® MILLIPACS HM 2.0 mm Hard Metric Interconnection System ® Millipacs HM Created in 1989, FCI - an Areva Group company - rapidly secured its place among the world’s top three manufacturers of connectors and interconnect systems. With a turnover of 1.8 billion dollars in 2001, FCI currently operates in 29 countries where it covers the following markets: communications, data, consumer, industrial, military, aerospace, automotive and electrical power interconnect. The company employs 16,000 staff worldwide. For more information, visit the website at www.fciconnect.com Content Page Features & benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Product range overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Male connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Female connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Male Right angle press-Fit connectors . . . . . . . . . . . . . . . . . . . . .53 Power Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65 Coaxial Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70 Coding devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72 Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73 FCI reserves the right to make any engineering refinements, alterations or improvements deemed necessary on its products. The dimensions Backplane layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81 appearing in this catalogue are thus subject to change without notice. When dimensions are critical detailed drawings should be requested. Part number list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87 ® Millipacs HM Features & benefits Qualifications • Designed in accordance with IEC 917 and IEC 61076-4-101. • Fits DIN 43356 and IEEE 1301 Hard Metric Practice. • Qualified by Bellcore as defined by GR-1217-CORE, iss. 1, November 1995. • UL and CSA recognized. Main features Allowed inclination ® Millipacs is a standard 2.0 mm Interconnection System featuring 5 and 8 contacts rows and 2 rows for shielding and grounding. ® Millipacs is a modular system built up by a number of specific types of modules with different functions and features signal modules with up to 200 signal contacts per 50 mm module (in 8 row versions) as well as hybrid modules for power, coax and/or FO contacts. It provides 3 mating levels with 1.5 mm in between and a 2,5 mm wiping length for the shortest contact. Both headers and receptacles are equipped with the well known FCI “eye of the needle” press-fit section for stable and reliable connections in the boards. Misalignment of up to 2.5 mm and inclinations of 2° in both directions can be overcome. FCI’s unique 1 piece female concept offers the most solid Allowed misalignment and reliable Hard Metric connector to the market. FCI is also offering the most versatile shielding solutions on their female concept: no shielding, top shielding, top and semi-rear shielding* or fully shielded modules are all standard available. Male modules are aligned next to each other without loss of contact positions and integrated edge polarization does guarantee a correct positioning of the different modules on the board. Module types without guiding features (type B and E) are to be used in between modules with the integrated guiding areas only. Small pin sizes and related small PT hole diameters both at backplane and component board level guarantee that conventional PCB routing, manufacturing and component assembly can still be used. Maximum wiring density (up to 3 tracks in between 2 holes) can be achieved while no additional layers are required. * on request 3 ® Millipacs HM Built-in dimensions Contacts overview Signal contacts mating levels 4 � ® Millipacs HM Customer Request Form for special loading Description This chart can be used to fill in a specific contact pin configuration for your application. An overview of the existing pins (with the corresponding code to be filled in) is listed on page 4. Please, leave unfilled positions blank. Note : Check on the FCI website to download the customer request form. NOTES (1) Ground return shield contacts only, mating level 3 required. z+F for 5+2 row connector, z+y for 8+2 row connector. (2) No level 3 contacts allowed when mating with right angle female connector Name : Performance level : 1 2 3 Company : Remarks : Address : Phone : Fax : E-mail : 5 ® Millipacs HM Features and benefits High speed signal transmission With modern electronic devices, higher bitrates require improved electrical performance of all components in terms of signal transmission. As a consequence, all picosecond-system designers should anticipate the need to control the impedance and cross talk. In order to accommodate you with a high speed interconnection system, the high frequency characteristics such as reflection, rise time degradation and cross talk (forward and backward) are measured and simulated for different signal-to-ground configurations of the ® Millipacs system. A high accuracy is needed to characterize the connectors over a ® Fig.1 : Test set-up for high-frequency characterization of the Millipacs backplane connectors wide bandwidth or over a large range of rise times. The measurement set-up is shown in figure 1. FCI’s R&D specialists are available to row E S+ S+ S+ S+ S+ help to define the best installed cost row D S- S- S- S- S- solution in terms of your specific High Speed requirements. A complete set of row C GGG G G reports is available on request. row B S+ S+ S+ S+ S+ As an example, the results for a row A S- S- S- S- S- differential pin configuration on a 5 ® rows 2 mm grid Millipacs backplane connector (figure 2) are presented. Fig.2 : Differential pin configuration (G=ground; S=signal) 6 ® Millipacs HM Figures 3 and 4 respectively show for pin pairs on rows A-B and D-E, the reflection and rise time degradation of the odd mode as a function of rise time. At larger rise times the reflection curves converge to 0%, because the transmission line behavior of the pins disappears at lower frequencies. At the lower rise times, the reflection coefficient still stays below 20%. Rise time (ns) Fig.3 : Reflection values for the odd mode of pin pairs A-B and D-E as function of rise time Rise time degradation (5-row) Rise time (ns) Fig.4 : Rise time degradation for the odd mode of pin pairs A-B and D-E as function of rise time Figures 5 and 6 show the multi-line Multi-line forward cross talk (5-row) forward, respectively backward cross talk on the same pin pairs A-B and D-E i.e. the differential signal at the far- and the near-end of these pairs, when the neighboring pin pairs are excited in phase with differential signals. These worst case results show that for a rise time of 350 ps, the forward crosstalk is less than 2% and the backward crosstalk is about 10%. Rise time (ns) Fig.5 : Multi-line forward cross talk on pairs A-B and D-E as function of rise time Multi-line backward cross talk (5-row) Rise time (ns) Fig.6 : Multi-line backward cross talk on pairs A-B and D-E as function of rise time 7 Rise time (%) Rise time (%) ® Millipacs HM Features and benefits Shielding performance With the increasing coverage of the electromagnetic spectra and the constantly increasing use of electronic hardware, the need for control on electromagnetic interference is one of the main issues in modern system ® design. As a result, the Millipacs connector system is anticipated with a complete range of shielding possibilities. In order to evaluate the shielding ® performance of the Millipacs connector a measurement set-up was designed based on a triaxial set-up (figure 7), formed by an innerline (the connector with his shield) and an outerline (the shielding with an external conductor). One of these transmission line structures is used to forge a current on the shield, the opposite is a sense line to detect the induced fields. Shielding effectiveness is a functional method to characterize the shield Fig.7 : Triaxial test cel leakage, since it offers us the relation between the measured power progressing from shielding leakage and the reference power delivered to the test-cel. Figure 8 displays the shielding P leakage effectiveness of the non-shielded S.E.(dB)=10 log ® Millipacs backpanel connector. As can P ref () be noticed, the shielding effectiveness is improved approx. 35 dB at higher frequencies (3 GHz) when shielding is Formula 1 : Shielding effectiveness introduced. Fig.8 : Shielding effectiveness of the shielded and non-shielded version 8 ® Millipacs HM Male and female modules Description Connector modules with 5 (+2) or 8 (+2) row contact arrangement on a pitch of 2.0 mm featuring high density, shielding and high speed in a Hard Metric configuration. Performance characteristics Operating temperature : -55°C to +125°C Operating current* :1.5 A at 20°C 1.0 A at 70°C Test voltage* :750 Vrms Contact resistance :20 mΩ max Construction 3 Contact levels :5.30 mm 4 Insulation resistance :10 MΩ min 6.80 mm Mating force :0.75 N max per Insulator material :high temperature 8.30 mm contact pair thermoplastic Normal force :0.75 N min Withdrawal force :0.15 N min UL94V0 (EOL) contact pair Contact material :phosphor bronze per Creepage and clearance* : Contact plating :selective Au over Hertz stress :200 Kpsi min 0.6 mm min (free modules) Ni on mating Misalignment :Longitudinal 0.8 mm min (fixed modules) areas ±2.0 mm SnPb over Ni Transversal on press-fit and ±2.5 mm * Fully loaded IDC areas Inclination :±2.0° Performance levels :* Front mating contacts (termination C,D) Performance level Mating cycles Plating code 350 Z1 2 250 N9 1 500 E9 Front + rear mating contacts (termination K,M and N) Performance level Mating cycles Plating code 350 GC 2 250 GF 1 500 GL * Bellcore & Telcordia compliant plating and lubrication available. Please contact FCI for details. 9 ® Millipacs HM Product range overview Type A connectors Type B connectors Type AB connectors • 50 mm module. • 38, 44 or 50 mm module. • 38, 44 or 50 mm module. • 110 signal contacts. • 95, 110 or 125 signal contacts. • 95, 110 or 125 signal contacts. • With “MP” multi-purpose center for • Non-shielded and shielded versions. • With extra guiding pegs for polarization, pre-guiding and coding. polarization and pre-guiding. • Non-shielded and shielded versions. • Non-shielded and shielded versions. Type C connectors Type CR connectors Type L connectors • 25 mm module. • 25 mm reversed C module. • 50 mm module. • 55 signal contacts. • 55 signal contacts. • 6 special contact cavities. • End position modules . • Begin position modules. • With “MP” multi-purpose center for • With “MP” multi-purpose center for • With “MP” multi-purpose center for polarization, pre-guiding and coding. polarization and pre-guiding. polarization and pre-guiding. • Non-shielded and shielded versions. • Non-shielded and shielded versions. 10 ® Millipacs HM Type M connectors Type N connectors Type D connectors • 50 mm module. • 25 mm module. • 50 mm module. • 3 special contact cavities and 55 • 3 special contact cavities. • 176 signal contacts. signal contacts. • End position modules only. • With “MP” multi-purpose center for • With “MP” multi-purpose center for • With “MP” multi-purpose center for polarization, pre-guiding and coding. polarization, pre-guiding and coding. polarization and pre-guiding. • Reduced PCB space. • Non-shielded and shielded versions. • Additional guiding area. • Non-shielded and shielded versions. Type DE connectors Type E connectors Type F connectors • 50 mm module. • 25 mm module. • 50 mm module. • 200 signal contacts. • 88 signal contacts. • 200 signal contacts. • Reduced PCB space. • Reduced PCB space. • Reduced PCB space. • Non-shielded and shielded versions. • Non-shielded and shielded versions. • End position modules . • With extra guiding pegs for • With “MP” multi-purpose center for polarization and pre-guiding. polarization and pre-guiding. • Non-shielded and shielded versions. 11 ® Millipacs HM Type FR connectors Straight female modules I/O cable connector modules • 25 mm reversed F module. • Type A, B and C female straight • To be mated with rear plug-up • 88 signal contacts. modules. shrouds. • Reduced PCB space. • To be mated with normal male header • Non-shielded and shielded versions. • Begin position modules. modules. • LF and HF versions. • With “MP” multi-purpose center for • Non-shielded and shielded versions. • Moulded-in polarization features. polarization and pre-guiding. • Non-shielded and shielded versions. Pre-assembled power press-fit Board to Board shrouds, all types Male right angle modules modules • 10, 12, 25, 38, 44 and 50 mm • Type A, B and C. • Type L, M and N modules. modules. • Non-shielded and top shielded • Non-shielded and shielded versions. • 5 and 8 row versions. versions. • Standard and advanced power • Moulded-on spacers. contacts. 12 ® Millipacs HM 5+2 Row male signal straight press-fit-to-board connector : TYPE A Description • 5 or 5+2 Row male header with 110 signal contacts. • Integrated “MP” center for polarization and coding. (“MP” = multi purpose center) • Press - fit terminations. • 3 Mating levels. • Non - shielded and shielded versions. • Customized loading arrangements : see page 5. • Board lay-out : see page 80. • Module also used in CompactPCI; see CompactPCI catalog. Standard loading patterns (seen from mating side) HM2P07PD5110N9 HM2P07PD5111N9 HM2P07PK5110GF HM2P07PK5111GF 13 ® Millipacs HM 5+2 Row male signal straight press-fit-to-board connector : TYPE B Description • 5 or 5+2 Row male header with 125 signal contacts. • Press - fit terminations. • 3 Mating levels. • Non - shielded and shielded versions. • Customized loading arrangements : see page 5. • Board lay-out : see page 80. Standard loading patterns (seen from mating side) HM2P08PD5110N9 HM2P08PD5111N9 HM2P08PK5110GF HM2P08PK5111GF 14 ® Millipacs HM 5+2 Row male signal straight press-fit-to-board connector : TYPE B22 Description • 5 or 5+2 Row male header with 110 signal contacts. • Press - fit terminations. • 3 Mating levels. • Non - shielded and shielded versions. • Customized loading arrangements : see page 5. • Board lay-out : see page 80. • Module also used in CompactPCI; see CompactPCI catalog. Standard loading patterns (seen from mating side) HM2P70PD5110N9 HM2P70PD5111N9 HM2P70PK5110GF HM2P70PK5111GF 15 ® Millipacs HM 5+2 Row male signal straight press-fit-to-board connector : TYPE B19 Description • 5 or 5+2 Row male header with 95 signal contacts. • Press - fit terminations. • 3 Mating levels. • Non - shielded and shielded versions. • Customized loading arrangements : see page 5. • Board lay-out : see page 80. • Module also used in CompactPCI; see CompactPCI catalog. Standard loading patterns (seen from mating side) HM2P71PD5110N9 HM2P71PD5111N9 HM2P71PK5110GF HM2P71PK5111GF 16 ® Millipacs HM 5+2 Row male signal straight press-fit-to-board connector : TYPE AB Description • 5 or 5+2 Row male header with 125 signal contacts. • Integrated polarization and guiding area without loss of signal contact positions. • Press - fit terminations. • 3 Mating levels. • Non - shielded and shielded versions. • Customized loading arrangements : see page 5. • Board lay-out : see page 80. Standard loading patterns (seen from mating side) HM2P65PD5110N9 HM2P65PD5111N9 HM2P65PK5110GF HM2P65PK5111GF 17 ® Millipacs HM 5+2 Row male signal straight press-fit-to-board connector : TYPE AB22 Description • 5 or 5+2 Row male header with 110 signal contacts. • Integrated polarization and guiding area without loss of signal contact positions. • Press - fit terminations. • 3 Mating levels. • Non - shielded and shielded versions. • Customized loading arrangements : see page 5. • Board lay-out : see page 80. • Module also used in CompactPCI; see CompactPCI catalog. Standard loading patterns (seen from mating side) HM2P66PD5110N9 HM2P66PD5111N9 HM2P66PK5110GF HM2P66PK5111GF 18 ® Millipacs HM 5+2 Row male signal straight press-fit-to-board connector : TYPE AB19 Description • 5 or 5+2 Row male header with 95 signal contacts. • Integrated polarization and guiding area without loss of signal contact positions. • Press - fit terminations. • 3 Mating levels. • Non - shielded and shielded versions. • Customized loading arrangements : see page 5. • Board lay-out : see page 80. • Module also used in CompactPCI; see CompactPCI catalog. Standard loading patterns (seen from mating side) HM2P67PD5110N9 HM2P67PD5111N9 HM2P67PK5110GF HM2P67PK5111GF 19 ® Millipacs HM 5+2 Row male signal straight press-fit-to-board connector : TYPE C Description • 5 or 5+2 Row male header with 55 signal contacts. • Integrated area for guiding & polarization. • Press - fit terminations. • 3 Mating levels. • Non - shielded and shielded versions. • Customized loading arrangements : see page 5. • Board lay-out : see page 80. Standard loading patterns (seen from mating side) HM2P09PD5110N9 HM2P09PD5111N9 HM2P09PK5110GF HM2P09PK5111GF 20 ® Millipacs HM 5+2 Row male signal straight press-fit-to-board connector : TYPE CR (C Reversed, FCI terminology) Description • 5 or 5+2 Row male header with 55 signal contacts. • Integrated area for guiding & polarization. • Press - fit terminations. • 3 Mating levels. • Non - shielded and shielded versions. • Customized loading arrangements : see page 5. • Board lay-out : see page 80. Standard loading patterns (seen from mating side) HM2P80PD5110N9 HM2P80PD5111N9 HM2P80PK5110GF HM2P80PK5111GF 21 ® Millipacs HM 5 Row male hybrid housing for 6 DIN contacts : TYPE L Description • 5 Row male housing with 6 special cavities. • Integrated “MP” center for polarization and coding. (“MP” = multi purpose center) • 6 x 4.8 mm diameter cavities for coax, power or FO contacts conforming DIN 41626. • Pre-assembled modules with press-fit power contacts. • Board lay-out : see page 80. Empty housing : HM2P10P1 Pre-assembled module with press-fit power contacts : HM2A30PG5000 22 ® Millipacs HM 5+2 Row mixed male signal straight press-fit-to-board connector : TYPE M Description • 5 or 5+2 Row male header with 55 signal contacts and 3 hybrid DIN cavities. • Integrated “MP” center for polarization and coding. (“MP” = multi purpose center) • Press - fit terminations for signal contacts. • 3 Mating levels. • Non - shielded and shielded versions. • 3 x 4.8 mm diameter cavities for coax, power or FO contacts conforming DIN 41626. • Pre-assembled modules with press-fit power contacts. • Customized loading arrangements : see page 5. • Board lay-out : see page 80. Standard loading patterns (seen from mating side) HM2P11PD5110N9 HM2P11PD5111N9 HM2P11PK5110GF HM2P11PK5111GF 23 ® Millipacs HM 5 Row male hybrid housing for 3 DIN contacts : TYPE N Description • 5 Row male housing with 3 special cavities. • Integrated area for guiding & polarization. • 3 x 4.8 mm diameter cavities for coax, power or FO contacts conforming DIN 41626. • Pre-assembled modules with press-fit power contacts. • Board lay-out : see page 80. Empty housing : HM2P12P1 Pre-assembled module with press-fit power contacts : HM2A32PG5000 24 ® Millipacs HM 8+2 Row male signal straight press-fit-to-board connector : TYPE D Description • 8 or 8+2 Row male header with 176 signal contacts. • Integrated “MP” center for polarization, guiding and coding. (“MP” = multi purpose center) • Additional guiding area, contact pin optional. • Press - fit terminations. • 3 Mating levels. • Non - shielded and shielded versions. • Customized loading arrangements : see page 5. • Board lay-out : see page 80. Standard loading patterns (seen from mating side) HM2P87PD8110N9 HM2P87PD8111N9 HM2P87PK8110GF HM2P87PK8111GF 25 ® Millipacs HM 8+2 Row male signal straight press-fit-to-board connector : TYPE E Description • 8 or 8+2 Row male header with 200 signal contacts. • Press - fit terminations. • 3 Mating levels. • Non - shielded and shielded versions. • Customized loading arrangements : see page 5. • Board lay-out : see page 80. Standard loading patterns (seen from mating side) HM2P88PD8110N9 HM2P88PD8111N9 HM2P88PK8110GF HM2P88PK8111GF 26 ® Millipacs HM 8+2 Row male signal straight press-fit-to-board connector : TYPE DE Description • 8 or 8+2 Row male header with 200 signal contacts. • Integrated polarization and guiding area without loss of signal contact position • Press - fit terminations. • 3 Mating levels. • Non - shielded and shielded versions. • Customized loading arrangements : see page 5. • Board lay-out : see page 80. Standard loading pattern (seen from mating side) HM2P95PD8110N9 HM2P95PD8111N9 HM2P95PK8110GF HM2P95PK8111GF 27 ® Millipacs HM 8+2 Row male signal straight press-fit-to-board connector : TYPE F Description • 8 or 8+2 Row male header with 88 signal contacts. • Integrated area for guiding & polarization. • Press - fit terminations. • 3 Mating levels. • Non - shielded and shielded versions. • Customized loading arrangements : see page 5. • Board lay-out : see page 80. Standard loading patterns (seen from mating side) HM2P89PD8110N9 HM2P89PD8111N9 HM2P89PK8110GF HM2P89PK8111GF 28 ® Millipacs HM 8+2 Row male signal straight press-fit-to-board connector : TYPE FR (F Reversed, FCI terminology) Description • 8 or 8+2 Row male header with 88 signal contacts. • Integrated area for guiding & polarization. • Press - fit terminations. • 3 Mating levels. • Non - shielded and shielded versions. • Customized loading arrangements : see page 5. • Board lay-out : see page 80. Standard loading patterns (seen from mating side) HM2P82PD8110N9 HM2P82PD8111N9 HM2P82PK8110GF HM2P82PK8111GF 29 ® Millipacs HM 5+2 Row female signal right angle press-fit-to-board connector : TYPE A Description • 5 or 5+2 Row female right angle connector with 110 signal contacts. • Integrated “MP” center for polarization and coding. (“MP” = multi purpose center) • Press - fit terminations. • Non - shielded and shielded versions. • Customized loading arrangements on request. • Additional lower shield : see page 47. • Board lay-out : see page 80. • Module also used in CompactPCI; see CompactPCI catalog. Standard product offer with location pegs : HM2R01PA5100N9 HM2R01PA5108N9 (non shielded) (top shielded only, 4 mm pitch) Standard product offer without location pegs : HM2R10PA5100N9 HM2R10PA5108N9 (non shielded) (top shielded only, 4 mm pitch) 30 ® Millipacs HM 5+2 Row female signal right angle press-fit-to-board connector : TYPE B Description • 5 or 5+2 Row female right angle connector with 125 signal contacts. • Press - fit terminations. • Non - shielded and shielded versions. • Customized loading arrangements on request. • Additional lower shield : see page 47. • Board lay-out : see page 80. Standard product offer : HM2R02PA5100N9 HM2R02PA5108N9 (non shielded) (top shielded only, 4 mm pitch) 31 ® Millipacs HM 5+2 Row female signal right angle press-fit-to-board connector : TYPE B22 Description • 5 or 5+2 Row female right angle connector with 110 signal contacts. • Press - fit terminations. • Non - shielded and shielded versions. • Customized loading arrangements on request. • Additional lower shield : see page 47. • Board lay-out : see page 80. • Module also used in CompactPCI; see CompactPCI catalog. Standard product offer : HM2R70PA5100N9 HM2R70PA5108N9 (non shielded) (top shielded only, 4 mm pitch) 32 ® Millipacs HM 5+2 Row female signal right angle press-fit-to-board connector : TYPE B19 Description • 5 or 5+2 Row female right angle connector with 95 signal contacts. • Press - fit terminations. • Non - shielded and shielded versions. • Customized loading arrangements on request. • Additional lower shield : see page 47. • Board lay-out : see page 80. • Module also used in CompactPCI; see CompactPCI catalog. Standard product offer : HM2R71PA5100N9 HM2R71PA5108N9 (non shielded) (top shielded only, 4 mm pitch) 33 ® Millipacs HM 5+2 Row female signal right angle press-fit-to-board connector : TYPE AB Description • 5 or 5+2 Row female right angle connector with 125 signal contacts. • Integrated polarization and guiding center without loss of signal contact positions. • Press - fit terminations. • Non - shielded and shielded versions. • Customized loading arrangements on request. • Additional lower shield : see page 47. • Board lay-out : see page 80. Standard product offer : HM2R65PA5100N9 HM2R65PA5108N9 (non shielded) (top shielded only, 4 mm pitch) 34 ® Millipacs HM 5+2 Row female signal right angle press-fit-to-board connector : TYPE AB22 Description • 5 or 5+2 Row female right angle connector with 110 signal contacts. • Integrated polarization and guiding center without loss of signal contact positions. • Press - fit terminations. • Non - shielded and shielded versions. • Customized loading arrangements on request. • Additional lower shield : see page 47. • Board lay-out : see page 80. • Module also used in CompactPCI; see CompactPCI catalog. Standard product offer : HM2R66PA5100N9 HM2R66PA5108N9 (non shielded) (top shielded only, 4 mm pitch) 35 ® Millipacs HM 5+2 Row female signal right angle press-fit-to-board connector : TYPE AB19 Description • 5 or 5+2 Row female right angle connector with 95 signal contacts. • Integrated polarization and guiding center without loss of signal contact positions. • Press - fit terminations. • Non - shielded and shielded versions. • Customized loading arrangements on request. • Additional lower shield : see page 47. • Board lay-out : see page 80. • Module also used in CompactPCI; see CompactPCI catalog. Standard product offer : HM2R67PA5100N9 HM2R67PA5108N9 (non shielded) (top shielded only, 4 mm pitch) 36 ® Millipacs HM 5+2 Row female signal right angle press-fit-to-board connector : TYPE C Description • 5 or 5+2 Row female right angle connector with 55 signal contacts. • Integrated pegs for guiding & polarization. • Press - fit terminations. • Non - shielded and shielded versions. • Customized loading arrangements on request. • Additional lower shield : see page 47. • Board lay-out : see page 80. Standard product offer : with location pegs HM2R03PA5100N9 HM2R03PA5108N9 (non shielded) (top shielded only, 4 mm pitch) Standard product offer : without location pegs HM2R30PA5100N9 HM2R30PA5108N9 (non shielded) (top shielded only, 4 mm pitch) 37 ® Millipacs HM 5+2 Row female signal right angle press-fit-to-board connector : TYPE CR (C Reversed, FCI terminology) Description • 5 or 5+2 Row female right angle connector with 55 signal contacts. • Integrated pegs for guiding & polarization. • Press - fit terminations. • Non - shielded and shielded versions. • Customized loading arrangements on request. • Additional lower shield : see page 47. • Board lay-out : see page 80. Standard product offer : with location pegs HM2R20PA5100N9 HM2R20PA5108N9 (non shielded) (top shielded only, 4 mm pitch) Standard product offer : without location pegs HM2R21PA5100N9 HM2R21PA5108N9 (non shielded) (top shielded only, 4 mm pitch) 38 ® Millipacs HM 5 Row female hybrid right angle housing for 6 DIN contacts : TYPE L Description • 5 Row female hybrid right angle housing with 6 special cavities. • Integrated “MP” center for polarization and coding. (“MP” = multi purpose center) • 6 x 4.8 mm diameter cavities for coax, power or FO contacts conforming DIN 41626. • Pre-assembled modules with press-fit power contacts. • Board lay-out : see page 80. Standard product offer : HM2R04P1 Pre-assembled module with press-fit power contacts : HM2E30PH5000 39 ® Millipacs HM 5+2 Row mixed female signal right angle press-fit-to-board connector : TYPE M Description • 5 or 5+2 Row female right angle connector with 55 signal contacts and 3 hybrid DIN cavities. • Integrated “MP” center for polarization and coding. (“MP” = multi purpose center) • 3 x 4.8 mm diameter cavities for coax, power or FO contacts conforming DIN 41626. • Press - fit terminations for signal contacts. • Non - shielded and shielded versions. • Pre-assembled modules with power press-fit contacts on request. • Customized loading arrangements. • Additional lower shield: see page 47. • Board lay-out : see page 80. Standard product offer : with location pegs HM2R05PA5100N9 HM2R05PA5108N9 (non shielded) (top shielded only, 4 mm pitch) Standard product offer : without location pegs HM2R50PA5100N9 HM2R50PA5108N9 (non shielded) (top shielded only, 4 mm pitch) 40 ® Millipacs HM 5 Row female hybrid right angle housing for 3 DIN contacts : TYPE N Description • 5 Row female hybrid right angle housing with 3 special cavities. • Integrated pegs for guiding & polarization. • 3 x 4.8 mm diameter cavities for coax, power or FO contacts conforming DIN 41626. • Pre-assembled modules with press-fit power contacts. • Board lay-out : see page 80. Standard product offer : HM2R06P1 Pre-assembled module with press-fit power contacts : HM2E32PH5000 41 ® Millipacs HM 8+2 Row female signal right angle press-fit-to-board connector : TYPE D Description • 8 or 8+2 Row female right angle connector with 176 signal contacts. • Integrated “MP” center for polarization, guiding and coding. (“MP” = multi purpose center) • Press - fit terminations. • Non - shielded and shielded versions. • Customized loading arrangements on request. • Additional lower shield : see page 47. • Board lay-out : see page 80. Standard product offer with location pegs : HM2R87PA8100N9 HM2R87PA8108N9 (non shielded) (top shielded only, 4 mm pitch) Standard product offer without location pegs : HM2R81PA8100N9 HM2R81PA8108N9 (non shielded) (top shielded only, 4 mm pitch) 42 ® Millipacs HM 8+2 Row female signal right angle press-fit-to-board connector : TYPE E Description • 8 or 8+2 Row female right angle connector with 200 signal contacts. • Press - fit terminations. • Non - shielded and shielded versions. • Customized loading arrangements on request. • Additional lower shield : see page 47. • Board lay-out : see page 80. Standard product offer : HM2R88PA8100N9 HM2R88PA8108N9 (non shielded) (top shielded only, 4 mm pitch) 43 ® Millipacs HM 8+2 Row female signal right angle press-fit-to-board connector : TYPE DE Description • 8 or 8+2 Row female right angle connector with 200 signal contacts. • Integrated polarization and guiding center without loss of signal contact position. • Press - fit terminations. • Non - shielded and shielded versions. • Customized loading arrangements on request. • Additional lower shield : see page 47. • Board lay-out : see page 80. Standard product offer HM2R95PA8100N9 HM2R95PA8108N9 (non shielded) (top shielded only, 4 mm pitch) 44 ® Millipacs HM 8+2 Row female signal right angle press-fit-to-board connector : TYPE F Description • 8 or 8+2 Row female right angle connector with 88 signal contacts. • Integrated pegs for guiding & polarization. • Press - fit terminations. • Non - shielded and shielded versions. • Customized loading arrangements on request. • Additional lower shield : see page 47. • Board lay-out : see page 80. Standard product offer : with location pegs HM2R89PA8100N9 HM2R89PA8108N9 (non shielded) (top shielded only, 4 mm pitch) Standard product offer : without location pegs HM2R83PA8100N9 HM2R83PA8108N9 (non shielded) (top shielded only, 4 mm pitch) 45 ® Millipacs HM 8+2 Row female signal right angle press-fit-to-board connector : TYPE FR (F Reversed, FCI terminology) Description • 8 or 8+2 Row female right angle connector with 88 signal contacts. • Integrated pegs for guiding & polarization. • Press - fit terminations. • Non - shielded and shielded versions. • Customized loading arrangements on request. • Additional lower shield : see page 47. • Board lay-out : see page 80. Standard product offer : with location pegs HM2R82PA8100N9 HM2R82PA8108N9 (non shielded) (top shielded only, 4 mm pitch) Standard product offer : without location pegs HM2R90PA8100N9 HM2R90PA8108N9 (non shielded) (top shielded only, 4 mm pitch) 46 ® Millipacs HM Rear lower shield : press-fit versions Features • FCI is offering the widest range in Hard Metric shielded connectors. • Lower shields have to be ordered separately. • 1-piece press-fit shields. • Flat rock press-in operation. Lower shield ordering information : Pre-assembled top shielded + additional pressed-in lower shield Description Connector Partnumbers Lower shield : Type A HM2R01PA5108N9 HM2LS22A HM2R10PA5108N9 HM2LS22A Type B HM2R02PA5108N9 HM2LS25A Type B22 HM2R70PA5108N9 HM2LS70A Type B19 HM2R71PA5108N9 HM2LS71A Type AB HM2R65PA5108N9 HM2LS22A Type AB22 HM2R66PA5108N9 HM2LS66A Type AB19 HM2R67PA5108N9 HM2LS67A Type C HM2R03PA5108N9 HM2LS11A HM2R30PA5108N9 HM2LS11A Type CR HM2R20PA5108N9 HM2LS11A HM2R21PA5108N9 HM2LS11A Type M HM2R05PA5108N9 HM2LS11A HM2R50PA5108N9 HM2LS11A Type D HM2R87PA8108N9 HM2LS22A8 Features HM2R81PA8108N9 HM2LS22A8 Type E HM2R88PA8108N9 HM2LS25A8 • Pre-assembled top shield with 4.0 mm pitch, odd Type DE HM2R95PA8108N9 HM2LS22A8 positioned, short terminations. Type F HM2R89PA8108N9 HM2LS11A8 • Press-fitted lower shield with 4.0 mm pitch, even HM2R83PA8108N9 HM2LS11A8 positioned, short terminations. • Press operated. Type FR HM2R82PA8108N9 HM2LS11A8 • PCB thickness range : 1.4 mm – 3.2 mm. HM2R90PA8108N9 HM2LS11A8 47 ® Millipacs HM 5+2 Row female straight press-fit-to-board connector : TYPE A Description • 5 or 5+2 Row female straight connector with 110 signal contacts. • Integrated “MP” center for polarization and coding. (“MP” = multi purpose center) • Press - fit terminations. • Non - shielded and shielded versions. • Short and rear plug-up terminations. • Customized loading arrangements on request. • Board lay-out : see page … Standard product offer : HM2S10PE5100N9 HM2S10PE5101N9 HM2S10PK5100GF HM2S10PK5101GF (non shielded) (shielded) (non shielded) (shielded) 48 ® Millipacs HM 5+2 Row female straight press-fit-to-board connector : TYPE B Description • 5 or 5+2 Row female straight connector with 125 signal contacts. • Press - fit terminations. • Non - shielded and shielded versions. • Short and rear plug-up terminations. • Customized loading arrangements on request. • Board lay-out : see page 80. Standard product offer : HM2S02PE5100N9 HM2S02PE5101N9 HM2S02PK5100GF HM2S02PK5101GF (non shielded) (shielded) (non shielded) (shielded) 49 ® Millipacs HM 5+2 Row female straight press-fit-to-board connector : TYPE B22 Description • 5 or 5+2 Row female straight connector with 110 signal contacts. • Press - fit terminations. • Non - shielded and shielded versions. • Short and rear plug-up terminations. • Customized loading arrangements on request. • Board lay-out : see page 80. Standard product offer : HM2S70PE5100N9 HM2S70PE5101N9 HM2S70PK5100GF HM2S70PK5101GF (non shielded) (shielded) (non shielded) (shielded) 50 ® Millipacs HM 5+2 Row female straight press-fit-to-board connector : TYPE B19 Description • 5 or 5+2 Row female straight connector with 95 signal contacts. • Press - fit terminations. • Non - shielded and shielded versions. • Short and rear plug-up terminations. • Customized loading arrangements on request. • Board lay-out : see page 80. Standard product offer : HM2S71PE5100N9 HM2S71PE5101N9 HM2S71PK5100GF HM2S71PK5101GF (non shielded) (shielded) (non shielded) (shielded) 51 ® Millipacs HM 5+2 Row female straight press-fit-to-board connector : TYPE C Description • 5 or 5+2 Row female straight connector with 55 signal contacts. • Integrated pegs for guiding & polarization. • Press - fit terminations. • Non - shielded and shielded versions. • Short and rear plug-up terminations. • Customized loading arrangements on request. • Board lay-out : see page 80. Standard product offer : HM2S30PE5100N9 HM2S30PE5101N9 HM2S30PK5100GF HM2S30PK5101GF (non shielded) (shielded) (non shielded) (shielded) 52 ® Millipacs HM 5 Row male right angle press-fit-to-board connector : TYPE A Description • 5 or 5+1 Row male right angle connector with 110 signal contacts. • Integrated “MP” center for polarization and coding. (“MP” = multi purpose center). • Press - fit terminations. • Non - shielded and top shielded versions. • Customized loading arrangements on request. • Board lay-out : see page 80. Standard product offer : HM2J07PE5110N9 HM2J07PE5118N9 (non shielded) (top shielded) 53 ® Millipacs HM 5 Row male right angle press-fit-to-board connector : TYPE B Description • 5 or 5+1 Row male right angle connector with 125 signal contacts. • Press - fit terminations. • Non - shielded and top shielded versions. • Customized loading arrangements on request. • Board lay-out : see page 80. Standard product offer : HM2J08PE5110N9 HM2J08PE5118N9 (non shielded) (top shielded) 54 ® Millipacs HM 5 Row male right angle press-fit-to-board connector : TYPE B22 Description • 5 or 5+1 Row male right angle connector with 110 signal contacts. • Press - fit terminations. • Non - shielded and top shielded versions. • Customized loading arrangements on request. • Board lay-out : see page 80. Standard product offer : HM2J70PE5110N9 HM2J70PE5118N9 (non shielded) (top shielded) 55 ® Millipacs HM 5 Row male right angle press-fit-to-board connector : TYPE B19 Description • 5 or 5+1 Row male right angle connector with 95 signal contacts. • Press - fit terminations. • Non - shielded and top shielded versions. • Customized loading arrangements on request. • Board lay-out : see page 80. Standard product offer : HM2J71PE5110N9 HM2J71PE5118N9 (non shielded) (top shielded) 56 ® Millipacs HM 5 Row male right angle press-fit-to-board connector : TYPE C Description • 5 or 5+1 Row male right angle connector with 55 signal contacts. • Integrated area for guiding & polarization. • Press - fit terminations. • Non - shielded and top shielded versions. • Customized loading arrangements on request. • Board lay-out : see page 80. Standard product offer : HM2J09PE5110N9 HM2J09PE5118N9 (non shielded) (top shielded) 57 ® Millipacs HM 5 Row Input / Output non-shielded cable connectors : LF types Description • 5 Row cable connector with 10 or 20 signal contacts. • Transversal mounting on the pin array. • 4 - Contact point IDC configuration for discrete wires. • Individual strain relief per contact. • AWG 26 – AWG 30. • Accommodates solid and stranded wires. • Integrated polarization. • Not stackable. • Field installable and repairable. AWG 26 : HM2C01D2C010N9 AWG26 : HM2C06D2C010N9 AWG28-30 :HM2C01D0C010N9 AWG28-30 :HM2C06D0C010N9 58 ® Millipacs HM 5+2 Row Input / Output shielded cable connectors : LF types Description • 5+2 Row shielded cable connector with 10, 20, 30 or 40 signal contacts. • Transversal mounting on the pin array. • 4 - Contact point IDC configuration for discrete wires. • Individual strain relief per contact. • AWG 26 – AWG 30. • Accommodates solid and stranded wires. • Integrated polarization. • Cable braid <-> Metal cover : crimp connected. • Fully stackable. • Polarized plastic snap-on cover. • Field installable and repairable. 2 x 5 positions 4 x 5 positions AWG 26 : HM2C09D2C011N9 AWG 26 : HM2C10D2C011N9 AWG 28-30 : HM2C09D0C011N9 AWG 28-30 : HM2C10D0C011N9 6 x 5 positions 8 x 5 positions AWG 26 : HM2C11D2C011N9 AWG 26 : HM2C12D2C011N9 AWG 28-30 : HM2C11D0C011N9 AWG 28-30 : HM2C12D0C011N9 59 ® Millipacs HM 5+2 Row Board to Board shrouds : ALL TYPES Description • 5 or 5+2 Row empty rear plug-up shrouds for midplane and/or butterfly applications. • Integrated “MP” center for polarization and coding or guiding area, except for type B. • Shroud retention achieved by forced-fit over plug tails. • No additional mechanical fixation. • Moulded-on spacers. • Same mating conditions as for male headers. How to define the correct shroud height? Available shroud heights : L1 3.0 mm 3.9 mm 4.1 mm 4.3 mm 4.5 mm 4.7 mm 4.9 mm 5.2 mm 6.0 mm �� –09 11131517192230 * Remark : �� in part number refers to the number code in the table. 60 ® Millipacs HM Standard product offer : (type 5X5) �� �� �� (type 6X5) �� �� �� �� �� �� �� �� 61 ® Millipacs HM 5+2 Row Cable to Board shrouds : ALL TYPES Description • 5 or 5+2 Row empty rear plug-up shrouds for cable connector applications. • Integrated polarization ribs. • Moulded-on locking key features; locking key to be ordered separately. • Shroud retention achieved by forced-fit over plug tails. • No additional mechanical fixation. • Moulded-on spacers. • Correct spacer height definition : see page 60. • Available spacer heights : see page 60. Locking key : HM2LK1 Standard product offer : HM2H05P1 HM2H04P1 HM2H41P1 �� �� �� 62 ® Millipacs HM 8 and 8+2 Row Board to Board shrouds : ALL TYPES Description • 8 or 8+2 Row empty rear plug-up shrouds for midplane and/or butterfly applications. • Integrated “MP” center for polarization and coding or guiding area, except for type E. • Shroud retention achieved by forced-fit over plug tails. • No additional mechanical fixation. • Moulded-on spacers. • Same mating conditions as for male headers. • Additional guiding pin area integrated in type D. • correct shroud height definition : see page 60. • Available spacer heights : see page 60. Standard product offer : �� �� �� �� �� 63 ® Millipacs HM ESD, Power and Guiding hardware Description • Stand-alone system to be used at any location within a connector configuration. • Stackable system. • Current rating : 10 A max. • Guiding & pre-mating : 12 mm in advance of level 3 signal contacts. • Different pin lengths available on request. HM2G01 HM2G02 64 ® Millipacs HM Power contacts Description Power pin and socket contacts for type L, M and N modules in accordance with DIN 41626 specifications. Features and benefits • High precision contacts to maximize durability performance. • Beryllium copper locking spring for adequate locking and positioning of contacts into connector housing cavities. • Wide variety of contact styles for crimp, dip and handsolder or press-fit connections. Construction Performance characteristics • Contact plating types to meet various application requirements in the most Contact material : copper alloy Operating temperature : -55°C to +125°C cost effective way. Outer retention spring : beryllium Operating current : AWG 16 = 10 A • Wide range of installation tools copper AWG 12 = 20 A optimizing crimp connection Contact plating : gold over AWG 10 = 30 A performances. nickel Insertion force : 10 N max. per • Contact removed from connector Spring plating : nickel contact pair housing with simple extraction tool. Extraction force : 1.6 N min. per contact pair Contact retention in housing : 50 N min. 65 ® Millipacs HM Standard power contacts Handsolder contacts pin contact socket contact Part Wire size Max. Extraction tool 2 Ş number AWG mm current Pin contact Socket contact R* 16PIE51ERP 16 1.3 1.7 10 A HM2Y197C HM2Y197D R* 12PIE51ERP 12 4.0 2.8 20 A HM2Y197C HM2Y197D R* 10PIE51ERP 10 6.0 3.5 30 A HM2Y197C HM2Y197D ( * ) : M = pin contact : C = socket contact Standard power contacts Crimp contacts pin contact socket contact Extraction tool Wire size Crimp tools Part Ş Max. Strip length M10S1 M50F012 2 number current (mm) Pin Socket AWG mm Dieset Stop Adaptor R* 16PIE57ERP 16 1.3 1.7 10 A 6.4 S16 SL19E1 N° 1 HM2Y197C HM2Y197D R* 12PIE57ERP 12 4.0 2.8 20 A 8.5 S16E1 SL19E1 N° 1 HM2Y197C HM2Y197D R* 10PIE57ERP 10 6.0 3.5 30 A 8.5 S16E2 SL19E1 N° 3 HM2Y197C HM2Y197D ( * ) : M = pin contact : C = socket contact 66 ® Millipacs HM Standard power contacts Dipsolder contacts pin contact socket contact Part number : RM12PIE54ERP Part number : RC12PIE52ERP Max. current : 10 A Max. current : 10 A Press-fit contacts pin contact socket contact Part number : RM12PIE61ERP Part number : RC12PIE70ERP Max. current : 40 A Max. current : 40 A 67 ® Millipacs HM Advanced power contacts Handsolder contacts pin contact socket contact Part Wire size Max. Extraction tool 2 Ş number AWG mm current Pin contact Socket contact R* 16PIE91ERP 16 1.3 1.7 10 A HM2Y197C HM2Y197D R* 12PIE91ERP 12 4.0 2.8 20 A HM2Y197C HM2Y197D R* 10PIE91ERP 10 6.0 3.5 30 A HM2Y197C HM2Y197D ( * ) : M = pin contact : C = socket contact Standard power contacts Crimp contacts pin contact socket contact Extraction tool Wire size Crimp tools Part Ş Max. Strip length M10S1 M50F012 number 2 current (mm) Pin Socket AWG mm Dieset Stop Adaptor R* 16PIE9ERP 16 1.3 1.7 10 A 6.4 S16 SL19E1 N° 1 HM2Y197C HM2Y197D R* 12PIE9ERP 12 4.0 2.8 20 A 8.5 S16E1 SL19E1 N° 1 HM2Y197C HM2Y197D R* 10PIE9ERP 10 6.0 3.5 30 A 8.5 S16E2 SL19E1 N° 3 HM2Y197C HM2Y197D ( * ) : M = pin contact : C = socket contact 68 ® Millipacs HM Advanced power contacts Dipsolder contacts pin contact socket contact Part number : RM12PIE94ERP Part number : RC12PIE92ERP Max. current : 10 A Max. current : 10 A Press-fit contacts pin contact socket contact Part number : RM12PIE63ERP Part number : RC12PIE75ERP Max. current : 40 A Max. current : 40 A 69 ® Millipacs HM Coaxial contacts Description 50 � coaxial contacts for type L, M and N modules in accordance with DIN 47297 specification. Features and benefits • The coaxial contacts are available with dip solder or crimp type straight and right angle termination. • The assembly with coaxial cables consists of two operations involving soldering for the inner conductor with the inner contact and crimping for the outer components. • The crimping operation is done with a handtool equipped with removable die sets according to the cable size. • Contacts are front released and extracted by a simple handtool. Performance characteristics Characteristic Peak voltage : 750 Veff Construction impedance : 50 Ω Operating voltage : 250 Veff Outer and inner contact : high conductive Operating temperature : -55°C to +125°C Contact resistance : outer contact 3 mΩ max copper alloy Operating frequency : maximum 30 GHz inner contact 10 mΩ max Spring : beryllium copper optimum 0-10 GHz Contact plating : gold over nickel Reflection* : 5% max. up to 1 GHz 7% max. up to 4 GHz Spring plating : nickel 10% max. up to 10 GHz Insulation : PTFE * Only for cable to cable connections Assembly instructions 70 ® Millipacs HM Coaxial contacts Straight termination pin contact socket contact Extraction tool Part number Coaxial cables Crimp tool Die set Pin Socket RG174A/U R * PIS01S02 E2R RG188A/U Y101COAXPI Y101CX02 HM2Y197D HM2Y197C RG316/U ( * ) : M = pin contact C= socket contact Right angle termination Dip solder termination socket contact pin contact Part number : RMPIR01K00E2R Part Coaxial Crimp Die set Extraction number cables tool tool RG174A/U RCPIR01S02 E2R RG188A/U Y101COAXPI Y101CX02 HM2Y197C RG316/U 71 ® Millipacs HM Coding devices Description Coding keys are used to prevent the incorrect insertion of cards into a system. They are clicked into the multifunctional area of male and female connectors with a special tool after the connectors have been pressed in. Each coding key has a different bright and pre-defined RAL color in order to make visual identification and differentiation easy. 72 ® Millipacs HM Crimp tools for Crimp tools for Power contacts Coax contacts Description Description A complete set of crimp tools is available for the power A complete set of crimp tools is available for the coax contacts. contacts. The crimping operation is done with a handtool equipped The assembly with coaxial cables consists of two operations with removable die sets according to the cable size. involving soldering for the inner conductor with the inner contact and crimping for the outer components. The crimping operation is done with a handtool equipped with removable die set according to the cable size. Crimp tool Crimp tool M10S1 Y101COAXPI Crimp tool Die set Y101CX02 M50F012 Tooling : Coding key placing tool Description A plastic tool is available to support the coding keys during the fixation in the MP (Multi Purpose) centers. How to order : HM2Y197E 73 ® Millipacs HM Pin repair tooling for removal of individual contacts Description For the repair of damaged contacts on a backplane, a set of handtools is available allowing each contact on the board to be removed and replaced individually. How to order : Sets of individual loose contacts are available to re-insert. HM2Y197A : extraction tool for individual contacts HM2Y197B1 : insertion tool for individual shielding contacts HM2Y197B2 : insertion tool for individual signal contacts Receptacle repair tooling for removal of complete modules Description Removal tool for damaged modules from a printed board. During this process the PC Board is not touched to avoid any cracks and stress in the layers and tracks. Additional information and instruction sheets are available from FCI. How to order : HM2Y236 : repair tool for 5 and 8 row 50 mm female modules Power & coax contacts repair tooling Description For the repair of damaged contacts out of hybrid modules, extraction tools for single contacts are available. Each contact can be removed and replaced individually. How to order : HM2Y197C : repair tool for male connectors HM2Y197D : repair tool for receptacle connectors 74 ® Millipacs HM Insertion machines : ® Impress 500 series Description A complete range of machines is ® available to install all Millipacs board connectors. Multifunctional X Y tables allow insertion of headers, shrouds or receptacle modules by quick changeover of the dedicated inserts and PCB supports. All header and receptacle modules are inserted in a single operation with the same tooling. Insertion of modules with existing customer presses is also possible by adapting the top and bottom mounting bars according to customer requirements. ® Features Impress 500 M • Insertion force : 25 kN (5625 lbf ) • Board size (1) : 270 mm (10.6”) throat depth • Max. tool size : 150 mm (5.9”) Part number : PAY 245 M • Press cycles per hour (2) : 300 ® Features Impress 500 E • Insertion force : 80 kN (18000 lbf ) • Board size (1) : 720 x 580 mm (28.3”x 22.8”) • Max. tool size : 255 mm (10”) • Press cycles per hour (2) : 600 ® is a trademark of FCI or its IMPRESS affiliated companies. Part number : PAY 284 A2 (1) : Board size means maximum backplane size. For maximum daughterboard size, please refer to the specification. (2) : These capacity figures are only an indication while the real capacity depends on the board and production parameters. 75 ® Millipacs HM ® IMPRESS 500 E Compact Description ® The IMPRESS 500 E Compact is a ® desktop version of the IMPRESS 500 E. This machine is especially designed for quality minded users who do not need the extensive features of the ® standard IMPRESS 500 E in terms of board size and maximum insertion force. Features • Insertion force : 50 kN (11250 lbf ) • Board size (1) : 600 mm (23.6”) between posts of the H-bridge • Max. tool size : 255 mm (10”) • Press cycles per hour (2) : 500 ® is a trademark of FCI or its IMPRESS affiliated companies. Part number : PAY 326 CIP-12K Description The CIP-12K is a computer controlled, all electric closed loop servo driven press with two-hand, no tie down actuation. The CIP-12K is able to press connectors at any position along the surface of the press ram. Unique “Teach & Learn” operator friendly software (Patent Pending) ensures fast start-up and low training overhead. Features • Insertion force : 53 kN (12,000 lbf ) • Board size : 18” x 36” (457.1 mm x 914.4 mm) • Press cycles per hour (2) : 600 (1) : Board size means maximum backplane size. For maximum daughterboard size, please refer to the specification. (2) : These capacity figures are only an indication while the real capacity depends on the board and production parameters. 76 ® Millipacs HM Insertion machines ® IMPRESS 1000 series Description This “state of the art” semi-automatic machine consists of a computer controlled X-Y table. Connectors are placed manually into position on the boards and are then automatically, in sequence, pressed into the boards. Features and benefits • User-friendly programming thanks to an advanced man/machine interface in a graphical environment. • Creating a new program consists in entering connector type, connector location and insertion depth on a host PC. • The machine is operated by a satellite keyboard. This keyboard activates start, stop and single step cycles. • Full insertion force monitoring and analysis. Consult FCI for more information. ® IMPRESS 2000 series Description Fully robotic machine with automatic connector and backpanel feeding system for in-line assembly. Designed for high capacity serial productions. Consult FCI for more information ® IMPRESS is a trademark of FCI or its affiliated companies. 77 ® Millipacs HM Insertion tooling : Description A complete set of tooling to install all ® different Millipacs modules. Features • Same insertion units and anvils for non-shielded and shielded modules. • No limitations in customized arrangements. • Flat rock design for receptacle modules. IMPRESS 500M IMPRESS 500E / 500E COMPACT (5 + 2) ROW without LMT with LMT** Anvil Insert Push blade Anvil Insert Push blade Anvil LMT-blade MODULES Amale PAY245A3 PAY245A20 PAY245A8 PAY307A1 PAY245A20 PAY308A2 PAY307A1 PAY308A16 female PAY245A5 -- * PAY245A8 PAY307A3 -- PAY308A49 PAY307A3 PAY308A49 shroud HM2Y196A33 -- * PAY245A103 PAY307A89 -- PAY308A87 PAY307A89 PAY308A87 Bmale PAY245A3 PAY245A21 PAY245A8 PAY307A1 PAY245A21 PAY308A2 PAY307A1 PAY308A17 female PAY245A5 -- * PAY245A8 PAY307A3 -- PAY308A49 PAY307A3 PAY308A49 shroud HM2Y196A33 -- * PAY245A103 PAY307A89 -- PAY308A87 PAY307A89 PAY308A87 C / CR male PAY245A3 PAY245A22 PAY245A8 PAY307A2 PAY245A22 PAY308A2 PAY307A2 PAY308A18 female PAY245A5 -- * PAY245A8 PAY307A3 -- PAY308A49 PAY307A3 PAY308A49 shroud HM2Y196A33 -- * PAY245A104 PAY307A90 -- PAY308A88 PAY307A90 PAY308A88 B (19 pos.) male PAY245A3 HM2Y196A30 PAY245A8 PAY307A44 HM2Y196A30 PAY308A2 PAY307A44 PAY308A58 female PAY245A5 -- * PAY245A8 PAY307A44 -- PAY308A68 PAY307A44 PAY308A68 shroud HM2Y196A33 -- * PAY245A103 PAY307A92 -- PAY308A90 PAY307A92 PAY308A90 B (22 pos.) male PAY245A3 HM2Y196A29 PAY245A8 PAY307A45 HM2Y196A29 PAY308A2 PAY307A45 PAY308A59 female PAY245A5 -- * PAY245A8 PAY307A45 -- PAY308A67 PAY307A45 PAY308A67 shroud HM2Y196A33 -- * PAY245A103 PAY307A91 -- PAY308A89 PAY307A91 PAY308A89 AB (25 pos.) male PAY245A3 PAY245A73 PAY245A8 PAY307A1 PAY245A73 PAY308A2 PAY307A1 PAY308A69 female PAY245A5 -- * PAY245A8 PAY307A3 -- PAY308A49 PAY307A3 PAY308A49 shroud HM2Y196A33 -- * PAY245A103 PAY307A89 -- PAY308A87 PAY307A89 PAY308A87 AB (22 pos.) male PAY245A3 PAY245A74 PAY245A8 PAY307A45 PAY245A74 PAY308A2 PAY307A45 PAY308A70 female PAY245A5 -- * PAY245A8 PAY307A45 -- PAY308A67 PAY307A45 PAY308A67 shroud HM2Y196A33 -- * PAY245A103 PAY307A91 -- PAY308A89 PAY307A91 PAY308A89 AB (19 pos.) male PAY245A3 PAY245A75 PAY245A8 PAY307A44 PAY245A75 PAY308A2 PAY307A44 PAY308A71 female PAY245A5 -- * PAY245A8 PAY307A44 -- PAY308A68 PAY307A44 PAY308A68 shroud HM2Y196A33 -- * PAY245A103 PAY307A92 -- PAY308A90 PAY307A92 PAY308A90 M (pre-ass.) male PAY245A32 PAY245A29 PAY245A8 PAY307A68 PAY245A29 PAY308A2 on request female PAY245A32 -- * PAY245A8 PAY307A68 -- PAY308A49 on request L (pre-ass.) male PAY245A33 PAY245A30 PAY245A8 PAY307A69 PAY245A30 PAY308A2 on request female PAY245A33 -- * PAY245A8 PAY307A69 -- PAY308A49 on request N (pre-ass.) male PAY245A34 PAY245A31 PAY245A8 PAY307A70 PAY245A31 PAY308A2 on request female PAY245A34 -- * PAY245A8 PAY307A70 -- PAY308A49 on request M shroud HM2Y196A33 -- * PAY245A103 PAY307A89 -- PAY308A87 PAY307A89 PAY308A87 L shroud HM2Y196A33 -- * PAY245A103 PAY307A89 -- PAY308A87 PAY307A89 PAY308A87 N shroud HM2Y196A33 -- * PAY245A104 PAY307A90 -- PAY308A88 PAY307A90 PAY308A88 (*) : for easy positioning of the connector,use PAY245A6 (zero positioning block) (**) : not available on IMPRESS 500E COMPACT Tools for IMPRESS1000 and IMPRESS2000 on request. 78 ® Millipacs HM IMPRESS 500M IMPRESS 500E / 500E COMPACT (8 + 2) ROW without LMT with LMT** Anvil Insert Push blade Anvil Insert Push blade Anvil LMT-blade MODULES Dmale PAY245A90 PAY245A13 PAY245A16 PAY307A40 PAY245A13 PAY308A72 PAY307A40 PAY308A74 female PAY245A91 -- * PAY245A16 PAY307A71 -- PAY308A30 PAY307A71 PAY308A30 shroud PAY245A100 -- * PAY245A101 PAY307A87 -- PAY308A85 PAY307A87 PAY308A85 Emale PAY245A90 PAY245A12 PAY245A16 PAY307A40 PAY245A12 PAY308A72 PAY307A40 PAY308A75 female PAY245A91 -- * PAY245A16 PAY307A71 -- PAY308A30 PAY307A71 PAY308A30 shroud PAY245A100 -- * PAY245A101 PAY307A87 -- PAY308A85 PAY307A87 PAY308A85 F / FR male PAY245A90 PAY245A14 PAY245A16 PAY307A41 PAY245A14 PAY308A72 PAY307A41 PAY308A76 female PAY245A91 -- * PAY245A16 PAY307A74 -- PAY308A73 PAY307A74 PAY308A73 shroud PAY245A100 -- * PAY245A102 PAY307A88 -- PAY308A86 PAY307A88 PAY308A86 DE (25 pos.) male PAY245A90 PAY245A106 PAY245A16 PAY307A40 PAY245A106 PAY308A72 PAY307A40 PAY308A103 female PAY245A91 -- * PAY245A16 PAY307A71 -- PAY308A30 PAY307A71 PAY308A30 shroud PAY245A100 -- * PAY245A101 PAY307A87 -- PAY308A85 PAY307A87 PAY308A85 DE (22 pos.) male PAY245A110 PAY245A107 PAY245A16 PAY307A43 PAY245A107 PAY308A72 PAY307A43 PAY308A104 female PAY245A91 -- * PAY245A16 PAY307A76 -- PAY308A106 PAY307A76 PAY308A106 shroud PAY245A100 -- * PAY245A101 PAY307A97 -- PAY308A108 PAY307A97 PAY308A108 DE (19 pos.) male PAY245A109 PAY245A108 PAY245A16 PAY307A42 PAY245A108 PAY308A72 PAY307A42 PAY308A105 female PAY245A91 -- * PAY245A16 PAY307A75 -- PAY308A107 PAY307A75 PAY308A107 shroud PAY245A100 -- * PAY245A101 PAY307A96 -- PAY308A109 PAY307A96 PAY308A106 (*) : for easy positioning of the connector,use PAY245A6 (zero positioning block) (**) : not available on IMPRESS 500E COMPACT Tools for IMPRESS1000 and IMPRESS2000 on request. IDC termination tooling Description A full range of termination tooling is available for low, middle and high volume production. Contact FCI for advice & support on your specific requirements. Part nr repair tooling Handtooling Cable terminator Set for Handtool Die set Handpress cable terminator for crimping for handpress HM2C01D0C010N9 BPY75D17 BPY13817 BPY6736PC1UK BPY6736A5 HM2C01D2C010N9 HM2C06D0C010N9 HM2C06D2C010N9 HM2C09D0C011N9 BPY75D25 BPY13830 BPY6736PC1UK BPY6736A6 HM2Y289A1 HM2Y312A1 HM2Y291 HM2C09D2C011N9 HM2Y289A1 HM2Y312A1 HM2Y291 HM2C10D0C011N9 HM2Y289A2 HM2Y312A2 HM2Y291 HM2C10D2C011N9 HM2Y289A2 HM2Y312A2 HM2Y291 HM2C11D0C011N9 HM2Y289A3 HM2Y312A3 HM2Y291 HM2C11D2C011N9 HM2Y289A3 HM2Y312A3 HM2Y291 HM2C12D0C011N9 HM2Y289A4 HM2Y312A4 HM2Y291 HM2C12D2C011N9 HM2Y289A4 HM2Y312A4 HM2Y291 79 ® Millipacs HM Plated through hole definitions 80 ® Millipacs HM Backplane layout 81 ® Millipacs HM PCB layout 82 ® Millipacs HM Backplane and PCB layout 83 ® Millipacs HM Backplane and PCB layout PCB LAY-OUT FOR TYPE L, M AND N 84 ® Millipacs HM Backplane and PCB layout PCB LAY-OUT FOR TYPE D, E, F AND FR 85 ® Millipacs HM Backplane and PCB layout 86 ® Millipacs HM Part number list description partnumber pagedescription partnumber page type A header HM2P07PD5110N9 13 type M receptacle HM2R05PA5108N9 40 type A header HM2P07PD5111N9 13 type M receptacle HM2R50PA5100N9 40 type A header HM2P07PK5110GF 13 type M receptacle HM2R50PA5108N9 40 type A header HM2P07PK5111GF 13 type N hybrid body HM2R06P1 41 type B header HM2P08PD5110N9 14 type D receptacle HM2R87PA8100N9 42 type B header HM2P08PD5111N9 14 type D receptacle HM2R87PA8108N9 42 type B header HM2P08PK5110GF 14 type D receptacle HM2R81PA8100N9 42 type B header HM2P08PK5111GF 14 type D receptacle HM2R81PA8108N9 42 type B22 header HM2P70PD5110N9 15 type E receptacle HM2R88PA8100N9 43 type B22 header HM2P70PD5111N9 15 type E receptacle HM2R88PA8108N9 43 type B22 header HM2P70PK5110GF 15 type DE receptacle HM2R95PA8100N9 44 type B22 header HM2P70PK5111GF 15 type DE receptacle HM2R95PA8108N9 44 type B19 header HM2P71PD5110N9 16 type F receptacle HM2R89PA8100N9 45 type B19 header HM2P71PD5111N9 16 type F receptacle HM2R89PA8108N9 45 type B19 header HM2P71PK5110GF 16 type F receptacle HM2R83PA8100N9 45 type B19 header HM2P71PK5111GF 16 type F receptacle HM2R83PA8108N9 45 type AB header HM2P65PD5110N9 17 type FR receptacle HM2R82PA8100N9 46 type AB header HM2P65PD5111N9 17 type FR receptacle HM2R82PA8108N9 46 type AB header HM2P65PK5110GF 17 type FR receptacle HM2R90PA8100N9 46 type AB header HM2P65PK5111GF 17 type FR receptacle HM2R90PA8108N9 46 type AB22 header HM2P66PD5110N9 18 type A lower shield HM2LS22A 47 type AB22 header HM2P66PD5111N9 18 type B lower shield HM2LS25A 47 type AB22 header HM2P66PK5110GF 18 type B22 lower shield HM2LS70A 47 type AB22 header HM2P66PK5111GF 18 type B19 lower shield HM2LS71A 47 type AB19 header HM2P67PD5110N9 19 type AB lower shield HM2LS22A 47 type AB19 header HM2P67PD5111N9 19 type AB22 lower shield HM2LS66A 47 type AB19 header HM2P67PK5110GF 19 type AB19 lower shield HM2LS67A 47 type AB19 header HM2P67PK5111GF 19 type C lower shield HM2LS11A 47 type C header HM2P09PD5110N9 20 type CR lower shield HM2LS11A 47 type C header HM2P09PD5111N9 20 type M lower shield HM2LS11A 47 type C header HM2P09PK5110GF 20 type D lower shield HM2LS22A8 47 type C header HM2P09PK5111GF 20 type E lower shield HM2LS25A8 47 type CR header HM2P80PD5110N9 21 type DE lower shield HM2LS22A8 47 type CR header HM2P80PD5111N9 21 type F lower shield HM2LS11A8 47 type CR header HM2P80PK5110GF 21 type FR lower shield HM2LS11A8 47 type CR header HM2P80PK5111GF 21 type A female straight HM2S10PE5100N9 48 type L hybrid body HM2P10P1 22 type A female straight HM2S10PE5101N9 48 type M header HM2P11PD5110N9 23 type A female straight HM2S10PK5100GF 48 type M header HM2P11PD5111N9 23 type A female straight HM2S10PK5101GF 48 type M header HM2P11PK5110GF 23 type B female straight HM2S02PE5100N9 49 type M header HM2P11PK5111GF 23 type B female straight HM2S02PE5101N9 49 type N hybrid body HM2P12P1 24 type B female straight HM2S02PK5100GF 49 type D header HM2P87PD8110N9 25 type B female straight HM2S02PK5101GF 49 type D header HM2P87PD8111N9 25 type B22 female straight HM2S70PE5100N9 50 type D header HM2P87PK8110GF 25 type B22 female straight HM2S70PE5101N9 50 type D header HM2P87PK8111GF 25 type B22 female straight HM2S70PK5100GF 50 type E header HM2P88PD8110N9 26 type B22 female straight HM2S70PK5101GF 50 type E header HM2P88PD8111N9 26 type B19 female straight HM2S71PE5100N9 51 type E header HM2P88PK8110GF 26 type B19 female straight HM2S71PE5101N9 51 type E header HM2P88PK8111GF 26 type B19 female straight HM2S71PK5100GF 51 type DE header HM2P95PD8110N9 27 type B19 female straight HM2S71PK5101GF 51 type DE header HM2P95PD8111N9 27 type C female straight HM2S30PE5100N9 52 type DE header HM2P95PK8110GF 27 type C female straight HM2S30PE5101N9 52 type DE header HM2P95PK8111GF 27 type C female straight HM2S30PK5100GF 52 type F header HM2P89PD8110N9 28 type C female straight HM2S30PK5101GF 52 type F header HM2P89PD8111N9 28 type A male right angle HM2J07PE5110N9 53 type F header HM2P89PK8110GF 28 type A male right angle HM2J07PE5118N9 53 type F header HM2P89PK8111GF 28 type B male right angle HM2J08PE5110N9 54 type FR header HM2P82PD8110N9 29 type B male right angle HM2J08PE5118N9 54 type FR header HM2P82PD8111N9 29 type B22 male right angle HM2J70PE5110N9 55 type FR header HM2P82PK8110GF 29 type B22 male right angle HM2J70PE5118N9 55 type FR header HM2P82PK8111GF 29 type B19 male right angle HM2J71PE5110N9 56 type A receptacle HM2R01PA5100N9 30 type B19 male right angle HM2J71PE5118N9 56 type A receptacle HM2R01PA5108N9 30 type CA male right angle HM2J09PE5110N9 57 type A receptacle HM2R10PA5100N9 30 type CA male right angle HM2J09PE5118N9 57 type A receptacle HM2R10PA5108N9 30 10 pos. LF non shielded cable c. HM2C06D0C010N9 58 type B receptacle HM2R02PA5100N9 31 10 pos. LF non shielded cable c. HM2C06D2C010N9 58 type B receptacle HM2R02PA5108N9 31 20 pos. LF non shielded cable c. HM2C01D0C010N9 58 type B22 receptacle HM2R70PA5100N9 32 20 pos. LF non shielded cable c. HM2C01D2C010N9 58 type B22 receptacle HM2R70PA5108N9 32 10 pos. LF shielded cable c. HM2C09D0C011N9 59 type B19 receptacle HM2R71PA5100N9 33 10 pos. LF shielded cable c. HM2C09D2C011N9 59 type B19 receptacle HM2R71PA5108N9 33 20 pos. LF shielded cable c. HM2C10D0C011N9 59 type AB receptacle HM2R65PA5108N9 34 20 pos. LF shielded cable c. HM2C10D2C011N9 59 type AB receptacle HM2R65PA5108N9 34 30 pos. LF shielded cable c. HM2C11D0C011N9 59 type AB22 receptacle HM2R66PA5100N9 35 30 pos. LF shielded cable c. HM2C11D2C011N9 59 type AB22 receptacle HM2R66PA5108N9 35 40 pos. LF shielded cable c. HM2C12D0C011N9 59 type AB19 receptacle HM2R67PA5100N9 36 40 pos. LF shielded cable c. HM2C12D2C011N9 59 type AB19 receptacle HM2R67PA5108N9 36 5 row board to board shrouds HM2H**P1 60 type C receptacle HM2R03PA5100N9 37 cable to board shrouds HM2H**P1 62 type C receptacle HM2R03PA5108N9 37 cable locking key HM2LK1 62 type C receptacle HM2R30PA5100N9 37 8 row board to board shrouds HM2H**P1 63 type C receptacle HM2R30PA5108N9 37 male ESD, guiding hardware HM2G01 64 type CR receptacle HM2R20PA5100N9 38 female ESD, guiding hardware HM2G02 64 type CR receptacle HM2R20PA5108N9 38 power contacts 65 type CR receptacle HM2R21PA5100N9 38 coax contacts 70 type CR receptacle HM2R21PA5108N9 38 male coding devices HM2DK****P 72 type L hybrid body HM2R04P1 39 female coding devices HM2DK****R 72 type M receptacle HM2R05PA5100N9 40 tooling 73 87 U.S.A. Tel.: (800) 237-2374; 717-938-7200 Canada Tel.: 905-826-9810 Europe Tel.: 31-73-6206-911 Asia/Pacific Tel.: 65-549-6666 http://www.fciconnect.com 950568-001 6/02 An Areva Company © FCI 2002