® IntelliPack 800 Series Intelligent Alarms Input 1 Output N.O. 1 COM 1 Dual N.C. 1 Signal SPDT Relays N.O. 2 Conditioning COM 2 N.C. 2 and Isolation Intelligent + Alarm Power Functions DC+ 10 - 36V DC DC- Input 2 Power 2-Wire RTD 3-Wire RTD Resistance EXC+ EXC+ EXC+ IN+ IN+ IN+ 832A Dual Alarm IN- IN- IN- RTN RTN RTN SHLD SHLD SHLD RTD and 4-Wire RTD 4-Wire RTD Resistance Input (Kelvin) w/Loop EXC+ Comp. EXC+ IN+ IN+ Models IN- IN- RTN RTN 832A-0200: SHLD SHLD Dual input alarm with two SPDT relays Input Ranges ■Description■Special Features RTD: 100 ohm Pt, 120 ohm Ni, 10 ohm Cu Resistance: 0 to 500 ohms IntelliPack alarms compare inputs against user-■Integrated microcontroller performs intelligent defined limit setpoints to control built-in relays. signal processing for advanced alarm functions. Alarm Outputs Each unit offers a selection of input ranges and■Windows 95/98/ME/NT/XP/2000 software Dual SPDT electro-mechanical 5A relays alarm functions to handle a broad range of configuration speeds setup and replacement. Power Requirement applications. As your needs change, you can ■Push-button reprogrammability facilitates 10 to 36V DC easily reconfigure the unit for different ranges or changes in the field without a host PC. functions. Alarm functions available on all mod- Approvals els include on/off controller, limit alarm, window■Multi-purpose inputs accept numerous ranges CE marked. UL, cUL listed. alarm, deviation alarm, rate-of-change alarm, to reduce spare stock requirements. and peak/valley detection. ■High-resolution Sigma-Delta A/D converter Setup is very easy. IntelliPack alarms are config- delivers high accuracy with low noise. ured through a user-friendly Windows 95/98/NT ■Input excitation supply on each input provides program. Field adjustments and recalibration are power for a two-wire transmitter. quickly performed with front-panel push-buttons and status LEDs. Once configured, IntelliPacks■Dual alarm operation lets you perform two operate independent of any host computer. alarm functions at the same time. Tel: 248-624-1541 Fax: 248-624-9234 e-mail: sales@acromag.com www.acromag.com 74 ® IntelliPack ® IntelliPack Signal Conditioners ■Output■Physical■Performance Relays Enclosure ■General Input Two independent SPDT electro-mechanical relays. Case: Self-extinguishing NYLON type 6.6 polyamide ther- Contact material Silver-Cadmium Oxide (AgCdO). moplastic UL94 V-2, color beige; general purpose NEMA Analog to Digital (A/D) Converter Type 1 enclosure. 16-bit Σ−Δ A/D converter. Relay Ratings (CSA ratings) 25V DC @ 5A. Connectors (Removable terminal blocks) Resolution 120/240V AC @ 5A. Wire Range: AWG #14-22 (AWG #12 stranded only). 0.1°C/ LSB. ADC typically yields resolutions finer than 0.1°C/LSB. Expected Mechanical Life Printed Circuit Boards 20 million operations. Military grade FR-4 epoxy glass circuit board. Ambient Temperature Effect Better than ±0.005% of input span per °C or ±1µV, Dimensions ■Environmental whichever is greater. 1.05W x 4.68H x 4.35D inches. Ambient Temperature 26.7W x 118.9H x 110.5D millimeters. Noise Rejection Operating: -25 to 70°C (-13 to 158°F). Normal Mode: Better than 40dB @ 60Hz. Storage: -40 to 85°C (-40 to 185°F). Shipping Weight Common Mode: Better than 130dB @ 60Hz. 1 pound (0.45 Kg) packed. Relative Humidity Input Filter 5 to 95%. Normal mode filtering, plus digital filtering optimized Power Requirements■Ordering and fixed per input range within Σ-Δ ADC. 10 to 36V DC. 55mA @ 24V. 80mA @ 15V. Information Input Response Time Isolation Less than 300mS to 98% of final value for a step IMPORTANT: All IntelliPacks require initial 3-way (input/output/power). change in the input. A software programmable delay software configuration (order 800C-SIP). 1500V AC for 60 seconds or 250V AC continuous. can be implemented for filtering transients. See Note 1 below. Inputs share a common. Relay Time Delay 832A-0200 Radiated Field Immunity (RFI) Adjustable alarm delay of up to 25 seconds. IntelliPack alarm unit. EN61000-4-3, EN50082-1. Input Overvoltage Protection Two RTD/resistance inputs, two SPDT relays. Electromagnetic Field Immunity (EMI) Bipolar Transient Voltage Suppressors (TVS). 800C-SIP No relay trips will occur beyond ±0.25% of input span Software Interface Package. from setpoint under the influence of electromagnetic■Resistance Input Only one kit is required for all IntelliPack models. fields from switching solenoids, commutator motors, Resistance Input Range See diagram on Page 47 for included parts. and drill motors. 0 to 500 ohms. 5034-225 Electrical Fast Transient (EFT) USB-to-RS232 adapter. See page 91 for more info. Resistance Accuracy EN61000-4-4, EN50082-1. ±0.05 ohms. PS5R-D24 Power supply (24V DC, 2.1A). Surge Withstanding Capability (SWC) ■RTD Input See Power Supplies on page 183. EN61000-4-5, EN50082-1. RTD Input Ranges TBK-B02 Electrostatic Discharge (ESD) 100 ohm Platinum, 120 ohm Nickel, or Optional terminal block kit, barrier strip style,4 pcs. EN61000-4-2, EN50082-1. 10 ohm Copper; user-configured. TBK-S02 RTD °C Range (°F Range) Accuracy Radiated Emissions Optional terminal block kit, spring clamp style, 4 pcs. 1 Pt -200 to 850°C (-328 to 1562°F) ±0.25°C EN50081-1 for Class B equipment. 2 Pt -200 to 850°C (-328 to 1562°F) ±0.25°C NOTE 1: To order factory configuration, call Acromag Approvals Ni -80 to 320°C (-112 to 608°F) ±0.25°C for a configuration form which must accompany your CE marked, UL, cUL listed (USA, Canada). Cu -200 to 260°C (-328 to 500°F) ±1.00°C order. Also, append “-C” to model number (example: UL3121 - general product safety. 1 2 Alpha: Pt (α = 1.3850), Pt (α = 1.3911), 832A-0200-C). 800C-SIP kit is still recommended. Ni (α = 1.6720), Cu (α = 1.4272).■Configuration 2, 3, or 4-wire configurations supported. Module pro- Software Configuration vides sensor excitation, linearization, lead-wire com- Units are fully programmable via the Windows pensation, and sensor break detection. 95/98/ME/2000/NT/XP IntelliPack Configuration Program. Configuration downloads from PC through RTD Excitation Current EIA232 serial port using Acromag 800C-SIP kit. 1mA DC typical, all types. Field Configuration RTD Lead-Wire Compensation Setpoint and deadband are configurable via 25 ohms per lead. push-buttons and a standard calibrator. Optional terminal blocks: barrier strip (left) and RTD Break Detection spring clamp (right). Cage clamp terminal is standard. LED Indicators RTD sensor failure can be configured for either upscale LEDs indicate power, status, and alarm. or downscale. Tel: 248-624-1541 Fax: 248-624-9234 e-mail: sales@acromag.com www.acromag.com 75 (118.9) 4.68 (95.3) 3.75 (59.4) 2.34 ® IntelliPack 800 Series Dimensions Acromag RUN "T" RAIL DIN MOUNTING ST DIN EN 50022, 35mm 12 RELAY MODE SET C L RST 1 RST 2 SCREWDRIVER SLOT FOR REMOVAL FROM "T" RAIL R 3.90 1.05 (99.1) (26.7) 4.35 (110.5) NOTE: ALL DIMENSION ARE IN INCHES (MILLIMETERS) Tel: 248-624-1541 Fax: 248-624-9234 e-mail: sales@acromag.com www.acromag.com 90 ® IntelliPack ® IntelliPack Signal Conditioners Accessories Terminal Blocks Mounting Hardware Power Supplies Barrier strip (left) and spring clamp (right). ■Ordering Information See individual I/O modules for compatibility. Barrier Strip Terminal Blocks DIN-Rail Mounting 50W Supply Wire range: For your convenience, Acromag offers several Input Power Requirement AWG #12-26 85 to 264V AC or 105 to 370V DC mounting accessories to simplify your system installation. Our 19” rack-mount kit provides a Output clean solution for mounting your I/O modules 24V DC, 2.1A (50W) and a power supply. Or you can buy precut DIN ■Ordering Information rail strips for mounting on any flat surface. PS5R-D24 6-position: L = 1.47 inches (37.7 mm) Universal 50W power supply ■Ordering Information Wire range: 20RM-16-DIN AWG #12-26 See Power Supplies on page 183 for other models 19" rack-mount kit with DIN rail. and more information. DIN RAIL 3.0 DIN RAIL 16.7 DIN rail strip, Type T, 3 inches (75mm) or USB / RS232 Adapter 16.7 inches (425mm) Length: 3.15 in (8.0 cm) 3-position: L = 0.87 inches (22.3 mm) Height: 0.80 in (2.03 cm) TBK-B01 TBK-B03 Width: 1.75 in (4.44 cm) Terminal block kit, Terminal block kit, Weight: 1.6 oz (45.36 g) two 6-position pieces one 3-position and three 6-position pieces■Ordering TBK-B02 Information Terminal block kit, four 6-position pieces 5034-225 USB-to-RS232 adapter Spring Clamp Terminal Blocks Wire range: AC Current Sensor AWG #12-26 3-position: L = 0.66 inches (16.9 mm) 6-position: L = 1.26 inches (32.3 mm) TBK-S01 TBK-S03■Ordering Information Terminal block kit, Terminal block kit, 5020-350 two 6-position pieces one 3-position and AC current sensor three 6-position pieces TBK-S02 Terminal block kit, four 6-position pieces Tel: 248-624-1541 Fax: 248-624-9234 e-mail: sales@acromag.com www.acromag.com 91