MVP Series 400 - 1000 Watts SPECIAL FEATURES • Current share on all outputs with ratings of 10 A or greater • Remote sense on all outputs with ratings greater than 2 A • Overload protection on all outputs • Voltage adjustment on all outputs MP4-1E-1Q-1Q-LLE-00 .................................. 400 W total • Margining on all single output modules • Input-OK-signal and status indicator LED • Global DC OK signal and status indicator LED • Global and individual module inhibits/enable • 1 year warranty • Forced air cooling, field replaceable fan • Isolated 5 V bias voltage • Power factor correction • IEC EN61000-3-2 harmonic distortion compliance • CISPR 22, EN55022 Curve B conducted / radiated EMI • European CE Mark requirements • Optional VME timing and system DC OK module • Low leakage option for medical applications • Immunity - EN61000 -4, -2, -3, -4 & -5 Level 3 MP6-3E-1E-4LL-0M ........................................ 600 W total ENVIRONMENTAL Operating temperature: -20°C to 50°C (start @ 0°C) (derate each output linearly to 50% at 70°C) (-20°C to 40°C max. with rear air option) Shock/Vibration: Mil-Hdbk 810E Humidity: 95% non-condensing Storage temperature: -40°C to +85°C Temperature coefficient: 0.02% per °C Cooling: Internal DC fan (Field replaceable) MP8-3E-IL-IL-4NN-00 ..................................... 800 W total (P/N 73-688-0001) SAFETY • UL UL1950 • CSA CSA22.2 No. 234 Level 5 • IEC IEC950, Class 1 • VDE EN60950, • BABT Compliance to EN 60950, BS 7002 • CB Certificate and report • CE Mark MP1-ZQ-ID-IE-IL-IN-LLE-00 ........................... 1000 W total 68 USA: 1-888-41-ASTEC Europe (UK): +44(0)1384-842211 Asia (HK): 852-2437- MVP Series ASIA EUROPE AMERICAS 6F., CDW Building Astec House, Waterfront Business Park 5810 Van Allen Way M 382-392 Castle Peak Road Merry Hill, Dudley Carlsbad, CA 92008 Tsuen Wan, N.T., Hong Kong West Midlands, DY5 1LX, UK Telephone: 760-930-4600 Telephone: 852-2437-9662 Telephone:+44(0)1384-842211 Facsimile: 760-930-0698 E Facsimile: 852-2402-4426 Facsimile:+44(0)1384-843355 D Output I ELECTRICAL SPECIFICATIONS Adjustment range ................... ±10% min. all outputs U 1 Margining ............................... ±4-6% nom. Input M Overall reg .............................. 0.4% or 20 mV max. Input voltage........................... 85-264 VAC (36 W modules 4% max.) 120-350 VDC Ripple ..................................... RMS: 0.1% or 10 mV, P Frequency .............................. 47-440 Hz whichever is greater Inrush current ......................... 40 A peak max. O Pk-Pk: 1.0% or 50 mV, Efficiency ................................ 70-80% typ. @ full case load whichever is greater W Power factor ........................... 0.99 typ. meets EN61000-3-2 Bandwidth limited to 20 MHz Turn-on time ........................... AC on 1.5 sec typ., E Dynamic response ................. <2% or 100 mV, with 25% Inhibit / Enable 150 ms typ. R load step. EMI filter standard .................. CISPR 22 Recovery time ........................ To within 1% in <300 μsec. EN55022 Level “B” Overcurrent protection ........... Single, main of dual output EMI filter (low leakage option) ... CISPR 22 module 105-120% of rated EN55022 Level “A” output current. Leakage current standard ...... 2.0 mA max. @ 240 VAC Aux output of dual output Leakage current module 105-140% of rated (low leakage option). .............. 300 μA max. @ 240 VAC output current. Radiated EMI ......................... CISPR 22 Triple output module Internally EN55022 Level “B” protected Holdover storage .................... 20 ms minimum Short circuit protection ........... Protected for continuous short (independent of input VAC) circuit. Recovery is automatic AC OK .................................... >5 ms early warning min. before upon removal of short outputs loose regulation Overvoltage protection ........... Single output modules Full cycle ride thru (50 Hz) (measured at sense 2-5.5 V 122-134% Harmonic distortion ................ Meets EN61000-3-2 connection) 6-60 V 110-120% Isolation .................................. Meets EN60950 Dual output module Global Inhibit/Enable .............. TTL, Logic “1” and Logic “0” 2-6 V 122-134% Input fuse (internal) ................ MP4: 10 A 8-28 V 110-120% MP6: 15 A Triple output module. MP8: 20 A No overvoltage protection MP1: 20 A provided. Recycle the AC input Warranty ................................. 1 year voltage to reset OVP circuit Reverse voltage protection ............................... 100% of rated output current Thermal protection ................. All outputs disabled when internal temp exceeds safe Power Derating Curve operating range. >5 ms warning 50 (AC OK signal) before shutdown 100 Remote sense ........................ Up to 0.5 V total drop Single wire parallel ................. Current share to within 2% of 2 80 total rated current Normal Air Flow DC OK .................................... -2% to -8% of nominal for any 2 % monitored output 60 Rated Minimum load ......................... Not required on single or triple 50 Total output modules. 10% required Case 40 Load on main of dual output 3 modules 20 Housekeeping Bias voltage ............................ 5 VDC @250 mA max. present whenever AC input is applied (Consult factory if higher output 30 40 45 55 60 65 70 35 50 current required) TA – Ambient Temperature – °C Module inhibit ......................... TTL, isolated, singles and dual (both outputs) only Switching frequency ............... 250 kHz Output/Output isolation .......... >1 Megohm VME signal option board ........ POR signal Notes: 1 Single output modules only. 2 Single and main of dual output modules only. 3 Contact factory for optional preload if required. REV 12.05.99 69 www.astec.com Option Code: Common Examples 0 = no options 1 = rear air exhaust 3 = global enable Case Size (inches): 5 = option package (options 1 & 3) and Specifications 4 = 2.5 x 5 x 10, 5 available slots, 400 W max. M = low leakage 6 = 2.5 x 5 x 11, 5 available slots, 600 W max. N = low leakage plus option 1 8 = 2.5 x 7 x 10, 6 available slots, 800 W max. P = low leakage plus option 3 1 = 2.5 x 8 x 11, 7 available slots, 1000 W max. R = low leakage plus option 5 (MP1 Only) (MP8 & MP1 Only) Slot #6 Slot #7 Slot #3 Slot #4 Slot #5 Slot #1 Slot #2 MP - - - - - - - -XXX Use Only for 2 or 3 Digit Code Modified Standard Use “ — ” for Standard Remote Sense See Output Currents Next Page Contact Astec. Use “ / ” After any module using Remote Sense with o-ring diode (redundancy) Notes: Parallel Code: 1 Omit digits that do not apply. MP4 & MP6 2 Specify modules from lowest number of outputs to highest.(Single/Dual/Triple) available slots 3 If number of outputs are equal, specify modules from highest to lowest power increments. If power increments are equal, specify in decending alphabetical order (1A, B, C...). MP8 4 Always start with Slot 1. available slots 5 All MVP model configurations created using this selection guide are standard MVP products with standard availability and lead times. MP1 available slots Standard Parallel Codes* 7 6 5 4 3 2 1 0 = no parallel Ordering Example: 1 = 1 & 2 Slot 5 Output 5: 12 V @ 1 A 2 = 2 & 3 2.5” x 5” x 11” Slot 3 Output 6: 12 V @ 1 A 3 = 3 & 4 (5 slots available) Output 2: 12 V @ 17 A Output 7: 5 V @ 2 A 4 = 4 & 5 5 = 3 & 4 & 5 MP6- 2F/ 1L-4LE-LLE-0 M 6 = 5 & 6 7 = 4, 5 & 6 Slots 1 & 2 Slot 4 Low Leakage Output 1: 5.2 V @ 60 A Output 3: 12 V @ 10 A 8 = 6 & 7 Output 4: 5 V @ 10 A No Paralleling 9 = 3 & 4, 6 & 7 *For custom parallel configurations, contact Astec. COMMON EXAMPLES OF MODEL NUMBERS SINGLE OUTPUTS Total Output Size Model Number Power (Volts/Amps) (inches) Slot 1 360 W 2 / 180 2.5 x 5 x 10 MP4-3A-2A-30 400 W 5 / 80 2.5 x 5 x 10 MP4-3E-00 - 429 600 W 2 / 275 2.5 x 8 x 11 MP6-3A-3A-1A-90 600 W 5 / 120 2.5 x 5 x 11 MP6-3E-00 600 W 48 / 12.5 2.5 x 5 x 11 MP6-3W-00 800 W 5 / 160 2.5 x 7 x 10 MP8-3E-2E-30 - 415 800 W 48 / 16.6 2.5 x 7 x 10 MP8-3W-1W-30 1000 W 5 / 200 2.5 x 8 x 11 MP1-3E-3E-30 - 404 MULTIPLE OUTPUTS Total Output 1 Output 2 Output 3 Output 4 Output 5 Output 6 Size Model Number Power (Volts/Amps) (Volts/Amps) (Volts/Amps) (Volts/Amps) (Volts/Amps) (Volts/Amps) (inches) 400 W 5 / 60 3.3 / 35 12 / 1 12 / 1 12 / 1 — 2.5 x 5 x 10 MP4-2E-1D-LLL-00 400 W 24 / 15 12 / 17 5 / 35 —— — 2.5 x 5 x 10 MP4-2Q-1L-1E-00 400 W 5 / 60 12 / 17 12 / 10 5 / 10 —— 2.5 x 5 x 10 MP4-2E-1L-4LE-00 400 W 5 / 35 12 / 10 3.3 / 10 12 / 1 12 / 1 5 / 2 2.5 x 5 x 10 MP4-1E-4LD-LLE-00 600 W 3 / 60 5 / 60 12 / 10 12 / 4 —— 2.5 x 5 x 11 MP6-2C-2E-4LL-00 600 W 5 / 120 12 / 17 12 / 10 5 / 10 —— 2.5 x 5 x 11 MP6-3E-1L-4LE-00 600 W 12 / 30 5 / 35 —— —— 2.5 x 5 x 11 MP6-2L-1E-00 800 W 36 / 16.6 24 / 4 5 / 10 12 / 10 12 / 4 — 2.5 x 7 x 10 MP8-3U-4QE-4LL-00 800 W 5 / 120 3.3 / 35 12 / 17 12 / 10 12 / 4 — 2.5 x 7 x 10 MP8-3E-1D-1L-4LL-00 800 W 15 / 20 5 / 35 15 / 14 24 / 8.5 15 / 8 5 / 10 2.5 x 7 x 10 MP8-2N-1E-1N-1Q-4NE-00 800 W 2 / 180 5 / 60 —— —— 2.5 x 7 x 10 MP8-3A-2A-2E-30 1000 W 3.3 / 120 5 / 120 —— —— 2.5 x 8 x 11 MP1-3D-3E-00 70 USA: 1-888-41-ASTEC Europe (UK): +44(0)1384-842211 Asia (HK): 852-2437- Slot 7 Slot 6 Slot 6 Slot 5 Slot 5 Slot 5 Slot 4 Slot 4 Slot 4 Slot 3 Slot 3 Slot 3 Slot 2 Slot 2 Slot 2 Slot 1 Slot 1 Slot 1 MVP Series ASIA EUROPE AMERICAS 6F., CDW Building Astec House, Waterfront Business Park 5810 Van Allen Way M 382-392 Castle Peak Road Merry Hill, Dudley Carlsbad, CA 92008 Tsuen Wan, N.T., Hong Kong West Midlands, DY5 1LX, UK Telephone: 760-930-4600 Telephone: 852-2437-9662 Telephone:+44(0)1384-842211 Facsimile: 760-930-0698 E Facsimile: 852-2402-4426 Facsimile:+44(0)1384-843355 D I OUTPUT CURRENTS U M Voltage Voltage Single Output Dual Triple Code Module Code Output Output 1 2 3 1 1 1 1 1 1 2 3 V1 V2 V1 V2 V3 P 2 V A 35A 60 A 120 A — 10 A —— 2 A O 2.2 V B 35 A 60 A 120 A — 10 A —— 2 A W 3 V C 35A 60 A 120 A — 10 A —— 2 A 3.3 V D 35 A 60 A 120 A — 10 A —— 2 A E 5 V E 35A 60 A 120 A 10 A 10 A —— 2 A 5.2 V F 35 A 60 A 115 A — 10 A —— 2 A R 5.5 V G 34 A 58 A 109 A — 10 A —— 2 A 6.0 V H 23 A 42 A 78 A — 10 A —— 2 A 8.0 V I 20 A 36 A 68 A —— 1 A 1 A 1 A 10 V J 18 A 32 A 60 A —— 1 A 1 A 1 A 11 V K 17 A 31 A 54.5 A —— 1 A 1 A 1 A 12V L 17A 30 A 50 A 10 A 4 A 1 A 1 A 1 A 14 V M 14 A 21 A 40.5 A 9 A 4 A 1 A 1 A 1 A 15 V N 14 A 20 A 39 A 8 A 4 A 1 A 1 A 1 A 18 V O 11 A 19 A 33.3 A —— — 0.5 A 0.5 A 20 V P 10.5 A 18 A 30 A —— — 0.5 A 0.5 A 24 V Q 8.5 A 15 A 23.5 A 4 A 2 A — 0.5 A 0.5 A 28 V R 6.7 A 12.8 A 21.4 A 3 A 2 A — 0.5 A 0.5 A 30 V S 6.5 A 12 A 20 A —— — — — 33 V T 6.2 A 10.9 A 18.2 A —— — — — 36 V U 5.8 A 10 A 16.6 A —— — — — 42 V V 4.2 A 7.5 A 12.5 A —— — — — 48 V W 4.0 A 7.5 A 12.5 A —— — — — 54 V X 3.7 A 6.0 A 11 A —— — — — 60 V Y 3.5 A 6.0 A 10 A —— — — — Non-std Z 2.4V-2.7V 35 60 120 — 10—— 2 3.6V-4.5V 35 60 120 — 10—— 2 6.6V-9.2V 20 36 68 10 4—— 1 8.8V-9.0V 18 32 60 10 4—— 1 Notes: 1 Takes up one slot. 2 Takes up two slots. 3 Takes up three slots. 1 1 Single Output Example Dual Output Example Triple Output Example 1 5 V @ 60 A 5 V @ 10 A; 12 V @ 1 A ; 12 V @ 4 A 20 V @ 0.5 A; Module Voltage Module Code Voltage 5 V @ 2 A Voltage 2 Code Code (always 4) Code Code 2E 4EL LPE Notes: Notes: 1 Total Loading not to exceed 36 W. 1 Total Loading not to exceed 144 W. 2 No Module Code required. PFC INPUT DC/DC CONVERTER OUTPUT MODULES J1 CONTROL CONNECTOR CONTROL SIGNAL INFORMATION, J1 CONTROL CONNECTOR Pin No. Function Pin No. Function 1 + Remote Sense single or dual o/p main J1-1 Input AC OK - “Emitter” 2 Remote Margin / V. Program single o/p J1-2 Input AC OK - “Collector” 3 Margin High single o/p J1-3 Global DC OK - “Emitter” 4 - Remote Sense / Margin Low single or dual o/p main J1-4 Global DC OK - “Collector” 5 Spare J1-5 Spare 6 Module, Isolated Inhibit single or dual o/p J1-6 Global Inhibit/Optional Enable Logic “0” 7 Module Inhibit return single or dual o/p J1-7 Global Inhibit/Optional Enable Logic “1” 8 Current Share (SWP) single or dual o/p main J1-8 Global Inhibit/Optional Enable Return 9 + Remote Sense V2 dual o/p, single is spare J1-9 SELV 5V Housekeeping 10 - Remote Sense V2 dual o/p, single is spare J1-10 SELV 5V Housekeeping Return REV 7.9.99 71 www.astec.com DRAWINGS • MVP SERIES MP4 (400 WATTS MAX) AND MP6 (600 WATTS MAX) MVP Series 5-Inch Case Size: MP4: 2.5” x 5” x 10” (63.5mm x 127mm x 254mm) 5-Inch Case Size: MP6: 2.5” x 5” x 11” (63.5mm x 127mm x 279.4mm) Weight: MP4 Case: 2.6 lbs. • MP6 Case: 3.2 lbs. • 36 W Triple: 0.5 lb. 210 W Single: 0.6 lb. • 360 W Single 1.0 lb. • 600 W Single: 2.0 lbs. 144 W Dual: 0.6 lb. #8-32 MTG HOLES 4 PL 171.45 19.05 MARKED "A" 6.750 .750 M4 MTG HOLES 4 PL MARKED "B" B B A 101.60 Standard 4.000 Airflow B B A A 29.05 171.45 12.70 6.750 1.144 .500 3.5 (TYP) .14 M4 MTG HOLES 4 PL +.0 38.10 63.5 -.5 1.500 +.00 2.50 -.02 12.70 171.45 19.05 6.750 .750 .500 MP4 MP6 + 17.3 1.0 - +.0 +.0 254.0 279.4 + -.5 -.5 .68 .04 - +.00 +.00 10.00 11.00 3.7 -.02 -.02 TYP .15 MOUNTING HOLES DIMENSIONS IDENTICAL ON BOTH SIDES +.0 127.0 -.5 +.00 19.0 5.00 -.02 .75 1 S S S S S L L L L L O O O O O T T T T T 49.2 1.94 5 4 32 1 + 4.3 .8 + -A- 23.9 .5 - (4 PL) .17 .03 + + - .94 .02 - 2 NON-CUMULATIVE NOTES 1. Input: Barrier type. Three No. 6-32 B.H. screws (0.375” centers). Max torque: 6 in-lbs. (0.67 N-m). 2. Control connectors: (J1 and J2) 10 position housing, gold plated contacts. Mates with Molex 90142-0010 housing with 90119-2110 crimp contacts (Molex C - Grid III Series) or AMP Model number 87977-3 with 87309-8 pins. Connector kit includes mating connector and 10 pins, Astec part #70-841-004. 3. Chassis material: aluminum with chemical film coating. (Conductive) 4. All dimensions are in millimeters and inches and are typical. 5. Customer mounting -3 sides M4, bottom also includes 8-32 mounting holes. Max. penetration is 0.150” (3.8mm). Max. torque: 5in-lbs. 6. Output module connections: All single O/P modules are M4 x 8mm screws. Max. torque: 10in-lbs. Dual O/P module is M3 x 8mm screws. Max. torque: 5 in-lbs. Triple O/P module is .045” square pins on .156” centers. (Mates with Molex 09-50-8063 or equivalent.) 72 USA: 1-888-41-ASTEC Europe (UK): +44(0)1384-842211 Asia (HK): 852-2437- MVP Series M4 MOUNTING HOLES (4X) ASIA EUROPE AMERICAS 6F., CDW Building Astec House, Waterfront Business Park 5810 Van Allen Way M 382-392 Castle Peak Road Merry Hill, Dudley Carlsbad, CA 92008 Tsuen Wan, N.T., Hong Kong West Midlands, DY5 1LX, UK Telephone: 760-930-4600 Telephone: 852-2437-9662 Telephone:+44(0)1384-842211 Facsimile: 760-930-0698 E Facsimile: 852-2402-4426 Facsimile:+44(0)1384-843355 D I DRAWINGS • MVP SERIES MP8 (800 WATTS MAX) U 7-Inch Case Size: MP8: 2.5” x 7” x 10” (63.5mm x 177.8mm x 254mm) M Weight: MP8 Case: 4.1 lbs. • 36 W Triple: 0.5 lb. • 210 W Single: 0.6 lb. • 360 W Single: 1.0 lb. • 600 W Single: 2.0 lbs. 144 W Dual: 0.6 lb. P 12.70 254 O 0.5 10.0 W 171.45 19.05 6.75 0.75 E R Standard 152.40 6.0 Airflow 171.45 29.05 6.75 1.1 171.45 19.05 6.75 0.7 D 38.10 63.5 1.5 2.5 35.0 1.38 12.70 254 0.5 10.0 60.5 59.5 177.8 2.34 2.38 7.0 S S S S S S AC INPUT L L L L L L 14.7 1 O O O O O 63.5 O 0.58 T T T T T T 2.5 31.8 1.25 6 5 4 3 2 1 14.0 0.55 177.8 2 OUTPUT MODULE AREA 7.0 NOTES 1. Input: Barrier type. Three No. 6-32 B.H. screws (0.375” centers). Max torque: 6 in-lbs. (0.67 N-m). 2. Control connectors: (J1 and J2) 10 position housing, gold plated contacts. Mates with Molex 90142-0010 housing with 90119-2110 crimp contacts (Molex C - Grid III Series) or AMP Model number 87977-3 with 87309-8 pins. Connector kit includes mating connector and 10 pins, Astec part #70-841-004. 3. Chassis material: aluminum with chemical film coating. (Conductive) 4. All dimensions are in millimeters and inches and are typical. 5. Customer mounting -3 sides M4, bottom also includes 8-32 mounting holes. Max. penetration is 0.150” (3.8mm). Max. torque: 5in-lbs. 6. Output module connections: All single O/P modules are M4 x 8mm screws. Max. torque: 10in-lbs. Dual O/P module is M3 x 8mm screws. Max. torque: 5 in-lbs. Triple O/P module is .045” square pins on .156 centers. (Mates with Molex 09-50-8063 or equivalent.) REV 1.5.99 73 www.astec.com M4 MOUNTING HOLES MARKED "B" (4X) "B" "A" "B" "A" "A" "B" "A" "B" #8-32 MOUNTING HOLES MARKED "A" (4X) MVP Series DRAWINGS • MVP SERIES MP1 (1000 WATTS MAX) 8-Inch Case Size: MP1: 2.5” x 7” x 10” (63.5mm x 203.2mm x 279.4mm) Weight: MP1 Case: 5.0 lbs. • 36 W Triple: 0.5 lbs. • 210 W Single: 0.6 lbs. • 360 W Single: 1.0 lb. • 600 W Single: 2.0 lbs. 144 W Dual: 0.6 lb. NOTES 1. Input: Barrier type. Three No. 6-32 B.H. screws (0.375” centers). Max torque: 6 in-lbs (0.67 N-m). 2. Control connectors: (J1 and J2) 10 position housing, gold plated contacts. Mates with Molex 90142-0010 housing with 90119-2110 crimp contacts (Molex C - Grid III Series) or AMP Model number 87977-3 with 87309-8 pins. Connector kit includes mating connector and 10 pins, Astec part #70-841-004. 3. Chassis material: aluminum with chemical film coating. (Conductive) 4. All dimensions are in millimeters and inches and are typical. 5. Customer mounting -3 sides M4, bottom also includes 8-32 mounting holes. Max. penetration is 0.150” (3.8mm). Max. torque: 5in-lbs. 6. Output module connections: All single O/P modules are M4 x 8mm screws. Max. torque: 10in-lbs. Dual O/P module is M3 x 8mm screws. Max. torque: 5 in-lbs. Triple O/P module is .045” square pins on .156 centers. (Mates with Molex 09-50-8063 or equivalent.) 74 USA: 1-888-41-ASTEC Europe (UK): +44(0)1384-842211 Asia (HK): 852-2437- MVP Series ASIA EUROPE AMERICAS 6F., CDW Building Astec House, Waterfront Business Park 5810 Van Allen Way M 382-392 Castle Peak Road Merry Hill, Dudley Carlsbad, CA 92008 Tsuen Wan, N.T., Hong Kong West Midlands, DY5 1LX, UK Telephone: 760-930-4600 Telephone: 852-2437-9662 Telephone:+44(0)1384-842211 Facsimile: 760-930-0698 E Facsimile: 852-2402-4426 Facsimile:+44(0)1384-843355 D I U M DRAWINGS • MVP SERIES MP1 (1000 WATTS MAX) P O W E R 2 1 Rev 1.5.99 75 www.astec.com