P Pants ants Pants P Pants ants T Topper opper Topper T Topper opper Model Model A A Model Model Model A A A OWNER’S MANU OWNER’S MANU OWNER’S MANUAL AL AL OWNER’S MANU OWNER’S MANUAL AL CISSELL MANUFACTURING COMPANY CISSELL MANUFACTURING COMPANY CISSELL MANUFACTURING COMPANY CISSELL MANUFACTURING COMPANY CISSELL MANUFACTURING COMPANY HEADQUARTERS HEADQUARTERS HEADQUARTERS HEADQUARTERS HEADQUARTERS PHONE: (502) 587-1292 831 SOUTH FIRST ST. SALES FAX: (502) 585-3625 P.O. BOX 32270 SERVICE/PARTS FAX: (502) 681-1275 LOUISVILLE, KY 40232-2270 THIS MANU THIS MANU THIS MANU THIS MANU THIS MANUAL MUST BE GIVEN AL MUST BE GIVEN AL MUST BE GIVEN AL MUST BE GIVEN AL MUST BE GIVEN T T T T TO O O O O THE EQUIPMENT OWNER. THE EQUIPMENT OWNER. THE EQUIPMENT OWNER. THE EQUIPMENT OWNER. THE EQUIPMENT OWNER. MAN39 MAN39 MAN39 MAN39 MAN39 9/98 9/98 9/98 9/98 9/98 2 2 2 2 2C C C C C W W W W WB B B B B Page 1 Page 1 Page 1 Page 1 Page 1 WARRANTY WARRANTY WARRANTY WARRANTY WARRANTY The Cissell Manufacturing Company (Cissell) warrants all new equipment (and the original parts thereof) to be free from defects in material or workmanship for a period of one (1) year from the date of sale thereof to an original purchaser for use, except as hereinafter provided. With respect to non-durable parts normally requiring replacement in less than one (1) year due to normal wear and tear, including, but not limited to, cloth goods, valve discs, hoses, and iron cords, and with respect to all new repair or replacement parts for Cissell equipment for which the one (1) year warranty period has expired, or for all new repair or replacement parts for equipment other than Cissell equipment, the warranty period is limited to ninety (90) days from date of sale. The warranty period on each new replacement part furnished by Cissell in fulfillment of the warranty on new equipment or parts shall be for the unexpired portion of the original warranty period on the part replaced. With respect to electric motors, coin meters and other accessories furnished with the new equipment, but not manufactured by Cissell, the warranty is limited to that provided by the respective manufacturer. Cissell's total liability arising out of the manufacture and sale of new equipment and parts, whether under the warranty or caused by Cissell's negligence or otherwise, shall be limited to Cissell repairing or replacing, at its option, any defective equipment or part returned f.o.b. Cissell's factory, transportation prepaid, within the applicable warranty period and found by Cissell to have been defective, and in no event shall Cissell be liable for damages of any kind, whether for any injury to persons or property or for any special or consequential damages. The liability of Cissell does not include furnishing (or paying for) any labor such as that required to service, remove or install; to diagnose troubles; to adjust, remove or replace defective equipment or a part; nor does it include any responsibility for transportation expense which is involved therein. The warranty of Cissell is contingent upon installation and use of its equipment under normal operating conditions. The warranty is void on equipment or parts; that have been subjected to misuse, accident, or negligent damage; operated under loads, pressures, speeds, electrical connections, plumbing, or conditions other than those specified by Cissell; operated or repaired with other than genuine Cissell replacement parts; damaged by fire, flood, vandalism, or such other causes beyond the control of Cissell; altered or repaired in any way that effects the reliability or detracts from its performance, or; which have had the identification plate, or serial number, altered, defaced, or removed. No defective equipment or part may be returned to Cissell for repair or replacement without prior written authorization from Cissell. Charges for unauthorized repairs will not be accepted or paid by Cissell. CISSELL MAKES NO OTHER EXPRESS OR IMPLIED WARRANTY, STATUTORY OR OTHERWISE, CONCERNING THE EQUIPMENT OR PARTS INCLUDING, WITHOUT LIMITATION, A WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE, OR A WARRANTY OF MERCHANTABILITY. THE WARRANTIES GIVEN ABOVE ARE EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. CISSELL NEITHER ASSUMES, NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT, ANY OTHER WARRANTY OR LIABILITY IN CONNECTION WITH THE MANUFACTURE, USE OR SALE OF ITS EQUIPMENT OR PARTS. For warranty service, contact the Distributor from whom the Cissell equipment or part was purchased. If the Distributor cannot be reached, contact Cissell. Page 2 Page 2 Page 2 Page 2 Page 2 T TABLE OF CONTENTS ABLE OF CONTENTS T T TABLE OF CONTENTS ABLE OF CONTENTS ABLE OF CONTENTS ——————————————————————————————————————————— Warranty .................................................................................................................... 2 Specifications, General Information ......................................................................... 4 Dimension Drawings .................................................................................................5 Electrical Connections, Steam Connections ............................................................. 6 Steam Connections Illustration ................................................................................ 7 Operating Instructions .......................................................................................... 8-9 Air Pressure Control Operation .............................................................................. 10 Installation of Bag and Boots..................................................................................11 Pleat Setter Cover Assembly and Adjustment .......................................................12 Pants Topper Bag, Sealing Steam Leaks ................................................................13 Plastic Sleeve, Bearing Adjustment ........................................................................14 Motor and Blower Assembly Removal ....................................................................15 Belt Tension Adjustment, Pulley Alignment .......................................................... 15 Control Switches Replacement, Knob Adjustment ................................................16 Maintenance Instructions ....................................................................................... 17 Simplified Wiring Diagram ..................................................................................... 18 Wiring Diagram .......................................................................................................19 Trouble Shooting Service Charts ...................................................................... 20-21 ILLUSTRA ILLUSTRA ILLUSTRA ILLUSTRA ILLUSTRATED P TED P TED P TED P TED PARTS ARTS ARTS ARTS ARTS Overall View ............................................................................................................. 23 Overall View ............................................................................................................. 24 Control Switches, Track Assembly ..........................................................................25 Motor and Blower Assembly ...................................................................................26 Piping and Tubing ...................................................................................................27 Solenoid Valve Parts ................................................................................................ 28 Electric Control Box ................................................................................................. 29 Water Spray Gun, Pistol Type.................................................................................30 Spray Gun, Piping, and Condenser Parts ...............................................................31 Condenser Parts .......................................................................................................32 Page 3 Page 3 Page 3 Page 3 Page 3 SPECIFICA SPECIFICATIONS TIONS SPECIFICA SPECIFICA SPECIFICATIONS TIONS TIONS Electric Motor........................................ 1/3 H.P., 115V. or 230V., 60 Cycle, AC, 1 Phase ........................................................... 220V., 50 Cycle, AC, 1 Phase Operating Steam Pressure..................... 100 P.S.I.G. (5.8 Bars) Maximum Boiler Horsepower (Approx.).................. 3/4 (7.3 kw) Steam Supply Line................................. 1/2" Pipe (1.3 cm) Steam Return Line................................. 1/2" Pipe (1.3 cm) Net Weight............................................ 230 Pounds (104.5 kg) Note: Specifications are subject to change without prior notice. GENERAL INFORMA GENERAL INFORMA GENERAL INFORMA GENERAL INFORMA GENERAL INFORMATION TION TION TION TION IMPORT IMPORT IMPORTANT: ANT: ANT: The air line filter was removed from the machine for shipping. When installing the unit, fasten the IMPORT IMPORTANT: ANT: air line filter to the regulator as shown in the “Air Line Assenbly” drawing in the Parts section of this manual. UNCRA UNCRA UNCRA UNCRA UNCRATING: TING: TING: TING: TING: Set crate upright, remove sides and top. Remove the two rear base bolts and lift from crate. PRO PRO PROTECTIVE PLASTIC COVER: TECTIVE PLASTIC COVER: TECTIVE PLASTIC COVER: Do not remove plastic cover from the nylon pants topper bag until machine is PRO PROTECTIVE PLASTIC COVER: TECTIVE PLASTIC COVER: installed and is ready for operation. A A A A AUT UT UT UT UTOMA OMA OMA OMA OMATIC STEAM TIC STEAM TIC STEAM TIC STEAM TIC STEAM TIMER: TIMER: TIMER: TIMER: TIMER: The Automatic Steam Timer (A) is adjustable from 0 to 60 seconds, and is set at the factory for 4 seconds normal steaming. Adjust as required. A A A A AUT UT UT UT UTOMA OMA OMA OMA OMATIC TIC TIC TIC TIC AIR AIR AIR AIR AIR TIMER: TIMER: TIMER: TIMER: TIMER: The Automatic Air Timer (B) is adjustable for 0 to 60 seconds and is factory set for 25 seconds for normal drying. Adjust as required. Page 4 Page 4 Page 4 Page 4 Page 4 P PANTS ANTS T TOPPER - MODEL OPPER - MODEL A - DIMENSION DRA A - DIMENSION DRAWINGS WINGS P P PANTS ANTS ANTS T T TOPPER - MODEL OPPER - MODEL OPPER - MODEL A - DIMENSION DRA A - DIMENSION DRA A - DIMENSION DRAWINGS WINGS WINGS Dimensions given in inches plus/minus 1/2" and are subject to change without prior notice Dimensions given in inches plus/minus 1/2" and are subject to change without prior notice Dimensions given in inches plus/minus 1/2" and are subject to change without prior notice Dimensions given in inches plus/minus 1/2" and are subject to change without prior notice Dimensions given in inches plus/minus 1/2" and are subject to change without prior notice Page 5 Page 5 Page 5 Page 5 Page 5 ELECTRICAL CONNECTIONS ELECTRICAL CONNECTIONS ELECTRICAL CONNECTIONS ELECTRICAL CONNECTIONS ELECTRICAL CONNECTIONS IMPORTANT: Consult your local electrical codes before making any connections, and be certain that the connections conform with all applicable codes. The standard Pants Topper has single phase motors. Before installation, check nameplates on motor and control box for rated voltage and current specifications. Make electrical connections as indicated on the wiring diagram at- tached to machine. For single phase current, connect power leads, L1 and L2, to an approved fused disconnect switch in power line. For standard, single phase machine to three phase current, connect power leads, L1 and L2, to any two terminals of an approved fused disconnect switch in the three phase power line. For three phase current, connect power leads L1, L2, and L3 to the three terminals of an approved fused disconnect switch in the three phase power line. The motor must rotate clockwise when facing the belt and pulley. If rotation is incorrect, transpose any two leads connecting the power line, and rotation of motor will reverse. STEAM CONNECTIONS STEAM CONNECTIONS STEAM CONNECTIONS STEAM CONNECTIONS STEAM CONNECTIONS Refer to drawing on opposite page for steam supply and return connections. All horizontal runs must drain by gravity to respective steam header. Portions that cannot drain to header must drain by gravity to machine, without water pockets. Each steam header must drain, by gravity, to boiler or conden- sate return tank. To prevent condensate draining from steam headers to machine, make steam connections (to each respective header) with a 12 inch or more, vertical riser. Do not make steam connections to a header with a horizontal or downwardly facing tee or elbow. Water pockets or an improperly drained steam line (or header) will provide wet steam, causing unnecessary wetting- out of buck padding. Before installing check valve, trap and strainer, connect steam supply to machine from globe valve (A). Open globe valve (A) to flush any foreign matter that may be in castings or pipes. Open globe valve (C) to flush foreign matter from return connections, then connect steam return from valve (C) to machine with check valve, trap, and strainer as shown. If steam is gravity returned to boiler, omit trap. NOTE: For successful operation of machine, install trap as close to floor and as near machine as possible. Inspect trap carefully for inlet and outlet marks and install according to manufacturer’s instructions. IMPORTANT: A separate steam trap must be used with each machine. CAUTION: Before operating Pants Topper, open globe valves in steam lines. Check carefully for steam leaks and see that trap is operating properly. Under no circumstances should machine be operated until hot. Operating the machine cold will wet the nylon bag and padding. To dry a wet bag or pad, depress the ON manual Air switch. Air will operate continously until OFF Air switch is pressed. Page 6 Page 6 Page 6 Page 6 Page 6 Fig. 2 Page 7 Page 7 Page 7 Page 7 Page 7 OPERA OPERATING INSTRUCTIONS TING INSTRUCTIONS OPERA OPERA OPERATING INSTRUCTIONS TING INSTRUCTIONS TING INSTRUCTIONS CAUTION: Timer Adjustments STEAM: Must not be greater than 6 seconds AIR: Must not be less than 20 seconds (Average setting 4-5 Seconds) (Average Setting 25 Seconds) NOTE: Straighten Pockets; Button Pocket Flaps; Button or Snap front of Waist Band, But Do Not Close Zipper. 1. Grip rear top portion of bag and puff waist expander forward until it locks. 2. Lift trousers onto form, placing back center of waist band high onto waist expander. Pull trousers forward; hook, button or snap front of waist band. Do not close zipper of pants. 3. Continue to hold forward tension on trousers and push “bag release” knob. Allow automatic tension of waist expander to draw front of trousers onto face of buck. 4. Adjust and center pants to highest position on buck. Align crotch; do not raise pants too high as crotch must remain loose in buck opening to prevent wrinkling of crotch area. 5. To soften pleats (Before making respective pleat lays), push PRE-STEAM BUTTON. Steam Timer controls pre-steaming automatically. NOTE: Excessive moisture will de-lusterize Rayon acetates. This may be minimized by using “air” while steaming; or shortening of steam cycle by depressing fully “off” air switch. Do not use the pre-steaming operation on rayon acetates. 6. Smooth out material and lay each pleat separately, working from fly toward pleat being layed. Align pleat with leg crease; close pleat holder. If too much material is encountered during laying of pleats, trousers are too high on the buck and too low on the rear expander. If too little material is available to lay the pleat properly, the trousers may be too low on the buck and too high on the expander. 7. Push AUTOMATIC Button. Steam and Air Timers control steam followed by air automatically. Leg-out during the final phase of the automatic cycle of the Topper. 8. Place creased trousers on hanger and make necessary touch-ups on Puff Iron before placing pants on finish rail. Page 8 Page 8 Page 8 Page 8 Page 8 POSITIONING PANTS ON TOPPER OPERATING INSTRUCTIONS (A) At “Start-Up” (or after “Idle Periods” of operation) preheat before operating: a. Lower pleat clamps onto padded buck; Operate Topper on “Manual Air” continuously for about one (1) minute. (B) Either PRE-STEAM or AUTOMATIC Steam-Air cycle may be cancelled by pushing “OFF” Air Switch fully down. (C) For Suede, Chamois or leather trimmed trousers, use manual air switch to provide air “while steaming”, as full air pressure is required to hold pants taut during steaming cycle. (D) Tops Trousers, slacks, shorts (Lightweight or Heavyweight) sizes 28 to 50. NOTE: Top small sizes, (including boys pants and small size ladies slacks) on 1M Puff Iron. Top large sizes on end of utility press. Page 9 Page 9 Page 9 Page 9 Page 9 INSTRUCTIONS FOR OPERATING AIR PRESSURE CONTROL Normally, set the air pressure control knob horizontally in the position illustrated, (Fig. 1). For light weight materials (which may be stretched), set the control knob in the LOW position, (or to any intermedi- ate position), to give the desired air pressure. If desired, the topper may be operated continuously with the control knob set in a position providing the air pressure found most suitable by the operator. INSTRUCTIONS FOR OPERATING AIR PRESSURE CONTROL 1. Turn off electric power and remove Top Cover. Note: Check to see that the set screw of the Knob is tighten securely against the flat on the end of the rod. 2. Place the pointer of the control knob at the low position (Fig. 2), with damper fully closed, push the pin on the damper stop (in center of rod) down until it hits the damper, tighten set screw securely. 3. Rotate the pointer upward until the knob is in a horizontal position (Fig. 3), push the pin on the control knob stop (on the end of rod) against the damper frame as shown in Fig. 3. Tighten set screw securely. Page 10 Page 10 Page 10 Page 10 Page 10 INST INST INST INST INSTALLA ALLA ALLA ALLA ALLATION OF TION OF TION OF TION OF TION OF P PANTS ANTS T TOPPER BAG & BOO OPPER BAG & BOOTS TS P P PANTS ANTS ANTS T T TOPPER BAG & BOO OPPER BAG & BOO OPPER BAG & BOOTS TS TS ON CISSELL P ON CISSELL P ON CISSELL P ON CISSELL P ON CISSELL PANTS ANTS ANTS ANTS ANTS T T T T TOPPER OPPER OPPER OPPER OPPER 1. Place bag in position on buck, Fig. 1. Center top edge of Pants Topper bag with center of knob (A). Install retainer (B) over drawstring sheath (X), Fig. 2 or 2A. Tighten three sheet metal screws. Open zipper (C) Fig. 1. 2. Loop drawstring over spool (N) Fig. 2 or 2A. Place drawstring sheath in groove (Y). Loop drawstring around spool (P) as shown; pull loose ends of drawstring tightly and tie-off at(Z). 3. Place expander assembly (D) Fig. 4 inside of bag on slide stud (E) and fasten securely with wing nut (F). 4. Align Pants Topper Bag (G) on buck (Fig. 1). Slip drawstring (M) over spool (J)Fig. 3. Pull drawstrings tight toward top of buck so that drawstring sheath (K) is equally distributed around outer edges of perforated metal buck (H). Holding strings tight, tie-off to eyelet (L). 5. Install Buck springs (S) by placing hooks over drawstring through sheath (K) as illustrated in Fig. 3. INSTALLATION OF BOOTS Pull boots (R) Fig. 3 up for removal. To install new boots, pull down over frames. See that boot frames are tight against buck. Page 11 Page 11 Page 11 Page 11 Page 11 PLEA PLEA PLEA PLEA PLEAT SETTER COVER T SETTER COVER T SETTER COVER T SETTER COVER T SETTER COVER ASSEMBL ASSEMBL ASSEMBL ASSEMBL ASSEMBLY INST Y INST Y INST Y INST Y INSTALLA ALLA ALLA ALLA ALLATION TION TION TION TION 1. Place cover over pleat clamp (E), pull draw strings (K) tight and tie. See illustration below. 2. Hook one end of each pleat clamp spring (M) on left side of cover, pull tight and hook on right side of cover. Adjustable Clamp Support OV OV OV OV OVAL PLEA AL PLEA AL PLEA AL PLEA AL PLEAT CLAMP T CLAMP T CLAMP T CLAMP T CLAMP ADJUSTMENT ADJUSTMENT ADJUSTMENT ADJUSTMENT ADJUSTMENT WITH WITH WITH WITH WITH ADJUST ADJUST ADJUST ADJUST ADJUSTABLE CLAMP SUPPORT ABLE CLAMP SUPPORT ABLE CLAMP SUPPORT ABLE CLAMP SUPPORT ABLE CLAMP SUPPORT REFER REFER REFER REFER REFER T T T T TO ILLUSTRA O ILLUSTRA O ILLUSTRA O ILLUSTRA O ILLUSTRATION TION TION TION TION ABOVE. ABOVE. ABOVE. ABOVE. ABOVE. 1. Remove cover from side of unit. Loosen cap screw (A) in arm expander and cap screw (B) in adjustable support. 2. Rotate and slide arm (C) in counterweight (D) to position pleat clamp (E) on buck. Place pleat clamp in vertical position and align inside edge of pleat clamp with edge of buck crotch (F). 3. Apply pressure on arm knob (G) to provide pressure between pleat clamp (E) and buck. Hold pressure and retighten cap screw (A) of arm expander. 4. With a thin card (H) check uniformity of pressure between edges of pleat clamp (E) and buck. If unequal, rotate pleat clamp slightly to obtain a uniform pressure around all edges. 5. Re-tighten nut (B) of adjustable support. Note: Whenever tightening nut (B), do not apply pressure to knob (G) or arm (C), as this will disturb the pleat clamp setting. 6. Top a pair of trousers. A. If pleat clamp (E) makes an impression (too tight), loosen cap screw (B) and rotate adjustment nut (J) counter-clockwise to reduce pressure. Retighten cap screw (B). B. If pleat clamp does not hold pleat (too loose), loosen cap screw (B) and rotate adjustment nut (J) clockwise to increase pressure. Retighten cap screw (B). NOTE: Each pleat clamp must engage the padded buck uniformily with a slight pressure. Heavy pressure may produce a hard finish and show seam imprinting. A very light pressure may allow pleat lay to shift during the air cycle, and show wrinkles with an improperly shaped pleat. Adequate holding of the pleat lay during the air cycle is aided by the surface texture of the pleat clamp and the buck cover. Page 12 Page 12 Page 12 Page 12 Page 12 P PANTS ANTS T TOPPER BAG: OPPER BAG: P P PANTS ANTS ANTS T T TOPPER BAG: OPPER BAG: OPPER BAG: KEEP BAG CLEAN. In operation, bag collects dust, lint, etc., greatly reducing its efficiency. Launder bag at frequent intervals as determined by its soiled condition. The Cissell Pants Topper bag has a double liner to extend pad life and to distribute steam uniformily. REPAIR HOLES OR WORN SPOTS in bag to extend its useful life: REPLACE when worn beyond repair. A defective or worn bag will cause topper to operate unsatisfactorily. KEEP A SPARE BAG IN STOCK. CA CA CA CA CAUTION UTION UTION UTION UTION Use only genuine CISSELL PT474 bags. The fabric for the Cissell Bag is especially woven (and cut to an exact pattern) to give the correct porosity and shape for proper steaming and drying. Remember, your CISSELL PANTS TOPPER depends on the bag for proper operation. Correct padding is necessary to obtain proper finishing. The Cissell buck pad is constructed of a high, heat-resisting synthetic air foam, and perforated for rapid steaming and full air flow through entire buck area. Replace a worn-out pad only with a Cissell perforated pad. Keep a spare pad in stock. Do not use more than 1 pad. RESEALING EDGES FOR STEAM & RESEALING EDGES FOR STEAM & RESEALING EDGES FOR STEAM & RESEALING EDGES FOR STEAM & RESEALING EDGES FOR STEAM & CONDENSA CONDENSA CONDENSA CONDENSA CONDENSATE LEAKS TE LEAKS TE LEAKS TE LEAKS TE LEAKS When leak appears: 1. Remove top. 2. Using sealing compound Permatex #2 or equilvalent; Generally apply sealing compound evenly along area of “Leak”. Allow sealing compound to set and air dry for approx. 2 hours before putting topper back in service. Sealing compound will not harden. If necessary, remove switches from control box in Nose, when fixing leaks in this area. Page 13 Page 13 Page 13 Page 13 Page 13 PLASTIC SLEEVE POSITION AND TAPING FIG. 1 1. Position plastic sleeve on arm in center of arm guide, and align slot with hole in arm. Fasten plastic sleeve securely with #8 Tap Tight Screw at “A” (Fig. 1). 2. Position end of cloth arm cover in contact with end of plastic sleeve. 3. Using Scotch Brand pressure sensitive Tape #471 or equivalent; Tape Plastic Sleeve at “B” securely attaching end of Sleeve to cloth arm cover. (Minimum 2-3 wraps) Pull end of cloth arm cover at “C” to remove slack. Tape cloth arm cover at “C” securely attaching end of cover to arm. BEARING ADJUSTMENT FIG. 1 To Adjust Bearing: 1. Remove Top 2. Loosen 1/4" machine screw holding the bearing rod to the metal bracket. 3. Slide screw in hole of bracket to bring the plastic sleeve into contact with the outer face of the arm guide. 4. Hold the “E” Ring on the Bearing Rod against outer faces of counterweight and retighten 1/4" screw. 5. Re-install top on machine. RESEALING EDGES FOR STEAM & CONDENSATE LEAKS FIG. 2 When Leak Appears: 1. Remove Top 2. Using sealing compound Permatex #2 or equivalent: Generously apply sealing compound evenly along of “Leak”. Allow sealing compound to set and air dry for approx. 2 hours before putting Topper back in service. Sealing compound will not harden. If necessary, remove switches from control box in Nose, when fixing leaks in this area. Page 14 Page 14 Page 14 Page 14 Page 14 MO MOT TOR OR AND BLOWER AND BLOWER ASSEMBL ASSEMBLY REMOV Y REMOVAL AL MO MO MOT T TOR OR OR AND BLOWER AND BLOWER AND BLOWER ASSEMBL ASSEMBL ASSEMBLY REMOV Y REMOV Y REMOVAL AL AL IMPORTANT: Before performing service, turn off power, close steam lines and allow machine to cool. 1. Remove Blower Guard (A) and Belt Guard (B). 2. Remove Belt (C) and Sheaves (D) & (E). 3. Remove wires from motor. 4. Remove Screw, Lockwasher, and Washer (F) from both ends of Motor Support (G). Remove Motor and Support from Housing (X). 5. Remove Rear Access Panel (H). 6. Remove Thrust Collar (I) from Blower Shaft. (J). 7. Remove Blower Housing (K). 8. Remove Cut-Off Panel (L) and lift Blower Wheel (M). NOTE: To re-install, reverse procedure. When placing Blower Wheel in Housing, be sure blades are cupped towards rectangular opening. Be sure that the two sheaves have the set screws facing the outside. BEL BEL BEL BEL BELT T T T T TENSION TENSION TENSION TENSION TENSION ADJUSTMENT ADJUSTMENT ADJUSTMENT ADJUSTMENT ADJUSTMENT AND PULL AND PULL AND PULL AND PULL AND PULLY Y Y Y Y ALIGNMENT ALIGNMENT ALIGNMENT ALIGNMENT ALIGNMENT Improper belt tension or misalignment of pulleys may cause bearing and/or belt failures The illustration at the right indicates recommended belt tension, determined by grasping the belt as shown and when pressure is applied, a deflection of approximately one inch will occur. If the deflection is much more than indicated, slippage may occur and wear out the belt. If deflection is less than indicated, the belt is too tight and will shorten the life of the bearings. Excessive tension will actually pull the shaft through the oil film and allow metal to metal contact. Noisy blower operation will also occur. The illustration at the right shows the preferred method for checking correct alignment of the pulleys. Excessive misalignment produces increased belt wear and can produce lateral motion of the wheel and shaft to the point that considerable noise can develop. Page 15 Page 15 Page 15 Page 15 Page 15 CONTROL SWITCHES REPLACEMENT CONTROL SWITCHES REPLACEMENT CONTROL SWITCHES REPLACEMENT CONTROL SWITCHES REPLACEMENT CONTROL SWITCHES REPLACEMENT INSTRUCTIONS FOR REPLACING PUSH BUTT INSTRUCTIONS FOR REPLACING PUSH BUTT INSTRUCTIONS FOR REPLACING PUSH BUTTON ON ON INSTRUCTIONS FOR REPLACING PUSH BUTT INSTRUCTIONS FOR REPLACING PUSH BUTTON ON SWITCHES & NYLON GUIDES ON CISSELL P SWITCHES & NYLON GUIDES ON CISSELL P SWITCHES & NYLON GUIDES ON CISSELL P SWITCHES & NYLON GUIDES ON CISSELL P SWITCHES & NYLON GUIDES ON CISSELL PANTS ANTS ANTS ANTS ANTS T T T T TOPPER OPPER OPPER OPPER OPPER 1. Cut off Steam & Electricity. Allow machine to cool. 2. Remove Top Panel. 3. Disconnect Switch Leads. 4. Remove Four Switch Mounting screws. 5. Remove old Switches & Guides. Install New Switches & Guides in Reverse Order. 6. See Sketch above. KNOB KNOB KNOB KNOB KNOB ADJUSTMENT ADJUSTMENT ADJUSTMENT ADJUSTMENT ADJUSTMENT “MAKE “MAKE “MAKE “MAKE “MAKE TEST TEST TEST TEST TEST WITH ELECTRIC WITH ELECTRIC WITH ELECTRIC WITH ELECTRIC WITH ELECTRIC CURRENT OFF” CURRENT OFF” CURRENT OFF” CURRENT OFF” CURRENT OFF” If timer does not click at zero when rotating pointer knob to zero, then make the following adjustment: 1. Securely tighten set screw in knob on to shaft of Timer; with Pointer in any position. (Use 5/64 Allen set screw wrench). 2. Rotate Knob slowly back and forth until you hear the switch click; stop rotating. The Switch is in (not the pointer) zero position at this time. 3. Carefully loosen Knob set screw without moving position of Timer Shaft. 4. Set Knob of Pointer in zero position on dial, then securely tighten set screw. 5. Rotate Knob clockwise 8 seconds, more or less, then rotate knob counter-clockwise to zero position. Switch should click at this point. Page 16 Page 16 Page 16 Page 16 Page 16 MAINTENANCE INSTRUCTIONS MAINTENANCE INSTRUCTIONS MAINTENANCE INSTRUCTIONS MAINTENANCE INSTRUCTIONS MAINTENANCE INSTRUCTIONS IMPORTANT - Shut-off steam and electric power before performing Maintenance Operations. ELECTRIC MOTOR LUBRICATION: SLEEVE BEARINGS: Motors with wool-packed sleeve bearings are oiled at the factory for two years normal operation. After two years normal operation, add annually 1/2 teaspoon electric motor oil or SAE-10 to each bearing. For 24 hours per day operation, add one teaspoon of oil annually. BALL BEARING: Motors having ball bearings are packed with sufficient grease for approxi- mately TEN YEARS of normal operation. After ten years of normal operation, the bearings and housing should be cleaned thoroughly. Repack each bearing and the cavity back of the bearing 1/ 3 full with G. E. Ball Bearing grease. CHECK VOLTAGE AND CURRENT: Your Topper is wired for a given voltage and current as stamped on name plate. Motor, Timers, Relays and Solenoid are for Single Voltage and Single current only. If machine is to be operated on any voltage and current, other than specified above, THE MO THE MO THE MO THE MO THE MOT T T T TOR, OR, OR, OR, OR, RELA RELA RELA RELA RELAYS YS YS YS YS, , , , , TIMERS TIMERS TIMERS TIMERS TIMERS AND AND AND AND AND SOLENOID MUST BE REPLACED SOLENOID MUST BE REPLACED SOLENOID MUST BE REPLACED SOLENOID MUST BE REPLACED SOLENOID MUST BE REPLACED WITH UNITS CORRESPONDING WITH UNITS CORRESPONDING WITH UNITS CORRESPONDING WITH UNITS CORRESPONDING WITH UNITS CORRESPONDING T T T T TO O O O O THE THE THE THE THE VOL VOL VOL VOL VOLT T T T TAGE AGE AGE AGE AGE AND CURRENT ON AND CURRENT ON AND CURRENT ON AND CURRENT ON AND CURRENT ON WHICH WHICH WHICH WHICH WHICH THEY THEY THEY THEY THEY ARE ARE ARE ARE ARE T T T T TO BE OPERA O BE OPERA O BE OPERA O BE OPERA O BE OPERATED TED TED TED TED..... GENERAL CLEANING: Every six months remove top cover, rear panel, front panel, blower and belt guards and clean thoroughly with a vacuum cleaner or air hose. LUBRICATING SLIDES Every week apply heat and water resistant lubricant to slide rail. Too much lubricant will soil bag. Johnson stick wax may be used. Page 17 Page 17 Page 17 Page 17 Page 17 Page 18 Page 18 Page 18 Page 18 Page 18 Page 19 Page 19 Page 19 Page 19 Page 19 TROUBLE SHOO TROUBLE SHOOTING SERVICE CHART TING SERVICE CHART TROUBLE SHOO TROUBLE SHOO TROUBLE SHOOTING SERVICE CHART TING SERVICE CHART TING SERVICE CHART TROUBLE TROUBLE TROUBLE TROUBLE TROUBLE CA CA CA CA CAUSE USE USE USE USE REMEDY REMEDY REMEDY REMEDY REMEDY (1) No Steam Steam valve OFF Open gate valve in steam supply line (2) Steam solenoid Contacts B or C of steam relay Replace relay valve does not do not close operate Steam valve coil open Replace coil Steam valve coil partially Replace coil shorted, hums, doesn’t operate. Steam valve hums, doesn’t Replace 220V. with 110V. coil operate, 220V. and 110V.unit (3) Steam leaks Solenoid valve leaks Inspect needle stem and seat, replace if bad continously Bead/nut fittings on preheater Remove top, check fittings and tighten. through buck tubes Loose teflon seat in solenoid Tighten seat or replace if too loose. (4) Water drips from Bead/nut fittings on preheater Remove top, check fittings and tighten. buck or support tubes. Ventilating fan moving air over Relocate fan or shield air stream so it wil not buck and support cool the buck or support Leaking steam solenoid valve. Inspect needle stem and seat, replace if bad. Steam cycle too long. Reset steam timer, do not exceed 6 seconds Loose seat in solenoid valve. Tighten seat or replace if too loose. (5) Wet Steam Trap not operating. Check size and operation of the trap. Repair or \ replace if required. Check valve sticking. Be sure installation is correct. Steam return line shut off. Open steam return line gate valve. No risers installed in steam Install risers in supply and return lines as lines. shown. Supply line has loop or fall in Eliminate loop or install a by-pass trap from horizontal run that is below lowest point of loop or fall machine inlet. Heavy condensate in supply Install a by-pass trap header to drain header does not drain rapidly off condensate before reaching supply inlet. to boiler. More than one machine Install a separate trap for each machine. connected to trap. Back pressure in steam return Inspect traps of all machines to determine line. whether one or more traps are standing open; or whether another trap is discharging towards return line connection of Pants Topper. Correct trap installations and perform steps necessary to eliminate back pressure in return line. Return line must drain by gravity to condensate return tank; and return tank must be adequately vented. (6) No Steam-Steam Operating circuit relay (SR) Replace Relay relay (SR) does open at contact D (Steam not operate Timer Relay,STR) when Pre-steam Coil, Relay (SR) open Replace Relay button is pushed Operating circuit relay (SR) Test contacts N and P; replace defective open at either contact N switch or push-button switch. (manual oir switch), or contact P (Pre-steam push- button switch) Page 20 Page 20 Page 20 Page 20 Page 20 TROUBLE SHOO TROUBLE SHOOTING SERVICE CHART TING SERVICE CHART TROUBLE SHOO TROUBLE SHOO TROUBLE SHOOTING SERVICE CHART TING SERVICE CHART TING SERVICE CHART TROUBLE TROUBLE TROUBLE TROUBLE TROUBLE C C C C CA A A A AUSE USE USE USE USE REMEDY REMEDY REMEDY REMEDY REMEDY (6) Continued Relay (SR) hums, when energized, Replace relay (SR) No Steam-Steam doesn’t operate; coil partially shorted relay (SR) does Relay (SR) hums, when energized, Replace with correct voltage relay (SR) not operate when doesn’t operate; wrong voltage relay pre-steam button is pushed. (7) No Steam or Air, Operating circuit relay (SR) open at Replace relay Steam relay (SR) contact F (Automatic relay AR) does not operate Operating circuit relay (AR) open at Test contacts N and Q; replace when Automatic contact N (Manual air switch) or defective parts button is pushed contact Q (Automatic push-button) Coil relay (AR) open Replace relay (AR) Relay (AR) hums when energized, Replace relay (AR) doesn’t operate, coil partially shorted Relay (AR) hums when energized, Replace with correct voltage relay doesn’t operate, wrong voltage relay (8) No Steam, steam Contact P (Pre-steam button) does Replace Pre-steam push-button timer relay remains not open energized, prevents Contact Q (Automatic Push-button) Replace Automatic push-button operation of steam does not open relay (SR), when Contact A (Steam Relay SR) doesn’t Replace relay (SR) Pre-steam button open when coil (SR) is de-energized is pushed. Contact F (Automatic relay AR) does Replace relay (AR) NOTE: Timed Air not open when coil of (AR) is de- only when Automatic energized button is pushed Defective Air timer (AT), timer has Replace Air timer (AT) no time-out,may have bad motor, or contact M may be welded closed Air timer does not time-out, wrong Replace with correct voltage timer voltage timer (9) Timed Steam Holding circuit for Steam Relay (SR) Replace relay (SR) Stops, when Pre- open at contact A (SR) steam button is Holding circuit for Steam relay (SR) Inspect terminal connections, wires, etc. released. open, loose terminal connections and tighten all connections. NOTE: Timed steam obtained as long as Pre-steam button is held down Page 21 Page 21 Page 21 Page 21 Page 21 TROUBLE SHOO TROUBLE SHOOTING SERVICE CHART TING SERVICE CHART TROUBLE SHOO TROUBLE SHOO TROUBLE SHOOTING SERVICE CHART TING SERVICE CHART TING SERVICE CHART TROUBLE TROUBLE TROUBLE TROUBLE TROUBLE CA CA CA CA CAUSE USE USE USE USE REMEDY REMEDY REMEDY REMEDY REMEDY (10)Timed Steam Holding circuits for relays (SR) and Inspect terminal connections on dark and Timed Air Stops (AR) open, bad wire connection on blue wire, tighten loose connections when Automatic dark blue wire from Pre-steam button button is released. to terminal block in control box NOTE: Timed Steam Holding circuit for Steam relay (SR) Test contacts M (AR), A (SR), and G followed by Timed Air open at contact A (SR), and the (AR). If bad, replace Air timer (AT), obtained as long as holding circuit for relay (AR) open at Steam relay (SR), ar Air relay (AR) automatic button is contact G (AR) or contact M (AT) held down, repeating cycles (steam, air steam, etc.) (11)Timed Steam, Holding circuit for Automatic relay Replace relay (AR) but no Timed air, (AR) open at contact G (AR) when Automatic Holding circuit for Automatic relay Replace Air timer (AT) button is pushed. (AR) open at contact M (AT) NOTE: Timed Air is Holding circuit for relay (AR) open, Inspect and tighten all terminal obtained after Timed bad wire terminal connection connections. Steam, by holding the Automatic button (12)Timed Steam, Coil open, Fan relay (FR) Replace Fan relay (FR) but no Air when Contact H, Automatic relay (AR) Replace Automatic relay (AR) Automatic button is does not close when it is energized pushed Contact J or K, Fan relay (FR), does Replace Fan relay (FR) not close when it is energized Fan motor will not run Inspect wire connections or replace motor (13) Timed Steam, Defective Air timer (AT) Replace Air timer (AT) but Air does not shut Manual Air switch is in ON position Switch to OFF position off automatically Fan relay (FR) does not release Replace Fan relay (FR) when de-energized. Defective relay Automatic button defective Replace Automatic push-button (14) Steam doesn’t Steam Timer relay (STR) defective Replace Steam Timer Relay (STR) shut off automatically Steam Timer (ST) defective Replace Steam Timer (ST) NOTE: May be stopped by switching Manual Air switch OFF (15) Control does not Contact G (AR) doesn’t open Replace Automatic relay (AR) shut off automatically Light blue terminal of contact G Bend terminals to prevent touching (AR) is touching dark blue terminal Page 22 Page 22 Page 22 Page 22 Page 22 Ref. No. Part No. Description Ref. No. Part No. Description 1 PT143 Steam Seals 22 PT153 Steam Coil Support 2 PT14 Damper Frame 23 PT97 Steam Chamber 3 PT30 Damper 24 F226 Pipe, 1/2" x 7" 4 V345 Spring 25 F225 Spacer Ring 5 PT116 Spring Glands & Sleeve 26 TU8013 Cissell Nameplate 6 PT22 Large Steam Boot 27 PT29 Steam Coil 7 PT20 Large Boot Rod 28 PT602 Housing, Model B 8 PT548 Small Steam Boot PT596 Housing, Model A 9 PT52 Spring 29 PT109 Air Adjustment Plate 10 PT146 Damper Adjustment Knob 30 PT24 Steam Manifold 11 PT113 Damper Stop w/screw 31 LB20 Pipe, 1/2" x 3' 12 PT144 Damper Adjustment Rod 32 SGC2 Condenser 13 PT127 Steam Sheild 33 OP302 Valve Assembly 14 PT474 Bag/Pad Assembly 34 PT108 Valve Bracket 15 PT75 Bag Retainer 35 PT326 Solenoid Valve, 120V 16 PT3 Front Panel PT327 Solenoid Valve, 240V 17 PT59 Padding for Bag 36 PT124 Control Box, 120V 18 PT8 Spool Guide PT431 Control Box, 240V 19 AT348 Buck 37 PT398 3/8" x 5" cable 20 PT23 Coil Clamp 38 PT2 Housing Top 21 PT6 Coil Holder Page 23 Page 23 Page 23 Page 23 Page 23 Ref. No. Part No. Description Ref. No. Part No. Description 1 PT549 Left Arm Cover 17 PT602 Housing, Model B 2 PT613 Right Arm Cover PT596 Housing, Model A 3 PT551 Counterweight 18 PT559 Belt Guard 4 PT57 Arm Expander 19 PT557 Left Arm 5 PT563 Pivot Spacer 20 TU7733 #8 x 1/2" Screw 6 PT552 Shaft 21 PT31 Plastic Sleeve 7 P104 Washers 22 PT589 Arm Cover 8 TU4934 1/4" Hex Nut 23 TP165 Long Spider 9 IB76 Bearings 24 PT166 Support Assembly 10 PT211 “E” Ring 25 PT32 Oval Pleat Clamp 11 SGO53 “E” Ring 26 PT42 Arm Knob 12 PT595 Pin 27 601603103 1/4 - 28 x 1/2" Hex Screw 13 PT594 Spring 28 PT52 Clamp Spring 14 TU2105 Activator Spring 29 PT588 Right Arm 15 PT624 Arm Latch 30 FG267 1/4 - 20 x 1 1/4" Hex Screw 16 PT558 Blower Guard Page 24 Page 24 Page 24 Page 24 Page 24 Ref. No. Part No. Description Ref. No. Part No. Description 1 PT49 Release Latch Spring 12 PT71 Spring Bobbin w/bearings 2 PT68 Release Latch Assembly 13 TU49 Bearings 3 PT164 Drawstring Tie-off 14 PT28 Slide Assembly 4 TU9028 Push Button Switch 15 PT152 Bearing Spacer 5 PT142 Air Switch Support Plate 16 PT46 Negator Spring 6 PT107 Switch Spacer 17 PT61 Spring Guide 7 PT74 Manual Air Switch 18 PT27 Track 8 PT18 Control Plate 19 PT63 Slide Stop 9 OP182 Control Knob 20 PT62 Spring Lock Pivot Screw 10 PT44 Bag Release Rod 21 AT397 Waist Expander Assy. 11 PT72 Bobbin Mounting Bracket 22 PT34 Wing Nut Page 25 Page 25 Page 25 Page 25 Page 25 MO MO MO MO MOT T T T TOR BLOWER OR BLOWER OR BLOWER OR BLOWER OR BLOWER ASSEMBL ASSEMBL ASSEMBL ASSEMBL ASSEMBLY Y Y Y Y Ref.No. Ref.No. Ref.No. Ref.No. Ref.No. P P P P Part No. art No. art No. art No. art No. Description Description Description Description Description 1 TU2318 Motor Sheave 2 TU2323 Gear Sheave 3 PT87 V-Belt 4 PT80 Blower Assembly 5 F374 Thrust Washer 6 F371 Bearing Assembly 7 F373 Bearing Insulator Cup 8 F372 Thrust Collar 9 F366 Shaft, 3/4" x 16 1/2" 10 PT89 Blower Housing 11 F368 Blower Wheel 12 F367 Cut-Off Assembly 13 PT180 Rear Access Panel 14 PTA47 Motor Support 15 F365 Belt Adjustment Assembly Page 26 Page 26 Page 26 Page 26 Page 26 Note “A”: Location of PT-23 coil header, to attach PT-91 coil to inside surface of AT348 Buck. PIPING AND TUBING PARTS Ref. No. Ref. No. P Part No. art No. Description Description Ref. No. Ref. No. Ref. No. P P Part No. art No. art No. Description Description Description 3 PT45 Control Switch Conduit 4 PT91 Steam Coil Assembly 5 PT92 Upsteam/Preheat Tube 6 PT93 Steam Return Tube, 3/8” 7 PT94 Steam Return Tube, 1/2” 9 504641292 Motor Cable, Specify Length 10 PT99 Ell Compression Fitting 12 SF59 Tube, 1/4” P x 3/8” T 13 FB75 Straight Compression Fitting 19 PT923 Copper Tube, 1/2” 20 PT343 Strainer Assembly, See Separate Page for Parts Page 27 Page 27 Page 27 Page 27 Page 27 SOLENOID SOLENOID SOLENOID SOLENOID SOLENOID V V V V VAL AL AL AL ALVE VE VE VE VE AND P AND P AND P AND P AND PARTS ARTS ARTS ARTS ARTS Ref.No. Ref.No. P Part No. art No.Description Description Ref.No. Ref.No. Ref.No. P P Part No. art No. art No.Description Description Description 1 PT326 Solenoid Valve (120V, 50/60 Hz) PT422 Replacement Coil (120V) PT327 Solenoid Valve (240V, 50/60 Hz) PT423 Replacement Coil (240V) 2 PT344 Elbow w/nut and bead 3 PT923 Tube, 1/2" 4 PT342 Strainer Body 5 PT133 Strainer Screen 6 PT132 Gasket 7 PT131 Cap 8 PT343 Strainer Assembly (Consists of Parts No. 4,5,6,7) 9 PT345 Pipe, 3/8" x 2" 10 PT279 Compression Nut 11 FB145 Compression Bead Page 28 Page 28 Page 28 Page 28 Page 28 ELECTRIC CONTROL BOX ELECTRIC CONTROL BOX ELECTRIC CONTROL BOX ELECTRIC CONTROL BOX ELECTRIC CONTROL BOX Ref.No. Ref.No. P Part No. art No. Description Description Ref.No. Ref.No. Ref.No. P P Part No. art No. art No. Description Description Description 1 PT185 Earth Sign (Ground) 2 PT515 Control Box 3 PT351 Steam Timer Plate 4 PT118 Timer Knob (2 req’d) 5 PT348 Air Timer Plate 6 FG453 Timer (2 req’d) 7 TU13224 Fan Relay (110V) TU13225 Fan Relay (220V) 8 TU9343 Terminal Block 8A TU9342 Terminal Block 9 PT182 Steam Timer Relay (115V) PT183 Steam Timer Relay (230V) 10 PT121 Steam or Automatic Relay (115V) PT122 Steam or Automatic Relay (230V) 11 PT37 Timer Nameplate 12 F1179 Rating Nameplate 13 PT5 Control Box Cover 14 C196 Set Screw 15 LB291 #6-32 x 3/8" Screw 16 SB180 Junction Box Cover PT547 Wire Harness (Not Shown) Page 29 Page 29 Page 29 Page 29 Page 29