Bulletin 150 Smart Motor Controllers — SMC™-3 Overview/Modes of Operation Bulletin 150 — Smart Motor Controllers — SMC-3 Smart Table of Contents Motor Controller Cat. No. Explanation ............... 42 The SMC-3 is a compact, simple to use, solid-state motor controller designed Product Selection..................... 43 to operate 3-phase motors. It features a built-in overload relay and a built-in SCR bypass contactor on all three phases, allowing a smaller footprint than Typical Wiring Diagrams ........ 53 other soft starters on the market. This product is designed for many Specifications............................. 55 applications, including compressors, chillers, pumps, conveyors, and Approximate Dimensions ...... 59 crushers. Modes of operation for the controller are as follows: Enclosed Options..................... 61 y Soft Start y Soft Stop Accessories ............................... 61 y Current Limit Start y Kick Start The controllers offer two voltage ranges: 200…480V AC and 200…600V AC. All voltage ranges will operate at either 50 or 60 Hz. y 1…480 A Range y Built-In Electronic Motor Overload Protection y Built-In SCR/Run Bypass y Delta Compatibility Standards Compliance/Approvals y UL 508 y CSA C22.2 No. 14 y EN/IEC 60947-4-2 y cULus Listed (Open Type) (File No. E96956) y CE Marked (Open Type) per EMC Directive and Low Voltage Directive Modes of Operation Soft Start This method has the most general application. The motor is raised from an initial torque value to full voltage. This initial torque can be adjusted to 0%, 25%, 35%, or 65% of locked rotor torque. The motor voltage is gradually increased during the acceleration ramp time, which can be adjusted from 2, 5, 10, 15, 20, 25, or 30 s. Current Limit Start This starting mode is used when it is necessary to limit the maximum starting current. It can be adjusted to 150%, 250%, 350%, or 450% of full load amps. Start times are selectable from 2, 5, 10, 15, 20, 25, or 30 s. Selectable Kick Start A kickstart, or boost, at the beginning of the start mode is intended to provide a current pulse of 450% of full load current. The kickstart time is adjustable from 0.5…1.5 seconds. This allows the motor to develop additional torque during starting for loads which may need a boost to get initial shaft rotation. 40 Visit our website: www.ab.com/catalogs Bulletin 150 Smart Motor Controllers — SMC™-3 Modes of Operation/Features Modes of Operation, Continued Soft Stop The Soft Stop function can be used with applications that require an extended stop time. When enabled, the voltage ramp down time can be selected to one, two, or three times the starting time. The motor will stop when the motor voltage drops to a point where the load torque is greater than the motor torque. Description of Features Electronic Motor Overload Protection Phase Imbalance The SMC-3 controller incorporates, as standard, electronic motor The unit monitors for imbalance between phase currents. To prevent overload protection. This motor overload protection is accomplished motor damage, the unit will trip if the difference between the electronically with the use of current transformers on each of the minimum phase current and the maximum phase current exceeds three phases. The controller’s overload protection is programmable, 65% for 3 seconds, and a fault will be indicated. providing the user with flexibility. The overload trip class selection consists of either OFF, 10, 15, or 20. The trip current is easily Shorted SCR selected by adjusting the rotary potentiometer to the motor full load Prior to every start and during starting, the unit will check all SCRs current rating. Trip reset is selectable to either automatic or manual for shorts and unit load connections to the motor. If there is a mode. shorted SCR in the SMC-3 and/or open load, the start will be Note: Trip rating is 120% of dial setting. aborted and a shorted SCR or open load fault will be indicated. This prevents damage from phase imbalance. Over-temperature The SMC-3 monitors the SCR temperature by means of internal Push to Test thermistors. When the power poles maximum rated temperature is The unit with control wiring can be tested for fault conditions by reached, the microcomputer switches off the SMC, a TEMP fault is using the Push to Test function. Hold down the Reset button for 7 indicated via LED, and the 97/98 fault contact closes. seconds to activate the fault Aux (97, 98) and shut down the SMC-3. To clear, either push the Reset button or cycle control power to the Phase Reversal Protection device. When enabled via a DIP switch, 3-phase input power will be verified before starting. If input power phasing is detected to be incorrect, LED Description (Number of Flashes) the start will be aborted and a fault indicated. 1. Overload 2. Overtemperature Phase Loss/Open Load 3. Phase Reversal The unit will not attempt a start if there is a single-phase condition 4. Phase Loss/Open Load on the line. This protects from motor burnout during single-phase 5. Phase Imbalance starting. 6. Shorted SCR 7. Test Visit our website: www.ab.com/catalogs 41 Bulletin 150 Smart Motor Controllers — SMC™-3 Cat. No. Explanation Open and Non-Combination Combination 150 – C 30 F B D – 8L 152H – C 30 F BD 43 – 8L a b c d e f g a b c d e f g a a Bulletin Number Bulletin Number Code Description Code Description 152H Solid-State Controller with Fusible Disconnect 150 Solid-State Controller 153H Solid-State Controller with Circuit Breaker b b Controller Type Controller Type Code Description Code Description C SMC-3 C SMC-3 c c Ampere Ratings Ampere Ratings Code Description Code Description 3 3 A 3 3 A 9 9 A 9 9 A 16 16 A 16 16 A 19 19 A 19 19 A 25 25 A 25 25 A 30 30 A 30 30 A 37 37 A 37 37 A 43 43 A 43 43 A 60 60 A 60 60 A 85 85 A 85 85 A 108 108 A 108 108 A 135 135 A 135 135 A 201 201 A 201 201 A 251 251 A 251 251 A 317 317 A 317 317 A 361 361 A 361 361 A 480 480 A 480 480 A d d Enclosure Type Enclosure Type Code Description Code Description N Open F IP65 (NEMA 4/12) F IP65 (NEMA 4/12) e e Input Line Voltage Open Type Input Line Voltage Open Type Code Description Code Description HD 200…208V AC, 3-Phase, 50/60 Hz B 200…460V AC, 3-Phase, 50/60 Hz AD 230V AC, 3-Phase, 50/60 Hz C 200…600V AC, 3-Phase, 50/60 Hz BD 400…460V AC, 3-Phase, 50/60 Hz Non-Combination Enclosed Only CD 500…575V AC, 3-Phase, 50/60 Hz H 200…208V AC, 3-Phase, 50/60 Hz f A 230V AC, 3-Phase, 50/60 Hz Horsepower B 400…460V AC, 3-Phase, 50/60 Hz Cat. Hp Cat. Hp Cat. Hp Cat. Hp Cat. Hp C 500…575V AC, 3-Phase, 50/60 Hz No. Rating No. Rating No. Rating No. Rating No. Rating f 33 0.5 39 5 46 40 52 150 60 450 Control Voltage 34 0.75 40 7.5 47 50 54 200 61 500 Code Description 35 1 41 10 48 60 56 250 62 600 D 100…240V AC 36 1.5 42 15 49 75 57 300 63 700 R 24V AC/DC (Open Type only) 37 2 43 20 50 100 58 350 65 800 38 3 44 25 51 125 59 400 67 1000 g — — 45 30 — — — — — — Options Code Description g 8L Line Mounted Protective Module (Enclosed Type only) Options Code Description 8L Line Mounted Protective Module (Enclosed Type only) 42 Visit our website: www.ab.com/catalogs Bulletin 150 Smart Motor Controllers — SMC™-3 Product Selection Open Type and Non-Combination Enclosed (IP65, NEMA 4/12) Controllers  For use with Line-Connected Motors Open Type — Line-Connected IP65 (Type 4/12) Enclosed Motors Non-Combination Controllers§ Rated Voltage Motor Current Max. Hp, 60 [V AC] (A)7 Max. kW, 50Hz Hz Control Power Cat. No. Cat. No. — 100…240V AC, 50/60 Hz 150-C3NBD 150-C3FHD 1…3 0.5 — 24V AC/DC 150-C3NBR — — 100…240V AC, 50/60 Hz 150-C9NBD 150-C9FHD 3…9 0.75…2 — 24V AC/DC 150-C9NBR — — 100…240V AC, 50/60 Hz 150-C16NBD 150-C16FHD 5.3…16 1.5…3 — 24V AC/DC 150-C16NBR — — 100…240V AC, 50/60 Hz 150-C19NBD 150-C25FHD 6.3…19 1.5…3 — 24V AC/DC 150-C19NBR — — 100…240V AC, 50/60 Hz 150-C25NBD 150-C25FHD 9.2…27.7 3…7.5 — 24V AC/DC 150-C25NBR — — 100…240V AC, 50/60 Hz 150-C30NBD 150-C30FHD 10…30 3…7.5 — 24V AC/DC 150-C30NBR — — 100…240V AC, 50/60 Hz 150-C37NBD 150-C37FHD 12.3…37 5…10 — 24V AC/DC 150-C37NBR — — 100…240V AC, 50/60 Hz 150-C43NBD 150-C43FHD 14.3…43 5…10 — 24V AC/DC 150-C43NBR — — 100…240V AC, 50/60 Hz 150-C60NBD 150-C60FHD 20…60 7.5…15 200/208 — 24V AC/DC 150-C60NBR — — 100…240V AC, 50/60 Hz 150-C85NBD 150-C85FHD 28.3…85 10…25 — 24V AC/DC 150-C85NBR — — 100…240V AC, 50/60 Hz 150-C108NBD 150-C108FHD 27…108 20…30 — 24V AC/DC♣ 150-C108NBR — — 100…240V AC, 50/60 Hz 150-C135NBD 150-C135FHD 34…135 25…40 — 24V AC/DC♣ 150-C135NBR — — 100…240V AC, 50/60 Hz 150-C201NBD 150-C201FHD 67…201 40…60 24V AC/DC♣ — 150-C201NBR — — 100…240V AC, 50/60 Hz 150-C251NBD 150-C251FHD 84…251 50…75 24V AC/DC♣ — 150-C251NBR — — 100…240V AC, 50/60 Hz 150-C317NBD 150-C317FHD 106…317 60…100 — 24V AC/DC♣ 150-C317NBR — — 100…240V AC, 50/60 Hz 150-C361NBD 150-C361FHD 120…361 75…125 — 24V AC/DC♣ 150-C361NBR — — 100…240V AC, 50/60 Hz 150-C480NBD 150-C480FHD 160…480 100…150 24V AC/DC♣ — 150-C480NBR — 7 Motor FLA rating should fall within specified current range for unit to operate properly. § These controllers require a separate 100…240V, 50/60 Hz single-phase control source. To add a control circuit transformer to the enclosure, add the appropriate option code to the catalog string. ♣ Separate 120V or 240V single phase is required for fan operation. Visit our website: www.ab.com/catalogs 43 Bulletin 150 Smart Motor Controllers — SMC™-3 Product Selection, Continued Open Type and Non-Combination Enclosed (IP65, NEMA 4/12) Controllers  For use with Line-Connected Motors, Continued Open Type — Line-Connected IP65 (Type 4/12) Enclosed Motors Non-Combination Controllers§ Motor Current Rated Voltage Max. kW, 50 Max. Hp, 60 [V AC] (A)7 Hz Hz Control Power Cat. No. Cat. No. 100…240V AC, 50/60 Hz 150-C3NBD 150-C3FAD 1…3 0.55 0.5 24V AC/DC 150-C3NBR — 100…240V AC, 50/60 Hz 150-C9NBD 150-C9FAD 3…9 2.2 0.75…2 24V AC/DC 150-C9NBR — 100…240V AC, 50/60 Hz 150-C16NBD 150-C16FAD 5.3…16 4 1.5…5 24V AC/DC 150-C16NBR — 100…240V AC, 50/60 Hz 150-C19NBD 150-C25FAD 6.3…19 4 2…5 24V AC/DC 150-C19NBR — 100…240V AC, 50/60 Hz 150-C25NBD 150-C25FAD 9.2…27.7 5.5 3…7.5 24V AC/DC 150-C25NBR — 100…240V AC, 50/60 Hz 150-C30NBD 150-C30FAD 10…30 7.5 5…10 24V AC/DC 150-C30NBR — 100…240V AC, 50/60 Hz 150-C37NBD 150-C37FAD 12.3…37 7.5 5…10 24V AC/DC 150-C37NBR — 100…240V AC, 50/60 Hz 150-C43NBD 150-C43FAD 14.3…43 11 5…15 24V AC/DC 150-C43NBR — 100…240V AC, 50/60 Hz 150-C60NBD 150-C60FAD 20…60 15 7.5…20 230 24V AC/DC 150-C60NBR — 100…240V AC, 50/60 Hz 150-C85NBD 150-C85FAD 28.3…85 22 15…30 24V AC/DC 150-C85NBR — 100…240V AC, 50/60 Hz 150-C108NBD 150-C108FAD 27…108 30 20…40 24V AC/DC♣ 150-C108NBR — 100…240V AC, 50/60 Hz 150-C135NBD 150-C135FAD 34…135 37 25…50 24V AC/DC♣ 150-C135NBR — 100…240V AC, 50/60 Hz 150-C201NBD 150-C201FAD 67…201 55 40…75 24V AC/DC♣ 150-C201NBR — 100…240V AC, 50/60 Hz 150-C251NBD 150-C251FAD 84…251 75 50…100 24V AC/DC♣ 150-C251NBR — 100…240V AC, 50/60 Hz 150-C317NBD 150-C317FAD 106…317 90 60…125 24V AC/DC♣ 150-C317NBR — 100…240V AC, 50/60 Hz 150-C361NBD 150-C361FAD 120…361 110 75…150 24V AC/DC♣ 150-C361NBR — 100…240V AC, 50/60 Hz 150-C480NBD 150-C480FAD 160…480 132 100…200 24V AC/DC♣ 150-C480NBR — 7 Motor FLA rating should fall within specified current range for unit to operate properly. § These controllers require a separate 100…240V, 50/60 Hz single-phase control source. To add a control circuit transformer to the enclosure, add the appropriate option code to the catalog string. ♣ Separate 120V or 240V single phase is required for fan operation. 44 Visit our website: www.ab.com/catalogs Bulletin 150 Smart Motor Controllers — SMC™-3 Product Selection, Continued Open Type and Non-Combination Enclosed (IP65, NEMA 4/12) Controllers  For use with Line-Connected Motors, Continued Open Type — Line-Connected IP65 (Type 4/12) Enclosed Motors Non-Combination Controllers§ Rated Voltage Motor Current Max. kW, 50 Max. Hp, 60 [V AC] (A)7 Hz Hz Control Power Cat. No. Cat. No. 100…240V AC, 50/60 Hz 150-C3NBD 150-C3FBD 1…3 1.1 0.5…1.5 24V AC/DC 150-C3NBR — 100…240V AC, 50/60 Hz 150-C9NBD 150-C9FBD 3…9 4 1.5…5 24V AC/DC 150-C9NBR — 100…240V AC, 50/60 Hz 150-C16NBD 150-C16FBD 5.3…16 7.5 5…10 24V AC/DC 150-C16NBR — 100…240V AC, 50/60 Hz 150-C19NBD 150-C25FBD 6.3…19 7.5 5…10 24V AC/DC 150-C19NBR — 100…240V AC, 50/60 Hz 150-C25NBD 150-C25FBD 9.2…27.7 11 7.5…15 24V AC/DC 150-C25NBR — 100…240V AC, 50/60 Hz 150-C30NBD 150-C30FBD 10…30 15 7.5…20 24V AC/DC 150-C30NBR — 100…240V AC, 50/60 Hz 150-C37NBD 150-C37FBD 12.3…37 18.5 10…25 24V AC/DC 150-C37NBR — 100…240V AC, 50/60 Hz 150-C43NBD 150-C43FBD 14.3…43 22 10…30 24V AC/DC 150-C43NBR — 100…240V AC, 50/60 Hz 150-C60NBD 150-C60FBD 380/400/ 20…60 30 15…40 415/460 24V AC/DC 150-C60NBR — 100…240V AC, 50/60 Hz 150-C85NBD 150-C85FBD 28.3…85 45 25…60 24V AC/DC 150-C85NBR — 100…240V AC, 50/60 Hz 150-C108NBD 150-C108FBD 27…108 55 50…75 24V AC/DC♣ 150-C108NBR — 100…240V AC, 50/60 Hz 150-C135NBD 150-C135FBD 34…135 75 60…100 24V AC/DC♣ 150-C135NBR — 100…240V AC, 50/60 Hz 150-C201NBD 150-C201FBD 67…201 95…110 75…150 24V AC/DC♣ 150-C201NBR — 100…240V AC, 50/60 Hz 150-C251NBD 150-C251FBD 84…251 95…132 100…200 24V AC/DC♣ 150-C251NBR — 100…240V AC, 50/60 Hz 150-C317NBD 150-C317FBD 106…317 95…160 125…250 24V AC/DC♣ 150-C317NBR — 100…240V AC, 50/60 Hz 150-C361NBD 150-C361FBD 120…361 110…200 250…300 24V AC/DC♣ 150-C361NBR — 100…240V AC, 50/60 Hz 150-C480NBD 150-C480FBD 160…480 160…250 300…400 24V AC/DC♣ 150-C480NBR — 7 Motor FLA rating should fall within specified current range for unit to operate properly. § These controllers require a separate 100…240V, 50/60 Hz single-phase control source. To add a control circuit transformer to the enclosure, add the appropriate option code to the catalog string. ♣ Separate 120V or 240V single phase is required for fan operation. Visit our website: www.ab.com/catalogs 45 Bulletin 150 Smart Motor Controllers — SMC™-3 Product Selection, Continued Open Type and Non-Combination Enclosed (IP65, NEMA 4/12) Controllers  For use with Line-Connected Motors, Continued Open Type — Line-Connected IP65 (Type 4/12) Enclosed Motors Non-Combination Controllers§ Rated Voltage Motor Current Max. kW, 50 Max. Hp, 60 [V AC] (A)7 Hz Hz Control Power Cat. No. Cat. No. 100…240V AC, 50/60 Hz 150-C3NCD 150-C3FCD 1…3 1.5 0.75…2 24V AC/DC 150-C3NCR — 100…240V AC, 50/60 Hz 150-C9NCD 150-C9FCD 3…9 5.5 3…7.5 24V AC/DC 150-C9NCR — 100…240V AC, 50/60 Hz 150-C16NCD 150-C16FCD 5.3…16 7.5 5…10 24V AC/DC 150-C16NCR — 100…240V AC, 50/60 Hz 150-C19NCD 150-C25FCD 6.3…19 11 7.5…15 24V AC/DC 150-C19NCR — 100…240V AC, 50/60 Hz 150-C25NCD 150-C25FCD 9.2…27.7 15 7.5…20 24V AC/DC 150-C25NCR — 100…240V AC, 50/60 Hz 150-C30NCD 150-C30FCD 10…30 18.5 10…25 24V AC/DC 150-C30NCR — 100…240V AC, 50/60 Hz 150-C37NCD 150-C37FCD 12.3…37 22 15…30 24V AC/DC 150-C37NCR — 100…240V AC, 50/60 Hz 150-C43NCD 150-C43FCD 14.3…43 22 15…40 24V AC/DC 150-C43NCR — 100…240V AC, 50/60 Hz 150-C60NCD 150-C60FCD 20…60 37 20…50 500/575 24V AC/DC 150-C60NCR — 100…240V AC, 50/60 Hz 150-C85NCD 150-C85FCD 28.3…85 55 30…75 24V AC/DC 150-C85NCR — 100…240V AC, 50/60 Hz 150-C108NCD 150-C108FCD 27…108 75 60…100 24V AC/DC♣ 150-C108NCR — 100…240V AC, 50/60 Hz 150-C135NCD 150-C135FCD 34…135 90 75…125 24V AC/DC♣ 150-C135NCR — 100…240V AC, 50/60 Hz 150-C201NCD 150-C201FCD 67…201 75…132 100…200 24V AC/DC♣ 150-C201NCR — 100…240V AC, 50/60 Hz 150-C251NCD 150-C251FCD 84…251 90…160 125…250 24V AC/DC♣ 150-C251NCR — 100…240V AC, 50/60 Hz 150-C317NCD 150-C317FCD 106…317 100…200 200…300 24V AC/DC♣ 150-C317NCR — 100…240V AC, 50/60 Hz 150-C361NCD 150-C361FCD 120…361 132…250 200…350 24V AC/DC♣ 150-C361NCR — 100…240V AC, 50/60 Hz 150-C480NCD 150-C480FCD 160…480 200…315 250…500 24V AC/DC♣ 150-C480NCR — 7 Motor FLA rating should fall within specified current range for unit to operate properly. § These controllers require a separate 100…240V, 50/60 Hz single-phase control source. To add a control circuit transformer to the enclosure, add the appropriate option code to the catalog string. ♣ Separate 120V or 240V single phase is required for fan operation. 46 Visit our website: www.ab.com/catalogs Bulletin 150 Smart Motor Controllers — SMC™-3 Product Selection, Continued Open Type Controllers  For use with Delta-Connected Motors Open Type Rated Voltage [V AC] Motor Current (A)7 Max. kW, 50Hz Max. Hp, 60 Hz Control Power Cat. No. — 100…240V AC, 50/60 Hz 150-C3NBD 1.7…5.1 1 — 24V AC/DC 150-C3NBR — 100…240V AC, 50/60 Hz 150-C9NBD 5.1…16 1.5…3 — 24V AC/DC 150-C9NBR — 100…240V AC, 50/60 Hz 150-C16NBD 9.1…27.6 3…7.5 — 24V AC/DC 150-C16NBR — 100…240V AC, 50/60 Hz 150-C19NBD 10.9…32.8 3…10 — 24V AC/DC 150-C19NBR — 100…240V AC, 50/60 Hz 150-C25NBD 14.3…43 3…10 — 24V AC/DC 150-C25NBR — 100…240V AC, 50/60 Hz 150-C30NBD 17.3…52 5…10 — 24V AC/DC 150-C30NBR — 100…240V AC, 50/60 Hz 150-C37NBD 21…64 7.5…20 — 24V AC/DC 150-C37NBR — 100…240V AC, 50/60 Hz 150-C43NBD 25…74 7.5…20 — 24V AC/DC 150-C43NBR — 100…240V AC, 50/60 Hz 150-C60NBD 34.6…104 15…30 200/208 — 24V AC/DC 150-C60NBR — 100…240V AC, 50/60 Hz 150-C85NBD 50…147 15…40 — 24V AC/DC 150-C85NBR — 100…240V AC, 50/60 Hz 150-C108NBD 47…187 20…60 — 24V AC/DC♣ 150-C108NBR — 100…240V AC, 50/60 Hz 150-C135NBD 59…234 20…75 24V AC/DC♣ — 150-C135NBR — 100…240V AC, 50/60 Hz 150-C201NBD 116…348 75…100 24V AC/DC♣ — 150-C201NBR — 100…240V AC, 50/60 Hz 150-C251NBD 145…435 100…150 — 24V AC/DC♣ 150-C251NBR — 100…240V AC, 50/60 Hz 150-C317NBD 183…549 100…200 — 24V AC/DC♣ 150-C317NBR — 100…240V AC, 50/60 Hz 150-C361NBD 208…625 125…200 — 24V AC/DC♣ 150-C361NBR — 100…240V AC, 50/60 Hz 150-C480NBD 277…831 200…300 24V AC/DC♣ — 150-C480NBR 7 Motor FLA rating should fall within specified current range for unit to operate properly. ♣ Separate 120V or 240V single phase is required for fan operation. Visit our website: www.ab.com/catalogs 47 Bulletin 150 Smart Motor Controllers — SMC™-3 Product Selection, Continued Open Type Controllers  For use with Delta-Connected Motors, Continued Open Type Rated Voltage [V AC] Motor Current (A)7 Max. kW, 50 Hz Max. Hp, 60 Hz Control Power Cat. No. 100…240V AC, 50/60 Hz 150-C3NBD 1.7…5.1 0.25…1.1 1 24V AC/DC 150-C3NBR 100…240V AC, 50/60 Hz 150-C9NBD 5.1…16 1.1…4 1…5 24V AC/DC 150-C9NBR 100…240V AC, 50/60 Hz 150-C16NBD 9.1…27.6 2.2…7.5 3…10 24V AC/DC 150-C16NBR 100…240V AC, 50/60 Hz 150-C19NBD 10.9…32.8 2.2…7.5 3…10 24V AC/DC 150-C19NBR 100…240V AC, 50/60 Hz 150-C25NBD 14.3…43 4…11 3…15 24V AC/DC 150-C25NBR 100…240V AC, 50/60 Hz 150-C30NBD 17.3…52 4…15 5…15 24V AC/DC 150-C30NBR 100…240V AC, 50/60 Hz 150-C37NBD 21…64 5.5…18.5 7.5…20 24V AC/DC 150-C37NBR 100…240V AC, 50/60 Hz 150-C43NBD 25…74 5.5…22 7.5…25 24V AC/DC 150-C43NBR 100…240V AC, 50/60 Hz 150-C60NBD 34.6…104 7.5…30 15…40 230 24V AC/DC 150-C60NBR 100…240V AC, 50/60 Hz 150-C85NBD 50…147 15…45 20…50 24V AC/DC 150-C85NBR 100…240V AC, 50/60 Hz 150-C108NBD 47…187 55 20…60 24V AC/DC♣ 150-C108NBR 100…240V AC, 50/60 Hz 150-C135NBD 59…234 75 25…75 24V AC/DC♣ 150-C135NBR 100…240V AC, 50/60 Hz 150-C201NBD 116…348 110 75…125 24V AC/DC♣ 150-C201NBR 100…240V AC, 50/60 Hz 150-C251NBD 145…435 132 100…150 24V AC/DC♣ 150-C251NBR 100…240V AC, 50/60 Hz 150-C317NBD 183…549 160 125…200 24V AC/DC♣ 150-C317NBR 100…240V AC, 50/60 Hz 150-C361NBD 208…625 200 150…250 24V AC/DC♣ 150-C361NBR 100…240V AC, 50/60 Hz 150-C480NBD 277…831 250 200…300 24V AC/DC♣ 150-C480NBR 7 Motor FLA rating should fall within specified current range for unit to operate properly. ♣ Separate 120V or 240V single phase is required for fan operation. 48 Visit our website: www.ab.com/catalogs Bulletin 150 Smart Motor Controllers — SMC™-3 Product Selection, Continued Open Type Controllers  For use with Delta-Connected Motors, Continued Open Type Rated Voltage [V AC] Motor Current (A)7 Max. kW, 50 Hz Max. Hp, 60 Hz Control Power Cat. No. 100…240V AC, 50/60 Hz 150-C3NBD 1.7…5.1 0.55…2.2 0.5…2 24V AC/DC 150-C3NBR 100…240V AC, 50/60 Hz 150-C9NBD 5.1…16 2.2…7.5 2…7.5 24V AC/DC 150-C9NBR 100…240V AC, 50/60 Hz 150-C16NBD 9.1…27.6 4…11 5…15 24V AC/DC 150-C16NBR 100…240V AC, 50/60 Hz 150-C19NBD 10.9…32.8 4…15 5…15 24V AC/DC 150-C19NBR 100…240V AC, 50/60 Hz 150-C25NBD 14.3…43 5.5…22 7.5…20 24V AC/DC 150-C25NBR 100…240V AC, 50/60 Hz 150-C30NBD 17.3…52 7.5…22 7.5…30 24V AC/DC 150-C30NBR 100…240V AC, 50/60 Hz 150-C37NBD 21…64 7.5…30 10…30 24V AC/DC 150-C37NBR 100…240V AC, 50/60 Hz 150-C43NBD 25…74 11…37 10…40 24V AC/DC 150-C43NBR 100…240V AC, 50/60 Hz 150-C60NBD 34.6…104 15…55 20…60 380/400/415/460 24V AC/DC 150-C60NBR 100…240V AC, 50/60 Hz 150-C85NBD 50…147 22…75 25…75 24V AC/DC 150-C85NBR 100…240V AC, 50/60 Hz 150-C108NBD 47…187 90 40…150 24V AC/DC♣ 150-C108NBR 100…240V AC, 50/60 Hz 150-C135NBD 59…234 132 50…150 24V AC/DC♣ 150-C135NBR 100…240V AC, 50/60 Hz 150-C201NBD 116…348 160 150…250 24V AC/DC♣ 150-C201NBR 100…240V AC, 50/60 Hz 150-C251NBD 145…435 250 200…350 24V AC/DC♣ 150-C251NBR 100…240V AC, 50/60 Hz 150-C317NBD 183…549 315 250…450 24V AC/DC♣ 150-C317NBR 100…240V AC, 50/60 Hz 150-C361NBD 208…625 355 300…500 24V AC/DC♣ 150-C361NBR 100…240V AC, 50/60 Hz 150-C480NBD 277…831 450 350…700 24V AC/DC♣ 150-C480NBR 7 Motor FLA rating should fall within specified current range for unit to operate properly. ♣ Separate 120V or 240V single phase is required for fan operation. Visit our website: www.ab.com/catalogs 49 Bulletin 150 Smart Motor Controllers — SMC™-3 Product Selection, Continued Open Type Controllers  For use with Delta-Connected Motors, Continued Open Type Rated Voltage Motor Current (A)7 [V AC] Max. kW, 50 Hz Max. Hp, 60 Hz Control Power Cat. No. 100…240V AC, 50/60 Hz 150-C3NCD 1.7…5.1 0.75…3 1…3 24V AC/DC 150-C3NCR 100…240V AC, 50/60 Hz 150-C9NCD 5.1…16 3…7.5 3…10 24V AC/DC 150-C9NCR 100…240V AC, 50/60 Hz 150-C16NCD 9.1…27.6 5.5…15 7.5…25 24V AC/DC 150-C16NCR 100…240V AC, 50/60 Hz 150-C19NCD 10.9…32.8 5.5…22 7.5…30 24V AC/DC 150-C19NCR 100…240V AC, 50/60 Hz 150-C25NCD 14.3…43 7.5…22 10…40 24V AC/DC 150-C25NCR 100…240V AC, 50/60 Hz 150-C30NCD 17.3…52 11…30 15…50 24V AC/DC 150-C30NCR 100…240V AC, 50/60 Hz 150-C37NCD 21…64 11…37 15…60 24V AC/DC 150-C37NCR 100…240V AC, 50/60 Hz 150-C43NCD 25…74 15…45 20…60 24V AC/DC 150-C43NCR 100…240V AC, 50/60 Hz 150-C60NCD 34.6…104 22…55 30…100 500/575 24V AC/DC 150-C60NCR 100…240V AC, 50/60 Hz 150-C85NCD 50…147 30…90 40…150 24V AC/DC 150-C85NCR 100…240V AC, 50/60 Hz 150-C108NCD 47…187 132 50…150 24V AC/DC♣ 150-C108NCR 100…240V AC, 50/60 Hz 150-C135NCD 59…234 160 60…200 24V AC/DC♣ 150-C135NCR 100…240V AC, 50/60 Hz 150-C201NCD 116…348 250 250…300 24V AC/DC♣ 150-C201NCR 100…240V AC, 50/60 Hz 150-C251NCD 145…435 315 250…400 24V AC/DC♣ 150-C251NCR 100…240V AC, 50/60 Hz 150-C317NCD 183…549 400 300…500 24V AC/DC♣ 150-C317NCR 100…240V AC, 50/60 Hz 150-C361NCD 208…625 450 350…600 24V AC/DC♣ 150-C361NCR 100…240V AC, 50/60 Hz 150-C480NCD 277…831 560 400…900 24V AC/DC♣ 150-C480NCR 7 Motor FLA rating should fall within specified current range for unit to operate properly. ♣ Separate 120V or 240V single phase is required for fan operation. 50 Visit our website: www.ab.com/catalogs Bulletin 150 Smart Motor Controllers — SMC™-3 Product Selection, Continued Combination Enclosed (IP65, NEMA 4/12) Controllers with Fusible Disconnect or Circuit Breaker IP65 (Type 4/12) Enclosed IP65 (Type 4/12) Combination Enclosed Controllers with Combination Fusible Controllers with Hp Disconnect 7 Circuit Breaker 7 Rated Voltage Current (0.5 = 1/2, 0.75 = 3/4, 7.5 = Cat. No. Cat. No. [V AC] Rating (A) kW 7-1/2) 3 — 0.5 152H-C3FHD-33 153H-C3FHD-33 9 — 0.75 152H-C9FHD-34 153H-C9FHD-34 9 — 1 152H-C9FHD-35 153H-C9FHD-35 9 — 1.5 152H-C9FHD-36 153H-C9FHD-36 16 — 2 152H-C16FHD-37 153H-C16FHD-37 16 — 3 152H-C16FHD-38 153H-C16FHD-38 25 — 5 152H-C25FHD-39 153H-C25FHD-39 37 — 7.5 152H-C37FHD-40 153H-C37FHD-40 43 — 10 152H-C43FHD-41 153H-C43FHD-41 200/208 60 — 15 152H-C60FHD-42 153H-C60FHD-42 85 — 20 152H-C85FHD-43 153H-C85FHD-43 85 — 25 152H-C85FHD-44 153H-C85FHD-44 108 — 30 152H-C108FHD-45 153H-C108FHD-45 135 — 40 152H-C135FHD-46 153H-C135FHD-46 201 — 60 152H-C201FHD-48 153H-C201FHD-48 251 — 75 152H-C251FHD-49 153H-C251FHD-49 317 — 100 152H-C317FHD-50 153H-C317FHD-50 361 — 125 152H-C361FHD-51 153H-C361FHD-51 480 — 150 152H-C480FHD-52 153H-C480FHD-52 3 0.37 0.5 152H-C3FAD-33 153H-C3FAD-33 9 0.55 0.75 152H-C9FAD-34 153H-C9FAD-34 9 0.75 1 152H-C9FAD-35 153H-C9FAD-35 9 1.1 1.5 152H-C9FAD-36 153H-C9FAD-36 9 1.5 2 152H-C9FAD-37 153H-C9FAD-37 16 2.2 3 152H-C16FAD-38 153H-C16FAD-38 25 3.7 5 152H-C25FAD-39 153H-C25FAD-39 30 5.5 7.5 152H-C30FAD-40 153H-C30FAD-40 37 7.5 10 152H-C37FAD-41 153H-C37FAD-41 43 11 15 152H-C43FAD-42 153H-C43FAD-42 230 60 15 20 152H-C60FAD-43 153H-C60FAD-43 85 18.5 25 152H-C85FAD-44 153H-C85FAD-44 85 22 30 152H-C85FAD-45 153H-C85FAD-45 108 30 40 152H-C108FAD-46 153H-C108FAD-46 135 37 50 152H-C135FAD-47 153H-C135FAD-47 201 55 75 152H-C201FAD-49 153H-C201FAD-49 251 75 100 152H-C251FAD-50 153H-C251FAD-50 317 90 125 152H-C317FAD-51 153H-C317FAD-51 361 110 150 152H-C361FAD-52 153H-C361FAD-52 480 147 200 152H-C480FAD-54 153H-C480FAD-54 7 These controllers require a separate 100…240V, 50/60 Hz single-phase control source. To add a control circuit transformer to the enclosure, add the appropriate option code to the catalog string. Visit our website: www.ab.com/catalogs 51 Bulletin 150 Smart Motor Controllers — SMC™-3 Product Selection, Continued Combination Enclosed (IP65, NEMA 4/12) Controllers with Fusible Disconnect or Circuit Breaker, Continued IP65 (Type 4/12) Enclosed IP65 (Type 4/12) Combination Enclosed Controllers with Combination Fusible Controllers with Hp Disconnect 7 Circuit Breaker 7 Rated Voltage Current (0.5 = 1/2, 0.75 = 3/4, 7.5 = [V AC] Rating (A) kW 7-1/2) Cat. No. Cat. No. 3 0.37 0.5 152H-C3FBD-33 153H-C3FBD-33 3 0.55 0.75 152H-C3FBD-34 153H-C3FBD-34 3 0.75 1 152H-C3FBD-35 153H-C3FBD-35 9 1.1 1.5 152H-C9FBD-36 153H-C9FBD-36 9 1.5 2 152H-C9FBD-37 153H-C9FBD-37 9 2.2 3 152H-C9FBD-38 153H-C9FBD-38 16 3.7 5 152H-C16FBD-39 153H-C16FBD-39 16 5.5 7.5 152H-C16FBD-40 153H-C16FBD-40 25 7.5 10 152H-C25FBD-41 153H-C25FBD-41 30 11 15 152H-C30FBD-42 153H-C30FBD-42 37 15 20 152H-C37FBD-43 153H-C37FBD-43 460 43 18.5 25 152H-C43FBD-44 153H-C43FBD-44 43 22 30 152H-C43FBD-45 153H-C43FBD-45 60 30 40 152H-C60FBD-46 153H-C60FBD-46 85 37 50 152H-C85FBD-47 153H-C85FBD-47 85 45 60 152H-C85FBD-48 153H-C85FBD-48 108 55 75 152H-C108FBD-49 153H-C108FBD-49 135 75 100 152H-C135FBD-50 153H-C135FBD-50 201 110 150 152H-C201FBD-52 153H-C201FBD-52 251 147 200 152H-C251FBD-54 153H-C251FBD-54 317 185 250 152H-C317FBD-56 153H-C317FBD-56 361 220 300 152H-C361FBD-57 153H-C361FBD-57 480 295 400 152H-C480FBD-59 153H-C480FBD-59 3 0.55 0.75 152H-C3FCD-34 153H-C3FCD-34 3 0.75 1 152H-C3FCD-35 153H-C3FCD-35 9 1.1 1.5 152H-C9FCD-36 153H-C9FCD-36 9 1.5 2 152H-C9FCD-37 153H-C9FCD-37 9 2.2 3 152H-C9FCD-38 153H-C9FCD-38 9 3.7 5 152H-C9FCD-39 153H-C9FCD-39 16 5.5 7.5 152H-C16FCD-40 153H-C16FCD-40 16 7.5 10 152H-C16FCD-41 153H-C16FCD-41 25 11 15 152H-C25FCD-42 153H-C25FCD-42 30 15 20 152H-C30FCD-43 153H-C30FCD-43 37 18.5 25 152H-C37FCD-44 153H-C37FCD-44 500/575 43 22 30 152H-C43FCD-45 153H-C43FCD-45 43 30 40 152H-C43FCD-46 153H-C43FCD-46 60 37 50 152H-C60FCD-47 153H-C60FCD-47 85 45 60 152H-C85FCD-48 153H-C85FCD-48 85 55 75 152H-C85FCD-49 153H-C85FCD-49 108 75 100 152H-C108FCD-50 153H-C108FCD-50 135 90 125 152H-C135FCD-51 153H-C135FCD-51 201 147 200 152H-C201FCD-54 153H-C201FCD-54 251 185 250 152H-C251FCD-56 153H-C251FCD-56 317 220 300 152H-C317FCD-57 153H-C317FCD-57 361 257 350 152H-C361FCD-58 153H-C361FCD-58 480 375 500 152H-C480FCD-61 153H-C480FCD-61 7 These controllers require a separate 100…240V, 50/60 Hz single-phase control source. To add a control circuit transformer to the enclosure, add the appropriate option code to the catalog string. 52 Visit our website: www.ab.com/catalogs Bulletin 150 Smart Motor Controllers — SMC™-3 Typical Wiring Diagrams Two-Wire Configuration IEC NEMA Three-Wire Configuration IEC NEMA Visit our website: www.ab.com/catalogs 53 Bulletin 150 Smart Motor Controllers — SMC™-3 Typical Wiring Diagrams, Continued Isolation Contactor Configuration IEC NEMA Reversing Configuration Note: Minimum Off time equals 1.0 s. IEC NEMA 54 Visit our website: www.ab.com/catalogs Bulletin 150 Smart Motor Controllers — SMC™-3 Specifications Standard Features Selectable Start Times 2, 5, 10, 15, 20, 25, or 30 s Selectable Initial Torque 0%, 25%, 35%, and 65% of locked rotor torque Selectable Current Limit 150%, 250%, 350%, and 450% of full load current Selectable Kick Start — 450% FLA 0, 0.5, 1.0, or 1.5 s Selectable Soft Stop Off, 100%, 200%, or 300% of the start time setting when wired Electrical Ratings UL/CSA/NEMA IEC 200…480V AC Rated Operation Voltage 200…480V~ — 400V~ 200…600V AC Rated Insulation Voltage 600V AC 500V~ — 500V~ Dielectric Withstand 2200V AC 500V~ 200…480V AC: 1400V Repetitive Peak 2500V~ 200…600V AC: 1600V Operating Frequency 50/60 Hz 200…480V~: 1400V 1…37 A  500V~: 1600V 43…60 A  50/60 Hz Power Circuit 85 A  AC-53b: 3.5-15:3585 Utilization 108 A  AC-53b: 4.5-30:1770 Category 135 A  AC-53b: 4.5-30:3570 201…251 A  AC-53b: 3.5-30: 1770 317…480 A  AC-53b: 3.5-30: 1770 Number of Poles Equipment designed for 3-phase only Rated Impulse Voltage 6 kV DV/DT Protection 1000V/µs Overvoltage Category III Type 1 SCPD Performance High Capacity Time Delay Non-Time Delay Thermal Magnetic Circuit Breaker Class CC/J/L Max. Standard Max. Standard Max. Standard Max. Circuit Max. Standard SCPD List‡ Max. Fuse (A) Available Fault Fuse (A)7 Available Fault Breaker (A) Available Fault 3 5 kA 12 5 kA 12 70 kA 6 9 5 kA 30 5 kA 30 70 kA 15 16 5 kA 60 5 kA 60 42 kA 30 19 5 kA 70 5 kA 70 42 kA 40 25 5 kA 100 5 kA 100 42 kA 50 30 5 kA 110 5 kA 110 42 kA 60 37 5 kA 125 5 kA 125 42 kA 60 Line Device 43 10 kA 150 10 kA 150 70 kA 90 Operational 60 10 kA 225 10 kA 225 70 kA 125 Current Rating 85 10 kA 300 10 kA 300 70 kA 175 (A) 108 18 kA 400 18 kA 300 70 kA 200 135 18 kA 500 18 kA 400 70 kA 225 201 18 kA 600 18 kA 600 70 kA 350 251 30 kA 700 30 kA 700 70 kA 400 Short Circuit 317 30 kA 800 30 kA 800 69 kA 500 Protection 361 42 kA 1000 30 kA 1000 69 kA 600 480 42 kA 1200 30 kA 1200 69 kA 800 5.1 5 kA 12 5 kA 12 70 kA 6 16 5 kA 30 5 kA 30 70 kA 15 27.6 5 kA 60 5 kA 60 42 kA 30 32.8 5 kA 70 5 kA 70 42 kA 40 43 5 kA 100 5 kA 100 42 kA 50 52 5 kA 110 5 kA 110 42 kA 60 64 5 kA 125 5 kA 125 42 kA 60 Delta Device 74 10 kA 250 10 kA 250 70 kA 150 Operational 104 10 kA 400 10 kA 300 70 kA 200 Current Rating 147 10 kA 400 10 kA 400 70 kA 200 (A) 187 18 kA 600 18 kA 500 70 kA 300 234 18 kA 700 18 kA 700 70 kA 400 348 18 kA 1000 18 kA 1000 70 kA 600 435 30 kA 1200 30 kA 1200 69 kA 800 549 30 kA 1600 30 kA 1600 69 kA 1000 625 42 kA 1600 30 kA 1600 69 kA 1200 831 42 kA 1600 30 kA 1600 69 kA 1600 7 Non-time delay fuses (K5). ‡ Consult local codes for proper sizing of short circuit protection. Visit our website: www.ab.com/catalogs 55 Bulletin 150 Smart Motor Controllers — SMC™-3 Specifications, Continued Electrical Ratings UL/CSA/NEMA IEC Rated Operational Voltage (+10%, –15%) 100…240V AC, 24V AC/DC 100…240V~, 24V AC/DC Rated Insulation Voltage 250V 250V~  Rated Impulse Voltage 4 kV Dielectric Withstand 1500V AC 2000V~ Overvoltage Category  III9 Operating Frequency 50/60 Hz 50/60 Hz Input onstate voltage minimum, during start (IN1, IN2) 85V AC, 19.2V DC / 19.2V AC Input onstate current (IN1, IN2) 9.8 mA @120V AC/19.6 mA @ 240V AC, 7.3 mA @ 24V AC/DC Input offstate voltage maximum (IN1, IN2) 40V AC, 17V DC / 12V AC Control Circuit Input offstate current @ input offstate voltage (IN1, IN2) <10 mA, <12 mA 215 mA @ 120V AC / 180 mA @ 240V AC, 800 mA @ 24V DC / 660 mA @ 3…37 A 24V AC 43…85 A 200 mA @ 120V AC / 100 mA @ 240V AC, 700 mA @ 24V AC/DC Fan Power Control Power Control Power with Fan, during start 108…135 A 20 VA 200 mA @ 120V AC / 120 mA @ 240V AC, 600 mA @ 24V 201…251 A 40 VA AC/DC 317…480 A 60 VA 205 mA @ 120V AC / 145 mA @ 240V AC, 705 mA @ 24V DC / 580 mA @ Control Power without Fan, during start 3…37 A 24V AC Controller Rating (A) Steady State Heat Dissipation (W) Overload Current Range (A) 3 11 1…3 9 12 3…9 16 14 5.3…16 19 15 6.3…19 25 17 9.2…27.7 30 19 10…30 37 24 12.3…37 43 34 14.3…43 Steady State Heat Dissipation and Overload Current Range 60 50 20…60 85 82 28.3…85 108 62 27…108 135 75 34…135 201 129 67…201 251 147 84…251 317 174 106…317 361 194 120…361 480 239 160…480 Auxiliary Contacts UL/CSA/NEMA IEC Rated Operational Voltage 250V AC/30V DC 250V~/30V DC Rated Insulation Voltage 250V 250V~  Rated Impulse Voltage 4 kV Dielectric Withstand 1500V AC 2000V~ Overvoltage Category  III9 Operating Frequency 50/60 Hz 50/60 Hz Utilization Category D300/D300 AC-15/DC Type of Control Circuit Electromagnetic relay Number of Contacts 1 Type of Contacts Normally Open (N.O.) TB-97, -98 Type of Current AC/DC (OVLD/Fault) Rated Operational Current (max.) 0.6 A @ 120V~ and 0.3 A @ 240V~ Conventional Thermal Current I 1 A th Make/Break VA 432/72 Type of Control Circuit Electromagnetic relay Number of Contacts 1 Type of Contacts Normally Open (N.O.) TB-13, -14 Type of Current AC/DC (Normal/Up-to-Speed) Rated Operational Current (max.) 0.6 A @ 120V~ and 0.3 A @ 240V~ 1 A Conventional Thermal Current I th Make/Break VA 432/72 9Overvoltage category II, when either control or auxiliary circuit is wired to a SELV or PELV circuit. 56 Visit our website: www.ab.com/catalogs Bulletin 150 Smart Motor Controllers — SMC™-3 Specifications, Continued Electrical Ratings Side-Mount Auxiliary Contacts UL/CSA/NEMA IEC Rated Operational Voltage 250V AC/30V DC 250V AC/30V DC Rated Insulation Voltage 250V 250V AC Rated Impulse Voltage  4 kV Dielectric Withstand 1500V AC 2000V AC Overvoltage Category  III9 Operating Frequency 50/60 Hz 50/60 Hz Utilization Category C300/R150 AC-15/DC-13 Type of Control Circuit Electromagnetic relay Number of Contacts 1 TB-23, -24 Type of Contacts Normally Open (N.O.) (Normal/Up-to-Speed) Type of Current AC/DC TB-33, -34 1.5 A @ 120V AC, 0.75A @ 240V AC, 1.17 A @ 24V (Normal/Up-to-Speed) Rated Operational Current (max.) DC Conventional Thermal Current I 2.5 A th Make/Break VA 1800/180V AC, 28V DC (resistive) Type of Control Circuit B300/R300 AC-15/DC-13 Type of Control Circuit Electromagnetic relay Number of Contacts 1 Type of Contacts Normally Open (N.O.) TB-11, -12 (Normal/Up-to-Speed) Type of Current AC/DC Rated Operational Current (max.) 3 A @ 120V AC, 1.5A @ 240V AC, 1.17 A @ 24V DC Conventional Thermal Current I 5 A th Make/Break VA 3600/360 V AC, 28V DC (resistive) 9Overvoltage category II, when either control or auxiliary circuit is wired to a SELV or PELV circuit. Environmental -5…50 °C (23…122 °F) (open) Operating Temperature Range -5…40 °C (23…104 °F) (enclosed) Storage and Transportation Temperature Range -25…85 °C (-13…185 °F) Altitude 2000 m (6560 ft) Humidity 5…95% (non-condensing) Pollution Degree 2 Type of Protection IP2X Mechanical Ratings Operational 1.0 G Peak, 0.15 mm (0.006 in.) displacement Resistance to Vibration Non-Operational 2.5 G Peak, 0.38 mm (0.015 in.) displacement Operational 15 G Resistance to Shock Non-Operational 30 G 2.5…25 mm2 (14…4 AWG) 3…37 A 2.3…2.8 Nm (20…25 in-lbs) 2.5…95 mm2 (14…3/0 AWG) 43…85 A Cable Size 11.3…12.4 Nm (100…110 in-lbs) Line Power Terminals Tightening Torque 108…135 A 23 Nm (200 in-lbs) 201…251 A Two M10 x 1.5 diameter holes per power pole 317…480 A Two M12 x 1.75 diameter holes per power pole 2.5…16 mm2 (14…6 AWG) 3…37 A 2.3…2.5 Nm (20…22.5 in-lbs) 2.5…50 mm2 (14…1 AWG) 43…85 A Cable Size 11.3…12.4 Nm (100…110 in-lbs) Load Power Terminals Tightening Torque 108…135 A 23 Nm (200 in-lbs) 201…251 A Two M10 x 1.5 diameter holes per power pole 317…480 A Two M12 x 1.75 diameter holes per power pole Cable Size 0.2…2.5 mm2 (24…14 AWG) Control Terminals All Tightening Torque 0.5…0.9 Nm (4.4…8.0 in-lbs) Other UL/CSA/NEMA IEC Conducted Radio Frequency Emissions  Class A EMC Emission Levels Radiated Emissions  Class A 4 kV Contact and 8 kV Electrostatic Discharge 8 kV Air Discharge Air Discharge Radio Frequency Electromagnetic Field  Per EN/IEC 60947-4-2 EMC Immunity Levels Fast Transient  Per EN/IEC 60947-4-2 Surge Transient  Per EN/IEC 60947-4-2 Visit our website: www.ab.com/catalogs 57 Bulletin 150 Smart Motor Controllers — SMC-3™ Trip and Starts per Hour Curves SMC-3 Overload Trip Curves Trip Class 10 Trip Class 15 Trip Class 20 Starts per Hour Curves SMC-3 Starts per hour (14-85A) 40C,100% Duty Cycle, 20sec, 350% (with standard fan) 200 180 160 140 120 100 80 60 40 150-C43 20 150-C60 0 150-C85 0 10 20 30 40 50 60 70 80 90 Current (amps) SMC-3 Starts per hour (201…480 A) SMC-3 Starts per hour (108-135A) 40C, 100% Duty Cycle, 20 sec, 350% (with standard fan) 40C, 100% Duty Cycle, 20 sec, 350% (with standard fan) 315 150- 200 C201,C251 150- C317,C361 265 150-C480 180 160 215 140 165 120 100 115 80 60 65 40 15 20 150-C108 60 160 260 360 460 150-F135 0 C urrent (A mps ) 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 Current (amps) 58 Visit our website: www.ab.com/catalogs Start/Hour Starts / hour Starts Bulletin 150 Smart Motor Controllers — SMC™-3 Approximate Dimensions Dimensions in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. All dimensions are subject to change. Open Type Mounting Weight Rating (A) A B C D E F G Hole Size kg (lbs) 1…37 44.8 (1-49/64) 139.7 (5-1/2) 100 (4-21/64) 35 (1-3/8) 132 (5-13/64) 46.4 (1.81) 2 (1/16) 4.6 (0.18) 0.86 (1.9) 43…85 72 (2.83) 206 (8.11) 130 (5.12) 55 (2.17) 198 (7.8) 102 (4.02) 2 (1/16) 5.3 (0.21) 2.25 (5.0) 108…135 196.4 (7.74) 443.7 (17.47) 205.2 (8.08) 166.6 (6.56) 367 (14.45)   7.5 (0.295) 15 (33)   201…251 225 (8.86) 560 (22.05) 265.3 (10.45) 150 (5.91) 504.1 (19.85) 11.5 (0.45) 30.4 (67) 317…480 290 (11.42) 600 (23.62) 298 (11.73) 200 (7.87) 539.2 (21.23)   11.5 (0.45) 45.8 (101) Minimum Enclosure Size Controller A Width B Height C Depth Fan Requirements 1…37 A 224 (9) 305 (12) 152 (6) none 43…85 A 406 (16) 305 (12) 203 (8) none 108…135 A 762 (30) 610 (24) 305 (12) none 201…251 A 965 (38) 762 (30) 356 (14) none 317…480 A 1295 (51) 914 (36) 356 (14) none Visit our website: www.ab.com/catalogs 59 Bulletin 150 Smart Motor Controllers — SMC™-3 Approximate Dimensions, Continued Enclosed Type Line-Connected Controllers IP65 (Type 4/12) Controller Rating (A) Disconnect Rating (A) B Height A Width C Depth Non-Combination Controller 3 — 305 (12) 305 (12) 152 (6) 9 — 305 (12) 305 (12) 152 (6) 16 — 305 (12) 305 (12) 152 (6) 25 — 305 (12) 305 (12) 152 (6) 30 — 305 (12) 305 (12) 152 (6) 37 — 305 (12) 305 (12) 152 (6) 43 — 356 (14) 406 (16) 203 (8) 60 — 356 (14) 406 (16) 203 (8) 85 — 356 (14) 406 (16) 203 (8) 108 — 762 (30) 610 (24) 305 (12) 135 — 762 (30) 610 (24) 305 (12) 201 — 965 (38) 762 (30) 356 (14) 251 — 965 (38) 762 (30) 356 (14) 317 — 1295 (51) 914 (36) 356 (14) 361 — 1295 (51) 914 (36) 356 (14) 480 — 1295 (51) 914 (36) 356 (14) Combination Controllers with Fusible Disconnect 3 30 A/J 356 (14) 406 (16) 203 (8) 9 30 A/J 356 (14) 406 (16) 203 (8) 16 30 A/J 356 (14) 406 (16) 203 (8) 25 30 A/J 356 (14) 406 (16) 203 (8) 30 60 A/J 356 (14) 406 (16) 203 (8) 37 60 A/J 356 (14) 406 (16) 203 (8) 43 60 A/J 356 (14) 406 (16) 203 (8) 60 100 A/J 610 (24) 406 (16) 254 (10) 859 100 A/J 610 (24) 406 (16) 254 (10) 857 100 A/J 762 (30) 610 (24) 305 (12) 108 200 A/J 965 (38) 762 (30) 356 (14) 135 200 A/J 965 (38) 762 (30) 356 (14) 201 400 A/J 965 (38) 762 (30) 356 (14) 251 400 A/J 965 (38) 762 (30) 356 (14) 317 600 A/J 1524 (60) 965 (38) 356 (14) 361 600 A/J 1524 (60) 965 (38) 356 (14) 480 600 A/J 1524 (60) 965 (38) 356 (14) Combination Controllers with Circuit Breaker 3 15 A 356 (14) 406 (16) 203 (8) 9 15 A 356 (14) 406 (16) 203 (8) 16 20 A 356 (14) 406 (16) 203 (8) 25 30 A 356 (14) 406 (16) 203 (8) 30 40 A 356 (14) 406 (16) 203 (8) 37 50 A 356 (14) 406 (16) 203 (8) 43 80 A 610 (24) 406 (16) 254 (10) 60 100 A 610 (24) 406 (16) 254 (10) 85 125 A 610 (24) 406 (16) 254 (10) 108 175 A/175 A Plug 965 (38) 762 (30) 356 (14) 135 225 A/225 A Plug 965 (38) 762 (30) 356 (14) 201 300 A/300 A Plug 965 (38) 762 (30) 356 (14) 251 400 A/400 A Plug 965 (38) 762 (30) 356 (14) 317 600 A/600 A Plug 1295 (51) 914 (36) 356 (14) 361 600 A/600 A Plug 1295 (51) 914 (36) 356 (14) 480 800 A/800 A Plug 1295 (51) 914 (36) 356 (14) 9 Dimensions for FHD-43, FAD-44, FBD-47, and FCD-48. 7 Dimensions for FHD-44, FAD-45, FBD-48, and FCD-49 60 Visit our website: www.ab.com/catalogs Bulletin 150 Smart Motor Controllers — SMC™-3 Enclosed Options/Accessories Enclosed Options Cat. No. Option Description Modification Push Buttons Start-Stop Push Button -1 Selector Switch Hand-Off-Auto Selector Switch -3 Pilot Light Transformer Pilot Light - Red Run Indicator -4R Control Circuit Transformer Control Circuit Transformer (fused primary and secondary) -6P 480V Line Side Protective Module 3…480 A -8L 600V Line Side Protective Module 3…480 A 480V Load Side Protective Module 43…480 A Protective Module -8M 600V Load Side Protective Module 43…480 A 480V Both Line and Load Side Protective Module 43…480 A -8B 600V Both Line and Load Side Protective Module 43…480 A 1 N.O. auxiliary contact for 3…480 A units -90 Auxiliary Contacts 2 N.O. auxiliary contacts for 3…480 A units -900 1 N.O. and 1 N.C. auxiliary contacts for 3…480 A units -901 N.O. disconnect auxiliary mounted on the operating mechanism -98 Disconnect Auxiliary N.C. disconnect auxiliary mounted on the operating mechanism -99 Accessories Description N.O. N.C. Connection Diagram Cat. No. 1 0 150-CA10 Auxiliary Contact Blocks for Side Mounting with 2 0 150-CA20 Sequence Terminal Designations 1- and 2-pole 0 1 150-CA01 Quick and easy mounting without tools 150-CA11 One block per device only 1 1 (Form C) Description For Use With Pkg. Qty. Cat. No. 150-C3…37 Optional 150-CF64 150-D3…64 150-C43…85/150-D74…147 150-CF147 Fan 1 Field installed 150-C108, 150-C135 41391-801-03 Replacement 150-C201, 150-C251 41391-801-01 150-C317…C480 41391-801-02 Connects 140-M-C to 1 150-CC25 Connecting modules to 140-M 150-C3…25/150-D3…25 Electrical interconnection between SMC- Connects 140-M-D to Delta/SMC-3 and 140-M. 1 150-CD25 150-C3…25/150-D3…25 Motor protector and SMC must be Connects 140-M-F to mounted separately. 1 150-CF45 150-C3…37/150-D3…32 Connecting modules to 100-C Connects 100-C09…23 to 1 150-CI23 Electrical interconnection between SMC- 150-C3…19/150-D3…20 Delta/SMC-3 and 100-C. Connects 100-C30…37 to Contactor and SMC must be mounted 1 150-CI37 150-C3…37/150-D3…32 separately. Visit our website: www.ab.com/catalogs 61 Bulletin 150 Smart Motor Controllers — SMC™-3 Accessories, Continued Description For Use With Pkg. Qty. Cat. No. 150-C3…37NB or 150-D3…64NB (line only) 1 150-C84 150-C43…85NB (line and/or load) or 150-D74…147NB 480V Protective Module 1 150-C84P (line only) 150-C108…480NB (line and/or load) 1 150-F84L 150-C3…37NC or 150-D3…64NC (line only) 1 150-C86 150-C43…85NC (line and/or load) or 150-D74…147NC 600V Protective Module 1 150-C86P (line only) 150-C108…480NC (line and/or load) 1 150-F86L Terminal Cover 150-C108…135 1 150-TC1 IEC line or load terminal 150-C201…251 1 150-TC2 covers for 108…480 A devices. 150-C317…480 1 150-TC3 Dead front protection Total No. of Line Controller Terminal Lugs Possible Each Side Current Rating (A) 7 Wire Size Line Side Load Side Pkg. Qty. Cat. No. 108…135♣ 3 3 #6…250 MCM AWG 199-LF1 2 2 16 mm …120 mm 201…251♣ 6 6 3 #4…500 MCM AWG 317…480♣ 6 6 199-LG1 2 2 25 mm …240 mm Line and Load terminals are provided as standard on enclosed SMCs. 7 1…85 A units have box lugs standard. No additional lugs are required. ♣ When a multi-conductor lug is required, refer to the Instruction Sheet for appropriate lug catalog number. Description For Use With Pkg. Qty. Cat. No. Marking Tag Sheet 10 sheets with 160 perforated paper labels each, 6 x 17 150-C, 150-D 10 100-FMP mm To be used with a transparent cover Transparent Cover 100 each 150-C, 150-D 100 100-FMC To be used with marking tag sheets Remote Reset Solenoid for remote reset of electronic 150-C, 150-D 1 193-ER1⊗ overload ⊗ Voltage Suffix Code Available Coil Voltages 12… 600V 50 Hz/12…600V 60 Hz Standard Coil Voltages Voltage 24 48 110 115 120 220 240 50 Hz J — D — — A — 60 Hz J — — — D — A DC Z24 Z48 — Z01 — — — Surcharge for special voltages up to 20 pcs. (no surcharge for quantities greater than 20 pcs.) 62 Visit our website: www.ab.com/catalogs