GE Fuji drives USA TM DV-300 DC Adjustable Speed Drive Guide-Form Specification GFS-G111.00February, 1999 GE Fuji drives USA DV-300 Guide-Form Specification Contents 1.0 General Information 2.0 Operating Conditions 3.0 Standards 4.0 Input Power 5.0 Output Power 6.0 Drive Features 7.0 Drive Speed Control 8.0 Drive Control & Options 9.0 Drive Protective & Diagnostic Features 10.0 Quality Assurance 11.0 Start-up Service & Training 12.0 Documentation 13.0 Spare Parts DV300 is a Trademark of General Electric Company Genius is a Trademark of GE Fanuc Automation North America, Inc. 2 GE Fuji drives USA Guide-Form Specification 1.0 General 1.1 Purpose This specification shall establish the minimum requirements for adjustable speed DC drive equipment. 1.2 Driven Equipment motors with armature voltages of either 240 or 500VDC. 1.3 Drive Construction The drive shall be of modular construction for ease of access to control and power wiring and maintenance. The drive shall be constructed to have options for communicating, as a minimum, with recognized ä. from a user PC, through a RS485 port. WWWindows NT based software package to allow for programming. The software shall be capable of on-line trending of drive and motor aid in programming and start-up. · Constant current - For operation from motor base speed and lower where the motor field is kept constant. · Weak-Field - For constant horsepower operation, where motor speeds between base · remote source. 3 OFF - Capability of shutting off the motor field supply to allow field excitation from a and top speeds are required. operation: The drive shall contain an integral motor field package that has the following three modes of1.3.8 generator function. The program will include complete help menus and basic start up ‘wizards’ to parameters, including DC output voltage, motor current, and motor speed. It shall include a test indows 98/indows 95/The drive shall be equipped with 1.3.7 The drive shall be constructed to have the ability to upload and download drive programming data1.3.6 industry standard device level networks such as DeviceNet, Interbus-S, Profibus, and GENIUS 1.3.5 Separate control and power terminal boards shall be provided.1.3.4 capacity to display two (2) lines of information at a time. of drive faults. The LED display shall offer six different display settings and the LCD shall have the conditions. The display section shall allow for local operation, setting of drive functions, and display The drive shall be microprocessor based with an LED and LCD display to monitor operating1.3.3 The drive shall be available in either a regenerative or non-regenerative configuration.1.3.2 ly AC to an adjustable DC voltage.Full wave rectification converts supp1.3.1 It shall consist of the following general components: base speed, as well as the constant horsepower range above base speed. It shall be able to operate than the continuous output range of the drive. It shall be able to operate in the constant torque range below The drive shall be capable of operating a DC shunt wound motor with a full load current equal to or less shall be the DV-300 as furnished by the GE Fuji drives USA, Inc.. Drives that do not meet these requirements shall not be acceptable. The adjustable speed drive equipment GE Fuji drives USA 2.0 Operating Conditions oo ooo maximum operating temperature of 50C. Th 3.0 Standards 4.0 Input Power +5%. The drive shall not require input isolation transformers. 4 4.0.4 System frequency shall be 50 or 60 Hertz with a maximum frequency variation of 4.0.3 no greater than 3% without tripping or affecting drive performance. to withstand voltage variations of –10% to +15% and imbalanceAt 480 volts, the drive shall be able 4.0.2 input. The drive design shall be such that it will be available for use with 208-480 VAC, 3-phase power4.0.1 Code (NEC) and Occupational Safety & Health Act (OSHA). codes such as National ElectricThe drive shall be compatible with the installation requirements of 3.0.3 The drive shall be designed in accordance with applicable portions of NEMA standards.3.0.2 listed and labeled, indicating compliance with appropriate standards. The drive shall be Underwriters Laboratory (UL), Canadian Underwriters Laboratory (cUL), and CE3.0.1 The drive shall be suitable for vibration according to EN50178 class 1K4.2.0.4 e drive shall be suitable for operation at altitudes up to 3300 feet without de-rating.2.0.3 The humidity range shall be 5-85% non-condensing.2.0.2 C to 55C. Storage temperatures shall be between -20 C, and with provisions for aC to 40The drive’s operating ambient temperature range shall be -102.0.1 GE Fuji drives USA 5.0 Output Power Rated output voltage shall be programmable for motor ratings from 180 to 550 volts. The drive shall be capable of a minimum of 100% rated current in continuous operation, in accordance with the requirements of NEC. 6.0 Drive Features · · · Programming keys · · Reference increment/decrement keys · Operating Mode: Current References, and Line Speed (calibration adjustable from 0 to 200%.) Programming Mode: While the drive/motor system is at a standstill, Functions, Set Points, I/O Diagnostic Mode: communications, from an encoder, or from LAN interface options. the use of pre-programmed motor data information or a self-tuning function. The drive will also allow manual setting of motor inductance and resistance values to optimize drive performance. 5 The drive shall offer two selectable acceleration/deceleration patterns: linear and S-Curve.6.0.10 The drive will have the capability of determining motor characteristics to optimize its operation through6.0.9 Each acceleration and deceleration rate shall be independently adjustable from 0.1 to 6553.5 seconds. The drive shall be capable of at least 4 different acceleration rates and 4 different deceleration rates.6.0.8 The drive shall regulate set speed regardless of load fluctuations.6.0.7 types: analog (0-10 VDC, -10+10 VDC, 0-20 mA or 4-20 mA), digital, speed potentiometer, serial The drive shall accept and follow a selectable external speed reference from any of the following input6.0.6 closed-loop control system with an analog tachometer, or as an armature voltage regulator. The drive shall be capable of operating as a closed-loop control system with a digital encoder, a6.0.5 ten faults will be stored in memory and selectively be displayed on the LCD. Upon a fault condition, the LCD shall display the fault in descriptive English on the keypad. The last6.0.4 Faults will be displayed whenever a fault occurs.6.0.3.3 mapping, and Control Modes may be adjusted. 6.0.3.2 Output Current, Output Voltage, Output Frequency, Speed Reference, Motor Base Speed, Torque While the drive/motor system is at a standstill, the following may be adjusted:6.0.3.1 The keypad shall allow for three modes of operation:6.0.3 Drive shall have six LED readouts Drive reset key Function Code select keys Run/Stop keys location up to 1 meter from the drive. The keypad shall include the following devises: The drive shall also have a built in keypad that shall be extendible, by optional cable, to a remote6.0.2 display frequency, current, function code set points, or drive status and fault codes. The drive shall have a back-lit graphic liquid crystal display (LCD) which can be configured to6.0.1 The drive one-minute overload current rating shall be 150% of rated current.5.0.4 5.0.3 5.0.2 The drive shall be capable of horsepower ratings from 5HP through 1250 HP.5.0.1 GE Fuji drives USA The drive shall be able to restart after power loss. The time from when main power is restored to the when the drive’s output is reapplied to the motor shall be programmable from 0 to 10,000 seconds. The drive shall be able to restart after a voltage dip. The time to restart shall be programmable from 0 The drive shall have a programmable minimum speed, adjustable from 1 RPM to 200% of base 7.0 Speed Control references, adjustable from 0 to 200% of base speed. use of a speed feedback device. The Compensation setting is to be adjustable for both motoring 6 than required. and overhauling loads, as well as to allow for “speed droop” when a motor speed value is greater allow approximately 1% or less (depending in the slip value selected) speed regulation without the output current and adjust output voltage, to improve motor speed fluctuations due to load. This will In armature voltage mode the drive shall provide selectable IR compensation, which will sense7.0.4 activated. The drive shall be equipped with a ramp “Freeze” function that maintains the current speed when7.0.3 braking while following one of the four selectable deceleration ramps. The drive shall be capable of motor slowdown or stop by selectable regenerative or dynamic7.0.2 The drive shall be capable of at least eight (8) independently programmable preset speed7.0.1 speed. 6.0.16 to 65535. 6.0.15 low voltage, overheating and overload faults. The drive shall be able to reset itself up to 99 times(adjustable) after an over-current, over-voltage,6.0.14 6.0.13 analog reference signal. The drive shall have a reference filter that eliminates the effects of noise that can be present in the6.0.12 The drive shall display operating data, fault information, and programming prompts in English.6.0.11 GE Fuji drives USA 8.0 Drive Control · Run forward command · Run reverse command · Start command · · · Stop command · Alarm input · · Coast Command · Jog reference · Ramp reference · Speed reference · Current references · · · Current limit adjusts · Droop adjust · PID adjustments · Flux adjustments · · · · · · · · · Motor overtemperature · Speed feedback loss 7 and 2 millisecond update rate. The inputs shall be capable of being associated to the following parameters: The drive shall be equipped with two optional programmable analog outputs with an 11 bits + sign resolution8.5 External fault Overvoltage Undervoltage Drive in overload Drive ready Speed threshold Speed zero following: The drive shall provide at least two digital optional programmable outputs capable of being configured to the8.4 Speed ratio (draw) Outer loop inputs Speed gains adjusts The inputs shall be programmable for function control, including the following: mA, or 4-20 mA. The resolution will be 11 bits + sign, and the update rate will be 2 milliseconds or less. The drive shall provide three analog inputs with a selectable rating of –10 to +10 VDC, 0 to +10 VDC, 0-208.2 The digital inputs will each be capable of accepting 15-30 VDC and have an update rate of 8 milliseconds. Drive fault reset Accel/decel ramp option selection Multi-step frequency reference selection including the following: The drive shall provide eight optional digital inputs from external dry contacts for configurable functions,8.1 GE Fuji drives USA · Ramp reference · Speed references · Torque reference · · Armature Voltage · Armature Current · · Motor field current · The drive encoder shall have a minimum of 600 PPR and a maximum of 9999 PPR. The maximum analog tach must have a maximum voltage of 300VDC at top speed. transfer information on operation commands, operating conditions, drive function code settings and boards. 8 INTERBUS-S and allow for communication interface either directly or via third party interface The drive shall be compatible with the GE Fanuc GENIUS LAN, DeviceNet, PROFIBUS-DP, and8.8.2 fault indications. The drive shall facilitate the communication over I/O serial link via a RS-485 protocol signal that will8.8.1 The drive shall facilitate the addition of the following:8.8 frequency of a digital encoder shall be 150 kHz, the maximum for a sinusoidal encoder shall be 80 kHz. An 8.7 programmable relay rated 250 VAC, 1A, AC11. The drive shall be equipped with one normally open Fault relay for drive okay, and one normally open8.6 Motor RPM Power output PID output GE Fuji drives USA 9.0 Protective and Diagnostic Features When a fault occurs, the drive shall have a controlled shut down sequence. The reason for the fault · Loss of control power · · · Heatsink overtemperature · Motor overtemperature · · · Speed feedback loss · LAN bus loss · 10.0 Quality Assurance after start up or 18 months after shipment, whichever occurs first. 11.0 Start-Up Service and Training: 12.0 Documentation An instruction manual, complete with wiring diagrams, schematics, operating, and maintenance instructions, 13.0 Spare Parts 9 Spare parts shall be available locally through local stocking distributors. shall be provided with the drive at the time of shipment. installation site, available for trouble shooting and/or startup assistance. separately. The drive vendor shall have factory trained personnel at field locations convenient to the Drive operational and maintenance training and/or startup service shall be offered by the drive vendor 10.2 The drive vendor shall provide a warranty for material and workmanship, for a period of twelve months 10.1 All drives shall be 100% factory tested to ensure proper performance upon delivery. will reduce voltage and current temporarily until the load reaches acceptable levels. The drive shall have an adjustable Current Limiting function that will sense an overload condition and9.2 Enable sequence error Field loss External fault Overvoltage Undervoltage sense, and display the following fault conditions: condition shall be enunciated on the LED display, and the LCD graphic screen. The drive shall monitor, 9.1