DUNDANT RE REDUNDANT POWER SUPPLY SPECIFICATION CP-19065 Hot-Swapable 300W 1+1 DC -48V Input TEL 626.303.8885 FAX 626.301.0588 11911 Clark St. Suite C Arcadia, CA 91006 www.claypowercompany.com 2 1.0 General 1.1 Parameter Specifications 2.0 Input Characteristics 2.1 Input Voltage 2.2 Input Waveform 2.3 Input Frequency 2.4 Input Current 2.5 In-Rush Current 2.6 Line Regulation 2.7 Input Leakage Current 2.8 Dielectric Withstand Voltage 2.9 Insulation Resistance 3.0 Output Characteristics 3.1 DC Output Characteristics 3.2 Overshoot 3.3 Efficiency 4.0 Time Sequence 4.1 Hold-Up time 4.2 Power Good Signal 4.3 +5V Volt and Power Good Output Rise Time 4.4 Start-Up Time 4.5 Dynamic Load Response Time 5.0 Protection 5.1 Over Power Protection 5.2 Over Voltage Protection 5.3 Short Circuit Protection 5.4 No Load Operation 3 6.0 System Interface Signal 6.1 Power System Fault Signal 6.2 Alarm Beeping Sound 7.0 Physical Characteristics 7.1 Size 7.2 Mounting Requirements 7.3 Cooling 8.0 Connectors 8.1 DC Output Wire List 8.2 AC Input 9.0 Environmental 9.1 Temperature 9.2 Relative Humidity 9.3 Altitude 9.4 Shock 9.5 Vibration 9.6 Power Line Transient 9.7 Acoustic Noise 10.0 Regulatory Agency Certification 10.1 RFI/EMI Standards 10.2 Safety Standards 11.0 Reliability 11.1 Mean Time Between Failures(MTBF) 11.2 Warranty 4 1.0 General This specification describes the physical, functional and electrical Characteristics of a redundancy 300+300 watts. 5-output, fan-cooled switching power supplies. 1.1 Parameter Specification Unless specification otherwise, all parameters must be meet over the limits of temperature, load and input voltage. 2.0 Input Characteristics 2.1 Input Voltage: 90Vac To 264Vac,With Active Power Factor ,PF=90% Min. 2.2 Input Waveform The unit is capable of operating with 10% distorted sine wave input. It is measured by a distortion analyzer. Its flat-topping clipped 10% from the peak value of standard sine-wave. 2.3 Input Frequency 47 – 63Hz 2.4 Input current 6A（RMS）FOR 230VAC/11（RMS）FOR 115VAC 2.5 In-Rush Current CONDITION LIMITS 132/264Vac, Full load. No damage shall occur or Turn off 1 sec; turn on at components over stressed, peak of input voltage cycle. Input Fuse shall not blow. 25℃ Air Ambient cold start. 2.6 Line Regulation 5 CONDTION LIMITS Full Load 90Vac To 264Vac, With Active Power Factor ,PF=90% Min. 1% 2.7 Input Leakage Current Input leakage current from line to frame ground will be less than 3.5mA rms. for each power module. Condition: 264Vac/60Hz 2.8 Dielectric Withstand Voltage Primary to Secondary : 1500V ac / 50Hz for 1 Minute. Primary to Safety Ground: 1500V ac / 50Hz for 1 Minute. 2.9 Insulation Resistance Primary to Safety Ground : 500Vdc, 50Mohms Minimum. 3.0 Output Characteristics 3.1 DC Output Characteristics To be met under all combinations of loading. Output Voltage Output Output Output Regulation Regulation Output Current Current Current Load Line Ripple & Min. Max. Peak Noise Max.[P-P ± 5% ± 1% 50mV +5V 1.0A 50A max ± 5% ± 1% 120mV +12V 2.0A 46Amax ± 10% ± 1% 120mV -12V 0.1A 1Amax ± 5% ± 1% 50mV +3.3V 1.0A 36Amax ± 5% ± 1% 50mV +5VSB 0.1A 3Amax Note1: Noise bandwidth is from DC to 20MHz. Add 0.1uF/10uF Capacitor at output connector terminals for Ripple And Noise measurement. Note2: Regulation tolerance shall include temperature change, warm up drift and dynamic load. Note3: Combined Total Power from +3.3V and +5V Rails Shall Not Exceed 70A. Note4: The Total Output Power Shall Not exceeds 650W. 6 3.2 Overshoot Any output overshoots at TURN-ON shall not exceed 10% (+5V/+12V output) and 10% (-12V/ output) of nominal voltage value. 3.3 Efficiency 65% min. at full load test. 4.0 Time Sequence 4.1 Hold-Up Time Unit shall continue to supply regulated DC outputs and power good signal for at least 16 Milliseconds at 115/230Vac full load after a loss of AC input voltage which shall be represented by a short circuit at the AC input. 4.2 Power Good Signal When the power supply is turned off a minimum of 1.0 second and turned on, the power-good signal as described below will be generated. The power supply shall provide a power-good signal to indicate proper operation of the power supply. This signal shall be a TTL compatible high level for normal operation; low level for fault conditions. Power-good shall go to low level at least 1 ms before the +5V output voltage falls below the regulation limits described in 3.1 DC output Characteristics. The operation point used as a reference for measuring the 1ms shall be minimum line voltage and maximum load. All waveform transitions shall be smooth and monotony, i.e. no oscillations. The power-good signal shall stay low (during POWER-ON) until all output voltages are delay greater than 100ms but less than 500ms. 4.2.1 Fan out Power Good output circuit shall consist of an active pull down component and a passive pull up resistor. Power-Good output voltage to be met under recommended loading conditions. CONDITION LIMITS I OH=-140uA Min. VOH=2.7V Min. I OL=2.8mA Min. VOL=0.4V Min. 7 4.3 +5V Volt and Power Good Output Rise Time 4.3.1 + 5 Volt Output Rise Time The +5V output shall have a turn-on rise time of less than 100ms under all load conditions. Rise time is measured between 0.0 and 4.75V. The +5V output shall not vary from a smooth curve by more than 0.5Vp-p during turn-on and turn-off. 4.3.2. Power Good Output Rise +4.75V +4.75V Ts -> +5V Output Power Good Signal <- Tr -> <- Td -> -> T1 <- Note: Tr ≤ 100 ms, T1 ≥ 1 ms, Td = 100 - 500 ms. 4.4 Start-Up timing All output shall be stable and in regulation in less than 2.0 second under all load and line condition. Start-up time is measured between the AC turn-on and 4.75V on +5V 4.5 Dynamic Load Response Time Transient response is measured by switching the output load from 80 to 100 to 80 percent of its full value at a frequency of 100Hz and 50% duty cycle, step load change is 0.5A/us, The magnitude Vr is less than +/-5% of +5V and +12V output, the recovery time Tr is less than 1mS. 5.0 Protection 5.1 Over Power Protection This power supply shut down all DC output when outputs are overloaded to the limit. The power supply logic shall latch into the off state requiring a power on cycle to be performed by the operator. The power supply will turn- 8 off within 20ms of the occurrence of the overload. CONDITION LIMITS Nominal input When output power is over to 120% ~ 150% 5.2 Over Voltage Protection The power supply shall latch off if the +5VDC or +12VDC or +3.3VDC maximum voltage exceeds the limits shown. The AC must be recycled to restart. 5.2.1 + 5VDC CONDITION LIMITS All operating +5.7V-6.7Vdc 5.2.2 +3.3VDC CONDITION LIMITS All operating +3.7V-4.7Vdc 5.2.3 +12VDC CONDITION LIMITS All operating +Max.13.0V-15.0Vdc 5.3 Short Circuit Protection short circuit placed on +3.3V/+5V/+12V/-12V output shall cause no damage to this unit.The power supply shall be shut down. AUTO-RECOVERED: 5VSB, 5.4 No Load Operation When primary power is applied, with no load on any output voltage, no damage or hazardous condition shall occur. In such a case, the power supply shall power up and stabilize. 6.0 System Interface Signal 6.1 Power System Fault Signal The Hot-Swap Redundant Power Supply shall give fault signal (an open collector) that will indicate the status of the power supply operation. 9 If one of the power supply unit shut down, the power fault signal could be generated. This signal shall be high level for normal operation; Low level for fault conditions. 6.2 Alarm Beeping Sound The alarm system monitors the power supply failure and provides alarm to indicate the status of the power supply. By checking the LED on the power supply, end users will be able to locate the defective power unit. The alarm system will give a beeping sound to indicate the power supply failure until that particular power unit is replaced. Beeping sound could be suspended before the failure power supply unit replaced. 7.0 Physical Characteristics 7.1 Size See Figure1 7.2 Mounting Requirements See Figure1 7.3 Cooling BY BALL-BEARING FAN. 8.0 Connections 8.1 DC Output Wire List Connector Output ATX24P Wire Color Wire Size P1-1 +3.3V Orange 18 AWG P1-1-1 +3.3V Sense Orange 22 AWG P1-2 +3.3V Orange 16 AWG P1-3 COM Black 18 AWG P1-3-1 COM Sense Black 22 AWG P1-4 +5V Red 18 AWG P1-4-1 +5V Sense Red 22 AWG P1-5 COM Black 16 AWG P1-6 +5V Red 16 AWG P1-7 COM Black 16 AWG P1-8 PWR OK Gray 18 AWG 10 P1-9 +5VSB Purple 16 AWG P1-10 +12V Yellow 18 AWG P1-10-1 +12V Sense Yellow 22 AWG P1-11 +12V Yellow 16 AWG P1-12 +3.3V Orange 16 AWG P1-13 +3.3V Orange 16 AWG P1-14 -12V Blue 16 AWG P1-15 COM Black 16 AWG P1-16 PS-ON Green 16 AWG P1-17 COM Black 16 AWG P1-18 COM Black 16 AWG P1-19 COM Black 16 AWG P1-20 Reserved(-5V in TAX) N.C P1-21 +5V Red 16 AWG P1-22 +5V Red 18 AWG P1-23 +5V Red 16 AWG P1-24 COM Black 16 AWG Connector Output 4P peripheral Wire Color Wire Size 1 +12V Yellow 18 AWG 2 COM Black 18 AWG 3 COM Black 18 AWG 4 +5V Red 18 AWG Connector Output CPU 4p Wire Color Wire Size 1 COM Black 18 AWG 2 COM Black 18 AWG 3 +12V Yellow 18 AWG 4 +12V Yellow 18 AWG Connector Output CPU 8p Wire Color Wire Size 1 COM Black 18 AWG 2 COM Black 18 AWG 3 COM Black 18 AWG 4 COM Black 18 AWG 5 +12V Yellow 18 AWG 6 +12V Yellow 18 AWG 7 +12V Yellow 18 AWG 11 8 +12V Yellow 18 AWG Connector Output SATA Wire Color Wire Size 1 +3.3V Orange 18 AWG 2 COM Black 18 AWG 3 +5V Red 18 AWG 4 GND Black 18 AWG 5 +12V Yellow 18 AWG PS1 LED Connector Output GREEN LED Wire Color Wire Size GREEN 22 AWG BLACK 22 AWG PS2 LED Connector Output GREEN LED Wire Color Wire Size PURPLE 22 AWG BLACK 22 AWG PS3 LED Connector Output GREEN LED Wire Color Wire Size Red 22 AWG BLACK 22 AWG REMOTE Connector Output Wire Color Wire Size ON/OFF WHITE 22 AWG BLACK 22 AWG TTL Connector Output Wire Color Wire Size BLUE 22 AWG BLACK 22 AWG P/S FAIL Connector Output GREEN LED Wire Color Wire Size GRAY 22 AWG BLACK 22 AWG 12 P/S GOOD Connector Output GREEN LED Wire Color Wire Size ORANGE 22 AWG BLACK 22 AWG STB ON Connector Output GREEN LED Wire Color Wire Size BROWN 22 AWG BLACK 22 AWG 8.2 AC Input IEC-320 power inlet. (Optional) 9.0 Environmental 9.1 Temperature 9.1.1 Operating 50 to 122℉ (10 to 40℃). De-rate Linearly to 50% at 70℃ 9.1.2 Non-Operating -4.0 to 140℉ (-20 to 60℃) 9.2 Relative Humidity 9.2.1 Operating 20 to 90 % non-condensing at 104℉ (40℃). 9.2.2 Non-Operating 10 to 90 % non-condensing at 104℉ (40℃) 9.3 Altitude 9.3.1 Operating Sea level to 10,000feet. 13 9.3.2 Non-Operating Sea Level to 40,000 feet. 9.4 Shock 9.4.1 Operating The power supply shall exhibit no sings of damage or degradation of performances when subjected to a shock of 5g’s for 11 ms, with 1 1/2 sine wave for each of the perpendicular axes X,Y and Z. 9.4.2 Non-Operating The power supply shall exhibit no sings of damage or degradation of performances when subjected to a shock of 30g’s for 11 ms, with 1 1/2 sine-wave for each of the perpendicular axes X, Y and Z. 9.5 Vibration 9.5.1 Operating The power supply shall be subjected to a vibration test consisting of a 10 to 500Hz sweep at a constant acceleration of 0.5g for a duration of one (1) Hour for each of the perpendicular axes X, Y and Z. The output voltage shall remain within specification. 9.5.2 Non-Operating The power supply shall be subjected to a vibration test consisting of a 10 to 300Hz sweep at a constant acceleration of 2.0g for a duration of one (1) hour for each of the perpendicular axes X, Y and Z. The power supply shall not incur physical damage or degradation of any characteristics below the performance specifications. 9.6 Power Line Transient 9.6.1 Drop out With a full cycle input voltage drop-out at 50 Hz, the power supply shall operating within the prescribed voltages whit a drop-out cycle repetition rate 14 of 500ms. CONDITIONS LIMITS Full load, Nom. AC voltage Input Meet all requirements 9.6.2 Transient Voltage Spikes The unit shall meet the following standards, The IEEE Standard 587-1980 for surge withstand capability under categories A and B. The crest value of the first half peak of the injected Ring-wave (0.5/10us) Bi-wave (1.2/50us) will be 3k volts open circuit and 3KA (8us X 20us) short circuit. IEC 801–2 (ESD) to a level of 8KV contact, and 15K air discharge without causing the device(s) to fail the test. IEC 801-4 (EFT) on the power lines and all I/O cables to a level of 2.5KV Without causing the Device(s) to fail the test. IEC 801-5 Surge immunity measurement on the input power source of 2.5KV. All output shall be stable and in regulation. 9.7 Acoustic Noise The power supply shall be tested in accordance with the ANSIS12.10-1985 standard specification. The “A” weighted overall sound pressure level as well as individual octave band levels from 63Hz to 16,000Hz is measured with the noise meter placed 1 meter from the nearest vertical surface of center of fan installed in power supply. CONDITION LIMITS 115VAC Input, full load of +5V Acoustic noise is 40db maximum 0.5A of +12V Octave Band Center Frequency (Hz) A-Weighted 125 250 500 1k 2k 4k 8k 16k Max. Sum 20 36 42 42 42 36 30 20 40Dba 10.0 Regulatory Agency Certification 10.1 RFI/EMI Standards The power supply, When installed in system, shall comply with the following 15 Radiated and conducted emissions standards: (1) FCC part 15, Subpart B, Class B computing device. (2) CISPR22 (EN55022) Class B. (3) VCCI Class 2. These limits shall be met with a margin of at less 6dB at all applicable frequencies. The units shall comply with the above limits when tested under all normal working conditions and with all interface cables connected. 10.2 Safety Standard The power supply shall be certified with the following safety standards, (1) UL 60950-1 (Information Processing / Business equipment). (2) c-UL (3) TUV Certification to IEC950 1 edition with Amendment#1, #2, and EN60950 (4) CE Certificate & Test Report. (5) Harmonic Requirement ---IEC10000-3-2 & IEC10000-3-3 Class “ D “. 11.0 Reliability 11.1 Mean Time Between Failure(MTBF) Using MIL 217E the calculated MTBF=100,000 hours at 25℃ 75% loading. 11.2 Warranty Two (2) years manufacture’s warranty. 16 1 CLAYPOWER COMPANY CP-19065 PRRN400 1:1 PRRN400-A0 A0 10/31'06 1of1 1 CLAYPOWER COMPANY CP-19065 PRRN400 1:1 PRRN400-A0 A0 10/09'06 1of1 Fig.1