Carling B-Series – General Specifications ™ Technologies Designed specifically for world market applications, the B-series utilizes the hydraulic magnetic principle which provides precise operation and performance even when exposed to extremely hot and/or cold application environments. Typical applications include power supplies, medical equipment, office equipment, control panels and marine equipment. 1-6 poles, 0.02 - 50 amps, up to 277 VAC or 80 VDC, with choice of time delays, terminals and actuator colors. Agency Certifications UL Recognized UL Listed UL Standard 1077 Component Recognition Program as UL Standard 489A Communications Equipment (Guide Protectors, Supplementary (Guide CCN/DITT, File E189195) CCN/QVNU2, File E75596) CSA Certified Component Supplementary Protector UL Standard 508 Switches, Industrial Control (Guide under Class 3215 30, CCN/NRNT2, File E148683) FIle 047848 0 000 CSA Standard C22.2 No. 235 UL Standard 1500 Protectors, Supplementary for Marine Electrical & Fuel Systems (Guide VDE Certified EN60934, VDE 0642 under File No. PEQZ2, File E75596) Ignition Protection 10537 Electrical Table A: Lists UL Recognized & CSA Certified configurations and performance capabilities as a Component Supplementary Protector. B-SERIES TABLE A: COMPONENT SUPPLEMENTARY PROTECTOR VOLTAGE CURRENT RATING INTERRUPTING CAPACITY(AMPS) FULL GENERAL UL / CSA CIRCUIT MAX LOAD PURPOSE WITH WITHOUT CONFIGURATION RATING FREQUENCY PHASE AMPS AMPS BACKUP FUSE BACKUP FUSE 65 DC --- 31 - 50 --- --- 3000 80 DC --- 0.02 - 30 --- --- 3000 80 DC --- --- 31 - 50 --- 1500 3 125/250 50/60 1 0.02 - 30 --- --- 3000 3 125/250 50/60 1 31 - 50 --- --- 2000 1 SERIES 250 50/60 0.02 - 30 --- --- 1 2000 250 50/60 --- 31 - 50 1 --- 1 2000 1 250 50/60 3 0.02 - 20 --- --- 5000 1 2000 250 50/60 3 21 - 30 --- --- 2 5000 277 50/60 1 0.02 - 30 --- 1 --- 5000 80 DC --- 0.02 - 30 --- --- 3000 1 250 50/60 1 & 3 0.02 - 20 --- --- 5000 DUAL COIL 1 2000 250 50/60 1 & 3 21 - 30 --- --- 2 5000 277 50/60 1 0.02 - 30 --- 1 --- 5000 80 DC --- 0.02 - 30 --- --- 3000 250 50/60 1 & 3 0.02 - 20 --- 1 --- 5000 1 SHUNT 2000 250 50/60 1 & 3 21 - 30 --- --- 2 5000 277 50/60 1 0.02 - 30 --- 1 --- 5000 80 DC --- 0.02 - 30 --- --- 3000 250 50/60 1 & 3 0.02 - 20 --- 1 --- 5000 1 Notes for Table A: RELAY 2000 250 50/60 1 & 3 21 - 30 --- --- 1 Requires branch circuit backup with a UL LISTED Type K5 2 5000 or RK5 fuse (15A minimum) at no more than 4 times the rat- 1 277 50/60 1 0.02 - 30 --- --- 5000 ing of the protector. 65 DC --- 0.02 - 50 --- 2 Same as note 1, except that backup fuse is limited to 80 A 80 DC --- 0.02 - 30 --- maximum. 250 50/60 31 - 50 --- 3 2 pole protector required (with one pole per power line) for: 1 SWITCH ONLY 250/125 VAC, 125/250 VAC and 208Y/120 VAC Power 250 50/60 --- 31 - 50 1 Systems. 1 pole protector required for : 125 VAC, 1Ş Power 250 50/60 3 0.02 - 50 --- System. 277 50/60 1 0.02 - 30 31 - 50 www.carlingtech.com 49 Carling B-Series – General Specifications ™ Technologies Electrical Table B: Lists UL Recognized, CSA, VDE & TUV Certified configurations & performance capabilities as a Component Supplementary Protector. B-SERIES TABLE B: COMPONENT SUPPLEMENTARY PROTECTOR VOLTAGE CURRENT RATING INTERRUPTING CAPACITY (AMPS) FULL GENERAL UL / CSA VDE TUV CIRCUIT MAX LOAD PURPOSE WITH WITHOUT (Inc) WITH (Icn) WITHOUT (Inc) WITH (Icn) WITHOUT 1 RATING FREQUENCY PHASE AMPS BACKUP FUSE BACKUP FUSE BACKUP FUSE BACKUP FUSE BACKUP FUSE BACKUP FUSE CONFIGURATION AMPS 80 DC --- 0.10 - 30 --- --- 3000 3000 1500 3000 1500 80 DC --- 31 - 50 31 - 50 --- 1500 3000 1500 3000 1500 80 DC --- 31 - 32 31 - 32 --- 1500 3000 1500 3000 1500 2 250 50/60 1 & 3 0.10 - 20 --- 3000 3000 1500 3000 1500 5000 2 SERIES 2000 250 50/60 1 & 3 21 - 30 --- --- 3000 1500 3000 1500 3 5000 250 50/60 1 0.10 - 30 --- --- 2000 3000 1500 5000 1500 250 50/60 1 31 - 50 --- --- 2000 --- --- 5000 1500 2 250 50/60 1 31 - 32 --- --- 3000 1500 5000 1500 2000 80 DC --- 0.10 - 30 --- --- 3000 3000 1500 3000 1500 2 250 50/60 1 & 3 0.10 - 20 --- --- 3000 1500 3000 1500 5000 2 DUAL COIL 2000 250 50/60 1 & 3 21 - 30 --- --- 3000 1500 3000 1500 3 5000 250 50/60 1 31 - 50 31 - 50 --- 2000 --- --- 5000 1500 80 DC --- 0.10 - 30 --- --- 3000 3000 1500 3000 1500 2 250 50/60 1 & 3 0.10 - 20 --- --- 3000 1500 3000 1500 5000 SHUNT 2 2000 250 50/60 1 & 3 21 - 30 --- --- 3000 1500 3000 1500 3 5000 250 50/60 1 31 - 50 31 - 50 --- 2000 --- --- 5000 1500 Notes for Table B: 1 General Purpose Ratings for UL/CSA Only. 2 Requires branch circuit backup with a UL LISTED Type K5 or RK5 fuse (15A minimum) at no more than 4 times the rating of the protector. 3 Same as note 1, except that backup fuse is limited to 80 A maximum. Table C: Lists UL Recognized, CSA Certified configurations and performance capabilities as Protectors, Supplementary for Marine Electrical and Fuel Systems (CCN/Guide PEQZ2, File E75596). Ignition Protected per UL 1500. UL Classified Small Craft Electrical Devices, Marine in accordance with ISO 8846 (CCN/Guide UZMK, File MQ1515) as Marine Supplementary Protectors. B-SERIES TABLE C: UL1500 (MARINE IGNITION PROTECTED) INTERRUPTING VOLTAGE CURRENT CAPACITY RATING (AMPS) CIRCUIT MAX FULL LOAD WITHOUT CONFIGURATION RATING FREQUENCY PHASE AMPS BACKUP FUSE 1 DC --- 0.02 - 50 5000 14 65 DC --- 0.02 - 50 3000 SERIES 2 125 / 250 50/60 0.02 - 50 1500 1 250 50/60 1 0.02 - 30 1000 Notes for Table C: 1 Available with special catalog number only (consult factory). 2 2 pole protector required (with one pole per power line) for: 250/125 VAC, 125/250 VAC and 208Y/120 VAC Power Systems. 1 pole protector required for : 125 VAC, 1Ş Power System. Table D: Lists UL Listed configurations and performance capabilities as Circuit Breakers for use in Communications Equipment (CCN/Guide DITT, File E189195), under UL489A B-SERIES TABLE D: UL489A LISTED (COMMUNICATIONS EQUIPMENT) INTERRUPTING VOLTAGE CURRENT CAPACITY RATING (AMPS) CIRCUIT MAX UL GENERAL WITHOUT CONFIGURATION RATING FREQUENCY PHASE PURPOSE AMPS BACKUP FUSE SERIES 80 DC --- .10 - 50 5000 www.carlingtech.com 50 Carling B-Series – General Specifications ™ Technologies Electrical Mechanical Maximum Voltage 277VAC 50/60 Hz, 80VDC Endurance 10,000 ON-OFF operations @ 6 per Current Ratings Standard current coils: 0.100, minute; with rated Current and 0.250, 0.500, 0.750, 1.00, 2.50, Voltage. 5.00, 7.50, 10.0, 15.0, 20.0, 25.0, Trip Free All B-Series Circuit Breakers will trip 30.0, 35.0, 40.0 and 50.0 amps. on overload, even when Handle is Other ratings available, see ordering forcibly held in the ON position. scheme. Trip Indication The operating Handle moves positive- Standard Voltage Coils DC - 6V, 12V; AC - 120V, other rat- ly to the OFF position when an over- ings available, see ordering scheme. load causes the breaker to trip. Auxiliary Switch Rating SPDT; 10.1 AMPS - 250VAC,1.0A 65 Physical VDC or 0.5A 80 VDC, 0.1 Amps - 125VAC (with gold contacts). VDE-1.0 Amp - 125VAC. Number of Poles 1 - 6 poles at 30 Amps or less. 1 Insulation Resistance Minimum of 100 Megohms at 500 and 2 poles at 31 Amps thru 50 VDC. Amps. Dielectric Strength UL, CSA - 1500 V 50/60 Hz for one Internal Circuit Config. Series, (with or without auxiliary minute between all electrically isolat- switch), Shunt and Relay with current ed terminals. B-Series circuit break- or voltage trip coils, Dual Coil, Switch ers comply with the 8mm spacing Only (with or without auxiliary switch). and 3750V 50/60 Hz dielectric Weight Approximately 65 grams/pole. requirements from hazardous voltage (Approximately 2.32 ounces/pole. to operator accessible surfaces, Standard Colors Housing- Black; Actuator - See between adjacent poles and from Ordering Scheme. main circuits to auxiliary circuits per Publications EN 60950 and VDE Environmental 0805. Resistance, Impedance Values from Line to Load Terminal - based on Series Trip Circuit Breaker. Designed and tested in accordance with requirements of specifi- cation MIL-PRF- 55629 and MIL-STD-202 as follows: RESISTANCE, IMPEDANCE VALUES from Line to Load Terminals Shock Withstands 100 Gs, 6ms, sawtooth (Values Based on Series Trip Circuit Breaker) 1000 while carrying rated current per CURRENT TOLERANCE Method 213, Test Condition "I". (AMPS) (%) 100 Instantaneous and ultra-short curves 0.10 - 5.0 ± 15% 5.1 - 20.0 ± 25% tested @ 90% of rated current. 10 20.1 - 50.0 ± 35% Vibration Withstands 0.060" excursion from O 10-55 Hz, and 10 Gs 55-500 Hz, at H 1 rated current per Method 204C, Test M S Condition A. Instantaneous and 0.1 ultrashort curves tested at 90% of 0.01 rated current. Moisture Resistance Method 106D, i.e., ten 24-hour 0.001 cycles @ + 25°C to +65°C, 80-98% 0.01 0.1 1 10 100 AMPERE RATING RH. Salt Spray Method 101, Condition A (90-95% Pulse Tolerance Curves RH @ 5% NaCl Solution, 96 hrs). 60 Hz 1/2 Cycle Thermal Shock Method 107D, Condition A (Five Inrush Pulse Tolerance I r y cycles @ -55°C to +25°C to +85°C to Time Delay Curves I r Inrush Pulse Tolerance 42, 44 & 46 (50 Amps Max.) Time Delay Curves +25°C). 25x 22x 42, 44 & 46 Time Delay Curves (50 Amps Max.) 22, 24, 26, 32, 34, 36 Time Delay Curves 12x (70 Amps Max.) 10x 22, 24, 26, 32, 34, 36 (70 Amps Max.) t t 10.0 20.0 8.33 16.67 5.0 4.165 Time in Time in Milliseconds Milliseconds www.carlingtech.com 51 Multiple of Rated Current Multiple of Rated Current Carling B-Series Handle UL Recognized – Ordering Scheme ™ Technologies B A 3 B 0 10 450 1 B 1 C 1 2 3 4 5 6 7 8 9 10 11 Mounting/ Series Actuator Poles Circuit Aux/Alarm Frequency Current Rating Terminal Actuator Agency Barriers Switch & Delay Color Approval 7 CURRENT RATING (AMPERES) 1 SERIES B 020 0.020 230 0.300 425 2.500 612 12.000 025 0.025 235 0.350 527 2.750 712 12.500 1 030 0.030 240 0.400 430 3.000 613 13.000 2 ACTUATOR 035 0.035 245 0.450 435 3.500 614 14.000 A Handle, one per pole 040 0.040 250 0.500 440 4.000 615 15.000 B Handle, one per multipole unit 045 0.045 255 0.550 445 4.500 616 16.000 S Mid-Trip Handle, one per pole 050 0.050 260 0.600 450 5.000 617 17.000 T Mid-Trip Handle, one per pole & Alarm Switch 055 0.055 265 0.650 455 5.500 618 18.000 060 0.060 270 0.700 460 6.000 620 20.000 3 POLES 065 0.065 275 0.750 465 6.500 622 22.000 1 One 3 Three 5 Five 070 0.070 280 0.800 470 7.000 624 24.000 2 Two 4 Four 6 Six 075 0.075 285 0.850 475 7.500 625 25.000 080 0.080 290 0.900 480 8.000 630 30.000 3 8 4 CIRCUIT G Relay Trip (Voltage) 085 0.085 295 0.950 485 8.500 635 35.000 2 3,4 8 A Switch Only (No Coil) H Dual Coil with Shunt Trip 090 0.090 410 1.000 490 9.000 640 40.000 8 B Series Trip (Current) Voltage Coil 095 0.095 512 1.250 495 9.500 645 45.000 8 3,4 C Series Trip (Voltage) J Dual Coil with Shunt Trip 210 0.100 415 1.500 610 10.000 650 50.000 3 215 0.150 517 1.750 710 10.500 D Shunt Trip (Current) Voltage Coil (side terminal) 3 3,4 220 0.200 420 2.000 611 11.000 E Shunt Trip (Voltage) K Dual Coil with Relay Trip 3 225 0.250 522 2.250 711 11.500 F Relay Trip (Current) Voltage Coil 6 OR VOLTAGE COIL (NOMINAL RATED VOLTAGE) A06 6 DC A32 32 DC J12 12 AC J65 65 AC 5 5 AUXILIARY/ALARM SWITCH 5 S.P.S.T., 0.093 Q.C. A12 12 DC A48 48 DC J18 18 AC K20 120 AC 0 w/o Aux Switch Term.(Gold Contacts) A18 18 DC A65 65 DC J24 24 AC L40 240 AC 1 S.P.D.T., 0.093 Q.C. Term. 6 S.P.S.T., 0.139 Solder Lug A24 24 DC J06 6 AC J48 48 AC 2 S.P.D.T., 0.110 Q.C. Term. 7 S.P.S.T., 0.110 Q.C. 9 11 8 TERMINAL E Screw M4 (Bus Type) 3 S.P.D.T., 0.139 Solder Lug Term.(Gold Contacts) 10 1 Push-On 0.250 Tab (Q.C.) F Screw M5 w/upturned lugs 4 S.P.D.T., 0.110 Q.C. Term. 8 S.P.S.T., 0.187 Q.C. Term. 2 Screw 8-32 w/upturned lugs and 30° bend (Gold Contacts) 9 S.P.D.T., 0.187 Q.C. Term. 11 3 Screw 8-32 (Bus Type) G Screw M5 (Bus Type) 4 Screw 10-32 w/upturned lugs and 30° bend 6 FREQUENCY & DELAY 11 5 Screw 10-32 (Bus Type) H Screw M5 (Bus Type) 2 03 DC 50/60Hz, Switch Only 30 DC, 50/60Hz Instantaneous 12 6 Screw 8-32 w/upturned lugs L 0.250 Q.C./ Solder Lug 6 10 DC Instantaneous 31 DC, 50/60Hz Ultra Short 11 and 30° bend M M6 Threaded Studs 11 DC Ultra Short 32 DC, 50/60Hz Short 13 7 Screw 8-32 (Bus Type) and P Printed Circuit Board 12 DC Short 34 DC, 50/60Hz Medium 30° bend Terminals 14 DC Medium 36 DC, 50/60Hz Long 8 Screw 10-32 w/upturned lugs Q Push-In Stud 7 16 DC Long 42 50/60Hz Short, Hi-Inrush and 30° bend R Screw M4 w/upturned lugs 6 7 20 50/60Hz Instantaneous 44 50/60Hz Medium, Hi-Inrush 9 Screw 10-32 (Bus Type) and and 30° bend 7 21 50/60Hz Ultra Short 46 50/60Hz Long, Hi-Inrush 15 30° bend S Push-On 0.110 Tab (Q.C.) 7 22 50/60Hz Short 52 DC, Short,Hi-Inrush B Screw M5 w/upturned lugs T Screw M4 (Bus Type) 7 24 50/60Hz Medium 54 DC,Medium, Hi-Inrush C Screw M4 w/upturned lugs and 30° bend 7 26 50/60Hz Long 56 DC, Long, Hi-Inrush Notes: 9 ACTUATOR COLOR & LEGEND 1 Actuator Code: I-O ON-OFF Dual Legend Color A: Handle tie pin spacer(s) and retainers provided unassembled with multi-pole units. WhiteAB1 Black B: Handle location as viewed from front of breaker: BlackCD2 White 2 pole - left pole 3 pole - center pole RedFG 3 White 4 pole - two handles at center poles 5 pole - three handles at center poles GreenHJ 4 White 6 pole - four handles at center poles S: Handle moves to mid-position only upon electrical trip of the breaker. Available with cir- BlueKL 5 White cuit codes B, C, D, E, F, G, H and K. YellowMN 6 Black T: Handle moves to mid-position and alarm switch activates only upon electrical trip of the GrayPQ 7 Black breaker. Available with circuit codes B & C. OrangeRS 8 Black 2 Switch Only circuits, rated up to 50 amps and 6 poles, and only available with VDE Certification when tied to a protected pole (Circuit Code B, C, D or H.), For .02 to 30 10 MOUNTING/BARRIERS amps, select Current Code 630. For 35 - 50 amps, select Current Code 650. MOUNTING STYLE BARRIERS 3 Available with Terminal Codes 1, 2 and 3. Current Rating limited to 30 amps maximum. Threaded Insert, 2 per pole 4 Consult factory for available Dual Coil options, as special catalog number is required. 1 6-32 x 0.195 inches no With Shunt construction, Dual Coils will trip instantaneously on line voltage. Dual coils A 6-32 X 0.195 inches yes require 30VA minimum power to trip and are rated for intermittent duty only. 5 Auxiliary Switch breakers with Series Trip and Switch Only circuits. On multi-pole break- 2 ISO M3 x 5mm no ers, one aux. switch is supplied, mounted in the extreme right pole. B ISO M3 x 5mm yes 6 Separate pole type voltage coils not rated for continuous duty. Available only with delay Rectangular Adapter Plate with mounting centers of 2.062” codes 10 and 20. [52.37mm] and Threaded insert, 2 per pole 14 7 Available with Circuit Codes B & D only. VDE Certified to 30 amps. UL Recognized and 3 6-32 x 0.225 inches no CSA Certified to 50 amps. 14 C 6-32 X 0.225 inches yes 8 VDE Certification available with single pole breakers with DC Delay only. UL Recognition 14 4 ISO M3 x 6.5mm no and CSA Certification available in one and two pole breakers. 14 D ISO M3 x 6.5mm yes 9 Screw Terminals are recommended on ratings greater than 20 amps. Ratings over 30 Front panel Snap-In, 0.75” [19.05mm] wide bezel amps are only available with Terminal Codes 5, 9, G, H, M and Q. 5 without Handleguard no 10 VDE Certification up to 25 amps and UL Recognition and CSA Certification up to 30 amps, 6 without Handleguard yes but not recommended over 20 amps. Front panel Snap-In, 0.96” [24.48mm] wide bezel 11 Terminal Codes 3, 5 E and H (Bus Type) with VDE, are supplied with Lock Washers, and 7 without Handleguard on 1-pole units; .105“ [2.67mm] ] no Terminal Code M (M6 Threaded Stud) with VDE is supplied with Lock and Flat Washers. bezel overhang/ side on multipole units These breakers are only VDE Certified when the washers are used. 12 VDE Cert. available up to 12 amps. UL Rec. & CSA Cert. available up to 30 amps. 8 without Handleguard on 1-pole units; .105“ [2.67mm] yes 13 Single pole breakers with Terminal Code P (Printed Circuit Board) are available up to 30 bezel overhang/side on multipole units amps with VDE Certification and 50 amps with UL Recognition and CSA Certification, with Circuit Codes A, B and C. Two pole breakers with Terminal Code P (Printed Circuit Board) 11 AGENCY APPROVAL are available up to 40 amps with UL Recognition and CSA Certification with Circuit Codes C UL Recognized & CSA Certified A, B and C. D VDE Certified, UL Recognized & CSA Certified 14 Available with Actuator Codes A, S and T. E TUV Certified, UL Recognized & CSA Certified 15 Available with voltage coils only. I UL Rec. STD 1077, UL Rec. 1500 (ignition protected), & CSA Certified www.carlingtech.com 52 Carling B-Series Handle UL489A – Ordering Scheme ™ Technologies B A 1 B 0 14 450 1 B 1 M T 1 2 3 4 5 6 7 8 9 10 11 12 Mounting/ Series Actuator Poles Circuit Aux/Alarm Frequency Current Rating Terminal Actuator Max. Appl. Agency Barriers Switch & Delay Color Rating Approval 5 1 SERIES 8 TERMINAL 9 Screw 10-32 (Bus Type) and 6 B 1 Push-On 0.250 Tab (Q.C.) 30° bend 2 Screw 8-32 w/upturned lugs B Screw M5 w/upturned lugs 7 1 3 Screw 8-32 (Bus Type) F Screw M5 w/upturned lugs 2 ACTUATOR 4 Screw 10-32 w/upturned lugs and 30° bend A Handle, one per pole 7 G Screw M5 (Bus Type) 5 Screw 10-32 (Bus Type) S Mid-Trip Handle, one per pole and 30° bend 6 Screw 8-32 w/upturned lugs T Mid-Trip Handle, one per pole & Alarm Switch H Screw M5 (Bus Type) and 30° bend 7 M M6 Threaded Stud 7 Screw 8-32 (Bus Type) and 3 POLES 8 P Printed Circuit Board 30° bend 1 One 2 Two 3 Three 4 Four Terminals 8 Screw 10-32 w/upturned lugs Q Push-In Stud and 30° bend 4 CIRCUIT B Series Trip (Current) 9 ACTUATOR COLOR LEGEND 2 5 AUXILIARY/ALARM SWITCH ON-OFF Dual Legend Color 0 w/o Aux Switch 7 S.P.S.T., 0.110 Q.C. White B1 Black 1 S.P.D.T., 0.093 Q.C. Term. Term.(Gold Contacts) Black D2 White 2 S.P.D.T., 0.110 Q.C. Term. 8 S.P.S.T., 0.187 Q.C. Term. Red G3 White 3 S.P.D.T., 0.139 Solder Lug 9 S.P.D.T., 0.187 Q.C. Term. Green J4 White Blue L5 White 4 6 FREQUENCY & DELAY Yellow N6 Black 3 11 DC Ultra Short 52 DC, Short,Hi-Inrush Gray Q7 Black 3 12 DC Short 54 DC, Medium, Hi-Inrush Orange S8 Black 3 14 DC Medium 56 DC, Long, Hi-Inrush 16 DC Long 10 MOUNTING/BARRIERS MOUNTING STYLE BARRIERS 7 CURRENT RATING (AMPERES) Threaded Insert, 2 per pole 1 6-32 x 0.195 inches no 210 0.100 415 1.500 710 10.500 A 6-32 X 0.195 inches yes 215 0.150 517 1.750 611 11.000 2 ISO M3 x 5mm no 220 0.200 420 2.000 711 11.500 B ISO M3 x 5mm yes 225 0.250 522 2.250 612 12.000 Rectangular Adapter Plate with mounting centers of 2.062 inches 230 0.300 527 2.750 712 12.500 and Threaded insert, 2 per pole 235 0.350 430 3.000 613 13.000 3 6-32 x 0.225 inches no 240 0.400 435 3.500 614 14.000 C 6-32 X 0.225 inches yes 245 0.450 440 4.000 615 15.000 4 ISO M3 x 6.5mm no 250 0.500 445 4.500 616 16.000 D ISO M3 x 6.5mm yes 255 0.550 450 5.000 617 17.000 Front panel Snap-In, 0.75” wide bezel 260 0.600 455 5.500 618 18.000 5 without Handleguard no 265 0.650 460 6.000 620 20.000 6 without Handleguard yes 270 0.700 465 6.500 622 22.000 Front panel Snap-In, 0.96” wide bezel 7 without Handleguard on 1-pole no 275 0.750 470 7.000 624 24.000 units; .105 “ bezel overhang/ 280 0.800 475 7.500 625 25.000 side on multipole units 285 0.850 480 8.000 630 30.000 8 without Handleguard on 1-pole yes 4 290 0.900 485 8.500 635 35.000 units; .105 “ bezel overhang/ 4 295 0.950 490 9.000 640 40.000 side on multipole units 4 410 1.000 495 9.500 645 45.000 4 512 1.250 610 10.000 650 50.000 11 MAXIMUM APPLICATION RATING M 80 DC 12 AGENCY APPROVAL Notes: T UL489A LISTED 1 Actuator Code: K UL489A LISTED, VDE CERTIFIED A: Handle tie pin spacer(s) and retainers provided unassembled with multi-pole units. S: Handle moves to mid-position only upon electrical trip of the breaker. T: Handle moves to mid-position and alarm switch activates only upon electrical trip of the breaker. 2 On multi-pole breakers, one auxiliary switch is supplied, mounted in the extreme right pole. 3 VDE Certified to 30 amps. UL489A Listed to 50 amps. 4 VDE Certification available with single pole breakers only. UL489A Listing available with one and two pole breakers. 5 Screw Terminals are recommended on ratings greater than 20 amps. Ratings over 30 amps are only available with Terminal Codes 5, 9, G, H, M and Q. 6 Terminal Code 1 (Push-On) available up to 25 amps with VDE Certification and 30 amps with UL489A Listing, but is not recommended over 20 amps. 7 Terminal Codes 3, 5 and H (Bus Type) with VDE, are supplied with Lock Washers, and Terminal Code M (M6 Threaded Stud) with VDE is supplied with Lock and Flat Washers. These breakers are only VDE Certified when the washers are used. 8 Single pole breakers with Terminal Code P (Printed Circuit Board) are available up to 30 amps with VDE Certification and 50 amps with UL489A Listing. www.carlingtech.com 53 B-Series Handle – Circuit & Terminal Diagrams Carling ™ Technologies CIRCUIT SCHEMATIC CIRCUIT SCHEMATIC ANSI IEC ANSI IEC SWITCH ONLY (NO COIL) SERIES TRIP SERIES TRIP LINE LINE LINE (3) (2 TERM'S.) LINE (NETZ) (NETZ) MAIN TERM'S. A O B O (SEE TABLE A) C I > LOAD 1.730 [43.94] LOAD LOAD (LAST) LOAD (LAST) SERIES TRIP WITH SWITCH ONLY (NO COIL) .520 [13.21] AUXILIARY / ALARM SWITCH WITH AUXILIARY SWITCH LINE LINE (NETZ) (3) SERIES TRIP LINE LINE (NETZ) STD. AUX. SWITCH STD. AUX. SWITCH W AUX SWITCH C (5 TERM'S.) C C C C NO A 2 NO NO B 2 NC NO NO 3 C 3 4 4 NC I > NC NC NC ALARM SWITCH ALARM SWITCH AUX. SWITCH LOAD LOAD (LAST) LOAD LOAD (LAST) TERM'S. SHUNT TRIP DUAL COIL; SERIES TRIP CURRENT COIL, SHUNT TRIP VOLTAGE COIL LINE LINE (NETZ) (3) LINE (NETZ) LINE SHUNT TRIP (3 TERM'S.) SHUNT (NEBENSCHLUSS) D 0 H 0 SHUNT E VOLTAGE I > U > I > COIL LOAD VOLTAGE .390 [9.91] LOAD LOAD (LAST) LOAD (LAST) COIL RELAY TRIP DUAL COIL; SERIES TRIP CURRENT COIL, RELAY TRIP VOLTAGE COIL LINE RELAY LINE (3) LINE LINE VOLTAGE 1 (RELAIS) (NETZ) 1 RELAY TRIP .780 [19.81] (NETZ) COIL 1 3 1 (4 TERM'S.) 1 2 2 2 2 LOAD F 0 K 0 G RELAY VOLTAGE I > U > I > 3 3 COIL 3 4 4 2 3 4 4 4 LOAD VOLTAGE RELAY LOAD (LAST) COIL .390 [9.91] RELAY (RELAIS) (LAST) LOAD Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.015 [.38] unless otherwise specified. 3 Alarm Switch available with .110 x .020 Q.C. & Solder Lug Terminals Only. www.carlingtech.com 54 CIRCUIT CODE AUX SWITCH CODE CIRCUIT CODE AUX SWITCH CODE ON I ON I Carling B-Series Handle – Circuit & Terminal Diagrams ™ Technologies HANDLE POSITION VS. AUX/ALARM SWITCH MODE STANDARD C/B MID TRIP C/B CIRCUIT BREAKER HANDLE POSITION AUX. SWITCH MODE HANDLE POSITION ALARM SWITCH MODE MODE 30° 30° OFF NC NO C NC NO C ON 30° 30° NC NO C NC NO C 30° 90° MID ELECTRICAL TRIP TRIP NC NO C NC NO C TERMINAL DIMENSIONAL DETAIL & RATING 1.000 [25.4] .392 [9.97] .360[9.14] .392[9.96] .392[9.96] .344[8.74] .361[9.17] .602[15.29] CENTERLINE OF PUSH-IN STUD CONTACT AREA .250[6.35] .375[9.53] .375[9.53] .250[6.35] .110[2.79] .405[10.29] .100 [2.54] .069[1.75] DIA .093DIA [.762] .154 [3.91] DIA .750 [19.05] TAB (Q.C.) UPTURN LUG BUS QC SOLDER LUG .110 QC M5 STUD #8-32 ≤ 30 AMP ≤ 30 AMP VOLTAGE COILS ≤ 50 AMP #8-32 ≤ 30 AMP ≤ 30 AMP PUSH-IN STUD #10-32 ≤ 50 AMP ONLY #10-32 ≤ 30 AMP M5 ≤ 30 AMP ≤ 50 AMP M4 ≤ 30 AMP AUXILIARY SWITCH TERMINAL DETAIL TABLE A +.002 [+.05] .110 [2.80] .110 [2.80] -.000 [-.00] TIGHTENING TORQUE .161 DIA [Ø 4.10] .051 DIA[Ş1.29] SPECIFICATIONS THREAD SIZE TORQUE #6-32 & M3 MOUNTING 7-9 IN-LBS .087 [2.20] HARDWARE [0.8-1.0 NM] #8-32 & M4 THREAD 12-15 IN-LBS PUSH-IN STUD .287 [7.29] .126 [3.20] .070 DIA [Ş1.80] TERMINAL SCREW [1.4-1.7 NM] MATING HOLE #10-32 & M5 THREAD 15-20 IN-LBS TERMINAL SCREW [1.7-2.3 NM] TAB (Q.C.) SOLDER TYPE SEE TABLE-B TABLE B DEPTH BEHIND PANEL DEPTH TERMINAL DESCRIPTION BEHIND PANEL ON LINE TAB (Q.C.) 2.090 [53.09] I MAIN (NETZ) SCREW TYPE 2.122 [53.90] MID SHUNT, RELAY TAB (Q.C.) 2.612 [66.35] TRIP 1.560 [39.62] TYP 1.350 [34.29] & 1.936[49.17] SCREW #8-32 2.644 [67.16] DUAL COIL W/UPTURNED LUGS OFF O TAB (Q.C.) .110 x .020 2.537 [64.44] AUX. SWITCH* SOLDER TYPE 2.348 [59.64] LOAD (LAST) * AVAILABLE ON SERIES TRIP AND SWITCH ONLY CIRCUITS. WHEN CALLED FOR ON MULTI-POLE UNITS, ONLY ONE AUX. .032 [.81] PUSH-IN SWITCH IS NORMALLY SUPPLIED, AS SHOWN IN MULTI-POLE TYP M5 STUD STUD IDENTIFICATION SCHEME. .220 [5.59] TYP Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.015 [.38] unless otherwise specified. www.carlingtech.com 55 OFF O OFF O OFF O ON I Carling B-Series Handle – Form & Fit Drawings ™ Technologies #6-32 [M3] THREAD X .195 [4.95] DEEP 1.730 [43.94] TYP 2 PLCS PER POLE .240 [6.10] LINE .610 [15.49] 1-POLE 60° 2.00 [50.80] TYP 1.560 [39.62] TYP (BA1) 1.660 [42.16] TYP LOAD .690 [17.50] .590 DIA [Ş14.99] .755 [19.18] MAX TAB (Q.C.) TYPE TERMINALS 2.090 [53.09] .250 TAB (Q.C.) TYPE .170 [4.32] IN SERIES TRIP CIRCUIT 2.122 [53.89] SCREW TYPE CONFIGURATION SHOWN. FOR OTHER CONFIGURATIONS, SEE CIRCUIT AND TERMINAL DRAWINGS. TYPICAL-OPTIONAL "I-O" OR "ON-OFF" LEGEND 2-POLE 2-POLE (BA2) (BB2) .750 [19.05] 1.515 [38.48] MAX 1.515 [38.48] MAX 3-POLE 3-POLE (BA3) (BB3) .750 [19.05] TYP 2.265 [57.53] MAX 2.265 [57.53] MAX MULTI-POLE HANDLE TIE KIT SHIPPED BULK 4-POLE 4-POLE (BA4) (BB4) .750 [19.05] TYP 3.015 [76.58] MAX 3.015 [76.58] MAX +.010 [+.25] -.000 [-.00] .156 DIA [Ş3.96] .630 DIA [Ş16.00] 2 PLCS TYP ONE PER POLE PER POLE 1.660 [42.16] 1.050 [26.67] .750 [19.05] TYP PER POLE BA1, BB2, BB3 BA2, BB4 BA3 BA4 PANEL CUTOUT DETAIL TOLERANCES ±.005 [±.12] Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.010 [.25] unless otherwise specified. www.carlingtech.com 56 OFF I ON I Carling B-Series Handle– Front Panel Snap-In Mounting Style 5 ™ Technologies 1.730 [43.94] TYP .755 [19.18] .125 [3.18] MAX. BREAKER WIDTH .690 [17.53] LINE 2.000 [50.80] TYP 60° 2.598 [65.99] TYP 1 POLE 1.560 [39.62] TYP (BA1) 1.220 [31.00] TYP LOAD 2.090 [53.09] .250 TAB (Q.C.) TYPE TAB (Q.C.) TYPE TERMINALS .240 [6.10] IN SERIES TRIP CIRCUIT .744 [18.90] CONFIGURATION SHOWN. 2.122 [53.89] SCREW TYPE FOR OTHER CONFIGURATIONS, SEE CIRCUIT AND TERMINAL DIAGRAMS. TYPICAL-OPTIONAL "I-O" OR "ON-OFF" LEGEND ±.010 [±.25] 3.030 [76.96] ±.010 [±.25] 2 POLE 2 POLE 2.280 [57.91] (BA2) (BB2) ±.010 [±.25] 1.530 [38.86] ±.010 [±.25] .770 [19.56] 1.488 37.80] 1.488 [37.80] ±.012 [±.30] 2.187 [55.55] TYP 3 POLE 3 POLE (BA3) (BB3) BA1 BA2, BB2 BA3, BB3 2.232 [56.69] 2.232 [56.69] BA4, BB4 PANEL CUTOUT DETAIL 4 POLE 4 POLE (BA4) (BB4) 2.976 [75.59] 2.976 [75.59] MULTI-POLE HANDLE TIE KIT SHIPPED BULK Notes: 1 All dimensions are in inches [millimeters]. 2 Recommended panel thickness: .040 [1.02] to .100 [2.54]. 3 Tolerance ±.015 [.38] unless otherwise specified. www.carlingtech.com 57 OFF O ON I Carling B-Series Handle– Front Panel Snap-In Mounting Style 7 ™ Technologies 1.730 [43.94] TYP .125 [3.18] .755 [19.18] MAX BREAKER WIDTH .690 [17.50] LINE 2.000 [50.80] TYP 1.560 [39.62] TYP 60° 2.598 [65.99] TYP 1 POLE (BA1) 1.220 [31.00] TYP LOAD 2.090 [53.09] .250 TAB (Q.C.) TYPE TAB (Q.C.) TYPE TERMINALS .960 [24.38] IN SERIES TRIP CIRCUIT .240 [6.10] CONFIGURATION SHOWN. 2.122 [53.89] SCREW TYPE FOR OTHER CONFIGURATIONS, SEE CIRCUIT AND TERMINAL DIAGRAMS. TYPICAL - OPTIONAL "I - O" OR "ON-OFF" LEGEND ±.010 [±.25] 3.030 [76.96] ±.010 [±.25] 2 POLE 2 POLE 2.280 [57.91] (BA2) (BB2) ±.010 [±.25] 1.530 [38.86] ±.010 [±.25] .770 [19.56] 1.700 [43.18] 1.700 [43.18] ±.012 [±.30] 2.187 [55.55] TYP 3 POLE 3 POLE (BA3) (BB3) BA1 BA2, BB2 BA3, BB3 2.450 [62.23] 2.450 [62.23] BA4, BB4 PANEL CUTOUT DETAIL 4 POLE 4 POLE (BA4) (BB4) 3.190 [81.03] 3.190 [81.03] MULTI - POLE HANDLE TIE KIT SHIPPED BULK Notes: 1 All dimensions are in inches [millimeters]. 2 Recommended panel thickness .040 [1.02] to .100 [2.54]. 3 Tolerance ±.015 [.38] unless otherwise specified. www.carlingtech.com 58 OFF O OFF O Carling B-Series PC Terminal Diagrams ™ Technologies .195 [2.667] .125 [3.17] TYP 2.212 [56.18] .375 [9.53] TYP 1.730 [43.94] TYP .221 [5.61] .590 DIA [Ş14.99] .240 [6.10] .050DIA [Ş1.27] (2 PL) LOAD 2.000 [50.80] 1.558 [39.57] 60° .096 [2.44] (2 PL) LINE ±.003 .690 [17.50] .030 [.762] TYP .755 [19.18] MAX BREAKER .722 [16.05] .755 [19.18] MAX WIDTH .096 [2.44] .096 [2.44](2 PL) (2 PL) .544 [13.82] .060 DIA [Ş1.52] .544 [13.82] .060 DIA [Ş1.52] 14 THRU HOLES 2.212 [56.18] 17 THRU HOLES 2.212 [56.18] .050 [1.27] 1.528 [38.81] .295[7.49] .100 [2.54] TYP .100 [2.54] TYP .295[7.49] 1.528 [38.81] P.C. FOOT PRINT P.C. FOOT PRINT WITH AUX. SWITCH Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.010 [.25] unless otherwise specified. www.carlingtech.com 59 ON I