UTILITY TOOL CATALOG 20-1 Section 2000: Grounds and Jumper Components Section 2000: Grounds and Jumper Components HUBBELL POWER SYSTEMS INC. HUBBELL POWER SYSTEMS INC. Grounding Clamps Grounding Clamps “C” Clamp “C” Clamp • Bronze body, Smooth jaws, Bronze T-handle/ • Bronze body, Smooth jaws, Bronze eyescrew eyescrew with Ţne threads, 5/8”-11 UNC termi- - with Ţne threads, drilled terminal, no threads nal threads Electrical Ratings: Electrical Ratings: • Continuous Current: 400 Amps • Continuous Current: 200 Amps • Fault Current - 15 Cycles: 43,000 Amps • Fault Current - 15 Cycles: 21,500 Amps • Fault Current - 30 Cycles: 30,000 Amps • Fault Current - 30 Cycles: 15,000 Amps Mechanical Ratings: Mechanical Ratings: • Recommended Torque: 350 in-lbs. • Recommended Torque: 200 in-lbs. • Main Line Range - Maximum: 1033 kcmil ACSR/1.25” • Main Line Range - Maximum: 477 kcmil ACSR/.814” • Main Line Range - Minimum: #6 Sol. Cu./.162” • Main Line Range - Minimum: #6 Sol. Cu./.162” • Jumper Range - Maximum: 4/0 Grd. Cable w/Threaded Stud • Jumper Range - Maximum: 4/0 Grd. Cable w/Threaded Stud • Jumper Range - Minimum: #2 Grd. Cable w/Threaded Stud • Jumper Range - Minimum: #2 Grd. Cable w/Threaded Stud • Weight Each: 2 lbs. • Weight Each: 1-1/2 lbs. • ASTM Designation: Type 1, Class A, Grade 5 • ASTM Designation: Type 1, Class A, Grade 2 Catalog# Catalog# C600-2271 C600-1959 HUBBELL POWER SYSTEMS INC. HUBBELL POWER SYSTEMS INC. Grounding Clamps Grounding Clamps "C" Clamp “C” Clamps Aluminum body, Smooth jaws, Eyescrew handle, 5/ • Bronze body, Smooth jaws, Bronze eyescrew - 8”-11 thread with Ţne threads, drilled terminal, no threads Electrical Ratings: Electrical Ratings: • Continuous Current: 300 Amps • Continuous Current: 200 Amps • Fault Current Rating: ASTM Grade 3 • Fault Current - 15 Cycles: 21,500 Amps • Fault Current - 15 Cycles: 27,000 Amps • Fault Current - 30 Cycles: 15,000 Amps • Fault Current - 30 Cycles: 20,000 Amps Mechanical Ratings: Mechanical Ratings: • Recommended Torque: 200 in-lbs. • Recommended Torque: 250 in-lbs. • Main Line Range - Maximum: 477 kcmil ACSR/ .814” • Jumper Range - Maximum: 2/0 Cable w/ Threaded Terminal • Main Line Range - Minimum: #6 Sol. Cu./.162” • Jumper Range - Minimum: #2 Cable w/ Threaded Terminal • Jumper Range - Maximum: 4/0 Grd. Cable w/Threaded Stud • Weight: 1 lbs. • Jumper Range - Minimum: #2 Grd. Cable w/Threaded Stud • Jaw Opening - Maximum: 0.998" • Weight Each: 1-1/2 lbs. • Jaw Opening - Minimum: 0.128" • ASTM Designation: Type 1, Class A, Grade 2 Catalog# Catalog# C600-1754 T600-0466 Table of Contents Index March 2005 www.IrbyOnline.com © 2005 Stuart C. Irby Co. UTILITY TOOL CATALOG 20-2 Section 1100: Anchor Installation HUBBELL POWER SYSTEMS INC. MACLEAN POWER Grounding Clamps Grounding Clamps "C" Clamp "C" Clamp Aluminum body, Serrated jaws, Eyescrew han- dle, 5/8”-11 thread Electrical Ratings: • Continuous Current: 400 Amps • Fault Current Rating: ASTM Grade 5 • Fault Current - 15 Cycles: 43,000 Amps • Fault Current - 30 Cycles: 30,000 Amps Mechanical Ratings: Features: • Recommended Torque: 250 in-lbs. • Can be installed on all electrical facilities, apparatus, tubes and con- • Jumper Range -Maximum: 4/0 Cable w/ Threaded Terminal ductors as well as various equipment (trucks, pulling equipment, • Jumper Range - Minimum: #2 Cable w/ Threaded Terminal etc.) • Weight: 1 lbs. • This universal clamp can also be used on a jumper cable • Jaw Opening - Maximum: 1.25" • Installation on conductor, round bus bar and grounding ball stud of 20mm and 25mm • Jaw Opening - Minimum: 0.128" • Thermal shock indicator changes color (from white to red) when the clamp reaches a temperature of 200°F • Stress-relief to reduce cable damage and serve as a shock damper if Catalog# fault occurs T600-2708 • Locations on each side of the clamp for 20mm or 25mm grounding ball studs installation, which serve as support studs for either a grounding cluster or cascade assembly • Fitted to receive a 5/8”-11UNC threaded stud ferrule HUBBELL POWER SYSTEMS INC. • Lubrication chamber for upkeep of threads • Installation eye for installing clamp with shotgun stick Grounding Clamps • Double internal threads for fast installation and removal “C” Clamp Material: • Aluminum body, Smooth jaws, Bronze eyescrew • Aluminum Clamp and Keeper with Ţne threads, 5/8”-11 UNC terminal threads Electrical Ratings: Catalog# • Continuous Current: 400 Amps 01-M-036 • Fault Current - 15 Cycles: 43,000 Amps • Fault Current - 30 Cycles: 30,000 Amps Mechanical Ratings: • Recommended Torque: 250 in-lbs. • Main Line Range - Maximum: 1000 kcmil Cu., 1590 ACSR/1.50” • Main Line Range - Minimum: #6 Sol. Cu./.162” • Jumper Range - Maximum: 4/0 Grd. Cable w/Threaded Stud • Jumper Range - Minimum: #2 Grd. Cable w/Threaded Stud • Weight Each: 1-1/2 lbs. • ASTM Designation: Type 1, Class A, Grade 5 Catalog# C600-1743 Table of Contents Index March 2005 www.IrbyOnline.com © 2005 Stuart C. Irby Co. UTILITY TOOL CATALOG 20-3 Section 2000: Grounds and Jumper Components HUBBELL POWER SYSTEMS INC. HUBBELL POWER SYSTEMS INC. Grounding Clamps Grounding Clamps “C” Clamp "C" Clamp • Aluminum body, Smooth jaws, Bronze eye- Aluminum body, Smooth jaws, Eyescrew handle, screw with Acme threads, 5/8”-11 UNC termi- Pressure Terminal nal thread Electrical Ratings: Electrical Ratings: • Continuous Current: 400 Amps • Continuous Current: 400 Amps • Fault Current Rating: ASTM Grade 5 • Fault Current - 15 Cycles: 43,000 Amps • Fault Current - 15 Cycles: 43,000 Amps • Fault Current - 30 Cycles: 30,000 Amps • Fault Current - 30 Cycles: 30,000 Amps Mechanical Ratings: Mechanical Ratings: • Recommended Torque: 250 in-lbs. • Recommended Torque: 250 in-lbs. • Main Line Range - Maximum: 2” O.D. Bus • Jumper Range - Maximum: 4/0 Cable w/ Threaded Terminal • Main Line Range - Minimum: #6 Sol. Cu./.162” • Jumper Range - Minimum: #2 Cable w/ Threaded Terminal • Jumper Range - Maximum: 4/0 Grd. Cable w/Threaded Stud • Weight: 2.75 lbs. • Jumper Range - Minimum: #2 Grd. Cable w/Threaded Stud • Jaw Opening - Maximum: 2" • Weight Each: 1-3/4 lbs. • Jaw Opening - Minimum: 0.162" • ASTM Designation: Type 1, Class A, Grade 5 Catalog# Catalog# C600-2281 C600-2255 HUBBELL POWER SYSTEMS INC. HUBBELL POWER SYSTEMS INC. Grounding Clamps Grounding Clamps “C” Clamp “C” Clamp • Aluminum body, Serrated jaws, Bronze eye- • Aluminum body, Serrated jaws, Eyescrew han- screw with Acme threads, Bronze pressure-type dle, 5/8”-11 thread terminal Electrical Ratings: Electrical Ratings: • Continuous Current: 400 Amps • Continuous Current: 400 Amps • Fault Current Rating: ASTM Grade 5 • Fault Current - 15 Cycles: 43,000 Amps • Fault Current - 15 Cycles: 43,000 Amps • Fault Current - 30 Cycles: 30,000 Amps • Fault Current - 30 Cycles: 30,000 Amps Mechanical Ratings: Mechanical Ratings: • Recommended Torque: 250 in-lbs. • Recommended Torque: 250 in-lbs. • Main Line Range - Maximum: 2” O.D. Bus • Jumper Range - Maximum: 4/0 Cable w/ Threaded Terminal • Main Line Range - Minimum: #6 Sol. Cu./.162” • Jumper Range - Minimum: #2 Cable w/ Threaded Terminal • Jumper Range - Maximum: 4/0 Grd. Cable w/Threaded Stud • Weight: 1.75 lbs. • Jumper Range - Minimum: #2 Grd. Cable w/Threaded Stud • Jaw Opening Size - Maximum: 2” • Weight Each: 2 lbs. • Jaw Opeing Size - Minimum: 0.162” • ASTM Designation: Type 1, Class B, Grade 5 Catalog# Catalog# C600-2256 C600-2282 Table of Contents Index March 2005 www.IrbyOnline.com © 2005 Stuart C. Irby Co. UTILITY TOOL CATALOG 20-4 Section 1100: Anchor Installation HUBBELL POWER SYSTEMS INC. HUBBELL POWER SYSTEMS INC. Grounding Clamps Grounding Clamps Duckbill Duckbill-Type • Aluminum body, Smooth jaws, Eyescrew • Aluminum body, Smooth jaws, Bronze eye- handle, Pressure terminal type screw with Ţne threads, 5/8”-11 UNC termi- nal threads Electrical Ratings: Electrical Ratings: • Continuous Current: 300 Amps • Continuous Current: 400 Amps • Fault Current Rating: ASTM Grade 3 • Fault Current - 15 Cycles: 43,000 Amps • Fault Current - 15 Cycles: 27,000 Amps • Fault Current - 30 Cycles: 30,000 Amps • Fault Current - 30 Cycles: 20,000 Amps Mechanical Ratings: Mechanical Rating: • Recommended Torque: 250 in-lbs. • Recommended Torque: 250 in-lbs. • Main Line Range - Maximum: 566 kcmil Cu., 900 kcmil ACSR/1.162” • Jumper Range - Maximum: 2/0 Cable w/ Plain Terminal • Main Line Range - Minimum: #6 Sol. Cu./.162” • Jumper Range - Minimum: #2 Cable w/ Plain Terminal • Jumper Range - Maximum: 4/0 Grd. Cable w/Threaded Stud • Weight: 1.5 lbs. • Jumper Range - Minimum: #2 Grd. Cable w/Threaded Stud • Jaw Opening Size - Maximum: 0.574” • Weight Each: 1-1/2 lbs. • Jaw Opening Size - Minimum: 0.162” • ASTM Designation: Type 1, Class A, Grade 5 Catalog# Catalog# G1810-2 C600-1734 HUBBELL POWER SYSTEMS INC. HUBBELL POWER SYSTEMS INC. Grounding Clamps Grounding Clamps Duckbill-Type Duckbill-Type • Aluminum body, Smooth jaws, Bronze eye- screw with Ţne threads, Bronze pressure-type • Aluminum body, Bronze upper jaw, terminal Serrated jaws, Bronze eyescrew with Acme threads, 5/8”-11 UNC terminal threads Electrical Ratings: • Continuous Current: 400 Amps Electrical Ratings: • Fault Current - 15 Cycles: 43,000 Amps • Continuous Current: 400 Amps • Fault Current - 30 Cycles: 30,000 Amps • Fault Current - 15 Cycles: 43,000 Amps Mechanical Ratings: • Fault Current - 30 Cycles: 30,000 • Recommended Torque: 250 in-lbs. Amps • Main Line Range - Maximum: 566 kcmil Cu., 900 kcmil ACSR/1.162” Mechanical Ratings: • Main Line Range - Minimum: #6 Sol. Cu./.162” • Recommended Torque: 250 in-lbs. • Jumper Range - Maximum: 4/0 Grd. Cable w/Plain Plug • Main Line Range - Maximum: 950 kcmil Cu., 1510 kcmil ACSR/ • Jumper Range - Minimum: #2 Grd. Cable w/Plain Plug 1.506” • Weight Each: 1-1/2 lbs. • Main Line Range - Minimum: #6 Sol. Cu./.162” • ASTM Designation: Type 1, Class A, Grade 5 • Jumper Range - Maximum: 4/0 Grd. Cable w/Threaded Stud • Jumper Range - Minimum: #2 Grd. Cable w/Threaded Stud • Weight Each: 1-1/2 lbs. Catalog# • ASTM Designation: Type 1, Class B, Grade 5 G3622-1 Catalog# C600-0197 Table of Contents Index March 2005 www.IrbyOnline.com © 2005 Stuart C. Irby Co. UTILITY TOOL CATALOG 20-5 Section 2000: Grounds and Jumper Components MACLEAN POWER HUBBELL POWER SYSTEMS INC. Grounding Clamps Grounding Clamps Duck Bill Tower & Flat-Face • Aluminum body, Serrated jaws, Bronze eye- screw with Ţne threads, 5/8”-11 UNC terminal threads Electrical Ratings: • Continuous Current: 400 Amps • Fault Current - 15 Cycles: 25,000 Amps • Fault Current - 30 Cycles: 25,000 Amps Mechanical Ratings: • Recommended Torque: 250 in-lbs. • Main Line Range - Maximum: 1-1/2” Angles, 1-1/2” Flat Features: • Main Line Range - Minimum: 1/8” • Jumper Range - Maximum: 4/0 Grd. Cable w/Threaded Stud • Thermal shock indicator changes color (from white to red) when the clamp reaches a temperature of 200°F • Jumper Range - Minimum: #2 Grd. Cable w/Threaded Stud • 3/4-10 UNC double lead threads for strength and fast installation • Weight Each: 1-1/2 lbs. • Lubrication chamber for upkeep of threads • ASTM Designation: Type 1, Class B, Grade 3 • Stress relied to reduce cable damage and serve as a shock damper if fault accurs • Material: Aluminum Catalog# SpeciŢcations: C600-1735 • Weight: 1.2 lbs. • Jumper Cable Minimum: #2 • Jumer Cable Maximum: 4/0 HUBBELL POWER SYSTEMS INC. • Dimensions: 6-7/8” x 5-1/2” x 2-7/8” • Main Conductor Minimum: 6 AWG (.16) Grounding Clamps • Main Conductor Maximum: 900 MCM (1.162) Tower & Flat-Face • Capacity 15 Cycles: • Aluminum body, Serrated jaws, Bronze T-handle 35 kA (IEC)* with Acme threads, 5/8”-11 UNC terminal threads 50 kA (ASTM)* Electrical Ratings: * = IEC rating is Phase-Phase on 900 MCM conductor, ASTM rating is • Continuous Current: 400 Amps Phase-Ground on 900 MCM conductor • Fault Current - 15 Cycles: 25,000 Amps • Fault Current - 30 Cycles: 25,000 Amps Catalog# Mechanical Ratings: HCDB-117 • Recommended Torque: 250 in-lbs. • Main Line Range - Maximum: 1-1/2” Angles, 1-1/2” Flat • Main Line Range - Minimum: 1/8” • Jumper Range - Maximum: 4/0 Grd. Cable w/Threaded Stud • Jumper Range - Minimum: #2 Grd. Cable w/Threaded Stud • Weight Each: 1-1/2 lbs. • ASTM Designation: Type III, Class B, Grade 3 Catalog# T600-1798 Table of Contents Index March 2005 www.IrbyOnline.com © 2005 Stuart C. Irby Co. UTILITY TOOL CATALOG 20-6 Section 1100: Anchor Installation HUBBELL POWER SYSTEMS INC. HUBBELL POWER SYSTEMS INC. Grounding Clamps Grounding Clamps Flat Face Tower & Flat-Face • Bronze body, Serrated jaws, T-handle, 5/8”-11 • Bronze body, Serrated jaws, Bronze eyescrew thread with Ţne threads, Bronze pressure-type terminal Electrical Ratings: Electrical Ratings: • Continuous Current: 400 Amps • Continuous Current: 400 Amps • Fault Current Rating: ASTM Grade 5 • Fault Current - 15 Cycles: 25,000 Amps • Fault Current - 15 Cycles: 43,000 Amps • Fault Current - 30 Cycles: 25,000 Amps • Fault Current - 30 Cycles: 30,000 Amps Mechanical Ratings: Mechanical Ratings: • Recommended Torque: 250 in-lbs. • Recommended Torque: 250 in-lbs. • Main Line Range - Maximum: 1-1/2” Angles, 1-1/2” Flat • Jumper Range - Maximum: 4/0 Cable w/ Threaded Terminal • Main Line Range - Minimum: 1/8” • Jumper Range - Minimum: #2 Cable w/ Threaded Terminal • Jumper Range - Maximum: 4/0 Grd. Cable w/Plain Plug • Weight: 4 lbs. • Jumper Range - Minimum: #2 Grd. Cable w/Plain Plug • Jaw Opening Size - Maximum: 1.5” • Weight Each: 2-1/2 lbs. • Jaw Opening Size - Minimum: 0.125” • ASTM Designation: Type 1, Class B, Grade 3 Catalog# Catalog# C600-2231 G3363-1 HUBBELL POWER SYSTEMS INC. HUBBELL POWER SYSTEMS INC. Grounding Clamps Sub-Station Bus Clamps Flat Face "C" Clamp • Bronze body, Serrated jaws, Eyescrew handle, 5/ Aluminum body, Smooth jaws, Eyescrew handle, 5/ 8”-11 thread 8”-11 thread Electrical Ratings: Electrical Ratings: • Continuous Current: 400 Amps • Continuous Current: 400 Amps • Fault Current Rating: ASTM Grade 5 • Fault Current Rating: ASTM Grade 5 • Fault Current - 15 Cycles: 43,000 Amps • Fault Current - 15 Cycles: 43,000 Amps • Fault Current - 30 Cycles: 30,000 Amps • Fault Current - 30 Cycles: 30,000 Amps Mechanical Ratings: Mechanical Ratings: • Recommended Torque: 250 in-lbs. • Recommended Torque: 250 in-lbs. • Jumper Range - Maximum: 4/0 Cable w/ Threaded Terminal • Jumper Range - Maximum: 4/0 Cable w/ Threaded Terminal • Jumper Range - Minimum: #2 Cable w/ Threaded Terminal • Jumper Range - Minimum: #2 Cable w/ Threaded Terminal • Weight: 3 lbs. • Weight: 2.3 lbs. • Jaw Opening Size - Maximum: 1.5” • Jaw Opening - Maximum: 2-1/2" • Jaw Opening Size - Minimum: 0.125” • Jaw Opening - Minimum: 0.232" Catalog# Catalog# C600-2232 C600-1733 Table of Contents Index March 2005 www.IrbyOnline.com © 2005 Stuart C. Irby Co. UTILITY TOOL CATALOG 20-7 Section 2000: Grounds and Jumper Components HUBBELL POWER SYSTEMS INC. HUBBELL POWER SYSTEMS INC. Grounding Clamps Penetrator Clamps Bus Bar Ground Sets for Underground Cable • Aluminum body, Smooth jaws, Bronze eye- screw with Acme threads, Bronze pressure- type terminal Electrical Ratings: • Continuous Current: 400 Amps • Fault Current - 15 Cycles: 43,000 Amps • Fault Current - 30 Cycles: 30,000 Amps Mechanical Ratings: • Recommended Torque: 300 in-lbs. • Main Line Range - Maximum: 4” x 4” Square, 4.5” O.D. Bus For temporary grounding of underground distribution cable with jacket over concentric neutral, special clamps help ensure contact with center • Main Line Range - Minimum: 1/0 Str. Cu./.368” conductor. • Jumper Range - Maximum: 4/0 Grd. Cable w/Plain Plug • Jumper Range - Minimum: #2 Grd. Cable w/Plain Plug Spike-point clamp main-line capacity is 2-1/2". • Weight Each: 5-1/4 lbs. • ASTM Designation: Type 1, Class A, Grade 5 Catalog# Description T600-1922 Spiked Clamp Only Catalog# G3369 HUBBELL POWER SYSTEMS INC. Grounding Clamps HUBBELL POWER SYSTEMS INC. Ball Stud Clamp Grounding Clamps All-Angle • 5/8”-11 UNC Threaded Terminal Electrical Ratings: • Continuous Current: 400 Amps • Fault Current - 15 Cycles: 43,000 Amps • Fault Current - 30 Cycles: 30,000 Amps With tapped terminal for threaded stud ferrule on #2 to 4/0 grounding Mechanical Ratings: cable • Recommended Torque: 250 in-lbs. • Main Line Range - Maximum: 2-1/2” IPS/2.88” • Main Line Range - Minimum: #2 Cu./.258” Catalog# • Jumper Range - Maximum: 4/0 Grd. Cable w/Threaded Stud C600-2101 • Jumper Range - Minimum: #2 Grd. Cable w/Threaded Stud • Weight Each: 3-1/4 lbs. • ASTM Designation: Type 1, Class B, Grade 5 Catalog# C600-1732 Table of Contents Index March 2005 www.IrbyOnline.com © 2005 Stuart C. Irby Co. UTILITY TOOL CATALOG 20-8 Section 1100: Anchor Installation HUBBELL POWER SYSTEMS INC. HUBBELL POWER SYSTEMS INC. Standard Ball Stud Cluster Bars for Wood Poles and Tower Angles Compact 5" aluminum-alloy bar accepts C-type or duckbill clamps for phase-to-phase grounding technique. Adjustable wheel binder and 36" chain for wood-pole applications. Hook style for attachment to tower angles. Catalog# C600-2102 Catalog# Description HUBBELL POWER SYSTEMS INC. T600-1549 Pole-Mount Grounding Cluster Bar Long ball Stud HUBBELL POWER SYSTEMS INC. Grounding Bar Assembly 3" nominal shank length Cluster Bar Catalog# T600-2364 HUBBELL POWER SYSTEMS INC. Support Studs Compact 5” aluminum-alloy bar (5/8” diameter) accepts C type or duck- bill clamps for phase-to-phase grounding technique. Hook style for Pressure-Terminal Clamps attachment to tower angles. SpeciŢcations: These support studs can be installed on any pressure type terminal Ground • Product: Cluster Bar Clamp, in place of the restraining strap • Mount to: Tower Mounted immediately below the pressure termi- • Continuous Current: 400 Amps nal. The stud serves as a mechanical parking stand for a second clamp, preventing the clamp from making contact with the conductor or ground. • Fault Current - 15 Cycles: 43,000 Amps This feature is particularly beneŢcial in three-phase grounding applica- • Fault Current - 30 Cycles: 30,000 Amps tion. • Weight: 10 lbs. Catalog# Description Size of Stud Catalog# G3626 Stud for Rear Mount ⁷⁄₁₆" x 2.5” T600-1737 Table of Contents Index March 2005 www.IrbyOnline.com © 2005 Stuart C. Irby Co. UTILITY TOOL CATALOG 20-9 Section 2000: Grounds and Jumper Components HUBBELL POWER SYSTEMS INC. HUBBELL POWER SYSTEMS INC. Terminal Blocks Grounding Stud Terminal 4-Way L - Stud Chance terminal blocks are used to attach ground leads from grounding clamps to a common ground. These terminal blocks are also ideal where permanent temporary grounding sets are part of a substation emergency equipment. Accommodates 4/0 grounding cables with plain ferrules. Electrical Ratings: Catalog# Description • Continuous Current: 300 Amps G4754-1 Four-Way Terminal Blocks • Fault Current - 15 Cycles: 27,000 Amps • Fault Current - 30 Cycles: 20,000 Amps Mechanical Ratings: HUBBELL POWER SYSTEMS INC. • Weight: 1 lbs. Grounding Clamps Cutout Catalog# C600-0841 Bronze clamp is used to ground the bot- tom hinge contact on cutouts used on distribution riser poles or where ground- ing is required. It Ţts these cutouts: Chance F2, F3, and C Cutouts; Westing- HUBBELL POWER SYSTEMS INC. house LDX, Southern States B-80; Series 63; Joslyn; S&C Type SX; Grounding Stud McGraw-Edison LMO, and GE Durabute. Clamp can be installed with or without T - Stud grounding cable to aid as a warning and possibly avoid accidental closing of cut- out. Clamp’s drilled terminal accepts threaded-stud cable ferrules. It also accepts threaded L-Stud and T-Stud Ter- minals (3/4” diameter bronze) for use with conventional ground-clamp cable sets. Electrical Ratings: Electrical Ratings: • Continuous Current: 300 Amps • Continuous Current: 300 Amps • Fault Current - 15 Cycles: 27,000 Amps • Fault Current Rating: ASTM Grade 3 • Fault Current - 30 Cycles: 20,000 Amps • Fault Current - 15 Cycles: 27,000 Amps Mechanical Ratings: • Fault Current - 30 Cycles: 20,000 Amps • Weight: 1 lbs. Mechanical Ratings: • Recommended Torque: 250 in-lbs. Catalog# • Jumper Range - Maximum: 2/0 Cable w/ Threaded Terminal • Jumper Range - Minimum: #2 Cable w/ Threaded Terminal T600-2408 • Handle Type: Eyescrew • Weight: 2 lbs. Catalog# C600-0785 Table of Contents Index March 2005 www.IrbyOnline.com © 2005 Stuart C. Irby Co. UTILITY TOOL CATALOG 20-10 Section 1100: Anchor Installation HUBBELL POWER SYSTEMS INC. Catalog# Size C600-2850 58" x 58" Ground Grids C600-2851 58" x 120" Personal Protective C600-2852 120" x 120" EQUI-MAT™ Complies with OSHA 1910.269 for equipotential requirements near HUBBELL POWER SYSTEMS INC. vehicles, underground gear, over- head switches and in substations. Ground Grids Portable, Lightweight, High Perfor- Personal Protective Pre-Packaged Kits mance The EQUI-MAT™ Personal Protec- EQUI-MAT™ tive Ground Grid provides an easy way to help establish an equipoten- tial zone for a lineworker to stand on during various energized and deenergized work pratices. Properly applied, it accomplishes compli- ance with Occupational Safety and Health Administration (OSHA) 1910.269. The EQUI-MAT™ Personal Protective Ground Grid easily can be taken anywhere needed, is simple to use, maintain and store. It consists of a high-ampacity tinned-copper-braid cable sewn in a grid pattern onto a vinyl/polyester fabric. Cable terminals permit connecting the mat’s grid in series with an electrical ground and the subject system component or vehicle. Simply rinsing with water comprises all the care the mat requires. The mat may be folded and stored in a tool bag to help keep it clean and protected. Complete instructions are included with each unit. Each Pre-Packaged Kit includes Ground Grid plus Ground Set T600- 2841 and Storage Bag C417-0147. Easy to use, versatile to many applications Padmounted Transformers and Switches Complies with OSHA 1910.269 for protecting workers operating and Catalog# Grid Size maintaining padmounted transformers and switchgear. The proper use of EQUI-MAT™ Personal Protective Ground Grid in these applications C600-2989 58" x 58" creates an equipotential zone just as a cluster bar (chain binder) does in overhead grounding pratices. C600-2990 58" x 120" Mechanical Equipment (Vehicles, etc.) Grounding C600-2991 120" x 120" It also helps provide compliance with OSHA 1910.269 for protecting workers around mechanical equipment which could become energized, such as utility vehicles and portable generators. For proper application, EQUI-MAT™ Personal Protective Ground Grids are attached to the HUBBELL POWER SYSTEMS INC. vehicle (for example) at locations where workers could contact the vehi- cle. Cable Reels Overhead Distribution and Transmission Switches Portable EQUI-MAT™ Personal Protective Ground Grid can help eliminate step and touch potential. Connect it to the handle of an overhead switch and stand on it when opening or closing the switch. Portable reel quickly pays-out/takes-up, helps Line Apparatus Work keep ground sets clean and neat, ready for use. Handles are comfortable, turned alumi- Similar uses for installing, maintaining or operating regulators, reclo- num. Lightweight unit can be carried to sures, capacitor banks. remote sites or tubular-steel frame can be U- Suspect Substation Grids bolted to deck or truck. Galvanized drum has If station ground mat integrity is questionable, apply the EQUI-MAT™ ribbed ţanges to resist ţexing and beaded Personal Protective Ground Grid. rims to eliminate sharp edges. Reel is for storage only. Cable and clamps should be Simple to Join Multiples for Larger Areas removed completely from reel before use. Cascading (or joining together) two or more mats is easy with the con- Failure to do so could result in a dangerous necting tab and hardware furnished with each mat. So connected in voltage drop and violent mechanical reactions. A label on the unit gives series, the conductive grids become one. Whenever a larger area is this warning. needed, simply place lug connector tabs of two adjacent mats on the supplied bolt or threaded shank of a ball stud and secure with supplied washer and nut. Catalog# Each Basic Unit includes a Long Ball Stud and illustrated instructions. C417-6086 Catalog# Size Single [1/4]" Perimeter Braid Table of Contents Index March 2005 www.IrbyOnline.com © 2005 Stuart C. Irby Co. UTILITY TOOL CATALOG 20-11 Section 2000: Grounds and Jumper Components HUBBELL POWER SYSTEMS INC. HASTINGS Ground Rods Load Pick-Up Tools Temporary The Chance Screw Ground Rod provides a temporary ground where a system ground is not available. When installed, the 6’ spiraled ground rod develops less resistance than straight ground rods. How- ever, actual effectiveness depends upon soil properties. The reusable Ground rod is copper clad. The helix (spiral), handle and wing nut are bronze. Catalog# Description G3370 Screw Ground Rod The HASTINGS Load Pick-Up Tool can be installed with a shotgun stick or with rubber gloves. (In accordance with your company’s safe work pratices.) HUBBELL POWER SYSTEMS INC. Both tools come completely self contained with cocking tool, Ţring lan- yard, and safety latch. (Optional carrying case available.) Load Pick-Up Tools The Head Casting is an aluminum alloy and also serves as a storage port for the cocking tool. This tool can be used to pickup loads and carry 250 Amps at 15KV. Rubber gloves should be worn while Clear plastic housing below the head casting allows for quick, easy, and installing. The head has a ţoating washer to minimize visual inspection. conductor damage as the jaws are installed. The con- tacts are spring loaded and can be closed by pulling an Each tool comes complete with an Operating and Mainenance Manual. insulated lanyard, putting the operator away from the tool during pickup operations. The contacts cannot be SpeciŢcations: teased closed. The tool cannot be used as a load break tool as the operator cannot open the contacts while the • Main Line Range Minimum : 6 Solid / .16 dia. tool is on the conductor. A Ţberglass rod, attached to the • Main Line Range Maximum: 1033 MCM / 1.25 dia. end of the lanyard, is used to recock the contacts, but • KV Rating: 29.2 KV max. because it must be inserted through the head of the tool, the lineman must remove the tool from the conductor • Current Rating: 300A max. before recocking. An orange-tinted clear Lexan® hous- • Unit Weight: ing permits easy visual inspection. A nylon handguard is used to keep the lineman’s hand away from the energized area. By simply removing 6600 - 5.9 lbs. the two screws in the handguard, the tool can be disassembled for inspection and maintenance. All current carrying parts are copper or 6605 - 6.2 lbs. copper alloy and contacts are silver plated. The recommended 15KV jumper cables for this tool are #2 and 1/0. It is recommended that the 01-089 - 2.7 lbs. Load Pick-Up Tool be inspected and cleaned after 25 operations or after 90 days. Clean all plastic parts with soft cloth, damp with ethyl alcohol Warning: These Load Pick-Up tools are NOT LOAD BREAK only. devices! SpeciŢcations: • Main Line Range: .162” min. Catalog# Description • Main Line Range: 1.165” max. 6600 Load Pick-Up Tool/Cable • Continuous Current: 250 Amps 6605 Load Pick-Up Tool/Stud • Weight: 6.4 lbs. 01-089 Padded Carrying Case Catalog# C403-1631 Table of Contents Index March 2005 www.IrbyOnline.com © 2005 Stuart C. Irby Co. UTILITY TOOL CATALOG 20-12 Section 1100: Anchor Installation HUBBELL POWER SYSTEMS INC. HUBBELL POWER SYSTEMS INC. Grounding Cables Copper Ferrules Copper Plain-Plug Type - Shrouded Copper Grounding Cable is avail- Plain-Plug type for pressure-type able in yellow and clear, is extra grounding-clamp terminals. ţexible for handling ease yet strong Shrouded plain copper ferrules and tough for long wear. Jacketing is smooth, abrasion, weather and oil resistant in accordance with applicable ASTM SpeciŢcations, marked with AWG size approximately every 4 feet. Burndy Die No. Burndy Die No. or equivalent or equivalent Cable Size, Yellow jackets are T-prene rubber compound with -20°F recommended Catalog# Sect. A Sect. B AWG low temperature. Clear jackets (which allow visual inspection of strand conditions) are ultraviolet-inhibited Poly Vinyl Chloride (PVC). Recom- C600-2630 U165 U166 #2 mended low temperature for PVC-jacketed cable is 0°F. C600-2631 U165 U168 1/0 Extra-ţexible cables, because of their extra-Ţne strands, require termi- C600-2632 U165 U-L 2/0 nation ferrules when used with ground clamps. C600-2633 U166 U-L 4/0 Approx. Size Approx. Wt. (lb./ HUBBELL POWER SYSTEMS INC. Catalog# AWG Strands Diameter O.D. 1,000 ft.) Yellow-Jacket Copper Cable Copper Ferrules S6116 2 665 0.320 0.55 280 Unshrouded S6117 1/0 1045 0.410 0.66 425 S6118 2/0 1330 0.470 0.73 520 Unshrouded ferrules are avail- able either factory-installed in S6119 4/0 2109 0.590 0.87 760 pairs on any cable length spec- iŢed or as separate individual Clear-Jacket Copper Cable units, the ferrules install simply with a hydraulic crimping tool. Complete S6449 2 665 0.344 0.53 289 illustrated installation instructions come with the ferrules and include a table for the crimping die sizes to use. S7568 1/0 1050 0.445 0.63 520 SpeciŢcations: S6450 2/0 1323 0.487 0.70 546 • Material: Copper S6451 4/0 2107 0.616 0.84 841 • Terminal Type: Threaded or Drilled • Weight: .50 lbs. HUBBELL POWER SYSTEMS INC. Fault Fault Copper Ferrules Current - Current - Seciton Continuous 15 30 A Burndy Threaded-Stud Type - Shrouded Cable Current Cycles Cycles Die Catalog# Size (Amps) (Amps) (Amps) Number Threaded-Stud type for topped or C600-2606 #2 200 14,000 10,000 U165 drilled grounding-clamp terminals. C600-2607 ¹⁄₀ 250 21,000 15,000 U165 Shrounded threaded copper fer- rules. C600-2608 ²⁄₀ 300 27,000 20,000 U165 C600-2609 ⁴⁄₀ 400 43,000 30,000 U166 Burndy Die No. Burndy Die No. or equivalent or equivalent Cable Size, Catalog# Sect. A Sect. B AWG C600-2622 U165 U166 #2 C600-2623 U165 U168 1/0 C600-2624 U165 U-L 2/0 C600-2625 U166 U-L 4/0 Table of Contents Index March 2005 www.IrbyOnline.com © 2005 Stuart C. Irby Co. UTILITY TOOL CATALOG 20-13 Section 2000: Grounds and Jumper Components HUBBELL POWER SYSTEMS INC. HUBBELL POWER SYSTEMS INC. Aluminum Ferrules Jumper Cables Unshrouded Rated Phase-to-Phase 15 kV, 25 kV, and 35 kV with EPR Insulation/Jacket Unshrouded ferrules are available either factory-installed in pairs on any Extremely ţexible even at low tempera- cable length speciŢed or as separate tures, this cable features an insulation/ individual units, the ferrules install jacket combination resistant to abrasion, simply with a hydraulic crimping tool. oil, heat, moisture and ozone. The natural orange color of this mold- Complete illustrated installation cured ethylene-propylene-base coating imparts high visibility. For easy instructions come with the ferrules identiŢcation, AWG size and voltage rating are embossed at 4-foot inter- and include a table for the crimping vals. die sizes to use. For extended service life, an extruded screen interfaces insulation and SpeciŢcations: conductor. This strand screen improves voltage-stress control by adding • Material: Aluminum dielectric strength and eliminating internal corona. • Terminal Type: Threaded or Drilled Insulation and conductor screen meet and exceed ICEA-NEMA stan- • Weight: .20 lbs. dard S-68-516. For easy handling in diverse conditions, conductors are extra ţexible alloy-coated copper-stranded rope per ASTM B-189 or B-33. Continu- Fault Cur- Fault Cur- Section A ous Cur- rent - 15 rent - 30 Burndy Ampacity ratings are based on 90°C conductor temperature at 40°C Cata- Cable rent Cycles Cycles Die Num- ambient. log# Size (Amps) (Amps) (Amps) ber C600- #2 200 14,000 10,000 U165 2602 Approx. C600- ¹⁄₀ 250 21,000 15,000 U165 Approx. Approx. Ampacity 2603 Size Cond. Cable Rating, Catalog# AWG Stranding Diameter O.D. AMPS C600- ²⁄₀ 300 27,000 20,000 U165 2604 15 kV Cable C600- ⁴⁄₀ 400 43,000 30,000 U249 2605 S10043 #2 259/No. 26 0.322" 0.779" 200 S10044 1/0 413/No. 24 0.404" 0.863" 260 S10045 2/0 273/No. 23 0.455" 0.914" 300 MACLEAN POWER S10046 4/0 437/No. 21 0.602" 1.065" 400 Copper Ferrules 25 kV Cable S11272 1/0 413 0.404" 1.113" 260 • All ferrules are Ţlled with inhibi- tive grease to prevent humidity S11273 2/0 266 0.450" 1.160" 300 inŢltration 35 kV Cable • Compression ferrules for 5/8-11 UNC threaded type terminal S11274 1/0 413 0.404" 1.287" 260 Material: • 99.9% electrolytic tin-plated copper • Stainless steel hardware (nut and lock washer) and grease cap included Capacity 15 Cable Compression Compression Cycles - Catalog# Caliber Die Husky Die Burndy IEC 01-M-038-35-2 2 AWG HT41CE U-164 12 kA 01-M-038-1/0 1/0 HT41CF U-166 20 kA AWG 01-M-038-2/0 2/0 HT41CF U-166 22 kA AWG 01-M-038-4/0 4/0 HT41CJ U-168 35 kA AWG Table of Contents Index March 2005 www.IrbyOnline.com © 2005 Stuart C. Irby Co. UTILITY TOOL CATALOG 20-14 Section 1100: Anchor Installation HUBBELL POWER SYSTEMS INC. HUBBELL POWER SYSTEMS INC. Connector Assemblies Jumper Clamps Jumper Ferrules for 15 kV, 25 kV, & 35 kV Jumper 35 kV Size (Large Jaws) - 400 AMP Capacity Cable Copper Connector Assemblies are necessary to join cable and clamp together on Jumper Clamps or Load Pickup Tools only Threads are 5/8”- 11 NC for all connectors. Each Catalog Number consists of a copper connector, nut and lockwasher. Burndy Die No. Catalog# Cable Size or equivalent No. of Crimps C600-2598 #2 U165 2 The T601-0040 Jumper Clamp has a larger contact opening for use on C600-2599 1/0 U165 2 larger conductor distribution lines. The handle length below the hand- C600-2600 2/0 U165 2 guard is 8-3/8". Easy to assemble, the connector assemblies are inter- changeable between the 15 & 25 kV Jumper Clamps. The 400 amp C600-2601 4/0 U166 2 continuous current rating is based on using 4/0 Jumper Cable on the tap side. HUBBELL POWER SYSTEMS INC. Main Jumper Jumper Line Main Line Cable Cable Jumper Clamps Range Range Range Range Catalog# Description Max. Min. Max. Min. 25 kV Size - 400 AMP Capacity T601-0040 Single 954 #6 Copper 4/0 #2 Clamp ACSR (.162") (1.165") The T601-0039 Jumper Clamp has the same polyethylene material in the handle as other Chance Jumper Clamps. The handle length below the handguard is 7-1/2". The 400 amp continuous current rating is based on using 4/0 Jumper Cable on the tap side. Main Jumper Jumper Line Cable Cable Range Main Line Range Range Catalog# Description Max. Range Min. Max. Min. T601-0039 Single 477 #6 Copper 4/0 #2 Clamp ACSR (.162") (.833") Table of Contents Index March 2005 www.IrbyOnline.com © 2005 Stuart C. Irby Co. UTILITY TOOL CATALOG 20-15 Section 2000: Grounds and Jumper Components SALISBURY SALISBURY Jumper Clamps Jumper Clamps SALCOR® Clear Plastic Sure-lok™ SALCOR® Jumper Clamp not only provides a superior grip, but also resists ozone cutting and tracking. Being molded of rubber, these han- The New Salisbury Sure-lok™ Jumper clamp is a revolutionary dles are inherently impact resistant and extremely durable. The body improvement over any other jumper clamp in the world. Featuring a and jaw are made from a copper base alloy. The lower ring contact is ratchet type locking mechanism (patent pending), this is the only clamp made of self lubricating bronze. Assemble jumpers with insulated available guaranteed not to loosen once installed on a line. jumper cable and 5/8”-11 NC threaded ferrules. Loose Jumper clamps not only jeopardize your safety but can also cause Ţres and power outages. Even when torqued using wrenches or pliers, traditional clamps will eventually loosen from line vibrations and OAL thermal cycling. This clamp tightens with a ratchet action using one Main Line Max. Amps Length Weight hand, with no extra tools for a secure, positive connection. It can’t come Catalog# Range Continuous Rating (in.) (lbs.) loose until you want it to. Pull and turn the locking knob and it loosens 2260 477 MCM 400 36 kV 0-0 11.5 4.8 like any traditional clamp. (.9”-.162”) OAL Main Line Max. Amps Length Weight Catalog# Range Continuous Rating (in.) (lbs.) 1786 477 MCM 400 36 kV 0-0 11.5 3.9 (.9”-.162”) 2116 954 MCM 400 21 kV 0- 11.5 4.9 (1.25”- GRD .162”) Table of Contents Index March 2005 www.IrbyOnline.com © 2005 Stuart C. Irby Co. UTILITY TOOL CATALOG 20-16 Section 1100: Anchor Installation Table of Contents Index March 2005 www.IrbyOnline.com © 2005 Stuart C. Irby Co.