LV Capacitor CLMD Reliability for Power Factor Correction Reliability for power factor correction CLMD construction • The sheet steel box is fi lled with inorganic, inert and fi re proof granules in order to absorb the energy produced or to • The CLMD capacitor consists of a number of wound elements extinguish any fl ames in case of a possible defect at the end made with a dielectric of metallized polypropylene fi lm. These of an element’s life. The CLMD is also provided with thermal dry windings are provided with a sequential disconnector equalizers to ensure effective heat dissipation. ensuring that each element can be reliably and selectively disconnected from the circuit at the end of its life. High performance in-house metallized fi lm • The capacitor elements receive a treatment under vacuum in order to ensure perfect electrical characteristics. Each winding ABB’s completely integrated manufacturing process has resulted is placed in a plastic case and encapsulated in thermo-setting in the development of the special ABB high-performance fi lm of resin in order to obtain a perfectly sealed element. which all ABB LV capacitors benefi t: • The elements are placed inside a sheet steel box and connected in such a way as to supply the single or three-phase • high breakdown strength power at the required voltage and frequency. • excellent peak current handling capability • high capacitance stability • optimal self healing design • long life Power cables Discharge resistors Wire connection Metal end spray Metal enclosure In-house metallised polypropylene film Self-healing dry (unique profile) dielectric Secondary foil winding Very low losses Biaxially oriented Inert and non-toxic polypropylene dielectric granules Fuse link Holes for fixation Thermo-setting encapsulation Plastic case Capacitor element CLMD 33S 2 LV Capacitor CLMD | Reliability for power factor correction Reliable and safe Dry type design Easy to install - Light weight The CLMD has a dry type dielectric and therefore cannot give any The CLMD capacitor is very lightweight and therefore presents no risk of leakage or pollution of the environment. handling difficulties during installation. Very low losses High reliability Dielectric losses are less than 0.2 Watt per kvar. Total losses, The CLMD capacitor complies with the requirements of IEC 831- including discharge resistors, are less than 0.5 Watt per kvar 1 & 2. The use of robust terminals removes the risk of damage during installation and reduces maintenance requirements. Long life - Self-healing In the event of a fault developing in the dielectric of the capacitor, Security the metallized electrode adjacent to the fault is immediately Thermal equalizers are fitted to surround each capacitor element vaporized, thus insolating the fault. The capacitor then continues and provide effective heat dissipation. The CLMD capacitor is normal operation. equipped with discharge resistors. Fire protection ISO 9001 All capacitor elements within the CLMD capacitor are surrounded Our ISO 9001 Quality System registration provides the strongest by vermiculite which is an inorganic, inert, fire proof and non assurance of our product quality. toxic granular material. In the event of any failure the vermiculite absorbs safely the energy produced within the capacitor box and ISO 14001 extinguishes any possible flames. The CLMD capacitor has a dry type dielectric and is free from liquids or other impregnating agents. It has been designed Unique protection system for environmentally friendly manufacturing. Our ISO 14001 A unique Sequential Protection System ensures that each certification guarantees our commitment to the environment. individual element can be disconnected from the circuit at the end of its life. Knock-out Robust terminals, easy connection Earth terminal Discharge resistors Metal enclosure (also available for outdoor installation) Self-healing dry dielectric Very low losses Thermal equalizer Inert and non-toxic granules LV Capacitor CLMD | Reliable and safe 3 A comprehensive range CLMD 43, 53, 63 & 83 The CLMD capacitor unit is designed in such a way to give the highest level of reliability, safety, performance and power all in a robust and compact fashion. Modular - CLMD 13 The CLMD 13 is designed to make an easy parallel connection of capacitor units. The CLMD 13 is the ideal basic unit for a modular system. Compact - CLMD 33S The CLMD 33S is intended for use in capacitor banks. It offers high power density and small dimensions. 4 LV Capacitor CLMD | A comprehensive range Technical specifications Voltage range From 220 to 1000 V. Frequency 50 and 60 Hz. Connection Three-phase as standard construction (single-phase on request). Discharge resistors Permanently connected built-in discharge resistors are sized to ensure safe discharge of the capacitor to less than 50V in 1 minute after a switch off. Minimum time between disconnection and re-energization: 40 seconds. Terminals CLMD13: three M6 terminals. CLMD33S: three cable outputs (6, 10, 16 mm²), 50 cm long. CLMD43-53-63-83: with threaded rods M6, 8, 10 or 12 according to the power of the capacitor. Earth CLMD13-33S: earth connection on the enclosure fixation. CLMD43-53-63-83: a M8 terminal is included under the cover. Cable input By a knock out: CLMD13: 22.5 mm. CLMD33S: 500 mm CLMD43-53: 37 mm. CLMD63-83: 47 mm. Case material Zinc electroplated mild steel. Color Beige RAL 7032. Fixing CLMD13: with two slots, diameter 6.5 mm (suitable fixing for assembly in module). CLMD33S: with eight fixation holes, diameter 5.4 mm. CLMD43-53-63-83: with two slots 26 X 12 mm. Execution Indoor (outdoor on request). Protection CLMD13-43-53-63-83: IP 42 (IP 54 on request). CLMD33S: IP40. Maximum ambient temperature Class „D“ (+55°C) according to IEC 60831. Minimum ambient temperature Indoor type: -25°C. Outdoor type: -40°C. Minimum distance between units CLMD13-33S: 20 mm (25 mm for units > 30 kvar). CLMD43-53-63-83: 50 mm. Minimum distance between units CLMD13-33 : 20 mm (25 mm for units > 30 kvar). and wall CLMD43-53-63-83: 50 mm. Losses (discharge resistors included) < 0.5 Watt/kvar for 380 V rated voltage and above. Tolerance on capacitance 0 % + 10 %. Voltage test Between terminals: 2.15 Un for 10 seconds. Between terminals and earth: 3 kV for 10 seconds for UN < 500 V and 4 kV for 10 seconds for UN > 500 V. Lightning impulse voltage test CLMD13-43-53-63-83: 15kV. CLMD33S: 8kV. The acceptable overloads are those Overvoltage tolerance: 10% max. at intervals. specified in IEC 831-1&2 Overcurrent tolerance: 30% permanently. Maximum overload: stable operation at 135% of the nominal rating (generated by overvoltages and harmonics). Important: the installation of capacitors on networks disturbed by harmonics may require special precautions, especially when there is a risk of resonance. LV Capacitor CLMD | Technical specifications 5 Dimensions CLMD 13 CLMD 43, 53, 63 & 83 Type H (mm) L1 (mm) L2 (mm) L3 (mm) D D (mm) CLMD43 275 266 180 226 152 37 CLMD 53 310 436 350 396 152 37 CLMD 63 485 436 350 396 152 47 CLMD 83 670 436 350 396 152 47 6 LV Capacitor CLMD | Dimensions CLMD 33S LV Capacitor CLMD | Dimensions 7 Range - 50 Hz CLMD13, 43, 53, 63 & 83 Network Type Power Power Article number for Network Type Power Power Article number for voltage [kvar] [kvar] ordering voltage [kvar] [kvar] ordering 250V 230V 460V CLMD43 15.0 2GCA280803A0030 250V/230V CLMD13 3.3 2.8 2GCA281318A0030 CLMD43 23.0 2GCA280804A0030 CLMD13 6.5 5.5 2GCA281319A0030 CLMD53 35.0 2GCA280805A0030 CLMD13 9.5 8.0 2GCA281320A0030 CLMD53 45.0 2GCA280806A0030 CLMD43 13.0 11.0 2GCA281321A0030 CLMD63 57.0 2GCA280807A0030 CLMD43 19.0 16.0 2GCA280953A0030 CLMD63 70.0 2GCA280808A0030 CLMD53 28.0 24.0 2GCA280954A0030 CLMD63 80.0 2GCA280810A0030 CLMD53 38.0 32.0 2GCA280955A0030 CLMD83 90.0 2GCA280811A0030 CLMD63 47.0 40.0 2GCA280956A0030 CLMD83 100.0 2GCA280812A0030 CLMD63 57.0 48.0 2GCA280957A0030 525 V 500 V CLMD63 66.0 56.0 2GCA280958A0030 525V/500V CLMD13 10.0 9.0 2GCA280842A0030 415V 400V CLMD43 20.0 18.0 2GCA280852A0030 415V/400V CLMD13 2.7 2.5 2GCA280554A0030 CLMD43 30.0 27.0 2GCA280854A0030 CLMD13 6.0 5.5 2GCA280555A0030 CLMD53 40.0 36.0 2GCA280855A0030 CLMD13 7.2 6.7 2GCA281533A0030 CLMD53 50.0 45.0 2GCA285290A0030 CLMD13 11.0 10.0 2GCA280556A0030 CLMD63 60.0 54.0 2GCA280860A0030 CLMD13 13.5 12.5 2GCA280557A0030 CLMD63 80.0 73.0 2GCA280864A0030 CLMD13 16.0 15.0 2GCA280558A0030 CLMD63 90.0 81.6 2GCA285299A0030 CLMD13 18.0 16.6 2GCA280559A0030 CLMD83 100.0 91.0 2GCA280865A0030 CLMD43 22.0 20.0 2GCA280960A0030 CLMD83 120.0 109.0 2GCA280866A0030 CLMD43 27.0 25.0 2GCA280774A0030 550V CLMD13 10.0 2GCA280566A0030 CLMD43 32.0 30.0 2GCA280961A0030 CLMD43 21.0 2GCA280876A0030 CLMD53 37.5 35.0 2GCA280730A0030 CLMD53 32.0 2GCA280877A0030 CLMD53 43.0 40.0 2GCA280776A0030 CLMD53 42.0 2GCA280878A0030 CLMD53 50.0 45.0 2GCA280777A0030 CLMD63 53.0 2GCA280879A0030 CLMD63 54.0 50.0 2GCA280729A0030 CLMD63 74.0 2GCA280880A0030 CLMD63 65.0 60.0 2GCA280982A0030 CLMD63 84.0 2GCA280881A0030 CLMD63 75.0 70.0 2GCA280780A0030 CLMD83 95.0 2GCA280882A0030 CLMD63 86.0 80.0 2GCA280781A0030 CLMD83 105.0 2GCA280883A0030 CLMD83 110.0 100.0 2GCA280731A0030 600V CLMD13 12.5 2GCA280884A0030 CLMD83 130.0 120.0 2GCA281094A0030 CLMD43 25.0 2GCA280886A0030 440V CLMD13 5.0 2GCA280560A0030 CLMD53 37.5 2GCA280887A0030 CLMD13 10.0 2GCA280561A0030 CLMD53 50.0 2GCA280888A0030 CLMD13 12.0 2GCA280562A0030 CLMD63 62.0 2GCA280889A0030 CLMD13 14.0 2GCA280563A0030 CLMD63 75.0 2GCA280890A0030 CLMD43 20.0 2GCA280785A0030 CLMD63 85.0 2GCA280891A0030 CLMD43 25.0 2GCA280744A0030 CLMD83 100.0 2GCA280892A0030 CLMD53 30.0 2GCA280789A0030 CLMD83 112.0 2GCA281220A0030 CLMD53 35.0 2GCA280790A0030 660V CLMD13 5.0 2GCA280567A0030 CLMD53 40.0 2GCA280792A0030 CLMD13 10.0 2GCA280568A0030 CLMD53 50.0 2GCA280794A0030 CLMD13 15.0 2GCA280569A0030 CLMD63 60.0 2GCA280796A0030 CLMD43 21.0 2GCA280914A0030 CLMD63 70.0 2GCA280797A0030 CLMD53 32.0 2GCA280915A0030 CLMD63 80.0 2GCA280798A0030 CLMD53 42.0 2GCA280916A0030 CLMD83 90.0 2GCA280799A0030 CLMD53 53.0 2GCA280917A0030 CLMD83 100.0 2GCA280800A0030 CLMD83 74.0 2GCA280818A0030 8 LV Capacitor CLMD | Range - 50 Hz CLMD13, 43, 53, 63 & 83 CLMD33S (2) Network Type Power Power Article number for Network Associated Power [kvar] Article number for (1) voltage [kvar] [kvar] ordering voltage reactor (%) ordering 660V CLMD83 85.0 2GCA280819A0030 230V - 6.3 2GCA289064A0030 CLMD83 105.0 2GCA280920A0030 - 10.0 2GCA289065A0030 690V CLMD13 5.0 2GCA280570A0030 - 12.5 2GCA289066A0030 CLMD13 10.0 2GCA280571A0030 400V - 5.0 2GCA289067A0030 CLMD13 15.0 2GCA280572A0030 - 10.0 2GCA289068A0030 - 12.5 2GCA289069A0030 - 15.0 2GCA289070A0030 (1) Associated reactor (%): value of the detuned reactor to be - 20.0 2GCA289071A0030 combined with the capacitor unit. Reactors are not provided. - 25.0 2GCA289072A0030 5.67 12.5 2GCA289078A0030 (2) Power (kvar): net reactive power output in combination with 5.67 25.0 2GCA289079A0030 the associated reactor. 7.0 12.5 2GCA289078A0030 7.0 25.0 2GCA289079A0030 Please consult us for other ratings, single phase units, 12.5 12.5 2GCA289080A0030 outdoor executions. 12.5 25.0 2GCA289081A0030 415V - 10.0 2GCA289073A0030 - 12.5 2GCA289074A0030 - 15.0 2GCA289075A0030 - 20.0 2GCA289076A0030 - 25.0 2GCA289077A0030 5.67 12.5 2GCA289080A0030 5.67 25.0 2GCA289084A0030 7.0 12.5 2GCA289080A0030 7.0 25.0 2GCA289081A0030 12.5 12.5 2GCA289082A0030 525V - 10.0 2GCA289084A0030 - 12.5 2GCA289085A0030 - 20.0 2GCA289086A0030 - 25.0 2GCA289087A0030 5.67 12.5 2GCA289088A0030 7.0 12.5 2GCA289088A0030 12.5 12.5 2GCA289092A0030 12.5 16.7 2GCA289094A0030 690V - 10.0 2GCA289090A0030 - 12.5 2GCA289091A0030 - 20.0 2GCA289093A0030 - 25.0 2GCA289094A0030 5.67 12.5 2GCA289095A0030 5.67 25.0 2GCA289096A0030 7.0 12.5 2GCA289095A0030 7.0 25.0 2GCA289096A0030 12.5 12.5 2GCA289097A0030 12.5 25.0 2GCA289098A0030 LV Capacitor CLMD | Range - 50 Hz 9 Range - 60 Hz CLMD13, 43, 53, 63 & 83 Network Type Power Power Article number for Network Type Power Power Article number for voltage [kvar] [kvar] ordering voltage [kvar] [kvar] ordering 260 V 240 V 480V CLMD13 10.0 2GCA281118A0030 260V/240V CLMD13 3.5 3.0 2GCA281322A0030 CLMD13 15.0 2GCA281120A0030 CLMD13 5.0 4.2 2GCA281323A0030 CLMD43 20.0 2GCA280826A0030 CLMD13 7.0 6.0 2GCA281324A0030 CLMD43 25.0 2GCA280827A0030 CLMD13 12.0 10.0 2GCA281325A0030 CLMD53 30.0 2GCA280828A0030 CLMD43 17.0 15.0 2GCA280964A0030 CLMD53 35.0 2GCA280829A0030 CLMD53 25.0 21.0 2GCA280965A0030 CLMD63 40.0 2GCA280830A0030 CLMD53 29.0 25.0 2GCA281327A0030 CLMD63 45.0 2GCA280831A0030 CLMD53 36.0 31.0 2GCA280966A0030 CLMD63 50.0 2GCA281541A0030 CLMD63 50.0 43.0 2GCA280967A0030 CLMD63 60.0 2GCA280833A0030 CLMD63 60.0 51.0 2GCA280968A0030 CLMD83 70.0 2GCA280834A0030 CLMD63 74.0 63.0 2GCA280969A0030 CLMD83 75.0 2GCA280835A0030 415 V 400 V CLMD83 80.0 2GCA280836A0030 415V/400V CLMD13 4.5 4.2 2GCA281328A0030 CLMD83 90.0 2GCA280837A0030 CLMD13 6.5 6.0 2GCA281329A0030 CLMD83 100.0 2GCA280963A0030 CLMD13 8.6 8.0 2GCA281330A0030 525 V 500 V CLMD13 13.0 12.0 2GCA281331A0030 525V/500V CLMD13 12.0 11.0 2GCA280867A0030 CLMD13 16.0 15.0 2GCA281332A0030 CLMD43 24.0 22.0 2GCA280868A0030 CLMD13 18.0 16.7 2GCA281333A0030 CLMD53 36.0 33.0 2GCA280869A0030 CLMD43 26.0 25.0 2GCA281334A0030 CLMD53 48.0 44.0 2GCA280870A0030 CLMD53 32.0 30.0 2GCA281335A0030 CLMD63 60.0 54.0 2GCA280871A0030 CLMD53 37.5 35.0 2GCA281341A0030 CLMD63 72.0 65.0 2GCA280872A0030 CLMD63 43.0 40.0 2GCA281342A0030 CLMD63 84.0 76.0 2GCA285298A0030 CLMD63 48.0 45.0 2GCA281343A0030 CLMD83 96.0 87.0 2GCA280873A0030 CLMD63 54.0 50.0 2GCA281344A0030 CLMD83 120.0 108.8 2GCA285400A0030 CLMD63 65.0 60.0 2GCA281345A0030 600V CLMD13 10.0 2GCA280898A0030 CLMD83 75.0 70.0 2GCA281346A0030 CLMD13 15.0 2GCA280899A0030 CLMD83 90.0 85.0 2GCA281347A0030 CLMD43 20.0 2GCA280900A0030 CLMD83 105.0 100.0 2GCA281348A0030 CLMD43 25.0 2GCA280901A0030 460V CLMD13 9.0 2GCA281123A0030 CLMD53 30.0 2GCA280902A0030 CLMD13 14.0 2GCA281119A0030 CLMD53 35.0 2GCA280903A0030 CLMD43 18.0 2GCA280815A0030 CLMD53 40.0 2GCA280904A0030 CLMD43 27.5 2GCA280817A0030 CLMD53 50.0 2GCA280906A0030 CLMD53 32.0 2GCA280818A0030 CLMD63 60.0 2GCA280907A0030 CLMD53 40.0 2GCA280819A0030 CLMD83 70.0 2GCA280908A0030 CLMD63 55.0 2GCA280820A0030 CLMD83 80.0 2GCA280910A0030 CLMD83 70.0 2GCA280822A0030 CLMD83 90.0 2GCA280911A0030 CLMD83 80.0 2GCA280823A0030 CLMD83 100.0 2GCA280912A0030 CLMD83 95.0 2GCA280824A0030 660V CLMD13 12.5 2GCA280921A0030 CLMD83 110.0 2GCA280825A0030 CLMD43 25.0 2GCA280922A0030 CLMD53 38.0 2GCA280923A0030 CLMD63 50.0 2GCA280924A0030 Please consult us for other ratings, single phase units, CLMD63 63.0 2GCA280925A0030 outdoor executions. CLMD83 75.0 2GCA280926A0030 CLMD83 88.0 2GCA280827A0030 CLMD83 100.0 2GCA280828A0030 10 LV Capacitor CLMD | Range - 60 Hz CLMD33S (2) (1) Network Associated Power [kvar] Article number for Associated reactor (%): value of the detuned reactor to be (1) voltage reactor (%) ordering combined with the capacitor unit. Reactors are not provided. 220V - 6.3 2GCA289103A0030 (2) - 10.0 2GCA289105A0030 Power (kvar): net reactive power output in combination with the - 12.5 2GCA289106A0030 associated reactor. 240V - 6.3 2GCA289099A0030 - 10.0 2GCA289100A0030 Please consult us for other ratings, single phase units, - 12.5 2GCA289102A0030 outdoor executions. 6.0 6.3 2GCA289102A0030 6.0 12.5 2GCA289105A0030 6.0 16.7 2GCA289107A0030 7.0 6.3 2GCA289102A0030 7.0 12.5 2GCA289105A0030 7.0 16.7 2GCA289107A0030 12.5 6.3 2GCA289108A0030 12.5 12.5 2GCA289109A0030 380V - 10.0 2GCA289073A0030 - 12.5 2GCA289074A0030 - 15.0 2GCA289075A0030 - 20.0 2GCA289076A0030 - 25.0 2GCA289077A0030 6.0 12.5 2GCA289110A0030 6.0 25.0 2GCA289111A0030 7.0 12.5 2GCA289110A0030 7.0 25.0 2GCA289111A0030 12.5 12.5 2GCA289082A0030 440V - 8.4 2GCA289115A0030 - 10.5 2GCA289116A0030 - 12.5 2GCA289117A0030 - 16.7 2GCA289118A0030 - 21.0 2GCA289119A0030 - 25.0 2GCA289114A0030 480V - 10.0 2GCA289115A0030 - 12.5 2GCA289116A0030 - 15.0 2GCA289117A0030 - 20.0 2GCA289118A0030 - 25.0 2GCA289119A0030 6.0 12.5 2GCA289088A0030 7.0 12.5 2GCA289088A0030 12.5 12.5 2GCA289120A0030 600V - 10.0 2GCA289122A0030 - 12.5 2GCA289123A0030 - 20.0 2GCA289124A0030 - 25.0 2GCA289125A0030 6.0 12.5 2GCA289126A0030 6.0 25.0 2GCA289127A0030 7.0 12.5 2GCA289126A0030 7.0 25.0 2GCA289127A0030 12.5 12.5 2GCA289128A0030 12.5 25.0 2GCA289295A0030 LV Capacitor CLMD | Range - 60 Hz 11 Contact us ABB n.v. While all care has been taken to ensure that Power Quality Products the information contained in this publication is Avenue Centrale 10 correct, no responsibility can be accepted for Zoning Industriel de Jumet any inaccuracy. We reserve the right to alter B-6040 Charleroi (Jumet), Belgium or modify the information contained herein Phone: +32(0) 71 250 811 at any time in the light of technical or other Fax: +32 (0) 71 344 007 developments. Technical specifications are E-Mail: Power.Quality@be.abb.com valid under normal operating conditions only. We do not accept any responsibility for any www.abb.com/lowvoltage misuse of the product and cannot be held liable for indirect or consequential damages. © Copyright 2010 ABB. 2GCS301012B0030 December 2010