Carling A-Series – General Specifications ™ Technologies Compact size and well known for its proven reliability, the A- Series utilizes the hydraulic magnetic principle which provides precise operation and performance even when exposed to extremely hot and/or cold application environments. When aes- thetics demand a clean contemporary and functional design, the visi-rocker two-color actuator can be specified. A rockerguard and push-to-reset bezel help prevent inadvertent actuation. A specially constructed version is now available for applications requiring CE markings. The A-series is used in many telecom- munications and marine applications. 1-6 poles (handle), 1-3 poles (rocker). 0.02 - 50 amps, up to 277 VAC or 80 VDC, with a choice of time delays, terminals and actuator colors. Agency Certifications UL Recognized UL Listed UL Standard 1077 Component Recognition Program as UL Standard 489A Communications Equipment (Guide Protectors, Supplementary (Guide DITT, File E189195) QVNU2, File E75596) CSA Certified Component Supplementary Protector UL Standard 508 Switches, Industrial Control (Guide under Class 3215 30, NRNT2, File E148683) FIle 047848 0 000 CSA Standard C22.2 No. 235 UL Standard 1500 Protectors, Supplementary for Marine Electrical & Fuel Systems (Guide VDE Certified EN60934, VDE 0642 under File No. PEQZ2, File E75596) Ignition Protection 10537 Electrical Table A: Lists UL Recognized & CSA Certified configurations and performance capabilities as a Component Supplementary Protector. A-SERIES TABLE A: COMPONENT SUPPLEMENTARY PROTECTOR VOLTAGE CURRENT RATING INTERRUPTING CAPACITY(AMPS) FULL GENERAL UL / CSA CIRCUIT MAX LOAD PURPOSE WITH WITHOUT CONFIGURATION RATING FREQUENCY PHASE AMPS AMPS BACKUP FUSE BACKUP FUSE 65 DC --- 31 - 50 --- --- 3000 80 DC --- 0.02 - 30 --- --- 3000 80 DC --- --- 31 - 50 --- 1500 3 125/250 50 / 60 1 0.02 - 30 --- --- 3000 3 125/250 50 / 60 1 31 - 50 --- --- 2000 250 50 / 60 31 - 50 --- 1 --- SERIES 1 2000 1 250 50 / 60 --- 31 - 50 --- 1 2000 1 250 50 / 60 3 0.02 - 20 --- --- 5000 1 2000 250 50 / 60 3 21 - 30 --- --- 2 5000 1 277 50 / 60 1 0.02 - 30 --- --- 5000 80 DC --- 0.02 - 30 --- --- 3000 1 250 50 / 60 1 & 3 0.02 - 20 --- --- 5000 DUAL COIL 1 2000 250 50 / 60 1 & 3 21 - 30 --- --- 2 5000 277 50 / 60 1 0.02 - 30 --- 1 --- 5000 80 DC --- 0.02 - 30 --- --- 3000 1 250 50 / 60 1 & 3 0.02 - 20 --- --- 5000 SHUNT 1 2000 250 50 / 60 1 & 3 21 - 30 --- --- 2 5000 1 277 50 / 60 1 0.02 - 30 --- --- 5000 80 DC --- 0.02 - 30 --- --- 3000 1 250 50 / 60 1 & 3 0.02 - 20 --- --- 5000 Notes for Table A: RELAY 1 2000 250 50 / 60 1 & 3 21 - 30 --- --- 1 Requires branch circuit backup with a UL LISTED Type K5 or 2 5000 RK5 fuse (15A minimum) at no more than 4 times the rating of 277 50 / 60 1 0.02 - 30 --- 1 --- 5000 the protector. 65 DC --- 0.02 - 50 --- 2 Same as note 1, except that backup fuse is limited to 80 A 80 DC --- 0.02 - 30 --- maximum. 250 50 / 60 31 - 50 --- 3 2 pole protector required (with one pole per power line) for: 1 SWITCH ONLY 250/125 VAC, 125/250 VAC and 208Y/120 VAC Power 250 50 / 60 --- 31 - 50 1 Systems. 1 pole protector required for : 125 VAC, 1Ş Power 250 50 / 60 3 0.02 - 50 --- System. 277 50 / 60 1 0.02 - 30 31 - 50 www.carlingtech.com 32 Carling A-Series – General Specifications ™ Technologies Electrical Table B: Lists UL Recognized, CSA, VDE & TUV Certified configurations & performance capabilities as a Component Supplementary Protector. A-SERIES TABLE B: COMPONENT SUPPLEMENTARY PROTECTOR VOLTAGE CURRENT RATING INTERRUPTING CAPACITY (AMPS) FULL GENERAL UL / CSA VDE TUV CIRCUIT MAX LOAD PURPOSE WITH WITHOUT (Inc) WITH (Icn) WITHOUT (Inc) WITH (Icn) WITHOUT CONFIGURATION RATING FREQUENCY PHASE AMPS AMPS 1 BACKUP FUSE BACKUP FUSE BACKUP FUSE BACKUP FUSE BACKUP FUSE BACKUP FUSE VDE CONSTRUCTION NOTES 80 DC --- 0.10 - 30 --- --- 3000 3000 1500 3000 1500 Handle Version 1 Pole Only 80 DC --- 31 - 50 31 - 50 --- 1500 3000 1500 3000 1500 Handle Version 1 Pole Only 80 DC --- 0.10 - 30 --- --- 3000 3000 1500 3000 1500 Rocker Version 1 - 3 Poles 80 DC --- 31 - 32 31 - 32 --- 1500 3000 1500 3000 1500 Rocker Version 2 Pole Only 80 DC --- 31 - 50 31 - 50 --- 1500 3000 1500 3000 1500 Rocker Version 1 Pole Only 2 SERIES 250 50/60 1 & 3 0.10 - 20 --- 3000 3000 1500 3000 1500 Rocker Version 1 - 3 Poles 5000 2 2000 250 50/60 1 & 3 21 - 30 --- --- 3000 1500 3000 1500 Rocker Version 1 - 3 Poles 3 5000 250 50/60 1 0.10 - 30 --- --- 2000 3000 1500 5000 1500 Rocker Version 1 - 3 Poles 250 50/60 1 31 - 50 --- --- 2000 --- --- 5000 1500 Rocker Version 1 - 3 Poles 2 250 50/60 1 31 - 32 --- --- 3000 1500 5000 1500 Rocker Version 2 Poles Only 2000 80 DC --- 0.10 - 30 --- --- 3000 3000 1500 3000 1500 2 250 50/60 1 & 3 0.10 - 20 --- --- 3000 1500 3000 1500 5000 Rocker Version 1 - 3 Poles 2 DUAL COIL 2000 250 50/60 1 & 3 21 - 30 --- --- 3000 1500 3000 1500 3 5000 250 50/60 1 31 - 50 31 - 50 --- 2000 --- --- 5000 1500 Rocker Version 1 - 3 Poles 80 DC --- 0.10 - 30 --- --- 3000 3000 1500 3000 1500 Handle Version 1 Pole Only 80 DC --- 0.10 - 30 --- --- 3000 3000 1500 3000 1500 Rocker Version 1 - 3 Poles 2 250 50/60 1 & 3 0.10 - 20 --- --- 3000 1500 3000 1500 Rocker Version 1 - 3 Poles 5000 SHUNT 2 2000 250 50/60 1 & 3 21 - 30 --- --- 3000 1500 3000 1500 Rocker Version 1 - 3 Poles 3 5000 250 50/60 1 31 - 50 31 - 50 --- 2000 --- --- 5000 1500 Rocler Version 1 - 3 Poles Notes for Table B: 1 General Purpose Ratings for UL/CSA Only. 2 Requires branch circuit backup with a UL LISTED Type K5 or RK5 fuse (15A minimum) at no more than 4 times the rating of the protector. 3 Same as note 2, except that backup fuse is limited to 80 A maximum. Table C: Lists UL Recognized, CSA Certified configurations and performance capabilities as Protectors, Supplementary for Marine Electrical and Fuel Systems (Guide PEQZ2, File E75596). Ignition Protected per UL 1500. UL Classified Small Craft Electrical Devices, Marine in accordance with ISO 8846 (Guide UZMK, File MQ1515) as Marine Supplementary Protectors. A-SERIES TABLE C: UL1500 (MARINE IGNITION PROTECTED) INTERRUPTING VOLTAGE CURRENT CAPACITY RATING (AMPS) CIRCUIT MAX FULL LOAD WITHOUT RATING FREQ. PHASE AMPS BACKUP FUSE CONFIGURATION 1 DC --- 0.02 - 50 5000 14 65 DC --- 0.02 - 50 3000 SERIES 125 / 250 50 / 60 2 0.02 - 50 1500 1 250 50 / 60 1 0.02 - 30 1000 Notes for Table C: 1 Available with special catalog number only (consult factory). 2 2 pole protector required (with one pole per power line) for: 250/125 VAC, 125/250 VAC and 208Y/120 VAC Power Systems. 1 pole protector required for : 125 VAC, 1Ş Power System. Table D: Lists UL Listed configurations and performance capabilities as Circuit Breakers for use in Communications Equipment (Guide DITT, File E189195), under UL489A. A-SERIES TABLE D: UL489A (COMMUNICATIONS EQUIPMENT) INTERRUPTING VOLTAGE CURRENT CAPACITY RATING (AMPS) CIRCUIT MAX UL GENERAL WITHOUT RATING FREQUENCY PURPOSE AMPS BACKUP FUSE CONFIGURATION SERIES 80 DC .10 - 50 5000 www.carlingtech.com 33 Carling A-Series – General Specifications ™ Technologies Electrical Mechanical Maximum Voltage 277VAC 50/60 Hz, 80VDC Endurance 10,000 ON-OFF operations @ 6 per Current Ratings Standard current coils: 0.100, 0.250, minute; with rated Current & Voltage. 0.500, 0.750, 1.00, 2.50, 5.00, 7.50, Trip Free All A-Series Circuit Breakers will trip 10.0, 15.0, 20.0, 25.0, 30.0, 35.0, on overload, even when the actuator 40.0, 50.0. Other ratings available - is forcibly held in the ON position. consult ordering scheme. Trip Indication The operating actuator moves posi- Standard Voltage Coils DC-6V, 12V; AC-120V, Other ratings tively to the OFF position when an available, consult ordering scheme. overload causes the circuit breaker Auxiliary Switch Rating SPDT; 10.1 A - 250VAC, to trip. When mid-trip handle is speci- 1.0 A-65VDC/0.5 A - 80 VDC, fied, the handle moves to the mid 0.1A - 125VAC (with gold contacts). position on electrical trip of the cir- Insulation Resistance Minimum: 100 Megohms at 500 VDC cuit breaker. When mid-trip handle Dielectric Strength UL, CSA - 1500V 60 Hz for one with alarm switch is specified, the minute between all electrically isolat- handle moves to the mid position & ed terminals. A-Series rocker circuit the alarm switch actuates when the breakers comply with the 8mm spac- circuit breaker is electrically tripped. ing & 3750V dielectric requirements Physical from hazardous voltage to operator accessible surfaces per EN 60950 and VDE 0805. Number of Poles 1 - 6 Poles (handle) and 1-3 poles Resistance, Impedance Values from Line to Load Terminal - (rocker) at 30 Amps or less. 1 and 2 based on Series Trip Circuit Breaker. poles at 31 Amps thru 50 Amps. Internal Circuit Configurations Series, (with or without auxiliary RESISTANCE, IMPEDANCE VALUES from Line to Load Terminals switch), Shunt and Relay with current (Values Based on Series Trip Circuit Breaker) or voltage trip coils, Dual Coil, Switch 1000 CURRENT TOLERANCE Only with or without auxiliary switch. (AMPS) (%) 100 0.10 - 5.0 ± 15% Weight Approximately 65 grams/pole. 5.1 - 20.0 ± 25% (Approximately 2.32 ounces/pole) 20.1 - 50.0 ± 35% 10 Standard Colors Housing - Black; Actuator- See O H 1 Ordering Scheme. M S 0.1 Environmental 0.01 Designed and tested in accordance with requirements of specifi- 0.001 0.01 0.1 1 10 100 cation MIL-PRF-55629 & MIL-STD-202 as follows: AMPERE RATING Shock Withstands 100 Gs, 6ms, sawtooth while carrying rated current per Method 213, Test Condition “I”. 60 Hz 1/2 Cycle Inrush Pulse Tolerance I Instantaneous and ultra-short curves r 50 Hz 1/2 Cycle Time Delay Curves I r Inrush Pulse Tolerance 42, 44 & 46 tested @ 90% of rated current. (50 Amps Max.) Time Delay Curves 25x 22x 42, 44 & 46 Vibration Withstands 0.060" excursion from Time Delay Curves (50 Amps Max.) 22, 24 & 26 Time Delay Curves 12x 10-55 Hz, and 10 Gs 55-500 Hz, at (50 Amps Max.) 10x 22, 24 & 26 (50 Amps Max.) rated current per Method 204C, Test t t 10.0 20.0 Condition A. Instantaneous and 8.33 16.67 5.0 4.165 Time in Time in ultrashort curves tested at 90% of Milliseconds Milliseconds rated current. Moisture Resistance Method 106D; ten 24-hour cycles @ + 25°C to +65°C, 80-98% RH.56 days @ +85°C, 85% RH. Salt Spray Method 101, Condition A (90-95% RH @ 5% NaCl Solution, 96 hrs). Thermal Shock Method 107D, Condition A (Five cycles @ -55°C to +25°C to +85°C to +25°C). Operating Temperature -40° C to +85° C www.carlingtech.com 34 Multiple of Rated Current Multiple of Rated Current Carling A-Series Handle UL Recognized – Ordering Scheme ™ Technologies A A 3 B 0 10 450 1 B 1 C 1 2 3 4 5 6 7 8 9 10 11 Mounting/ Series Actuator Poles Circuit Aux/Alarm Frequency Current Rating Terminal Actuator Agency Barriers Switch & Delay Color Approval 1 SERIES 7 CURRENT RATING (AMPERES) A 020 0.020 225 0.250 420 2.000 611 11.000 025 0.025 230 0.300 522 2.250 711 11.500 1 2 ACTUATOR 030 0.030 235 0.350 527 2.750 612 12.000 A Handle, one per pole 035 0.035 240 0.400 430 3.000 712 12.500 B Handle, one per multipole unit 040 0.040 245 0.450 435 3.500 613 13.000 S Mid-Trip Handle, one per pole 045 0.045 250 0.500 440 4.000 614 14.000 T Mid-Trip Handle, one per pole & Alarm Switch 050 0.050 255 0.550 445 4.500 615 15.000 055 0.055 260 0.600 450 5.000 616 16.000 060 0.060 265 0.650 455 5.500 617 17.000 3 POLES 065 0.065 270 0.700 460 6.000 618 18.000 1 One 3 Three 5 Five 2 Two 4 Four 6 Six 070 0.070 275 0.750 465 6.500 620 20.000 075 0.075 280 0.800 470 7.000 622 22.000 3 080 0.080 285 0.850 475 7.500 624 24.000 4 CIRCUIT F Relay Trip (Current) 085 0.085 290 0.900 480 8.000 625 25.000 2 3 A Switch Only (No Coil) G Relay Trip (Voltage) 090 0.090 295 0.950 485 8.500 630 30.000 3,4 B Series Trip (Current) H Dual Coil with Shunt Trip 8 095 0.095 410 1.000 490 9.000 635 35.000 8 C Series Trip (Voltage) Voltage Coil 210 0.100 512 1.250 495 9.500 640 40.000 3 3,4 8 D Shunt Trip (Current) K Dual Coil with Relay Trip 215 0.150 415 1.500 610 10.000 645 45.000 3 8 E Shunt Trip (Voltage) Voltage Coil 220 0.200 517 1.750 710 10.500 650 50.000 6 OR VOLTAGE COIL (NOMINAL RATED VOLTAGE) 5 5 AUXILIARY/ALARM SWITCH 5 S.P.S.T., 0.093 Q.C. A06 6 DC A32 32 DC J12 12 AC J65 65 AC 0 w/o Aux Switch Term.(Gold Contacts) A12 12 DC A48 48 DC J18 18 AC K20 120 AC 1 S.P.D.T., 0.093 Q.C. Term. 6 S.P.S.T., 0.139 Solder Lug A18 18 DC A65 65 DC J24 24 AC L40 240 AC 2 S.P.D.T., 0.110 Q.C. Term. 7 S.P.S.T., 0.110 Q.C. A24 24 DC J06 6 AC J48 48 AC 3 S.P.D.T., 0.139 Solder Lug Term.(Gold Contacts) 4 S.P.D.T., 0.110 Q.C. Term. 8 S.P.S.T., 0.187 Q.C. Term. 9 11 8 TERMINAL E Screw M4 (Bus Type) (Gold Contacts) 9 S.P.D.T., 0.187 Q.C. Term. 10 1 Push-On 0.250 Tab (Q.C.) F Screw M5 w/upturned lugs 2 Screw 8-32 w/upturned lugs and 30° bend 11 6 FREQUENCY & DELAY 3 Screw 8-32 (Bus Type) G Screw M5 (Bus Type) 03 DC 50/60Hz, Switch Only 30 DC, 50/60Hz Instantaneous 4 Screw 10-32 w/upturned lugs and 30° bend 6 11 10 DC Instantaneous 31 DC, 50/60Hz Ultra Short 5 Screw 10-32 (Bus Type) H Screw M5 (Bus Type) 12 11 DC Ultra Short 32 DC, 50/60Hz Short 6 Screw 8-32 w/upturned lugs L 0.250 Q.C./ Solder Lug 11 12 DC Short 34 DC, 50/60Hz Medium and 30° bend M M6 Threaded Stud 14 DC Medium 36 DC, 50/60Hz Long 7 Screw 8-32 (Bus Type) and Q Push-In Stud 7 16 DC Long 42 50/60Hz Short, Hi-Inrush 30° bend R Screw M4 w/upturned lugs 6 7 20 50/60Hz Instantaneous 44 50/60Hz Medium, Hi-Inrush 8 Screw 10-32 w/upturned lugs and 30° bend 7 11 21 50/60Hz Ultra Short 46 50/60Hz Long, Hi-Inrush and 30° bend T Screw M4 (Bus Type) 7 22 50/60Hz Short0 52 DC, Short,Hi-Inrush 9 Screw 10-32 (Bus Type) and and 30° bend 7 13 24 50/60Hz Medium 54 DC,Medium, Hi-Inrush 30° bend P Printed Circuit Board 7 26 50/60Hz Long 56 DC, Long, Hi-Inrush B Screw M5 w/upturned lugs Terminals 13 C Screw M4 w/upturned lugs S Push-On 0.110 Tab (Q.C.) Notes: 1 Actuator Code: 9 ACTUATOR COLOR & LEGEND A: Handle tie pin spacer(s) and retainers provided unassembled with multi-pole units. Actuator Color I-O ON-OFF Dual Legend Color B: Handle location as viewed from front of breaker: White AB1 Black 2 pole - left pole 3 pole - center pole 4 pole - two handles at center poles 5 pole - three handles at center poles Black CD2 White 6 pole - four handles at center poles Red FG 3 White S: Handle moves to mid-position only upon electrical trip of the breaker. Available with Green HJ 4 White circuit codes B, C, D, E, F, G, H and K. Blue KL 5 White T: Handle moves to mid-position and alarm switch activates only upon electrical trip of Yellow MN 6 Black the breaker. Available with circuit codes B & C. 2 Switch Only circuits, rated up to 50 amps and 6 poles, and only available with VDE Gray PQ 7 Black Certification when tied to a protected pole (Circuit Code B, C, D or H.), For .02 to 30 Orange RS 8 Black amps, select Current Code 630. For 35 - 50 amps, select Current Code 650. 14 Black (short handle)TU 9 White 3 Available with terminal Codes 1, 2 and 3. Current Rating limited to 30 amps maximum. 4 Consult factory for available Dual Coil options, as special catalog number is required. 10 MOUNTING/BARRIERS With Shunt construction, Dual Coils will trip instantaneously on line voltage. Dual coils require 30VA minimum power to trip and are rated for intermittent duty only. MOUNTING STYLE BARRIERS 5 Auxiliary Switch breakers with Series Trip & Switch Only circuits: ≤ 30A - supplied with Threaded Inserts, 2 per pole standard half shells. 35-50A - supplied with extended boat (B-Style) half shells. 1 6-32 x 0.195 inches no On multi-pole breakers, one auxilary switch is supplied, mounted in the extreme right pole. A 6-32 X 0.195 inches yes 6 Separate pole type voltage coils not rated for continuous duty. Available only with delay 2 ISO M3 x 5mm no codes 10 and 20. 7 Available with Circuit Codes B & D only. VDE Certified to 30 amps. UL Recognized and B ISO M3 x 5mm yes CSA Certified to 50 amps. Front panel Snap-In, 0.75” wide bezel 8 VDE Certification available with single pole breakers with DC Delay only. UL Recognition 5 without Handleguard no and CSA Certification available in one and two pole breakers. 6 without Handleguard yes 9 Screw Terminals are recommended on ratings greater than 20 amps. Ratings over 30 Front panel Snap-In, 0.96” wide bezel amps are only available with Terminal Codes 5, 9, G, H, M and Q.. 7 without Handleguard on 1-pole units; .105 “ bezel no 10 Terminal Code 1: VDE Certification up to 25 amps and UL Recognition and CSA Certification up to 30 amps, but not recommended over 20 amps. overhang/ side on multipole units 11 Terminal Codes 3, 5, E and H (Bus Type) with VDE, are supplied with Lock Washers, 8 without Handleguard on 1-pole units; .105 “ bezel yes and Terminal Code M (M6 Threaded Stud) with VDE is supplied with Lock and Flat overhang/side on multipole units Washers. These breakers are only VDE Certified when the washers are used. 12 Terminal Code L: VDE Cert. available up to 12 amps. UL Rec. & CSA Cert. available up to 30 amps. 11 AGENCY APPROVAL 13 Single pole breakers with Terminal Code P (Printed Circuit Board) are available up to 30 C UL Recognized & CSA Certified amps with VDE Certification and 50 amps with UL Recognition and CSA Certification, D VDE Certified, UL Recognized & CSA Certified with Circuit Codes A, B and C. Two pole breakers with Terminal Code P (Printed Circuit E TUV Certified, UL Recognized & CSA Certified Board) are available up to 40 amps with UL Recognition and CSA Certification with Circuit Codes A, B and C. I UL Rec. STD 1077, UL Rec. 1500 (ignition protected), & CSA Certified 14 Single pole only. www.carlingtech.com 35 Carling A-Series Handle UL489A – Ordering Scheme ™ Technologies A A 1 B 0 14 450 1 B 1 M T 1 2 3 4 5 6 7 8 9 10 11 12 Mounting/ Series Actuator Poles Circuit Aux/Alarm Frequency Current Rating Terminal Actuator Max. Appl. Agency Barriers Switch & Delay Color Rating Approval 5 1 SERIES 8 TERMINAL 6 A 1 Push-On 0.250 Tab (Q.C.) 9 Screw 10-32 (Bus Type) and 2 Screw 8-32 w/upturned lugs 30° bend 7 1 3 Screw 8-32 (Bus Type) B Screw M5 w/upturned lugs 2 ACTUATOR 4 Screw 10-32 w/upturned lugs F Screw M5 w/upturned lugs A Handle, one per pole 7 5 Screw 10-32 (Bus Type) and 30° bend S Mid-Trip Handle, one per pole G Screw M5 (Bus Type) 6 Screw 8-32 w/upturned lugs T Mid-Trip Handle, one per pole & Alarm Switch and 30° bend and 30° bend H Screw M5 (Bus Type) 7 Screw 8-32 (Bus Type) and 2 3 POLES 7 M M6 Threaded Stud 30° bend 1 One 2 Two 3 Three 4 Four 8 P Printed Circuit Board 8 Screw 10-32 w/upturned lugs Terminals and 30° bend 4 CIRCUIT Q Push-In Stud B Series Trip (Current) 9 ACTUATOR COLOR 2 LEGEND 5 AUXILIARY/ALARM SWITCH ON-OFF Dual Legend Color 0 w/o Aux Switch 7 S.P.S.T., 0.110 Q.C. White B1 Black 1 S.P.D.T., 0.093 Q.C. Term. Term.(Gold Contacts) Black D2 White 2 S.P.D.T., 0.110 Q.C. Term. 8 S.P.S.T., 0.187 Q.C. Term. Red G3 White 3 S.P.D.T., 0.139 Solder Lug 9 S.P.D.T., 0.187 Q.C. Term. Green J4 White Blue L5 White 6 FREQUENCY & DELAY Yellow N6 Black 3 11 DC Ultra Short 52 DC, Short,Hi-Inrush Gray Q7 Black 3 12 DC Short 54 DC, Medium, Hi-Inrush Orange S8 Black 3 14 DC Medium 56 DC, Long, Hi-Inrush 9 Black (short handle)T9 White 16 DC Long 10 MOUNTING/BARRIERS 7 CURRENT RATING (AMPERES) MOUNTING STYLE BARRIERS 210 0.100 415 1.500 710 10.500 Threaded Insert, 2 per pole 215 0.150 517 1.750 611 11.000 1 6-32 x 0.195 inches no 220 0.200 420 2.000 711 11.500 A 6-32 X 0.195 inches yes 2 ISO M3 x 5mm no 225 0.250 522 2.250 612 12.000 B ISO M3 x 5mm yes 230 0.300 527 2.750 712 12.500 Front panel Snap-In, 0.75” wide bezel 235 0.350 430 3.000 613 13.000 5 without Handleguard no 240 0.400 435 3.500 614 14.000 6 without Handleguard yes 245 0.450 440 4.000 615 15.000 Front panel Snap-In, 0.96” wide bezel 250 0.500 445 4.500 616 16.000 7 without Handleguard on 1-pole no 255 0.550 450 5.000 617 17.000 units; .105 “ bezel overhang/ 260 0.600 455 5.500 618 18.000 side on multipole units 265 0.650 460 6.000 620 20.000 8 without Handleguard on 1-pole yes 270 0.700 465 6.500 622 22.000 units; .105 “ bezel overhang/ 275 0.750 470 7.000 624 24.000 side on multipole units 280 0.800 475 7.500 625 25.000 285 0.850 480 8.000 630 30.000 11 MAXIMUM APPLICATION RATING 4 290 0.900 485 8.500 635 35.000 M 80 DC 4 295 0.950 490 9.000 640 40.000 4 410 1.000 495 9.500 645 45.000 12 AGENCY APPROVAL 4 512 1.250 610 10.000 650 50.000 T UL489A LISTED K UL489A LISTED, VDE CERTIFIED Notes: 1 Actuator Code: A: Handle tie pin spacer(s) and retainers provided unassembled with multi-pole units. S: Handle moves to mid-position only upon electrical trip of the breaker. T: Handle moves to mid-position and alarm switch activates only upon electrical trip of the breaker. 2 On multi-pole breakers, one auxiliary switch is supplied, mounted in the extreme right pole. 3 VDE Certified to 30 amps. UL489A Listed to 50 amps. 4 VDE Certification available with single pole breakers only. UL489A Listing available with one and two pole breakers. 5 Screw Terminals are recommended on ratings greater than 20 amps. Ratings over 30 amps are only available with Terminal Codes 5, 9 G, H, M and Q. 6 Terminal Code 1 (Push-On) available up to 25 amps with VDE Certification and 30 amps with UL489A Listing, but is not recommended over 20 amps. 7 Terminal Codes 3, 5 and H (Bus Type) with VDE, are supplied with Lock Washers, and Terminal Code M (M6 Threaded Stud) with VDE is supplied with Lock and Flat Washers. These breakers are only VDE Certified when the washers are used. 8 Single pole breakers with Terminal Code P (Printed Circuit Board) are available up to 30 amps with VDE Certification and 50 amps with UL489A Listing. 9 Single pole only. www.carlingtech.com 36 Carling A-Series Handle WORLD – Ordering Scheme ™ Technologies A A 3 B 0 14 450 1 A 1 P 1 2 3 4 5 6 7 8 9 10 11 Mounting/ Series Actuator Poles Circuit Aux/Alarm Frequency Current Rating Terminal Actuator Agency Barriers Switch & Delay Color Approval 1 SERIES 7 CURRENT RATING (AMPERES) A 210 0.100 285 0.850 455 5.500 613 13.000 215 0.150 290 0.900 460 6.000 614 14.000 1 220 0.200 295 0.950 465 6.500 615 15.000 2 ACTUATOR 225 0.250 410 1.000 470 7.000 616 16.000 A Handle, one per pole 230 0.300 512 1.250 475 7.500 617 17.000 S Mid-Trip Handle, one per pole 235 0.350 415 1.500 480 8.000 618 18.000 T Mid-Trip Handle, one per pole & Alarm Switch 240 0.400 517 1.750 485 8.500 620 20.000 245 0.450 420 2.000 490 9.000 622 22.000 3 POLES 250 0.500 522 2.250 495 9.500 624 24.000 1 One 3 Three 5 Five 255 0.550 527 2.750 610 10.000 625 25.000 2 Two 4 Four 6 Six 260 0.600 430 3.000 710 10.500 630 30.000 8 265 0.650 435 3.500 611 11.000 635 35.000 3 4 CIRCUIT D Shunt Trip (Current) 8 270 0.700 440 4.000 711 11.500 640 40.000 2 3 A Switch Only (No Coil) E Shunt Trip (Voltage) 8 275 0.750 445 4.500 612 12.000 645 45.000 3,4 B Series Trip (Current) H Dual Coil with Shunt Trip 8 280 0.800 450 5.000 712 12.500 650 50.000 C Series Trip (Voltage) Voltage Coil 6 OR VOLTAGE COIL (NOMINAL RATED VOLTAGE) A06 6 DC A32 32 DC J12 12 AC J65 65 AC 5 5 AUXILIARY/ALARM SWITCH A12 12 DC A48 48 DC J18 18 AC K20 120 AC 0 w/o Aux Switch 4 S.P.D.T., 0.110 Q.C. Term. A18 18 DC A65 65 DC J24 24 AC L40 240 AC 2 S.P.D.T., 0.110 Q.C. Term. (Gold Contacts) A24 24 DC J06 6 AC J48 48 AC 3 S.P.D.T., 0.139 Solder Lug 9 8 TERMINAL B Screw M5 w/upturned lugs 6 FREQUENCY & DELAY 10 1 Push-On 0.250 Tab (Q.C.) C Screw M4 w/upturned lugs 03 DC 50/60Hz, Switch Only 30 DC, 50/60Hz Instantaneous 11 2 Screw 8-32 w/upturned lugs E Screw M4 (Bus Type) 6 10 DC Instantaneous 31 DC, 50/60Hz Ultra Short 11 3 Screw 8-32 (Bus Type) F Screw M5 w/upturned lugs 11 DC Ultra Short 32 DC, 50/60Hz Short 4 Screw 10-32 w/upturned lugs and 30° bend 12 DC Short 34 DC, 50/60Hz Medium 11 5 Screw 10-32 (Bus Type) G Screw M5 (Bus Type) 14 DC Medium 36 DC, 50/60Hz Long 6 Screw 8-32 w/upturned lugs and 30° bend 7 16 DC Long 42 50/60Hz Short, Hi-Inrush and 30° bend H Screw M5 (Bus Type) 6 7 20 50/60Hz Instantaneous 44 50/60Hz Medium, Hi-Inrush 11 7 Screw 8-32 (Bus Type) and M M6 Threaded Stud 7 21 50/60Hz Ultra Short 46 50/60Hz Long, Hi-Inrush 30° bend Q Push-In Stud 7 22 50/60Hz Short0 52 DC, Short,Hi-Inrush 8 Screw 10-32 w/upturned lugs R Screw M4 w/upturned lugs 7 24 50/60Hz Medium 54 DC,Medium, Hi-Inrush and 30° bend and 30° bend 7 26 50/60Hz Long 56 DC, Long, Hi-Inrush 11 9 Screw 10-32 (Bus Type) and T Screw M4 (Bus Type) 30° bend and 30° bend 9 ACTUATOR COLOR & LEGEND Actuator Color I-O Dual Legend Color White A1 Black Black C2 White Red F3 White Green H4 White Blue K5 White Yellow M6 Black Gray P7 Black Orange R8 Black 10 MOUNTING/BARRIERS MOUNTING STYLE BARRIERS Threaded Inserts, 2 per pole 1 6-32 x 0.195 inches no A 6-32 X 0.195 inches yes Notes: 1 Actuator Code: 2 ISO M3 x 5mm no A: Handle tie pin spacer(s) and retainers provided unassembled with multi-pole units. B ISO M3 x 5mm yes S: Handle moves to mid-position only upon electrical trip of the breaker. Available with Front panel Snap-In, 0.75” wide bezel circuit codes B, C, D, E, and H. 5 without Handleguard no T: Handle moves to mid-position and alarm switch activates only upon electrical trip of 6 without Handleguard yes the breaker. Available with circuit codes B & C. 2 Switch Only circuits, rated up to 50 amps and 6 poles, and only available when tied to a Front panel Snap-In, 0.96” wide bezel protected pole (Circuit Code B, C, D or H.), For .01 to 30 amps, select Current Code 7 without Handleguard on 1-pole units; .105 “ bezel no 630. For 35 - 50 amps, select Current Code 650. overhang/ side on multipole units 3 Available with terminal Codes 1, 2 and 3. Current Rating limited to 30 amps maximum. 8 without Handleguard on 1-pole units; .105 “ bezel yes 4 Consult factory for available Dual Coil options, as special catalog number is required. overhang/side on multipole units With Shunt construction, Dual Coils will trip instantaneously on line voltage. Dual coils require 30VA minimum power to trip and are rated for intermittent duty only. 5 On multi-pole breakers, one auxilary switch is supplied, mounted in the extreme right pole. 11 AGENCY APPROVAL 6 Separate pole type voltage coils not rated for continuous duty. Available only with delay P TUV Certified, UL Recognized & CSA Certified codes 10, 20 & 30. Q UL Rec. STD 1077, UL Rec. 1500 (ignition protected), & CSA Certified 7 Available with Circuit Codes B & D only and up to 30 amps. 8 Available up to two poles with AC or DC delays. 9 Screw Terminals are recommended on ratings greater than 20 amps. Ratings over 30 amps are only available with Terminal Codes 5, 9, G and H. 10 Terminal Code 1: TUV Certification up to 30 amps, but not recommended over 20 amps. 11 Terminal Codes 3, 5 , 7, 9, E, G and H (Bus Type) are supplied with Lock Washers. These breakers are ONLY TUV Certified when the washers are used. Terminal Code M (M6 Threaded Stud) with TUV is supplied with lock and flat washers. www.carlingtech.com 37 Carling A-Series Rocker UL Recognized – Ordering Scheme ™ Technologies A F 1 B 0 24 630 2 3 1 D 1 2 3 4 5 6 7 8 9 10 11 Mounting/ Series Actuator Poles Circuit Aux/Alarm Frequency Current Rating Terminal Actuator Agency Barriers Switch & Delay Color Approval 1 SERIES 7 CURRENT RATING (AMPERES) A 020 0.020 225 0.250 420 2.000 611 11.000 025 0.025 230 0.300 522 2.250 711 11.500 1 030 0.030 235 0.350 527 2.750 612 12.000 2 ACTUATOR 035 0.035 240 0.400 430 3.000 712 12.500 Two Color Visi-Rocker 040 0.040 245 0.450 435 3.500 613 13.000 C Indicate ON, vertical legend Single color 045 0.045 250 0.500 440 4.000 614 14.000 D Indicate ON, horizontal legend J Vertical legend 050 0.050 255 0.550 445 4.500 615 15.000 E Indicate ON, no legend K Horizontal legend 055 0.055 260 0.600 450 5.000 616 16.000 F Indicate OFF, vertical legend 060 0.060 265 0.650 455 5.500 617 17.000 L No legend G Indicate OFF, horizontal legend 065 0.065 270 0.700 460 6.000 618 18.000 H Indicate OFF, no legend Push-To-Reset , Single color 070 0.070 275 0.750 465 6.500 620 20.000 Push-To-Reset, Visi-Rocker 075 0.075 280 0.800 470 7.000 622 22.000 R Vertical legend N Indicate OFF, 080 0.080 285 0.850 475 7.500 624 24.000 U Horizontal legend 085 0.085 290 0.900 480 8.000 625 25.000 vertical legend ROCKER STYLE DESCRIPTIONS 090 0.090 295 0.950 485 8.500 630 30.000 O Indicate OFF, INDICATE "ON" INDICATE "OFF" SINGLE COLOR 10 095 0.095 410 1.000 490 9.000 635 35.000 horizontal legend CODE "C" CODE "F", "N" CODE "J", "R" 10 LINE 210 0.100 512 1.250 495 9.500 640 40.000 P Indicate OFF, 10 215 0.150 415 1.500 610 10.000 645 45.000 no legend 10 220 0.200 517 1.750 710 10.500 650 50.000 INDICATE COLOR LINE LINE LOCATION OR VOLTAGE COIL (NOMINAL RATED VOLTAGE) CODE "D" CODE "G", "O" CODE "K", "U" A06 6 DC A32 32 DC J12 12 AC J65 65 AC A12 12 DC A48 48 DC J18 18 AC K20 120 AC A18 18 DC A65 65 DC J24 24 AC L40 240 AC A24 24 DC J06 6 AC J48 48 AC LINE LINE LINE 11 13 8 TERMINAL E Screw M4 (Bus Type) 2 3 POLES 12 1 Push-On 0.250 Tab (Q.C.) F Screw M5 w/upturned lugs 1 One 2 Two 3 Three 2 Screw 8-32 w/upturned lugs and 30° bend 13 3 Screw 8-32 (Bus Type) G Screw M5 (Bus Type) 4 4 CIRCUIT F Relay Trip (Current) 4 Screw 10-32 w/upturned lugs and 30° bend 3 4 A Switch Only (No Coil) G Relay Trip (Voltage) 13 5 Screw 10-32 (Bus Type) H Screw M5 (Bus Type) 4, 5 14 B Series Trip (Current) H Dual Coil with Shunt Trip 6 Screw 8-32 w/upturned lugs L 0.250 Q.C./ Solder Lug 13 C Series Trip (Voltage) Voltage Coil and 30° bend M M6 Threaded Studs 4 4, 5 15 7 Screw 8-32 (Bus Type) and P Printed Circuit Board D Shunt Trip (Current) K Dual Coil with Relay Trip 4 30° bend Terminals E Shunt Trip (Voltage) Voltage Coil 8 Screw 10-32 w/upturned lugs Q Push-In Stud and 30° bend R Screw M4 w/upturned lugs 6, 7 5 AUXILIARY/ALARM SWITCH 5 S.P.S.T., 0.093 Q.C. 9 Screw 10-32 (Bus Type) and and 30° bend 0 w/o Aux Switch Term.(Gold Contacts) 16 30° bend S Push-On 0.110 Tab (Q.C.) 1 S.P.D.T., 0.093 Q.C. Term. 6 S.P.S.T., 0.139 Solder Lug B Screw M5 w/upturned lugs T Screw M4 (Bus Type) 2 S.P.D.T., 0.110 Q.C. Term. 7 S.P.S.T., 0.110 Q.C. C Screw M4 w/upturned lugs and 30° bend 3 S.P.D.T., 0.139 Solder Lug Term.(Gold Contacts) 4 S.P.D.T., 0.110 Q.C. Term. 8 S.P.S.T., 0.187 Q.C. Term. 9 ACTUATOR COLOR & LEGEND (Gold Contacts) 9 S.P.D.T., 0.187 Q.C. Term. Actuator or _______Marking: _______ ____Marking Color: 17 Visi-Color I-O ON-OFF Dual/None Single Color Visi-Rocker 6 FREQUENCY & DELAY 26 50/60Hz Long White AB 1 Black White 03 DC 50/60Hz, Switch Only 30 DC, 50/60Hz Instantaneous Black CD 2 White n/a 8 10 DC Instantaneous 31 DC, 50/60Hz Ultra Short Red FG 3 White Red 11 DC Ultra Short 32 DC, 50/60Hz Short Green HJ 4 White Green 12 DC Short 34 DC, 50/60Hz Medium Blue KL 5 White Blue 9 14 DC Medium 42 50/60Hz Short, Hi-Inrush Yellow MN 6 Black Yellow 9 16 DC Long 44 50/60Hz Medium, Hi-Inrush Gray PQ 7 Black Gray 8 9 20 50/60Hz Instantaneous 46 50/60Hz Long, Hi-Inrush Orange RS 8 Black Orange 9 21 50/60Hz Ultra Short 52 DC, Short,Hi-Inrush 9 22 50/60Hz Short 54 DC,Medium, Hi-Inrush 18 10 MOUNTING/BARRIERS BARRIERS 24 50/60Hz Medium 56 DC, Long, Hi-Inrush STANDARD ROCKER BEZEL,Threaded Insert, 2 per pole Notes: 1 Push-To-Reset actuators have OFF portion of rocker shrouded. 1 6-32 x 0.195 inches no 2 Multi-pole breakers have all breakers identical except when specifying Aux. switch and/or mixed poles, and have one rocker A 6-32 X 0.195 inches (multi-pole units only) yes per breaker. 3 Switch Only circuits, rated up to 50 amps & 6 poles, are available with VDE Certification when tied to a protected pole (Circuit 2 ISO M3 x 5mm no Code B, C, D or H.), For .02 to 30 amps, select Current Code 630. For 35 - 50 amps, select Current Code 650. B ISO M3 x 5mm (multi-pole units only) yes 4 Available with terminal Codes 1, 2 and 3. Current Rating limited to 30 amps maximum. ROCKERGUARD & PUSH-TO-RESET BEZEL,Threaded Insert, 2 per pole 5 Consult factory for Dual Coil options, as special catalog number is required. With Shunt construction, Dual Coils will trip instantaneously on line voltage. Dual coils require 30VA minimum power to trip and are rated for intermittent duty only. 3 6-32 x 0.195 inches no 6 Auxiliary Switch breakers with Series Trip & Switch Only circuits: ≤ 30A, are supplied with standard half shells. 30-50A are C 6-32 x 0.195 inches (multi-pole units only) yes supplied with extended boat (B-Style) half shells. 7 On multi-pole breakers, one aux. switch is supplied, mounted in the extreme right pole, per 4 ISO M3 x 5mm no figure A, & is supplied with boat (B-style) half shells. D ISO M3 x 5mm (multi-pole units only) yes 8 Separate pole type voltage coils not rated for continuous duty. Available only with delay codes 10 and 20. 9 Available with Circuit Codes B & D only. VDE Certified to 30 amps. UL Recognized and CSA Certified to 50 amps. FRONT PANEL SNAP-IN BRACKET, 0.744” wide bezel 10 Series Trip current ratings: VDE Certification available with single pole breakers with DC Delay only. UL Recognition & CSA 8 without Rockerguard (multi-pole units only) no Certification available in one and two pole breakers. 11 Screw Terminals are recommended on ratings greater than 20 amps. Ratings over 30 amps are only available with Terminal H with Rockerguard (multi-pole units only) yes Codes 5, 9, G, H, M and Q. FRONT PANEL SNAP-IN BRACKET, 0.96” wide bezel 12 Terminal Code 1: VDE Certification up to 25 amps and UL Recognition and CSA Certification up to 30 amps, but not recom- mended over 20 amps. 9 without Rockerguard (single pole units only) no 13 Terminal Codes 3, 5 E & H (Bus Type) with VDE, are supplied with Lock Washers; Terminal Code M (M6 Threaded Stud) with J with Rockerguard (single pole units only) yes VDE is supplied with Lock and Flat Washers. These breakers are only VDE Certified when the washers are used. 14 VDE Cert. available up to 12 amps. UL Rec. & CSA Cert. available up to 30 amps. 15 Single pole breakers with Terminal Code P (Printed Circuit Board) are available up to 30 amps with VDE Certification and 50 amps with UL Recognition and CSA Certification, with Circuit Codes A, B and C. Two pole breakers with Terminal Code P 11 AGENCY APPROVAL (Printed Circuit Board) are available up to 40 amps with UL Recognition and CSA Certification with Circuit Codes A, B and C. C UL Recognized & CSA Certified 16 Terminal Code S used on voltage coil circuit constructions only. D VDE Certified, UL Recognized & CSA Certified 17 Color shown is visi and legend with remainder of rocker black. 18 Legend on Push-to-reset bezel/shroud is white when single color rocker is ordered. Dual = ON-OFF/I-O legend with actuator E TUV Certified, UL Recognized & CSA Certified codes C - G, and J, K, N, O, R, & U. None = no legend with actuator codes H, L, P, V. Rockerguard available with actuator I UL Rec. STD 1077, UL Rec. 1500 (ignition protected), & CSA Certified codes C - L. Push-to-reset available with actuator codes N, O, P, R, U, V. www.carlingtech.com 38 HORIZONTAL VERTICAL STYLE STYLE Carling A-Series Rocker UL489A – Ordering Scheme ™ Technologies A F 1 B 0 14 450 1 3 1 M T 1 2 3 4 5 6 7 8 9 10 11 12 Mounting/ Series Actuator Poles Circuit Aux/Alarm Frequency Current Rating Terminal Actuator Max. Appl. Agency Barriers Switch & Delay Color Rating Approval 6 1 SERIES 8 TERMINAL 9 Screw 10-32 (Bus Type) and 7 A 1 Push-On 0.250 Tab (Q.C.) 30° bend 2 Screw 8-32 w/upturned lugs B Screw M5 w/upturned lugs 1 8 3 Screw 8-32 (Bus Type) F Screw M5 w/upturned lugs 2 ACTUATOR 4 Screw 10-32 w/upturned lugs and 30° bend Two Color Visi-Rocker 8 G Screw M5 (Bus Type) C Indicate ON, vertical legend 5 Screw 10-32 (Bus Type) and 30° bend D Indicate ON, horizontal legend 6 Screw 8-32 w/upturned lugs H Screw M5 (Bus Type) F Indicate OFF, vertical legend and 30° bend 8 G Indicate OFF, horizontal legend M M6 Threaded Stud 7 Screw 8-32 (Bus Type) and 9 P Printed Circuit Board 30° bend ROCKER STYLE DESCRIPTIONS Single color Terminals 8 Screw 10-32 w/upturned lugs INDICATE "ON" INDICATE "OFF" SINGLE COLOR J Vertical legend Q Push-In Stud and 30° bend CODE "C" CODE "F", "N" CODE "J", "R" LINE K Horizontal legend 9 ACTUATOR COLOR & LEGEND Push-To-Reset , Single INDICATE COLOR LINE LINE LOCATION Actuator or color CODE "D" CODE "G", "O" CODE "K", "U" Visi-Color Marking: Marking Color: R Vertical legend Single Color U Horizontal legend Color: ON-OFF Dual/None Rocker/Handle Visi-Rocker LINE LINE LINE White B1 Black White Black D2 White n/a Red G3 White Red 2 3 POLES Green J4 White Green 1 One 2 Two 3 Three Blue L5 White Blue Yellow N6 Black Yellow 4 CIRCUIT Gray Q7 Black Gray Orange S8 Black Orange B Series Trip (Current) 10 MOUNTING/BARRIERS 5 AUXILIARY/ALARM SWITCH STANDARD ROCKER BEZEL BARRIERS 0 w/o Aux Switch 7 S.P.S.T., 0.110 Q.C. Threaded Insert, 2 per pole 3 1 S.P.D.T., 0.093 Q.C. Term. Term.(Gold Contacts) 1 6-32 x 0.195 inches no 3 2 S.P.D.T., 0.110 Q.C. Term. 8 S.P.S.T., 0.187 Q.C. Term. A 6-32 X 0.195 inches (multi-pole units only) yes 3 3 S.P.D.T., 0.139 Solder Lug 9 S.P.D.T., 0.187 Q.C. Term. 2 ISO M3 x 5mm no B ISO M3 x 5mm (multi-pole units only) yes 6 FREQUENCY & DELAY ROCKERGUARD & PUSH-TO-RESET BEZEL 4 11 DC Ultra Short 52 DC, Short,Hi-Inrush Threaded Insert, 2 per pole 4 3 6-32 x 0.195 inches no 12 DC Short 54 DC, Medium, Hi-Inrush 4 C 6-32 x 0.195 inches (multi-pole units only) yes 14 DC Medium 56 DC, Long, Hi-Inrush 4 ISO M3 x 5mm no 16 DC Long D ISO M3 x 5mm (multi-pole units only) yes FRONT PANEL SNAP-IN BRACKET, 0.744” [18.90mm] wide bezel 7 CURRENT RATING (AMPERES) 8 without Rockerguard (multi-pole units only) no 210 0.100 415 1.500 710 10.500 H with Rockerguard (multi-pole units only) yes FRONT PANEL SNAP-IN BRACKET, 0.96” [24.48mm] wide bezel 215 0.150 517 1.750 611 11.000 9 without Rockerguard (single pole units only) no 220 0.200 420 2.000 711 11.500 J with Rockerguard (single pole units only) yes 225 0.250 522 2.250 612 12.000 230 0.300 527 2.750 712 12.500 235 0.350 430 3.000 613 13.000 11 MAXIMUM APPLICATION RATING 240 0.400 435 3.500 614 14.000 M 80 DC 245 0.450 440 4.000 615 15.000 250 0.500 445 4.500 616 16.000 12 AGENCY APPROVAL 255 0.550 450 5.000 617 17.000 T UL489A LISTED 260 0.600 455 5.500 618 18.000 K UL489A LISTED, VDE CERTIFIED 265 0.650 460 6.000 620 20.000 270 0.700 465 6.500 622 22.000 275 0.750 470 7.000 624 24.000 280 0.800 475 7.500 625 25.000 Notes: 1 Push-To-Reset actuators have OFF portion of rocker shrouded. 285 0.850 480 8.000 630 30.000 2 Multi-pole breakers have all breakers identical except when specifying Aux. switch and/or 5 290 0.900 485 8.500 635 35.000 mixed poles, and have one rocker per breaker. 5 295 0.950 490 9.000 640 40.000 3 Auxiliary Switch breakers with Series Trip & Switch Only circuits: ≤ 30A, are supplied with 5 410 1.000 495 9.500 645 45.000 standard half shells. 30-50A are supplied with extended boat (B-Style) half shells. 5 4 VDE Certified to 30 amps. UL489A Listed to 50 amps. 512 1.250 610 10.000 650 50.000 5 VDE Certification available with single pole breakers only. UL489A Listing available with one and two pole breakers. 6 Screw Terminals are recommended on ratings greater than 20 amps. Ratings over 30 amps are only available with Terminal Codes 5, 9, G, H, M and Q. 7 Terminal Code 1 (Push-On) available up to 25 amps with VDE Certification and 30 amps with UL489A Listing, but is not recommended over 20 amps. 8 Terminal Codes 3, 5 and H (Bus Type) with VDE, are supplied with Lock Washers, and Terminal Code M (M6 Threaded Stud) with VDE is supplied with Lock and Flat Washers. These breakers are only VDE Certified when the washers are used. 9 Single pole breakers with Terminal Code P (Printed Circuit Board) are available up to 30 amps with VDE Certification and 50 amps with UL489A Listing. www.carlingtech.com 39 HORIZONTAL VERTICAL STYLE STYLE Carling A-Series Handle – Circuit & Terminal Diagrams ™ Technologies CIRCUIT SCHEMATIC CIRCUIT BREAKER PROFILE CIRCUIT SCHEMATIC 2 TERMINALS ANSI ANSI SWITCH ONLY (NO COIL) SERIES TRIP LINE LINE LINE MAIN TERMINALS (SEE TABLE A) A 0 BC 0 LOAD LOAD LOAD 1.640 [41.66] 5 TERMINALS SWITCH ONLY (NO COIL) SERIES TRIP WITH (3) .520[13.21] WITH AUXILIARY SWITCH AUXILIARY/ALARM SWITCH LINE LINE LINE NC C ALARM NC NC C SWITCH 1 1 TERMINALS NO 2 N0 N0 2 NO & STD. AUX. A BC 3 3 SW. WITH NO C NC VDE OR 4 4 >30 AMPS STANDARD OR AGENCY AUX. SWITCH C NC CODE "P" TERMINALS C LOAD LOAD LOAD STANDARD .205[5.21] ALARM SWITCH AUX. SWITCH 3 TERMINALS DUAL COIL; SERIES TRIP CURRENT COIL, SHUNT TRIP SHUNT TRIP VOLTAGE COIL LINE LINE DE 0 H0 SHUNT .390[9.91] VOLTAGE COIL LOAD LOAD RELAY TRIP 4 TERMINALS DUAL COIL; SERIES TRIP CURRENT COIL, RELAY TRIP VOLTAGE COIL LINE 11 LINE 1 .780[19.81] 2 2 2 LOAD FG 0 K 0 RELAY 3 VOLTAGE 3 3 COIL 4 LOAD 4 4 .390[9.91] RELAY Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.015 [.38] unless otherwise specified. 3 Alarm Switch available with .110 x .020 Q.C. & Solder Lug Terminals Only. www.carlingtech.com 40 CIRCUIT CODE AUX SWITCH CODE CIRCUIT CODE AUX SWITCH CODE ON I ON I Carling A-Series Handle – Circuit & Terminal Diagrams ™ Technologies HANDLE POSITION VS. AUX /ALARM SWITCH MODE STANDARD C/B MID TRIP C/B CIRCUIT BREAKER HANDLE POSITION AUX. SWITCH MODE HANDLE POSITION ALARM SWITCH MODE MODE 30° 30° OFF NC NO C NC NO C ON 30° 30° NC NO C NC NO C 30° 90° MID ELECTRICAL TRIP TRIP NC NO C NC NO C TERMINAL DIMENSIONAL DETAIL & RATING 1.000 [25.4] .392 [9.97] .360[9.14] .392[9.96] .392[9.96] .344[8.74] .361[9.17] .602[15.29] CENTERLINE OF PUSH-IN STUD CONTACT AREA .250[6.35] .375[9.53] .375[9.53] .250[6.35] .405[10.29] .110[2.79] .100 [2.54] .069[1.75] DIA .093DIA [.762] .154 [3.91] DIA .750 [19.05] TAB (Q.C.) UPTURN LUG BUS QC SOLDER LUG .110 QC M5 STUD #8-32 ≤ 30 AMP ≤ 30 AMP VOLTAGE COILS ≤ 50 AMP ≤ 30 AMP #8-32 ≤ 30 AMP PUSH-IN STUD #10-32 ≤ 30 AMP #10-32 ≤ 50 AMP ONLY M5 ≤ 30 AMP ≤ 50 AMP M4 ≤ 30 AMP AUXILIARY/ALARM SWITCH TERMINAL DETAIL .344[8.74] .250[6.35] .125[3.18] TABLE A TIGHTENING TORQUE SPECIFICATIONS +.002 [+.05] -.000 [-.00] THREAD SIZE TORQUE .161 DIA [Ş 4.10] #6-32 & M3 MOUNTING 7-9 IN-LBS .110[2.79] .093[2.36] .139[3.53] HARDWARE [0.8- 1.0 NM] .050 DIA [Ş1.27] 12-15 IN-LBS .058 DIA[Ş1.47] #8-32 & M4 THREAD TERMINAL SCREW [1.4-1.7 NM] #10-32 & M5 THREAD 15-20 IN-LB TAB (Q.C.) TAB (Q.C.) SOLDER TYPE PUSH-IN STUD TERMINAL SCREW [1.7-2.3 NM] MATING HOLE TABLE B SEE TABLE B DEPTH BEHIND .032 [.81] TYP DEPTH PANEL TERMINAL DESCRIPTION BEHIND PANEL LINE TAB (Q.C.) 2.000 [50.80] (NETZ) MAIN ON SCREW TYPE 2.032 [51.60] I SHUNT, RELAY TAB (Q.C.) 2.207 [56.10] & MID SCREW #8-32 2.364 [60.05] TRIP DUAL COIL 1.350 [34.29] W/UPTURNED LUGS 1.560 [39.62] 1.936[49.17] .093 TAB (Q.C.) 2.095 [53.20] OFF O AUX. .110 TAB (Q.C.) 2.189 [55.60] SWITCH* SOLDER TYPE 1.970 [50.00] LOAD (LAST) * AVAILABLE ON SERIES TRIP AND SWITCH ONLY CIRCUITS. WHEN CALLED FOR ON MULTI-POLE UNITS, ONLY ONE AUX. 1.640 [41.66] .220 [5.59] TYP PUSH-IN SWITCH IS NORMALLY SUPPLIED, AS SHOWN IN MULTI-POLE STUD M5 STUD REF IDENTIFICATION SCHEME. SEE PAGE Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.015 [.38] unless otherwise specified. www.carlingtech.com 41 OFF O OFF O OFF O Carling A-Series Handle – Form & Fit Drawings ™ Technologies 1.640 [41.66] #6-32 [M3] THREAD X .195 [4.95] DEEP TYP 2 PLCS PER POLE .130 [3.30] .610 [15.49] SEE NOTE 3 LINE ON 60° 1-POLE 1.660 [42.16] TYP 2.000 [50.80] TYP 1.560 [39.62] TYP (AA1) OFF .590 DIA [Ş14.99] LOAD TAB (Q.C.) TYPE TERMINALS IN .690 [17.50] 2.000 [50.80] TAB (Q.C.) TYPE SERIES TRIP CIRCUIT .170 [4.32] CONFIGURATION SHOWN. .250[6.35] 2.032 [51.61] SCREW TYPE FOR OTHER CONFIGURATIONS, .755 [19.18] MAX SHORT HANDLE SEE CIRCUIT AND TERMINAL DIAGRAMS. TYPICAL - OPTIONAL "ON-OFF" LEGEND 2-POLE 2-POLE (AA2) (AB2) .750 [19.05] 1.515 [38.48] MAX 1.515 [38.48] MAX 3-POLE (AA3) 3-POLE (AB3) .750 [19.05] TYP 2.265 [57.53] MAX 2.265 [57.53] MAX MULTI-POLE HANDLE TIE KIT SHIPPED BULK 4-POLE 4-POLE (AA4) (AB4) .750 [19.05] TYP 3.015 [76.58] MAX 3.015 [76.58] MAX +.010 [+.25] -.000 [-.00] .156 DIA [Ş3.96] .630 DIA [Ş16.00] 2 PLCS TYP ONE PER POLE PER POLE 1.660 [42.16] 1.050 [26.67] .750 [19.05] TYP PER POLE AA1, AB2, AB3 AA2, AB4 AA3 AA4 PANEL CUTOUT DETAIL TOLERANCES ±.005 [±.12] UNLESS OTHERWISE SPECIFIED Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.010 [.25] unless otherwise specified. 3 For agency code P = .150 [3.81]. www.carlingtech.com 42 Carling A-Series Handle – Front Panel Snap-In Mounting Style 5 ™ Technologies 1.640 [41.66] TYP .755 [19.18] 1.560 [39.62] .125 [3.18] MAX BREAKER WIDTH TYP LINE ON 2.000 [50.80] TYP 1 POLE 60° 2.598 [65.99] TYP (AA1) 1.220 [31.00] TYP OFF LOAD .250 TAB (Q.C.) TYPE TAB (Q.C.) TYPE TERMINALS .250[6.35] 2.000 [50.80] .744 [18.90] IN SERIES TRIP CIRCUIT (SHORT HANDLE) CONFIGURATION SHOWN. SCREW TYPE FOR OTHER CONFIGURATIONS, .690 [17.50] 2.032 [51.61] SEE CIRCUIT AND TERMINAL DIAGRAMS. ±.010 [±.25] 3.030 [76.96] ±.010 [±.25] 2 POLE 2 POLE 2.280 [57.91] ±.010 [±.25] (AA2) (AB2) 1.530 [38.86] ±.010 [±.25] .770 [19.56] 1.488 [37.80] 1.488 [37.80] ±.012 [±.30] 2.187 [55.55] TYP 3 POLE 3 POLE (AA3) (AB3) AA1 AA2, AB2 AA3, AB3 AA4, AB4 PANEL CUTOUT DETAIL 2.232 [56.69] 2.232 [56.69] 4 POLE 4 POLE (AA4) (AB4) 2.976 [75.59] 2.976 [75.59] MULTI-POLE HANDLE TIE KIT SHIPPED BULK Notes: 1 All dimensions are in inches [millimeters]. 2 Recommended panel thickness: .040 [1.02] to .100 [2.54]. 3 Tolerance ±.015 [.38] unless otherwise specified. www.carlingtech.com 43 A-Series Handle– Front Panel Snap-In Mounting Style 7 Carling ™ Technologies 1.640 [41.66] TYP .755 [19.18] 1.560 [39.62] .125 [3.18] MAX TYP BREAKER WIDTH ON LINE 2.000 [50.80] TYP 60° 1 POLE 2.598 [65.99] TYP (AA1) 1.220 [31.00] TYP OFF LOAD .250[6.35] 2.000 [50.80] TAB (Q.C.) TYPE TERMINALS .250 TAB (Q.C.) TYPE .960 [24.38] (SHORT HANDLE) IN SERIES TRIP CIRCUIT CONFIGURATION SHOWN. .690 [17.50] 2.032 [51.61] SCREW TYPE FOR OTHER CONFIGURATIONS, SEE CIRCUIT AND TERMINAL DIAGRAMS. ±.010 [±.25] 3.030 [76.96] ±.010 [±.25] 2.280 [57.91] 2 POLE 2 POLE ±.010 [±.25] (AA2) (AB2) 1.530 [38.86] ±.010 [±.25] .770 [19.56] 1.700 [43.18] 1.700 [43.18] ±.012 [±.30] 2.187 [55.55] TYP 3 POLE 3 POLE AA1 (AA3) (AB3) AA2, AB2 AA3, AB3 AA4, AB4 2.450 [62.23] 2.450 [62.23] PANEL CUTOUT DETAIL 4 POLE 4 POLE (AA4) (AB4) 3.190 [81.03] 3.190 [81.03] MULTI-POLE HANDLE TIE KIT SHIPPED BULK Notes: 1 All dimensions are in inches [millimeters]. 2 Recommended panel thickness: .040 [1.02] to .100 [2.54]. 3 Tolerance ±.015 [.38] unless otherwise specified. www.carlingtech.com 44 Carling A-Series Rocker – Circuit & Terminal Diagrams ™ Technologies CIRCUIT BREAKER PROFILE CIRCUIT SCHEMATIC CIRCUIT SCHEMATIC ANSI IEC 2 TERMINALS ANSI IEC SWITCH ONLY (NO COIL) SERIES TRIP LINE LINE LINE LINE LINE (NETZ) (3) (NETZ) MAIN TERMINALS (SEE TABLE A) A 0 BC 0 I > LOAD 1.640 [41.66] LOAD LOAD (LAST) LOAD LOAD (LAST) 5 TERMINALS SWITCH ONLY (NO COIL) (4) SERIES TRIP WITH (4) .020 [.51] TYP .520[13.21] WITH AUXILIARY SWITCH AUXILIARY SWITCH LINE LINE (NETZ) LINE LINE (NETZ) (3) ALARM NC C 1 1 SWITCH C C C C 2 2 TERMINALS NO A BC & STD. AUX. 3 3 NO NC SW. WITH NO NO 4 NO NO 4 AUX. VDE OR C SWITCH >30 AMPS NC NC NC TERMINALS NC I > .205 [5.21] LOAD LOAD (LAST) LOAD LOAD (LAST) 3 TERMINALS SHUNT TRIP DUAL COIL; SERIES TRIP CURRENT COIL, SHUNT TRIP VOLTAGE COIL LINE LINE (NETZ) (3) LINE (NETZ) LINE SHUNT .390[9.91] DE 0 H0 (NEBENSCHLUSS) SHUNT I > U > VOLTAGE I > COIL LOAD VOLTAGE LOAD LOAD LOAD (LAST) (LAST) COIL DUAL COIL; SERIES TRIP CURRENT COIL, 4 TERMINALS RELAY TRIP RELAY TRIP VOLTAGE COIL RELAY LINE LINE (3) LINE VOLTAGE (RELAIS) (NETZ) LINE 1 1 (NETZ) COIL 3 1 1 1 2 2 2 2 FG 0 K 0 .780[19.81] LOAD RELAY VOLTAGE I > I > U > 4 3 3 COIL 3 2 4 3 4 4 4 RELAY LOAD LOAD VOLTAGE .390[9.91] LOAD RELAY (RELAIS) (LAST) (LAST) COIL SEE TABLE B DEPTH BEHIND PANEL TABLE B .370[9.40]REF .032[.81] TYP DEPTH TERMINAL DESCRIPTION LINE BEHIND PANEL (NETZ) TAB (Q.C.) 2.370 [60.20] MAIN SCREW TYPE 2.402 [61.01] TAB (Q.C.) 2.577 [65.46] SHUNT, RELAY 1.350 [34.29] 1.560[39.62] 1.936 [49.17] & 2.734 [69.44] SCREW #8-32 DUAL COIL W/UPTURNED LUGS .093 TAB (Q.C.) 2.465 [62.61] AUX. LOAD .110 TAB (Q.C.) 2.559 [65.00] SWITCH* (LAST) 1.640[41.66] SOLDER TYPE 2.340 [59.44] PUSH-IN REF .220[5.59] TYP M5 STUD STUD * AVAILABLE ON SERIES TRIP AND SWITCH ONLY CIRCUITS. WHEN CALLED FOR ON MULTI-POLE UNITS, ONLY ONE AUX. SWITCH IS NORMALLY SUPPLIED, AS VIEWED IN MULTI-POLE +.002 [+.05] -.000 [-.00] IDENTIFICATION SCHEME. .161 DIA [Ş 4.10] PUSH-IN STUD MATING HOLE Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.015 [.38] unless otherwise specified. 3 Schematic shown represents current trip circuit. 4. Circuits shown for >30 amps / VDE. www.carlingtech.com 45 CIRCUIT CODE AUX SWITCH CODE CIRCUIT CODE AUX SWITCH CODE Carling A-Series Rocker – Circuit & Terminal Diagrams ™ Technologies TERMINAL DIMENSIONAL DETAIL & RATING .360[9.14] .392[9.96] .392[9.96] .344[8.74] .250[6.35] .375[9.53] .375[9.53] .250[6.35] .069[1.75] DIA .093DIA [.762] TAB (Q.C.) UPTURN LUG BUS QC SOLDER LUG #8-32 ≤ 30 AMP #8-32 ≤ 30 AMP ≤ 30 AMP ≤ 30 AMP #10-32 ≤ 30 AMP #10-32 ≤ 50 AMP M5 ≤ 30 AMP M4 ≤ 30 AMP 1.000 [25.4] .392 [9.97] .361[9.17] .602[15.29] CENTERLINE OF PUSH-IN STUD CONTACT AREA .405[10.29] .110[2.79] .100 [2.54] .154 [3.91] DIA .750 [19.05] .110 QC M5 STUD VOLTAGE COILS ≤ 50 AMP ONLY PUSH-IN STUD ≤ 50 AMP AUXILIARY/ALARM SWITCH TERMINAL DETAIL* .344[8.74] .250[6.35] .125[3.18] TABLE A TIGHTENING TORQUE SPECIFICATIONS THREAD SIZE TORQUE #6-32 & M3 MOUNTING 7-9 IN-LBS .110[2.79] .093[2.36] .139[3.53] HARDWARE [0.8-1.0 NM] .050 DIA [Ş1.27] #8-32 & M4 THREAD 12-15 IN-LBS .058 DIA[Ş1.47] TERMINAL SCREW [1.4-1.7 NM] #10-32 & M5 THREAD 15-20 IN-LBS TAB (Q.C.) TAB (Q.C.) SOLDER TYPE TERMINAL SCREW [1.7-2.3 NM] Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.015 [.38] unless otherwise specified. www.carlingtech.com 46 Carling A-Series Rocker – Form & Fit Drawings ™ Technologies INDICATE "ON" INDICATE "OFF" & SINGLE COLOR (INDICATE "OFF" SHOWN) OPTIONAL .420 [10.67] #6-32 [M3] THREAD "ROCKER GUARD" X .195 [4.95] DEEP .755 [19.18] MAX 2 PLCS BREAKER .120 [3.05] WIDTH .945 [24.00] LOAD LINE 2.156 [54.76] 1.660 [42.16] 1.560 [39.62] 1.245 [31.62] 2.000 [50.80] LINE LOAD .432 [10.97] .208 [5.27] 1.640 [41.66] .945 [24.00] .745 [18.92] CENTER-LINE .370 [9.40] REF MAX OF ROCKER, & 2.370 [60.20] PANEL CUT-OUT ROCKER ADAPTER TAB TYPE BRACKET WIDTH 2.402 [61.01] SCREW TYPE TAB (Q.C.) TYPE TERMINALS IN SERIES TRIP CIRCUIT CONFIGURATION SHOWN. OPTIONAL "PUSH-TO RESET" FOR OTHER CONFIGURATIONS ACTUATOR SEE CIRCUIT & TERMINAL .432 [10.97] DIAGRAMS AC1 AF1 .545 [31.62] LINE LOAD 2.309 [59.65] 1.245 [31.62] ON I OFF .272 [15.82] LOAD LINE OPTIONAL "ROCKER GUARD" SHOWN IN 1.010 [25.65] .055 x .205 DASHED LINES SLOTTED .203 [11.81] HOLE (ROCKER OFF ROCKER ACTUATION) SHROUDED ON PANEL CUT-OUT .220 [5.59] TYP "OFF" POSITION DETAIL AC2 +.010 [±.25] AF2 SIDE, SHOWN IN -.000 [±.00] DASHED LINES LINE .750 [19.05] LOAD ±.005 [±.13] 1.260 [32.00] 1.660 [42.16] 1.660 [42.12] TYP 1.660 [42.16] LOAD LINE TYP ±.005 [±.13] .750 [19.05] TYP .156 DIA [Ş3.96] .200 [5.08] 2 HOLES 1.515 [38.48] MAX AC3 AF3 LINE LOAD LOAD LINE P(1) P(2) P(3) P(1) P(2) P(3) (SEE NOTE 2) (SEE NOTE 2) REAR VIEW OF INDICATE "ON" 2.265 [57.53] REAR VIEW OF INDICATE "OFF" SERIES TRIP W/ AUX SWITCH MAX SERIES TRIP W/ AUX SWITCH CIRCUIT CONFIGURATION. CIRCUIT CONFIGURATION. Notes: 1 Dimensions apply to all variations shown. Notice that circuit breaker line & load terminal orientation on indicate OFF is opposite of indicate ON. 2 For pole orientation with horizontal legend, rotate front view clockwise 90°. 3 All dimensions are in inches [millimeters]. 4 Tolerance ±.010 [.25] unless otherwise specified. www.carlingtech.com 47 Carling A-Series PC Terminal Diagrams ™ Technologies A-SERIES ROCKER .125 [3.17] TYP .475 [12.07] 2.122 [53.90] .375 [9.53] TYP .145 [3.68] 3 PL .370 [9.40] REF 1.640 [41.66] .096 [2.44] (2 PL) .221 [5.61] .120 [3.05] .520 [13.21] LOAD NC 2.000 [50.80] 2.309 [58.65] NO 1.558 [39.57] 1.245 [31.62] C LINE .050 DIA [Ş1.27] (2 PL) ±.003 .755 [19.18] .047 [1.19] FIBRE .030 [.762] TYP MAX BREAKER .745 [18.92] 1.010 [25.65] .420 [10.67] .632 [16.05] 2 PL MAX WIDTH A-SERIES HANDLE .105 [2.667] .125 [3.17] TYP 2.122 [53.90] .375 [9.53] TYP 1.640 [41.66] .221 [5.61] .693 [17.50] .096 [2.44] (2 PL) .520 [13.21] LOAD .590 DIA [Ş14.99] OFF 2.000 [50.80] 1.558 [39.57] .050DIA [Ş1.27] (2 PL) ON LINE .745 [18.92] ±.003 .130 [3.30] .755 [19.18] MAX .030 [.762] TYP MAX BREAKER .632 [16.05] WIDTH .096 [2.44] (2 PL) .096 [2.44](2 PL) .544 [13.82] .060 DIA [Ş1.52] .544 [13.82] .060 DIA [Ş1.52] 14 THRU HOLES 2.122 [53.90] 17 THRU HOLES 2.122 [53.90] .050 [1.27] 1.528 [38.81] .295[7.49] .100 [2.54] TYP .100 [2.54] TYP .295[7.49] 1.528 [38.81] P.C. FOOT PRINT P.C. FOOT PRINT WITH AUX. SWITCH Notes: 1 Drawing illustrates A-Series with VDE certification. 2 All dimensions are in inches [millimeters]. 3 Tolerance ±.010 [.25] unless otherwise specified. www.carlingtech.com 48