Page 1 of 9 Knowledgebase Technote ID # Q21228 11/4/2003 Renewal Parts for 800H NEMA 4/4X Operators Mounting Hardware for Bulletin 800H NEMA 4/4X Operators Locking or Mounting Ring Thrust Washer Trim Washer Rubber Gasket (Pictures are for illustration only. The exact size and dimensions will vary depending upon the catalog number) CATALOG DESCRIPTION LOCKING THRUST TRIM GASKET NUMBER RING c WASHER WASHER 800H-AR*** Flush Head Pushbutton 800H-N144 800H-N146 800H-N148 F-14963 800H-BR*** Extended Head Pushbutton 800H-N144 800H-N146 800H-N148 F-14963 800H-DR*** Mushroom Head Pushbutton 800H-N142 800H-N146 800H-N148 F-14963 800H-DR*J Jumbo Plastic Mushroom Head 800H-N142 800H-N146 800H-N148 F-14963 800H-FRX**** Push Pull Devices – All 800H-N142 800H-N146 800H-N148 F-14963 800H-GR** Guarded Pushbutton 800H-N143 800H-N146 800H-N148 F-14963 800H-H, -J, or -N Selector Switch – Std Knob 800H-N145F 800H-N146 800H-N148 F-14963 800H-PR*** Pilot Light Transformer Unit 800H-N149 800H-N146 800H-N148 F-14963 800H-PRA** 800H-N152 800H-N146 800H-N148 F-14963 Illum Pushbutton with Guard d 800H-PRB*** Illum Pushbutton w/o Guard 800H-N142 800H-N146 800H-N148 F-14963 800H-PRDT** Dual Input Pilot Light 800H-N149 800H-N146 800H-N148 F-14963 800H-PRM** Illum Mushroom Head Pushbutton 800H-N142 800H-N146 800H-N148 F-14963 800H-PRMJ** Illum Jumbo Mushroom Head Pushbutton 800H-N142 800H-N146 800H-N148 F-14963 800H-PRT*** Push-to-Test Pilot Light 800H-N142 800H-N146 800H-N148 F-14963 800H-QR*** Pilot Light Full Voltage Unit 800H-N149 800H-N146 800H-N148 F-14963 800H-QRA** 800H-N152 800H-N146 800H-N148 F-14963 Illum Pushbutton with Guard d 800H-QRB*** Illum Pushbutton w/o Guard 800H-N142 800H-N146 800H-N148 F-14963 800H-QRM** Illum Mushroom Head Pushbutton 800H-N142 800H-N146 800H-N148 F-14963 800H-QRMJ** Illum Jumbo Mushroom Head Pushbutton 800H-N142 800H-N146 800H-N148 F-14963 800H-QRT*** Push-to-Test Pilot Light 800H-N142 800H-N146 800H-N148 F-14963 800H-R** Booted Pushbutton Not Used 800H-N146 800H-N148 F-14963 800H-RR** Neon Pilot Light 800H-N149 800H-N146 800H-N148 F-14963 800H-UR** Potentiometer Units – All 800H-N143 800H-N146 800H-N148 F-14963 800H-WK** 40271-135-01 Not Used Not Used F-21013 Flip Lever Operator e 800H-**HR** Illum 2 Position Selector Switch 40209-065-01 800H-N146 800H-N148 F-14963 800H-**JR** Illum 3 Position Selector Switch 40209-065-01 800H-N146 800H-N148 F-14963 c Locking Ring repair parts are for Series F units. d The 800H-N152 kit includes the octagonal mounting ring and guard. e Additional hardware for flip lever units: Lockwasher with Teeth: 28309-523-26; ‘C’ Clamp Ring: B-31945. Knowledgebase technotes can be found at http://support.rockwellautomation.com/ Page 2 of 9 Knowledgebase Technote ID # Q21228 11/4/2003 Renewal Parts for 800H NEMA 4/4X Operators Replacement Parts Bulletin 800H Nema 4/4X Potentiometer Units Potentiometer Knob Assembly (includes two set screws, o-ring). Order part number 40274-073-54. Resistive Element (Potentiometer) Catalog Number Replacement Potentiometer Unit Resistance Value Type of Taper 800H-UR4 24752-221-03 150 ohm, 2.25 watts Linear 800H-UR12 24752-221-05 500 ohm, 2.25 watts Linear 800H-UR13 24752-221-06 1K ohm, 2.25 watts Linear 800H-UR16 24752-221-07 1.5K ohm , 2.25 watts Linear 800H-UR19 24752-221-08 2.5K ohm, 2.25 watts Linear 800H-UR24 24752-221-10 5K ohm, 2.25 watts Linear 800H-UR29 24752-221-12 10K ohm, 2.25 watts Linear 800H-UR34 24752-221-13 15K ohm, 2.25 watts Linear 800H-UR35 24752-221-14 20K ohm, 2.25 watts Linear 800H-UR37 24752-221-15 25K ohm, 2.25 watts Linear 800H-UR41 24752-221-17 50K ohm, 2.25 watts Linear 800H-UR46 24752-221-19 75K ohm, 2.25 watts Linear 800H-UR49 24752-221-21 100K ohm, 2.25 watts Linear 800H-UR50 24752-221-22 150K ohm, 2.25 watts Linear 800H-UR51 24752-221-23 200K ohm, 2.25 watts Linear 800H-UR54 24752-221-25 400K ohm, 2.25 watts Linear 800H-UR55 24752-221-26 500K ohm, 2.25 watts Linear 800H-UR56 24752-221-27 800K ohm, 2.25 watts Linear 800H-UR57 24752-221-28 1 Meg ohm,2.25 watts Linear 800H-UR59 24752-221-29 2 Meg ohm, 2.25 watts Linear 800H-UR62 24752-221-30 3 Meg ohm, 2.25 watts Linear 800H-UR64 24752-221-31 4 Meg ohm, 2.25 watts Linear 800H-UR90 24752-221-38 400K ohm, 2.25 watts Linear 800H-UR91 24752-221-46 100K ohm, 2.25 watts Modified Linear to 102 degrees, linear from 103 to 312 degrees Knowledgebase technotes can be found at http://support.rockwellautomation.com/ Bulletin 800H 30.5 mm Push Buttons Type 4/4X/13, Corrosion-Resistant/Watertight/Oiltight Modifications and Accessories Contact Blocks Packaged in kit form for field installation. All necessary mounting hardware is provided with each contact block kit. Contact ratings are listed on page 10-59. Note: It is not recommended to mount more than four contact blocks on any one Non-Illuminated operator, (maximum two blocks deep). Contact blocks cannot be stacked onto power modules, so illuminated operators are limited to two contact blocks. Sealed switch contact blocks are not stackable, and are limited to two blocks per operator. Time delay contacts are only available as one circuit per operator. Shallow Block PenTUFF (Low Voltage) Logic Reed Block Sealed Switch Block Stackable Sealed Switch Block Contact Block PenTUFF Logic Reed Sealed Switch Stackable Sealed Shallow Block Number of Contacts (Low Voltage) Block BlockBlockSwitch Block Cat. No. Cat. No. Cat. No. Cat. No. Cat. No. 1N.O. 800T-XD1 800T-XD1V 800T-XD1R 800T-XD1P 800T-XD1Y 1N.C. 800T-XD2 800T-XD2V 800T-XD2R 800T-XD2P 800T-XD2Y 1N.O.(EarlyMake) 800T-XD3 800T-XD3V — — — 1 N.C. (Late Break) 800T-XD4 800T-XD4V — — — 1N.O.-1N.C. 800T-XA 800T-XAV 800T-XAR 800T-XAP 800T-XAY 2N.O. 800T-XA2— 800T-XA2R— 800T-XA2Y 2N.C. 800T-XA4 — 800T-XA4R — 800T-XA4Y 1 N.C. (Late Break) 1 N.O. 800T-XA1 — — — — 1 N.C. (Late Break) 1 N.C. 800T-XA7 — — — — 1 Mini Block Time Delay Block Mini BlockTime Delay Block Number of Contacts Cat. No. Cat. No. 1N.O. 800T-XD5 800T-XT 1N.C. 800T-XD6 800T-XS Contact blocks with normally closed contacts meet direct drive positive opening standard requirements when properly fused to IEC 269-1 and 269-2. Shallow/mini contacts: 10 A gl or N type cartridge fuse. PenTUFF contacts: 6 A gl or N type cartridge fuse. Specify Bulletin 800TC for finger-safe contact blocks. Example: 800TC-XA. 800T operator using sealed switch and logic reed contact blocks and installed in a suitable enclosure are ULListedassuitableforuseinClass I, Division 2/Zone 2 hazardous locations. Additional contacts cannot be stacked on XA2 and XA2R contact blocks. For contact ratings, see page 10-5. Shallow Contact Block Hardware Description Cat. No. Contact Block Mounting Screw 800T-N335 Screw Retainer 800T-N336 Actuator Extender 800T-N337 10-85 Bulletin 800H 30.5 mm Push Buttons Type 4/4X/13, Corrosion-Resistant/Watertight/Oiltight Modifications and Accessories, Continued Power Modules Packaged in kit form for field installation. Lamps are listed on page 10-47. Full Voltage Power Module Transformer Power Module Dual Input Power Modules Cat. No. 800T-N330 Cat. No. 800T-N326 Cat. No. 800T-N296 (Transformer) 800T-N290 (Diode) Full Voltage Transformer Dual Input Kits (with Lamp) Voltage Cat. No. Voltage Cat. No. Type Lamp Voltage Cat. No. 6 AC/DC 800T-N330 48 AC, 50/60 Hz 800T-N325 Transformer6V Incandescent 120 AC 800T-N296 12 AC/DC 800T-N330 120 AC, 50/60 Hz 800T-N326 Diode Type24V Incandescent 24 AC/DC 800T-N291 24 AC/DC 800T-N330 240 AC, 50/60 Hz 800T-N327 Diode Type90V Incandescent 120 AC/DC 800T-N290 120 AC/DC 800T-N330 480 AC, 50/60 Hz 800T-N328 Diode Type24V Red LED 24 AC/DC 800T-N343 240 AC/DC800T-N331 600 AC, 50/60 Hz 800T-N329 Diode Type24V Green LED 24 AC/DC 800T-N344 — —— — Diode Type24V Amber LED 24 AC/DC 800T-N345 — —— — Diode Type120V Red LED 120 AC 800T-N346 — —— — Diode Type120V Green LED 120 AC 800T-N347 — —— — Diode Type120V Amber LED 120 AC 800T-N348 Transformer type dual input provides circuit isolation via a miniature type relay. This module is used in conjunction with a 120V transformer. Diode type dual input provides circuit isolation via opposing diodes. Not recommended for use with solid-state outputs and neon indicators. 240V full voltage module contains 50% dropping resistors for use with a 120V incandescent lamp 0 Resistor Power Module Neon Power Module Cat. No. 800T-N332 Cat. No. 800T-N333 Resistor (10% Drop) Neon Voltage Cat. No. Voltage Cat. No. 120 AC/DC 800T-N333 120 AC/DC 800T-N332 240 AC/DC 800T-N334 Neon modules contain resistors. 10-86 Bulletin 800H 30.5 mm Push Buttons Type 4/4X/13, Corrosion-Resistant/Watertight/Oiltight Modifications and Accessories, Continued Replacement Color Caps Color caps listed below are for field replacement on installed devices or for completion of devices ordered with color caps omitted. Illuminated Extended Button Standard Pilot Light Push-to-Test Pilot Light Illuminated Push Button Color Caps Pilot Light Color Caps Extended ButtonStandardPush-to-Test Color Color Color Cat. No. Cat. No. Cat. No. Red 800T-N40 Amber 800T-N26A Red 800T-N40 Green 800T-N41 Blue 800T-N26B Green 800T-N41 Amber 800T-N42 Clear 800T-N26C Amber 800T-N42 Blue 800T-N43 Green 800T-N26G Blue 800T-N43 White 800T-N44 Red 800T-N26R White 800T-N44 Clear 800T-N45 White 800T-N26W Clear 800T-N45 Available in bulk quantities of 20. Add suffix (-BP) to the cat. no. and order in multiples of 20. Non-Illuminated Plastic Mushroom Non-Illuminated Plastic Jumbo Mushroom Illuminated Mushroom Illuminated Jumbo Mushroom 1 Push Button Color Caps, Non-Illuminated Push Button Color Caps, Illuminated Plastic Mushroom Plastic Jumbo Mushroom Mushroom Jumbo Mushroom Color Color Cat. No. Cat. No. Cat. No. Cat. No. Red 800H-N114A 800H-N115A Red 800T-N304R 800T-N305R Green 800H-N114B 800H-N115B Green 800T-N304G 800T-N305G Blue 800H-N114C 800H-N115C Amber 800T-N304A 800T-N305A Yellow 800H-N114E 800H-N115E Blue 800T-N304B 800T-N305B Orange 800H-N114F 800H-N115F White 800T-N304W 800T-N305W Gray 800H-N114G 800H-N115G Clear 800T-N304C 800T-N305C Black 800H-N114H 800H-N115H — — — White 800H-N114L 800H-N115L — — — Push-Pull Push-Pull/Twist Push-Pull Jumbo Push-Pull/Twist Jumbo Push-Pull Color Caps, Non-Illuminated Color Push-Pull Push-Pull/Twist Push-Pull Jumbo Push-Pull/Twist Jumbo Cat. No. Cat. No. Cat. No. Cat. No. Red 800T-N160A 800T-N302A 800T-N208A 800T-N307A Green 800T-N160B 800T-N302B 800T-N208B 800T-N307B Blue 800T-N160C 800T-N302C 800T-N208C 800T-N307C Yellow 800T-N160E 800T-N302E 800T-N208E 800T-N307E Orange 800T-N160F 800T-N302F 800T-N208F 800T-N307F Gray 800T-N160G 800T-N302G 800T-N208G 800T-N307G Black 800T-N160H 800T-N302H 800T-N208H 800T-N307H White 800T-N160L 800T-N302L 800T-N208L 800T-N307L 10-87 Bulletin 800H 30.5 mm Push Buttons Type 4/4X/13, Corrosion-Resistant/Watertight/Oiltight Modifications and Accessories, Continued Replacement Color Caps, Continued Color caps listed below are for field replacement on installed devices or for completion of devices ordered with color caps omitted. Push-Pull Push-Pull/Twist Push-Pull Jumbo Push-Pull/Twist Jumbo Push-Pull Color Caps, Illuminated Color Push-Pull Push-Pull/Twist Push-Pull Jumbo Push-Pull/Twist Jumbo Cat. No. Cat. No. Cat. No. Cat. No. Amber 800H-N112A 800T-N301A 800T-N209A 800T-N306A Blue 800H-N112B 800T-N301B 800T-N209B 800T-N306B Clear 800H-N112C 800T-N301C 800T-N209C 800T-N306C Green 800H-N112G 800T-N301G 800T-N209G 800T-N306G Red 800H-N112R 800T-N301R 800T-N209R 800T-N306R White 800H-N112W 800T-N301W 800T-N209W 800T-N306W Selector Switch Knobs, Illuminated Standard Knob Knob Lever Knob Type 0 Color Standard Knob Knob Lever Cat. No. Cat. No. Amber 800H-N154A 800H-N155A Blue 800H-N154B 800H-N155B Clear 800H-N154C 800H-N155C Green 800H-N154G 800H-N155G Red 800H-N154R 800H-N155R White 800H-N154W 800H-N155W Booted Non-Illuminated Selector Switch Knobs Booted Selector Switch Knob Cat. No. 800H-NR5 Material Insert Ethylene Hypalon SiliconeUrethane Material Propylene Cat. No. Cat. No. Cat. No. Cat. No. Brass 800H-NR5800H-NR101800H-NR100800H-NR103 Stainless Steel 800HS-NR5 800HS-NR101 800HS-NR100 800HS-NR103 Color insert packet (Cat. No. 800T-N123) is included in each kit. 10-88 Bulletin 800H 30.5 mm Push Buttons Type 4/4X/13, Corrosion-Resistant/Watertight/Oiltight Modifications and Accessories, Continued Protective Boots Cat. No. 800H-N11 Cat. No. 800H-N12 Protective Boot for Illuminated Push Buttons Description Type Cat. No. Boot without Guard 800H-N11 May be added to guarded units, units without guard or push-to-test devices. This protective silicone boot guards against the entrance of foreign materials reaching the opening between the button and locking ring. Boot with Guard 800H-N12 Boots supplied with control stations and components are made of a hypalon material with brass insert ring. To order boots with silicone, urethane or ethylene-propylene material, see table below. Protective Boot for Push Button Cat. No. 800H-N5A Material Ethylene Insert SiliconeUrethane Color Hypalon Propylene Material Cat. No. Cat. No. Cat. No. Cat. No. 800H-N5A 800H-N101R 800H-N100R 800H-N103R Red 1 800H-N5B 800H-N101G 800H-N100G 800H-N103G Green Brass Black 800H-N5H 800H-N101B 800H-N100B 800H-N103B Yellow 800H-N5E 800H-N101Y 800H-N100Y — Blue 800H-N5C 800H-N101BL 800H-N100BL — 800HS-N5A 800HS-N101R 800HS-N100R 800HS-N103R Red Green 800HS-N5B 800HS-N101G 800HS-N100G 800HS-N103G Stainless Steel Black 800HS-N5H 800HS-N101B 800HS-N100B 800HS-N103B Yellow 800HS-N5E 800HS-N101Y 800HS-N100Y — Blue 800HS-N5C 800HS-N101BL 800HS-N100BL — Dots printed on inside of boots identify type of boot material. Protective Boot Application Information Hypalon (synthetic rubber) Very resistant to attack by oxidizing chemicals such as concentrated sulfuric acid and hypochlorite solutions. Also resistant to attack by oils and performs well in a wide range of other chemicals and solvents. Good flex and high impact resistance. This is the standard boot material supplied with 800H NEMA Type 4/4X push buttons unless otherwise specified. Silicone Superior high temperature resistance. Particularly suited for use where organic acids or vegetable oils may be present. Also superior resistance to the effects of outdoor use, such as oxygen, ozone, and weather. Urethane Excellent resistance to mechanical failure. Most durable boot material. Particularly suited for use where lubricating oils and automotive fuels may be present. Also well-suited for outdoor use. Ethylene-propylene Particularly suited for high temperature applications. Resistant to attack by many acids and alkalies, detergents, phosphate esters, ketones, alcohols, and glycols. Outstanding service in areas with hot water and steam wash-downs. 10-89 Bulletin 800H 30.5 mm Push Buttons Type 4/4X/13, Corrosion-Resistant/Watertight/Oiltight Modifications and Accessories, Continued Miscellaneous Description Color Cat. No. Gray 800T-N1 Closing Button Where an enclosure or flush plate with more than the required number of openings is used, this neat appearing button can be supplied to close the unused openings. Black 800T-N1B Closing Button Cat. No. 800T-N1 Description Cat. No. Engraved Jumbo Push-Pull Cap For use on Bulletin 800T or 800H push-pull operators. 800T-N209RE1 Fits on illuminated and non-illuminated devices. Engraved E-Stop Jumbo Push-Pull Cap Cat. No. 800T-N209RE1 Mounting Ring Wrench This wrench will simplify tightening or loosening the octagonal mounting ring used on Bulletin 800H units. 800T-N245 0 This wrench is double ended and can be used for 18 mm and 30 mm pilot light mounting rings. Mounting Ring Wrench Cat. No. 800T-N245 Description Type Cat. No. Mounting Rings Type 1 800H-N142 Illuminated push button or push-pull mounting ring Type 1 Type 2 Guarded push button mounting ring; also converts Type 2 800H-N143 flush to guarded Mounting ring for flush and extended non-illuminated Type 3 Type 4 Type 3 800H-N144 operators Replacement Knobs and Mounting Rings Selector switch knob and mounting ring Type 4 800H-N145F Description Color Cat. No. Red 800T-N124 Green 800T-N125 Color Insert Kits Available on selector switches with removable color Blue 800T-N126 inserts. Standard knob and knob levers use the same insert. If color All is selected, a packet of color inserts Yellow 800T-N127 will be furnished which includes one of each color White 800T-N128 except orange. Color insert kits can also be ordered with operators at no additional charge. Orange 800T-N286 Color Insert Kits Cat. No. 800T-N123 All 800T-N123 10-90 Important User Information Because of the variety of uses for the products described in this publication, those responsible for the application and use of this control equipment must satisfy themselves that all necessary steps have been taken to assure that each application and use meets all performance and safety requirements, including any applicable laws, regulations, codes and standards. The illustrations, charts, sample programs and layout examples shown in this guide are intended solely for purposes of example. Since there are many variables and requirements associated with any particular installation, Rockwell Automation does not assume responsibility or liability (to include intellectual property liability) for actual use based upon the examples shown in this publication. Allen-Bradley publication SGI-1.1, Safety Guidelines for the Application, Installation and Maintenance of Solid-State Control (available from your local Allen-Bradley office), describes some important differences between solid-state equipment and electromechanical devices that should be taken into consideration when applying products such as those described in this publication. Reproduction of the contents of this copyrighted publication, in whole or part, without written permission of Rockwell Automation, is prohibited. Throughout this document we use notes to make you aware of safety considerations: Identifies information about practices or circumstances that can lead to ATTENTION personal injury or death, property damage or economic loss ! Identifies information that is critical for successful application and IMPORTANT understanding of the product. Use only replacement parts and devices recommended by Rockwell Automation to maintain the integrity of the equipment. It is the user’s responsibility to ensure that the renewal part number selected is properly matched to the model, series and revision level of the equipment being serviced. Servicing energized Industrial Control Equipment can be hazardous. ATTENTION Severe injury or death can result from electrical shock, burn, or unintended actuation of controlled equipment. Recommended practice is to disconnect and lockout control equipment from power sources, and release stored energy, if present. ! Refer to National Fire Protection Association Standard No. NFPA70E, Part 2 and (as applicable) OSHA rules for Control of Hazardous Energy Sources (Lockout/Tagout) and OSHA Electrical Safety Related Work Practices for safety related work practices, including procedural requirements for lockout/tagout, and appropriate work practices, personnel qualifications and training requirements where it is not feasible to de-energize and lockout or tagout electric circuits and equipment before working on or near exposed circuit parts. ROCKWELL DISCLAIMS ALL WARRANTIES WHETHER EXPRESSED OR IMPLIED IN RESPECT TO THE INFORMATION (INCLUDING SOFTWARE) PROVIDED HEREBY, INCLUDING THE IMPLIED WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, AND NON-INFRINGEMENT. Note that certain jurisdictions do not countenance the exclusion of implied warranties; thus, this disclaimer may not apply to you. Allen-Bradley is a trademark of Rockwell Automation