Standard Version Reference 9 (E) DEMA9P DEMAM9P M24308/4-1 15 (A) DAMA15P DAMAM15P M24308/4-2 25 (B) DBMA25P DBMAM25P M24308/4-3 37 (C) DCMA37P DCMAM37P M24308/4-4 50 (D) DDMA50P DDMAM50P M24308/4-5 To receive these connectors without contacts. add "F0" to end of Non-Magnetic/No Outgas-Add desired suffix code with NM part number. desired option to end of part number. Example: DBMA25SF0, DBMAM25SF0. Example: DEMA9PSNMB DEMA9PSNMB-K52 Crimp Connectors without contacts, add F0 to end of the part number and change K52 to K47. Mounting Options Avalable: Example: DBMAE25S Assembly Instructions - Page 363. DBMAM255 4-40 Clinch Nut - Add "E" to Part Number After "M" or "A" DEMAY9P 4-40 Fload Mount - Add "Y" to Part Number After "M" or "A" Performance Specifications - Page 332. DBMAMY9P (Can be used in front or rear panel mount applications) Dimensions - Crimp Connectors M B• L 10˚ TYP. G K D' B' J D• H + + E X C MAX. A Front Rear Part Number A B• B' C D• D' E G H J K L M X by Shell Size + _ .015 (0.38) + _ .005 (0.13) + _ .005 (0.13) + _ .005 (0.13) + _ .005 (0.13) + _ .005 (0.13) + _ .015 (0.38) + _ .010 (0.25) + _ .010 (0.25) + _ .010 (0.25) + _ .006 (0.15) + _ .013 (0.33) + _ .010 (0.25) Max. DEMA-9P 1.213 (30.81) - .666 (16.91) .984 (24.99) - .329 (8.36) .494 (12.55) .759 (19.28) .422 (10.72) .030 (0.76) .235 (5.97) .048 (1.22) .422 (10.72) .345 (8.76) DEMA-9S 1.213 (30.81) .643 (16.33) - .984 (24.99) .311 (7.90) - .494 (12.55) .759 (19.28) .422 (10.72) .030 (0.76) .243 (6.17) .048 (1.22) .429 (10.90) .345 (8.76) DAMA-15P 1.541 (39.14) - .994 (25.24) 1.312 (33.32) - .329 (8.36) .494 (12.55) 1.083 (27.51) .422 (10.72) .030 (0.76) .235 (5.97) .048 (1.22) .422 (10.72) .345 (8.76) DAMA-15S 1.541 (39.14) .971 (24.66) - 1.312 (33.32) .311 (7.90) - .494 (12.55) 1.083 (27.51) .422 (10.72) .030 (0.76) .243 (6.17) .048 (1.22) .429 (10.90) .345 (8.76) DBMA-25P 2.088 (53.03) - 1.534 (38.96) 1.852 (47.04) - .329 (8.36) .494 (12.55) 1.625 (41.27) .422 (10.72) .039 (0.99) .230 (5.84) .060 (1.52) .426 (10.82) .345 (8.76) DBMA-25S 2.088 (53.03) 1.511 (38.38) - 1.852 (47.04) .311 (7.90) - .494 (12.55) 1.625 (41.27) .422 (10.72) .030 (0.76) .243 (6.17) .048 (1.22) .429 (10.90) .345 (8.76) DCMA-37P 2.729 (69.31) - 2.182 (55.42) 2.500 (63.50) - .329 (8.36) .494 (12.55) 2.272 (57.71) .422 (10.72) .039 (0.99) .230 (5.84) .060 (1.52) .426 (10.82) .345 (8.76) DCMA-37S 2.729 (69.31) 2.159 (54.84) - 2.500 (63.50) .311 (7.90) - .494 (12.55) 2.272 (57.71) .422 (10.72) .030 (0.76) .243 (6.17) .048 (1.22) .429 (10.90) .345 (8.76) DDMA-50P 2.635 (66.92) - 2.079 (52.81) 2.406 (61.11) - .441 (11.20) .605 (15.37) 2.178 (55.32) .534 (13.56) .039 (0.99) .230 (5.84) .060 (1.52) .426 (10.82) .345 (8.76) DDMA-50S 2.635 (66.92) 2.064 (52.43) - 2.406 (61.11) .423 (10.74) - .605 (15.37) 2.178 (55.32) .534 (13.56) .030 (0.76) .243 (6.17) .048 (1.22) .429 (10.90) .345 (8.76) Mountign Option Dimensions - Crimp Components .070 (1.78) MAX. .031 (0.79) .103 (2.62) + _ .005 (0.13) .120 + _ .005 + _ .023 (0.58) .130 (3.30) MAX. (3.05 + _ 0.13) .049 (1.24) MAX. .031 (0.79) TOTAL DIAMETRICAL FLOAT .089 (2.26) + _ .003 (0.08) WASHER DIA. OVERALL FREE FLOAT .004-.012 .049 (1.24) (0.10)-(0.30) RIVET NO. 4 (.112) 40 UNC CLINCH NUT MAX. Standard-Through-Hole E-Clinch Nut Y Float Mount It is recommended that only one assembly, either pin or socket, be float mounted. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 334 Crimp Snap D D*MA High Rel Crimp Contacts NM MATERIALS AND FINISHES Contact Wire Size Standard Finish Military Finish NMB Size Accom. Pin Socket Pin Socket Pin Socket 20 20, 22, 24 330-5291-000 031-1007-000 330-5291-037 031-1007-042 330-5291-037 031-1007-057 20-18 1 #18 & 2 #22 330-5291-001 031-1007-001 330-5291-055 031-1007-054 - - 20-26 26, 28, 30 330-5291-004 031-1007-004 330-5291-050 031-1007-048 - - 22D 22, 24, 26, 28 030-2042-002* 031-1147-002* - - MIL-C-39029 Cross-Reference Contact Wire Size Cannon Size Accom. M39029 M24308 Part No. 20 Pin 20/22/24 /64-369 /11-1 330-5291-037 20 Socket 20/22/24 /36-368 /10-1 031-1007-042 22D Pin 24/26/28 /58-360 /13-1 030-2042-000 22D Socket 22/24/26/28 /57-354 /12-1 031-1147-000 *50 microinch AU over copper, no stripes. Assembly Instructions - Page 363 Tooling Insertion/Extraction Tools CIET-20HD Plastic Insertion/Extraction Plastic Extraction Contact Size AWG Part No. Description Part No. Description 20 20, 22, 24 980-2000-426 CIET-20HD 323-7010-000 CET-20-11 2026 26, 28, 30 980-2000-426 CIET 20HD 323-7010-000 CET-20-11 1 #18 None None 274-5016-002 CET-20-15 2018 2 #22 None None 274-5016-002 CET-20-15 22, 24, 26, 28 274-7048-000 CIET 22D None None 22D 12, 16 274-7003-000 CIET 12 None None High Power #20 274-7003-000 CIET 12 None None High Volt Hand Crimp Tools M22520/1-01 M22520/2-01 Crimp Tool Locator Contact Size AWG Part No. Description Part No. Description 995-0001-584 M22520/2-01 995-0001-604 M22520/2-08 20 20, 22, 24 995-0001-585 M22520/2-01 995-0001-244 TH25 995-0001-584 M22520/2-01 995-0001-325 L3198-20HD 26, 28, 30 2026 1 #18 995-0001-584 M22520/2-01 980-0005-722 K250 2018 2 #22 995-0001-584 M22520/2-01 995-0001-739 M22520/2-06 22D 22, 24, 26, 28 Semi-Automatic Crimp Machines The CBT-646, Vibra-Bowl Crimper is pneumatically powered, electronically controlled machine. It is designed to semi-automatically crimp closed barrel, machined contacts, as used in the aerospace and commerical industries. The machine will accommodate wire sizes 30 thru 12 AWG. The CBT-646 is actuated automatically upon insertion of a pre-stripped stranded or single conductor wire. The CBT-646 meets all Mil. Spec. requirements for crimping closed barrel contacts. Machine Crimp Rate: 1300 + per hour Power Requirements: Electrical = 115 Vac., 60 Hz, 5A Pneumatic = 85 psi., 2 cu. ft. per min. Products: Most ITT Cannon Commerical and Aerospace closed barrel contacts, wire sizes 30 thru 12 AWG. (See connector line for part numbers.) CBT-646 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 335 Right Angle D D*M How to Order - High-Rel Printed Circuit Mount Connectors Straight PC Tail, Receptacles (Includes Socktet PC Tails - .030 (0.76) Diameter Wire Wrap Post - .024 (0.61) Square Contacts) With .120 (3.15) Through-Mounting .405 (10.29) .530 (13.46) Holes. Number of .127 (3.23) .158 (4.01) .183 (4.65) + _ .027 (0.69) + _ .027 (0.69) Contacts + _ .027 (0.69) + _ .027 (0.69) + _ .027 (0.69) Long Post Long Post (Shell Size) Long Post Long Post Long Post (Two Wrap) (Three Wrap) 9 (E) Standard DEM9SE DEM9SM DEM9SZ DEM9SF179 DEM9SF179A 9 (E) Military DEMM9SE DEMM9SM DEMM9SZ DEMM9SF179 DEMM9SF179A 15 (A) Standard DAM15SE DAM15SM DAM15SZ DAM15SF179 DAM15SF179A 15 (A) Military DAMM15SE DAMM15SM DAMM15SZ DAMM15SF179 DAMM15SF179A 25 (B) Standard DBM25SE DBM25SM DBM25SZ DBM25SF179 DBM25SF179A 25 (B) Military DBMM25SE DBMM25SM DBMM25SZ DBMM25SF179 DBMM25SF179A 37 (C) Standard DCM37SE DCM37SM DCM37SZ DCM37SF179 DCM37SF179A 37 (C) Military DCMM37SE DCMM37SM DCMM37SZ DCMM37SF179 DCMM37SF179A 50 (D) Standard DDM50SE DDM50SM DDM50SZ DDM50SF179 DDM50SF179A 50 (D) Military DDMM50SE DDMM50SM DDMM50SZ DDMM50SF179 DDMM50SF179A NM Non-Magnetic/No-Outgas - Add desired suffix code (NMB, NM-K52) to end of part number. Example: DEM95ZNMB-K52 Straight PC Tail, Plug (Includes Pin Contacts) Wire Wrap Post - .024 (0.61) Square PC Tails - .030 (0.76) Diameter With .120 (3.15) Through-Mounting Holes .405 (10.29) .530 (13.46) Number of .127 (3.23) .158 (4.01) .183 (4.65) + _ .027 (0.69) + _ .027 (0.69) Contacts + _ .027 (0.69) + _ .027 (0.69) + _ .027 (0.69) Long Post Long Post (Shell Size) Long Post Long Post Long Post (Two Wrap) (Three Wrap) 9 (E) Standard DEM9PE DEM9PM DEM9PZ DEM9PF179 DEM9PF179A 9 (E) Military DEMM9PE DEMM9PM DEMM9PZ DEMM9PF179 DEMM9PF179A 15 (A) Standard DAM15PE DAM15PM DAM15PZ DAM15PF179 DAM15PF179A 15 (A) Military DAMM15PE DAMM15PM DAMM15PZ DAMM15PF179 DAMM15PF179A 25 (B) Standard DBM25PE DBM25PM DBM25PZ DBM25PF179 DBM25PF179A 25 (B) Military DBMM25PE DBMM25PM DBMM25PZ DBMM25PF179 DBMM25PF179A 37 (C) Standard DCM37PE DCM37PM DCM37PZ DCM37PF179 DCM37PF179A 37 (C) Military DCMM37PE DCMM37PM DCMM37PZ DCMM37PF179 DCMM37PF179A 50 (D) Standard DDM50PE DDM50PM DDM50PZ DDM50PF179 DDM50PF179A 50 (D) Military DDMM50PE DDMM50PM DDMM50PZ DDMM50PF179 DDMM50PF179A NM Non-Magnetic/No-Outgas - Add desired suffix cod (NMB, NM-K52) to end of part number. Example: DEM9PZNMB-K52 Dimensions Printed Circuit Applications Wire Wrapping Applications .235 (6.97) MAX. H MAX. W NOMINAL .030 (0.76) + _ .003 (0.08) X DIM. TYP. .024 (0.61) SQUARE POST *All MIL-C-24308 connectors come with .250 (0.10) lengh spacers. Code Straight Modification Number of (Last Letter X Code Wraps W H of Part Number) + _ .027 (0.69) F179 2 .405 (10.29) .655 (16.64) E .127 (3.22) F179A 3 .530 (13.46) .780 (19.81) M .158 (4.01) Z .183 (4.65) Performance Specificatoins - Page 332. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 336 Right Angle D D*M How to Order - High-Rel Printed Circuit Mount Connectors PC Tails - .030 (0.76) Diameter Right Angle PC Tail Receptacles, With Bracket (.120 (3.15) Though-Holes Only) Number of .127 (3.23) .158 (4.01) .183 (4.65) Contacts + _ .027 (0.69) + _ .027 (0.69) + _ .027 (0.69) (Shell Size) Long Post Long Post Long Post 9 (E) Standard DEM9SD DEM9SL DEM9SS 9 (E) Military DEMM9SD DEMM9SL DEMM9SS 15 (A) Standard DAM15SD DAM15SL DAM15SS 15 (A) Military DAMM15SD DAMM15SL DAMM15SS 25 (B) Standard DBM25SD DBM25SL DBM25SS 25 (B) Military DBMM25SD DBMM25SL DBMM25SS 37 (C) Standard DCM37SD DCM37SL DCM37SS 37 (C) Military DCMM37SD DCMM37SL DCMM37SS 50 (D) Standard DDM50SD DDM50SL DDM50SS 50 (D) Military DDMM50SD DDMM50SL DDMM50SS NM Non-Magnetic/No-Outgas - Add desired suffix cod (NMB, NM-K52) to end of part number. Example: DEM9SLNMB-K52 PC Tails - .030 (0.76) Diameter Right Angle PC Tail Plug, With Bracket (.120 (3.15) Through-Holes Only) Number of .127 (3.23) .158 (4.01) .183 (4.65) Contacts + _ .027 (0.69) + _ .027 (0.69) + _ .027 (0.69) (Shell Size) Long Post Long Post Long Post 9 (E) Standard DEM9PD DEM9PL DEM9PS 9 (E) Military DEMM9PD DEMM9PL DEMM9PS 15 (A) Standard DAM15PD DAM15PL DAM15PS 15 (A) Military DAMM15PD DAMM15PL DAMM15PS 25 (B) Standard DBM25PD DBM25PL DBM25PS 25 (B) Military DBMM25PD DBMM25PL DBMM25PS 37 (C) Standard DCM37PD DCM37PL DCM37PS 37 (C) Military DCMM37PD DCMM37PL DCMM37PS 50 (D) Standard DDM50PD DDM50PL DDM50PS 50 (D) Military DDMM50PD DDMM50PL DDMM50PS NM Non-Magnetic/No-Outgas - Add desired suffix cod (NMB, NM-K52) to end of part number. Example: DDM9SLNM-K52 Dimensions-Right Angle 90˚ D Subminiature Connectors with brackets cannot be ordered with float mounts or clinch nuts. CENTERLINE OF .340 .395 (10.03), TG.HOLE (8.64) .283 (7.19) .283 (7.19) 2ND ROW 3RD ROW 2ND ROW 1ST ROW 1ST ROW X DIM X DIM .030 + _ .003 (0.76 + _ 0.08) TYP. .030 + _ .003 .112 + _ .015 .112 + _ 0.15 (0.76 + _ 0.08) (2.84 + _ 0.38) (2.84 + _ 0.38) TYP. TYP. TYP. DE, DA, DB, DC Sizes DD Size Code Right Angle Last Letter With X of P/N's Bracket + _ .027 (0.69) D • .127 (3.22) L • .158 (4.01) S • .183 (4.65) Performance Specificatoins - Page 332. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 337 Straight and Right Angle D D*M PC Board Hole Patterns 2.500 (63.50) .984 (24.99) .978 (24.84) .870 (22.10) .216 (5.49) .761 (19.33) .108 (2.74) .652 (16.56) 2 HOLES .544 .120 DIA. (13.82) (3.05) .435 (11.05) 37 HOLES .326 .045 DIA. (8.28) (1.14) .112 (2.84) .218 (5.54) 9 HOLES .054 (1.37) .045 DIA. (1.14) .109 (2.77) .162 (4.11) DE Size .055 (1.40) 9 Positions .112 (2.84) .163 (4.14) 2 HOLES .120 DIA. .272 (6.91) (3.05) .381 1.312 (33.32) (9.68) .489 (12.42) .378 (9.60) .598 .270 (6.68) (15.19) .707 (17.96) .162 (4.11) .815 (20.70) .054 (1.37) .924 (23.47) 2 HOLES .120 DIA. DC Size (3.05) 37 Positions .108 (2.74) 15 HOLES .112 (2.84) .045 (1.14) DIA. .216 (5.49) .324 (8.23) 2.406 (61.11) DA Size 15 Positions .870 (22.10) .761 (19.33) .652 (16.56) 50 HOLES .544 .045 DIA. (13.82) (1.14) 1.852 (47.04) .435 (11.05) .652 (16.56) .326 (8.28) .544 (13.82) .435 .218 (5.54) (11.05) .326 (8.28) .109 (2.77) .218 (5.54) .112 (2.84) .109 (2.77) .055 (1.40) 2 HOLES .224 (5.69) .120 DIA. .163 (4.14) (3.05) .055 (1.40) 25 HOLES .112 (2.84) .272 (6.91) .045 DIA. .163 (4.41) (1.14) 2 HOLES .381 (9.68) .272 .120 DIA. (6.91) (3.05) .489 (12.42) .381 (9.68) .598 .489 (15.19) (12.42) .707 (17.96) .598 (15.19) .815 (20.70) DB Size 25 Positions DD Size 50 Positions Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 338 High Reliability, Military D Subminiature D*M MIL-C-24308 Cross Reference Military Cannon Military Cannon Military Cannon Part Number Part Number Part Number Part Number Part Number Part Number M24308/1-1 DEMM9S M24308/2-485 DCMAMY37S-F0 M24308/6-5 DDMAM50SNM M24308/1-2 DAMM15S M24308/2-486 DDMAMY50S-F0 M24308/6-6 DEMAMT9SNM M24308/1-3 DBMM25S M24308/3-1 DEMM9P M24308/6-7 DAMAMT15SNM M24308/1-4 DCMM37S M24308/3-2 DAMM15P M24308/6-8 DBMAMT25SNM M24308/1-5 DDMM50S M24308/3-3 DBMM25P M24308/6-9 DCMAMT37SNM M24308/1-12 DEMMF9s M24308/3-4 DCMM37P M24308/6-10 DDMAMT50SNM M24308/1-13 DAMMF15S M24308/3-5 DDMM50P M24308/6-15 DDMAM78SNM M24308/1-14 DBMMF25S M24308/3-12 DEMMF9P M24308/6-259 DEMAMF9SNM M24308/1-15 DCMMF37S M24308/3-13 DAMMF15P M24308/6-260 DAMAMF15SNM M24308/1-16 DDMMF50S M24308/3-14 DBMMF25P M24308/6-261 DBMAMF25SNM M24308/1-23 DEMMY9S M24308/3-15 DCMMF37P M24308/6-262 DCMAMF37SNM M24308/1-24 DAMMY15S M24308/3-16 DDMMF50P M24308/6-263 DDMAMF50SNM M24308/1-25 DBMMY25S M24308/4-1 DEMAM9P M24308/6-268 DDMAMF78SNM M24308/1-26 DCMMY37S M24308/4-2 DAMAM15P M24308/6-270 DEMAMFT9SNM M24308/1-27 DDMMY50S M24308/4-3 DBMAM25P M24308/6-271 DAMAMFT15SNM M24308/2-1 DEMAM9S M24308/4-4 DCMAM37P M24308/6-272 DBMAMFT25SNM M24308/2-2 DAMAM15S M24308/4-5 DDMAM50P M24308/4-5 DEMAMFT37SNM M24308/2-3 DBMAM25S M24308/4-6 DEMAMT9P M24308/4-6 DDMAMFT50SNM M24308/2-4 DCMAM37S M24308/4-7 DAMAMT15P M24308/4-7 DEMAM9SNM-F0 M24308/2-5 DDMAM50S M24308/4-8 DBMAMT25P M24308/4-8 DAMAM15SNM-F0 M24308/2-6 DEMAMT9S M24308/4-9 DCMAMT37P M24308/4-9 DDMAM25SNM-F0 M24308/2-7 DAMAMT15S M24308/4-10 DDMAMT50P M24308/4-10 DCMAM37SNM-F0 M24308/2-8 DBMAMT25S M24308/4-15 DDMAM78P M24308/4-15 DDMAM50SNM-F0 M24308/2-9 DCMAMT37S M24308/4-259 DEMAM9P-F0 M24308/4-259 DDMAM78SUM-F0 M24308/2-10 DDMAMT50S M24308/4-260 DAMAM15P-F0 M24308/4-260 DEMAMF9SNM-F0 M24308/2-15 DDMAM78S M24308/4-261 DBMAM25P-F0 M24308/4-261 DAMAMF15SNM-F0 M24308/2-23 DEMAMF9S M24308/4-262 DCMAM37P-F0 M24308/4-262 DBMAMF25SNM-F0 M24308/2-24 DAMAMF15S M24308/4-263 DDMAM50P-F0 M24308/4-263 DCMAMF37SNM-F0 M24308/2-25 DBMAMF25S M24308/4-268 DDMAM78P-F0 M24308/4-268 DDMAMF50SNM-F0 M24308/2-26 DCMAMF37S M24308/4-302 DEMAMF9P M24308/4-302 DDMAMF78SNM-F0 M24308/2-27 DDMAMF50S M24308/4-303 DAMAMF15P M24308/4-303 DEMAMY9SNM M24308/2-32 DDMAMF78S M24308/4-304 DBMAMF25P M24308/4-304 DAMAMY15SNM M24308/2-34 DEMAMFT9S M24308/4-305 DCMAMF37P M24308/4-305 DBMAMY25SNM M24308/2-35 DAMAMFT15S M24308/4-306 DDMAMF50P M24308/4-306 DCMAMY37SNM M24308/2-36 DBMAMFT25S M24308/4-311 DCMAMF78P M24308/4-311 DDMAMY50SNM M24308/2-37 DCMAMFT37S M24308/4-313 DEMAMFT9P M24308/4-313 DDMEMYT9SNM M24308/2-38 DDMAMFT50S M24308/4-314 DAMAMFT15P M24308/4-314 DAMAMYT15SNM M24308/2-281 DEMAM9S-F0 M24308/4-315 DBMAMFT25P M24308/4-315 DBMAMYT25SNM M24308/2-282 DAMAM15S-F0 M24308/4-316 DCMAMFT37P M24308/4-316 DCMAMYT37SNM M24308/2-283 DBMAM25S-F0 M24308/4-317 DDMAMFT50P M24308/4-317 DDMAMYT50SNM M24308/2-284 DCMAM37S-F0 M24308/4-324 DEMAMF9P-F0 M24308/4-324 DEMAMY9SNM-F0 M24308/2-285 DDMAM50S-F0 M24308/4-325 DAMAMF15P-F0 M24308/4-325 DAMAMY15SNM-F0 M24308/2-290 DDMAM78S-F0 M24308/4-326 DBMAMF25P-F0 M24308/4-326 DBMAMY25SNM-F0 M24308/2-292 DEMAMF9S-F0 M24308/4-327 DCMAMF37P-F0 M24308/4-327 DCMAMY37SNM-F0 M24308/2-293 DAMAMF15S-F0 M24308/4-328 DDMAMF50P-F0 M24308/4-328 DDMAMY50SNM-F0 M24308/2-294 DBMAMF25S-F0 M24308/4-333 DDMAMF78P-F0 M24308/7-1 DEMM9PNM M24308/2-295 DCMAMF37S-F0 M24308/5-1 DEMM9SNM M24308/7-2 DAMM15PNM M24308/2-296 DDMAMF50S-F0 M24308/5-2 DAMM15SNM M24308/7-3 DBMM25PNM M24308/2-301 DDMAMF78S-F0 M24308/5-3 DBMM25SNM M24308/7-4 DCMM37PNM M24308/2-335 DBMAMR25S M24308/5-4 DCMM37SNM M24308/7-5 DDMMS0PNM M24308/2-336 DCMAMR37S M24308/5-5 DDMM50SNM M24308/7-12 DEMMF9PNM M24308/2-341 DAMAMR15S M24308/5-12 DEMMF9SNM M24308/7-13 DAMMF15PNM M24308/2-342 DEMAMY9S M24308/5-13 DAMMF15SNM M24308/7-14 DBMMF25PNM M24308/2-343 DAMAMY15S M24308/5-14 DBMMF25SNM M24308/7-15 DCMMF37PNM M24308/2-344 DBMAMY25S M24308/5-15 DCMMF37SNM M24308/7-16 DDMMF50PNM M24308/2-345 DCMAMY37S M24308/5-16 DDMMF50SNM M24308/8-1 DEMAM9PNM M24308/2-346 DDMAMY50S M24308/5-23 DDMMY9SNM M24308/8-2 DAMAM15PNM M24308/2-353 DEMAMYT9S M24308/5-24 DAMMY15SNM M24308/8-3 DBMAM25PNM M24308/2-354 DAMAMYT15S M24308/5-25 DBMMY25SNM M24308/8-4 DCMAM37PNM M24308/2-355 DBMAMYT25S M24308/5-26 DCMMY37SNM M24308/8-5 DDMAM50PNM M24308/2-356 DCMAMYT37S M24308/5-27 DDMMY50SNM M24308/8-6 DEMAMT9PNM M24308/2-357 DDMAMYT50S M24308/6-1 DEMAM9SNM M24308/8-7 DAMAMT15PNM M24308/2-482 DEMAMY9S-F0 M24308/6-2 DAMAM15SNM M24308/8-8 DBMAMT25PNM M24308/2-483 DEMAMY15S-F0 M24308/6-3 DBMAM25SNM M24308/8-9 DCMAMT37PNM M24308/2-484 DEMAMY25S-F0 M24308/6-4 DCMAM37SNM M24308/8-10 DDMAMT50PNM Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 339 High Reliability, Military D Subminiature D*M MIL-C-24308 Cross Reference (Continued) Military Cannon Military Cannon Military Cannon Part Number Part Number Part Number Part Number Part Number Part Number M24308/8-15 DDMAM78PNM M24308/23-8 DAMM15SZ M24308/24-8 DAMM15PZ M24308/8-259 DEMAM9PNM-FO M24308/23-9 DBMM25SZ M24308/24-9 DBMM25PZ M24308/8-260 DAMAM15PNM-FO M24308/23-10 DCMM37SZ M24308/24-10 DCMM37PZ M24308/8-261 DBMAM25PNM-FO M24308/23-11 DDMM50SZ M24308/24-11 DDMM50PZ M24308/8-262 DCMAM37PNM-FO M24308/23-13 DEMM9SH M24308/24-13 DEMM9PH M24308/8-263 DDMAM50PNM-FO M24308/23-14 DAMM15SH M24308/24-14 DAMM15PH M24308/8-269 DDMAM78PNM-FO M24308/23-15 DBMM25SH M24308/24-15 DDMM25PH M24308/8-302 DEMAMF9PNM M24308/23-16 DCMM37SH M24308/24-16 DCMM37SH M24308/8-303 DAMAMF15PNM M24308/23-17 DDMM50SH M24308/24-17 DDMM50PH M24308/8-304 DBMAMF25PNM M24308/23-19 DEMM9SX M24308/24-19 DEMM9PX M24308/8-305 DCMAMF37PNM M24308/23-20 DAMM15SX M24308/24-20 DAMM15FX M24308/8-306 DDMAMF50PNM M24308/23-21 DBMM25SX M24308/24-21 DBMM25PX M24308/8-311 DDMAMF78PNM M24308/23-22 DCMM37SX M24308/24-22 DCMM37PX M24308/8-313 DEMAMFT9PNM M24308/23-23 DDMM50SX M24308/24-23 DDMM50PX M24308/8-314 DAMAMFT15PNM M24308/23-25 DEMM9SD M24308/24-25 DEMM9PD M24308/8-315 DBMAMFT25PNM M24308/23-26 DAMM15SD M24308/24-26 DAMM15PD M24308/8-316 DCMAMFT37PNM M24308/23-27 DBMM25SD M24308/24-27 DBMM25PD M24308/8-317 DDMAMFT50PNM M24308/23-28 DCMM37SD M24308/24-28 DCMM37PD M24308/8-324 DEMAMF9PNM-FO M24308/23-29 DDMM50SD M24308/24-29 DDMM50PD M24308/8-325 DAMAMF15PNM-FO M24308/23-31 DEMM9SL M24308/24-31 DEMM9PL M24308/8-326 DBMAMF25PNM-FO M24308/23-32 DAMM15SL M24308/24-32 DAMM15PL M24308/8-327 DCMAMF37PNM-FO M24308/23-33 DBMM25SL M24308/24-33 DBMM25PL M24308/8-328 DDMAMF50PNM-FO M24308/23-34 DCMM37SL M24308/24-34 DCMM37PL M24308/3-333 DDMAMF78PNM-FO M24308/23-35 DDMM50SL M24308/24-35 DDMM50PL M24308/9-1 DEH9P002 M24308/23-37 DEMM9SA M24308/24-37 DEMM9PA M24308/9-2 DAH15P002 M24308/23-38 DAMM15SA M24308/24-38 DAMM15PA M24308/9-3 DBH25P002 M24308/23-39 DBMM25SA M24308/24-39 DBMM25PA M24308/9-4 DCH37P002 M24308/23-40 DCMM37SA M24308/24-40 DCMM37PA M24308/9-5 DDH50P002 M24308/23-41 DDMM50SA M24308/24-41 DDMM50PA M24308/9-6 DEH9P001 M24308/23-43 DEMM9SG M24308/24-43 DEMM9PG M24308/9-7 DAH1SP001 M24308/23-44 DAMM15SG M24308/24-44 DAMM15PG M24308/9-8 DBH25P001 M24308/23-45 DBMM25SG M24308/24-45 DBMM25PG M24308/9-9 DCH37P001 M24308/23-46 DCMM37SG M24308/24-46 DCMM37PG M24308/9-10 DDH50P001 M24308/23-47 DDMM50SG M24308/24-47 DDMM50PG M24308/9-11 DEH9P202 M24308/23-49 DEMM9SS M24308/24-49 DEMM9PS M24308/9-12 DAH15P202 M24308/23-50 DAMM15SS M24308/24-50 DAMM15PS M24308/9-13 DBH25P202 M24308/23-51 DBMM25SS M24308/24-51 DBMM25PS M24308/9-14 DCH37P202 M24308/23-52 DCMM37SS M24308/24-52 DCMM37PS M24308/9-15 DDH50P202 M24308/23-53 DDMM50SS M24308/24-53 DDMM50PS M24308/9-16 DEH9P201 M24308/23-55 DEMM9SW M24308/24-55 DEMM9PW M24308/9-17 DAH15P201 M24308/23-56 DAMM15SW M24308/24-56 DAMM15PW M24308/9-18 DBH25P201 M24308/23-57 DBMM25SW M24308/24-57 DBMM25PW M24308/9-19 DCH37P201 M24308/23-58 DCMM37SW M24308/24-58 DCMM37PW M24308/9-20 DDH50P201 M24308/23-59 DDMM50SW M24308/24-59 DDMM50PW M24308/23-1 DEMM9SM M24308/24-1 DEMM9PM M24308/26-1 D20418-2 M24308/23-2 DAMM15SM M24308/24-2 DAMM15PM M24308/26-2 D20418-39 M24308/23-3 DBMM25SM M24308/24-3 DBMM25PM M24308/23-4 DCMM37SM M24308/24-4 DCMM37PM M24308/23-5 DDMM50SM M24308/24-5 DDMM50PM M24308/23-7 DEMM9SZ M24308/24-7 DEMM9PZ Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 340 High Density D D*MA Crimp Printed Circuit (See page 342) (See page 343) Performance and Material Specifications MATERIALS AND FINISHES Standard Military Material Finish Material Finish Shell Steel per ASTM A-620 Yellow chromate over cadmium Steel per ASTM A-620 Yellow chromate over cadmium QQ-P-416 Type II Class 2 QQ-P-416 Type II Class 2 Insulator Diallyl phthalate glass-filled Diallyl phthalate glas-filled per MIL-M-14, type SDG-F - per MIL-M-14, type SDG-F - color green color green Contact Copper alloy Gold over nickel Copper alloy Gold 50 microinches minimum thicknes per Crimp socket has MIL-G-45204 Type II Grade C Class 1 over stainless steel hood copper per MIL-C-14550 Hood: Passivated Float Mount Hardware Stainless steel Passivate per QQ-P-35 Stainless steel Passivate per QQ-P-35 PERFORMANCE SPECIFICATIONS DIELECTRIC WITHSTANDING VOLTAGE Wire Accommodation (AWG) Crimp-#22-#28 AWG 90˚ and Straight (Solder/Crimp) Current Rating #22: 5 Amp Altitude (feet/m) Temperature Rating -65˚C to +150˚C Sea Level 70,000/21,336 100,000 Test 1000 325 175 Contact Resistance 55 @ 5 Amp After Salt Spray, Millivolt Max. test current All voltage figures are rms AC 60 rms cps, measured at approximately +25˚C, 50% rh. For additional performance specifications refer to MIL-C-24308 Test Extracts on page 385. Contact Arrangements Face View Pin Insert 1 78 Shell Size D Contact Arrangement 78 Contact Size #22 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 341 High Density D D*MA How to Order - Crimp Connectors Receptacle (Incudes Socket Contacts) With .120" Through-Mounting Holes Number Contacts Standard Military (Shell Size) Version Version 78 (D) DDMA78S DDMAM78S Plugs (Incudes Pin Contacts)* With .120" Through-Mounting Holes Number Contacts Standard Military (Shell Size) Version Version 78 (D) DDMA78P DDMAM78P Note: 1) To receive the connector without contacts, add "FO" to end of part number. Example: DBMA25SFO, DBMAM25SFO. 2) For loose contacts and tooling see page 5. Mounting Options Available: 4-40 Clinch Nut - ADD "E" to Part Number After "M" or "A" 4-40 Float Mount - Add "Y" to Part Number After "M" or "A" (Can be used in front or rear panel mount applications) Dimensions - Crimp Connectors M L B• 10˚ TYP. K D' G B J D• H + + E X MAX. C A Front Rear Part Number A B• B' C D• D' E G H J K L M X by Shell Size + _ .015 (0.38) + _ .010 (0.25) + _ .005 (0.13) + _ .005 (0.13) + _ .005 (0.13) + _ .010 (0.25) + _ .015 (0.38) + _ .010 (0.25) + _ .010 (0.25) + _ .010 (0.25) + _ .006 (0.25) + _ .013 (0.33) + _ .010 (0.25) Max DDM78P 2.635 (66.92) - 2.079 (52.81) 2.406 (61.11) - .441 (11.20) .605 (15.37) 2.178 (55.32) .534 (13.56) .039 (0.99) .231 (5.87) .060 (1.52) .426 (10.82) .345 (8.76) DDM78S 2.635 (66.92) 2.064 (52.43) - 2.406 (61.11) .423 (10.41) - .605 (15.37) 2.178 (55.32) .534 (13.56) .030 (0.76) .243 (6.17) .045 (1.14) .429 (10.90) .345 (8.76) Mounting Option Dimensions .031 (0.79) .103 (2.62) .070 (1.78) + _ .005 (0.13) + _ .023 (0.58) MAX. .130 (3.30) MAX. .049 (1.24) .120 + _ .005 MAX. .031 (0.79) TOTAL (3.05 + _ 0.13) DIAMETRICAL FLOAT .089 (2.26) + _ .003 (0.08) WASHER DIA. OVER ALL FREE FLOAT .004-.012 (0.10)-(0.30) .049 (1.24) RIVET CLINCH NUT NO. 4 (.112) 40 UNC MAX. Standard - Through-Hole E-Clinch Nut Y-Float Mount It is recommended that only on assembly, either pin or socket, be float mounted. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 342 High Density D D*MA High Rel Printed Cirucit Mount Connector - Straight PC Tail .345 (8.76) MAX. .020 + _ .003 X DIM. (0.51 + _ 0.08) TYP X = .158 + _ .027 Receptacle Plug (4.01 + _ 0.69) With .120 (3.15) Through-Mounting Holes Number NM NM Contacts Non-Magnetic Non-Magnetic (Shell Size) Receptacle Receptacle Plug Plug 78 (D) Standard DDMA50913-499 - DDMA50913-500 - 78 (D) Military DDMA50913-439 DDMA50913-445 DDMA50913-440 DDMA50913-446 High Rel 90˚ PCB Connectors .573 + _ .007 (19.55 + _ 0.17) .158 (4.01) Receptacle .345 (8.76) MAX. .460 (11.68) .440 (11.18) .542 (13.77) .082 .522 (13.26) (2.08) .624 (15.85) .604 (15.34) .706 (17.93) .686 (17.42) DD Plug Connectors with brackets cannot be ordered with float mounts or clinch nuts. Number NM NM Contacts Non-Magnetic Non-Magnetic (Shell Size) Recaptacle Receptacle Plug Plug 78 (0) Standard DDMA50913-467 - DDMA50913-468 - 78 (0) Military DDMA50913-437 DDMA50913-473 DDMA50913-438 DDMA50913-474 High Rel Crimp Contacts Cannon Part Number Contact Wire Size Size Accommodation M39029 M24308* Pin Socket 22D 22, 24, 26, 28 /58-360 /13-1 030-2042-00 - Pin 22D 22, 24, 26, 28 /57-354 /12-1 - 031-1147-000 Socket * Superseded by M39029 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 343 High Density D D*MA Straight and 90˚ Board Hole Patterns 2.406 (61.11) .9025 (22.92) .7125 (18.10) .8075 (20.51) .6175 (15.68) .5225 (13.27) .4275 (10.86) .3325 (8.45) .2375 (6.03) .1425 (3.62) .0475 (1.21) .123 (3.12) .041 (1.04) .095 (2.41) .190 (4.83) 78 x ø.035(0.89) .285 (7.24) .380 (9.65) .475 (12.07) .570 (14.48) .760 (19.30) .665 (16.89) .855 (21.72) DD-78 Tooling Hand Tools Contact Plastic Crimp Size AWG Insertion/Extraction Tool Locator 274-7048-000 995-0001-584 995-0001-739 22D 22, 24, 26, 28 CIET-22D M22520/2-01 M22520/2-06 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 344 ® Combo D Combination D Subminiature connectors are the fastest growing segment of the D Subminiature market. ITT Cannon engineering teams, in keeping pace with the demands of the industry, have devel- oped the broadest selection of combination D Sub- miniature available. We offer the ability to intergrate signal and coax, high power, and high voltage. You can mix red, green, and blue video lines with signal and up to 40 amps of power in the same package. Design variations of the new Combo D connector, versus other packaging methods, include the proven ITT Cannon polarized "D" shape to prevent mis- mating; dense, space-saving packaging; and diverse mounting options. Choose from a variety of cable cand printed wiring board selections. Printed wiring board combos come pre-assembled with fixed con- tacts eliminating the need to buy several compo- nets. This new line of conectors offers you unlimited Straight and right angle printed wiring board contacts are available in both coax and high power versions. design versatility. Performance and Material Specifications CONNECTOR ASSEMBLIES Description Material Finish Shell Steel or Brass Yellow Chromate Cadmium or Gold over Nickel Insulator Thermoplastic or Diallyl Phthalate, UL 94V-0 rated. None Size 20 contacts when applicable Copper alloy 50μ inches gold over copper or 100μ gold over copper. Bracket Steel Yellow Chromate over Cadmium Rivnut Steel or Copper alloy COAXIAL ASSEMBLY Contacts and shells Copper alloy Gold over nickel or 50μ inches gold over copper. Ring, retaining Copper alloy Nickel or Gold Insulator Teflon None U.L. File Number: E8572 DIELECTRIC WITHSTANDING VOLTAGE Altitiude (feet/m) Sea Level 20,000/6096 50,000/15240 70,000/1336 Type of Contact 90˚ Straight 90˚ Straight 90˚ Straight 90˚ Straight Average Flashover 1200 1500 900 1000 600 700 400 500 Center Conductor to Coaxial Shell Test 800 1000 600 650 400 475 275 325 Average Flashover • 1500 • 1500 • 900 • 650 Coaxial Shell to Nearest Standard Solder Pot Contact Test • 1000 • 1000 • 600 • 425 Average Flashover 1500 1500 1000 1000 500 500 500 500 High Power contact and/or Coaxial Shell to Plug Shell Test 1000 1000 650 650 325 325 325 325 Average Flashover 1700 1000 650 500 #20 Signal Test 1250 750 475 375 Average Flashover 3800 3800 2300 2300 900 900 650 650 HV Contact to Nearest Contact or to Shell Test 2800 2800 1700 1700 675 675 475 475 All voltage figures are rms AC 60 rms cps, measured at approximately +25˚C, 50% rh. Impedance: 50 ohm PERFORMANCE DATA Signal Contact Current Rating 5 Amp Temperature Rating -65˚C to+150˚C Signal Contact Resistance 55 @ 7.5 Amp millivolt max test current 50 ohm Coax Impedance Less than 1.3-1.0 up to 500 Coax VSWR megahertz Coax Insertion Loss .1 db loss at 500 megahertz. See Commerical D Subminiature catalog for additional Combo D options. including 75 ohm Coax. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 345 Combo D® - Coaxial/ 75 and 50 Ohm Coaxial Housing With Solder Cup Signal Contacts NM NM Military Military Non-Magnetic Non-Magnetic Socket Pin Socket Pin Layout DEMM5W1S DMM5W1P DEM5W1S-NMB-K52 DEM5W1P-NMB-K52 DE-5W1 DAMM7W2S DAMM7W2P DAM7W2S-NMB-K52 DAM7W2P-NMB-K52 DA-7W2 DAMM11W1S DAMM11W1P DAM11W1S-NMB-K52 DAM11W1P-NMB-K52 DA-11W1 DAMM3W3P DAMM3W3S DAM3W3S-NMB-K47 DAM3W3P-NMB-K47 DA-3W3 DBMM5W5P DBMM5W5S DBM5W5S-NMB-K47 DBM5W5P-NMB-K47 DB-5W5 DBMM9W4S DBMM9W4P DBM9W4S-NMB-K52 DBM9W4P-NMB-K52 DB-9W4 DBMM13W3S DBMM13W3P DBM13W3S-NMB-K52 DBM13W3P-NMB-K52 DB-13W3 • Cable combinations supplied with preloaded sol- DBMM17W2S DBMM17W2P DBM17W2S-NMB-K52 DBM17W2P-NMB-K52 DB-17W2 der signal contacts DBMM21W1S DBMM21W1P DBM21W1S-NMB-K52 DBM21W1P-NMB-K52 DB-21W1 • 50 ohm coax contacts supplied separately (see DCMM8W8S DCMM8W8P DCM8W8S-NMB-K47 DCM8W8P-NMB-K47 DC-8W8 pages 347-348) DCMM13W6S DCMM13W6P DCM13W6S-NMB-K52 DCM13W6P-NMB-K52 DC-13W6 DCMM17W5S DCMM17W5P DCM17W5S-NMB-K52 DCM17W5P-NMB-K52 Clinch Nut and Float Mount Options Available: DC-17W5 Add: E = 4-40 Clinch Nut DCMM21WA4S DCMM21WA4P DCM21WA4S-NMB-K52 DCM21WA4P-NMB-K52 DC-21WA4 Y = Float Mounting DCMM25W3P DCMM25W3S DCM25W3S-NMB-K52 DCM25W3P-NMB-K52 DC-25W3 Example: DAMME3W3P DCMM27W2P DCMM27W2S DCM27W2S-NMB-K52 DCM27W2P-NMB-K52 DC-27W2 DANNT3W3P DDMM24W7S DDMM24W7P DDM24W7S-NMB-K52 DDM24W7P-NMB-K52 DD-24W7 Mounting Method Detail - Page 334. DDMM36W4S DDMM36W4P DDM36W4S-NMB-K52 DDM36W4P-NMB-K52 DD-36W4 DDMM43W2S DDMM43W2P DDM43W2S-NMB-K52 DDM43W2P-NMB-K52 DD-43W2 DDMM47W1S DDMM47W1P DDMC47W1S-NMB-K52 DDM47W1P-NMB-K52 DD-47W1 Contact Arrangements Note: Color Code - Pin Connector: Red, Socket Connector: Blue (Will accommodate Removable Coax, Power and/or High Voltage Contacts) 12 A1 A2 A3 A4 12 3 4 56 12 3 4 5 12 A1 A1 A2 A3 A1 12 A2 A1 34 5 34 5 78 9 10 34 Shell Size E A A A B B Contact Arrangement 5W1 3W3 7W2 11W1 5W5 9W4 No. of Signal Contacts 4-#20 0 5 #20 10 #20 0 5 #20 No. of Coaxial Contacts 1 3 2 1 5 4 1234567 A1 8910 A1 A2 A3 A4 A5A6 A7 A8 A3 A2 5 4 3 2 1 A1 A1 12 3 4 56 7 A2 10 9 8 7 6 8 9 10 11 12 13 14 15 11121314151617181920 Shell Size B B B C Contact Arrangement 13W3 17W2 21W1 8W8 No. of Signal Contacts 10 #20 15 #20 20 #20 0 No. of Coaxial Contacts 3 2 1 8 1 2 3 4 56 7 8 9 10 11 A1 A2 1 2 34 56 7 89 A3 A4 A1 A2 A3 A1 A2 A3 A4 A5A6 123 4 A1 A2 12 3 4 56 A3 A4 A5 12 13 14 1516 17 18 19 20 21 22 7 8 9 101112 10 11 12 13 14 1516 17 567 Shell Size C C C C Contact Arrangement 13W6 17W5 21WA4 25W3 No. of Signal Contacts 7 #20 12 #20 17 #20 22 #20 No. of Coaxial Contacts 6 5 4 3 A1 A2 A3 12 3 4 56 7 8 A4 A1 A2 A3 A4 A5A6 A7 9 1011 12 1314 15 1 2 3 4 56 7 8 9 1011 1213 A1 A2 1 2 3 4 56 7 8 9 10111213 14 151617 16 17 18 19 20 21 22 23 24 2526 27 28 29 30 31 32 14 1516 17 18 19 20 21 22 23 24 25 Shell Size C D D Contact Arrangement 27W2 24W7 36W4 No. of Signal Contacts 25 #20 17 #20 32 #20 No. of Coaxial Contacts 2 7 4 12 3 4 56 7 8 91011 12 A1 A2 12 3 4 56 7 8 910 11 12 13 14 15 13 14 15 16 17 18 19 20 21 22 23 24 16 17 18 19 20 21 22 23 24 2526 27 28 29 30 31 3233 34 3536 37 38 39 40 41 42 43 44 45 46 2526 27 28 29 30 3132 33 34 35 36 37 38 39 40 41 Shell Size D D Contact Arrangement 43W2 47W1 No. of Signal Contacts 41 #20 46 #20 No. of Coaxial Contacts 2 1 See Commerical D Subminiature catalog for additional Combo D options, including 75 ohm Coax. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 346 Combo D® - Coaxial/50 Ohm Cable Combinations - 50 Ohm Coaxial Contacts Color Code: Receptacle - Blue; Plug - Red Straight Crimp Braid B B A D D Plug Receptacle (Dimensions include outer sleeve). Crimp/Crimp NM - Non-Magnetic A B D RG Cable No. Gold Over Nickel Gold Over Nickel 50μ in. Gold Over Copper 50μ in. Gold Over Copper Max. Max. Min. Old New Plug DM53740 DM53740-17 .739 (18.8) .945 (24.00) .040 (1.00) 196/U 178B/U Plug DM53740-37* DM53740-1 DM53740-15 DM53740-36 .739 (18.8) .945 (24.00) .067 (1.70) 187/U 179B/U Plug DM53740-35 .739 (18.8) .945 (24.00) .067 (1.70) - RD316 Plug DM53740-3 DM53740-16 .847 (21.5) 1.037 (26.34) .110 (2.79) 195/U 180B/U Plug DM53740-5 DM53740-18 .847 (21.5) 1.037 (26.34) .125 (3.18) 58/U 58B/U Receptacle DM53742 DM53742-18 .739 (18.8) .945 (24.00) .040 (1.00) 196/U 1788/U Receptacle DM53742-38* DM53742-1 DM53742-16 DM53742-37 .739 (18.8) .945 (24.00) .067 (1.70) 187/U 179B/U Receptacle DM53742-36 .739 (18.8) .945 (24.00) .067 (1.70) - RD316 Receptacle DM53742-3 DM53742-17 .847 (21.5) 1.037 (26.34) .110 (2.79) 195/U 180B/U Receptacle DM53742-5 DM53742-19 .847 (21.5) 1.037 (26.34) .125 (3.18) 58/U 58B/U * Consult factory for center contact crimp tooling. Straight Crimp Braid B B A D D Plug Receptacle NM - Non-Magnetic A B D RG Cable No. Gold Over Nickel 50μ in. Gold Over Copper 50μ in. Gold Over Copper Max. Max. Min. Old New Plug DM53740-5008 DM53740-5105 .739 (18.8) .945 (24.00) .040 (1.00) 196/U 178B/U Plug DM53740-5001 DM53740-5099 DM53740-5147 .739 (18.8) .945 (24.00) .067 (1.70) 187/U 179B/U Plug DM53740-5145 .739 (18.8) .945 (24.00) .067 (1.70) - RD316 Plug DM53740-5002 DM53740-5104 .847 (21.5) 1.037 (26.34) .110 (2.79) 195/U 180B/U Plug DM53740-5005 DM53740-5101 .847 (21.5) 1.037 (26.34) .125 (3.18) 58/U 58/U Receptacle DM53742-5006 DM53742-5092 .739 (18.8) .945 (24.00) .040 (1.00) 196/U 178B/U Receptacle DM53742-5001 DM53742-5089 DM53742-5127 .739 (18.8) .945 (24.00) .067 (1.70) 187/U 179B/U Receptacle DM53742-5126 .739 (18.8) .945 (24.00) .067 (1.70) - RD316 Receptacle DM53742-5002 DM53742-5091 .847 (21.5) 1.037 (26.34) .110 (2.79) 195/U 180B/U Receptacle DM53742-5004 DM53742-5086 .847 (21.5) 1.037 (26.34) .125 (3.18) 58/U 58/U Plug (Short Type) DM53740-5000 DM53740-5100 .670 (17.0) .874 (22.20) .045 (1.14) 196/U 178B/U Receptacle (Short Type) DM53742-5000 DM53742-5085 .670 (17.0) .874 (22.20) .045 (1.14) 196/U 178B/U D D Right Angle Solder Braid C C A B B Plug Receptacle A B D RG Cable No. Gold Over Nickel 50μ in. Gold Over Copper Max. Max. C Min. Old New Plug DM53741-5000 DM53741-5059 .530 (13.46) .745 (18.92) .544 (15.10) .040 (1.00) 196/U 178B/U Plug DM53741-5001 DM53741-5062 .530 (13.46) .745 (18.92) .544 (15.10) .067 (1.70) 187/U 178B/U 188/U 316B/U Plug DM53741-5003 DM53741-5063 .530 (13.46) .745 (18.92) .630 (16.00) .110 (2.79) 195/U 180B/U Plug DM53741-5004 DM53741-5060 .530 (13.46) .745 (18.92) .630 (16.00) .125 (3.18) 58/U 58/U Receptacle DM53743-5000 DM53743-5073 .530 (13.46) .745 (18.92) .594 (15.09) .040 (1.00) 196/U 178B/U Receptacle DM53743-5001 DM53743-5076 .530 (13.46) .745 (18.92) .594 (15.09) .067 (1.70) 187/U 179B/U 188/U 316B/U Receptacle DM53743-5003 DM53743-5077 .530 (13.46) .745 (18.92) .630 (16.00) .110 (2.79) 195/U 180B/U Receptacle DM53743-5004 DM53743-5074 .530 (13.46) .745 (18.92) .630 (16.00) .125 (3.18) 58/U 58B/U Highlighted part numbers indicate standard product; usually available with shorter lead times. See Commerical D Subminiature catalog for additional Combo D options, including 75 ohm Coax. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 347 Combo D® - Coaxial/50 Ohm Cable Combinations - 50 Ohm Coaxial Contacts (Continued) (Dimensions include outer sleeve.) Color Code: Receptacle - Blue; Plug - Red Right Angle Crimp Braid D D C C A B B Plug Receptacle Part Number A B D RG Cable No. Gold Over Nickel 50μ in. Gold Over Copper Max. Ref. C + _ .005 (0.13) Old New Plug DM53741 DM53741-12 .530 (13.46) .745 (18.92) .594 (15.10) .045 (1.14) 196/U 178B/U 187/U 179B/U Plug DM53741-1 DM53741-11 .530 (13.46) .745 (18.92) .594 (15.10) .072 (1.83) 188/U 316B/U Plug DM53741-3 DM53741-10 .530 (13.46) .745 (18.92) .630 (16.00) .110 (2.79) 195/U 180B/U Plug DM53741-4 DM53741-13 .530 (13.46) .745 (18.92) .630 (16.00) .125 (3.18) 58/U 58B/U Receptacle DM53743-2 DM53743-18 .530 (13.46) .745 (18.92) .594 (15.10) .045 (1.14) 196/U 178B/U 187/U 179B/U Receptacle DM53743-3 DM53743-16 .530 (13.46) .745 (18.92) .594 (15.10) .072 (1.83) 188/U 316B/U 195/U 180B/U Receptacle DM53743-5 DM53743-17 .530 (13.46) .745 (18.92) .630 (16.00) .110 (2.79) 58/U 58B/U Receptacle DM53743-6 DM53743-19 .530 (13.46) .745 (18.92) .630 (16.00) .125 (3.18) Insertion/Extractoin Instructions Coaxial, High Power and High Voltage Contacts BLUE COLOR CODED CONNECTORS ACCEPTS RECEPTACLE RED COLOR CODED CONNECTOR CONTACTS INSERT FROM TERMINAL END AS SHOWN BELOW. ACCEPTS PLUG CONTACS. Insertion No insertion tool is required. The contact is easily snapped in from the rear of the connector. INSERT INSERT RECEPTACLE CONTACT PLUG CONTACT D*M RECEPTACLE D*M PLUG Extraction Operating Instructions: TOOL PLUNGER D*M PLUG To extract the coax contact, hold the tool by the CET-C6B COAXIAL, H.V., OR body and insert the tip into the front of the contact The CET-C6B tool extracts coaxial, high power and POWER CONTACTS cavity until it bottoms and closes the coax retaining EXTRACT high voltage contacts (Plug and receptacle). ring. Holding the body in this position securely Part number 070064-0000. enough to keep coax retaining ring closed, push the TOOL TIP plunger; contact will be pushed out of the rear of EXTRACTION TOOL CET-C6B the assembly. Hand Tool with intergral die set for all coax straight crimp braid. Part Number: 070051-0000 (CCT-DM) See Commerical D Subminiature catalog for additional Combo D options, including 75 ohm Coax. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 348 Combo D® - Coaxial/50 Ohm Coax Assembly Instructions Trim Dimensions Straight Right Angle RG Cable No. NO PN O P O 196/U, 178B/U, 187/U N P .312 (7.92) .250 (6.35) .078 (1.98) .375 (9.52) .234 (5.94) .062 (1.57) 188/U, 179B/U, 316B/U 195/U, 180B/U .375 (9.52) .312 (7.92) .078 (1.98) .422 (10.69) .312 (7.92) .094 (2.39) 58/U, 58B/U All tolerances + _ .010 (0.25) Crimp Tooling RG Cable No. Tool P/N Description Closure 070051-0000 CCT-DM C 196/U, 178B/U 187/U, 179B/U 070051-0000 CCT-DM B 188/U, 316B/U 195/U, 180B/U 070051-0000 CCT-DM A 58/U, 58B/U 90˚ Coaxial INNER SLEEVE OUTER RING OUTER RING SOLDER COAXIAL SHELL CRIMP .SOFT SOLDER SOFT SOLDER CAP INTO SHELL AFTER CABLE ASSEMBLY .125 (3.18) ON 90˚ TYPE COAXES. Straight Coaxial OUTER RING OUTER RING COAXIAL SHELL INNER SLEEVE SOLDER .SOFT SOLDER .125 (3.18) CRIMP STEP 1: Straight and 90˚ Coaxials Slide the outer ring over the cable jacket. Trim the cable as specified in the table of Coax Cable Trim Dimensions. Insert the cable dielectric and center conductor into the inside diameter of the inner sleeve. Then solder the center conductor to the coax center contact. STEP 2: Straight and 90˚ Coaxials Slide the outer ring forward until it is flush with teh coax shell containing the braid between the outer ring and the inner sleeve. For solder types coaxes, soft solder the outer ring to the assembly thru the cross-drilled solder hold. For crimp type coaxes, crimp with the appropriate tool in the area defined. See Commerical D Subminiature catalog for additional Combo D options, including 75 ohm Coax. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 349 Combo D® - Coaxial/50 Ohm Right Angle Receptacle for PCB Mounting NM Layout Military Non-Magnetic DE-5W1 DEMMP5X1SP DEM5W1SP-NMB-K52 DA-7W2 DAMMP7X2SP DAM7W2SP-NMB-K52 DA-11W1 DAMMP11X1SP DAM11W1SP-NMB-K52 DA-3W3 DAMMP3X3SP DAM3W3SP-NMB-K47 DB-5W5 DBMMP5X5SP DBM5W5SP-NMB-K47 DB-9W4 DBMMP9X4SP DBM9W4SP-NMB-K52 DB-13W3 DBMMP13X3SP DBM13W3SP-NMB-K52 DB-17W2 DBMMP17X2SP DBM17W2SP-NMB-K52 PCB Layouts - Page 352 DB-21W1 DBMMP21X1SP DBM21W1SP-NMB-K52 DC-8W8 DCMMP8X8SP DCM8W8SP-NMB-K47 Military part numbers come complete with fixed, DC-13W6 DCMMP13X6SP DCM13W6SP-NMB-K52 female, signal and coaxial contacts and right angle DC-17W5 DCMMP17X5SP DCM17W5SP-NMB-K52 brackets. DC-21WA4 DCMMP21XA4SP DCM21WA4SP-NMB-K52 Military part numbers come with coaxial contacts. DC-25W3 DCMMP25X3SP DCM25W3SP-NMB-K52 Non-magnetic part numbers must use coaxial con- DC-27W2 DCMMP27X2SP DCM27W2SP-NMB-K52 tacts from Page 347 and do not come with brack- ets. Dimensions A C F H B G A1 1 5 A2 A3 D E J 610 91˚ 10˚TYP. 89˚ 91˚ .470 + _ .013 89˚ (11.94 + _ 0.33) .031 + _ .002 .030 + _ .003 (0.79 + _ 0.05) (0.76 + _ 0.08) .024 + _ .003 DIA. (0.61 + _ 0.08) .340 + _ .010 (8.64 + _ 0.25) K L NO. 4-40 UNC-2B THREAD .131 (3.33) .340 (8.64) REF. .457 (11.61) .283 + _ .010 (7.19 + _ 0.25) .457 + _ .010 .112 (11.61 + _ 0.25) (2.84) .125 + _ .005 .395 (3.18 + _ 0.13) (10.03) DIA. REF. SOCKET CONNECTOR ASSEMBLY (Female) A B C D E F G H J K L Shell Size + _ .015 (0.38) + _ .005 (0.13) + _ .005 (0.13) + _ .005 (0.13) + _ .015 (0.38) + _ .005 (0.13) + _ .005 (0.13) + _ .010 (0.25) + _ .010 (0.25) + _ .013 (0.33) + _ .010 (0.25) DE 1.213 (30.81) .643 (16.33) .984 (24.99) .311 (7.90) .494 (12.55) .429 (10.90) .243 (6.17) .759 (19.28) .422 (10.72) .048 (1.22) .030 (0.76) DA 1.541 (39.14) .971 (24.66) 1.312 (33.32) .311 (7.90) .494 (12.55) .429 (10.90) .243 (6.17) 1.083 (27.51) .422 (10.72) .048 (1.22) .030 (0.76) DB 2.088 (53.03) 1.511 (38.38) 1.852 (47.04) .311 (7.90) .494 (12.55) .429 (10.90) .243 (6.17) 1.625 (41.27) .422 (10.72) .048 (1.22) .039 (0.99) DC 2.729 (69.31) 2.159 (54.84) 2.500 (63.50 .311 (7.90) .494 (12.55) .429 (10.90) .243 (6.17) 2.272 (57.71) .422 (10.72) .048 (1.22) .039 (0.99) See Commerical D Subminiature catalog for additional Combo D options, including 75 ohm Coax. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 350 Combo D® - Coaxial/50 Ohm Right Angle Plug for PCB Mounting NM Layout Military Non-Magnetic DE-5W1 DEMMP5X1PP DEM5W1PP-NMB-K52 DA-7W2 DAMMP7X2PP DAM7W2PP-NMB-K52 DA-11W1 DAMM11X1PP DAM11W1PP-NMB-K52 DA-3W3 DAMM3X3PP DAM3W3P-NMB-K47 DB-5W5 DBMM5X5PP DBM5W5P-NMB-K47 DB-9W4 DBMM9X4PP DBM9W4PP-NMB-K52 DB-13W3 DBMM13X3PP DBM13W3PP-NMB-K52 DB-17W2 DBMM17X2PP DBM17W2PP-NMB-K52 DB-21W1 DBMM21X1PP DBM21W1PP-NMB-K52 PCB Layouts - Page 352 DC-8W8 DCMM8X8PP DCM8W8P-NMB-K47 Military part numbers come complete with fixed, DC-13W6 DCMM13X6PP DCM13W6PP-NMB-K52 female, signal and right angle brackets. DC-17W5 DCMM17X5PP DCM17W5PP-NMB-K52 DC-21WA4 DCMM21XA4PP DCM21WA4PP-NMB-K52 Military part numbers come with coaxial contacts. DC-25W3 DCMM25X3PP DCM25W3PP-NMB-K52 Non-magnetic part numbers must use coaxial con- DC-27W2 DCMM27X2PP DCM27W2PP-NMB-K52 tacts from Page 347 and do not come with brack- ets. Dimensions A F C H G B 10˚ TYP. D J E 10˚TYP. 91˚ 2 X 91˚ .470 + _ .013 89˚ 89˚ (11.94 + _ 0.33) .030 + _ .003 .031 + _ .002 (0.76 + _ 0.08) (0.79 + _ 0.05) DIA. .024 + _ .003 (0.61 + _ 0.08) .340 + _ .010 (8.64 + _ 0.25) K L NO. 4-40 UNC-2B THREAD .131 (3.33) .340 (8.64) MIN. REF. SHELL, FRONT .457 (11.61) GROUNDING (PIN ONLY) .457 + _ .010 (11.61 + _ 0.25) .125 + _ .005 .112 .283 + _ .010 (3.18 + _ 0.13) (2.84) (7.19 + _ 0.25) DIA. .395 (10.03) REF. PLUG CONNECTOR ASSEMBLY (Male) A B C D E F G H J K L Shell Size + _ .015 (0.38) + _ .005 (0.13) + _ .005 (0.13) + _ .005 (0.13) + _ .015 (0.38) + _ .005 (0.13) + _ .006 (0.15) + _ .010 (0.25) + _ .010 (0.25) + _ .013 (0.33) + _ .010 (0.25) DE 1.213 (30.81) .666 (16.91) .984 (24.99) .329 (8.36) .494 (12.55) .422 (10.72) .236 (5.99) .759 (19.28) .422 (10.72) .048 (1.22) .030 (0.76) DA 1.541 (39.14) .994 (25.24) 1.312 (33.32) .329 (8.36) .494 (12.55) .422 (10.72) .236 (5.99) 1.083 (27.51) .422 (10.72) .048 (1.22) .030 (0.76) DB 2.088 (53.03) 1.534 (38.96) 1.852 (47.04) .329 (8.36) .494 (12.55) .426 (10.82) .231 (5.87) 1.625 (41.27) .422 (10.72) .060 (1.52) .039 (0.99) DC 2.729 (69.31) 2.182 (55.42) 2.500 (63.50) .329 (8.36) .494 (12.55) .426 (10.82) .231 (5.87) 2.272 (57.71) .422 (10.72) .060 (1.52) .039 (0.99) See Commerical D Subminiature catalog for additional Combo D options, including 75 ohm Coax. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 351 Combo D® - Coaxial Right Angle Printed Circuit Board Hole Patterns Face view, pin insert (for receptacle, hole pattern is a mirror image) 1.312 2 X .120 1.312 .324 .378 DIA. 1.312 2 X .122 .984 .108 .270 .270 .216 + _ .002 .216 DIA. .270 1.37 .162 .162 (COMPLAINT EYELET ONLY) .100 .056 .200 .112 .056 .034 .045 (3X PER NO. OF COAX CONTACTS) Z DIA. (PER NO. OF CONTACTS) DIA. Shell Size A A E A Contact Arrangement 3W3 7W2 5W1 11W1 No. of Signal Contacts 0 5 #20 4 #20 10 #20 No. of Coaxial Contacts 3 2 1 1 1.852 1.852 .570 .381 1.852 .326 .306 .570 .326 .302 .570 .218 .306 .218 .234 .163 .109 .034 .340 (8.64) .272 .163 REF. .272 .055 .381 SHELL FLANGE REF. Shell Size B B B Contact Arrangement 5W5 9W4 13W3 No. of Signal Contacts 0 5 #20 10 #20 No. of Coaxial Contacts 5 4 3 2.500 1.852 .618 .893 1.852 .381 .652 .544 .435 .544 .218 .435 .489 .109 .218 .326 .218 .326 .163 .109 .544 .055 .055 .272 .163 .381 .326 .272 .381 .163 .272 .598 .489 Shell Size B C B Contact Arrangement 17W2 21WA4 21W1 No. of Signal Contacts 15 #20 17 #20 20 #20 No. of Coaxial Contacts 2 4 1 2.500 .888 .978 .623 .870 2.500 .900 .358 .761 .600 .093 .652 .350 .650 .122 .437 .100 .400 2X + _ .002 .172 .150 .100 DIA. .056 .112 .034 .200 .045 DIA. .707 3X PER NO. OF COAX CONTACTS) .815 .924 Z DIA. (PER NO. OF CONTACTS) Shell Size C C Contact Arrangement 8W8 13W6 No. of Signal Contacts 0 7 #20 No. of Coaxial Contacts 8 6 2.500 .618 .893 2.500 .435 .707 .893 .343 .618 .109 .326 .652 .435 .272 .598 .381 .055 .554 .326 .109 .163 .272 .055 .218 .163 .163 .218 .381 .489 Size #20 Contact PC Z Shell Size C C Tail Dia. Dia. Contact Arrangement 17W5 25W3 .030 (0.76) .045 (1.14) No. of Signal Contacts 12 #20 22 #20 No. of Coaxial Contacts 5 3 See Commerical D Subminiature catalog for additional Combo D options, including 75 ohm Coax. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 352 Combo D® - Coaxial/50 Ohm Straight Receptacle for PCB Mounting NM Layout Military Non-Magnetic DEMM5X1SM DEM5X1SM-NM-K52 DE-5W1 DAMM7X2SM DAM7X2SM-NM-K52 DA-7W2 DAMM11X1SM DAM11X1SM-NM-K52 DA-11W1 DAMM3X3SM DAM3X3SM-NM-K52 DA-3W3 DBMM5X5SM DBM5X5SM-NM-K52 DB-5W5 DBMM9X4SM DBM9X4SM-NM-K52 DB-9W4 DBMM13X3SM DBM13X3SM-NM-K52 DB-13W3 PCB Hole Patterns - Pages 354-355 DBMM17X2SM DBM17X2SM-NM-K52 DB-17W2 DBMM21X1SM DBM21X1SM-NM-K52 DB-21W1 DCMM8X8SM DCM8X8SM-NM-K52 DC-8W8 DCMM13X6SM DCM13X6SM-NM-K52 DC-13W6 DCMM17X5SM DCM17X5SM-NM-K52 DC-17W5 DCMM21XA4SM DCM21XA4SM-NM-K52 DC-21WA4 DCMM25X3SM DCM25X3SM-NM-K52 DC-25W3 DCMM24X7SM DCM24X7SM-NM-K52 DD-24W7 DCMM27X2SM DCM27X2SM-NM-K52 DC-27W2 DDMM24X7SM DDM24X7SM-NM-K52 DD-24W7 DDMM36X4SM DDM36X4SM-NM-K52 DD-36W4 DDMM43X2SM DDM43X2SM-NM-K52 DD-43W2 Part numbers come complete with fixed, female, DDMM47X1SM DDMC47X1SM-NM-K52 DD-47W1 signal and coaxial contacts. Straight Plug for PCB Mounting (Board Thickness up to .125 [3.18]) NM Layout Military Non-Magnetic DE-5W1 DEMM5X1PM DEM5X1PM-NM-K52 DA-7W2 DAMM7X2PM DAM7X2PM-NM-K52 DA-11W1 DAMM11X1PM DAM11X1PM-NM-K52 DA-3W3 DAMM3X3PM DAM3X3PM-NM-K52 DB-5W5 DBMM5X5PM DBM5X5PM-NM-K52 DB-9W4 DBMM9X4PM DBM9X4PM-NM-K52 DB-13W3 DBMM13X3PM DBM13X3PM-NM-K52 PCB Hole Patterns - Pages 354-355 DB-17W2 DBMM17X2PM DBM17X2PM-NM-K52 DB-21W1 DBMM21X1PM DBM21X1PM-NM-K52 DC-8W8 DCMM8X8PM DCM8X8PM-NM-K52 DC-13W6 DCMM13X6PM DCM13X6PM-NM-K52 DCM17X5PM-NM-K52 DC-17W5 DCMM17X5PM DC-21WA4 DCMM21XA4PM DCM21XA4PM-NM-K52 DC-25W3 DCMM25X3PM DCM25X3PM-NM-K52 DC-27W2 DCMM27X2PM DCM27X2PM-NM-K52 DD-24W7 DDMM24X7PM DDM24X7PM-NM-K52 DD-36W4 DDMM36X4PM DDM36X4PM-NM-K52 DD-43W2 DDMM43X2PM DDM43X2PM-NM-K52 Part numbers come complete with fixed, male, DD-47W1 DDMM47X1PM DDM47X1PM-NM-K52 signal and coaxial contacts. Dimensions .030 + _ .003 .131 (0.76 + _ 0.08) (3.33) DIA. MIN. See Commerical D Subminiature catalog for additional Combo D options, including 75 ohm Coax. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 353 Combo D® - Coaxial Straight Printed Circuit Board Hole Patterns Face view, pin insert (for receptacle, hole pattern is a mirror image) 1.312 1.312 .984 .270 .324 .378 2X Ø .120 .216 1.312 .108 .216 .270 .162 .100 .054 .162 .270 .200 .112 .056 Z DIA. (PER NO. OF CONTACTS) .045 DIA. (3X PER NO. OF COAX) Shell Size E A A A Contact Arrangement 5W1 3W3 7W2 11W1 No. of Signal Contacts 4 #20 - 5 #20 10 #20 No. of PC Coaxial Contacts 1 3 2 1 1.852 1.852 1.852 .381 .326 .302 .570 .570 .326 .570 .218 .234 .306 .218 .306 .109 .163 .034 .055 .272 .163 .272 .381 Shell Size B B B Contact Arrangement 5W5 9W4 13W3 No. of Signal Contacts - 5 #20 10 #20 No. of PC Coaxial Contacts 5 4 3 2.500 .618 .893 .707 .435 1.852 .326 .652 1.852 .544 .356 .435 .272 .598 .218 .652 .055 .326 .544 .109 .218 .109 .544 .055 .163 .163 .272 .163 .218 .272 .489 .381 .489 .381 .381 .598 Shell Size B B C Contact Arrangement 17W2 21W1 25W3 No. of Signal Contacts 15 #20 20 #20 22 #20 No. of PC Coaxial Contacts 2 1 3 .978 .870 .888 .761 2.500 .623 .652 .350 .437 .900 .358 .100 Z DIA. (PER NO. OF CONTACTS) .100 .650 2X Ø .120 .093 .172 .200 .112 .707 .150 .045 DIA. .056 .815 (3X PER NO. OF COAX) .600 .400 .924 2.500 Shell Size C C Contact Arrangement 8W8 13W6 No. of Signal Contacts - 7 #20 No. of PC Coaxial Contacts 8 6 .618 .435 .435 .326 .326 .343 .109 .218 .218 .109 .055 .163 .055 .381 .272 .272 .163 .893 .618 .381 .893 2.500 2.500 Shell Size C C Size No. 20 Contact Arrangement 21WA4 17W5 Contact PC 2 No. of Signal Contacts 17 #20 12 #20 Tail Dia. Dia. No. of PC Coaxial Contacts 4 5 .030 (0.76) .045 (1.14) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 354 Combo D® - Coaxial Straight Printed Circuit Board Hole Patterns Face view, pin insert (for receptacle, hole pattern is a mirror image) 2.406 (61.11) .870 (22.10) .870 (22.10) .761 (19.33) .761 (19.33) .810 (20.57) .652 (16.56) COAX CONTACT .810 (20.57) .652 (16.56) P.C. TAIL .540 (13.72) .544 (13.62) .045 (1.14) DIA. .540 (13.72) .544 (13.62) .270 (6.86) .435 (11.05) .270 (6.86) .435 (11.05) .326 (8.28) .326 (8.28) .218 (5.54) .218 (5.54) .200 (5.08) .120 (3.05) .109 (2.77) 2 PLACES .109 (2.77) .056 (1.42) .100 (2.54) .112 (2.84) .056 (1.42) .163 (4.14) SIGNAL CONTACT P.C. TAIL .272 (6.91) .045 (1.14) DIA. .381 (9.68) .489 (12.42) .598 (15.19) Shell Size D D Contact Arrangement 24W7 36W4 No. of Signal Contacts 17 #20 32 #20 No. of Coaxial Contacts 7 4 .870 (22.10) .870 (22.10) .810 (20.57) .540 (13.72) .761 (19.33) .761 (19.33) .652 (16.56) .381 (9.68) .652 (16.56) .810 (20.57) .544 (13.62) .272 (6.91) .544 (13.62) .381 (9.68) .435 (11.05) .435 (11.05) .163 (4.14) .272 (6.91) .326 (8.28) .055 (1.40) .326 (8.28) .163 (4.14) .218 (5.54) .218 (5.54) .055 (1.40) .109 (2.77) .109 (2.77) .489 (12.42) .489 (12.42) .598 (15.19) .598 (15.19) .707 (17.96) .707 (17.96) .815 (20.70) .815 (20.70) Shell Size D D Contact Arrangement 43W2 47W1 No. of Signal Contacts 41 #20 46 #20 No. of Coaxial Contacts 2 1 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 355 Combo D® - High Voltage Coaxial Housings With Solder Cup Signal Contacts High voltage contacts supplied separately. Military Military NM - Non-Magnetic NM- Non-Magnetic Layout Socket Pin Socket Pin DE-5W1 DEMM5W1S DEMM5W1P DEM5W1S-NMB-K52 DEM5W1P-NMB-K52 DA-7W2 DAMM7W2S DAMM7W2P DAM7W2S-NMB-K52 DAM7W2P-NMB-K52 DA-11W1 DAMM11W1S DAMM11W1P DAM11W1S-NMB-K52 DAM11W1P-NMB-K52 DA-3W3 DAMM3W3S DAMM3W3P DAM3W3S-NMB-K47 DAM3W3P-NMB-K47 DB-5W5 DBMM5W5S DBMM5W5P DBM5W5S-NMB-K47 DBM5W5P-NMB-K47 DB-9W4 DBMM9W4S DBMM9W4P DBM9W4S-NMB-K52 DBM9W4P-NMB-K52 Contact Arrangements: Page 346 of Coax section DB-13W3 DBMM13W3S DBMM13W3P DBM13W3S-NMB-K52 DBM13W3P-NMB-K52 Peformance Specifications: Page 345 of Coax DB-17W2 DBMM17W2S DBMM17W2P DBM17W2S-NMB-K52 DBM17W2P-NMB-K52 section. DB-21W1 DBMM21W1S DBMM21W1P DBM21W1S-NMB-K52 DBM21W1P-NMB-K52 DC-8W8 DCMM8W8S DCMM8W8P DCM8W8S-NMB-K47 DCM8W8P-NMB-K47 Clinch Nut and Float Mount Options Available: Add: E = 4-40 Clinch Nut DC-13W6 DCMM13W6S DCMM13W6P DCM13W6S-NMB-K52 DCM13W6P-NMB-K52 Y = Float Mounting DC-17W5 DCMM17W5S DCMM17W5P DCM17W5S-NMB-K52 DCM17W5P-NMB-K52 Example: DAMME3W3P DC-21WA4 DCMM21WA4S DCMM21WA4P DCM21WA4S-NMB-K52 DCM21WA4P-NMB-K52 DAMMY3W3P DC-25W3 DCMM25W3S DCMM25W3P DCM25W3S-NMB-K52 DCM25W3P-NMB-K52 See page 334 for Mouting Method Detail. DC-27W2 DCMM27W2S DCMM27W2P DCM27W2S-NMB-K52 DCM27W2P-NMB-K52 Cable Combinations supplied with preloaded solder DD-24W7 DDMM24W7S DDMM24W7P DDM24W7S-NMB-K52 DDM24W7P-NMB-K52 signal contacts. High Power Contacts supplied sep- DD-36W4 DDMM36W4S DDMM36W4P DDM36W4S-NMB-K52 DDM36W4P-NMB-K52 arately, see below. DD-43W2 DDMM43W2S DDMM43W2P DDM43W2S-NMB-K52 DDM43W2P-NMB-K52 Extraction Tool for High Power Contacts are the DD-47W1 DDMM47W1S DDMM47W1P DDM47W1S-NMB-K52 DDM47W1P-NMB-K52 same as for 50 Ohm Coaxial Contacts. See page 348. High Power Contacts Solder Type .142 + _ .002 (3.61 + _ 0.05) B B A A Plug Receptacle - Non-Magnetic NM Gold over 50μ in. Gold 50μ in. Gold A B Current Rating Wire Nickel over Copper over Copper Max. Ref. (Amps) Size Plug DM53745-1 DM53745-28 DM53745-70 .666 (16.92) .866 (22.00) 40 #8 Plug DM53745-7 DM53745-27 DM53745-77 .666 (16.92) .866 (22.00) 20 #12 Plug DM53745-8 DM53745-25 DM53745-70 .666 (16.92) .866 (22.00) 10 #16 Receptacle DM53744-1 DM53744-21 DM53744-62 .666 (16.92) .856 (21.74) 40 #8 Receptacle DM53744-6 DM53744-25 DM53744-64 .666 (16.92) .856 (21.74) 20 #12 Receptacle DM53744-7 DM53744-24 DM53744-63 .666 (16.92) .856 (21.74) 10 #16 Crimp Type .824 .804 .345 (20.93) .315 (20.42) (8.75) (8.01) B A Recommended Wire Strip Length A B Current Dia. Dia. Gold over 50μ in. Gold Rating Wire Max. Max. Nickel over Copper (Amps) Size Plug DM130338-4 DM130338 .181 (4.60) .230 (5.84) 40 #8 Plug DM130339-4 DN130339 .100 (2.54) .218 (5.54) 20 #12 Plug DM130340-4 DM130340 .067 (1.07) .102 (2.59) 10 #16 Receptacle DM130341-4 DM130341 .181 (4.60) .230 (5.84) 40 #8 Receptacle DM130342-4 DM130342 .100 (2.54) .218 (5.54) 20 #12 Crimp Tooling - Page 357. Receptacle DM130343-4 DM130343 .067 (1.07) .102 (2.59) 10 #16 See Commerical D Subminiature catalong for PCB High Power connectors. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 356 ® Combo D - High Power Crimp High Power Contact Tooling (For use with Crimp High Power Contacts on Page Crimp Tool/Locator 356) AWG Wire Daniels Crimp Tool Setting Size Tool Number Locartor AWG 8 = 6 8-10 M300-BT TP968 AWG 10 = 5 AWG 12/14 = 1 12-14 M300-BT TP968 AWG 16 = 6 16-18 FT-8 TH554 AWG 18 = 5 NOTE: Purchase tooling directly from Daniels. Combo D Guide Pin and Socket Installs into any Combo D, size 8 Cavity. This patented guide pin and socket system is ideal for blind mate applications where space is limited. 1.150 (29.21) REF. .145 (3.68) .115 .197 .223 (5.66) .135 (3.43) (2.92) (5.00) .213 (5.41) REF. MIN. .197 .223 (5.55) (5.01) .213 (5.53) MIN. RING, RETAINING .153 (3.89) .128 (3.25) .149 (3.78) .122 (3.10) 2X WASHER, STABILIZING SHELL, RECEPTACLE RING, RETAINGING Press Fit Guide Socket PCB Guide Pin P/N DM53744-72 P/N DM53745-82 Description Material Finish Guide Pin Brass Gold over nickel Guide Socket Copper Alloy Gold over nickel Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 357 Combo D® - High Voltage Coaxial Housings With Solder Cup Signal Contacts High voltage contacts Military Military supplied separately. Layout Socket Pin DE-5W1 DEMM5W1S DEMM5W1P DA-7W2 DAMM7W2S DAMM7W2P DA-11W1 DAMM11W1S DAMM11W1P DA-3W3 DAMM3W3S DAMM3W3P DB-5W5 DBMM5W5S DBMM5W5P DB-9W4 DBMM9W4S DBMM9W4P Contact Arrangements: Page 346 of Coax section DB-13W3 DBMM13W3S DBMM13W3P Peformance Specifications: Page 345 of Coax DB-17W2 DBMM17W2S DBMM17W2P section. DB-21W1 DBMM21W1S DBMM21W1P Clinch Nut and Float Mount Options Available: DC-8W8 DCMM8W8S DCMM8W8P Add: E = 4-40 Clinch Nut DC-13W6 DCMM13W6S DCMM13W6P Y = Float Mounting DC-17W5 DCMM17W5S DCMM17W5P Example: DAMME3W3P DC-21WA4 DCMM21WA4S DCMM21WA4P DAMMY3W3P DC-25W3 DCMM25W3S DCMM25W3P Mouting Method Detail - Page 334. DC-27W2 DCMM27W2S DCMM27W2P Cable Combinations supplied with preloaded solder DD-24W7 DCMM24W7S DCMM24W7P signal contacts. High Voltage Contacts supplied DD-36W4 DCMM36W4S DCMM36W4P separately, see below. DD-43W2 DCMM43W2S DCMM43W2P Extraction Tool for High Voltage Contacts are the DD-47W1 DCMM47W1S DCMM47W1P same as for 50 Ohm Coaxial Contacts. See page 348. High Voltage Combination Contacts Straight Wire Accommodation (AWG) #20 Max. Current Rating 5 Amp B B Temperature Rating -55˚C to +125˚C A Plug Receptacle Description Material Finish Contacts Copper Alloy Std: Gold over nickel A B Wire MIL-50μ in. Gold over copper Gold over Nickel 50μ in. Gold Max. Ref. Size Insulator Thermoplastic None Plug DM51157 DM51157-8 .539 (13.69) .734 (18.64) #20 Ring, Retaining Copper Alloy Nickel Receptacle DM51155 DM51155-7 .539 (13.69) .764 (19.41) #20 Right Angle B B A Plug Receptacle A B Wire Gold over Nickel 50μ in. Gold Max. Ref. Size Plug DM51157-5000 DM51157-5005 .491 (12.47) .697 (17.70) #20 Receptacle DM51155-5000 DM51155-5004 .491 (12.47) .697 (17.70) #20 Straight PCB A CONTACT.SKT. A COTNACT, PIN REF .255 (6.48) REF .234 (5.94) .192 (4.88) .245 (6.22) .192 (4.88) .214 (5.44) DIA MAX. B DIA. MAX. B .145 (3.68) .139 (3.53) .065 (1.65) .065 (1.65) .225 (5.72) .225 (5.72) INSULATOR INSULATOR DIA. .059 (1.50) .059 (1.50) .210 (5.33) .210 (5.33) RING, RETAINING DIA. DIA. DIA. RING. RETAINING. DIA. Plug Receptacle Standard Finish Military Finish A B Plug DM51157-13 DM51157-14 .628 (15.95) .060/.050 (1.52/1.27) Receptacle DM51155-12 DM51155-13 .660 (16.76) .010/.000 (0.25/0.00) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 358 Environmental D D*D The Cannon D*D Environmental Series is designed der and crimp versions, all assemblies are provided to meet the demand for sealed subminiature rectan- with nylon potting cups and dust caps. gular plugs with superior vibration and moisture Solder type contacts are non-removable and are resistance characteristics for aircraft, missile, and factory-installed. Crimp type connectors utilize the ground support equipement applications. field-proven LITTLE CAESAR® rear insertion, rear- Featureing a rugged aluminum shell and peripheral release retention system. seal, the D*D conenctor meets all applicable re- PLEASE NOTE: The D*D Series is not intermate- quirements of MIL-C-24308. Available in both sol- able with other D Subminiature connectors. Performance and Material Specifications Shell Aluminum, cadmium plated with yellow chromate supplementary coating. Contacts Solder pot: Copper alloy, gold plated .00002 (0.0005) over nickel .00004 (0.0010). Cirmp type. Copper alloy, gold plated .00002 (0.0005) over nickel .00004 (0.0010) Insulator Diallyl phthalate, per MIL-M-14, Type MDG or SDG-F Contact Termination Solder pot accommodating up to #20 AWG stranded wire. Crimp type accommodating #20, #22 and #24 AWG stranded wire. Socket Type Closed entry Float Mounting Rivets & Washers Stairless steel Passivated per QQ-P-35 Test Data Specifications Voltage Rating All voltage figures are AC (rms). 60 Hz measured at approximately 25.0˚C 50% RH Insulation Resistance Greater than 5,000 megohms, determined in accordance will MIL-STD-202A, Method 302. (per MIL-C-24308) Contact Voltage Drop 2.67 millivolts, maximum, per amp. Contact Separation Force 1 to 8 ounces when tested in accordance with MIL-C-24308. Air Leakage When properly wired and potted, 1 cubic inch of air per hour max. when subjected to 30 PSI pressure differential in accordance with MIL-C-5015D, Paragraphc 4.5.3.1 Vibration Exceeds test requirements of MIL-STD-202A, Method 204, Condition D. (per MIL-C-24308) Corrosion Resistance Exceeds requirements of 50 hour exposure to salt spary in accordance with MIL-STD-202A, Method (per MIL-C-24308) 101A, Condition B. Moisture Resistance Exceeds requirements of MIL-STD-202A. Method 106. (per MIL-C-24308) Shock Exceeds requirements of MIL-STD-202A, Method 213. Condition G Environmental Seal Effective from full engagement to 1/16 short of full engagement. Contact Retention Force (Crimp type) 8 pounds (35.6 newtons) minimum of first cycles: 5 pounds (22.2 newtons) minimum after tenth cycle. Standard Layout Plugs Measured from cotact-to-contact, and contact-to-shell or unmated condition. AlTITUDE (FEET) Sea Level 20,000 50,000 70,000 Average 1700 1000 650 500 Flash- over Test 1250 750 475 375 See Commerical D Subminiature catalog for additional Combo D options. including 75 ohm Coax. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 359 Environmental D D*D How to Order DAA D-- 15 S Solder Cup Terminals SERIES PREFIX SHELL SIZE CLASS CONTACT ARRANGEMENT CONTACT TYPE MOUNTING STYLE MODIFICATION SERIES PREFIX CLASS MOUNTING STYLE ITT Cannon Designation D - Environmental A - Standard mounting holes B - Float mounts supplied CONTACT ARRANGEMENT SHELL SIZE A, B, C, D, E 9, 15, 25, 37, 50 MODIFICATION Consult factory CONTACT TYPE P - Pin S -Socket D A DA F- 15 P- F0 Snap-In Crimp Terminals SERIES PREFIX SHELL SIZE CLASS MOUNTING STYLE CONTACT ARRANGEMENT CONTACT TYPE MODIFICATION SERIES PREFIX CLASS CONTACT TYPE ITT Cannon Designation DA - Enviromental, crimp type P - Pin S - Socket SHELL SIZE MOUNTING STYLE No Designator - Standard mounting MODIFICATION A, B, C, D, E F0 - Connector supplied less contacts, for othe F - Float mounts supplied modifications consult factory. CONTACT ARRANGEMENT 9, 15, 25, 37, 50 Contact Arrangements Faces View Pin Insert 1 2 3 4 5 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 10 11 12 13 6 7 8 9 9 10 11 12 13 14 15 14 15 16 17 18 19 20 21 22 23 24 25 Shell Size E A B Contact Arrangement 9 15 25 Contact Size #20 #20 #20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 18 33 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 34 35 36 37 38 39 40 41 42 43 46 45 46 47 48 49 50 C D Shell Size 37 50 Contact Arrangement #20 #20 Contact Size Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 360 Environmental D D*D Shell Dimensions, Standard Mount Receptacle 10˚ TYP. .120 + _ .005 DIA. .677 (17.20) MAX. A MAX. (3.05 + _ 0.13) E CONTACT EXTENSION 2 MTG. HOLES MAX. .061 + _ .005 .874 (1.55 + _ 0.13) M (22.20) MAX. K + _ .005 ( + _ .013) N P .058 + _ .005 L (1.47 + _ .013) .109 (2.77) FL. TYP. Plug .299 (7.59) MAX. .120 + _ .005 DIA. CONACT E 10˚ TYP. (3.05 + _ 0.13) A MAX. EXTENSION .061 + _ .005 MAX. 2 MTG. HOLES (1.55 + _ 0.13) .904 M (22.96) .677 MAX. (17.20) K + _ .005 .109 (2.77) .425 + _ .005 ( + _ .013) R. TYP N P (10.80 + _ 0.13) .089 + _ .005 L (2.26 + _ 0.13) Float Mount Dimensions Receptacle .120 + _ .005 DIA. E .677 (17.20) MAX. .032 (0.81) 10˚ TYP. A MAX. (3.05 + _ 0.13) MAX. CONTACT TOTAL 2 MTG. HOLES EXTENSION DIA. FLOAT .874 (22.20) M MAX. K + _ .005 ( + _ .013) .061 + _ .005 P N .031 + _ .005 .058 + _ .005 (1.55 + _ 0.13) (0.79 + _ 0.13) L .109 (2.77) R. TYP. (1.47 + _ .013) Plug .299 (7.59) MAX. CONACT .032 (0.81) .120 + _ .005 DIA. A EXTENSION TOTAL E (3.05 + _ 0.13) 10˚ TYP. MAX. DIA. FLOAT MAX. 2 MTG. HOLES .061 + _ .005 (1.55 + _ 0.13) .904 (22.96) .677 M MAX. (17.20) .031 + _ .005 K + _ .005 .109 (2.77) (0.79 + _ 0.13) ( + _ .013) R. TYP N P .089 + _ .005 .425 + _ .005 L (2.26 + _ 0.13) (10.80 + _ 0.13) NOTE: All D*D Environmental plugs and receptacles are provided with dust caps and removable potting cups. A E K L M N P Shell Size Max. Max. + _ .005 (0.13) + _ .010 (0.25) + _ .010 (0.25) + _ .010 (0.25) + _ .010 (0.25) .614 (15.60) .825 (20.86) .483 (12.27) DED-9P .915 (23.24) .596 (15.14) 1.125 (28.58) 1.442 (36.63) 1.442 (36.63) .614 (15.60) .825 (20.86) .483 (12.27) DED-9S .915 (23.24) .596 (15.14) 1.125 (28.58) 1.755 (44.58) .614 (15.60) 1.143 (29.03) .483 (12.27) DAD-15P 1.233 (31.32) .596 (15.14) 1.437 (36.50) 1.755 (44.58) .614 (15.60) 1.143 (29.03) .483 (12.27) DAD-15S 1.233 (31.32) .596 (15.14) 1.437 (36.50) 2.295 (58.29) .614 (15.60) 1.683 (42.75) .483 (12.27) DBD-25P 1.786 (45.36) .596 (15.14) 1.993 (50.62) 2.295 (58.29) .614 (15.60) 1.683 (42.75) .483 (12.27) DBD-25S 1.786 (45.36) .596 (15.14) 1.993 (50.62) 2.937 (74.60) .614 (15.60) 2.343 (59.51) .483 (12.27) DCD-37P 2.458 (62.43) .567 (14.40) 2.625 (66.68) 2.937 (74.60) .614 (15.60) 2.343 (59.51) .483 (12.27) DCD-37S 2.458 (62.43) .567 (14.40) 2.625 (66.68) 2.859 (72.62) .735 (18.67) 2.251 (57.18) .596 (15.14) DDD-50P 2.390 (60.71) .680 (17.27) 2.531 (64.29) 2.859 (72.62) .735 (18.67) 2.251 (57.18) .596 (15.14) DDD-50S 2.390 (60.71) .680 (17.27) 2.531 (64.29) All tolerances are + _ .010 (0.24) unless noted otherwise. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 361 Environmental D D*D Mounting Dimensions .324 + _ .010˚ .189 + _ .015˚ .292 + _ .010˚ (8.23 + _ 0.25) .133 + _ .010˚ (4.80 + _ 0.38) (7.42 + _ 0.25) (3.38 + _ .025) FRONT REAR PLUG PLUG RECEPT RECEPT Figure 1 Figure 2 Figure 3 Figure 4 4-40 NC2A THREAD .280 + _ .013˚ .230 + _ .013˚ (7.11 + _ 0.32) (5.85 + _ 0.32) .230 + _ .013˚ .194 + _ .008˚ (5.85 + _ 0.32) (4.94 + _ 0.19) PLUG PLUG RECEPT RECEPT Figure 6 Figure 8 Figure 5 Figure 7 NOTE: Max panel thickness is .125 (3.17) for 5. With plug assembly front mounted and recepta- 8. With plug assembly rear mounted (float rivets) non-floating rear panel mounting. cle assembly rear mounted, use hardware from and receptacle assembly front mounted, use Figures 5 and 6. hardware from Figures 2 and 3. 1. With both connectors rear mounted, ues #4-40 6. With plug assembly front mounted and recepta- 9. Electrical contact engagement when mounted flat head screws flush with the panel (Fig. 1). cle assembly rear mounted (plug assembly has per Figure 1 is .046 (1.17) min./.070(1.78) max. 2. With both connectors front mounted, use #4-40 float mounting screw), use hardware fron figure binder or pan head screws (Fig. 2). NOTE: Float rivets are for rear mounting only and 1 for receptacle assembly. 3. With both connectors rear mounted (float rivets float screw for front mounting only. (Specify when * Dimensions between panels represent the rec- on plug assembly side); use #4-40 flat head ordering.) ommended limit to be used in the design of the scerws, flush with the panel (Fig. 3). connector mounting method. 4. With both connecotrs front mounted (plug as- 7. With plug assembly rear mounted and receptaccle sembly has float mounting screw), use #4-40 assembly front mounted, use hardware from binder or pan head screws for receptacle as- Figures 1 and 2. sembly (Fig. 4) Panel Cutouts USE .120(3.05) DIA. HOLE OR 4-40 TAP (CUSTOMER PREFERENCE) FOR FRONT MOUNTING. FOR REAR MOUNTING USE .120(3.05) DIA. HOLE COUNTERSUNK FOR FLATHEAD SCREW. .083(2.11) R. MAX. F TYPICAL E D C A A C D E F Shell Size + _ .010 (0.25) Min. + _ .010 (0.25) Min. + _ .006 (0.15) DED-9 1.442 (36.63) .839 (21.31) .614 (15.60) .497 (12.62) 1.125 (28.58) DAD-15 1.755 (44.58) 1.157 (29.39) .614 (15.60) .497 (12.62) 1.437 (36.50) DBD-25 2.295 (58.29) 1.697 (43.10) .614 (15.60) .497 (12.62) 1.993 (50.62) DCD-37 2.937 (74.60) 2.357 (59.87) .614 (15.60) .497 (12.62) 2.625 (66.68) DDD-50 2.859 (72.62) 2.265 (57.53) .735 (18.67) .610 (15.49) 2.531 (64.29) Add .032 (0.81) to dimensions C and E for float mounting. Note: Panel cutout does not allow for potting cup clearance. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 362 Environmental D D*D Contact Crimping Information Semi-Automatic Crimp Machines Crimp Type Contacts Contact Wire Size Standard Finish Military Finish Size Accom. Pin Socket Pin Socket 20 20, 22, 24 330-5291-015 031-1007-000 330-5291-079 031-1007-042 Insertion/Extraction Tools CIET-20HD Plastic Insertion/Extraction Plastic Extraction Contact Size AWG Part No. Description Part No. Description CBT-646 20 20, 22, 24 980-2000-426 CIET-20HD 323-7010-000 CET-20-11 The CBT-646, Vibra-Bowl Crimper is a pneumat- ically powered, electoronically controlled machine. It is designed to semi-automatically crimp closed barrel, machined contacts, as used in the aerospace and commercial industries. The machine will ac- commodate wire sizes 30 thru 12 AWG. The CBT-646 is actuated automatically upon insertion of a pre-stripped stranded or single conductor wire. The CBT-646 meets all Mil. Spec. requirements for Hand Crimp Tools M22520/1-01 M22520/2-01 crimping closed barrel contacts. Crimp Tool Locator Contact Size AWG Part No. Description Part No. Description Machine Crimp Rage: 1300 + per hour 995-0001-584 M22520/2-01 995-0001-604 M22520/2-08 20 20, 22, 24 Power Requirements: 995-0001-585 M22520/1-01 995-0001-244 TH25 Electrical = 115 Vac, 60 Hz, 5A Pneumatic = 85 psi, 2 cu. ft. per min. Products: Most ITT Cannon Commercial and Aero- space closed-barrel contacts, wire sizes 30 thru 12 AWG. See connector line for part numbers. Assembly Instructions Wire Stripping- Machined Contacts Contact Crimping Contact Insertion A A Min. Max. .188 (4.78) .208 (5.28) 1. Cut wires to length. Strip insulation per above illustration. Check 2. Insert contact and wires into poper crimp tool (and locator, if 3. Center wired contact in groove of insertion tool with tool tip for broken or frayed wires. required). Crimp contact to wires. Inspect crimp. butting contact shoulder. Insert contact into cavity until a positive stop is felt. Inspection insertion. Contact Extraction 4. To be sure contact is locked securely, pull back lightly on wire. 5. Place wire into extraction tool tip. 6. Insert tool tip into contact cavity until tip bottoms against contact Repeat for balance of contacts working row by row across the shoulder, releasing tines. Hold wires against tool with finger and insulator. remove tool and contact. Repeat for balance of contacts. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 363 Grommet D GD* ITT Cannon developed GD* connectors to meet the Environmental Protection needs of the avionics industry. These connectors MIL-C-24308 Compatibility provide high-density and moisture protection. Reliability and Versatility GD* connectors are ideal for aerospace, military, Environemental protection is accomplished by the telecommunications and other applications requir- resilient grommet, interfacial seal, and bonded ing environmental protection and high reliability. connector components. Performance and Material Specifications MATERIALS AND FINISHES Materials Finishes Shell Low carbon steel per ASTM-A-620 Yellow chromate over cadmium per QQ-P-416, Type II, Class 2 Insulator Diallyl phthalate per MIL-M-14 type SDF-F or GDI-30F - Contacts Copper alloy Standard finish: Gold over nickel Military Finish: Gold 50 microinches thickness per MIL-G-45204, Type II, Grade C, Class 1, over copper per MIL-C-14550 Float Mount Hardware Stainless steel Passivated per QQ-P-35 Grommets and Seals Silicone elastomer or Fluorosilicone Bonding Materials Epoxy - MECHANICAL FEATURES Wire Accommondation - Contact: #20, #22, #24 AWG. Wire O.D. .071 (1.80) maximum, .038 (0.97) minimum. Contact Retention - 9 lbs. minimum (40n) after 10 insertions. ELECTRICAL DATA Test Voltage AC RMS 60 Hz Sea Level 20,000 Ft. 50,000 Ft. 70,000 Ft. 1,000 1,000 500 500 Average Flashover 1,000 650 325 325 Test Maximum Current Carrying Capacity of Contacts - #20 Contacts: 5 Amps Temperature Range - -65˚C to +150˚C (-53.9˚F to +302˚F) How to Order GD B - 25 P * * SERIES PREFIX SHELL SIZE MOUNTING TYPE CONTACT ARRANGEMENT CONTACT TYPE MODIFICATION CONTACT TYPE SERIES PREFIX MOUNTING TYPE GD - Grommet D No Designator - .120 (3.05) Diameter Mounting P - Pin, crimp termination Holes S - Socket, crimp termination SHELL SIZE Y - Float Mount for Rear and Front Panel PB - Pin, Printed circuit termination with no- E, A, B, D Mounting removable straight tails for .125 (3.18) maximum P.C. Board thickness CONTACT ARRANGEMENT MODIFICATIONS (Typical Modifiers) 9, 15, 25, and 50 F0 - Connectors supplied Less Contacts A156 - Connectors supplied with contacts plat- ed per MIL-G-45204 Type II Class 1 over coper per MIL-C-14550 (M24308 Finish) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 364 Grommet D GD* Test Data GD* connectors meet all applicable requirements of MIL-C-24308. The following are excerpts form ITT Cannon Test Report C82-78 applicable to environmental D subminiature GD* series connectors. Refer to MIL-C-24308 Test Extracts on page 385. Test Test Description Method Results Moisture Resistant MIL-STD-1344 1. No deterioration of performance. Method 1002.1 Type II 2. Insulation resistance greater than 100 megohms 3. No evidence of flashover or breakdown during 1000 VAC DWV testing. Fluid Immersion 20 hours immersion in hydraulic fluid per MIL-H-5606 1. No detrimental damage. and lubricating fluid per MIL-L-23699 2. Able to meet requirements of mating and unmating forces test. Immersion Two hour Immersion tap water at a dept of 36.00 While still immersed, the mated connectors exceeded 100 (914.40) in mated condition, per MIL-STD-810 megohm insulator resistance and exhibited no evidence of Method 512, Procedure 1. breakdown or flashover during 1000 VAC (RMS) DWV testing. Design Features • Resilient silicone grommets for wire sealing • Interfacial seals CLOSED ENTRY BONDING SEALING PLUG SOCKET (OPTIONAL) • Closed-entry socket contacts • Bonded components to prevent moisture • Optional sealing plugs • Uses M39029 type contacts and termination tooling • Intermateable with most M24308 type SHELL FRONT connectors • Rear-release crimp contacts • LITTLE CAESAR® contact retention assembly GROMMET INSULATOR CONTACT SHELL RETAINING REAR CLIP Socket Connector SEALING PLUG INSULATOR BONDING (OPTIONAL) PIN CONTACT SHELL FRONT GROMMET INTERFACIAL CONTACT SHELL SEAL RETAINING REAR CLIP Pin Connector Printed Circuit Applications GD* pin connectors are available wit pre-loaded, BONDING non-removable contacts for P.C. board termination. .159 (4.04) Typical Part No. GDB-25PB. Environmental sealing PIN .136 (3.45) CONTACT is accomplished by application of epoxy to each contact cavity, interfacial seals, and bonded con- nector components. .032 (0.81) .028 (0.71) DIA. TYP. INTERFACIAL EPOXY SEAL Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 365 Grommet D GD* Standard Shell Dimensions M L B• G K 10˚TYP. B' D' MAX. OVER J GROMMET H + + D• E + + TWO HOLES X MAX. C .120 + _ .005 (3.05 + _ 0.13) DIA. A Front Rear Shell With Float Mount Dimensions .031 (0.79) + _ .005 (0.13) .130 (3.30) MAX. .049 (1.24) MAX. .031 (0.79) TOTAL DIAMETRICAL FLOAT B• D' G B' MAX. OVER .089 (2.26) + _ .003 (0.08) 10˚TYP. WASHER GROMMET DIA. E D• Over H Shell OVERALL FREE FLOAT .004 - .012 C TWO HOLES (0.10) - (0.30) RIVET A .089 (2.26) + _ .003 (0.08) Rear Front Y-Float Mount It is recommended that only one assembly, either pin or socket, be float mounted. For front panel mounting use reverse floate mount. A B• B' C D• D' E H J K L M Shell Size + _ .015 + _ .005 + _ .005 + _ .005 + _ .005 + _ .005 + _ .015 G + _ .010 + _ .010 + _ .006 + _ .010 + _ .005 X (0.38) (0.13) (0.13) (0.12) (0.13) (0.13) (0.38) Max. (0.25) (0.25) (0.13) (0.25) (0.13) Max. GDE-9P 1.213 (30.81) - .666 (16.91) .984 (24.99) - .329 (8.36) .494 (12.55) .750 (19.05) .422 (10.72) .030 (0.76) .235 (5.97) .045 (1.14) .422 (10.72) .718 (18.24) GDE-9S 1.213 (30.81) .643 (16.33) - .984 (24.99) .311 (7.90) - .494 (12.55) .750 (19.05) .422 (10.72) .030 (0.76) .243 (6.17) .045 (1.14) .429 (10.90) .718 (18.24) DGA-15P 1.541 (39.14) - .994 (25.24) 1.312 (33.32) - .329 (8.36) .494 (12.55) 1.093 (27.76) .422 (10.72) .030 (0.76) .235 (5.97) .045 (1.14) .422 (10.72) .718 (18.24) GDA-15S 1.541 (39.14) .971 (24.66) - 1.312 (33.32) .311 (7.90) - .494 (12.55) 1.093 (27.76) .422 (10.72) .030 (0.76) .243 (6.17) .045 (1.14) .429 (10.90) .718 (18.24) GDB-25P 2.088 (53.03) - 1.534 (38.96) 1.852 (47.04) - .329 (8.36) .494 (12.55) 1.625 (41.28) .422 (10.72) .039 (0.99) .230 (5.84) .060 (1.52) .426 (10.82) .718 (18.24) GDB-25S 2.088 (53.03) 1.511 (38.38) - 1.852 (47.04) .311 (7.90) - .494 (12.55) 1.625 (41.28) .422 (10.72) .030 (0.76) .243 (6.17) .045 (1.14) .429 (10.90) .718 (18.24) GDD-50P 2.635 (66.92) - 2.079 (52.81) 2.406 (61.11) - .441 (11.20) .605 (15.37) 2.162 (54.91) .534 (13.56) .039 (0.99) .230 (5.84) .060 (1.52) .426 (10.82) .718 (18.24) GDD-50S 2.635 (66.92) 2.064 (52.42) - 2.406 (61.11) .423 (10.74) - .605 (15.37) 2.162 (54.91) .534 (13.56) .030 (0.76) .243 (6.17) .045 (1.14) .429 (10.90) .718 (18.24) * dimensions B, D, and H are measured as outside dimensions at the bottom of draw. NOTE: B• and D• are the outside dimensions for socket side, B' and D' are the inside dimen- sions for pin side. Contact Arrangements Face View Pin Insert 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 1 2 3 4 5 1 2 3 4 5 6 7 8 9 10 11 12 13 18 33 1 2 3 4 5 6 7 8 34 35 36 37 38 39 40 41 42 43 46 45 46 47 48 49 50 14 15 16 17 18 19 20 21 22 23 24 25 6 7 8 9 9 10 11 12 13 14 15 Shell Size E A B D Contact Arrangement 9 15 25 50 Contact Size #20 #20 #20 #20 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 366 Grommet D GD* Contacts ITT Cannon M39029 Finish Type Part Number Part Number Standard Pin #20 330-5291-000 Gold/Nickel Socket #20 031-1007-000 A156 Pin #20 330-5291-037 M39029/64-369 Gold/Copper Socket #20 031-1007-042 M39029/63-368 Accessories SEALING PLUGS: GD* grommets are designed to accept MS27488-20 sealing plugs, ITT Cannon P/N 225-0070-000 ordered separately. LOCKING HARDWARE, DUST CAPS: GD* Connec- tors will accommodate most standard D Subminia- ture accessories. Hand Crimp Tool M22520/2-01 with M22520/2-08 locator. Semi- automatic and fully automatic tooling is also avail- able. Insertion/Extraction Tool (Plastic) Contact ITT Cannon ITT Cannon Insertion Extraction Size Description Part Number Color Tip Color Tip #20 CIET-20HDL274-7010-000 White Green Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 367 D Subminiature Accessories ITT Cannon offers one of the broadest lines of accessories for the D Subminiature line of connec- tors in today's marketplace. The ITT Cannon acces- sory line offers unlimited design versatility. Choose from a variety of plastic, metal, EMI/RFI back- shells, screwlocks, jackscrews, and spring latches. Backshell/Hardware Compatibility Chart Locking Hardware Male Slide Spring Screw Female Locks Slide Spring Latch Locks Screw- Jack- Jack- DA51220-1 Lock Latch Plate 020419/ Locks screw post thru Post D110277/ D110279/ Keying 020420 D20418 D110550 D110551 DE51224-1 D53018 D110279 D110280 Plate Front MOUNTING Panel Rear METHOD Panel Deep Straight Clamp Right METAL Angle BACKSHELLS Round Clamp Straight Clamp Plated Plastic SHIELDED Die-Cast BACKSHELLS Zinc Straight & 90˚ (D*5121X) Universal D*110963 Snap- PLASTIC TogetherBACKSHELLS Universal Dataphone Supplied with male screw locks. DB51226-1B IDC D*115386 Designed for use with quick-disconnect latching hardware (see page 376). STR/90˚ D*115339 POTTING Plastic CUPS Legend: = Compatible Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 368 Accessories - M85049 Backshells Deep Straight Clamp • Positive strain relief E CABLE ENTRY B IN SHELL H MAX. F G .015 + _ .005 (0.38 + _ .013) C D MAX. A CABLE ENTRY .136 + _ .005 DIA IN SHELL (3.45 + _ 0.13) TWO MTG. HOLES MIL-Spec. Non-Magnetic/No-Outgas* Material: Low Carbon Steel per ASTM A-620 Material: Brass per QQ-B-613 Finish: Yellow Chromate Over Cadmium per M85049 Specification Finish: Gold over copper per MIL-G-45204, Type II, Grade C, (Superseded MIL-Spec. No.: M24308/20-1 thru-5) Class 1 or Electroless nickel per MIL-C-26074B NM Non-Magnetic/ No-Outgas* A B C E F G Part Plating + _ .015 + _ .015 + _ .005 D + _ .015 + _ .015 + _ .015 H Layout Number Mil. Spec. AU NI (0.38) (0.38) (0.13) Max. (0.38) (0.38) (0.38) Max. DE-9 DE24657 M85049/48-1-1 DE24657 -16 -27 1.203 (30.6) .484 (12.3) .984 (25.0) .578 (14.7) .375 (9.5) .375 (9.5) 7.50 (19.0) 1.250 (31.7) DA-15 DA24658 M85049/48-1-2 DA24658 -15 -25 1.531 (38.9) .484 (12.3) 1.312 (33.3) .578 (14.7) .713 (18.1) .312 (7.9) 7.50 (19.0) 1.250 (31.7) DB-25 DB24659 M85049/48-1-3 DB24659 -15 -25 2.078 (52.8) .484 (12.3) 1.852 (47.0) .578 (14.7) 1.000 (25.4) .312 (7.9) 1.000 (25.4) 1.563 (39.7) DC-37 DC24660 M85049/48-1-4 DC24660 -16 -25 2.718 (69.0) .484 (12.3) 2.500 (63.5) .578 (14.7) 1.375 (34.9) .312 (7.9) 1.000 (25.4) 1.563 (39.7) DD-50 DD24661 M85049/48-1-5 DD24661 -13 -23 2.625 (66.7) .593 (15.1) 2.406 (61.1) .687 (17.4) 1.406 (35.7) .406 (10.3) 1.125 (28.6) 1.688 (42.9) * Meet requirements of M85049 Round Clamp • Low profile .120 + _ .005 (3.05 + _ 0.13) DIA. A C TWO MTG. HOLES G • Round cable applications E F D MAX. + + B CABLE ENTRY .015 + _ .005 (0.38 + _ .013) MIL-Spec. Non-Magnetic/No-Outgas* Material: Low Carbon Steel per ASTM A-620 Material: Brass per QQ-B-613 Finish: Yellow Chromate Over Cadmium per M85049 Specification Finish: Gold over copper per MIL-G-45204, Type II, Grade C, (Superseded MIL-Spec. No.: M24308/21-1 thru-5) Class 1 or Electroless nickel per MIL-C-26074B NM Non-Magnetic/ No-Outgas* A B C D E F G Part Plating + _ .015 (0.38) + _ .015 (0.38) + _ .005 (0.13) Max. + _ .015 (0.38) + _ .015 (0.38) + _ .030 (0.76) Layout Number Mil. Spec. AU NI DE-9 DE44994 M85049/48-2-1 DE44994 -2 -13 1.208 (30.7) .500 (12.7) .984 (25.0) .406 (10.3) .661 (16.8) .125 (3.2) 1.031 (26.2) DA-15 DA20961 M85049/48-2-2 DA20961 -16 -23 1.531 (38.9) .500 (12.7) 1.312 (33.3) .406 (10.3) .984 (25.0) .125 (3.2) 1.031 (26.2) DB-25 DB20962 M85049/48-2-3 DB20962 -18 -27 2.078 (52.8) .500 (12.7) 1.852 (47.00) .593 (15.1) 1.515 (38.5) .187 (4.7) 1.062 (27.0) DC-37 DC20963 M85049/48-2-4 DC20963 -17 -26 2.718 (69.0) .500 (12.7) 2.500 (63.5) .718 (18.2) 2.171 (55.1) .250 (6.3) 1.062 (27.0) DD-50 DD20964 M85049/48-2-5 DD20964 -19 -31 2.625 (66.7) .609 (15.5) 2.406 (61.1) .812 (20.6) 2.093 (53.2) .312 (7.9) 1.062 (27.0) * Meet requirements of M85049 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 369 Accessories - M85049 Backshells Straight Clamp • Low profile A • Discrete wire application C B G .484 + _ .015 (12.30 + _ 0.38) .120 + _ .005 (3.05 + _ 0.13) DIA. F (TYP.) E TWO MTG. HOLES CABLE .015 + _ .005 (0.38 + _ .013) ENTRY MIL-Spec. Non-Magnetic/No-Outgas* Material: Low Carbon Steel per ASTM A-620 Material: Brass per QQ-B-613 Finish: Yellow Chromate Over Cadmium per M85049 Specification Finish: Gold over copper per MIL-G-45204, Type II, Grade C, Class 1 or Electroless nickel per MIL-C-26074B (Superseded MIL-Spec. No.: M24308/22-1 thru-4) NM Non-Magnetic/ No-Outgas* No. of Part Plating Cable Locking A B C E F G Layout Number Mil. Spec. AU NI Screws Reqd. + _ .015 (0.38) + _ .015 (0.38) + _ .005 (0.13) + _ .015 (0.38) + _ .015 (0.38) + _ .035 (0.89) DA-15 DA19678-1 M85049/48-3-2 DA19678 -167 -208 2 1.531 (38.9) .500 (12.7) 1.312 (33.3) .296 (7.5) .312 (7.9) .644 (16.36) DB-25 DB19678-2 M85049/48-3-3 DB19678 -168 -209 2 2.078 (52.8) .500 (12.7) 1.852 (47.0) .296 (7.5) .796 (20.2) .644 (16.36) DC-37 DC19678-3 M85049/48-3-4 DC19678 -138 -210 2 2.718 (69.0) .500 (12.7) 2.500 (63.5) .296 (7.5) .687 (17.4) .644 (16.36) DD-50 DD19678-4 M85049/48-3-5 DD19678 -161 -211 3 2.625 (66.7) .609 (15.5) 2.406 (61.1) .390 (9.9) .687 (17.4) .694 (17.63) Right Angle • Low profile • Spaceborne applications E #4-40 CABLE ENTRY NC-2B THD. TWO MTG. HOLES A .190 + _ .010 (2.77 + _ 0.25) B F CABLE G ENTRY C H MIL-Spec. Non-Magnetic/No-Outgas* Material: Brass per QQ-B-613 Material: Low Carbon Steel per ASTM A-620 Finish: Gold over copper per MIL-G-45204, Type II, Grade C, Finish: Yellow Chromate Over Cadmium per M85049 Specification Class 1 or Electroless nickel per MIL-C-26074B NM Non-Magnetic/ No-Outgas* A B C E F G H Part Plating + _ .015 + _ .030 + _ .005 + _ .030 + _ .030 + _ .030 + _ .030 Layout Number Mil. Spec. AU NI (0.38) (0.76) (0.13) (0.76) (0.76) (0.76) (0.76) DE-9 DE19977-5 M85049/50-1 DE19977 -47 -63 1.203 (30.6) .718 (18.2) .984 (25.0) .437 (11.1) .437 (11.1) .468 (11.9) .281 (7.1) DA-15 DA19977-1 M85049/50-2 DE19977 -40 -64 1.531 (38.9) .718 (18.2) 1.312 (33.3) .437 (11.1) .437 (11.1) .468 (11.9) .281 (7.1) DB-25 DB19977-2 M85049/50-3 DE19977 -43 -52 2.078 (52.8) .968 (24.6) 1.852 (47.0) .437 (11.1) .625 (15.9) .468 (11.9) .281 (7.1) DC-37 DC19977-3 M85049/50-4 DE19977 -45 -65 2.718 (69.0) 1.187 (30.10) 2.500 (63.5) .437 (11.1) .812 (20.6) .468 (11.9) .281 (7.1) DD-50 DD19977-4 M85049/50-5 DE19977 -44 -66 2.625 (66.7) 1.250 (31.7) 2.406 (61.1) .562 (14.3) .906 (23.1) .531 (13.5) .343 (8.7) * Meet requirements of M85049 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 370 Accessories - Shielded Metalized Plastic Backshells Snap-Together • Quick and simple assembly using snap-together design feature CABLE • No complicated crimp ferrule tooling needed CABLE CLAMP • Helps to comply with FCC shielding requirements GROUNDING TANG Material: ABS Polymer Finish: Nickel over Copper Temperature 20/80˚C Range: Attenuation: 44 DB @ 1000 MHZ Design includes integral strain relieving cable clamp. Backshell requires hardware - see page 372. Straight Exit C D H E .669 (16.99) + _ .012 (3.00) B A Part A B C C E H Layout Number + _ .006 (0.15) + _ .012 (0.30) + _ .012 (0.30) + _ .012 (0.30) + _ .008 (0.20) Max. DE-9 DE121073-154 .982 (24.95) 1.213 (30.8) .933 (23.7) .630 (16.0) 1.417 (36.0) .288 (7.32) DA-15 DA121073-150 1.311 (33.30) 1.539 (39.1) 1.252 (31.8) .630 (16.0) 1.654 (42.0) .327 (8.31) DB-25 DB121073-151 1.850 (47.00) 2.087 (53.0) 1.772 (45.0) .630 (16.0) 1.654 (42.0) .414 (10.52) DC-37 DC121073-152 2.498 (63.45) 2.728 (69.3) 2.374 (60.3) .630 (16.0) 1.654 (42.0) .485 (12.32) 40˚ Exit C 50˚ D E .669 (16.99) + _ .012 (3.00) B Cable Diameter Part B C D E Layout Number + _ .012 (0.30) + _ .012 (0.30) + _ .012 (0.30) + _ .008 (0.20) Min. Max. DE-9 DE121073-54 1.417 (36.0) .866 (22.0) .630 (16.0) 1.417 (36.0) .138 (3.5) .295 (7.5) DA-15 DA121073-50 1.744 (44.3) 1.075 (27.3) .630 (16.0) 1.654 (42.0) .256 (6.5) .354 (9.0) DB-25 DB121073-51 2.283 (58.0) 1.614 (41.0) .630 (16.0) 1.654 (42.0) .256 (6.5) .433 (11.0) DC-37 DC121073-52 2.933 (74.5) 2.264 (57.5) .630 (16.0) 1.654 (42.0) .256 (6.5) .433 (11.0) DD-50 DD121073-53 2.873 (73.0) 2.165 (55.0) .748 (19.0) 1.654 (42.0) .354 (9.0) .512 (13.0) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 371 ON ITT CANN Accessories - Shielded Backshells #4-40 Locking Hardware For Snap-Together Shielded Backshells Recessed Jackscrew Extended Jackscrew Thumbscrew .748 (19.00) .531 (13.5) .169 .354 .354 1.969 (50.00) (4.30) (9.00) (9.00) .354 (9.00) #4-40 #4-40 .169 (4.30) Threads .236 (6.00) Threads #4-40 .177 THREADS .236 .236 (4.50) .161 (6.00) (6.00) DIA. (4.10) MIN. MIN. DIA. Part Number: 250-8501-004 Part Number: 250-8501-010 Part Number: 250-8501-013 Material: Brass Material: Brass Material: Brass Finish: Nickel Finish: Nickel Finish: Nickel Quantity Required Quantity Required Quantity Required 2 2 2 per Backshell: per Backshell: per Backshell: Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 372 Accessories - Shielded Backshells Metal Blackshell Straight Cable Exit 9 and 15 25 37 and 50 Position Position Position C C B B B A D A D A D E Dia. E Dia. E Dia. • EMI/RFI protection F F F • Intergral grommet to protect against A B C D E F MATERIAL SPECIFICATIONS Size Part Number + _ .005 (0.13) + _ .005 (0.13) + _ .005 (0.13) + _ .005 (0.13) + _ .005 (0.13) + _ .005 (0.13) Cover; Die Cast Zinc 9 980-2000-345 1.225 (31.12) 1.465 (37.21) .620 (15.75) .620 (15.75) .400 (10.16) .984 (24.99) Finish: Clear Zinc Plate 15 980-2000-346 1.540 (39.12) 1.600 (40.64) .620 (15.75) .620 (15.75) .400 (10.16) 1.312 (33.32) Inserts: PVC 25 980-2000-347 2.090 (53.09) 1.550 (39.37) .690 (17.53) .620 (15.75) .525 (13.34) 1.857 (47.17) Hardware: Steel 37 980-2000-348 2.730 (69.34) 1.800 (45.72) .864 (21.95) .620 (15.75) .726 (18.44) 2.500 (63.50) Finish: Clear Zinc 50 980-2000-349 2.626 (66.70) 1.800 (45.72) .864 (21.95) .730 (18.54) .726 (18.44) 2.406 (61.11) Metalized-Plastic Backshell Straight Cable Exit C E Dia. B F A D A B C D E F MATERIAL SPECIFICATIONS Size Part Number + _ .005 (0.13) + _ .005 (0.13) + _ .005 (0.13) + _ .005 (0.13) + _ .005 (0.13) + _ .005 (0.13) Cover; ABS Polymer 9 980-2000-350 1.217 (30.91) 1.547 (39.29) .640 (16.26) .640 (16.26) .400 (10.16) .984 (24.99) Finish: Nickel over Copper 15 980-2000-351 1.545 (39.29) 1.505 (38.23) .640 (16.26) .640 (16.26) .400 (10.16) 1.312 (33.32) Inserts: PVC 25 980-2000-352 2.090 (53.09) 1.655 (42.04) .710 (18.03) .640 (16.26) .522 (13.26) 1.857 (47.17) Hardware: Steel 37 980-2000-353 2.734 (69.44) 1.830 (46.48) .906 (23.01) .640 (16.26) .726 (18.44) 2.500 (63.50) Finish: Clear Zinc 50 980-2000-354 2.645 (67.18) 1.855 (47.12) .940 (23.88) .770 (19.56) .726 (18.44) 2.406 (61.11) Highlight part numbers indicate standard product; usally available with shorter lead times. Compression Inserts (Included With Backshell) 9 and 15 Position 25 Position 37 and 50 position Accommodates a wide range of cable diameters- 9 position - .190/.350 1 1 15 position - .190/.350 2 3 6 5 2 25 position - .190/.460 3 3 37 position - .300/.680 5 4 2 1 4 50 position - .300/.680 4 5 #1 #2 #3 #4 #5 #6 Positions O.D. I.D. O.D. I.D. O.D. I.D. O.D. I.D. O.D. I.D. O.D. I.D. 9, 15 0.475 )12.07) 0.320 (8.13) 0.360 (9.14) 0.315 (8.000) 0.360 (9.14) 0.255 (6.48) 0.360 (9.14) 0.285 (7.24) 0.360 (9.14) 0.210 (5.33) N/A N/A 25 0.600 (15.24) 0.450 (11.43) 0.450 (11.43) 0.410 (10.41) 0.450 (11.43) 0.370 (9.40) 0.450 (11.43) 0.300 (7.62) 0.450 (11.43) 0.230 (5.84) N/A N/A 37, 50 0.655 (16.64) 0.570 (14.48) 0.700 (17.78) 0.620 (15.75) 0.810 (20.57) 0.650 (16.51) 0.655 (16.64) 0.500 (12.70) 0.655 (16.64) 0.425 (10.80) 0.655 (16.64) 0.350 (8.89) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 373 Accessories - Plactic Backshells Universal • Economical design uses an adjustable tie-wrap for cable strain relief A D • Compatible with male screw locks and spring E latches • U.L. rated 94V-2 (flame retardant) 248-2670-001 Listing Straight B C D Mateial: Junction shell-polypropylene; Hardware-steel; Tie-wrap-nylon. Finish: Hardware-cadmium plate, yellow chromate. Color: Black (junction shell). A B C C E Layout Part Number + _ .015 (0.38) + _ .015 (0.38) + _ .015 (0.13) + _ .015 (0.38) + _ .010 (0.25) DE-9 DE110963-1 .765 (19.43) 1.400 (35.56) .600 (15.24) .250 (6.35) .125 (3.18) DA-15 DA110963-2 1.097 (27.86) 1.569 (39.85) .600 (15.24) .375 (9.53) .161 (4.09) DB-25 DB110963-3 1.641 (41.68) 1.651 (41.94) .600 (15.24) .410 (10.41) .205 (5.21) DC-37 DC110963-4 2.279 (57.89) 1.899 (48.23) .600 (15.24) .593 (15.06) .205 (5.21) DD-50 DD110963-5 2.063 (52.40) 1.925 (48.90) .710 (18.03) .670 (17.01) .285 (7.24) Snap-Together Universal • A 2-piece snap-together design for quick assembly • Customer furnishes tie-wrap A B DIA. MAX. CABLE ENTRY E MAX. C D Material: Flame-retardant thermoplastic, UL 94V-0 rated. A B C D E Layout Part Number + _ .008 (0.20) Max. + _ .008 (0.20) + _ .008 (0.20) Max. DE-9 DE115339-20 1.673 (42.5) .276 (7.0) .669 (17.0) .768 (19.5) 1.555 (39.5) DA-15 DA115339-21 1.673 (42.5) .378 (9.6) .669 (17.0) 1.094 (27.8) 1.555 (39.5) DB-25 DB115339-22 1.673 (42.5) .457 (11.6) .669 (17.0) 1.638 (41.6) 1.555 (39.5) DC-37 DC115339-23 1.673 (42.5) .512 (13.0) .669 (17.0) 2.283 (58.0) 1.555 (39.5) DD-50 DD115339-24 1.673 (42.5) .630 (16.0) .780 (19.8) 2.060 (52.3) 1.555 (39.5) One-Piece Snap Together • Low cost A • Easy to assemble C • Aesthetically pleasing + + • Includes: thumbscrews, cable clamps B 1.890 (48.00) E CLAMP, THERMOPLASTIC ITT CANNON D CLAMP, METAL Material: Specification: Plastic - polypropylene; Hardware - steel. Finish: Yellow chromate over zinc. Part D Layout Number A B C Dia. Max. E DE-9 DEBS-9 1.386 (35.20) .638 (16.21) .984 (24.99) .224 (5.69) 1.083 (27.51) DA-15 DABS-15 1.705 (43.31) .638 (16.21) 1.312 (33.32) .224 (5.69) 1.228 (31.19) DB-25 DBBS-25 2.252 (57.20) .638 (16.21) 1.852 (47.04) .256 (6.50) 1.508 (38.30) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 374 Accessories - Plactic Backshells One Piece Plastic • Straight or 90˚ cable exit B • Integral cable clamp and set screw • Accommodates spring latches • UL 94V-2 rated flame retardant E • Mounting hardware included A C Straight Cable Exit D TWO SCREWS 4-24 X 5/16 long SELF-TAPPING Material: Thermoplastic UL 94V-2 rated Color: Black Screws: Steel, cadmium plated A B C C E Layout Part Number + _ .015 (0.38) + _ .015 (0.38) + _ .015 (0.13) + _ .015 (0.38) + _ .010 (0.25) DE-9 DE51218 1.218 (30.9) 1.000 (25.4) .984 (25.0) .500 (12.7) .281 (7.1) DA-15 DA51210 1.546 (39.3) 1.000 (25.4) 1.312 (33.3) .500 (12.7) .360 (9.1) DB-25 DB51212 2.093 (53.2) 1.250 (31.7) 1.852 (47.0) .500 (12.7) .493 (12.5) DC-37 DC51214 2.734 (69.4) 1.500 (38.1) 2.500 (63.5) .500 (12.7) .967 (17.6) DD-50 DD51216 2.640 (67.1) 1.500 (38.1) 2.406 (61.1) .609 (15.5) .734 (18.6) • 90˚ Cable Exit D A • Intergral cable clamps & set screw • UL 94V-2 rated flame retardand J • Mounting Hardware included B C Material: Thermoplastic UL 94V-2 rated Color: Black Screws: Steel, cadmium plated A B C C E Layout Part Number + _ .015 (0.38) + _ .015 (0.38) + _ .015 (0.13) + _ .015 (0.38) + _ .010 (0.25) DA-15 DA51211 1.822 (46.3) 1.000 (25.4) 1.312 (33.3) .500 (12.7) .360 (9.1) DB-25 DB51213 2.386 (60.1) 1.250 (31.7) 1.852 (47.0) .500 (12.7) .493 (12.5) DC-37 DC51215 3.009 (76.4) 1.500 (38.1) 2.500 (63.5) .500 (12.7) .694 (17.6) DD-50 DD51217 2.915 (74.0) 1.500 (38.1) 2.406 (61.1) .609 (15.5) .734 (18.6) Dataphone • Available in 25 position only 2.218 (56.34) • Supplied with screws 2.187 (55.55) .796 (20.22) 1.800 (45.72) .765 (19.43) 1.780 (45.21) 1.421 (36.09) 1.390 (35.31) .440 (11.18) .410 (10.41) #4-40 Threads .150 (3.81) 1.852 (47.04) .140 (3.56) Max. Cable Entry .312 (7.92) Material: Junction shell - Thermoplastic UL 94V-0 rated. Hardware - steel. Finish: Hardware - cadmium plate, clear chromate. Color: Black Part Number: DB51226-1B Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 375 Accessories - Plactic Backshells Quick-Disconnect Backshells for IDC Cable IDC CABLE E .078 + _ .014 ENTRY Order locking hardware separately. (2.00 + _ 0.35) • Optional Spring Clips provide quick disconnect B for either flat IDC cable or round jacketed cable • Designed for use with keying plates sold separately C D A Material: Thermoplastic, UL 94V-0 rated Color; Black A B C D E Layout Part Number Max. Max. + _ .005 (.013) Max. + _ .008 (0.2) DE-9 DE115386-1B 1.623 (41.2) 1.596 (40.5) .984 (25.0) .642 (16.3) .590 (15.0) DA-15 DA115386-2B 1.950 (49.5) 1.596 (40.5) 1.311 (33.3) .642 (16.3) .917 (23.3) DB-25 DB115386-3B 2.490 (63.2) 1.596 (40.5) 1.852 (47.0) .642 (16.3) 1.456 (37.0) DC-37 DC115386-4B 3.140 (79.7) 1.596 (40.5) 2.500 (63.5) .642 (16.3) 2.106 (53.5) Quick-Disconnect Backshells for Round Cable Round Cable - Straight and 90˚ Exit .465 + _ .012 E (11.80) + _ (0.30) Order locking hardware separately. SPRING F B C A D HOOK Material: Thermoplastic, UL 94V-0 rated Color; Black A B C D E F Layout Part Number Max. Max. + _ .005 (.013) Max. + _ .008 (0.2) Min. DE-9 DE115339 1.623 (41.2) 1.596 (40.5) .984 (25.0) .642 (16.3) .590 (15.0) .264 (6.7) DA-15 DA115339-1 1.950 (49.5) 1.596 (40.5) 1.311 (33.3) .642 (16.3) .917 (23.3) .264 (6.7) DB-25 DB115339-2 2.490 (63.2) 1.596 (40.5) 1.852 (47.0) .642 (16.3) 1.456 (37.0) .697 (17.7) DC-37 DC115339-3 3.140 (79.7) 1.596 (40.5) 2.500 (63.5) .642 (16.3) 2.106 (53.5) .697 (17.7) DD-50 DD115339-4 3.023 (76.8) 1.653 (42.0) 2.405 (61.1) .748 (19.0) .433 (11.0) .697 (17.7) Optional Locking Mechanism/Hardware Material: Corrosion-resistant steel. NOTE: When used with keying plate, order lock hook part number 015-8755-001. Lock Hook Part No. 015-8755-000 Lock Spring Order 2 per connector Part No. 259-8760-000 Note: Not for use on rear panel Order 2 per connector mounted connectors. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 376 Accessories - Locking Hardware Screw Locks ¥ Insures positive mating. Front Panel Mount Rear Panel Mount ¥ Used for vibration applications. SCREW CLIP WITH THREAD D SUBMINIATURE CONNECTOR, PIN OR SOCKET NUT WASHER MOUNTING PANEL LOCK WASHER HEX NUT Female Srew Locks .250 (6.35) APPROX. REMOVE ONE WASHER #4-40 NC-2B THD. FOR EACH .030 (0.76) .188 + _ .015 OF PANEL THICKNESS (4.78 + _ 0.38) .188 + _ .015 WHEN REAR MOUNTING (4.78 + _ 0.38) .060 (12) MAX. PANEL REAR FLANGE (REF.) A Order 2 per connector. #4-40 NC-2A THD Cadmium With M24308 A Yellow Chromate MIL-Spec. + _ .015 (0.38) Material: Cold rolled steel. D20418-2 M24308/26-1 .312 (7.92) Finish: Cadmium plate, yellow chromate NOTE: (1) A 6 inch/pound (female) and 4 inch/pound (male) maximum torque during assembly is recommended on steel screw lock D20418-50 .500 (12.70) assemblies. D20418-39 M24308/26-2 .625 (15.88) (2) A third flat washer is supplied for front panel mounting of tab shell connectors. D20418-74 .750 (19.05) For Use With Non-Magnetic/No-Dutgas Products NM - Non-Magnetic Finish and Material: NM Passivated (Stainless Steel). Gold over copper per NM MIL-G-45204, Type II, Class 2 (Brass) NM Stainless A Brass Steel + _ .015 (0.38) D20418-52 D20418-14 .312 (7.92) N/A D20418-102 .500 (12.70) D20418-101 D20418 -77 .625 (15.88) Male Srew Locks A B C #4-40 NC-2A THD. Standard Material: Clip-sheet steel; hardware-cold rolled steel. Standard Finis: Cadmium plate, yellow chromate. Commercial: 100 microinch zinc minimum. Passivated (Stainless Steel). Gold over copper per MIL-G45204, Type II, Class 2 (Brass). Order 2 per connector. NM NM A B C Connector Cadmium With Stainless + _ .015 (0.38) + _ .010 (0.25) + _ .005 (0.13) Size Yellow Chromate Brass Steel D20419 D20419-74 N/A .555 (14.10) .250 (6.35) .048 (1.22) DE9, DA15, DB25, DC37 D20419-18 D20419-103 D20419-38 .555 (14.10) .281 (7.14) .067 (1.70) DE9, DA15, DB25, DC37 D20419-21 N/A D20419-80 .555 (14.10) .281 (7.14) .092 (2.34) DE9, DA15, DB25, DC37 D20419-104 N/A N/A .555 (14.10) .312 (7.92) .092 (2.34) DE9, DA15, DB25, DC37 D20420 D20419-67 N/A .656 (16.66) .250 (6.35) .048 (1.22) DD50 D20420-13 D20419-74 D20419-108 .656 (16.66) .281 (7.14) .067 (1.70) DD50 D20420-15 N/A D20419-70 .656 (16.66) .281 (7.14) .092 (2.34) DD50 D20420-86 N/A N/A .656 (16.66) .312 (7.92) .092 (2.34) DD50 NM - Non-Magnetic Finish & Material: Passivated (Stainless Steel). Gold over copper per MIL-G-4520, Type II, Class 2 (Brass). A 6 inch/pound (female) and 4 inch/pound (male) maximum torque during assembly is recommended on steel screw lock assemblies. NOTE: (1) (2) A third flat washer is supplied for front panel mounting of tab shell connectors. Highlighted part numbers indicate standard product; usually available with shorter lead times. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 377 Accessories - Locking Hardware Slide Latch Assemblies #4-40 HEX. NUT LOCK WASHER SLIDE LATCH #4-40 FLAT SCREW WASHERS #4-40 POST LOCK WASHER HEX NUT Slide Lock Post Kit SPACER WASHER LOCK WASHER #4-40 HEX NUT Kit consists of 1 post, 2 spacer washers, 1 lock washer and hex nut. .180 HEX (4.60) Order 2 per connector. Cadmium With Yellow Chromate Material .102 (2.59) Steel D53018 + _ .005 (.130) .416 (10.57) Brass D53018-5 + _ .010 (.250) NOTE: When rear-mounting connector to a 1/16" panel, delete the 2 spacer washer. Slide Latch Kit 2 SCREWS #4-40 NC-2A THREAD • Ideal for Ethernet Applications .112 (2.84) .144 + _ .015 (3.66 + _ 0.38) RETAINER SLIDING LOCK .093 (2.36) A TRAVEL REF. C B Kit consists of slide latch retainer, 2 screws, Cadmium With A B C 2 nuts, 2 lock washer. Yellow Chromate + _ .015 (0.38) + _ .015 (0.38) Layout + _ .005 (0.13) DE-9 DE51224-1 1.380 (35.05) .500 (12.70) .984 (25.00) Order one per connector. DA-15 DA51220-1 1.720 (43.69) .500 (12.70) 1.312 (33.32) Description Material Finish DB-25 DB51221-1 2.260 (57.40) .500 (12.70) 1.852 (47.04) Stainless Passivated per Retainer Steel per DC-37 DC51222-1 2.908 (73.86) .500 (12.70) 2.500 (63.50) QQ-P-35 Sliding lock QQ-S-766 DD-50 DD51223-1 2.814 (71.47) .609 (15.47) 2.406 (61.11) Screw, Mtg, Yellow chromate over 100 micro- Washer, Lock Steel inch cadmium per Nut, Hex QQ-P-416. Highlighted part numbers indicated standard product; usually available with shorter lead times. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 378 Accessories - Locking Hardware Spring Latch Assemblies Locked Unlocked Low cost Minimizes field connection time Positive lock between connectors Spring Latch Plate .605 + _ .025 #4-40 THD. x .312 (7.92) Kit consists of 1 plate, 1 screw, (15.37 + _ 0.64) LONG SCREW 1 lock washer, 1 nut. .095 (2.41) Order two per connector. .060 (1.52) A #4-40 B SCREW #4-40 HEX. NUT Material: Stainless Steel Finish: Passivated LATCH PLATE A B Layout Part Number CONNECTOR + _ .015 (0.38) + _ .015 (0.38) EITHER PIN OR SOCKET DE-9 thru DC-37 D110278 .484 (12.29) .556 (14.12) DD-50 Only D110280 .609 (15.49) .673 (17.09) LOCK WASHER #4-40 HEX NUT Spring Latch .613 + _ .025 #4-40 THD. x .312 (7.92) (15.57 + _ 0.64) LONG SCREW Kit consists of 1 spring, 1 screw, 1 bracket, 1 lock washer, and 1 hex nut. B A C Order two per connector. *.095 (2.41) .060 (1.52) #4-40 HEX. NUT * Does not apply to rear panel mounting. Material: Stainless Steel Finish: Passivated A B C Layout Mounting Part Number + _ .015 (0.38) + _ .015 (0.38) + _ .020 (0.51) Front Panel DD10277 .489 (12.42) .565 (14.35) .732 (18.59) DE-9 thru DC-37 #4-40 Rear Panel D110277-4 .489 (12.42) .605 (15.37) .615 (15.62) SCREW DD-50 Front Panel D110279 .609 (15.49) .673 (17.09) .732 (18.59) SPRING LATCH SPRING LATCH MOUNTING BRACKET CONNECTOR EITHER PIN OR SOCKET LOCK WASHER #4-40 HEX. NUT Highlighted par numbers indicate standard product; usually available with shorter lead times. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 379 Accessories - Locking Hardware Jackscrew/Jackpost Assemblies Jackpost - P/N D110551 FEMALE .187 (4.75) HEX Kit consists or 2 posts, 2 nuts, 2 lockwashers. POST (ACROSS FLATS) Order one per connector. CONNECTOR #4-40 UNC THREAD ASSY #4-40 UNC-2B THD. #4-40 UNC-2B THD. .230 (5.84) + _ .005 (.130) .120 (3.05) DIA. 555 (14.10) + _ .005 (.130) .045 (1.14) + _ .005 (.130) #4 LOCK WASHER PANEL .125 (3.18) MAX. .220 (5.59) MIN. PERFECT THD. LOCK WASHER #4 HEX NUT HEX NUT #4-40 UNC THREAD Material: Stainless Steel per QQ-S-763 Finish: Passivated per QQ-P-35 JACKPOSTS ASSEMBLY Note: Jackpost is not compatible with rear-panel mounted connectors. Jackscrew - P/N D110550 .035 (0.89) HEAD. JACKSCREW Kit consists of 2 studs, 2 heads, and 1 tube + _ .005 (.130) REATAINING .220 (5.59) retaining compound. DIA. MAX. COMPOUND Order one per connector. .370 (9.40) MAX. .068 (1.73) MAX. .120 (3.05) DIA. .640 (16.26) MAX. #2-56 UNC THD. .180 (4.57) MAX. .025 (0.64) STUD. JACKSCREW + _ .005 (0.13) #4-40 UNC THD. #4-40 UNC THREAD .220 (5.59) DIA. MAX. JACKSCREW ASSEMBLY Material: Stainless Steel per QQ-S-763 Retaining Compound: per MIL-S-46163 Finish: None Jackscrew/Jackpost Assemblies Nylon potting shells are molded with a thin flange .030 (0.76) to permit the use of D subminiature locking devices. .600 Holds epoxy in place during curing. (15.20) + + .185 (.470) .030 (0.76) .128 (3.25) DIA. Material: Nylon Color: Natural (white) Layout Part Number DE-9 DE50904-1 DA-15 DA50905-1 DB-25 DB50906-1 DC-37 DC50907-1 DD-50 DD50908-1 Highlighted part numbers indicated standard product; usually available with shorter lead times. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 380 Accessories Guide Pin Plates Female .378 (9.60) Blind Mate Applications MAX A MOUNTING PANEL B E + F ++ + G F + .062 Materials C (1.57) .250 (6.35) MAX. .063 + _ .016 Plate: Cold rolled steel per ASTM A-620, yellow chromate over SOLDER POT D (1.60 + _ 0.41) cadmium plate per QQ-P-416 Type II, Class 2 .159 (4.04) EXTENSION RAD. Screw: Steel, yellow chromate over 100 microinches cadmium DIA. MIN. MOUNTING HOLE 4 PLACES minimum per QQ-P-416. 2 PLACES NO. 4.40 UNC-2B THREAD (SCREW SUPPORT) 2 PLACES Recommended Panel Cutout .166 + _ .002 K (4.22 + _ 0.05) B RADIUS DIA. 2 PLACES E .144 + _ .005 + (3.66 + _ 0.13) F DIA. + + + 2 PLACES F + J D H Part A B C D E F G H J K Layout Number + _ .016 (0.41) + _ .005 (0.13) + _ .005 (0.13) + _ .005 (0.13) + _ .005 (0.13) + _ .005 (0.13) + _ .016 (0.41) + _ .016 (0.41) + _ .016 (0.41) + _ .016 (0.41) DA-15 DA22214 2.282 (57.96) 1.906 (48.41) 1.312 (33.32) .898 (22.81) .765 (19.43) .375 (9.52) 1.000 (25.40) 1.532 (38.91) .484 (12.29) .242 (6.15) DB-25 DB22254 2.820 (71.63) 2.446 (62.13) 1.852 (47.04) 1.168 (29.67) 1.035 (26.29) .375 (9.52) 1.000 (25.40) 2.016 (51.21) .469 (11.91) .234 (5.94) DC-37 DC22071 3.469 (88.11) 3.094 (78.59) 2.500 (63.50) 1.492 (37.90) 1.359 (34.52) .375 (9.52) 1.000 (25.40) 2.657 (67.49) .469 (11.91) .234 (5.94) DD-50 DD21961 3.375 (85.72) 3.000 (76.20) 2.406 (61.11) 1.437 (36.50) 1.312 (33.32) .437 (11.10) 1.125 (28.58) 2.563 (65.10) .563 (14.30) .282 (7.16) Consult factory for DC size. Male 2 CONNECTOR MOUNTING Blind Mate Applications HOLES NO. 4-40 UNC-2B THREAD A .188 + _ .012 (4.78 + _ 0.30) B .250 (6.35) MAX C .144 + _ .005 SOLDER POT (3.66 + _ 0.13) EXTENSION .062 (1.57) D 2 PLACES MAX. ITT CANNON .158 (4.01) .160 (4.06) REF F E DIA. MAX. Materials DIA MAX. Guide Pin: 303 stainless stell per MIL-S-7720 Cond. A, passivated per QQ-P-35 .062 + _ .005 (1.57 + _ 0.13) Screws, Rivits, Washers: Steel, Yellow chromate over 100 C L microinches cadmium minimum per .343 + _ .015 QQ-P-416 (8.71 + _ 0.38) .875 + _ .030 G Plate: Cold rolled steel per ASTM A-620, yellow chromate over (22.22 + _ 0.76) Recommended Panel Cutout cadmium plate per QQ-P-416, Type II, Class 2 B .160 + _ .010 (4.06 + _ 0.25) C K RADIUS D + .144 + _ .005 DIA. (3.66 + _ 0.13) + + F H ++ 2 PLACES + .218 + _ .005 DIA. C L (3.66 + _ 0.13) J 2 PLACES Part A B C D E F G H J K Layout Number + _ .015 (0.38) + _ .005 (0.13) + _ .010 (0.23) + _ .005 (0.13) + _ .015 (0.38) + _ .010 (0.23) + _ .005 (0.13) + _ .010 (0.25) + _ .015 (0.38) + _ .005 (0.13) DA-15 DA22213 2.281 (57.94) 1.906 (48.41) 1.663 (42.24) .898 (22.81) 1.000 (25.40) .750 (19.05) 1.312 (33.32) .484 (12.29) 1.531 (38.89) .242 (6.15) DB-25 DB22255 2.820 (71.63) 2.446 (62.13) 2.203 (55.96) 1.168 (29.67) 1.000 (25.40) .750 (19.05) 1.852 (47.04) .484 (12.29) 2.047 (51.99) .242 (6.15) DC-37 DC22070 3.468 (88.09) 3.094 (78.42) 2.851 (72.42) 1.492 (37.90) 1.000 (25.40) .750 (19.05) 2.500 (63.50) .484 (12.29) 2.687 (68.25) .242 (6.15) DD-50 DD21962 3.375 (85.72) 2.300 (58.42) 2.749 (69.82) 1.437 (36.50) 1.125 (28.58) .874 (22.20) 2.406 (61.11) .593 (15.06) 2.635 (66.93) .296 (7.52) Consult factory for DC size. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 381 Accessories Combo D Guide Pin and Socket Installs into any Combo D, size 8 Cavity. This patented guide pin and socke system is ideal for blind mate applications where space is limited. Description Material Finish Guide Pin Brass Gold over nickel Guide Socket Copper Alloy Gold over nickel 1.150 (29.21) REF. .145 (3.68) .115 .223 (5.66) .197 .135 (3.43) (2.92) .213 (5.41) (5.00) REF. .197 MIN. .223 (5.55) (5.01) .213 (5.53) MIN RING, RETAINING .128 (3.28) .153 (3.89) .122 (3.10) .149 (3.78) SHELL, RECEPTACLE 2X WASHER, STABILIZING RING, RETAINING Press Fit Guide Socket PCB Guide Pin P/N DM53744-72 P/N DM53745-82 Dust Caps Anti-static conductive dust caps (black polypro- RAISED GATE MARK pylene) protect connectors and contacts from R. TYP. dust and moisture. .25 (6.35) ITT CANNON B XX-XX-XX W B A .04 WALL TYP. (1.02) L NOTE: L dim. applies at point of maximum internal interface length. Part Numbers I.D. AB L W DE-59-20 Pin .80 (20.32) .45 (11.43) .644 (16.36) .299 (7.59) DA-59-20 Pin 1.12 (28.45) .46 (11.68) .968 (24.59) .300 (7.62) DB-59-20 Pin 1.67 (42.42) .46 (11.68) 1.506 (38.25) .295 (7.49) DC-59-20 Pin 2.32 (58.93) .46 (11.68) 2.158 (54.81) .290 (7.37) DD-59-20 Pin 2.24 (56.90) .57 (14.48) 2.091 (53.11) .410 (10.41) DE-60-20 Socket .86 (21.84) .51 (12.95) .700 (17.78) .351 (8.92) DA-60-20 Socket 1.20 (30.48) .51 (12.95) 1.044 (26.52) .355 (9.02) DB-60-20 Socket 1.74 (44.20) .53 (13.46) 1.559 (39.60) .358 (9.09) DC-60-20 Socket 2.39 (60.71) .53 (13.46) 2.240 (56.90) .369 (9.37) DD-60-20 Socket 2.29 (58.17) .63 (16.00) 2.137 (54.28) .474 (12.04) Interfacial Seal Layout Part Number A B 10˚ TYP. DE-9 DE53750 .656 (16.7) .331 (8.4) A .031 + .015 - .000 DA-15 DA53750-1 .984 (25.0) .331 (8.4) (0.79 + 0.38 - 0.00) DB-25 DB53750-2 1.531 (38.9) .331 (8.4) B DC-37 DC53750-3 2.171 (55.1) .331 (8.4) .036 + _ .007 DD-50 DD53750-4 2.078 (52.8) .437 (11.1) (0.91 + _ 0.18) DIA. TYP. Material: Silastic sheet Provides moisture resistance at the mating interface. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 382 Accessories - Gender Changers & Connector Savers Performance and Material Specifications MATERIALS AND FINISHES MECHANICAL FEATURES Material Finish Coupling - Friction and lock accessories Copper Alloy Gold Over Nickel Polarization - Keystone-shaped shells Contacts Copper Alloy Tin/Lead Rivets PERFORMANCE SPECIFICATIONS Steel Tin/Lead Shells Temperature Rating: - 55˚ to +105˚C M/M Glass Epoxy - Insulator (Gender Changer): Current Rating: 3 Amp continuous F/F Thermo Plastic - Dielectric Withstanding Voltage: 500 VAC at Sea Level Zinc Alloy - Spacer Steel Clear Chromate Over Cadmium Locking Nut Steel Clear Chromate Over Cadmium Washers Mylar None Washer, Captive Dimensions/Part Numbers Gender Changer .571 + _ 0.16 A (14.50 + _ 0.41) Male/Male .231 + _ .010 B .135 + _ .005 DIA. (5.87 + _ 0.25) .231 + _ .010 (3.43 + _ 0.13) (5.87 + _ 0.25) C 2 PLACES .329 + _ .010 (8.36 + _ 0.25) .484 + _ .015 (12.55 + _ 0.38) Contact Pin Front Shell NOTE Front Shell 10˚ + _ 1˚ PIN 1 2 PLACES Rivet Front PIN 1 Insulator - PC Board Side Rear Side Pin Gender Changer A Female/Female .516 + _ .016 .243 + _ .010 B (13.11 + _ 0.41) (6.17 + _ 0.25) .243 + _ .010 FRONT D (6.17 + _ 0.25) SHELL .311 + _ 005 (7.90 + _ 0.13) INSULATOR SOCKET .494 + _ .015 CONTACT (12.55 + _ 0.38) INSULATOR .120 + _ .005 .030 + _ .010 10˚ + _ 1˚ FRONT (3.05 + _ 0.13) (0.76 + _ 0.26) 2 PLACES SHELL 2 PLACES Socket Connector Saver Engaging View, Pin Side A .864 + _ .020 (21.95 + _ 0.51) B .235 + _ .010 .243 + _ .010 C (5.97 + _ 0.25) (6.17 + _ 0.25) INSULATOR ASSY. SOCKET 11˚ 2X 9˚ CONTACT SHELL SOCKET FRONT SHELL SPACER PIN FRONT Gender Changer Part Numbers Male/Male Female/Female Connectors Saver Number of With With Part Numbers A B C D Contacts Without Hardware Without Hardware Male/Female + _ .015 (0.4) + _ .010 (0.25) + _ .010 (0.25) + _ .005 (0.13) (Shell Size) Hardware Assembled Hardware Assembled 9 (E) DE111805-1 DE11805-5 DE111813 DE111813-3 DEBU111515 1.213 (30.81) .984 (24.99) .666 (16.92) .643 (16.33) 15 (A) DE111806-1 DA11806-5 DA111810 DA111810-3 DABU111512 1.541 (39.14) 1.312 (33.32) .994 (25.25) .971 (24.66) 25 (B) DE111807-1 DB11807-5 DB111811 DB111811-2 DBBU111511 2.088 (53.04) 1.852 (47.04) 1.534 (38.96) 1.511 (38.38) 37 (C) DE111808-1 DC11808-5 Not Available Not Available Not Available 2.729 (69.32) 2.500 (63.50) 2.182 (55.42) †† Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 383 D Subminiature Panel Cutouts Standard Cutout PANEL PANEL .032 (0.81) RADIUS MAX.TYP. A 10˚ + _ 2˚ B G H F J RADIUS E 4 PLACES Rear mounting of Front mounting of standard shell standard shell D FULL RADIUS C PANEL PANEL Optional Cutout (For Rear Mounting) Rear mounting of Front mounting of G float mount shell reverse mount shell D (Y-Code) (Y-Code) C Connector Mounting A B C D E F G H J Size Method + _ .005 (0.13) + _ .005 (0.13) + _ .005 (0.13) + _ .005 (0.13) + _ .005 (0.13) + _ .005 (0.13) + _ .002 (0.05) + _ .002 (0.05) + _ .002 (0.05) A Standard Front Mounting 1.202 (30.53) .601 (15.26) 1.312 (33.32) .656 (16.66) .513 (13.03) .257 (6.52) .120 (3.04) .060 (1.52) .083 (2.10) Rear Mounting 1.134 (28.80) .567 (14.40) 1.312 (33.32) .656 (16.66) .449 (11.40) .225 (5.71) .120 (3.04) .060 (1.52) .132 (3.35) A Float Front Mounting 1.234 (31.34) .617 (15.67) 1.312 (33.32) .656 (16.66) .545 (13.84) .273 (6.93) .088 (2.23) .044 (1.11) .083 (2.10) Rear Mounting 1.166 (29.61) .583 (14.80) 1.312 (33.32) .656 (16.66) .481 (12.21) .241 (6.12) .088 (2.23) .044 (1.11) .132 (3.35) B Standard Front Mounting 1.743 (44.27) .872 (22.14) 1.852 (47.04) .926 (23.52) .513 (13.03) .257 (6.52) .120 (3.04) .060 (1.52) .083 (2.10) Rear Mounting 1.674 (42.51) .837 (21.25) 1.852 (47.04) .926 (23.52) .449 (11.40) .225 (5.71) .120 (3.04) .060 (1.52) .132 (3.35) B Float Front Mounting 1.775 (45.08) .888 (22.55) 1.852 (47.04) .926 (23.52) .545 (13.84) .273 (6.93) .088 (2.23) .044 (1.11) .083 (2.10) Rear Mounting 1.706 (43.33) .853 (21.66) 1.852 (47.04) .926 (23.52) .481 (21.21) .241 (6.12) .088 (2.23) .044 (1.11) .132 (3.35) C Standard Front Mounting 2.391 (60.73) 1.196 (30.37) 2.500 (63.50) 1.250 (31.75) .513 (13.03) .257 (6.52) .120 (3.04) .060 (1.52) .083 (2.10) Rear Mounting 2.326 (59.08) 1.163 (29.54) 2.500 (63.50) 1.250 (31.75) .449 (11.40) .225 (5.71) .120 (3.04) .060 (1.52) .132 (3.35) C Float Front Mounting 2.423 (61.54) 1.212 (30.78) 2.500 (63.50) 1.250 (31.75) .545 (13.84) .273 (6.93) .088 (2.23) .044 (1.11) .083 (2.10) Rear Mounting 2.354 (59.79) 1.177 (29.89) 2.500 (63.50) 1.250 (31.75) .481 (12.21) .241 (6.12) .088 (2.23) .044 (1.11) .132 (3.35) D Standard Front Mounting 2.297 (58.34) 1.149 (29.18) 2.406 (61.11) 1.203 (30.55) .623 (15.82) .312 (7.92) .120 (3.04) .060 (1.52) .083 (2.10) Rear Mounting 2.218 (56.33) 1.109 (28.16) 2.406 (61.11) 1.203 (30.55) .555 (14.09) .278 (7.06) .120 (3.04) .060 (1.52) .132 (3.35) D Float Front Mounting 2.329 (59.15) 1.165 (29.59) 2.406 (61.11) 1.203 (30.55) .655 (16.63) .328 (8.33) .088 (2.23) .044 (1.11) .083 (2.10) Rear Mounting 2.250 (57.15) 1.125 (28.57) 2.406 (61.11) 1.203 (30.55) .587 (14.90) .294 (7.46) .088 (2.23) .044 (1.11) .132 (3.35) E Standard Front Mounting .874 (22.19) .437 (11.09) .984 (24.99) .492 (12.49) .513 (13.03) .257 (6.52) .120 (3.04) .060 (1.52) .083 (2.10) Rear Mounting .806 (20.47) .403 (10.23) .984 (24.99) .492 (12.49) .449 (11.40) .225 (5.71) .120 (3.04) .060 (1.52) .132 (3.35) E Float Front Mounting .906 (23.01) .453 (11.50) .984 (24.99) .492 (12.49) .545 (13.84) .273 (6.93) .088 (2.23) .044 (1.11) .083 (2.10) Rear Mounting .838 (21.28) .419 (10.64) .984 (24.99) .492 (12.49) .481 (12.21) .241 (6.12) .088 (2.23) .044 (1.11) .132 (3.35) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 384 D Subminiature Panel Mounting Pin Rear Mounting Pin Front Mounting Pin Front Mounting Pin Rear Mounting .187 (4.75) MAX. ROLL OVER TYPICAL PIN PIN C A B H SOCKET SOCKET Socket Rear Mounting Socket Front Mounting Socket Front Mounting Socket Rear Mounting Figure 1A Figure 1B Pin Rear Mounting Pin Front Mounting Pin Rear Mounting Pin Front Mounting F PIN WASHER PIN C A C B SOCKET SOCKET RIVET .031 (0.80) NOM. THICK .145 (3.70) MAX. ROLL RIVET WASHER OVER TYPICAL .031 (0.80) NOM. THICK Socket Reverse Socket Reverse Socket Float Mounting Socket Float Mounting Float Mounting Float Mounting Figure 3 Figure 2 NOTE: A B C H 1. A, B, C and H are dimensions betwen panels and represent the Combination of Mated Connectors + .030 (+0.76) + .030 (+0.76) + .030 (+0.76) F + .030 (+0.76) recommended limit to be used in the design of the connector -.000 (-0) -.000 (-0) -.000 (-0) + _.010 (+ _.025) -.000 (-0) Fig. No. Size Pin (See Note Below) Socket mounting method. 2. It is recommended that only one assembly, either pin or socket, 1 A, E Standard Standard .250 (6.35) .340 (8.63) .295 (7.49) - .295 (7.49) be float mounted. 1 B, C, D Standard Standard .238 (6.04) .343 (8.71) .298 (7.56) - .283 (7.18) 3. Standard pin assemblies contained .015 (0.38) thick front 2 A, E Standard Float Mount .218 (5.53) - .263 (6.68) .120 (3.04) - shells on E and A sizes; .024 (.061) thick front shells on B, C, and D sizes. 2 B, C, D Standard Float Mount .206 (5.23) - .266 (6.75) .120 (3.04) - 4. Standard connectors accommodate a #4 screw. Float mount 2 A, E Float Mount Standard .218 (5.53) - .263 (6.68) .120 (3.04) - connectors accommodate a #2 screw. 2 B, C, D Float Mount Standard .206 (5.23) - .251 (6.37) .130 (3.30) - 3 A, E Standard Rev. Float Mount - .358 (9.09) .313 (7.95) .120 (3.04) - 3 B, C, D Standard Rev. Float Mount - .361 (9.16) .301 (7.64) .120 (3.04) - 3 A, E Rev. Float Mount Standard - .358 (9.09) .313 (7.95) .120 (3.04) - 3 B, C, D Rev. Float Mount Standard - .355 (9.01) .310 (7.87) .130 (3.30) - MIL-C-24308 Test Extracts Applicable to Class G Connectors Test Descriptions Requirement Method Mating/Unmating Force Shell Size Max Unmating (LBS) Max Mating (LBS) MIL-STD-1344 Method 2013 1 6 10 2 10 17 3 17 28 4 24 39 5 30 49 Contact Retention Contacts shall be retained in their inserts by a 9 pound (minimum) force. The axial displacement of contacts shall not exceed MIL-STD-1344 .012 inch while under load. Method 2004 MIL-STD-1344 Insulation After humidity 1 Megohm (min) Method 3003 Resistance All othe condidtions 5000 Megohm (mm). #20 AWG, 7.5 Amp Contact Resistance After salt spray not to exceed 55 millivolts max. MIL-STD-1344 Method 3004 MIL-STD-1344 Vibration No damage and no loosening of parts due to vibration. No interruption of eletrical continulty longer than 1 microsecond. Method 2005 Test Cond. 4 MIL-STD-1344 Shock No damage and no loosening of parts. No interruption of eletrical continulty longer than 1 microsecond. Method 2004 Test Cond. E MIL-STD-1344 Durability No electrial or mechanical defects after 500 cycles of mating and unmating Method 2016 200 + _ 100 cycles/hour Salt Spray No exposure of base metal due to corrosion which will affect performance. Product will meet further test as specified. MIL-STD-1344 (Corrosion) Method 1001 Cond. B MIL-STD-1344 Fluid Immersion 20 hours. immersion MIL-H-5606 Hydraulic Fluid Method 1016 20 hours, immersion MIL-L-23659 Lubricating Fluid Connectors shall meet mating/unmating force following immersion. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 385 MIL-C-39029 Crimp Contacts Military ITT Cannon Contact Contact Product MIL Part Number Part Number Size Style Line Specification Pages M39029/4-110 030-9173-006 20 Pin DPK, PV M39029/4-111 030-9205-007 16 Pin DPK, PV M39029/4-113 030-9185-003 12 Pin DPK, PV MIL-C-83733 75-91 M39029/5-115 031-9174-004 20 Soc DPK, PV MIL-C-26482, Series 2 157-166 M39029/5-116 031-9206-006 16 Soc DPK, PV M39029/5-118 031-9186-003 12 Soc DPK, PV M39029/11-144 030-1975-008 22 Pin DPX*, DPK* M39029/11-145 030-1892-004 20 Pin DPX* M39029/11-146 030-9083-012 16 Pin DPX* M39029/11-147 030-1909-002 12 Pin DPX* MIL-C-81659 25-40 M39029/12-148 031-1113-008 22 Soc DPX* M39029/12-149 031-1047-003 20 Soc DPX* M39029/12-150 031-1271-000 16 Soc DPX* M39029/12-151 031-1059-003 12 Soc DPX* M39029/29-212 030-3196-008 16 Pin MS/CV345* M39029/29-213 030-3197-007 12 Pin MS/CV345* M39029/29-214 030-3198-003 8 Pin MS/CV345* M39029/29-215 030-3199-004 4 Pin MS/CV345* M39029/29-216 030-3200-003 0 Pin MS/CV345* M39029/30-217 031-3113-005 16S Soc MS/CV345* MIL-C-5015 188-195 M39029/30-218 031-3114-008 16 Soc MS/CV345* M39029/30-219 031-3115-006 12 Soc MS/CV345* M39029/30-220 031-3116-003 8 Soc MS/CV345* M39029/30-221 031-3117-003 4 Soc MS/CV345* M39029/30-222 031-3118-003 0 Soc MS/CV345* M39029/31-228 030-9032-003 16 Pin KPSE M39029/31-240 030-9036-000 20 Pin KPSE MIL-C-26482, Series I 140-156 M39029/32-247 031-9095-003 16 Soc KPSE M39029/32-259 031-9074-002 20 Soc KPSE M39029/50-340 249-1825-001 12 Pin DPK (Coax) MIL-C-83733 75-91 M39029/51-341 249-1826-000 12 Soc DPK (Coax) M39029/56-348 031-1147-007 22D Soc KJL/KJA M39029/56-351 031-1250-001 20 Soc KJL/KJA MIL-C-38999, Series I, II, III 115-139 M39029/56-352 031-1251-001 16 Soc KJL/KJA M39029/56-353 031-1237-000 12 Soc KJL/KJA M39029/57-354 031-1147-000 22D Soc KJ & DPK* M39029/57-355 031-1122-022 22M Soc KJ Only M39029/57-356 031-1125-022 22 Soc KJ Only MIL-C-38999, Series II 122-127 M39029/57-357 031-1124-020 20 Soc KJ Only M39029/57-358 031-1123-016 16 Soc KJ Only M39029/57-359 031-1238-000 12 Soc KJ Only M39029/58-360 030-2042-000 22D Pin KJL/KJ/KJA & DPK M39029/58-361 030-1993-022 22M Pin KJL/KJ/KJA M39029/58-362 030-1999-022 22 Pin KJL/KJ/KJA MIL-C-38999, Series I, II, III 115-139 M39029/58-363 030-1997-020 20 Pin KJL/KJ/KJA M39029/58-364 030-1995-016 16 Pin KJL/KJ/KJA M39029/58-365 030-2155-000 12 Pin KJL/KJ/KJA M39029/63-368 031-1007-042 20 Soc D*MA MIL-C-24308 332-344 M39029/64-369 330-5291-037 20 Pin D*MA M39029/83-450 030-8008-800 2022 Pin KFS-(Canada) M39029/83-451 030-8009-100 2028 Pin KFS-(Canada) M39029/83-508 030-8085-700 2020 Pin KFS-(Canada) MIL-C-28840 218-223 M39029/84-452 031-8004-300 2022 Soc KFS-(Canada) M39029/84-453 031-8004-400 2028 Soc KFS-(Canada) M39029/84-509 031-8005-700 2020 Soc KFS-(Canada) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 386