ADVANTECH PCI-1240-A

4-axis Stepping/Pulse-type PCI-1240U Servo Motor Control Card Features Features § Independent 4-axis motion control § Hand wheel and jog function § 2/3-axis linear interpolation function § 2-axis circular interpolation function § Continuous interpolation function § Programmable T/S-curve acceleration/deceleration rate § Up to 4MPPS pulse output for each axis § Two pulse output types: Up/Down or Pulse/Direction § Up to 1 MHz encoder input for each axis § Two encoder pulse input types: A/B phase or Up/Down § Constant speed control § Position management and software limit switch function § Board ID PCI-1240 ADAM-3952 Introduction Advantech introduces the PCI-1240U 4-axis stepping/pulse-type servo motor control card designed for general-purpose extreme motion applications. The PCI-1240U is a high-speed 4-axis motion control card for the PCI bus that simplifies stepping and pulse-type servo motor control, giving you added performance from your motors. The card’s intelligent NOVA ® MCX314-motion ASIC builds in a variety of motion control functions, such as 2/3-axis linear interpolation, 2- axis circular interpolation, T/S-curve acceleration/deceleration rate and more. In addition, the PCI-1240U performs these motion control functions without processor loading during driving. For advanced applications, we supply Windows DLL drivers and user-friendly examples to decrease your programming load. Moreover, through a free bundled PCI-1240U motion utility, you can complete configuration and diagnosis easily. Position Counter ≥ COMP- Specifications Position Counter ≥ COMP- Interrupt Functions Interrupt CONDITION Position Counter ≥ COMP+ Motion Axis (excluding (All conditions could be Position Counter ≥ COMP+ Nunber of Axis 4 Axes Interpolation) enable individually) Constant speed begin or end during Range -8,388,608 ~ +8,388,607 for each axis acceleration/deceleration driving pulse 2/3 -axis Linear Speed 1 PPS ~ 4 MPPS finished Interpolation Precision ± 0.5 LSB Input Signal* nEXOP+ and nEXOP Range -8,388,608 ~ +8,388,607 for each axis 2/3 -axis Circular Max. Input Frequency 100 Hz Speed 1 PPS ~ 4 MPPS Exteral Signals Fixed pulse driving or continuous driving Interpolation Driving Mode Precision ± 1 LSB Driving Supports Hand wheel/Jog Continuous Speed 1 PPS ~ 2 MPPS 2,500 V Photo coupler isolation; accept DC Protection Interpolation mechanical connection point. Range 1 PPS ~ 4 MPPS External Input Signal* nINI ~ 3 Precision 1 LSB Deceleration/ Max. Input Frequency 4 KHz Change of Acceleration 9 2 954 ~ 31.25 x 10 PPS/sec Instantaneous Stop 2,500 V Photo coupler isolation and RC DC for S Curve Protection Singnal filtering 9 2 Acceleration/Deceleration 125 ~ 500 x 10 PPS/sec Input Signall for nALArm (servo alarm) Initial Velocity 1 PPS ~ 4 MPPS Input Signal* Servo Motor Drives nINPOS (position command coompleted) 1 PPS ~ 4 MPPS (Can be changed during Drive Output Pulses Drive Speed General Purposed driving) Output Signal* nOUT4 ~ 7 Output Signal Number of Output Pulses 0 ~ 268,435,455 (fixed pulse driving) Input Signal* nLMT+ and nLMT- Pulse/Direction (1-pulse, 1-direction type) or Over Traveling Pluse Output Type 2,500 V Photo coupler isolation and RC DC Up/Down (2-pulse type) Limit Switch Input Protection filtering; accept mechanical connection point. Differential Line driving output/Single-ended Output Singal Modes Input Signal* EMG- one emergency stop input for PCI-1240 output Emergency Stop 2,500 V Photo coupler isolation and RC DC Speed Curve T/S-corve Acceleration/Deceleration Protection filtering; accept mechanical connection point. Encoder Pulse Input Type Quadrature (A/B phase or Up/Down) Counts per Encoder General Input Pulse for x1, x2, x4 (A/B phase only) Cycle Encoder Interface I/O Connector Type 100-pin SCSI-II female Protection 2,500 V isolation DC Dimensions 175 x 100 mm (6.9" x 3.9") Max. Input Frequency 1 MHz Range of Command Typical +5 V @ 850 mA; +12 V @ 600 mA Power Consumption Position Counter (for -2,147,438,648 ~ +2,147,483,647 Max. +5 V @ 1 A; +12 V @ 700 mA Position Counter output pulse) External Poer (read/write at any DC +12 ~ 24 V Range of Actual Position Voltage time) Counter (for output -2,147,438,648 ~ +2,147,483,647 0° ~ +60° C (32° ~ 140° F) Operation pulse) (refer to IEC 68-2-1, 2) Temperature COMP+ Register Range -2,147,438,648 ~ +2,147,483,647 Comparison Storage -20° ~ +85° C (-4° ~ 185° F) COMP- Register Range -2,147,438,648 ~ +2,147,483,647 Register Relative Humidity 5% ~95% RH non-condensing (refer to IEC 68-2-3) Can be used for software over traveling limit Certification CE certified Note: *: “n” represents the axis (X, Y, Z or U) that is concerned. Plug-in DA&C Cards Online Download www.advantech.com/products 5-62 PCI-1240U 1 Ordering Information Pin Assignment IPPC & AWS Features § PCI-1240U 4-axis stepping/pulse-type servo motor control card § ADAM-3952 50-pin SCSI-II wiring terminal for DIN-rail mounting 2 § PCL-10251-1 100-pin SCSI to two 50-pin SCSI cable for PCI-1240, TPC 1 m § PCL-10251-3 100-pin SCSI to two 50-pin SCSI cable for PCI-1240, 3 m 3 FPM Feature Details 4 Programmable T/S-curve Acceleration and Deceleration ATM Each of four axes can be preset individually with S-curve or trapezoidal acceleration/ deceleration rates. When using S-curve acceleration to control driving speed, output 5 pulse is generated in parabolic-shaped acceleration or deceleration curves, and the DA&C ® triangular curve phenomenon will not occur through the NOVA MCX314-motion ASIC design concept. 6 Linear and Circular Interpolation cPCI Any two or three axes can be selected to execute linear interpolation driving and any two axes can be selected to execute circular arc interpolation control. The interpolation speed range is from 1 PPS to 4 MPPS. 7 ADAM-3000 Powerful position management function Each axis is equipped with a 32-bit logical position counter and a 32- bit real position 8 counter. The logical position counter counts the axis’ pulse output number and the real eConnectivity position counter is recorded with the feedback pulse from the outside encoder or linear scale. 9 ICOM Application 10 § General motion control (GMC) Software § Packaging and assembly machinery § Robotics and semiconductor manufacturing and measurement § Precise X-Y-Z position and rotation control 11 UNO-2000/3000 Block Diagram 12 VBOX 13 ADAM-4000 14 ADAM-5000 15 ADAM-6000 16 ADAM-8000 Plug-in DA&C Cards Online Download www.advantech.com/products 5-65