GE Fanuc Embedded Systems VG5 ® Dual PowerPC – 7457 6U VME bus Embedded Computer The VG5 is a dual or single processor VME bus A specific on-board programmable FPGA for Features ™ computer board designed to meet the needs of peripheral functions or additional I/Os routes the • Dual or single MPC7457 with AltiVec , high-performance embedded applications. It signal to the P2 connector. This enables the user 867-1267 MHz addresses such markets as industrial automa- to add proprietary know-how or just to expand • Dual chipset design for independent tion, medical, scientific and aerospace where the I/O capabilities of the board, which allows processor nodes real-time and/or signal processing is needed. immediate reaction to functional changes without • 64 KB L1 + 256/512 KB L2 cache on-die, ® Operating system support includes VxWorks , the need for a board re-design and shortens time- 2 MB L3 cache ® ® Linux and LynxOS . to-market. The FPGA programming is supported • VITA 30.1-2001 and ANSI/VITA 20-2001 with the VG5-SDK-FPGA development kit. compliant The ultra compact 6U single slot, all-in-one design • IEEE Std. 1101.2-1992 and with flexible memory and Flash configurations, and Combined with custom assembly for specific ANSI/VITA 20-2001 compliant on-board peripherals including up to two Gigabit applications, the VG5 provides optimum price/ • Up to 512 MB DDR SDRAM with ECC for each (VITA 31.1-compliant), two 10/100 Mb Ethernet performance for all kinds of OEM applications. processor node ports, up to four high speed multi-protocol The VG5 rugged version addresses extreme envi- • Up to 256 MB flash per node serial controllers (HDLC, BiSync,..), one serial-ATA ronment applications with optional conduction • 2 x 128 KB NV memory compatible port, two PMC extension slots, UARTS, cooling, which extends the temperature range to • Two Gigabit Ethernet ports 10/100/1000 Mb timer/counter and general purpose I/Os. Each -40 °C to +85 °C (version 2.x), increased shock and • Two 10/100 Mb Ethernets processor node has its own memory and its vibration immunity using stiffener bars and wedge • SATA port own chipset with peripherals. The two nodes are locks, and conformal coating. The conduction- • Chipset integrated ultra fast SRAM (2 Mb) coupled via the 64-bit/100 MHz PCI-X bus. cooled VG5 complies with VITA 30.1-2001 and • Two PMC extension slots IEEE Std. 1101.2-1992 specifications. • VME64 interface Three on-board 64-bit PCI buses are supported in • PCI over P0 ready the dual processor version: • Four multi-protocol high-speed serial • one for 64-bit/100 MHz connection of the controllers up to 10 Mbit processor nodes (PCI-X) • Two serial I/O (RS-232) • 8 x 32-bit timer/controller • one exclusively for 64-bit 33/66 MHz PCI • 8x DMA channels PMC site • 32 general purpose I/Os • one for on-board VME bridge, SATA and the • User programmable FPGA for application- second PMC site (PCI 64/33 MHz) specific rear I/O • RTC, watchdogs, temperature sensors • Optional -40 °C to +85 °C (with version 2.x or higher) • Optional conduction cooling • High shock and vibration immunity • Optional conformal coating • Custom specific assembly versions • RoHS compliant with version 3.x or higher ® VG5 Dual PowerPC – 7457 6U VME bus Embedded Computer External Synchronization • Ready for PCI over P0 Specifications • The internal system clock can be synchronized by ex- • Trace length PMC1 I/O to P0 4 cm maximum and VME64 - Tundra Universe IID ternal clock source (typically 16.66 MHz); clock range impedance controlled • Industry standard CA91C142D PCI to VME bus controller 10 to 20 MHz High Speed Serial I/O - RS-232/422/485 • Full VME bus system controller • On request, contact factory for more information • Up to four (two per node) multi protocol serial • FIFOs for write posting, DMA controller with linked 5 Memory - DDR SRAM controllers (MPSC) MV-64360 up to 10 Mb each list support • 256 MB to 512 MB, 72-bit wide with error correction • HDLC, BiSync, FM0/1, UART, transparent protocols • Master/slave transfer modes (ECC) for each processor node NRZ, NRZ1, FM0/1, Manchester, differential Manchester - BLT • Rugged design with onboard soldered chips • Dedicated DPLLs for clock recovery and data encoding - ADOH • Three internal Baud rate generators or external clocks - RMW Flash (Boot ROM Integrated) • RxD, TxD, RTS, CTS, CD, TxClk (in/out), RxClk (in/out) - LOCK • Up to 256 MB, 32-bit, high speed for processor node A • A32/A24/A16 and D64(MBLT)/D32/D16/D8 • Up to 256 MB, 32-bit, high speed for processor node B. Serial I/O - RS-232/422/485 • Geographical addressing Flash is not available if VG5 is in single • Two async. 16550 compatible full duplex serial node configuration. RS-232 channels Single/Dual Processor - MPC7457 • Boot device select for node A (Bank 1 of 2) • High speed transfer up to 115.2 Kbaud with • Scaleable processor power from 867 -1267 MHz ® ™ • Hardware write protection 16 byte FIFOs • Node A/B: 7457 PowerPC with AltiVec technology • Rugged design with onboard soldered chips • Up to four (two per node) high speed multi protocol • Contact factory for latest CPU version serial controllers (MPSC) • High efficiency onboard switching regulator (DC/DC) One Serial ATA Channel • COM2 interface software selectable between RS-232 • Fanless cooling with heat sink • One serial ATA with rear I/O at P0 and RS-422/485 (rear I/O of PMC1 only, partially available) Performance (Estimated) 1 COM1 UARTRS-232 , max. 115 Kb, (rear I/O P2) RxD, • Version 3.x or higher: SIL3512 SATA controller CPU Frequency SPECint95 SPECfp95 TxD (front) RxD, TxD, DCD, DSR, RTS, CTS, DTR, RI • Previous versions: SIL3112 SATA controller MPC7457 (dual) 867 MHz 2x 37 2x 28 1 COM2 MPSC (rear) full RS232 (115 Kb) or RS422/485 MPC7457 (dual) 1000 MHz 2x 44 2x 33 3 Non-Volatile Memory sync/async, (front) full RS232 or RS422/485 MPC7457 (dual) 1267 MHz 2x 57 2x 42 • 2 X 128 KB non volatile memory realized with (250 Kb) sync/async MPC7457 (single) 867 MHz 37 28 1 5 serial EEPROM COM3 MPSC (rear) RS422/485 sync/async, 10 Mb MPC7457 (single) 1000 MHz 44 33 COM4 UART RS2322 (rear I/O P2) RxD, TxD\, 115 Kb Ethernet - Marvell MV-64360 MPC7457 (single) 1267 MHz 57 42 2,4 5 COM5 MPSC (rear) RS422/485 sync/async, 10 Mb • Two integrated Ethernet controllers per chipset, con- 2,4 5 COM6 MPSC (rear) RS422/485 sync/async, 10 Mb nected via internal crossbar (main memory, PCI buses, 1 Cache Level 1 Level 2 Level 3 DMA controllers) From processor node A 2 Node A/B 7457 32+32 KB 512 KB 2 MB • One or two* 10/100/1000 Mb/s Ethernet ports: From processor node B 3 auto negotiation interface, VITA 31.1-compliant PMC2 not useable 4 • One or two* fast Ethernet ports: Not available in single processor configuration Single/Dual Chipset - Marvell MV-64360 for each 5 10/100 Mb/s auto-negotiation interface VG5 2.x: 10 Mb with clock recovery, 64 Mb with of two chipsets • One or two* Gigabit channels available at P2 rear I/O external clock • 133 MHz, 64-bit system bus or front I/O VG5 1.x: 8.3 Mb with clock recovery, 64 Mb with • Two 64-bit PCI buses (PCI 2.2/PCI-X) (33/66/100 MHz) • One or two* 10/100 Mb channels at P2 rear I/O or external clock • 32-bit up to 133 MHz device bus for Flash, RTC, I/O front I/O • 512 byte posted write and 512 byte read buffer General Purpose IO and User Programmable Gate for unlimited DMA bursts between PCI busses and * Second Gigabit and second 100 Mbchannel only Array for additional I/O capabilities supported by main memory w/dual node FPGA Development Kit VG5- SDK-FPGA • 4X DMA controllers for memory and PCI bus transfers • Up to 32 general purpose inputs/outputs (LVTTL)* with Dual PMC Extension Slot - IEEE P1386/1386.1 • 4X 32-bit timer/counter for system timing or flexible programmable routing to node A or B • IEEE Std. 1101.2-1992 and ANSI/VITA 20-2001 compliant periodic interrupts • All inputs can generate interrupt • PMC1 64-bit/33 MHz, 66 MHz and full rear I/O at P0 (PCI) • I2O intelligent I/O support with message and door • User programmable gate array for additional I/O • PMC2 64-bit/33 MHz and full rear I/O at P0 (not avail- bell registers capabilities supported by FPGA development able with front I/O COM and Ethernet) (PCI) • 2 Mb SRAM kit VG5-SDK-FPGA ® VG5 Dual PowerPC – 7457 6U VME bus Embedded Computer • Routes signals to the P2 connector of cooling influences the board temperature range. Full Partly Front • All values under typical conditions without a Function PMC2-I/O PMC2-I/O Panel I/O * PMC2 rear I/O not available in this case PMC module COM 1 Yes Yes Yes 1 Real Time Clock COM 2 Yes Yes Yes Operating Storage • +5 V standby backup from VME bus backplane COM 3 to 6 Yes Yes - Standard 0 °C to +70 °C -40 °C to +85 °C 1 Gigabit Eth. Ch 1 Yes Yes Yes 1 One Watchdog Per Node Extended -40 °C to +85 °C -40 °C to +85 °C 2 2 2 Fast Et. Ch 2 Yes Yes Front • 32-bit counters (16-bit useable), 500 μs to 32 s 1 with version 2.x Gigabit Eth. Ch 3 Yes Yes - • Activates NMI and/or Reset after a programmable period Fast Et. Ch 4 Yes Yes - Humidity Temperature Sensors PMC 1 64-pin 64-pin Yes • Operating: 5 – 95 % @ 40 °C • SW readable from -55 °C to +125 °C, in 0.5 °C increments PMC 2 64-pin - Yes • Storage: 5 – 95 % @ 40 °C • Three sensors: one at CPU A near top card edge, Reset Reset Yes - • Non-condensing one sensor at CPU B near bottom card edge, Watchdog - Yes - Altitude one sensor near center of card BootSel Yes Yes - • Operating: 15,000 ft. (4.5 km) Card Fail Yes Yes LED LED Indicators • Storage: 40,000 ft. (12 km) User LED - - LED • Two system LED indicators, 1 User LED indicator • Vacuum for conduction cooled board (contact factory) COP node 1/2 - Yes - JTAG Interface GPIO - Yes - Shock (3 axis, up & down, 5 hits/direction) • Processor, VME bus controller and others 1 • Style C, I, 1, 3: 12 g/6 ms PMC slot 2 not available with optional front I/O • Onboard and rear I/O 2 • Style R, 6: 20 g/6 ms Front or rear I/O • Style N, 8: 100 g/6 ms, 40 g/11 ms COP Interface Power Requirements • Debug interface for external emulator Vibration (30 minutes each axis) • +5 V, +3.3 V Required • Front panel and rear I/O for each processor • Style C, I, 1, 3: 2 g rms @ 5 to 100 Hz • ±12 V Only if required by mounted PMC module • Style R, 6: 2 g rms @ 5 to 2000 Hz BIT Power Consumption • Style N, 8: 14 g rms @ 5 to 2000 Hz • BIT will verify hardware functional integrity • +5 V, +3.3 V, typical current MTBF Styles • Power measured at VxWorks prompt • Calculations are available in accordance with (non-RoHS) C I R N • 256 MB memory, without PMC module MIL-HDBK-217 FN2 (RoHS) 1 3 6 8 CPU Frequency +5.0 V +3.3 V Front panel √ √ √ - 7457 (dual) 867 MHz 3.5 A 5.7 A Safety Front stiffener - - - - 7457 (dual) 1000 MHz 3.9 A 5.7 A • All PWBs are manufactured with flammability rating Middle stiffener - - √ √ 7457 (dual) 1267 MHz 6.8 A 5.8 A of 94V-0 by UL recognized manufacturer Wedge-locks - - - √ • Designed to meet standard UL 60950 Parts soldered - - √ √ 7457 (single) 867 MHz 2.0 A 3.1 A Extended temperature - √ √ √ 7457 (single) 1000 MHz 2.2 A 3.1 A Conformal coating - - √ √ 7457 (single) 1267 MHz 3.6 A 3.1 A Conduction-cooled - - - √ Front Panel and Rear I/O (Transition Module VTM20) Mechanical • PMC I/O slot 1 with full rear I/O support or partial • 6U, 1 slot wide (233 x 160 x 20.32) mm configuration with serial ATA feature Temperature - (Except conduction cooled style) • PMC I/O slot 2 available in full or partial configuration • For detailed information about the operating tempera- ture behavior of the board it is absolutely necessary to consult the manual. The highest achievable operating temperature depends on processor type, single or dual node, speed, altitude, ambient conditions and the type VG5 Dual PowerPC – 7457 6U VME bus Embedded Computer Block Diagram Dual Node Only Clock L3 Cache B-CPU L3 Cache A-CPU Generator 2 MB 2 MB MPC7455/57 MPC7455/57 Temp Sensor Temp Sensor DC/DC EEPROM EEPROM 128 KB 128 KB B-Chipset A-Chipset MV-64360 B-Memory A-Memory MV-64360 DDR w/ECC DDR w/ECC 512 MB PCI-X bus 512 MB 64-bit/100 MHz 2x Serial 2x Serial Single Node Ethernet 3 Ethernet 1 GII bus GII bus Only 1000 Mb 1000 Mb Ethernet 4 Ethernet 2 10/100 Mb 10/100 Mb FPGA Dual Port RAM Glue Logic VME64 Bridge PMC 1 32-bit GPIO 64-bit/33 MHz 64-bit/66 MHz Watchdog Timers PCI A-Flash SATA 256 MB 32-bit/33 MHz B-Flash PCI via RTC 256 MB P0 Ready PMC 2 64-bit/33 MHz PCI B-UART A-UART About GE Fanuc Embedded Systems GE Fanuc Embedded Systems is a leading global provider of embedded computing solutions for a wide range of industries and applications. Our comprehensive product offering includes many types of I/O, single board computers, high performance signal processors, fully integrated, rugged systems including flat panel displays, plus high speed networking and communications products. The company is head- quartered in the U.S. and has design, manufacturing and support offices throughout the world. Whether you’re looking for one of our standard products or a fully custom solution, GE Fanuc Embedded Systems has the breadth, experience and 24/7 support to deliver what you need. For more information, visit www.gefanucembedded.com. GE Fanuc Embedded Systems Additional Resources Information Centers For more information, please visit the GE Fanuc Americas: Embedded Systems web site at: 1 800 322 3616 or 1 256 880 0444 www.gefanucembedded.com Asia Pacific: 86 10 6561 1561 Europe, Middle East and Africa: +49 821 5034-0 ©2007 GE Fanuc Embedded Systems. All rights reserved. All other brands or names are property of their respective holders. 07.07 GFA-782 Specifications are subject to change without notice. B-PCI bus 64-bit/33 MHz B-Device bus 32-bit A-Device bus 32-bit A-PCI bus 64-bit/66 MHz