INTERCHANGEABLE PRODUCT INTERCHANGEABLE PRODUCTSS WITH AN ADV WITH AN ADVANT ANTAGE AGE Appleton Products UL Certified To Interchange With Crouse-Hinds Products Page 2 Table of Contents ® ® Appleton Products with an Advantage that are Interchangeable with Crouse-Hinds The Answer Is Appleton Interchangeable Products with an Advantage …………………………………………………………… 2-3 ® ® FM7 Unilet Conduit Outlet Bodies with Wedge-Loc Covers ………………………………………………… 4 ® ® FM8 Unilet Conduit Outlet Bodies ………………………………………………………………………… 5 ® ® FM9 Unilet Conduit Outlet Bodies ………………………………………………………………………… 6 ® Powertite Receptacles …………………………………………………………………………………… 7 ® U-Line Receptacles ……………………………………………………………………………………… 8 ® WSR/WSRD Powertite and Receptacles …………………………………………………………………… 9 ® Switched Receptacles (ASR ) …………………………………………………………………………… 10 ® Contender CPS Receptacles …………………………………………………………………………… 11 ® Contender Control Stations ……………………………………………………………………………… 12 ® EYS and EYD Grayloy™-Iron Sealing Fittings and Kwiko A Sealing Cement ………………………………… 13 ® ® Summary of Appleton Products that are Interchangeable with Crouse-Hinds Interchangeable Products with an Advantage …………………………………………………………… 14-15 IEC, CENELEC, ATEX, NEC, CEC Review IEC Product Solutions ……………………………………………………………………………… 16-17 Page 1 Page 1 Appleton: Interchangeable Products with an Advantage Tired of being tied to one manufacturer? Appleton’s broad line of interchangeable products are UL Classified to interchange ® with corresponding Crouse-Hinds products. This means: 9 Freedom to choose between manufacturers. 9 Ultimate flexibility in retrofit and maintenance applications. 9 Improved stock availability-you no longer need to rely on a single-source manufacturer. 9 The exclusive benefits of epoxy powder coat finish that come standard on all Appleton coated products. Expand your options. Meet all your application needs with Appleton’s broad line of 21,000 electrical products. Contact us about your specific requirements at 800-621-1506 or locate a representative in your area at www.appletonelec.com. Appleton has developed products that are: 9 Interchangeable with corresponding Crouse-Hinds products and are UL Classified 9 Innovative with features and benefits that provide superior performance and value 9 Functionally Equivalent to many standard products Interchangeable Innovative Functionally Equivalent 9 FM7™ Bodies, Covers, Gaskets 9 Epoxy Powder Coat Finish 9 Unions 9 FM8™ Bodies, Covers, Gaskets 9 Mercmaster™ III (Family) 9 Sealing Fittings 9 FM9™ Bodies, Covers, Gaskets 9 JBR 9 Flexible Couplings ® 9 Powertite Plugs/Receptacles 9 Code•Master Jr.™ 9 GR (GUA) Boxes ® ® 9 Contender U-Line Plugs/Receptacles 9 N1/N2 9 FS/FD Boxes ® 9 U-Line Plugs/Receptacles 9 Corroflood 9 TMC/TMCX MC Fittings ® 9 WSR/WSRD Powertite Switched 9 Expanded Fill Sealoffs 9 Conduit Fittings 9 ASR Switched Receptacles 9 Conduit Bodies (rollers) 9 WST Disconnect Switch ® 9 Contender CPS/CPP Plugs/ 9 D2P and EWP Panelboards 9 Conveyor Switches Receptacles 9 APL Fluorescent 9 Junction Boxes ® 9 Contender Control Stations 9 GR with GRTB Terminal Strip ® 9 JBR Powertite Plugs/Receptacles 9 WSR ® 9 EBR Powertite Plugs/Receptacles 9 Quad-Lead™ bolts (starters, breakers, panelboards) 9 Compact Fluorescent Appleton Believes Technology is Key: 9 World leader in explosion-proof design 9 UL listed for safety 9 Innovative new products 9 Major supplier to processing industries world wide 9 Focus on quality Page 2 Page 2 Interchangeable Products with an Advantage Interchangeable Products with an Advantage The On-Going Appleton Advantage Appleton uses a proprietary technique to protect and seal its’ products. The finish and its’ advantages come standard on all our coated (formerly painted) products, providing superior protection at no extra cost. Epoxy powder coat products last longer, thus reducing callbacks, lowering total installation and operation costs. The Advantages: Standard on all Appleton coated products. Unilets, lighting and many conduit fittings get the epoxy powder coating as the final finishing step. Improved Triple-Coat Finish for malleable iron products. Epoxy powder coating is the third step in our exclusive Triple-Coat Finish. Malleable iron products have the combined advantages of zinc plating, chromate dip and epoxy powder coating. Lasts 2 to 3 times longer. When tested under corrosive conditions, Appleton’s exclusive powder-coat finish lasted 2 to 3 times longer than our competitors’ standard paint finishes. More flexible than paint. Products are more resistant to mechanical damage since the powder-coat finish does not crack or chip like painted surfaces. Environmentally-safe process. Unlike conventional painting processes, the Appleton Epoxy Powder Coat Finish is completely environmentally safe. Airborne overspray particulates are nonexistent. Ideal for harsh and corrosive environments. This new generation finish stands up to harsh and corrosive environments longer. It’s the ideal choice for drilling rigs, chemical plants, refineries, pulp and paper plants, and any other demanding application. Independent Testing: An independent laboratory tested Appleton’s Epoxy Powder Coat Finish against competitive product finishes. The test results show that our powder-coat finish has more than twice the corrosion resistance than our previous paint finish. It also showed that our powder-coat finish has almost three times the corrosion resistance as some of our competitions’ standard paint finishes. Other tests have shown the epoxy powder coating to have the following physical properties when properly applied: Impact (ASTM D-2794): 120 in. /lbs. Direct and reverse Salt Spray Test Results Corrosion Resistance Adhesion (ASTM D-2259): No Detachment 3x Flexibility (ASTM B522): Pass1/8” mandrel Coating Thickness: 2.0-2.5 mils 2x Humidity (ASTM D-2247): No Blistering Salt Spray (ASTM B-117): 1/8” creep after 1,000 hours 1x Hardness (ASTM D3363): 2H-3H Melting Point: 90C-120C (194-248F) 0 UV Resistance: Excellent mechanical and protective properties. Competitive Current Standard Appleton Standard UL Listed: Listing Listing, UL’s most widely known service, means that UL has tested and evaluated representative samples of your product and determined that they meet UL’s requirements. These requirements are based primarily on UL’s published Standards for Safety. (Products that bear the UL Mark for Canada have been tested and evaluated to the appropriate Canadian standards for safety). UL Classified: Classification Classification means that UL has tested and evaluated representative samples of your product with respect certain properties of the product, a limited range of hazards or suitability of use under limited or special conditions. UL Classifies products to applicable UL requirements and Standards for Safety, as well as to the standards of other national and international organizations such as the NFPA, ASTM, NSF, ISO and IEC. Page 3 Page 3 Interchangeable. Appleton FM7 bodies, covers and gaskets are completely interchangeable with equivalent Crouse-Hinds Form 7* bodies and covers. Applications and FM7™ Conduit Bodies installation dimensions are also comparable. Advantages: No Wire Damage. Flat back design for more • Appleton FM7 bodies have a smooth, rounded, internal bushing in each hub secure mounting. and smooth cover openings to protect conductor insulation. More wiring room. • Easy Cover Removal. Stainless steel screws. • Unique FM7 Wedge-Lok Clip-Cover design allows easy removal at any Epoxy powder coat finish. time without damaging the conduit body. Because the cover is secured • with clips instead of screws, no retapping of corroded body screw holes are necessary to replace the cover. Positive-Seating Cover Screws. Pan-head stainless steel cover screws, which hold the clips, provide superior screwdriver seating and torque for easier cover installation or removal. Each cover screw, washer and attached locking clip are held captive in the cover to prevent loss. Full-Line Choice. Appleton FM7 bodies are offered in a complete range of hub configurations and sizes. FM7 covers are available in blank stamped steel, stamped aluminum, cast Grayloy-iron or cast aluminum. Covers can be used without gaskets, or with a solid neoprene gasket. All Appleton FM7 bodies, covers and gaskets are interchangeable with Crouse-Hinds Form 7* bodies, covers and gaskets. Approved For Wet Locations. FM7 Grayloy-iron bodies when used with cast cover and gasket are approved for use in wet locations. (NEMA 3R) Maximum Corrosion Protection. Appleton FM7 Grayloy-iron conduit bodies and cast covers have a triple- coat finish– (1) zinc electroplate, (2) chromate, and (3) epoxy powder coating. FM7 aluminum bodies and cast covers are coated with epoxy powder coating. FM7 blank steel covers have a zinc electroplate finish. Superior FM7 finish gives greater corrosion protection in wet or harsh environments assuring long, trouble-free service. Grayloy-Iron Properties. Grayloy™ is an Appleton proprietary cast graphite flake gray iron alloy with superior physical and mechanical properties offering strength, hardness, fracture toughness, high vibration absorption and dimensional stability. Tensile strength is similar to ASTM-A48 Class 30A (30,000 tensile), with Brinell hardness of approximately 180BH. * Aluminum Properties. Aluminum products are produced from a high strength copper-free (4/10 of 1% max.) alloy. ™ Form 7* FM7 More Wiring Space. Covers Covers and Appleton’s FM7 flat-back design provides greater cubic capacity for easier and Gaskets Gaskets wire pulling and more room for splicing. FM7 flat back fits flush and snug against flat surfaces for more stable installation. Formtite™ 7 Pre-Assembled Cover With Integral Gasket. Appleton offers a one-piece cover and gasket assembly. The neoprene gasket is bonded to an Iron, Steel or Aluminum cover for ease of installation, productivity gain and eliminates “stock outs” of one item or the other. There is no need to order, store, handle or install separate covers and gaskets because there are fewer SKU’s to order and inventory. Appleton Bodies / Appleton Covers UL Listed. Suitable for Wet Locations. File: E2527 UL File: E167726 Appleton Bodies / Crouse-Hinds Covers UL Classified for use with Listed Crouse-Hinds Covers. Suitable for Wet Locations. UL File: E167726 Appleton Covers / Crouse-Hinds Bodies * Form 7* UL Classified for use with Listed Crouse-Hinds Conduit Bodies. Suitable for Wet Locations. UL File: E167726 Page 4 *Products and/or registered trademarks of Crouse-Hinds, a subsidiary of Cooper Industries. Page 4 ® ® ® Appleton FM7 Unilet Conduit Outlet Bodies with Wedge-Loc Covers ® ® ® Appleton FM8 Unilet Conduit Outlet Bodies Interchangeable. Appleton FM8 bodies, covers and gaskets are completely interchangeable with equivalent Crouse-Hinds Form 8* bodies and covers. Applications and FM8™ Conduit Bodies installation dimensions are also comparable. Advantages: No Wire Damage. Flat back design for more • Appleton FM8 bodies have a smooth, rounded, internal bushing in each secure mounting. hub and smooth cover openings to protect conductor insulation. More wiring room. • • Stainless steel screws. Full-Line Choice. Epoxy powder coat finish. • Appleton FM8 bodies are offered in a complete range of hub configurations and sizes. FM8 covers are available in Grayloy-iron. Covers can be used without gaskets, or with a solid or open neoprene gasket. All Appleton FM8 bodies, covers and gaskets are interchangeable with Crouse-Hinds Form 8* bodies, covers and gaskets. Approved For Wet Locations. FM8 Grayloy-iron bodies when used with cast cover and gasket are approved for use in wet locations. (NEMA 3R) Maximum Corrosion Protection. Appleton FM8 Grayloy-iron conduit bodies and cast covers have a triple- coat finish– (1) zinc electroplate, (2) chromate, and (3) epoxy powder coating. FM8 blank steel covers have a zinc electroplate finish. Superior FM8 finish gives greater corrosion protection in wet or harsh environments, assuring long, trouble-free service. Grayloy-Iron Properties. Grayloy™ is an Appleton proprietary cast graphite flake gray iron alloy with superior physical and mechanical properties offering strength, hardness, fracture toughness, high vibration absorption and dimensional stability. Tensile strength is similar to ASTM-A48 Class 30A (30,000 tensile), with Brinell hardness of approximately 180BH. Aluminum Properties. Aluminum products are produced from a high strength copper-free (4/10 of 1% max.) alloy. More Wiring Space. Appleton’s FM8 flat-back design provides greater cubic capacity for easier wire pulling and more room for splicing. FM8 flat back fits flush and snug against flat surfaces for more stable installation. * Appleton Covers / Appleton Bodies ™ FM8 Form 8 UL Listed. Suitable for Wet Locations. Covers Covers and and File: E2527 Gaskets Gaskets UL File: E167726 Appleton Bodies / Crouse-Hinds Covers UL Classified for use with Listed Crouse-Hinds Covers. Suitable for Wet Locations. UL File: E167726 Appleton Covers / Crouse-Hinds Bodies UL Classified for use with Listed Crouse-Hinds Conduit Bodies. Suitable for Wet Locations. UL File: E167726 * Form 8* *Products and/or registered trademarks of Crouse-Hinds, a subsidiary of Cooper Industries. Page 5 Page 5 Freedom of Choice. With the new FM9 Series added to Appleton’s full-line family of conduit bodies, you have a single source for the right choice needed for every job. FM9™ Conduit Bodies Interchangeable. Advantages: Appleton FM9 bodies, covers and gaskets are completely interchangeable Flat back design for more • with equivalent Crouse-Hinds Mark 9* bodies and covers. Applications and secure mounting. installation dimensions are also comparable. More wiring room. • No Wire Damage. Stainless steel screws. • Appleton FM9 bodies have a smooth, rounded, internal bushing in each hub and smooth cover openings to protect conductor insulation. Stainless Steel Screws. Stainless steel pan-head cover screws secure cover to body and provide superior screwdriver seating and torque. Cover screws are captive to prevent loss in sizes 1/2” to 2”. Full-Line Choice. Appleton FM9 bodies are offered in 7 styles of hub configurations. FM9 covers are available in stamped aluminum. Covers can be used without gaskets, or with a solid neoprene gasket. All Appleton FM9 bodies, covers and gaskets are interchangeable with corresponding Crouse-Hinds Mark 9* bodies, covers and gaskets. Approved For Wet Locations. FM9 Aluminum bodies when used with cover and gasket are approved for use in wet locations. (NEMA 3R) Aluminum Properties. Aluminum products are produced from a high strength copper-free (4/10 of 1% max.) alloy. More Wiring Space. Appleton’s FM9 flat-back design and deep body cavity provides increased volume allowing higher wiring capacity, greater cubic capacity for easier wire pulling and more room for splicing. The flat back fits flush and snug against flat surfaces for more stable installation. Formtite™ 9 Pre-Assembled Cover With Integral Gasket. Appleton offers a one-piece cover and gasket assembly. The neoprene gasket is bonded to the Aluminum cover for ease of installation, produc- * * tivity gain and eliminates “stock outs” of one item or the other. There is no need to order, store, handle or install separate covers and gaskets because there are fewer SKU’s to order and inventory ™ FM9 Mark 9* Covers Covers and and Appleton Bodies / Appleton Covers Gaskets Gaskets UL Listed. File: E2527 Appleton Covers / Crouse-Hinds Bodies UL Classified for use with Listed Crouse-Hinds Conduit Body Covers for sizes up to 2”. Suitable for Wet Locations. UL File: E167726 * Mark 9* Page 6 Page 6 *Products and/or registered trademarks of Crouse-Hinds, a subsidiary of Cooper Industries. ® ® ® Appleton FM9 Unilet Conduit Outlet Bodies ® ® Appleton Powertite Plugs and Receptacles Freedom of Choice. Our workhorse line, and the basis for many of our plug and receptacle product ® ® systems, is the Powertite Series. Housings constructed of non-corrosive, P Powertite owertite P Plugs and lugs and copper-free aluminum, Powertite plugs and receptacles are designed to R Receptacles eceptacles handle moisture, inclement weather, as well as hazardous vapor or dust. Built Advantages: for use in locations where exposure to the elements is inevitable. When certain Superior clamping mechanism. • applications require additional safety precautions, reverse service (-RS) or Epoxy powder coat finish. • contact rotation (-P4) options are available. Paired with the proper receptacle, the Powertite plug can create a trusted connection for a hazardous location. All aluminum construction ensures durability in these difficult environments. Watertight design provides protection against potential failure or shock hazard. Interchangeable. Powertite plugs and receptacles comply with UL Standards 1682 and 1686 and are interchangeable with other plugs and receptacles complying with these standards. Full-Line Choice. Powertite receptacles are available in 30-, 60-, 100-, 200-, and 400- ampere units. Two grounding styles are available: Style 1, shell ground only; and Style 2, shell and extra pole ground (grounding strap in Style 2 receptacle from extra pole to receptacle housing). Easy to retrofit to reverse service in the field for 30 thru 400 ampere sizes (non-hazardous). Suitable for use from -40°C to 107°C (-40°F to 225°F.) Powertite Receptacle Features. Choice of Receptacle Covers. Weatherproof spring door and NEMA 4X screw cap are included as standard on 30-, 60- and 100-ampere sizes. For 200-ampere size the weatherproof spring door or NEMA 4X clamp cover are available. 400-ampere size comes with raintight clamp cover as standard. Receptacle Interior. Retaining washers and raintight mounting box gasket are standard. Wet Location Suitability. Retaining ring on plug threads onto receptacle to provide a NEMA 4X assembly when properly tightened (applicable to 30-, 60-, 100- and 200-ampere sizes). Powertite Plug Features. Safety. Powertite plugs in all sizes are designed so the ground makes contact first and breaks last for maximum user safety. Wet Location Suitability. Powertite plug with clamping ring has a neoprene gasket to assist in providing NEMA 4X protection. Neoprene bushing compressed by the cable collar prevents the entrance of water through ACP ACP APJ* the rear of the plug. The bushing is highly resistant to hydrocarbon ® Powertite Plugs deterioration and is self-extinguishing. Plugs Variety of Applications. Powertite plugs are suitable for use in various hazardous locations when used with Appleton EBR, EBRH, JBR, MD2SR, or DBR receptacles. Standard Finishes and Properties Aluminum plug, receptacle, connector and mounting box housings: epoxy powder coat. Insulating blocks and contacts: natural finish. Appleton malleable iron products conform to ASTM A47-77, Grade 32510, which has the following properties: tensile strength, 50,000 psi; yield, 32,000 psi; and elongation, 10%. Appleton aluminum products are produced from a high strength copper-free (4/10 of 1% max.) alloy. Appleton Plugs / Appleton Receptacles UL Listed. File: E145916 & E145917 Appleton Receptacles / Crouse-Hinds Plugs UL Classified for Use with Listed Crouse-Hinds APJ and NPJ Series Plugs. UL File: E145962 ® Appleton Plugs / Crouse-Hinds Receptacles * Arktite * UL Classified for use with Listed Crouse-Hinds APR and NPR Series Cord Receptacles Connectors and AR and NR Series Receptacles. File: E145962 *Products and/or registered trademarks of Crouse-Hinds, a subsidiary of Cooper Industries. Page 7 Page 7 Freedom of Choice. Our U-Line blade style devices build out our vast product line. The ® ® robust plug design permits portable equipment to be used safely in both U U-Line -Line Receptacles Receptacles hazardous and standard location environments. With U-Line receptacles, Advantages: you have safety in design and convenience in function. The factory Plugs interchange with Crouse- • sealed switched receptacle is explosionproof and designed to keep out ® Hinds ENR* receptacles. moisture and dust. A simple twist of the plug produces an audible “click,” Models are available for Group B • indicating that the receptacle is energized and the plug cannot be pulled atmospheres that eliminate the out accidentally. A spring-loaded cap adds additional protection when the need for external seals. plug is disengaged. When operating portable electrically operated devices Optional 3RX Kit. • in wet conditions, rely on the U-Line GFCI to meet all of the UL and CSA Epoxy powder coat finish. • requirements for ground fault protection in hazardous conditions. Interchangeable. U-Line and Contender U-Line are both intermateable with the Crouse- Hinds ENP plugs of like configurations. Contender U-Line receptacles are UL Classified to mount on Crouse-Hinds EDS boxes. Full-Line Choice. U-Line comes standard with an aluminum cover and malleable iron mounting box. Iron covers and aluminum mounting boxes are also available. Both feature “Dead Front” construction. To operate, insert the plug and rotate. The U-line receptacle is supplied with a top hinged, spring door which may be rotated 180° or completely removed. The plugs’ NEMA configured brass blades exert constant pressure along the entire contact surface and provide a superior electrical contact. The positive mechanical cable clamps prevent strain on cables that meet or exceed UL strain relief pull-out requirements. U-Line ECP Plugs. The ECP plug fits all standard U-Ground non-explosionproof receptacles (NEMA 5-15R, 5-20R, or 6-20R), U-Line explosionproof receptacles as well as the corresponding hazardous location receptacles. Standard Finishes and Properties Copper-free aluminum receptacle and cover with malleable iron mounting box and an epoxy powder coat finish. The ECP Plugs have copper-free aluminum housings. Insulating blocks are fiber glass reinforced polyester. Material Properties Appleton malleable iron products conform to ASTM A47-77, Grade * 32510, which has the following properties: tensile strength, 50,000 psi; yield, 32,000 psi; and elongation, 10%. Appleton aluminum products are ECP ECP ENP* produced from a high strength copper-free (4/10 of 1% max.) alloy. ® U-Line Plugs Interchanger™ Appleton Plugs / Appleton Receptacles Plugs UL Listed. File: E10784 Appleton Receptacles / Crouse-Hinds Plugs UL Classified for use with Listed Crouse-Hinds Plugs. File: E10784 Appleton Plugs / Crouse-Hinds Receptacles UL Classified for use with Listed Crouse-Hinds Receptacles. File: E10784 * ENR* Receptacles Page 8 Page 8 *Products and/or registered trademarks of Crouse-Hinds, a subsidiary of Cooper Industries. ® ® Appleton U-Line Receptacles ® ® Appleton WSR/WSRD Powertite and Receptacles Freedom of Choice. Whether for general purpose or hazardous locations, our plug and W WSR/WSRD SR/WSRD receptacle products are designed to ensure maximum safety for the ® ® P Powertite owertite Switched Switched people who are connecting them. Designed for use with Powertite plugs, R Receptacles eceptacles these receptacles provide a service outlet for portable equipment in non- hazardous locations like paper processing plants and shipyards. The Advantages: housing is available in cast aluminum, sheet metal or stainless steel to Screw cap and spring cap included. • allow for the optimum choice for a given environment. Special features WSR units and WSRD stainless steel • provide safety and convenience. units meet NEMA type 4X rating. Receptacle assembly has epoxy Interchangeable. • powder coating inside and outside. Uses standard Powertite ACP or CPH plugs for wide acceptability. UL ® Classified for use with Crouse-Hinds Arktite plugs. Full-Line Choice. The WSR/WSRD is available in 30-, 60- or 100-ampere in both fused and non-fused models. Available enclosures include cast aluminum (NEMA 3, 3R, 4 and 4X), sheet metal (NEMA 12) or stainless steel (NEMA 3, 3R, 4, 4X ® ® and 12). Disconnect switch options include Square D or Cutler Hammer . Receptacle assemblies on all models come standard with a spring door and screw cap (provided at no additional cost) to permit flexibility to meet NEMA 3, 3R, 4, 4X or 12 applications. This receptacle features “Dead Front” construction so the receptacle is not energized until the plug is fully inserted and the switch is engaged. The unit is equipped with defeatable door interlock which allows access for emergency maintenance. The operating handle can be locked in the “ON” or “OFF” position. Standard Materials and Finishes Receptacle assembly and WSR enclosure are both copper-free aluminum with epoxy powder coating inside and outside. The WSRD enclosure is enamel coated sheet metal. The WSRD-N4 enclosure is stainless steel. The Operating handle is high impact polymer and both the WSR and WSRD-N4 hardware are stainless steel. Appleton Plugs / Appleton Receptacles UL Listed. File: E145916 & E145917 Appleton Receptacles / Crouse-Hinds Plugs * UL Classified for Use with Listed Crouse-Hinds Plugs. UL File: E145962 Appleton Plugs / Crouse-Hinds Receptacles ACP ACP APJ* ® Powertite Plugs UL Classified for Use with Listed Crouse-Hinds Receptacles. Plugs UL File: E145962 * WSR/WSRD ®* Arktite Receptacles *Products and/or registered trademarks of Crouse-Hinds, a subsidiary of Cooper Industries. Page 9 Page 9 Freedom of Choice. The new Appleton Switched Receptacle is designed to prevent arcs in adverse locations. This compact product is offered in a non-metallic A ASR Switched SR Switched corrosion resistant design for 30 and 60 ampere requirements. The R Receptacles eceptacles ® switched receptacle is designed for safety and use with Powertite plugs. Advantages: A mechanical interlock prohibits plug removal under load. Plug cannot be Most compact, highly integrated • withdrawn unless switch is moved to “OFF” position. If the plug is engaged design on the market. and the switch is in the “ON” position, the user cannot pull the plug out. Available in 30 and 60 ampere • Conversely, if the switch is off and no plug is present, the receptacle cannot models. be energized. A padlock can be installed on the handle for additional safety. Fused or non-fused models available. • Interchangeable. Housing made of impact resistant • ® ♦ Uses standard Powertite ACP plugs for wide acceptability. The receptacle is VALOX . ® UL Classified for use with specific competitors’ plugs. • Fully compatible with Powertite plugs. Full-Line Choice. The ASR Series has moveable mounting feet which allow for installation on irregular surfaces for easy installation and internal mounting tubes for use where mounting area is limited. Hidden hinge system eliminates sanitation concerns. The switch is the latest in technology utilizing self- cleaning contacts and driven by a solid bridge bar to prevent single phasing of motors. The quick make/break action provides long electrical life. Meets OSHA requirements for lockout/tagout (Reg. 1910.147). Switch can be locked in the “OFF” position. This receptacle features “Dead Front” construction so the receptacle is not energized until the plug is fully inserted and switch is engaged. Standard Materials and Finishes ® ♦ Enclosure made from VALOX thermoplastic polyester with seamless, formed in place gasket and stainless steel screws for outstanding corrosion resistance. Materials are UV stabilized. Appleton ACP Plugs / Appleton Receptacle Component UL Listed. File: E145916, E145917 Appleton Receptacle Component / Crouse-Hinds Plugs UL Classified for use with Listed Crouse-Hinds Plugs. File: E145962 Appleton Plugs / Crouse-Hinds Receptacle * UL Classified for use with Listed Crouse-Hinds Receptacles. File: E145962 ACP ACP APJ* ® Powertite Plugs Plugs * CSR* Receptacles *Products and/or registered trademarks of Crouse-Hinds, a subsidiary of Cooper Industries. Page 10 Page 10 ♦ Valox is a registered trademark of General Electric Co. ® ® Appleton Switched Receptacles (ASR ) ® ® Appleton Contender CPS Receptacles Freedom of Choice. The quick “Snap Action” feature of the contacts of these receptacles ® ® reduces the potential for arcing. Deeply recessed contacts decrease the C Contender ontender CPS CPS danger of accidental touching and safely confine any possible arcing to the F Factor actory Sealed y Sealed interior of the unit. R Receptacles eceptacles Interchangeable. Advantages: Contender CPS receptacles are intermateable with the Crouse-Hinds “Dead Front” construction. • CPP516 plug. CPP plug is intermateable with the Crouse-Hinds CPS Exclusive “Snap Action” feature for • receptacle. quick make/break of contact. Full-Line Choice. Epoxy powder coat finish. • The CPS receptacle is supplied with a gasketed spring door to keep out dust and moisture when it is not in use. Safety Features. “Delayed Action” construction minimizes arcing potential to prevent contact deterioration. Positive mechanical cable clamps prevent strain on cables. They meet or exceed UL strain relief pull-out requirements. External environmental barrier on plugs prevent contaminants from entering plug interior. Standard Finishes and Properties. Copper-free aluminum receptacle and cover with malleable iron mounting box and an epoxy powder coat finish. The CPP plugs have copper-free aluminum housings. Material Properties. Appleton malleable iron products conform to ASTM A47-77, Grade 32510, which has the following properties: tensile strength, 50,000 psi; yield, 32,000 psi; and elongation, 10%. Appleton aluminum products are produced from a high strength copper-free (4/10 of 1% max.) alloy. Appleton Plugs / Appleton Receptacles UL Listed. File: E10784 Appleton Receptacles / Crouse-Hinds Plugs UL Classified for Use with Listed Crouse-Hinds Plugs. UL File: E10784 Appleton Plugs / Crouse-Hinds Receptacles UL Classified for Use with Listed Crouse-Hinds Receptacles. * UL File: E10784 CPP CPP CPP* Plugs Plugs * CPS* Receptacles *Products and/or registered trademarks of Crouse-Hinds, a subsidiary of Cooper Industries. Page 11 Page 11 Freedom of Choice. ® Contender Series Factory Sealed Control Stations confine the arcing ® ® of devices within the enclosure, preventing ignition of combustible C Contende ontender r atmospheres during control operation of motors and other equipment. C Control Stations ontrol Stations Contender Push Buttons, Selector Switches and Pilot Lights are available Advantages: for circuit control and/or selection and visual assurance that an electrical Captive stainless cover bolts. • function is being performed at a remote or local location. Contender Integral grounding screw. • Series Control Stations can be used in classified areas where flammable Rubber boot for push buttons. • vapors, gases or highly combustible dusts are present. They are suitable Lockout capability is standard. • for installation in chemical and petrochemical plants, refineries and other Factory sealed devices. • process industries or where corrosive elements are present. Interchangeable. Contender covers are UL Listed when used on Contender Bodies and are ® UL Classified to interchange with Crouse-Hinds EDS covers and bodies. Full-Line Choice. Contender factory sealed control station enclosures eliminate the need for adding sealing fittings and compound at each conduit entrance. A ground screw is factory installed in the back box for ground continuity. Corrosion- resistant stainless steel hex head captive screws secure covers to back boxes. Dozens of possible combinations of push buttons, pilot lights and selector switches are available. Standard Finishes and Properties. Contender Series Control Station housings are malleable iron with a triple coat–(1) zinc electroplate, (2) chromate, and (3) Epoxy Powder Coat finish. Material Properties. Appleton malleable iron products conform to ASTM A47-77, Grade 32510, which has the following properties; tensile strength, 50,000 psi; yield 32,000 psi; and elongation, 10%. Appleton Covers / Appleton Bodies UL Listed. File: E81751 Appleton Covers / Crouse-Hinds Bodies UL Classified for use with Listed Crouse-Hinds Assembly Bodies. File: E157407 * EDKB EDKB EDS* ® Contender Factory- Factory- Sealed Sealed Covers Covers * EDS* Bodies Page 12 Page 12 *Products and/or registered trademarks of Crouse-Hinds, a subsidiary of Cooper Industries. ® ® Appleton Contender Control Stations ® EYS and EYD Grayloy™-Iron Sealing Fittings and Kwiko A Sealing Cement EYS and EYD Sealing Fittings Freedom of Choice. ® Appleton Grayloy -iron sealing fittings are suitable for Class I and II locations. Sealing fittings prevent passage of gases, vapors or flames from one portion of a conduit system to another. They also restrict large amounts of ignitable gases or vapors from accumulating to confine explosive pressure. EYS Sealing Fittings are ideal for sealing horizontal or vertical conduit and have a large opening for damming and filling. EYD Drain Sealing Fittings are ideal for close turning radius areas for sealing vertical conduit runs. Access cover has drain valve for automatic draining of water accumulation above the seal. Applications. Prevent passage of gases, vapors or flames from one portion of conduit • system to another. Restrict any explosion to the sealed off enclosure. Prevent pressure piling within conduit system. Required in Class 1, Division 1 and 2 locations: • � Within 18” of enclosures containing apparatus that may cause arcs, sparks or high temperatures. � Where 2” or larger conduit enters enclosure, fitting housing terminals, splices or taps. � At the boundary where conduit leaves classified location. � Where two or more enclosures are connected by 36” or less of conduit. Seal must be located within 18” of either enclosure. � Where cables which exceed the permitted rate of gas or vapor transmission are used in Class I, Division 2 areas. Features. Explosionproof, dust-ignitionproof. • Smooth, rounded integral bushing in each hub protects conductor • insulation. Accurately tapped, NPT tapered threads for tight, rigid joints and ground • continuity. Raintight construction. • Removable nipple in male sealing fitting may be used interchangeably in • top or bottom hub. Standard Finishes and Properties. ® Material: Grayloy -iron. • ® Sealing Fittings: of Grayloy -iron have triple-coat—(1) zinc electroplate, • (2) chromate, and (3) epoxy powder coat. Compliances. UL Standard 886. • Class I, Div. 1 & 2 and Class II, Div. 1 & 2, if seals are installed per NEC • 501-5 (a)(b)(c)(d)(e) and NEC 502-5. ® ® UL Listed for use with Appleton “Kwiko A” and Crouse-Hinds “Chico A” • cement. ® Kwiko A Sealing Cement and Filler Freedom of Choice. ® • Kwiko A sealing cement is a specially formulated water soluble powder. Mixed to the proper proportions, it is poured in sealing fittings and hardens to contain and restrict the passage of gases and explosions in classified areas. • Fiber Filler-makes dams around and between all conductors to prevent sealing compound from leaking while being poured in its liquid state. Page 13 Page 13 ® ® F FM M7 7™ ™ Conduit Conduit F FM8™ Conduit M8™ Conduit F FM9™ Conduit M9™ Conduit P Powertite owertite B Bodies odies B Bodies odies B Bodies odies P Plugs and lugs and R Receptacles eceptacles Advantages: Advantages: Advantages: Flat back design for Flat back design for Flat back design for Advantages: • • • more secure mounting. more secure mounting. more secure mounting. Superior clamping • mechanism. More wiring room. More wiring room. More wiring room. • • • Stainless steel screws. Stainless steel screws. Stainless steel screws. Epoxy powder coat • • • • Epoxy powder coat Epoxy powder coat finish. • • finish. finish. * * * * ™ ™ ™ ™ ™ ™ FM FM7 7 Form 7* FM9 FM9 Mark 9* ACP ACP APJ* FM8 FM8 Form 8 ® Covers Covers Covers Covers Powertite Plugs Covers Covers and and and and Plugs and and Gaskets Gaskets Gaskets Gaskets Gaskets Gaskets * * * * ® Form 7* Form 8* Mark 9* Arktite * Receptacles Page 14 *Products and/or registered trademarks of Crouse-Hinds, a subsidiary of Cooper Industries. ® Appleton Interchangeable Products with an Advantage ® ® ® ® ® ® U U-Line -Line W WSR/WSRD SR/WSRD A ASR Switched SR Switched C Contender ontender C Contende ontender r ® ® R Receptacles eceptacles P Powertite owertite R Receptacles eceptacles C CPS Factor PS Factory y C Control ontrol S Switched witched S Sealed ealed S Stations tations Advantages: Advantages: R Receptacles eceptacles R Receptacles eceptacles Plugs interchange with Most compact, highly Advantages: • • ® Crouse-Hinds ENR* Advantages: integrated design on Advantages: Captive stainless cover • receptacles. Screw cap and spring the market. “Dead Front” bolts. • • Models are available cap included. construction. • Available in 30 and 60 Integral grounding • • for Group B WSR units and WSRD Amp models. Exclusive “Snap Action” screw. • • atmospheres that stainless steel units meet Fused or non-fused feature for quick make/ Rubber boot for push • • eliminate the need for NEMA type 4X rating. models available. break of contact. buttons. external seals. Receptacle assembly has Housing made of impact Epoxy powder coat Lockout capability is • • • • ® Optional 3RX Kit. epoxy powder coating resistant VALOX . finish. standard. • Epoxy powder coat inside and outside. • • Fully compatible with • Factory sealed devices. ® finish. Powertite plugs. * * * * * ECP ECP ENP* ACP ACP APJ* ACP ACP APJ* CPP CPP CPP* EDKB EDKB EDS* ® ® ® ® U-Line Plugs Powertite Plugs Powertite Plugs Plugs Plugs Contender Factory- Interchanger™ Plugs Plugs Factory- Sealed Plugs Sealed Covers Covers * * * * * ENR* WSR/WSRD Receptacles CPS* EDS* Bodies ®* Receptacles Arktite Receptacles Receptacles *Products and/or registered trademarks of Crouse-Hinds, a subsidiary of Cooper Industries. Page 15 IEC Product Solutions There are two major technical standards that govern the use of electrical equipment in explosive atmospheres worldwide: Inspectable Nickel-Plated 1- IEC/CENELEC/ATEX* (common standard following agreement in Brass Cable Gland 1991 on procedures for developing standards) EEx “e” & “d” 2- NEC** CEC*** (products approved by UL, FM, CSA...). IEC can be considered as the “international standard” accepted in nearly every country. Since 1996, NEC, Article 505, permits IEC Zone style installations in the US. This offers users a greater variety of installation and protection methods. For more detailed information consult NEC Article 505. Similar changes have been adopted by the CEC. * IEC: International Electrotechnical Commission CENELEC: European Committee of Electrotechnical Standards ATEX: ATmosphere EXplosibles (French: Explosive Atmospheres) ** NEC: National Electrical Code. *** CEC: Canadian Electrical Code “Break Glass” Alarm Station Zone 1 Bi-Pin “Light Duty” Self-Contained Fluorescent Luminaire Fluorescent Emergency Lighting Unit Zone 2 & 22 (Flameproof) 110/127V - 220/240V Zone 2 220/230V, 50/60Hz Floodlight (Flameproof) Zone 1 230/240V, 50Hz IIB Bi-Pin “Heavy Duty” Fluorescent Luminaire Zone 2 & 22 110/127V - 220/240V Page 16 Page 16 IEC Product Solutions Complete range of control stations with cabinets or enclosures with can be adapted to any installation requirement Zone 1 & 2 316 L Stainless Steel Aluminum Polyester Polyamide Wall Mounting Socket Zone 1 &2 16A, 100 to 500V, 50/60Hz or 300/500Hz Power Socket and Plug Zone 1 & 2 63A, 220 to 690V, 50/60Hz or 60Hz Customized Motor Starter Enclosure Zone 1 Polyester Lighting Panel Zone 1 Page 17 Page 17 EGS Electrical Group EGS Electrical Group Canada Ltd. 9377 W. Higgins Road 99 Union Street Rosemont, IL 60018 Elmira, ON N3B 3L7 1.800.621.1506 1.800.765.2226 www.appletonelec.com www.appletonelec.com Appleton is our premium line of industrial EGS is organized into three focused Electrical Construction Materials location products under the EGS businesses that provide distributors Electrical Group family of brands. and end-users expert knowledge and excellent service. EGS Electrical Group is a worldwide manufacturer of electrical products for Electrical Construction Materials virtually every type of environment. Th is group manufactures a broad range For over 150 years, our brands have been of electrical products including conduit providing a rich tradition of long-term, and cable fi ttings, plugs and receptacles, practical, high quality solutions. enclosures and controls, conduit bodies, and industrial lighting. Whether the Distributors, contractors, engineers, application is hazardous location, industrial, electricians and site maintenance or commercial, the ECM group has the professionals around the world trust EGS products to meet your needs. brands to make electrical installations safer, more productive and more reliable. Power Quality Solutions Th ese off erings include the broadest power quality line including UPS, power conditioners, voltage regulators, shielded Power Quality Solutions transformers, surge suppression devices and power supplies. Heating Cable Systems Th ese brands off er a broad range of electrical heating cable products for residential, com- Heating Cable Systems mercial, and industrial applications.