See Boiler Water Level at Any Angle, Any Distance ® Simpliport 180 Water Gage System 2 20432 CR Simpliport 8pg Broch.indd 1 0432 CR Simpliport 8pg Broch.indd 1 2 2/17/11 2:16 PM /17/11 2:16 PM ® Simpliport 18 0 Water Level Gage System Patent # 7,047,806B2 Red indicates steam, green indicates water level in boiler. ® The Simpliport 180 System New Wide Angle Optics The Simpliport 180 System consists of a stainless Illuminates Boiler Water Level at steel gage body, an LED illuminator assembly, and a wide angle optic viewing hood assembly. There are no service parts 18” (457 mm) Any Angle, Any Distance associated with the viewing hood assembly. A Installed worldwide since 1962, Wherever you may be standing within while maintaining a crystal clear ® Simpliport Boiler Water Level Glass 180˚ of the Simpliport Wide Angle Hood, view of a direct reading gage as 14-1/2” (368mm) Gages provide reliable direct-reading, you can clearly see the bright red or required by ASME. Light does not refract through water on the same bi-color indication up to 3000 PSI green indication of steam and water line that light refl ects through steam. By calculated (206 Bar). Continuous improvements level. You’ll decrease your exposure placement of a light source and gage glass, the to the Simpliport design have made time to the boiler environment Simpliport gage indicates water levels by displaying green ports at water level and red ports for steam above. them easier to install, easier to maintain Illuminator and now, much easier to view. A Simpliport 180 Illuminator & Wide Angle Hood Height “A” Assembly Inches MM Wide Angle Hood Stainless Steel Gage SWA-180-5* 12-1/2 318 Wide Angle SWA-180-6* 14-7/8 378 • Clear and bright viewing from any angle, Optic Hood SWA-180-7* 17-1/4 438 any distance SWA-180-8* 19-5/8 498 • Improves visibility of existing gages... SWA-180-9* 22 559 can provide clearer readings from dirty, SWA-180-10* 24-3/8 619 The Simpliport 180 System is manufactured contaminated gages...easy fi eld retrofi ts! * Suffi x represents the number of ports in the and installed to meet ASME Boiler Code gauge. Note: Consult factory for applications • Eliminates need for mirrors in in hazardous (classifi ed) areas. (Section 1) requirements. most applications • Easy to install: new mounting bar design ® Simpliport LED See the video at: eliminates spring pins Illuminator and Viewing Hood: www.simpliport180.com • For indoor or outdoor use Anywhere you can see it, you can read it! 1 2 2 20432 CR Simpliport 8pg Broch.indd 2-3 0432 CR Simpliport 8pg Broch.indd 2-3 2 2/17/11 2:16 PM /17/11 2:16 PM 5.64” (143 mm) Simpliport 4000 Gage Body Assembly Shown in order of assembly. ® Simpliport We have replaced our old units with the LED Illuminator & Hood “ Clark-Reliance Simpliport boiler sight glasses for Bi-Color Water Gage Glass The 4000 Series Simpliport Gage and have had much better performance. We • Features the brightest LEDs in the is engineered with a spiral wound Sealing Glass Spring Spring Gasket Module Retainer Washers (2) Packing Nut boiler gage industry sealing gasket featuring a unique are very satisfi ed with Clark-Reliance products. Glass Module with Sealing Gasket Packing Nut Assembly inner support ring and cushion pad, • Low power consumption (< .1 Amp) (Part Number PW-87B) (Part Number PW-68) which eliminates the Hot-Torque Their new LED illuminator works well, lasts • LEDs generate no heat step required on past models. Glass The result is a gage that is long and has great support. • 120 or 240 VAC operation Module ” ready-to-use upon installation. • Indoor or outdoor use 30mil George Machuta V1 Mica Maintenance Supervisor The new Simpliport LED Illuminators feature Retainer Mica Shield Glass Disc & Cushion Anti-Rotation Lug Washer Municipal Power Plant high-intensity long life red and green LED’s, and eliminates the traditional red and green glass color strips. The service life of the LEDs is up to 10 years, which far exceeds any traditional incandescent or halogen lamps in ® Simpliport Gage is previous models. High Quality, Repairable Construction Built for Continuous Service to LED ILLUMINATOR SPECIFICATIONS Quality construction is a Simpliport gage mainstay. Power Supply: 120 or 240 VAC @ 50-60 Hz ( ) Gage bodies are manufactured from Type 304 3000 PSI 206 Bar Steam Pressure Power .10 Amp @ 120 VAC stainless steel. In addition, high quality materials Consumption .10 Amp @ 240 VAC Est. Life: Up to 10 years (continuous) throughout all gage components impart product Agency Approval: FM Rating: Ordinary locations integrity to even its smallest parts. The result is a premium gage, extremely strong yet lightweight. Designed and manufactured to rigid The gage operates on the reliable Wire Size: Min. 16 AWG / Max 12 AWG Proven Bi-Color Gage Max distance from For example, the six-port Model P4006 with 12-5/8" quality standards, the Clark-Reliance principles of light refraction. Light power supply to light: 9' (27.5 M) Standard Cable = 8' (2.5 M) • Direct reading up to 3000 PSI (321 mm) visibility weighs only 16 lbs. Ambient Temperature: -40˚F (-40˚C) to 170˚F (77˚C) Simpliport gage is proven for accurate does not refract through water on the (206 Bar) and easy water level reading. same line that light refracts through New design features include the “all around” • Spiral wound sealing gaskets Worldwide, Simpliport gages have steam. The Simpliport gage indicates spring support for Glass Disc Modules. This provides • No hot-torquing required delivered outstanding performance in water level by displaying green ports positive and uniform loading to prolong the life of • Highest quality (V1), thickest dependability, low maintenance and for water and red ports for steam. gage glass and the highest quality (V1) 30 mil mica (30 mil) mica shields installation versatility. shields. Service life may vary based The Simpliport unit is the only high • Over 12,000 in service upon actual operating conditions To meet specifi c requirements, pressure gage with a repairable body, worldwide and water quality. Simpliport gages are offered in visibility a signifi cant economic advantage lengths from 10-1/4" (260 mm) to for operators. ® See pages 5-6 for Simpliport Gage 71-5/8" (1819 mm). Special gages of Model Numbers and Dimensions. longer visibility can be supplied. In all lengths, gage ports are tightly spaced for maximum reading accuracy. 100 year old power plant with Simpliport retrofi t. 3 4 2 20432 CR Simpliport 8pg Broch.indd 4-5 0432 CR Simpliport 8pg Broch.indd 4-5 2 2/17/11 2:16 PM /17/11 2:16 PM I’ve never seen a gage “ that you can see so well Commissioning Kit Included We’ll Help Assure that Your Boiler from extreme angles. Project Gets Up and Running Smoothly ® For commissioning purposes, Simpliport SM gages are furnished with two spare Glass Clark-Reliance’s SureStart Program can help qualifi ed With this sight glass, if Simpliport Disc Modules, a 1-7/8" socket, a 3/4"-1/2" purchasers make certain that boiler level indication and I’m standing anywhere drive adaptor, high temperature thread control instrumentation will provide years of safe and reliable Gage Assemblies lube, and module extractor pliers. service in compliance with Section 1 of the ASME Code. within 180˚ of it, the A direct Clark-Reliance employee will spend the day at level is visible. your facility. We will verify the equipment installation, and ” conduct operation, use and maintenance training sessions Bob Martin with your operators. SureStart gives you the education Maintenance and training necessary to provide safe and reliable level Municipal Power Plant indication and control. P4000 Series: Dimension Chart-Standard Size 0-1500 PSI (103 Bar) P4100 Series: Dimension Chart-Standard Sizes 0-3000 PSI (206 Bar) P4000 Series: P4100 Series: Simpliport # of Vision A Min. Centers B Body D Min. F Simpliport Gage with Simpliport Gage with Simpliport # of Vision A Min. Centers B Body D Min. G Model No. Ports inches (mm) inches (mm) inches (mm) inches (mm) Model No. Ports inches (mm) inches (mm) inches (mm) inches (mm) Nipple Connections Flange Connections P4005 5 10.25 (260) 21.00 (533) 11.88 (301) 10.38 (263) P4105 5 10.25 (260) 21.63 (549) 11.88 (301) 9.19 (234) [ ] [ ] (1500 PSI 103 Bar Maximum) (3000 PSI 206 Bar Maximum) P4006 6 12.62 (320) 23.37 (593) 14.25 (362) 11.56 (294) P4106 6 12.62 (320) 24.00 (610) 14.25 (362) 10.38 (264) P4007 7 15.00 (380) 25.75 (654) 16.62 (422) 12.75 (324) P4107 7 15.00 (380) 26.38 (670) 16.62 (422) 11.56 (294) P4008 8 17.38 (441) 28.12 (714) 19.00 (482) 13.94 (354) P4108 8 17.38 (441) 28.75 (730) 19.00 (482) 12.75 (324) ANSI 1/2” - 2500 lbs. 4-1/2 5 Ring joint Flange P4009 9 19.75 (501) 30.50 (774) 21.38 (543) 15.25 (387) 1” Dia. Stainless P4109 9 19.75 (501) 31.13 (790) 21.38 (543) 13.94 (354) (Unless otherwise Steel Tubing noted) P4010 10 22.12 (562) 32.88 (835) 23.75 (603) 16.31 (414) P4110 10 22.12 (562) 33.50 (850) 23.75 (603) 15.12 (384) 2 P4000 Series: Multi-Section Sizes 0-1500 PSI (103 Bar) P4100 Series: Multi-Section Sizes 0-3000 PSI (206 Bar) 1-1/2 3-1/4 P4011 11 25.50 (650) 36.25 (920) 27.12 (688) 18.00 (457) P4111 11 25.50 (650) 36.87 (937) 27.12 (688) 16.81 (427) 2-1/2 R P4012 12 27.88 (708) 38.62 (980) 29.50 (749) 19.19 (487) P4112 12 27.88 (708) 39.25 (997) 29.50 (749) 18.00 (457) P4013 13 30.25 (768) 41.00 (1041) 31.88 (809) 20.38 (517) P4113 13 30.25 (768) 41.63 (1057) 31.88 (809) 19.19 (487) P4014 14 32.62 (828) 43.38 (1101) 34.25 (869) 21.56 (547) P4114 14 32.62 (828) 44.00 (1117) 34.25 (869) 20.38 (517) P4015 15 35.00 (885) 45.75 (1162) 36.62 (930) 22.75 (577) P4115 15 35.00 (885) 46.38 (1177) 36.62 (930) 21.56 (547) P4016 16 37.38 (949) 48.12 (1222) 39.00 (990) 23.94 (608) P4116 16 37.38 (949) 48.75 (1237) 39.00 (990) 22.75 (577) P4017 17 39.75 (1009) 50.50 (1282) 41.38 (1051) 25.12 (638) P4117 17 39.75 (1009) 51.13 (1297) 41.38 (1051) 23.94 (607) B Center of Visibility P4018 18 42.12 (1069) 52.88 (1343) 43.75 (1111) 26.31 (668) P4118 18 42.12 (1069) 53.50 (1357) 43.75 (1111) 25.12 (637) B A Center of P4019 19 44.50 (1130) 55.25 (1403) 46.12 (1171) 27.50 (698) P4119 19 44.50 (1130) 55.87 (1417) 46.12 (1171) 26.31 (667) D Visibility P4020 20 46.88 (1190) 57.62 (1463) 48.50 (1231) 28.69 (728) P4120 20 46.88 (1190) 58.25 (1477) 48.50 (1231) 27.50 (697) G A D P4021 21 50.12 (1273) 61.00 (1549) 51.88 (1317) 30.13 (765) P4121 21 50.12 (1273) 61.63 (1565) 51.88 (1317) 29.19 (741) 3/4 P4022 22 52.62 (1336) 63.38 (1609) 54.25 (1377) 31.56 (801) P4122 22 52.62 (1336) 64.00 (1625) 54.25 (1377) 30.38 (771) 2-3/8 P4023 23 55.00 (1397) 65.75 (1670) 56.62 (1438) 32.75 (831) P4123 23 55.00 (1397) 66.37 (1685) 56.62 (1438) 31.56 (801) P4024 24 57.38 (1457) 68.12 (1730) 59.00 (1498) 33.94 (862) P4124 24 57.38 (1457) 68.75 (1745) 59.00 (1498) 32.75 (831) F 13/16 P4025 25 59.75 (1517) 70.50 (1790) 61.38 (1559) 35.12 (892) VISION P4125 25 59.75 (1517) 71.13 (1805) 61.38 (1559) 33.94 (861) P4026 26 62.12 (1577) 72.88 (1851) 63.75 (1619) 36.31 (922) P4126 26 62.12 (1577) 73.50 (1865) 63.75 (1619) 35.12 (891) 3/4 Dia. P4027 27 64.50 (1638) 75.25 (1911) 66.12 (1679) 37.50 (952) P4127 27 64.50 (1638) 75.87 (1925) 66.12 (1679) 36.31 (921) P4028 28 66.88 (1698) 77.62 (1971) 68.50 (1739) 38.68 (982) P4128 28 66.88 (1698) 78.25 (1985) 68.50 (1739) 37.50 (951) Arrangement #2 Arrangement #1 VISION P4029 29 69.25 (1758) 80.00 (2032) 70.88 (1800) 39.88 (1012) P4129 29 69.25 (1758) 80.63 (2045) 70.88 (1800) 38.69 (981) Simpliport gage connections for pressures VISION P4030 30 71.62 (1819) 82.38 (2092) 73.25 (1860) 41.06 (1043) P4130 30 71.62 (1819) 83.00 (2105) 73.25 (1860) 39.88 (1011) VISION to 1500 PSI (103 Bar) include standard nipple Note: Minimum Centers “B” are for Steel Water Gage Valves. See Bulletin AB5,1D for Note: Consult factory if smaller minimum centers, non-standard fl anges or Arrangement #3 Arrangement #4 connections (end stems), ANSI fl anges information on water gage valves. other special items are required. Note to Specifi er: The three most important dimensions are A, B and F. (D is a constant.) Note to Specifi er: The three most important dimensions are: A, B, G and Select an arrangement required. Consult factory for applications with (as specifi ed) or male/female socket welds. Ask for a complete Reliance Engineered Product Specifi cation Guide. centers less than listed in the chart. the Viewing Arrangement. 5 6 2 20432 CR Simpliport 8pg Broch.indd 6-7 0432 CR Simpliport 8pg Broch.indd 6-7 2 2/17/11 2:16 PM /17/11 2:16 PM Gage Valve Centers Visibility Body Overall Body Overall Visibility Gage Valve Centers From the World’s Largest Selection of Boiler Instrumentation and Control Devices ® Electro Eye-Hye Local and Remote Indicators LevelMax Flat Glass Gages Systems See the video at: www.simpliport180.com 16633 Foltz Parkway, Strongsville, OH 44149 USA Phone: 440.572.1500 Fax: 440.238.8828 www.clark-reliance.com sales@clark-reliance.com SureStart is a service mark and Simpliport and Clark-Reliance Note: Clark-Reliance shall not be liable for damages of any kind resulting in part from are registered trademarks of The Clark-Reliance Corporation. failure to install its products in accordance with all applicable ASME Boiler Codes and/or ® © 2011 The Clark-Reliance Corporation Printed in U.S.A. state and local regulations, improper application and/or maintenance. Bulletin AB7.5 Feb 2011 2 20432 CR Simpliport 8pg Broch.indd 8 0432 CR Simpliport 8pg Broch.indd 8 2 2/17/11 2:16 PM /17/11 2:16 PM