Reduced Voltage Motor Starters G-25 January 2005 Contents Description Page Open Type S801, Intelligent Technologies (IT.) Soft Starters Product & Application Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-26 Features and Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-26 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-26 Standard and Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-28 Catalog Number Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-33 Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-34 Open Type S811, Intelligent Technologies (IT.) Soft Starters Product & Application Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-36 Features and Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-36 Protective Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-37 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-40 Catalog Number Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-41 S801 & S811 IT. Soft Starter CAT.02.02.S.K For more information visit: www.EatonElectrical.ca HAM-G_2-14 Page 2 Thursday, June 17, 2004 11:11 AM Reduced Voltage Motor Starters G-26 Solid-State Reduced Voltage Starters April 2005 Intelligent Technologies — Open Soft Starters The Intelligent Technology Line of BeneŢts Reduced Voltage Soft Starters comes Contents standard with the following features: ■ Reduced wear on belts, gears, chains, clutches, shafts and Description Page ■ Control Interface Module bearings Open Soft Starters S801 ■ Allows for controlling the inrush Application Description Product & Application Des . G-26 current to the motor Features & Benifits . . . . . . . G-26 The S801 line of Intelligent Technolo- ■ Reduced inrush current leads to gies Soft Starters is designed to be the more stable power grid and can Operation . . . . . . . . . . . . . . . G-26 smallest, most compact soft starter in lower peak demand charges Standard & Certifications. . . G-28 the market today. With this small size, ■ Elimination of water-hammer in Technical Data . . . . . . . . . . . G-28 it can easily Ţt in place of existing soft pumping applications starter designs, wye-delta starters or Options. . . . . . . . . . . . . . . . . ■ Less shock to product on conveyor across-the-line NEMA and IEC starters. Accessories. . . . . . . . . . . . . . G-30 lines and material handling gear This feature allows easy retroŢts of Catalog Number Selection. . G-33 ■ 24V DC control enhances personnel existing Motor Control Centers or and equipment safety Product selection . . . . . . . . . G-34 Enclosures and saves the expense of replacing existing structure or adding Dimensions . . . . . . . . . . . . . G-46 Operation a new one to house a soft starter. Open Soft Starter S811 Product & Application Des . G-36 The product is designed to work with Overload Functionality 3-phase motors in a Delta (3-lead) con- Features & Benifits . . . . . . . G-36 Ţguration. The S801 works with all Overtemperature Operation . . . . . . . . . . . . . . . G-40 motors from fractional horsepower up Protects the device from overheating. Catalog Number Selection. . G-41 to motors requiring 1000 amps of Starter will shutdown at 110°C. steady state current. The built-in over- Product selection . . . . . . . . . Jam load (in ranges from 12 – 1000 amps) Options. . . . . . . . . . . . . . . . . G-43 and run bypass contactor make instal- Selectable protective feature, unit trips Standard & Certifications. . . G-45 lation and setup quick and easy. The to prevent damage to motor during Technical Data . . . . . . . . . . . G-45 overload also offers some advanced normal run. protective functions to give additional Dimensions . . . . . . . . . . . . . G-46 Stall motor protection. Selectable protective feature, unit trips With the pump control option, it is the Open Soft Starters to protect system in event motor can number one soft starter available for not get to rated speed in the deŢned pumping applications. The unique soft ramp period. stopping control provides a smooth G Phase Loss transition for stopping a motor and Selectable protective feature, trips eliminating the “water-hammer” effect under voltage loss condition to any that can damage pipes, valves and phase. pumps. Phase Reversal Features Selectable protective feature, trips when phase rotation is something ■ Built-in overload protection Product Description other than A-B-C. ■ Adjustable ramp times ■ Adjustable torque control Kick Start The Intelligent Technologies (IT) Line of Reduced Voltage Soft Starters is ■ Adjustable kick start control Selectable feature which provides a very compact, multi-functional, easy to ■ Programmable overload settings, current “kick” of up to 550% of full install and easy to program. Designed 31 – 100% (3.2:1) of rated current load current for 0 to 2.0 seconds. This to control acceleration and decelera- for the unit provides the additional torque tion of 3-phase motors, the line is required at startup to break free a ■ Physically Ţts in place of most available for current ranges from motor. NEMA and IEC starters 12 amp all the way through 1000 amp ■ Easy to use control interface Ramp Start applications and is suitable for mount- module Provides a constant increase in torque ing in motor control centers or in ■ Soft stop control to the motor. enclosed control (NEMA 1, 4, 4X ■ Built-in run bypass contact and 12) applications. Current Limit Start ■ Multiple trip class settings Limits the maximum current available (5, 10, 20 and 30) to the motor during the startup phase. ■ Six SCR control ■ Optional pump control Soft Stop Allows for a controlled stopping of a frictional load. Shorted SCR Detection Monitors for shorted SCR in the power polls. For more information contact Cutler-Hammer at: www.eatonelectrical.ca CAT.02.02.S.K HAM-G_2-14 Page 3 Thursday, June 17, 2004 11:11 AM Reduced Voltage Motor Starters G-27 Solid-State Reduced Voltage Starters April 2005 Intelligent Technologies — Open Soft Starters Starting Characteristics Kick Start 100% Provides an initial boost of current to the motor to help break free the rotor and start spinning the motor. ■ 0 – 85% of locked rotor torque. ■ 0 – 2.0 seconds duration. Run (FLA) Kick Ramp Start Time (Seconds) Figure G-8. Starting Characteristics — Kick Start Ramp Start The most commonly used form of soft start. This allows you to set the initial 100% torque value (of the ramp) and then raises it to full voltage conditions. ■ Adjustable initial torque = Run (FLA) 0 – 85% of locked rotor torque. Initial ■ Adjustable ramp time = Torque 0 – 180 seconds (can be extended with factory modiŢcation). Time (Seconds) Figure G-9. Starting Characteristics — Ramp Start G Current Limit This mode of soft starting is used when it becomes necessary to limit the Max. maximum starting current due to long Allowed start times or to protect the motor. ■ Maximum current of 0 – 85% locked Run 100% rotor current. FLA ■ Adjustable ramp time = 0 – 180 seconds (can be extended with factory modiŢcation). Time (Seconds) Figure G-10. Starting Characteristics — Current Limit Soft Stop Used when an extended coast-to-rest Run period is desired. Often used with high friction loads where a sudden stop may cause system or product damage. ■ Stop time = 0 – 60 seconds. Ramp Time (Seconds) Figure G-11. Starting Characteristics — Soft Start CAT.02.02.S.K For more information contact Cutler-Hammer at: www.eatonelectrical.ca Current Locked Rotor Torque Locked Rotor Torque HAM-G_2-14 Page 4 Thursday, June 17, 2004 11:11 AM Reduced Voltage Motor Starters G-28 Solid-State Reduced Voltage Starters April 2005 Intelligent Technologies — Open Soft Starters Standards and CertiŢcations ■ IEC 947 compliant ■ EN 60947-4-2 ■ CSA CertiŢcation ■ cUL Listed (File # E202571) US ■ CE marked Technical Data Table G-36. SpeciŢcations— IT Soft Starter Soft Starter S801 S801 S801 S801 S801 S801 S801 S801 S801 S801 S801 S801 S801 S801 (Partial Catalog Number) N37 N66 R10 R13 T18 T24 T30 V36 V42 V50 V65 V72 V85 V10 Max. Current Capacity 37 66 105 135 180 240 304 360 420 500 650 720 850 1000 Dimensions Width in Inches (mm) 2.60 (66.1) 4.38 (111.3) 7.65 (194.4) 11.04 (280.27) Height in Inches (mm) 7.38 (187.4) 7.92 (201.1) 12.71 (322.9) 16.57 (420.81) Depth in Inches (mm) 6.63 (168.4) 7.03 (178.6) 6.69 (169.8) 7.69 (195.25) Weight in lbs. (kg) 5.8 (2.6) 10.5 (4.8) 48 (21.8) w/Lugs 103 (46.8) w/Lugs 41 (18.6) w/o Lugs 91 (41.4) w/o Lugs General Information Bypass Mechanical Lifespan 10M Insulating Voltage Ui 660V Ramp Time Range .5 – 180 Seconds (.5 – 360 Seconds Extended Ramp) Resistance to Vibration 3g Resistance to Shock 15g Electrical Information Operating Voltage 200 – 600V Operating Frequency 47 – 63 Hz Overload Setting 30 – 100% Trip Class 5, 10, 20, & 30 G Cabling Capacity (IEC 947) Number of Conductors 1 1 1 or 2 2, 4 or 6 Wire Sizes 14 – 2 14 – 4/0 2/0 to 500 MCM 2/0 to 500 MCM Type of Connectors Box Lug Add-On Lug Kit Control Wiring (12-Pin) Wire Sizes in AWG 22 – 14 Number of Conductors 2 (Stranded) (or one AWG 12) Torque Requirements 3.5 in lb-in Solid, Stranded or Flexible 3.31 2 Max. Size in mm Control Power Requirements Voltage Range (24V ± 10%) 21.6 – 26.4 Steady State Current Amps 1.0 1.0 1.0 1.4 Inrush Current Amps 10 10 10 10 Ripple 1% Relays (1) Class A and C Voltage AC — maximum 240 Voltage DC — maximum 120 Amps — maximum 3 For more information contact Cutler-Hammer at: www.eatonelectrical.ca CAT.02.02.S.K HAM-G_2-14 Page 5 Wednesday, June 23, 2004 2:57 PM Reduced Voltage Motor Starters G-29 Solid-State Reduced Voltage Starters April 2005 Intelligent Technologies — Open Soft Starters Table G-37. SpeciŢcations— IT Soft Starter (Continued) Soft Starter S801 S801 S801 S801 S801 S801 S801 S801 S801 S801 S801 S801 S801 S801 (Partial Catalog Number) N37 N66 R10 R13 T18 T24 T30 V36 V42 V50 V65 V72 V85 V10 Max. Current Capacity 37 66 105 135 180 240 304 360 420 500 650 720 850 1000 Environment Temperature — Operating -30 – 50°C (No derating) Consult factory for operation > 50˚ C Temperature — Storage -50 – 70°C Altitude <2000 Meters — Consult factory for operation > 2000m Humidity <95% Non-condensing Operating Position Any Pollution degree IEC947-1 3 Impulse withstand Voltage 4000V IEC947-4-1 Power Supply The Intelligent Technologies Product ■ Lowest cost The IT Soft Starters require 24V DC Line is designed around 24V DC. converter power. During normal oper- ■ Consistent cycle time 24V DC offers many advantages ations, the IT Soft Starters require ■ Fault tolerance including: between 1.0 – 1.4 Amps and 10 Amps ■ Ride-through inrush during bypass closure. The ■ Improved safety ■ Reliability PSS55A is designed to work with the ■ Global acceptance (CE/UL/CSA) S801 Line. (See Page G-32 for pricing.) Table G-38. SpeciŢcations — Power Supply Catalog Number PSS55A PSS55B PSS55C PSS55D Output SpeciŢcations Output Voltage Nominal 24V DC 24V DC 24V DC 24V DC Voltage Regulation ±3% ±3% ±3% ±3% Steady State Wattage 55W 55W 55W 55W Outrush Wattage 240W 240W 240W 240W Outrush Hold Up Time (msecs) 180 msecs 180 msecs 180 msecs 300 msecs Output Current 2.3A 2.3A 2.3A 2.3A G Maximum Capacitive Load 10000 µF 10000 µF 10000 µF 10000 µF Hold Up Time (msecs) 120 msecs 120 msecs 120 msecs 120 msecs Overload Protection Overcurrent shutdown Overcurrent shutdown Overcurrent shutdown Overcurrent shutdown with automatic restart with automatic restart with automatic restart with automatic restart Input SpeciŢcations Input Voltage Nominal 115V AC 230V AC 360 – 480V AC 380 - 600V AC Voltage Range ±15% ±15% ±15% ±15% Input Frequency 47 – 63 Hz 47 – 63 Hz 47 – 63 Hz .09 Input Current .9A .53A .13A .09A Input Protection Inrush Current 15A 30A 15A 12A Overvoltage 390V AC 390V AC 550V AC 600V AC Fused Yes Yes Yes Yes Switching Frequency 100 kHz 100 kHz 100 kHz 80 kHz EfŢciency (At Maximum Load) 80% 80% 85% 85% Maximum Ripple ±1% ±1% ±1% ±1% CAT.02.02.S.K For more information contact Cutler-Hammer at: www.eatonelectrical.ca HAM-G_2-14 Page 6 Thursday, June 17, 2004 11:11 AM Reduced Voltage Motor Starters G-30 Solid-State Reduced Voltage Starters April 2005 Intelligent Technologies — Open Soft Starters Table G-39. SpeciŢcations — Power Supply (Continued) Catalog Number PSS55A PSS55B PSS55C PSS55D Operating SpeciŢcations Dielectric Strength Input to Output 3 kV AC 3 kV AC 3 kV AC 3 kV AC Dielectric Strength Input/Output to DIN Rail 3 kV AC 3 kV AC 3 kV AC 3 kV AC Dielectric Strength Input to Ground 1.5 kV AC 1.5 kV AC 1.5 kV AC 1.5 kV AC Dielectric Strength Output to Ground 200V AC 200V AC 200V AC 200V AC Temperature Operating (Consult factory > 50˚ C) 0 – 50°C 0 – 50°C 0 – 50°C 0 – 50°C Storage -40 – 85°C -40 – 85°C -40 – 85°C -40 – 85°C Altitude (Consult factory > 2000m) <2000 meters <2000 meters <2000 meters <2000 meters 20 to 85% RH 20 to 85% RH 20 to 85% RH 20 to 85% RH Operating Humidity Non-condensing Non-condensing Non-condensing Non-condensing Vibration 3g 3g 3g 3g RFI SpeciŢcation Class A Class A Class A Class A Degree of Protection (IEC529) IP20 IP20 IP20 IP20 Insulation Stripping Length Wire Size Primary 20 – 12 AWG 21 – 12 AWG 22 – 12 AWG 22 – 12 AWG Clamp Screw Tightening Torque in lb-in (Nm) 4.38 (.5) 4.38 (.5) 4.38 (.5) 4.38 (.5) Wire Size Secondary 20 – 12 AWG 20 – 12 AWG 20 – 12 AWG 20 – 12 AWG Clamp Screw Tightening Torque in lb-in (Nm) 4.38 (.5) 4.38 (.5) 4.38 (.5) 4.38 (.5) Output Connections 2 2 1 1 Insulation Stripping Length in Inches (mm) .35 (9) .39 (10) .43 (11) .43 (11) Mounting Method Panel Mount Panel Mount Panel Mount No DIN Rail Mounting Kit (35 mm) PSSDIN PSSDIN PSSDIN Dimensions and Standards Mechanical Dimensions in mm 53 x 98 x 142 53 x 98 x 142 59 x 107 x 172 60 x 150 x 182 Approximate Weight in kg .480 .48 .53 .61 CertiŢcations/Standards cULus, IEC cULus, IEC cULus, IEC cCSAus Options Pump Control Extended Ramp For pump control option, use the fol- For a longer ramp acceleration time of lowing table to select the product you .5 – 360 seconds, change the last digit G are looking for. For sizing information, in the Catalog Number from use the tables on Page G-34. Page G-34 to L. Table G-40. Pump Control Option Table G-41. Extended Ramp Option Frame Max. Catalog Price Frame Max. Catalog Price Size Current Number Size Current Number Surge Suppressor N37 S801N37N3L N37 S801N37P3S 66 S801N66N3L 66 S801N66P3S R 105 S801R10N3L R 105 S801R10P3S 135 S801R13N3L 135 S801R13P3S T 180 S801T18N3L T 180 S801T18P3S 240 S801T24N3L 240 S801T24P3S 304 S801T30N3L 304 S801T30P3S V 360 S801V36N3L V 360 S801V36P3S 420 S801V42N3L 420 S801V42P3S 500 S801V50N3L 500 S801V50P3S 650 S801V65N3L 650 S801V65P3S 720 S801V72N3L 720 S801V72P3S 850 S801V85N3L 850 S801V85P3S 1000 S801V10N3L 1000 S801V10P3S Accessories Surge Suppressor Mounted on a 200 mm Device Table G-42. Surge Suppressors Surge Suppressors Description Catalog Price The surge suppressor can mount on Number either the line or load side of the IT Soft Starter. It is designed to clip the 600V MOV for 65 mm EMS38 and 110 mm units line voltage (or load side induced 600V MOV for 200 mm EMS39 voltage). and 290 mm units Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . MC9 For more information contact Cutler-Hammer at: www.eatonelectrical.ca CAT.02.02.S.K HAM-G_2-14 Page 7 Thursday, June 17, 2004 11:11 AM Reduced Voltage Motor Starters G-31 Solid-State Reduced Voltage Starters April 2005 Intelligent Technologies — Open Soft Starters Lug Kits The 200 mm and 290 mm soft starters each have four different lug options. Each lug kit contains three lugs which can be mounted on either the load or line side. Lug Kits — EML23 Table G-43. Lug Kits Frame Size Frame Description Catalog Price Designation Number 200 mm SSRV T 1 cable connection, 4/Phase to 500 MCM cable EML23 2 cable connections, 4/Phase to 500 MCM cable EML24 1 cable connection, 2/Phase to 300 MCM cable EML25 2 cable connections, 2/Phase to 300 MCM cable EML26 290 mm SSRV V 2 cable connections, 4/Phase to 500 MCM cable EML28 4 cable connections, 4/Phase to 500 MCM cable EML30 6 cable connections, 4/Phase to 500 MCM cable EML32 � 4 cable connections, 2/Phase to 300 MCM cable EML33 � The EML33 does not have a CSA Listing. G Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . . .MC9 CAT.02.02.S.K For more information contact Cutler-Hammer at: www.eatonelectrical.ca HAM-G_2-14 Page 8 Thursday, June 17, 2004 11:11 AM Reduced Voltage Motor Starters G-32 Solid-State Reduced Voltage Starters April 2005 Mounting Plates Control Interface Module Power Supplies The Mounting Plates are designed to The Control Interface Module (CIM) is 24V DC Power Supply which can be help make it easy to install or retroŢt available as a replacement part in two used with the S801 SSRV or as a stand- the soft starter into enclosures and versions. alone device. MCCs. The soft starter can be mounted Table G-46. CIM Table G-48. Power Supplies onto the plate prior to installation. Description Catalog Price Description Catalog Price The mounting plate is designed with Number Number tear drop mounting holes for easier installation. Blank Cover (Filler) EMA68 115V AC Input PSS55A 24V DC Output CIM for Standard Unit EMA71 Table G-44. Mounting Plates 230V AC Input PSS55B CIM for Pump Control EMA72 Description Catalog Price 24V DC Output Option Number 380 – 480V PSS55C Panel Mounting Kit — AC Input Mounting Plate N Frame EMM13N 3 ft. Cable EMA69A 24V DC Output 5 ft. Cable EMA69B Mounting Plate R Frame EMM13R 8 ft. Cable EMA69C 360 - 600V PSS55D Mounting Plate T Frame EMM13T 10 ft. Cable EMA69D AC Input Mounting Plate V Frame EMM13V 24V DC Output Fan/Hood Accessory EMM18 Lug Cover Kits DIN Rail Power Supply Mounting Replacement covers for the T and V Table G-45. Vibration Plates frame are available in case of damage Kit (35 mm) Description Catalog Price to the existing covers. Table G-49. DIN Rail Mounting Kit Number Table G-47. Lug Cover Kits Description Catalog Price Vibration Plate N Frame EMM14N Number Description Catalog Price Vibration Plate R Frame EMM14R Number DIN Rail Mounting PSSDIN Vibration Plate T Frame EMM14T Kit (35 mm) Lug Cover T Frame EML27 Vibration Plate V Frame EMM14V Lug Cover V Frame EML34 G Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . .. .MC9 For more information contact Cutler-Hammer at: www.eatonelectrical.ca CAT.02.02.S.K HAM-G_2-14 Page 9 Thursday, June 17, 2004 11:11 AM Reduced Voltage Motor Starters G-33 Solid-State Reduced Voltage Starters April 2005 Intelligent Technologies — Open Soft Starters Catalog Number Selection Table G-50. Open Soft Starters Catalog Numbering System S8 0 1N6 6N3S S = IT. Soft Starter S = Standard Soft Starter Overload L = Extended Ramp Start 801 = Non-combination Soft Starter 2 = 2-Wire Control D = Inside the Delta Frame Size B = Edge Level Sensing (Use with Isolation N = 65 mm Contactors) R = 110 mm T = 200 mm V = 290 mm 3 = 3-Pole Device Ampacity Rating N = No Options P = Pump Control N37 = 37 amps V36 = 360 amps V = 690 Volt Option N66 = 66 amps V42 = 420 amps R10 = 105 amps V50 = 500 amps R13 = 135 amps V65 = 650 amps T18 = 180 amps V72 = 720 amps T24 = 240 amps V85 = 850 amps T30 = 304 amps V10 = 1000 amps G 65 mm, Catalog Number S801N 110 mm, Catalog Number S801R 200 mm, Catalog Number S801T 290 mm, Catalog Number S801V CAT.02.02.S.K For more information contact Cutler-Hammer at: www.eatonelectrical.ca HAM-G_2-14 Page 10 Thursday, June 17, 2004 11:11 AM Reduced Voltage Motor Starters G-34 Solid-State Reduced Voltage Starters April 2005 Intelligent Technologies — Open Soft Starters Product Selection Base Ratings The table below is the base ratings for the Intelligent Technology Soft Starter. The tables included in this catalog are meant to be a selection table for different applications, but to match a unit to your exact application, consult with your local Cutler-Ham- mer representative or contact us directly at www.ch.etn.com/product/it. Table G-51. Product Selection — Standard Duty Rating Open Soft Starters Frame Max. Three-Phase Motor Catalog Price � Size Current Number kW Rating (50 Hertz) hp Rating (60 Hertz) 230 380 – 400 440 200V 230V 460V 575V Volt Volt Volt 1.0SF 1.15SF 1.0SF 1.15SF 1.0SF 1.15SF 1.0SF 1.15SF N37 10 18.5 18.5 10 10 10 10 25 20 30 30 S801N37N3B 66 18.5 30 37 20 15 20 20 50 40 60 50 S801N66N3B R 105 30 55 59 30 25 40 30 75 60 100 75 S801R10N3B 135 40 63 80 40 30 50 40 100 75 125 100 S801R13N3B T 180 51 90 110 60 50 60 60 150 125 150 150 S801T18N3B 240 75 110 147 75 60 75 75 200 150 200 200 S801T24N3B 304 90 160 185 100 75 100 100 250 200 300 250 S801T30N3B V 360 110 185 220 125 100 150 125 300 250 350 300 S801V36N3B 420 129 220 257 150 125 175 150 350 300 450 350 S801V42N3B 500 150 257 300 150 150 200 150 400 350 500 450 S801V50N3B 650 200 355 425 250 200 250 200 500 450 600 500 S801V65N3B 720 220 400 450 — — 300 250 600 500 700 600 S801V72N3B 850 257 475 500 — — 350 300 700 600 900 700 S801V85N3B 1000 315 560 600 — — 400 350 800 700 1000 800 S801V10N3B � For a longer ramp acceleration time of .5 to 360 seconds, see Page G-30. Severe Duty Ratings Motor applications and customer needs come in many different varieties. With the standard and severe duty rating tables, we have attempted to provide guidelines on what the Intelligent Technologies soft starter is capable of. If the application falls under these categories, you can use these charts. For other applications, or when a question arises, a program in Bid Manager is designed to assist you in selecting the proper soft starter. Table G-52. Product Selection — Severe Duty Rating Open Soft Starters G Frame Max. Three-Phase Motor Catalog Price � Size Current Number kW Rating (50 Hertz) hp Rating (60 Hertz) 230 380 – 400 440 200V 230V 460V 575V Volt Volt Volt 1.0SF 1.15SF 1.0SF 1.15SF 1.0SF 1.15SF 1.0SF 1.15SF N22 5.5 10 11 5 5 7-1/2 5 15 10 20 15 S801N37N3B 42 11 18.5 22 10 10 15 10 30 25 40 30 S801N66N3B R65 15 30 33 15 15 20 15 50 40 50 50 S801R10N3B 80 22 40 45 25 20 30 25 60 50 75 60 S801R13N3B T 115 33 59 63 30 30 40 30 75 75 100 100 S801T18N3B 150 45 80 90 50 40 50 50 100 100 150 125 S801T24N3B 192 55 100 110 60 50 75 60 150 125 200 150 S801T30N3B V 240 75 110 147 75 60 75 75 200 150 200 200 S801V36N3B 305 90 160 185 100 75 100 100 250 200 300 250 S801V42N3B 365 110 185 220 125 100 150 125 300 250 350 300 S801V50N3B 420 129 220 257 150 125 150 150 350 300 450 350 S801V65N3B 480 147 257 295 150 150 200 150 400 350 500 450 S801V72N3B 525 160 280 335 150 150 200 150 450 350 500 450 S801V85N3B 600 185 315 375 200 150 250 200 500 450 600 500 S801V10N3B � For a longer ramp acceleration time of .5 to 360 seconds, see Page G-30. Table G-53. Standard Duty Ratings Starting Method Ramp Current % Ramp Time Starts per Ambient Temp of FLA Seconds Hour vs. Soft Start 300% 30 sec. 3 50°C vs. Full Voltage 500% 10 sec. 3 50°C vs. Wye-Delta 350% 20 sec. 3 50°C vs. 80% RVAT 480% 20 sec. 2 50°C vs. 65% RVAT 390% 20 sec. 3 50°C vs. 50% RVAT 300% 20 sec. 4 50°C For more information contact Cutler-Hammer at: www.eatonelectrical.ca CAT.02.02.S.K HAM-G_2-14 Page 11 Thursday, June 17, 2004 11:11 AM Reduced Voltage Motor Starters G-35 Discount Symbol . .. . . . . . . . . . .. . . . .MC9 Solid-State Reduced Voltage Starters April 2005 Table G-54. Severe Duty Ratings Starting Method Ramp Current % Ramp Time Starts per Ambient Temp of FLA Seconds Hour vs. Soft Start 450% 30 sec. 4 50°C vs. Full Voltage 500% 10 sec. 10 50°C vs. Wye-Delta 350% 65 sec. 3 50°C vs. 80% RVAT 480% 25 sec. 4 50°C vs. 65% RVAT 390% 40 sec. 4 50°C vs. 50% RVAT 300% 60 sec. 4 50°C G Discount Symbol . . . . . . . . . . . . . . . . . . . .MC9 CAT.02.02.S.K For more information contact Cutler-Hammer at: www.eatonelectrical.ca Reduced Voltage Motor Starters G-36 Solid-State Starters January 2005 Open Type S811, Intelligent Technologies (IT.) Soft Starters solid-state overload protects the motor Modbus. The advantage of QCPort is S811 Open Soft Starters from overload conditions with sophis- that multiple control components can ticated algorithms that model true be connected to one Cutler-Hammer motor heating, resulting in better gateway. The gateway concentrates motor protection and fewer nuisance data from the devices into a single trips. Advanced protective and diag- node. ConŢguration is simple — nostic features reduce downtime. a single press the gateway’s Auto ConŢguration button sets the system A voltage ramp start or current limit up for default operation. This automat- start is available. Kick start is available ically conŢgures the I/O assemblies in either starting mode. The soft stop to the QCPort system devices. The option allows for a ramp stop time that data from these devices are then is longer than the coast to stop time. assembled into a single input and The pump control option provides a output messages. smooth transition for starting and stopping a motor and eliminating The S811 communication parameters the “water-hammer” effect that can can be conŢgured with the DIM or damage pipes, valves and pumps. through the network using CH Studio Component Manager. Advanced Product Description The S811 offers an impressive array of communication conŢguration settings ® advanced protective features. Not only Eaton’s Cutler-Hammer IT. S801 provide the system integrator with are the protective features selectable, revolutionized the reduced voltage powerful tools to facilitate system but many offer variable settings allow- control marketplace with its advanced optimization. ing the user to Ţne tune the starter to feature set and small size. In fact, meet speciŢc system requirements. readers of an industry leading control Features and BeneŢts publication rated Cutler-Hammer Soft The S811 has an easy to use Digital ■ The DIM (Digital Interface Module) Starters best in customer satisfaction Interface Module (DIM) that allows the provides an intuitive, easy-to-use in March 2004. The new IT. S811 from user to conŢgure the device and to human interface with powerful con- Eaton’s electrical business offers all read system parameters. The DIM Ţguration capabilities to maximize the popular features of the S801, but includes an LCD display and keypad to system performance. adds enhanced functionality with the scroll through the various menus. The new DIM (Digital Interface Module) ■ Door or device mounted DIM DIM allows the user to modify control and communications capabilities. enables users to safely conŢgure, parameters, enable or disable protec- commission, monitor and trouble- tions, set communication variables, The Cutler-Hammer Intelligent shoot the system at the electrical monitor system parameters such as Technologies (IT.) Line of S811 panel without opening the enclo- line voltages and currents, and access Reduced Voltage Soft Starters is sure door. the fault queue. very compact, multi-functional, easy ■ System operating parameters can to install and easy to program. be monitored enterprise-wide Designed to control the acceleration through a communications network. and deceleration of three-phase ONLN SS OXFDO1 H STOP Increase uptime by providing data motors up to 690V, the line is available Monitoring for process management and from 11 amps through 1,000 amps. PREV NEXT ENTER preventive diagnostics. The S811 is designed to be a complete ■ Run bypass mode greatly reduces package combining the SCRs, bypass internal heating created by the contactor and overload in one, very greater power dissipation in compact unit. The S811 is available the SCRs. Bypass contactor directly as a component for panel mounting, connects the motor to the line and ESC in motor control centers or in enclosed improves system efŢciency by control (NEMA Type 1, 3R, 4, 4X, 7/9 reducing internal power losses. and 12). Figure G-1. Digital Interface Module (DIM) ■ Internal solid-state overload protec- tion provides accurate current mea- The DIM can be removed from the surement and trip settings. Application Description S811 and remote mounted. Kits are Sophisticated algorithms solve a available to door mount the DIM, Designed to control the acceleration series of differential equations that enabling users to safely conŢgure, and deceleration of three-phase model true motor heating and cool- commission, monitor and trouble- motors, the IT. S811 soft starter uses ing, resulting in superior motor shoot the system at the electrical panel Silicon Controlled RectiŢers (SCRs) to overload protection while minimiz- without opening the enclosure door. control the voltage to soft start and ing nuisance trips. Advanced select- soft stop the motor. After the motor is able protective features safeguard The S811 has built-in communications started, internal run bypass contactors capabilities through Cutler-Hammer the motor and system against a close, resulting in the motor running variety of system faults. QC (Quick Connect) Port. The QCPort directly across-the-line. The built-in enables the soft starter to be con- nected to a variety of networks, including DeviceNet™ and EtherNet/ For more information visit: www.EatonElectrical.ca CAT.02.02.S.K Reduced Voltage Motor Starters G-37 Solid-State Starters April 2005 Open Type S811, Intelligent Technologies (IT.) Soft Starters ■ Internal run bypass contactors and Short Circuit Protective Features overload protection eliminate the The use of a short circuit protective All protective features can be conŢg- need for additional devices, reduc- device in coordination with the S811 is ured, enabled or disabled with the ing enclosure sizes, minimizing required in branch motor circuits by DIM or through the communications installation and wiring time and most electrical codes. Short circuit network. reducing overall assembly size and coordination ratings with both fuses cost. Motor Overload and Cutler-Hammer molded case cir- ■ Wide range of overload FLA settings cuit breakers are available providing The S811 includes electronic overload (31 – 100% of rated current) and a customers with design ţexibility. The protection as standard. The overload selectable trip class (5 – 30) offers S811 has short circuit coordination meets applicable requirements for a users the ţexibility to Ţne tune the ratings as an open component, an motor overload protective device. The starter to match speciŢc application enclosed starter, and in a motor overload protects the motor from over requirements. control center. heat conditions with the use of sophis- ■ Variable ramp times and torque con- ticated algorithms that model true Jam trol settings provide unlimited start- motor heating, resulting in superior Excessive current and torque up to ing conŢgurations, allowing for motor protection and fewer nuisance locked rotor levels can occur in a jam maximum application ţexibility. trips. condition. The condition can result in ■ Kick-start feature enables soft start- The S811 calculates a thermal memory stress and damage to the motor, load, ing of high friction loads. value. A 100% value represents the mechanical system, and the electrical ■ Soft stop control for applications maximum safe temperature of the distribution system. Jam protection where an abrupt stop of the load is motor. When the thermal memory prevents the stress and damage from not acceptable. value reaches 100%, an overload trip a jam during normal run. After the ■ Pump control option with sophisti- will occur removing power to the motor is started, a current greater than cated pump algorithms on both motor. Upon trip, the S811 stores the 300% FLA setting will cause the starter starting and stopping that minimize calculated motor heating value and to trip on a jam fault. the pressure surges that cause will not allow a motor re-start until the Stall water hammer. The pump control motor has sufŢciently cooled. This fea- option will maximize the life of the Excessive current and torque up to ture ensures the motor will not be pump and piping systems while damaged by repeated overload trip, locked rotor levels can occur in a stall minimizing the downtime caused by condition. The condition can lead to an reset and re-start cycles. system failure. overload trip and result in stress and The thermal memory value can be damage to the motor, load, mechani- ■ Six SCRs control all three motor monitored through the DIM or the cal system, and the electrical distribu- phases, providing smooth accelera- communications network. The thermal tion system. Stall protection prevents tion and deceleration performance. memory value can be of great use in stress and damage to a motor that has ■ Soft acceleration and deceleration determining an impending overload not come up to speed, or stalled after reduces wear on belts, gears, chains, trip condition. Alarms can be imple- the soft start time. The S811 will trip to clutches, shafts and bearings. mented in the process monitoring protect the system in the event that the ■ Reduce the peak inrush current’s system warning of an impending trip motor did not get to the rated speed in stress on the power system. before a trip occurs halting the pro- the deŢned soft start period. A current cess. Costly system downtime can be ■ Minimize peak starting torque to greater than 200% FLA at the end of avoided. diminish mechanical system wear the soft start period will cause the and damage. starter to trip on a stall fault. The trip current is adjusted to match ■ 24V DC control module enhances the speciŢc application requirements Pole Over Temperature personnel and equipment safety. by entering the motor nameplate full High ambient temperatures, extended ■ Removable, lockable control termi- load current rating and trip class. The ramp times and high duty cycle condi- nal block reduces maintenance FLA adjustment includes a 3 to 1 tions may cause the S811 power pole costs. Also provides the opportunity adjustment range. The overload trip conductors to reach a temperature that for OEMs to reduce assembly and class is adjustable from class 5 exceeds their thermal rating. The S811 test costs by utilizing pre-assembled through class 30. The overload is is equipped with sensors that monitor wire harnesses. ambient temperature compensated — the temperature of the power poles. meaning its trip characteristics will not Over temperature protection occurs vary with changes in ambient if the device’s thermal capacity is temperature. The overload protection exceeded. The soft starter will trip in can be enabled, disabled, or disabled over temperature conditions, prevent- on start. ing device failure. CAT.02.02.S.K For more information visit: www.EatonElectrical.ca Reduced Voltage Motor Starters G-38 Solid-State Starters April 2005 Open Type S811, Intelligent Technologies (IT.) Soft Starters The device pole temperature value Reset Mode High Voltage can be monitored through the DIM or The S811 can be set up for automatic High voltage conditions can result the communications network. This or manual reset on trip. The manual from disturbances in the electrical feature can be of use in determining reset mode requires the operator to power distribution system. High volt- an impending over temperature trip physically press the RESET button age conditions can cause malfunctions condition. Alarms can be implemented located on the soft starter. The over- or failures of electrical equipment. The in the process monitoring system load can be manually reset through S811 has high voltage protection that warning of an impending trip before a the DIM or through the communica- will trip if the average RMS voltage trip occurs, halting the process. Costly tions network. The overload can also is greater than a preset value. The system shutdown can be avoided. be electrically reset by energizing a high voltage protection can be pro- 24V DC input on the control terminal grammed as a percent of nominal Phase Loss block. voltage from 101% to 120% with a Loss of a phase can cause a signiŢcant trip delay of 0.1 to 60 seconds. increase in the current drawn in the The automatic reset mode allows the remaining two phases. Phase loss can soft starter to be automatically reset as Monitoring Capabilities lead to motor damage before an even- soon as the trip condition is no longer The S811 has an impressive array of tual overload trip occurs. Phase loss is present. With the automatic reset system monitoring capabilities that typically an indication of a failure in mode, after the fault is no longer allow users to access real time process the electrical distribution system. The present, the motor will be restarted as and diagnostic data. This data can be S811 will detect a phase loss and trip soon as a valid start signal is present. viewed at the device with the DIM or if any phase current drops below a Phase Reversal through a communications network. preset value. The phase loss trip level Data over a communications network The S811 can determine if the proper is adjustable from 0% to 100% of the can provide valuable insight into the line phase sequence is present by average of the other two phase levels condition of the equipment and pro- default. The device will trip if the line with an adjustable trip delay of 0.1 to cesses. Maintenance and production phase sequence is something other 60 seconds. personnel can monitor critical opera- than A-B-C. The S811 can be conŢg- Phase Imbalance tional and maintenance data from a ured to operate under reversed central control station that can be Phase current or voltage imbalance phase conditions (A-C-B). located far away from the production can cause a signiŢcant increase in the Shorted SCR Detection facility. Process data can be monitored current drawn in the remaining two The S811 monitors the operation of to determine system anomalies that phases. Phase imbalance can lead to the power poles and will trip under a may indicate a need for preventive motor damage before an eventual shorted SCR condition. maintenance or an impeding failure. overload trip. Phase imbalance is Adjustments made through the com- typically an indication of a failure in Open SCR Detection munications network can reduce costs the electrical distribution system or The S811 monitors the operation of by minimizing the time traveling to the the motor. The S811 will detect both the power poles and will trip under an location where the motor controls are current and voltage phase imbalances open SCR condition. located. When faults do occur, real and trip if any phase becomes imbal- time fault data can assist maintenance anced as compared to the average of Low Current in troubleshooting and planning repair the other two phases. Low current conditions can be a result resources. Remote reset signals can be The phase current imbalance trip level of a loss of load or a failure in the given to tripped devices without the is adjustable from 0% to 100% of the mechanical system. The S811 has low need for manual intervention by main- average of the current in the other two current protection that will trip if the tenance personnel. phases with an adjustable trip delay of average RMS current falls below a pre- Average Line Current 0.1 to 60 seconds. set value. The low current protection can be programmed as a percent of Provides the average of the three- The phase voltage imbalance trip level motor FLA from 0% to 100%. phase RMS line currents in amps, is adjustable from 0% to 100% of the accurate to within 2%. Current data average of the voltage in the other two Low Voltage can be used to indicate a need for phases with an adjustable trip delay of Low voltage conditions can result from maintenance. Increased currents in a 0.1 to 60 seconds. disturbances in the electrical power Ţxed load application can indicate a distribution system. Low voltage reduction in system efŢciencies and conditions can cause a malfunction performance, signifying system and damage to electrical equipment. maintenance is due. The S811 has low voltage protection Average Pole Current that will trip if the average RMS volt- age falls below a preset value. The Provides the average of the three- low voltage protection can be pro- phase RMS pole currents in amps, grammed as a percent of nominal accurate to within 2%. The pole voltage from 1% to 99% with a current is the current through the trip delay of 0.1 to 60 seconds. soft starter. The line and pole current will be identical in in-line applications, and will differ in inside-the-delta applications. For more information visit: www.EatonElectrical.ca CAT.02.02.S.K Reduced Voltage Motor Starters G-39 Solid-State Starters April 2005 Open Type S811, Intelligent Technologies (IT.) Soft Starters Average line current as a % FLA DC Control Voltage Diagnostics Provides the average RMS line Monitors level of the 24V DC control Fault Queue current as a percentage of the S811 voltage. Fluctuations in control voltage FLA setting. can cause component malfunction and Current fault and a fault queue con- failure. System control voltage data taining the last nine system faults can Three-Phase Line Currents can be used to implement warnings, be read through the DIM or communi- Provides three RMS phase line cur- alarms and system actions to low or cations network. Fault identiŢcation rents in amps, accurate to within 2%. high voltage conditions. can minimize troubleshooting time Imbalances or changes in the relative and cost. The fault queue can be Pole Temperature phase current to one another can indi- remotely accessed through a commu- cate anomalies in the motor or electri- Increases in pole temperature are nications network to assist in planning cal distribution system. caused by increases in ambient tem- maintenance resources. 30 different perature, start/stop times and start faults can be identiŢed by the S811. Three-Phase Pole Currents duty cycles. Changes in pole tempera- Control Status Provides three RMS phase pole cur- tures represent a change in system rents in amps, accurate to within 2%. operating conditions. Identifying The S811 provides data that repre- The pole current is the current through unexpected operating conditions or sents system conditions that can be the soft starter. The line and pole changes can prompt maintenance and read through the DIM or the communi- current will be identical in in-line aid in process evaluation activities. cations network. This data identiŢes applications, and will differ in inside- the status of the system and the con- Device Temperature the-delta applications. trol commands the system is request- An increase in device temperature is a ing of the S811. This can be used for Three-Phase Line Voltages strong indication of an increase in advanced troubleshooting and Provides the individual RMS three- ambient temperature. High ambient system integration activities. phase line voltages. Imbalances or temperature operation can be identi- Breaker Status changes in the relative phase voltage Ţed with the Device Temperature data. to one another can indicate anomalies Ambient temperature increases can be The S811 has provisions to read and in the motor or electrical distribution due to loss of enclosure cooling fans display circuit breaker status. Cutler- system. Voltage can be used to moni- or blocked venting. High ambient Hammer communicating Cover Con- tor electrical distribution system per- temperatures will reduce the life of all trol or other communicating protective formance. Warnings, alarms and electrical equipment in the enclosure. device is required to take advantage of system actions to low or high voltage this feature. Start Count conditions can be implemented. Start count data can be used to Percent Thermal Memory monitor system output, schedule Provides the real time calculated ther- preventative maintenance, identify mal memory value. The S811 calcu- system anomalies and identify lates thermal memory value. A 100% changes in system operation. value represents the maximum safe temperature of the motor. When the thermal memory value reaches 100%, an overload trip will occur, removing power to the motor. The thermal memory value can be of great use in determining an impending overload trip condition. Alarms can be implemented in the process monitor- ing system warning of an impending trip before a trip occurs, halting the process. Costly system downtime can be avoided. CAT.02.02.S.K For more information visit: www.EatonElectrical.ca Reduced Voltage Motor Starters G-40 Solid-State Starters April 2005 Open Type S811, Intelligent Technologies (IT.) Soft Starters Operation 100% Starting and Stopping Modes The S811 has a variety of starting and stopping methods to provide superior Run (FLA) performance in the most demanding Initial applications. The motor can be started Torque in either Voltage Ramp Start or Current Limit Start mode. Kick Start and Soft Ramp Stop are available within both starting Time (Seconds) modes. Voltage Ramp Start Figure G-12. Starting Characteristics — Ramp Start Provides a voltage ramp to the motor resulting in a constant torque increase. The most commonly used form of soft start, this start mode allows you to set the initial torque value and the Max. Allowed duration of the ramp to full voltage conditions. Bypass contactors close after ramp time. Run 100% FLA ■ Adjustable initial torque 0 – 85% of locked rotor torque. ■ Adjustable ramp time 0.5 – 180 seconds (can be extended with Time (Seconds) factory modiŢcation). Figure G-13. Starting Characteristics — Current Limit Start Current Limit Start Limits the maximum current available to the motor during the start phase. 100% This mode of soft starting is used when it becomes necessary to limit the maxi- mum starting current due to long start times or to protect the motor. This start mode allows you to set the maximum starting current as a percentage of locked rotor current and the duration of the current limit. Bypass contactors close after current limit time. Run (FLA) ■ Maximum current of 0 – 85% locked rotor current. ■ Adjustable ramp time 0.5 – 180 seconds (can be extended with Kick Ramp Start factory modiŢcation). Time (Seconds) Kick Start Selectable feature in both Voltage Figure G-14. Starting Characteristics — Kick Start Ramp Start and Current Limit Start modes. Provides a current and torque “kick” for 0 to 2.0 seconds. This pro- Run vides greater initial current to develop additional torque to breakaway a high friction load. ■ 0 – 85% of locked rotor torque ■ 0 – 2.0 seconds duration Soft Stop Allows for a controlled stopping of a Ramp load. Used when a stop-time that is greater than the coast-to-stop time is Time (Seconds) desired. Often used with high friction loads where a sudden stop may cause Figure G-15. Starting Characteristics — Soft Stop system or load damage. ■ Stop time = 0 – 60 seconds. For more information visit: www.EatonElectrical.ca CAT.02.02.S.K Locked Rotor Torque Current Locked Rotor Torque Reduced Voltage Motor Starters G-41 Solid-State Starters April 2005 Open Type S811, Intelligent Technologies (IT.) Soft Starters Catalog Number Selection Table G-55. S811 Open Soft Starters Catalog Numbering System S8 1 1T3 0N3S S = IT. Soft Starter S = Standard Soft Starter (edge sensing is default of selectable 811 = Non-combination Soft Starter setting) L = Extended Ramp Start Frame Size W = Without DIM N = 65 mm R = 110 mm 3 = 3-Pole Device T = 200 mm V = 290 mm N = No Options P = Pump Control Ampacity Rating V = 690V Option (Frame T18 through V85) 37 = 37 amps 36 = 360 amps 66 = 66 amps 42 = 420 amps 10 = 105 amps 50 = 500 amps 13 = 135 amps 65 = 650 amps 18 = 180 amps 72 = 720 amps 24 = 240 amps 85 = 850 amps 30 = 304 amps 10 = 1000 amps CAT.02.02.S.K For more information visit: www.EatonElectrical.ca Reduced Voltage Motor Starters G-42 Solid-State Starters April 2005 Open Type S811, Intelligent Technologies (IT.) Soft Starters is capable of. If the application falls Product Selection under these categories, you can use Motor applications and customer needs these charts. For other applications, or come in many different varieties. With when a question arises, consult with the standard and severe duty rating your local Eaton Representative or call tables, we have attempted to provide our Technical Resource Center. guidelines on what the IT. Soft Starter Table G-56. Standard Duty Ratings Starting Method Ramp Current % Ramp Time Starts per Ambient of FLA Seconds Hour Temperature vs. Soft Start 300% 30 sec. 3 50°C vs. Full Voltage 500% 10 sec. 3 50°C vs. Wye-Delta 350% 20 sec. 3 50°C vs. 80% RVAT 480% 20 sec. 2 50°C vs. 65% RVAT 390% 20 sec. 3 50°C vs. 50% RVAT 300% 20 sec. 4 50°C Table G-57. Product Selection — Standard Duty Rating Open Soft Starters Frame Max. Three-Phase Motor Catalog Price � Size Current Number kW Rating (50 Hertz) hp Rating (60 Hertz) 230 380 – 400 440 200V 230V 460V 575V Volt Volt Volt 1.0SF 1.15SF 1.0SF 1.15SF 1.0SF 1.15SF 1.0SF 1.15SF N37 10 18.5 18.5 10 10 10 10 25 20 30 30 S811N37N3S 66 18.5 30 37 20 15 20 20 50 40 60 50 S811N66N3S R 105 30 55 59 30 25 40 30 75 60 100 75 S811R10N3S 135 40 63 80 40 30 50 40 100 75 125 100 S811R13N3S T 180 51 90 110 60 50 60 60 150 125 150 150 S811T18N3S 240 75 110 147 75 60 75 75 200 150 200 200 S811T24N3S 304 90 160 185 100 75 100 100 250 200 300 250 S811T30N3S V 360 110 185 220 125 100 150 125 300 250 350 300 S811V36N3S 420 129 220 257 150 125 175 150 350 300 450 350 S811V42N3S 500 150 257 300 150 150 200 150 400 350 500 450 S811V50N3S 650 200 355 425 250 200 250 200 500 450 600 500 S811V65N3S 720 220 400 450 — — 300 250 600 500 700 600 S811V72N3S 850 257 475 500 — — 350 300 700 600 900 700 S811V85N3S 1000 315 560 600 — — 400 350 800 700 1000 800 S811V10N3S � For a longer ramp acceleration time of 0.5 to 360 seconds, see Page 43. Table G-58. Severe Duty Ratings Starting Method Ramp Current % Ramp Time Starts per Ambient of FLA Seconds Hour Temperature vs. Soft Start 450% 30 sec. 4 50°C vs. Full Voltage 500% 10 sec. 10 50°C vs. Wye-Delta 350% 65 sec. 3 50°C vs. 80% RVAT 480% 25 sec. 4 50°C vs. 65% RVAT 390% 40 sec. 4 50°C vs. 50% RVAT 300% 60 sec. 4 50°C Table G-59. Product Selection — Severe Duty Rating Open Soft Starters Frame Max. Three-Phase Motor Catalog Price � Size Current Number kW Rating (50 Hertz) hp Rating (60 Hertz) 230 380 – 400 440 200V 230V 460V 575V Volt Volt Volt 1.0SF 1.15SF 1.0SF 1.15SF 1.0SF 1.15SF 1.0SF 1.15SF N22 5.5 10 11 5 5 7-1/2 5 15 10 20 15 S811N37N3S 42 11 18.5 22 10 10 15 10 30 25 40 30 S811N66N3S R65 15 30 33 15 15 20 15 50 40 50 50 S811R10N3S 80 22 40 45 25 20 30 25 60 50 75 60 S811R13N3S T 115 33 59 63 30 30 40 30 75 75 100 100 S811T18N3S 150 45 80 90 50 40 50 50 100 100 150 125 S811T24N3S 192 55 100 110 60 50 75 60 150 125 200 150 S811T30N3S V 240 75 110 147 75 60 75 75 200 150 200 200 S811V36N3S 305 90 160 185 100 75 100 100 250 200 300 250 S811V42N3S 365 110 185 220 125 100 150 125 300 250 350 300 S811V50N3S 420 129 220 257 150 125 150 150 350 300 450 350 S811V65N3S 480 147 257 295 150 150 200 150 400 350 500 450 S811V72N3S 525 160 280 335 150 150 200 150 450 350 500 450 S811V85N3S 600 185 315 375 200 150 250 200 500 450 600 500 S811V10N3S � For a longer ramp acceleration time of 0.5 to 360 seconds, see Page G-43. Discount Symbol . . . . . . . . . . . . . . . . . . . . . . MC9 For more information visit: www.EatonElectrical.ca CAT.02.02.S.K Reduced Voltage Motor Starters G-43 Solid-State Starters April 2005 Open Type S811, Intelligent Technologies (IT.) Soft Starters Options Extended Ramp Pump Control For a longer ramp acceleration time of For pump control option, change the .5 – 360 seconds, change the last digit 8th digit in the Catalog Number to P. in the Catalog Number from Table G-62. Pump Control Option Page G-42 to L. Frame Max. Catalog Price Table G-60. Extended Ramp Option Size Current Number Frame Max. Catalog Price N37 S811N37P3S Size Current Number 66 S811N66P3S N3 7 S811N37N3L R 105 S811R10P3S 66 S811N66N3L 135 S811R13P3S Surge Suppressor R 105 S811R10N3L T 180 S811T18P3S 135 S811R13N3L 240 S811T24P3S 304 S811T30P3S T 180 S811T18N3L 240 S811T24N3L V 360 S811V36P3S 304 S811T30N3L 420 S811V42P3S V 360 S811V36N3L 500 S811V50P3S 420 S811V42N3L 650 S811V65P3S 500 S811V50N3L 720 S811V72P3S 650 S811V65N3L 850 S811V85P3S 720 S811V72N3L 1000 S811V10P3S 850 S811V85N3L 1000 S811V10N3L Accessories 690V Option Surge Suppressors 690V ratings are available on the T and V Frames by changing the 8th digit in The surge suppressor can mount on the Catalog Number to V. either the line or load side of the IT. Surge Suppressor Soft Starter. It is designed to clip the Mounted on a 200 mm Device Table G-61. 690V Option line voltage (or load side induced Frame Max. Catalog Price voltage). Size Current Number Table G-63. Surge Suppressors T 180 S811T18V3L Description Catalog Price 240 S811T24V3L Number 304 S811T30V3L V 360 S811V36V3L 600V MOV for 65 mm EMS38 420 S811V42V3L and 110 mm units 500 S811V50V3L 600V MOV for 200 mm EMS39 and 290 mm units 650 S811V65V3L 720 S811V72V3L 690V MOV for 200 mm EMS41 850 S811V85V3L and 290 mm units Discount Symbol . . . . . . . . . . . . . . . . . . . . . MC9 CAT.02.02.S.K For more information visit: www.EatonElectrical.ca Reduced Voltage Motor Starters G-44 Solid-State Starters April 2005 Open Type S811, Intelligent Technologies (IT.) Soft Starters Lug Kits Mounting Plates The 200 mm and 290 mm soft starters do not include lugs. The Mounting Plates are designed to help make it easy to install or retroŢt The 200 mm and 290 mm soft starters each have different lug options based on the soft starter into enclosures and your wiring needs. Each lug kit contains three lugs which can be mounted on MCCs. The soft starter can be mounted either the load or line side. onto the plate prior to installation. The mounting plate is designed with tear drop mounting holes for easier installation. Table G-68. Mounting Plates Description Catalog Price Number Mounting Plate N Frame EMM13N Mounting Plate R Frame EMM13R Lug Kits — EML23 Mounting Plate T Frame EMM13T Table G-64. Lug Kits Mounting Plate V Frame EMM13V Fan/Hood Accessory EMM18 Frame Frame Description Catalog Price Size Designation Number Vibration Plates 200 mm T2 cable connections, 4 AWG to 1/0 cable EML22 SSRV 1 cable connection, 4/0 to 500 MCM cable EML23 The Vibration Plates allow the soft 2 cable connections, 4/0 to 500 MCM cable EML24 starter to be applied in high shock and 1 cable connection, 2/0 to 300 MCM cable EML25 vibration applications. The vibration 2 cable connections, 2/0 to 300 MCM cable EML26 plate allows vibration up to 5g and 290 mmV2 cable connections, 4/0 to 500 MCM cable EML28 shock in up to 40g. The soft starter is SSRV 4 cable connections, 4/0 to 500 MCM cable EML30 mounted onto the vibration plate prior 6 cable connections, 4/0 to 500 MCM cable EML32 � 4 cable connections, 2/0 to 300 MCM cable EML33 to installation in the panel. � The EML33 does not have a CSA Listing. Table G-69. Vibration Plates Description Catalog Price Lug Cover Kits Control Wire Connector Number Replacement covers for the T and V Table G-67. Control Wire Connector Vibration Plate N Frame EMM14N frame are available in case of damage Description Catalog Price to the existing covers. Vibration Plate R Frame EMM14R Number Vibration Plate T Frame EMM14T Table G-65. Lug Cover Kits 12 pin, 5 mm pitch EMA75L Vibration Plate V Frame EMM14V Connector for Description Catalog Price Control Wiring Number Power Supplies Lug Cover T Frame EML27 User Manual 24V DC Power Supply which can be Lug Cover V Frame EML34 used with the S811 SSRV or as a stand- A comprehensive user manual is avail- alone device. able and can be downloaded free of Digital Interface Module charge from www.EatonElectrical.com Table G-70. Power Supplies The Digital Interface Module (DIM) is by performing a document search for Description Catalog Price available as a replacement part. MN03902002E. Number Table G-66. DIM 115V AC Input PSS55A Description Catalog Price 24V DC Output Number 230V AC Input PSS55B 24V DC Output Blank Cover (Filler) EMA68 380 – 480V PSS55C DIM EMA91 AC Input Panel Mounting Kit — 24V DC Output 3 ft. Cable EMA69A 5 ft. Cable EMA69B 8 ft. Cable EMA69C DIN Rail Power Supply Mounting 10 ft. Cable EMA69D Kit (35 mm) Table G-71. DIN Rail Mounting Kit Description Catalog Price Number DIN Rail Mounting PSSDIN Kit (35 mm) Discount Symbol . . . . . . . . . . . . . . . . . . . . . . MC9 For more information visit: www.EatonElectrical.ca CAT.02.02.S.K Reduced Voltage Motor Starters G-45 Solid-State Starters April 2005 Open Type S811, Intelligent Technologies (IT.) Soft Starters Standards and CertiŢcations Instructional Leaţets ■ IEC 60947-4-2 ■ Instruction Manual: MN03902002E ■ EN 60947-4-2 ■ Outline Drawings: ■ UL Listed (NMFT) – Frame N37 ❑ 65 mm, N-Frame: 10-8574 to V85 ❑ 110 mm, R-Frame: 10-8575 ■ UL Recognized (NMFT2) – Frame V10 ❑ 200 mm, V-Frame: 10-8576 ■ CE Marked ❑ 290 mm, T-Frame: 10-8577 ■ CSA CertiŢed (3211 06) ■ CSA Elevator (2411 01) Technical Data Table G-72. SpeciŢcations— IT. Soft Starter Soft Starter S811 S811 S811 S811 S811 S811 S811 S811 S811 S811 S811 S811 S811 S811 � (Partial Catalog Number) N37 N66 R10 R13 T18 T24 T30 V36 V42 V50 V65 V72 V85 V10 Max. Current Capacity 37 66 105 135 180 240 304 360 420 500 650 720 850 1000 FLA Range 11 – 37 20 – 66 32 – 42 – 56 – 75 – 95 – 112 – 131 – 156 – 203 – 225 – 265 – 320 – 105 135 180 240 304 360 420 500 650 720 580 1000 Dimensions Width in Inches (mm) 2.66 (67.6) 4.42 (112.2) 7.67 (194.8) 11.05 (280.6) Height in Inches (mm) 7.38 (187.4) 7.92 (201.2) 12.71 (322.9) 16.57 (420.8) Depth in Inches (mm) 6.48 (164.5) 6.64 (168.7) 6.39 (162.4) 7.35 (186.6) Weight in lbs. (kg) 5.8 (2.6) 10.5 (4.8) 48 (21.8) with lugs 103 (46.8) with lugs 41 (18.6) without lugs 91 (41.4) without lugs General Information Bypass Mechanical Lifespan 10M Insulating Voltage Ui 660V Ramp Time Range .5 – 180 Seconds (.5 – 360 Seconds Extended Ramp) Resistance to Vibration 3g Resistance to Shock 15g Electrical Information Operating Voltage 200 – 600V Operating Frequency 47 – 63 Hz Overload Setting 30 – 100% Trip Class 5, 10, 20, & 30 Cabling Capacity (IEC 947) Number of Conductors 1 1 1 or 2 2, 4 or 6 Wire Sizes 14 – 2 14 – 4/0 4 AWG to 500 MCM 2/0 to 500 MCM Type of Connectors Box Lug Add-On Lug Kit Control Wiring (12-Pin) Wire Sizes in AWG 22 – 14 Number of Conductors 2 (Stranded) (or one AWG 12) Torque Requirements 3.5 in lb-in Solid, Stranded or Flexible 3.31 2 Max. Size in mm Control Power Requirements Voltage Range (24V ± 10%) 21.6 – 26.4 Steady State Current Amps 1.0 1.0 1.0 1.4 Inrush Current Amps 10 10 10 10 Ripple 1% Relays (1) Class A and C Voltage AC — maximum 240 Voltage DC — maximum 120 Amps — maximum 3 � UR Recognized Product CAT.02.02.S.K For more information visit: www.EatonElectrical.ca Reduced Voltage Motor Starters G-46 Solid-State Starters April 2005 Open Type S801 & S811, Intelligent Technologies (IT.) Soft Starters Table G-73. SpeciŢcations— IT. Soft Starter (Continued) Soft Starter S801/11 S801/11 S801/11 S801/11 S801/11 S801/11 S801/11 S801/11 S801/11 S801/11 S801/11 S801/11 S801/11 S801/11 (Partial Catalog Number) N37 N66 R10 R13 T18 T24 T30 V36 V42 V50 V65 V72 V85 V10 Max. Current Capacity 37 66 105 135 180 240 304 360 420 500 650 720 850 1000 Environment Temperature — Operating -30 – 50°C (No derating) Consult factory for operation > 50˚ C Temperature — Storage -50 – 70°C Altitude <2000 Meters — Consult factory for operation > 2000m Humidity <95% Non-condensing Operating Position Any Pollution degree IEC947-1 3 Impulse withstand Voltage 6000V IEC947-4-1 Dimensions 1.97 6.48 (50.0) (164.5) 2.66 (67.6) 7.38 6.87 (187.4) (174.5) 5.23 (132.9) 3.46 (88.0) .22 (5.5) Typ. 4 Places Figure G-16. N-Frame (65 mm) S801 & S811 Approximate Dimensions in Inches (mm) For more information visit: www.EatonElectrical.ca CAT.02.02.S.K Reduced Voltage Motor Starters G-47 Solid-State Starters April 2005 Open Type S801 & S811, Intelligent Technologies (IT.) Soft Starters 3.54 6.64 (90.0) (168.7) 4.42 (112.2) 7.44 7.92 (189.0) (201.2) 5.53 (140.5) 3.49 (88.5) .27 (6.8) Typ. 4 Places Figure G-17. R-Frame (110 mm) S801 & S811 Approximate Dimensions in Inches (mm) 7.67 6.39 (194.8) (162.4) 11.77 12.71 (299.0) (322.9) Slots 5.40 (137.2) .28 2.95 (7.1) (75.0) Slots Typ. Slots 6 Places 5.91 (150.0) Slots Figure G-18. T-Frame (200 mm) S801 & S811 Approximate Dimensions in Inches (mm) CAT.02.02.S.K For more information visit: www.EatonElectrical.ca Reduced Voltage Motor Starters G-48 Solid-State Starters April 2005 Open Type S801 & S811, Intelligent Technologies (IT.) Soft Starters 9.84 7.35 (250.0) (186.6) 15.63 (397.0) Mounting Holes 15.16 16.57 (385.0) (420.8) Slots .27 (6.8) .26 (6.5) Dia. 11.05 (280.6) Typ. 3.74 Typ. 4 Places (95.0) 4 Places Figure G-19. V-Frame (290 mm) S801 & S811 Approximate Dimensions in Inches (mm) For more information visit: www.EatonElectrical.ca CAT.02.02.S.K