MINIATURE D4Series Features Flame-retardant, UL94V-O Long-life stainless steel 8 current ratings ARC-resistant case self-extinguishing case and cover spring mechanism has internal barriers Choice of actuators 4mm minimum between live parts and external hardwareVarious terminal types 3 contact arrangements Choice of standard or light operating force Long-life coil spring mechanism NC terminalAgency approved extended life versions ENEC/VDE approval standard on European versions Stackable case and cover NO terminal available upon request European Approved Versions D4 series switches with metric mounting Reinforced mounting holes holes automatically carry ENEC approval. Offset terminals totally contained in case to maintain adequate provide maximum distance D4 series switches with U.S. mounting spacing when quick to mounting hardware. Single or double throw, Common terminal holes have optional VDE approval. Contact connects are used. Choice of U.S. (#4 screw) either normally open or factory for part number. Switches with or metric (3mm screw) normally closed straight terminals may require insulated connectors for international approval. Electrical Ratings Electrical Life at Rated Load Switch According to EN According to UL Series EN61058 Rating UL1054 Rating (Min. Operations) (Min. Operations) D40 N/A 1.0A, 125VAC NA 6,000* D41 0.1(0.05)A, 250V~ 0.1A, 125/250VAC 50,000 6,000* D42 3(1)A, 250V~ 3A, 125/250VAC; 1/10HP, 250VAC 50,000 6,000* D43 6(2)A, 250V~ 5A, 1/4HP, 125/250VAC 50,000 6,000* D44 10(3)A, 250V~ 10A, 1/2HP, 125/250VAC 50,000 6,000* D45 16(4)A, 250V~ 15A, 1/2HP, 125/250VAC 50,000 6,000* 10(3)A, 400V~ (Std. force only) D48 21(8)A, 250V~ 21A, 1HP, 125VAC; 2HP, 250VAC 10,000 6,000* D49 N/A 10A, 1/2HP, 125/250VAC; 6A, 30VDC NA 6,000** Operating life for 125°C and 150°C available upon request. *Indicates 100K life available. Consult factory. Specifications Electrical Temperature Rating: -40° to +85°C, 125°C or 150°C Flammability Rating: UL94V-O Materials Case: Thermoplastic Polyester (PBT), European Versions (PET) Actuating Button: Thermoplastic Acetal (POM), 85°C Thermoplastic Polyester (PET), 125°C or 150°C Auxiliary Actuator: Aluminum, Stainless Steel or Cold-Rolled Steel (Nickel-Plated) Common Terminal: Silver-Plated Brass NO/NC Terminals: Brass (D40, D41, D42, D43, D44, D49) Brass (D45, European versions) Copper (D45, US Versions) Silver-Plated Copper (D48, US versions) Copper (D48, European versions) Moving Blade: Brass (D40, D41, D42, D43) Beryllium Copper (D44, D45, D48) Contacts: Gold Crosspoint (D40, D41) Silver Alloy (D42, D43, D44, D45, D48, D49) 32 ® Dimensions European Version (mm) U.S. Version (inches) 0.050 – 0.187 x 0.020 Terminals + 0.055 – 0.187 x 0.032 Terminals 1.095 0.015 - 0.109 0.070 Dia Hole 0.125 10.31 + 0.406 0.015 0.250 4.1 + - 0.38 - 0.187 0.174 0.250 27.8 + 22.2 2.8 0.797 0.010 0.397 - 20.25 + + 3.1 0.15 0.113 0.116 - - Dia. Hole 0.195 0.625 0.406 N.C. N.O. COM OP 3.1±0.15 RP + 0.126 0.113 0.116 2.8 - + 0.002 - + 0.106 0.181 3.3 0.15 Reference 0.549 - Optional Standard Line + 0.875 0.005 - Terminals Actuators Many special forms and lengths of actuators are available. Standard type integral hinged V1 V3 PA Q1 Q3 lever and roller actuators are available in choice of 2 mounting positions. Actuation lengths are dimensioned from centerline of switch mounting hole as shown. PB R1 R3 P5 Y5 Actuation Length Standard Ratio *Plug P4 Z5 B8 S1 Housing High Switch Ratio Mounting Hole 0.177 (4.50) 0.355 (9.0) C1 C3 W9 Roller *Connector Part #623-0518 (mates with Y5 only). EN (VDE) Identifiers Switches with a “standard” operating force Drilling Patterns for PCB Terminals are identified by a ‘Y’ next to the standard model description, e.g. D43Y. Switches with a “light” operating force are PA P4 0.06 (1.6) identified by an ‘X’ next to the standard model description, e.g. D43X. Mounting — US Version 0.07 (1.8) 0.17 (4.3) 0.77 (19.5) Recommended mounting screw size: 0.79 (20.0) 0.2 (5.0) 0.30 (7.65) 0.31 (7.8) #4-40 Round head. Recommended torque on screw: 3 inch lbs. max. PB P5 Mounting — European Version 0.22 (5.6) Recommended mounting screw size: M3. 0.22 (5.65) 0.23 (5.75) Recommended torque on screw: 70N cm max. 0.07 (1.8) 0.17 (4.3) 0.07 (1.8) 0.79 (20.0) 0.31 (7.8) 33 Specifications subject to change without notice. 16.2 max. 14.7±0.5 0.17 (4.4) 0.22 (5.6) 13.1 10.3 0.17 (4.4) 0.22 (5.6) Actuator Specifications — US Versions Maximum Operating Force (Gms.) Maximum Operating MinimumMax. MovementActuation Pre-Travel Point Over Travel Differential Length Actuator Switch D40, inches (mm) inches (mm) inches (mm) inches (mm) inches (mm) Type Type D41, D42 D43 D44 D45 D48 D49 D40-D45, D40-D45, D40-D45, D40-D45, Std / Light Std / Light Std / Light Std / Light Std / Light Std / Light D49 D48 D49 D48 D49 D48 D49 D48 AA 75 / 15 170 / 45 285 / 75 400 / 100 — / 120 285 / 75 0.047 0.070 0.558/0.598 0.537/0.557 0.050 0.040 0.010 0.010 — (1.19) (1.78) (14.17/15.19) (13.64/14.15) (1.27) (1.02) (0.25) (0.25) LA 75 / 15 170 / 45 285 / 75 400 / 100 — / 183 285 / 75 0.062 0.063 0.580/0.620 0.578/0.618 0.050 0.031 0.016 0.011 0.865 (1.57) (1.60) (14.73/15.75) (14.70/15.70) (1.27) (0.80) (0.41) (0.30) (21.97) † LD* 35 / 8 86 / 23 144 / 37 200 / 51 — / 77 144 / 37 0.125 0.150 0.555/0.645 0.563/0.657 0.085 0.071 0.030 0.031 1.40 (3.18) (3.80) (14.10/16.38) (14.0/16.4) (2.16) (1.80) (0.76) (0.80) (35.56) †† MD* 20 / 5 51/ 14 86 / 23 120 / 30 — / 46 86 / 30 0.222 0.252 0.525/0.675 0.535/0.661 0.130 0.126 0.050 0.051 1.580 (5.59) (6.40) (13.34/17.15) (13.6/16.8) (3.30) (3.20) (1.27) (1.30) (40.13) ††† JL* 17 / 3.5 38 / 10 63 / 17 90 / 22 — / 36 63 / 17 0.300 0.347 0.500/0.700 0.472/0.724 0.187 0.169 0.065 0.067 2.757 (7.62) (8.80) (12.70/17.78) (12.0/18.4) (4.75) (4.30) (1.65) (1.70) (70.03) RA 75 / 15 170 / 45 285 / 75 400 / 100 — / — 285 / 75 0.047 — 0.776/0.836 — 0.040 — 0.010 — 0.810 (1.19) (19.71/21.33) (1.02) (0.25) (20.57) RD 35 / 8 86 / 22 144 / 37 200 / 50 — / — 144 / 37 0.125 — 0.761/0.851 — 0.085 — 0.030 — 1.240 (3.18) (19.33/21.62) (2.16) (0.76) (34.04) TD 25 / 5 51 / 14 86 / 22 120 / 30 — / — 86 / 22 0.200 — 0.731/0.881 — 0.120 — 0.040 — 1.512 (5.08) (18.57/22.38) (3.05) (1.02) (38.51) GD 35 / 8 86 / 33 144 / 47 200 / 50 — / — 144 / 37 0.125 — 1.000/1.090 — 0.085 — 0.030 — 1.340 (3.18) (25.40/27.69) (2.16) (0.76) (34.04) *Auxiliary levers on light force D40, D41 and D42 will be made out of Aluminum. † †† ††† YD suffix for D40, D41 and D42. XD suffix for D40, D41 and D42. YL suffix for D40, D41 and D42. Ordering Information — US Versions D4 3 3 V3 L D Mounting Oper. Temp. Code Actuation Length inches (mm) Series/Prefix Holes NO NC DT Force Index Code Actuator Type A D L A B C Std. 85°C US AA Button —— — Code EN61058 UL1054 Mounting J K L Light L Lever SR 0.865 (21.97) 1.400 (35.56) 2.757 (70.02) Holes 0 N/A 1.0A, 125VAC D E F Std. 150°C* M Lever HR 1.042 (26.47) 1.580 (40.13) 2.934 (74.52) (VDE Optional) 1 0.1(0.5)A, 250V 0.1A, 125/250VAC W X Y Light Y Alum. Lever SR — 1.400 (35.56) 2.757 (70.03) 2 3(1)A, 250V 3A, 125/250VAC *D45 and D48 with VDE only available with metric holes. X Alum. Lever HR — 1.580 (40.13) 2.932 (74.47) 1/10HP, 250VAC See European ordering information. J SS Lever SR —— 2.757 (70.03) 3 6(2)A, 250V 5A, 1/4HP, 125/250VAC K SS Lever HR —— 2.932 (74.47) 4 10(3)A, 250V 10A, 1/2HP, 125/250VAC R Roller SR 0.810 (20.57) 1.340 (34.04) — 5 16(4)A, 250V 15A, 1/2HP, 125/250VAC Code Terminal Type inches (mm) T Roller HR 0.987 (25.07) 1.516 (38.51) — 10(3)A, 400V~ Q1 0.187 x 0.032 (4.8 x 0.8) QC Straight* (Std. force only) G 1-Way Roller SR 0.810 (20.57) 1.340 (34.04) — Q3 0.187 x 0.032 (4.8 x 0.8) QC Dog Leg* 8 21(8)A, 250V 21A, 1HP, 125VAC N 1-Way Roller HR 0.987 (25.07) 1.516 (38.51) — R1 0.187 x 0.020 (4.8 x 0.8) QC, Straight* 2HP, 250VAC SR = Standard Ratio, Back Hole • HR = High Ratio, Front Hole V1 0.250 x 0.032 (6.3 x 0.8) QC, Straight 9 N/A 10A, 1/2HP, 125/250VAC Additional actuators available upon request. 6A, 30VDC V3 0.250 x 0.032 (6.3 x 0.8) QC, Dog Leg VDE optional for D41–D44 with U.S. mounting holes. *Not available for D48. 34 Specifications subject to change without notice. ® Actuator Specifications — European Versions Maximum Operating Force (Gms.) Maximum Operating Minimum Max. Movement Max. Rest Actuation Pre-Travel Point Over Travel Differential Position Length Actuator Switch D40, inches inches inches inches inches inches Type Type D41, D42 D43 D44 D45 D48 (mm) (mm) (mm) (mm) (mm) (mm) Std / Light Std / Light Std / Light Std / Light D41–D45 D48 D41–D45, D48 D41–D45 D48 D41–D45 D48 D41–D45 D48 D41–D45, D48 AA 75 / 15 170 / 45 285 / 75 400 / 100 150 0.047 0.063 0.543/0.598 0.051 0.047 0.012 0.012 0.638 0.638 — (1.2) (1.6) (13.8/15.2) (1.3) (1.2) (0.3) (0.3) (16.2) (16.2) MA/KA 50 / 10 110 / 28 180 / 50 256 / 65 100 0.087 0.118 0.567/0.630 0.063 0.055 0.024 0.024 0.740 0.740 1.01 (2.2) (3.0) (14.4/16.0) (1.6) (1.4) (0.6) (0.6) (18.8) (18.8) (25.7) LA/JA* 85 / 17 190 / 50 320 / 85 440 / 115 180 0.047 0.063 0.579/0.618 0.035 0.031 0.012 0.012 0.661 0.661 0.835 (1.2) (1.6) (14.7/15.7) (0.9) (0.8) (0.3) (0.3) (16.8) (16.8) (21.2) JD/LD* 40 / 8 86 / 22 144 / 40 200 / 50 75 0.126 0.150 0.551/0.646 0.091 0.071 0.031 0.031 0.780 0.780 1.40 (3.2) (3.8) (14.0/16.4) (2.3) (1.8) (0.8) (0.8) (19.8) (19.8) (35.6) KD/MD* 25 / 5 50 / 14 86 / 25 120 / 30 45 0.200 0.252 0.535/0.661 0.142 0.126 0.051 0.051 0.874 0.874 1.58 (5.1) (6.4) (13.6/16.8) (3.6) (3.2) (1.3) (1.3) (22.2) (22.2) (40.1) LL/JL* 17 / 3.5 40 / 10 60 / 17 90 / 22 35 0.299 0.346 0.465/0.724 0.185 0.169 0.067 0.067 0.992 0.992 2.75 (7.6) (8.8) (11.8/18.4) (4.7) (4.3) (1.7) (1.7) (25.2) (25.2) (69.9) ML/KL* 10 / 2 25 / 6 40 / 10 56 / 13 20 0.500 0.575 0.433/0.764 0.031 0.283 0.098 0.098 1.210 1.210 2.93 (12.7)(14.6) (11.0/19.4) (7.9) (7.2) (2.5) (2.5) (30.8)(30.8) (74.4) RA 90 / 15 190 / 45 330 / 75 440 / 100 180 0.047 0.067 0.776/0.839 0.039 0.031 0.016 0.012 0.858 0.866 0.811 (1.2) (1.7) (19.7/21.3) (1.0) (0.8) (0.4) (0.3) (21.8) (22.0) (20.6) RD 40 / 8 86 / 22 144 / 40 200 / 50 75 0.126 0.150 0.764/0.850 0.087 0.071 0.031 0.031 0.976 0.976 1.34 (3.2) (3.8) (19.4/21.6) (2.2) (1.8) (0.8) (0.8) (24.8) (24.8) (34.1) TD 25 / 14 55 / 14 86 / 22 120 / 30 50 0.200 0.244 0.744/0.870 0.142 0.118 0.051 0.047 1.080 1.078 1.52 (5.1) (6.2) (18.9/22.1) (3.6) (3.0) (1.3) (1.2) (27.4) (27.4) (38.6) TA 55 / 10 110 / 30 200 / 55 260 / 70 110 0.087 0.118 0.764/0.850 0.063 0.051 0.024 0.024 0.937 0.945 0.988 (2.2) (3.0) (19.4/21.6) (1.6) (1.3) (0.6) (0.6) (23.8) (24.0) (25.1) UA 55 / 11 120 / 32 215 / 55 280 / 70 110 0.087 0.118 0.768/0.846 0.063 0.051 0.020 0.020 0.937 0.945 0.988 (2.2) (3.0) (19.5/21.5) (1.6) (1.3) (0.5) (0.5) (23.8) (24.0) (25.1) SA 85 / 17 190 / 50 330 / 85 440 / 115 200 0.051 0.067 0.780/0.835 0.039 0.031 0.012 0.012 0.858 0.866 0.811 (1.3) (1.7) (19.8/21.2) (1.0) (0.8) (0.3) (0.3) (21.8) (22.0) (20.6) *On light force D41 and D42, auxiliary actuators MD, ML, LD and LL are made out of Aluminum. Ordering Information — European Versions D4 3 3 V3 L D Mounting Oper. Temp. Code Actuation Length inches (mm) Series/Prefix Holes NO NC DT Force Index Code Actuator Type A D L 1 2 3 Std. 85°C AA Button —— — European Code EN61058 UL1054 7 8 9 Light Metric J SS Lever SR 0.835 (21.2) 1.4 (35.6) 2.75 (69.9) 1 0.1(0.5)A, 250V 0.1A, 125/250VAC Mounting G H M Std. 125°C K SSLever HR 1.01 (25.7) — 2.93 (74.4) Holes 2 3(1)A, 250V 3A, 125/250VAC N P R Light L Lever SR 0.835 (21.2) 1.4 (35.6) 2.75 (69.9) (EN Standard) 1/10HP, 250VAC S T U Light 150°C M Lever HR 1.01 (25.7) — 2.93 (74.4) 3 6(2)A, 250V 5A, 1/4HP, 125/250VAC R Roller SR 0.811 (20.6) 1.34 (34.1) — 4 10(3)A, 250V 10A, 1/2HP, 125/250VAC S Sim. Roller SR 0.811 (20.6) —— 5 16(4)A, 250V 15A, 1/2HP, 125/250VAC T Roller HR 0.988 (25.1) 1.52 (38.6) — 10(3)A, 400V~ (Std. force only) U Sim. Roller HR 0.988 (25.1) —— 8 21(8)A, 250V 21A, 1HP, 125VAC SR = Standard Ratio, Back Hole • HR = High Ratio, Front Hole 2HP, 250VAC Additional actuators available upon request. 9 N/A 10A, 1/2HP, 125/250VAC 6A, 30VDC Code Terminal Type inches (mm) EN standard on all D4 European designs. A1 Welding B8 Short Solder* C1 0.110 x 0.032 (2.8 x 0.8) QC, Bifurcated Straight** C3 0.110 x 0.032 (2.8 x 0.8) QC, Bifurcated Dog Leg** P4 0.047 x 0.020 (1.2 x 0.5) PCB, Underside* P5 0.047 x 0.020 (1.2 x 0.5) PCB, Rear* PA 0.047 x 0.032 (1.2 x 0.8) PCB, Housing Side* PB 0.047 x 0.032 (1.2 x 0.8) PCB, Cover Side* Q1 0.187 x 0.032 (4.8 x 0.8) QC Straight* Q3 0.187 x 0.032 (4.8 x 0.8) QC Dog Leg* R1 0.187 x 0.020 (4.8 x 0.8) QC, Straight** R3 0.187 x 0.020 (4.8 x 0.5) QC, Dog Leg** S1 Solder with Temp. Stop V1 0.250 x 0.032 (6.3 x 0.8) QC, Straight V3 0.250 x 0.032 (6.3 x 0.8) QC, Dog Leg W9 Screw* Y5 0.250 x 0.032 (6.3 x 0.8) QC, 5mm Grid Z5 0.250 x 0.032 (6.3 x 0.8) QC, 7mm Grid * Not available for D48 European versions. ** Not available for D45 or D48 versions. 35 Specifications subject to change without notice.