® IntelliPack 800 Series Intelligent Alarms Input Output N.O. 1 DPDT Relay COM 1 (801A-0100) N.C. 1 or Signal N.O. 2 Dual SPDT Conditioning COM 2 (801A-0200) N.C. 2 and Isolation Intelligent + Alarm Functions 10 - 36V DC+ DC Power DC- Power ■Input excitation supply on each input provides■Description 801A Alarms power for a two-wire transmitter. IntelliPack alarms compare inputs against user- defined limit setpoints to control built-in relays.■Dual alarm operation lets you perform two Thermocouple, RTD, alarm functions at the same time. Each unit offers a selection of input ranges and and Millivolt Input alarm functions to handle a broad range of ■Performance Models applications. As your needs change, you can 801A-0100: Alarm with one DPDT relay easily reconfigure the unit for different ranges or ■General Input 801A-0200: Alarm with two SPDT relays functions. Alarm functions available on all mod- Analog to Digital (A/D) Converter els include on/off controller, limit alarm, window 16-bit Σ−Δ A/D converter. Input Ranges alarm, deviation alarm, rate-of-change alarm, Resolution TC types: J, K, T, R, S, E, B, N and peak/valley detection. ±0.005% of span or 0.1°C/ LSB. ADC typically yields Millivolt: ±15.625mV to ±1.0V DC resolutions finer than 0.1°C/LSB. Setup is very easy. IntelliPack alarms are config- RTD: 100 ohm Pt, 120 ohm Ni, 10 ohm Cu ured through a user-friendly Windows 95/98/NT Ambient Temperature Effect Resistance: 0 to 500 ohms Better than ±0.005% of input span per °C or ±1µV, program. Field adjustments and recalibration are whichever is greater. quickly performed with front-panel push-buttons Alarm Outputs and status LEDs. Once configured, IntelliPacks Noise Rejection Single DPDT electro-mechanical 5A relay (-0100), Normal Mode: Better than 40dB @ 60Hz. operate independent of any host computer. Dual SPDT electro-mechanical 5A relays (-0200) Common Mode: Better than 130dB @ 60Hz. Power Requirement■Special Features Input Filter 10 to 36V DC Normal mode filtering, plus digital filtering optimized ■Integrated microcontroller performs intelligent and fixed per input range within Σ-Δ ADC. signal processing for advanced alarm functions. Approvals Input Response Time CE marked. UL, cUL listed.■Windows 95/98/ME/NT/XP/2000 software Less than 200mS to 98% of final value for a step configuration speeds setup and replacement. change in the input. A software programmable delay can be implemented for filtering transients. ■Push-button reprogrammability facilitates Relay Time Delay changes in the field without a host PC. Adjustable alarm delay of up to 25 seconds. ■Multi-purpose inputs accept numerous ranges Input Overvoltage Protection to reduce spare stock requirements. Bipolar Transient Voltage Suppressors (TVS). ■High-resolution Sigma-Delta A/D converter Continued on next page. delivers high accuracy with low noise. 4-Wire RTD 4-Wire RTD TC Input 2-Wire RTD 3-Wire RTD (Kelvin) w/Loop Millivolt Resistance Comp. + IN+ IN+ IN+ IN+ IN+ IN+ IN+ IN- IN- IN- IN- IN- IN- IN- EXC+ EXC+ EXC+ EXC+ EXC+ EXC+ EXC+ RTN RTN RTN RTN RTN RTN RTN Tel: 248-624-1541 Fax: 248-624-9234 e-mail: sales@acromag.com www.acromag.com 68 ® IntelliPack ® IntelliPack Signal Conditioners ■DC Millivolt Input ■ Output■Physical DC Millivolt/Voltage Input Ranges Relay (801A-0100 models) Enclosure ±1.0V ±125mV ±31.25mV One DPDT electro-mechanical relay. Case: Self-extinguishing NYLON type 6.6 polyamide ther- ±500mV ±62.5mV ±15.625mV Contact material Silver Nickel (AgNi 90/10). moplastic UL94 V-2, color beige; general purpose NEMA ±250mV Type 1 enclosure. Relays (801A-0200 models) Millivolt Accuracy Two independent SPDT electro-mechanical relays. Connectors (Removable terminal blocks) Better than ±0.05% of input span. Contact material Silver-Cadmium Oxide (AgCdO). Wire Range: AWG #14-22 (AWG #12 stranded only). Relay Ratings (CSA ratings) Printed Circuit Boards ■Thermocouple Input 25V DC @ 5A. 120/240V AC @ 5A. Military grade FR-4 epoxy glass circuit board. Thermocouple Input Ranges Thermocouple type user configured. Signal lineariza- Expected Mechanical Life Dimensions tion, cold-junction compensation, and open circuit or 20 million operations. 1.05W x 4.68H x 4.35D inches. lead break detection are included. 26.7W x 118.9H x 110.5D millimeters. ■Environmental TC °C Range (°F Range) Accuracy Shipping Weight Ambient Temperature J -210 to 760°C (-346 to 1400°F) ±0.5°C 1 pound (0.45 Kg) packed. Operating: -25 to 70°C (-13 to 158°F). K -200 to 1372°C (-328 to 2502°F) ±0.5°C Storage: -40 to 85°C (-40 to 185°F). T -260 to 400°C (-436 to 752°F) ±0.5°C ■Ordering R -50 to 1768°C (-58 to 3214°F) ±1.0°C Relative Humidity S -50 to 1768°C (-58 to 3214°F) ±1.0°C Information 5 to 95%. E -200 to 1000°C (-328 to 1832°F) ±0.5°C IMPORTANT: All IntelliPacks require initial B 260 to 1820°C (500 to 3308°F) ±1.0°C Power Requirements software configuration (order 800C-SIP). N -230 to 1300°C (-382 to 2372°F) ±0.5°C 10 to 36V DC. 55mA @ 24V. 75mA @ 15V. See Note 1 below. Isolation■RTD Input 801A-0100 3-way (input/output/power). RTD Input Ranges IntelliPack alarm unit. 1500V AC for 60 seconds or 250V AC continuous. 100Ω Pt, 120Ω Ni, or 10Ω Cu; user-configured. One TC/RTD/millivolt input, one DPDT relay. Radiated Field Immunity (RFI) RTD °C Range (°F Range) Accuracy 801A-0200 1 EN61000-4-3, EN50082-1. Pt -200 to 850°C (-328 to 1562°F) ±0.25°C Same as above except two SPDT relays. 2 Pt -200 to 850°C (-328 to 1562°F) ±0.25°C Electromagnetic Field Immunity (EMI) 800C-SIP Ni -80 to 320°C (-112 to 608°F) ±0.25°C No relay trips will occur beyond ±0.25% of input span Software Interface Package. Cu -200 to 260°C (-328 to 500°F) ±1.00°C from setpoint under the influence of electromagnetic Only one kit is required for all IntelliPack models. 1 2 Alpha: Pt (α = 1.3850), Pt (α = 1.3911), fields from switching solenoids, commutator motors, See diagram on Page 47 for included parts. Ni (α = 1.6720), Cu (α = 1.4272). and drill motors. 5034-225 2, 3, or 4-wire configurations supported. Module pro- USB-to-RS232 adapter. See page 91 for more info. Electrical Fast Transient (EFT) vides sensor excitation, linearization, lead-wire com- EN61000-4-4, EN50082-1. PS5R-D24 pensation, and sensor break detection. Power supply (24V DC, 2.1A). Surge Withstanding Capability (SWC) RTD Excitation Current See Power Supplies on page 183. EN61000-4-5, EN50082-1. 1mA DC typical, all types. TBK-B01 Electrostatic Discharge (ESD) Optional terminal block kit, barrier strip style, 2 pcs. RTD Lead-Wire Compensation EN61000-4-2, EN50082-1. (Does not include terminal block for input wiring.) 25 ohms per lead. TBK-S01 Radiated Emissions RTD Break Detection Optional terminal block kit, spring clamp style, 2 pcs. EN50081-1 for Class B equipment. Configurable for either upscale or downscale. (Does not include terminal block for input wiring.) Approvals ■Resistance Input CE marked, UL, cUL listed (USA, Canada). NOTE 1: To order factory configuration, call Acromag UL3121 - general product safety. Resistance Input Range for a configuration form which must accompany your 0 to 500 ohms. order. Also, append “-C” to model number (example: ■Configuration 801A-0200-C). 800C-SIP kit is still recommended. Resistance Accuracy Software Configuration ±0.05 ohms. Units are fully programmable via the Windows 95/98/ME/2000/NT/XP IntelliPack Configuration Program. Configuration downloads from PC through EIA232 serial port using Acromag 800C-SIP kit. Field Configuration Setpoint and deadband are configurable via push-buttons and a standard calibrator. LED Indicators Optional terminal blocks: barrier strip (left) and LEDs indicate power, status, and alarm. spring clamp (right). Cage clamp terminal is standard. Tel: 248-624-1541 Fax: 248-624-9234 e-mail: sales@acromag.com www.acromag.com 69 (118.9) 4.68 (95.3) 3.75 (59.4) 2.34 ® IntelliPack 800 Series Dimensions Acromag RUN "T" RAIL DIN MOUNTING ST DIN EN 50022, 35mm 12 RELAY MODE SET C L RST 1 RST 2 SCREWDRIVER SLOT FOR REMOVAL FROM "T" RAIL R 3.90 1.05 (99.1) (26.7) 4.35 (110.5) NOTE: ALL DIMENSION ARE IN INCHES (MILLIMETERS) Tel: 248-624-1541 Fax: 248-624-9234 e-mail: sales@acromag.com www.acromag.com 90 ® IntelliPack ® IntelliPack Signal Conditioners Accessories Terminal Blocks Mounting Hardware Power Supplies Barrier strip (left) and spring clamp (right). ■Ordering Information See individual I/O modules for compatibility. Barrier Strip Terminal Blocks DIN-Rail Mounting 50W Supply Wire range: For your convenience, Acromag offers several Input Power Requirement AWG #12-26 85 to 264V AC or 105 to 370V DC mounting accessories to simplify your system installation. Our 19” rack-mount kit provides a Output clean solution for mounting your I/O modules 24V DC, 2.1A (50W) and a power supply. Or you can buy precut DIN ■Ordering Information rail strips for mounting on any flat surface. PS5R-D24 6-position: L = 1.47 inches (37.7 mm) Universal 50W power supply ■Ordering Information Wire range: 20RM-16-DIN AWG #12-26 See Power Supplies on page 183 for other models 19" rack-mount kit with DIN rail. and more information. DIN RAIL 3.0 DIN RAIL 16.7 DIN rail strip, Type T, 3 inches (75mm) or USB / RS232 Adapter 16.7 inches (425mm) Length: 3.15 in (8.0 cm) 3-position: L = 0.87 inches (22.3 mm) Height: 0.80 in (2.03 cm) TBK-B01 TBK-B03 Width: 1.75 in (4.44 cm) Terminal block kit, Terminal block kit, Weight: 1.6 oz (45.36 g) two 6-position pieces one 3-position and three 6-position pieces■Ordering TBK-B02 Information Terminal block kit, four 6-position pieces 5034-225 USB-to-RS232 adapter Spring Clamp Terminal Blocks Wire range: AC Current Sensor AWG #12-26 3-position: L = 0.66 inches (16.9 mm) 6-position: L = 1.26 inches (32.3 mm) TBK-S01 TBK-S03■Ordering Information Terminal block kit, Terminal block kit, 5020-350 two 6-position pieces one 3-position and AC current sensor three 6-position pieces TBK-S02 Terminal block kit, four 6-position pieces Tel: 248-624-1541 Fax: 248-624-9234 e-mail: sales@acromag.com www.acromag.com 91