0611_1024_SPX_Hank_HFFilters:HPRp-HES_Brochure 11/9/2006 8:41 AM Page 1 ® ® COMPRESSED AIR FILTERS HF SERIES 0611_1024_SPX_Hank_HFFilters:HPRp-HES_Brochure 11/9/2006 8:41 AM Page 2 ® ® COMPRESSED AIR TREATMENT REDUCES OPERATING COSTS Cut the Cost of Compressed Air. Hankison filters remove more FROM THE LEADER IN contaminants with less pressure drop. Compare the operating COMPRESSED AIR TREATMENT pressure drop of competitive brands and remember that for Since Hankison first developed their coalescing filters in the 1970s, they every extra 2 psi of pressure drop, power input needs to be have been a leader in filtration design. HF Series filters are the result of increased by 1%. extensive testing of the latest state-of-the-art materials in filtration media. Filter elements have been designed utilizing the latest media innovations and manufacturing techniques. The result is increased performance, reduced size and lower operating pressure drop, in a variety of grades to match your requirements. Housings have large flow areas to reduce pressure drop and to allow easier installation, operation and maintenance. A systems approach has been used to allow for convenient matching of filter types to achieve the air quality you desire, while comprehensive 1 2 third party testing guarantees performance to CAGI, ISO and 3 PNEUROP standards. With a greater selection of filter grades, more models to choose from and worldwide technical and service support, Hankison offers a systemized solution for your compressed air quality needs. LET HANKISON GIVE YOU THE COMPRESSED AIR QUALITY YOU REQUIRE A typical compressed air system is contaminated with...abrasive solid particles such as dust, dirt, rust and scale...compressor lubricants (mineral or synthetic)...condensed water droplets and acidic condensates...and oil and hydrocarbon vapors. If not removed, these contaminants increase pneumatic equipment maintenance costs, lead to instrument and control failure, contribute to poor product fit and finish, and contaminate processes. The right Hankison filter or filter system will remove these contaminants allowing your compressed air system to deliver the quality of air required by your application...whether it’s plant air, instrument air or medical air...helping to ensure consistent output quality while minimizing operating costs. 1 CAGI - Compressed Air And Gas Institute 2 ISO - International Standards Organization 3 PNEUROP - European Committee of Manufacturers of Compressors, Vacuum Pumps and Pneumatic Tools 2 0611_1024_SPX_Hank_HFFilters:HPRp-HES_Brochure 11/9/2006 8:41 AM Page 3 HF SERIES COMPRESSED AIR FILTERS MODULAR HOUSINGS FOR FLOWS EASY TO INSTALL THROUGH 780 SCFM Modular connections - allow housings to be Enlarged flow paths reduce pressure drop connected in series easily, while saving space Manufactured from top quality aluminum, zinc and steel Wall mounting bracket optional Chromated and epoxy powder painted (interior and exterior) for added Can be mounted for left or right entry durability and corrosion resistance New space saving design reduces 2300 psig (21 kgf/cm ) maximum working pressure service clearances (tested to a 5:1 safety factor) EASY TO MAINTAIN EASY TO OPERATE 1 ⁄8 turn, self locking bayonet head to bowl New differential pressure indicators connections (through 1”) Indicates optimum time for element change – maximizing your element Push on elements make element replacement investment while minimizing pressure drop. quick and easy If housing is not depressurized before disassembly, escaping air gives Slide indicator audible warning Economical – changes color when filter element requires replacement. Captive o-ring Ribbed bowls allow use of C spanner Gauge Color coded elements for easy identification Large easy to read gauge face Dual gauge faces allow housings to be mounted in any flow direction Can be mounted remotely Switch for remote indication available Gauge Liquid level indicator Allows visual monitoring of liquid level and signals the need for preventative maintenance to avoid Bayonet Head downstream contamination Manufactured from thermoset polyurethane, compatible with synthetic lubricants Internal automatic drains Pilot operated, pneumatically actuated...reliably discharges collected liquids Viton seals...totally compatible with synthetic lubricants Inlet screen for additional protection Discharge fitting threaded to facilitate drain line connection Liquid Level Indicator Internal Automatic Drain 3 0611_1024_SPX_Hank_HFFilters:HPRp-HES_Brochure 11/9/2006 8:41 AM Page 4 ® ® HANKISON ELEMENTS OFFER ENHANCED PERFORMANCE AND LOW PRESSURE DROP A CHOICE OF SEVEN ELEMENT Grade 11■ GRADES ALLOWS YOU TO MOISTURE SEPARATOR DESIGN A SYSTEM THAT bulk liquid removal. Maximum inlet liquid DELIVERS THE AIR QUALITY Load: 30,000 ppm w/w YOU REQUIRE Push-on elements make element replacement easy Filtration Piston type element to housing seal keeps unfiltered air Two stainless steel orifice tubes from by-passing element provide 10 micron mechanical Corrosion resistant cores separation - Stainless steel for added structural integrity - Low resistance to flow - Seam welded for extra strength Grade 7■ New “matrix blended fiber” media GENERAL PURPOSE - Large, effective surface area - improves capture AIR LINE FILTER rate - ensures high efficiencies for removal of liquid water and oil; - Large open area minimizes pressure drop removes solid particles to 1 micron Coated, closed cell foam sleeve (1.0 ppm w/w maximum remaining - Resists chemical attack from oils and acids 1 oil content) - Ensures high efficiencies by preventing Corrosion resistant inner and reentrainment of coalesced liquids outer cores Chemically resistant end caps bound to media with Two-stage filtration specially formulated adhesive First stage - captures larger particles with alternate layers of fiber Silicone free media and media screen Withstands temperatures to 150°F (66°C) Second stage - coalesces aerosols and captures solid particles with multiple layers of epoxy bonded, blended fiber media Air Quality/Pressure Drop Grade 9■ Solid Pressure Drop at Rated SEPARATOR/FILTER Particles Remaining Conditions 2 psid [kgf/cm ] Down to Oil Content mechanical for bulk liquid removal plus a 3 Grade micron ppm by weight Dry Wet micron coalescer (5 ppm w/w maximum 11■ 10 - 0.8 [0.06] 0.8 [0.06] 1 remaining oil content) 9 ■ 3 5 1 [0.07] 1.5 [0.11] 7 ■ 1 1 1 [0.07] 2 [0.14] Two-stage filtration 6 ■ 1 - 1 [0.07] - First stage - two stainless steel orifice 5 ■ 0.01 0.008 1 [0.07] 3 [0.21] 3 ■ 0.01 0.0008 2 [0.07] 6 [0.42] tubes provide 10 micron mechanical 1 ■ 0.01 0.003 1 [0.07] NA separation Second stage - in-depth fiber media captures solid and liquid particles to 3 microns 4 0611_1024_SPX_Hank_HFFilters:HPRp-HES_Brochure 11/9/2006 8:41 AM Page 5 HF SERIES COMPRESSED AIR FILTERS Grade 6■ Grade 3■ DRY PARTICULATE ULTRA HIGH AIR LINE FILTER EFFICIENCY OIL REMOVAL FILTER for removal of solid particles to 1 micron for coalescing ultra-fine oil aerosols; Two-stage filtration removes solid particles to 0.01 micron First stage - coalesces aerosols and (0.0008 ppm w/w maximum remaining 1 captures solid particles with multiple oil content) layers of epoxy bonded, blended Corrosion resistant inner and fiber media outer cores Two-stage filtration Second stage - captures larger particles with alternate layers of fiber First stage - coated, closed cell foam sleeve acts as prefilter and media and media screen flow disperser Second stage - multiple layers of matrix blended fiber media for Grade 5■ ultra-fine coalescence Outer coated, closed cell foam sleeve HIGH EFFICIENCY OIL REMOVAL FILTER for coalescing fine water and oil aerosols; Grade 1■ removes solid particles to 0.01 micron OIL VAPOR REMOVAL (0.008 ppm w/w maximum remaining 1 FILTER oil content) for removal of oil and hydrocarbon Corrosion resistant inner and vapors normally adsorbable by activated outer cores carbon; removes solid particles to 0.01 Two-stage filtration micron (0.003 ppm w/w maximum 2First stage - multiple layers of fiber media and media screen remove remaining oil content) larger particles, prefiltering the air for the second stageCorrosion resistant inner and Second stage - multiple layers of bonded, blended fiber media for outer cores Two-stage filtration fine coalescence First stage - a stabilized bed of finely divided carbon particles removes Outer coated, closed cell foam sleeve the majority of the oil vapor Second stage - multiple layers of fiber media with bonded microfine carbon particles remove the remaining oil vapor Multiple layers of fine media prevent particle migration Outer coated, closed cell foam sleeve prevents fiber migration Designed for 1000 hour life at rated conditions 1 Filter efficiency has been established in accordance with CAGI standard ADF400 and is based on 100ºF (38ºC) inlet temperature. 2 Filter efficiency has been established in accordance with CAGI standard ADF500 and is based on 100ºF (38ºC) inlet temperature. 5 0611_1024_SPX_Hank_HFFilters:HPRp-HES_Brochure 11/9/2006 8:41 AM Page 6 ® ® APPLICATION GUIDE, PRODUCT FEATURES AND SPECIFICATIONS APPLICATION GUIDE Element Type Description CAGI, ISO, and PNEUROP Performance Data Where Used Grade 11 Bulk Liquid Separator Removes: 11 • Bulk Liquid • Liquids and Solids 10 microns and larger Downstream of aftercoolers Maximum inlet liquid load: 30,000 ppm w/w Water Separator Element Grade 9 Mechanical separator and 3 Removes: micron coalescer removes • Solids and liquids 3 microns and larger 9 At point-of-use if no • Liquid • Remaining oil content 5 ppm w/w aftercooler/separator used • Large particles upstream ISO 8573.1 Quality Class - Solids: Class 3, Oil Content: Class 5 Separator / Element Maximum inlet liquid load: 25,000 ppm w/w 7 3 Grade 7 General Purpose 1 micron Removes: Upstream of ultra high efficiency coalescer for shop air • Solids and liquids 1 micron and larger oil removal filters operating • Remaining oil content 1 ppm w/w • Tools 7 At point-of-use if aftercooler/ • Motors ISO 8573.1 Quality Class - Solids: Class 2, Oil Content: Class 4 separator installed upstream Air Line Element • Cylinders Maximum inlet liquid load: 2,000 ppm w/w Grade 6 Dry Solids Removal Removes: • Pipeline protection from • Solids 1 microns and larger 6 abrasive desiccant dust Downstream of pressure-swing No liquid should be present at filter inlet (heatless) desiccant dryers Dry Particulate Element 5 Grade 5 Fine coalescer for oil free air Removes: Removes: for industrial use • Solids and liquids 0.01 micron and larger • Solids and liquids 0.008 micron • Painting • 99.99+% of oil aerosols; remaining oil content 0.008 ppm w/w and larger 99.99+% of oil 5 • Injection molding aerosols; remaining oil content • Instruments ISO 8573.1 Quality Class - Solids: Class 1, Oil Content: Class 2 0.01 ppm w/w High Efficiency • Control valves Maximum inlet liquid load: 1,000 ppm w/w 5 Oil Removal Element ISO 8573.1 Quality Class - Solids: Class 1, Oil Content: Class 2 5 Maximum inlet liquid load: 1,000 ppm w/w Grade 3 Ultra fine coalescer for oil Removes: Upstream of desiccant or 7 3 free air for critical applications • Solids and liquids 0.01 micron and larger 99.999+% of oil membrane dryers; use a Grade 7 • Where air contacts product aerosols; remaining oil content 0.0008 ppm w/w as a prefilter if heavy liquid loads • Conveying are present 3 ISO 8573.1 Quality Class - Solids: Class 1, Oil Content: Class 1 • Agitating Maximum inlet liquid load: 100 ppm w/w Ultra High Efficiency • Electronics manufacturing Downstream of refrigerated Oil Removal Element • Nitrogen replacement dryers Grade 1 Activated carbon filter for Removes: 5 1 odor free air for • Oil vapor: remaining oil content 0.003 ppm w/w (as a vapor) • Food and drug • Solids 0.01 micron and larger Downstream of high efficiency 0R manufacturing 3 1 oil removal filters ISO 8573.1 Quality Class - Solids: Class 1, Oil Content: Class 1 • Breathing air Oil Vapor • Gas processing No liquid should be present at filter inlet - use a high efficiency oil removal Removal Element filter upstream of Grade 1 filters to prevent liquid oil contamination Filter Type Description CAGI, ISO, and PNEUROP Performance Data Where Used HTA Series High Temperature Dry Removes: Particulate Afterfilter • Solids 1 micron and larger HTA Downstream of heat reactivated desiccant dryers No liquid should be present at filter inlet High Temperature Dry Particulate 6 0611_1024_SPX_Hank_HFFilters:HPRp-HES_Brochure 11/9/2006 8:41 AM Page 7 HF SERIES COMPRESSED AIR FILTERS HTA SERIES PRODUCT SPECIFICATIONS Dimensions 1 2 Model Number Max. Flow @ 100 psig MWP @ 450°F Connections HW Weight scfm psig in. mm in. mm lbs. kg HTA100 100 250 1” NPT 14.31 364 4.25 108 13 5.9 HTA200 200 250 1” NPT 23.81 605 4.25 108 19 8.6 HTA400 400 165 3” NPT 39.56 1005 10.25 260 95 43 HTA600 600 165 3” NPT 39.56 1005 10.25 260 95 43 HTA1200 1,200 165 3” NPT 41.44 1053 16.00 406 159 72 HTA1800 1,800 165 3” NPT 43.25 1099 16.25 413 219 99 HTA2400 2,400 165 4” ANSI Flange 54.69 1389 20.00 508 236 107 HTA3000 3,000 165 4” ANSI Flange 54.69 1389 20.00 508 239 108 HTA4800 4,800 165 6” ANSI Flange 53.00 1346 24.00 610 319 145 HTA6600 6,600 165 6” ANSI Flange 62.00 1575 28.00 711 548 249 HTA8400 8,400 165 6” ANSI Flange 62.00 1575 28.00 711 548 249 HTA11400 11,400 165 8” ANSI Flange 68.19 1732 33.00 838 772 350 2 Pressure drop: At rated flow conditions pressure drop will be less than 1 psid (0.07 kgf/cm ). Pressure drop will increase only as the filter cartridges become loaded with solid particles. Filter cartridge replacement: Filter cartridges should be replaced annually or, when pressure drop across the cartridge exceeds acceptable differential pressure. Maximum temperature: 450°F (232°C) 1 Units with higher MWP are available; contact factory. Model HTA1200 and larger are ASME code constructed and stamped. 2 BSP connections and DIN Flanges are available. HF SERIES PRODUCT SPECIFICATIONS Max. Flow Standard Features Max. Pressure & Temp. Dimensions Replacement Model Number @ 100 psig Connections Filter Grades Manual With H W Weight Element scfm NPT / ANSI Flg. 11 9 7, 5, 3 6 1 Drain D in mm in mm lb kg Model Qty. Modular Type Housings HF(Grade)-12-(Conn.)-(Features) 20 8.15 207 4.13 105 4.2 1.9 E (Grade)-12 D D 3 - 3/8" NPTF or D HF(Grade)-16-(Conn.)-(Features) 35 P P P 11.05 281 4.13 105 8.1 3.7 E (Grade)-16 4 - 1/2" NPTF P L L HF(Grade)-20-(Conn.)-(Features) 60 13.40 340 4.13 105 8.5 3.9 E (Grade)-20 HF(Grade)-24-(Conn.)-(Features) 100 6 - 3/4" NPTF or D 15.32 389 5.25 133 6.3 2.9 E (Grade)-24 D 300 psig 250 psig HF(Grade)-28-(Conn.)-(Features) 170 8 - 1" NPTFG, L 19.57 497 5.25 133 6.9 3.1 E (Grade)-28 D 2 2 21kgf/cm 17.6 kgf/cm G HF(Grade)-32-(Conn.)-(Features) 250 N/A 22.80 579 6.44 164 10.2 4.6 E (Grade)-32 8 - 1" NPTF or G 1 (2) (1) L 10 - 1-1/4" NPTF or L 150°F 150°F HF(Grade)-36-(Conn.)-(Features) 375 27.29 693 6.44 164 11.3 5.1 E (Grade)-36 - (1) 12 - 1 1/2" NPTF G 66°C 66°C 16 - 2" NPTF or HF(Grade)-40-(Conn.)-(Features) 485 31.08 789 7.63 194 28 12.7 E (Grade)-40 20 - 2-1/2" NPTF D G (1) (1) HF(Grade)-44-(Conn.)-(Features) 625 G 36.83 935 7.63 194 33 15.0 E (Grade)-44 1 20 - /2" NPTF HF(Grade)-48-(Conn.)-(Features) 780 42.96 1091 7.63 194 38 17.2 E (Grade)-48 ASME Pressure Vessels HF(Grade)-52-(Conn.)-(Features) 625 D, G D, G 300 psig 300 psig 40.88 1038 10.25 260 36 16.3 E (Grade)-PV 1 24 - 3" NPTM HF(Grade)-54-(Conn.)-(Features) 1,000 48.00 1219 16.00 406 91 41.3 E (Grade)-54 80 - DN 80 Flange 2 HF(Grade)-56-(Conn.)-(Features) 1,250 48.00 1219 16.00 406 91 41.3 E (Grade)-PV HF(Grade)-60-(Conn.)-(Features) 1,875 24 - 3" NPTM 49.00 1245 16.25 413 120 54.4 E (Grade)-PV 3 HF(Grade)-64-(Conn.)-(Features) 2,500 52.25 1327 20.00 508 179 81.2 E (Grade)-PV 4 225 psig 225 psig 4F - 4" ANSI Flange 2 2 HF(Grade)-68-(Conn.)-(Features) 3,125 52.25 1327 20.00 508 182 82.6 E (Grade)-PV 5 N/A 15.8kgf/cm 15.8 kgf/cm (1) G G G (1) HF(Grade)-72-(Conn.)-(Features) 5,000 6F - 6" ANSI Flange 54.63 1387 24.00 610 271 123 E (Grade)-PV 8 (1) (1) 150°F 150°F HF(Grade)-76-(Conn.)-(Features) 6,875 62.56 1589 28.00 711 518 235 E (Grade)-PV 11 6F - 6" ANSI Flange 66°C 66°C HF(Grade)-80-(Conn.)-(Features) 8,750 62.56 1589 28.00 711 527 239 E (Grade)-PV 14 HF(Grade)-84-(Conn.)-(Features) 11,875 8F - 8" ANSI Flange 69.13 1726 33.00 838 709 322 E (Grade)-PV 19 HF(Grade)-88-(Conn.)-(Features) 16,250 8F - 8" ANSI Flange 67.94 1726 39.00 991 918 416 E (Grade)-PV 26 HF(Grade)-92-(Conn.)-(Features) 21,250 10F - 10" ANSI Flange 70.94 1802 45.88 1165 1412 640 E (Grade)-PV 34 (1) Filter Grades Features: Drain plugs standard. Externally mounted automatic drains are available. (2) 11 - Mechanical Separator (bulk liquid) D - Internal Automatic Drain Mechanism Time-based Filter Monitor recommended. 9 - Separator/Filter (3 micron and bulk liquid) G - Differential Pressure Gauge Indicator 7 - Air Line Filter (1 micron) L - Liquid Level Indicator 6 - Dry Desiccant Afterfilter (1 micron) M - Filter Monitor 5 - High Efficiency Oil Removal Filter (0.008 ppm) P - Differential Pressure Slide Indicator 3 - Maximum Efficiency Oil Removal Filter (0.0008 ppm) S - Corrosion Proof Stainless Steel Cores 1 - Oil Vapor Removal Filter (activated carbon) X - External Drain Adapter CAPACITY CORRECTION FACTORS 2 To find the maximum flow at pressures other than 100 psig (7 kgf/cm ), multiply the Max. Flow (from tables below) by the Correction Factor corresponding to the minimum pressure at the inlet of the filter. --Do not select filters by pipe size; use flow rate and operating pressure. Table 1 - Correction Factors (multipliers) for Inlet Pressure psig 20 30 40 60 80 100 120 150 200 250 300 Minimum Inlet Pressure 2 kgf/cm 1.4 2.1 2.8 4.2 5.6 7.0 8.4 10.6 14.1 17.6 21.1 Correction Factor 0.30 0.39 0.48 0.65 0.82 1.00 1.17 1.43 1.87 2.31 2.74 7 0611_1024_SPX_Hank_HFFilters:HPRp-HES_Brochure 11/13/2006 1:11 PM Page 8 SERIOUS SAVINGS WITH FILTER MONITOR FILTER MONITOR Titans of industry know how costly compressed air generation can be. Companies that are serious about reducing costs generally consult professional compressed air system auditors to analyze their air generation systems and plant air demands so they can strategize on areas to eliminate waste and improve efficiencies. It is no wonder that many filters are ordered and installed with an optional Filter Monitor. Annual Energy Saving Potential Flow System Pressure Reductions SCFM 2 psig 4 psig 6 psig 8 psig 10 psig 100 $ 143.77 $ 287.54 $ 431.31 $ 575.08 $ 718.85 250 359.42 718.85 1,078.27 1,437.69 1,797.11 500 718.85 1,437.69 2,156.54 2,875.38 3,594.23 1,000 1,437.69 2,875.38 4,313.07 5,750.76 7,188.46 2,000 2,875.38 5,750.76 8,626.15 11,501.53 14,376.91 5,000 7,188.46 14,376.91 21,565.37 28,753.82 35,942.28 10,000 14,376.91 28,753.82 43,130.74 57,507.65 71,884.56 * Assumes 5 scfm/HP, $0.10 per kWh, 8,760 hours of operation per year Filter Monitor's accuracy lets you manage element condition to reduce costly system pressure. Example: 500 scfm air system - change filter element at 2 psig vs. 10 psig to add $ 2,875.38 to your bottom line. TAKE CONTROL Filter Monitor uses advanced microprocessor technology to help you take control with 3 complementary modes of operation – as standard. Time Monitoring Mode – provides notification when it is time to change the filter element per your selection from 1-15 months. Differential Pressure Mode - select the exact pressure differential you will tolerate to initiate the warning to minimize the cost of pressure drop. Filter Performance Mode – Filter Monitor automatically analyzes your systems flow dynamics 1,800 times per hour to chart its u nique operating characteristics. It references the parameters you selected and continually plots your system’s profile to forecast the days left until it will cost more to operate the dirty element than to replace it. A warning is triggered 60 days before change-out is recommended and the days countdown until the filter element is changed. ISO 8573.1 QUALITY CLASSES Solid Particles Humidity and Liquid Water Oil Particle Size, d (micron) Total concentration, Class Pressure Dew Point Aerosol, Liquid and Vapor 0.10 < d O 0.5 0.5 < d O 1.0 1.0 < d O 5.0 3 3 Maximum Number of Particles per m °C °F mg / m ppm w/w 0 As Specified As Specified As Specified 1 100 1 0 O -70 O -94 O 0.01 O 0.008 2 100,000 1,000 10 O -40 O -40 O 0.1 O 0.08 3 Not Specified 10,000 500 O -20 O -4 O 1 O 0.8 4 Not Specified Not Specified 1,000 O +3 O +38 O 5 O 4 O +7 O +45 5 Not Specified Not Specified 20,000 6 O +10 O +50 3 Liquid Water Content, Cw g/m C O 0.5 7 w 0.5 < C O 5 8 w 9 5 < Cw O 10 Per ISO8573-1: 2001(E) Improvements and research are continuous at SPX Hankison Specifications may change without notice. ©2006 SPX Dehydration & Process Filtration. All rights reserved. Inv# DBR-500-NA-7