Data Sheet DS/FEP300-EN Rev. I ProcessMaster FEP300 Electromagnetic flowmeter The process industry's first choice One solution for all your needs Advanced diagnostics for real-life situations — The versatile product tailored to meet all your process — Simplified plant trouble shooting increases productivity and applications process safety — Status messages in accordance with NAMUR Versatile and simple configuration — Help texts in the display — Through glass configuration eliminating the need to remove the cover and reducing commissioning time Un-paralleled service ability — Soft key based functionality — Fault finding help texts in the display — “Easy Set-up” function — Minimized down time with replaceable electronics cartridge — Universal transmitter reduces spare parts inventory costs State-of-the-art memory technology and storage costs — Revolutionary data storage enables transmitter interchange without the need for reconfiguration Approvals for explosion protection — In accordance with ATEX, IECEx, FM, cFM, NEPSI and ScanMaster in situ verification software option GOST — Allows the customer to perform in situ verification of the flowmeter and plant HART, PROFIBUS PA, FOUNDATION fieldbus — Access to all status information DSh Change from one to two columns Electromagnetic flowmeter ProcessMaster FEP300 DS/FEP300-EN Flow performance The Company Using a higher excitation frequency for the transmitter, ABB is an established world force in the design and ProcessMaster is a flowmeter with an especially short manufacture of instrumentation for industrial process control, response time. With its advanced filtering methods, the device flow measurement, gas and liquid analysis and environmental improves accuracy even under difficult conditions by applications. As a world leader in process automation separating the noise from the measuring signal. This leads to technology our worldwide presence, comprehensive service a maximum measuring error of 0.2 % of rate. Self-cleaning, and application oriented know-how make ABB a leading double-sealed polished measuring electrodes enhance the supplier of flow measurement products. device's reliability and performance. Introduction Easy and quick commissioning Setting the standard for the process industry Advanced data storage inside the sensor eliminates the need ProcessMaster is designed specifically to meet the increased to match sensor and transmitter in the field. The on-board requirements on advanced flowmeters. The modular design sensor memory automatically identifies the transmitter. On concept offers flexibility, cost-saving operation and reliability power-on, the transmitter self-configuration whilst providing a long service life and exceptionally low function is run. and replicates all sensor data and TAG maintenance. specific parameters into the transmitter. This eliminates the Integration into ABB asset management systems and usage opportunity for errors and leads to an increased startup speed of the selfmonitoring and diagnostic functions increase the and reliability. plant availability and reduce downtimes. Intuitive, convenient navigation ScanMaster - the diagnostic tool The factory-set parameters can be modified quickly and easily Can I rely on the measured values? via the user-friendly display and the non-contact buttons, How can I determine the technical condition of my device? without opening the housing. ScanMaster can answer these frequently asked questions. The "Easy Set-up" function reliably guides unpracticed users And ScanMaster allows you to easily check the device for through the menu step by step. proper functioning either through its Infra-red service port or The softkey-based functionality makes handling a breeze - it's through the HART commands. just like using a cell phone. During the configuration, the permissible range of each parameter is indicated on the display and invalid entries are rejected. Universal transmitter - powerful and flexible The backlit display can be easily rotated without the need for any tools. The contrast is adjustable and the display fully configurable. The character size, number of lines and display resolution (number of decimals) can be set as required. In multiplex mode, several different display options can be pre- configured and invoked one after the other. The smart modular design of the transmitter unit allows for easy disassembly without the need to unscrew cables or unplug connectors. Whether count pulses, 20 mA signals or the status output are Advanced diagnostic functions active or passive, the universal transmitter always delivers the Using its advanced diagnostic functions, the device monitors correct signal. HART is used as the standard both its own operability and the process. protocol.Optionally, the transmitter is available with PROFIBUS PA or FOUNDATION fieldbus communication. Limit values for the diagnostic parameters can be set locally. When these limits are exceeded, an alarm is tripped. The universal transmitter simplifies the spare parts inventory For further analysis, the diagnostic data can be read out via and reduces the stockholding costs. an advanced DTM. Critical states can, thus, be recognized early and appropriate measures can be taken. As a result, productivity is increased and downtimes are avoided. The status messages are classified in accordance with the NAMUR recommendations. In the event of an error, a diagnostic-dependent help text appears on the display which considerably simplifies and accelerates the troubleshooting procedure. The gives maximum safety for the process. 2 Electromagnetic flowmeter ProcessMaster FEP300 DS/FEP300-EN Assured quality Overview of the ProcessMaster series ProcessMaster is designed and manufactured in accordance ProcessMaster is available in two series. ProcessMaster 300, with international quality procedures (ISO 9001) and all which sets the standard in Process Flow measurement and flowmeters are calibrated on nationally-traceable calibration ProcessMaster 500 with best in class extended functionality rigs to provide the end- user with complete assurance of both and options. The following table gives an overview. quality and performance of the meter. ProcessMaster FEP300 FEP500 Measuring accuracy X - 0.4 % (optionally 0.2 %) of rate Measuring accuracy - X 0.3 % (optionally 0.2 %) of rate Batch functions - X Presetting counter, overrun correction, external start/stop, batch end contact Other software functions X X Mass units, editable counter, Two measuring ranges - X Graphic display X X Line recorder function Diagnostic functions Detection of gas bubbles or deposits on - X electrodes, conductivity monitoring, temperature monitoring, finger print, trend Partially filled ProcessMaster - always the first choice X X Recognition through partial filling electrode ProcessMaster sets the standard for the process industry. It (TFE) meets the various requirements of NAMUR. ProcessMaster is Hardware options a universal device according to the Pressure Equipment Versions for extremely abrasive fluids: Directive. In compliance with the requirements of NAMUR, the • Ceramic carbide liner, - X devices are categorized under category III for pipelines. As a • Wolfram carbide electrodes, result, ProcessMaster can be used universally. This reduces • Double layer electrodes costs and increases safety. Startup functions - X Grounding check Fieldbus X X PROFIBUS PA, FOUNDATION fieldbus Verifications / Diagnostic tool X X ScanMaster This data sheet describes ProcessMaster 300. For ProcessMaster 500 refer to data sheet DS/FEP500 3 Electromagnetic flowmeter ProcessMaster FEP300 DS/FEP300-EN C hange from one to two columns Overview - models Integral mount design FEP311 FEP315 FEP315 (without explosion protection) (Zone 2 / Div.2) (Zone 1 / Div.1) 2) 2) 1) 2) G01082-01 G00487-01 G00886-01 Measured value error Standard: 0.4 % of rate, Optional: 0.2 % of rate Nominal size range DN 3 ... 2000 (1/10 “ ... 80 ") Process connection Flange in accordance with DIN 2501 / EN 1092-1, ASME B16.5 / B16.47, JIS, AS2129 Nominal pressure PN 10 … 100, ASME CL 150, 300, 600 Lining Hard rubber (DN 15 ... 2000), Soft rubber (DN 50 ... 2000), PTFE (DN 10 ... 600), PFA (DN 3 ... 200), ETFE (DN 25 ... 600), Elastomer (DN 50 ... 600), Linatex (DN 50 ... 600) Conductivity > 5 µS/cm (20 µS/cm for demineralized water) Electrodes Stainless steel, Hastelloy B, Hastelloy C, Platinum-iridium, Tantalum, Titanium, Tungsten carbide Process connection material Steel, stainless steel IP rating IP 65, IP 67 Measuring medium temperature -25 ... 180 °C (-13 ... 356 °F) Power supply 100 ... 230 V AC (-15 / +10%), 24 V AC (-30 / +10%), 24 V DC (-30 / +30%) Current output 4 ... 20 mA, active or passive Pulse output Can be configured locally as active or passive Contact output / Contact input Optocoupler, programmable function Display Graphical display, configurable Housing Integral mount design, choice of single-compartment housing or dual-compartment housing Communication HART protocol (standard), PROFIBUS PA, FOUNDATION fieldbus (option) Explosion protection approvals • ATEX / IECEx zone 1, 2, 21, 22 • NEPSI zone 1, 2 • FM / cFM Cl 1Div 1, Cl 1 Div 2 • GOST zone 1, 2 Pressure Equipment Directive 97/23/EC Conformity assessment in accordance with category III, fluid group 1 CRN (Canadian Reg. Number) On request 1) Single-compartment housing 2) Dual-compartment housing 4 Electromagnetic flowmeter ProcessMaster FEP300 DS/FEP300-EN Remote mount design Flowmeter sensor FEP321 FEP325 FEP325 (without explosion (Zone 2 / Div. 2) (Zone 1 / Div. 1) protection) 1) 1) 2) 1) 2) G00862 G01083-01 G01083-01 Transmitter FET321 FET325 FET321 FET325 FET325 FET321 (without explosion (Zone 2, Div. 2) (without explosion (Zone 1, Div. 1) (Zone 2, Div. 2) (without explosion protection) protection) protection) 4) 3) 4) 3) 4) 3) 4) 3) 4) 3) 4) G00863-01 G01084-02 G01084-02 G01084-02 G01084-02 G01084-02 Flowmeter sensor Measured value error Standard: 0.4 % of rate, Optional: 0.2 % of rate Nominal size range DN 3 ... 2000 (1/10 “ ... 80 “) Process connection Flange in accordance with DIN 2501 / EN 1092-1, ASME B16.5 / B16.47, JIS, AS2129 Nominal pressure PN 10 … 100, ASME CL 150, 300, 600 Lining Hard rubber (DN 15 ... 2000), Soft rubber (DN 50 ... 2000), PTFE (DN 10 ... 600), PFA (DN 3 ... 200), ETFE (DN 25 ... 600), Elastomer (DN 50 ... 600), Linatex (DN 50 ... 600) Conductivity > 5 µS/cm (20 µS/cm for demineralized water) Electrodes Stainless steel, Hastelloy B, Hastelloy C, Platinum-iridium, Tantalum, Titanium, Tungsten carbide Process connection material Steel, stainless steel IP rating IP 65, IP 67, IP 68, (NEMA 4X) Measuring medium temperature -25 ... 180 °C (-13 ... 356 °F) Transmitter Power supply 100 ... 230 V AC (-15 / +10%), 24 V AC (-30 / +10%), 24 V DC (-30 / +30%) Current output 4 ... 20 mA, active or passive Pulse output Can be configured locally as active or passive Contact output / Contact input Optocoupler, programmable function Display Graphical display, configurable Housing Field-mount housing: choice of single-compartment housing or dual-compartment housing Communication HART protocol (standard), PROFIBUS PA, FOUNDATION fieldbus (option) Approvals Explosion protection approvals • ATEX / IECEx zone 1, 2, 21, 22 • NEPSI zone 1, 2 • FM / cFM Cl 1Div 1, Cl 1 Div 2 • GOST zone 1, 2 Pressure Equipment Directive 97/23/EC Conformity assessment in accordance with category III, fluid group 1 CRN (Canadian Reg. Number) On request 1) Aluminium terminal box 2) Plastic terminal box 3) Single-compartment housing 4) Dual-compartment housing 5 Electromagnetic flowmeter ProcessMaster FEP300 DS/FEP300-EN Change from one to two columns Specification - general Reference conditions According to EN 29104 Fluid temperature 20 °C (68 °F) ± 2 K Ambient 20 °C (68 °F) ± 2 K temperature Supply power Nominal voltage acc. to name plate U ± 1 %, frequency f ± 1 % n Installation - Upstream >10 x DN, straight section conditions - Downstream >5 x DN, straight section Warm-up phase 30 min. Fig. 1 Y Accuracy ± of measured value in [%] Maximum measuring error X Flow velocity v in [m/s], Q / Qmax [%] DN Impulse output - Standard calibration: Analog output effects ± 0.4 % of measured value, Same as pulse output plus ± 0.1 % of measured value ± 0.02 % Qmax (DN 3 … 2000) DN ± 0.01 mA - Optional calibration: ± 0.2 % of measured value, Reproducibility, response time ± 0.02 % Qmax (DN 10 … 600, 800) DN Reproducibility ≤ 0.11 % of measured value, Qmax : See table in Section "Flowmeter sizes, flow range". DN t = 100 s, v = 0.5 ... 10 m/s meas Response time of As step function 0 ... 99 % current output with 5   200 ms at 25 Hz excitation damping of frequency 0.02 seconds 5   400 ms at 12.5 Hz excitation frequency 5   500 ms at 6.25 Hz excitation frequency 6 Electromagnetic flowmeter ProcessMaster FEP300 DS/FEP300-EN C hange from one to two columns Flowmeter sizes, flow range The flow range end value can be set between 0.02 x Q DN and 2 x Q DN. max max Q DN Nominal diameter Min. flow range end value Max. flow range end value max 0.02 x Q DN (≈ 0.2 m/s) 2 x Q DN (≈ 20 m/s) DN " 0 … ≈ 10 m/s max max 3 1/10 0.08 l/min (0.02 US gal/min) 4 l/min (1.06 US gal/min) 8 l/min (2.11 US gal/min) 4 5/32 0.16 l/min (0.04 US gal/min) 8 l/min (2.11 US gal/min) 16 l/min (4.23 US gal/min) 6 1/4 0.4 l/min (0.11 US gal/min) 20 l/min (5.28 US gal/min) 40 l/min (10.57 US gal/min) 8 5/16 0.6 l/min (0.16 US gal/min) 30 l/min (7.93 US gal/min) 60 l/min (15.85 US gal/min) 10 3/8 0.9 l/min (0.24 US gal/min) 45 l/min (11.9 US gal/min) 90 l/min (23.78 US gal/min) 15 1/2 2 l/min (0.53 US gal/min) 100 l/min (26.4 US gal/min) 200 l/min (52.8 US gal/min) 20 3/4 3 l/min (0.79 US gal/min) 150 l/min (39.6 US gal/min) 300 l/min (79.3 US gal/min) 25 1 4 l/min (1.06 US gal/min) 200 l/min (52.8 US gal/min) 400 l/min (106 US gal/min) 32 1 1/4 8 l/min (2.11 US gal/min) 400 l/min (106 US gal/min) 800 l/min (211 US gal/min) 40 1 1/2 12 l/min (3.17 US gal/min) 600 l/min (159 US gal/min) 1200 l/min (317 US gal/min) 50 2 1.2 m3/h (5.28 US gal/min) 60 m3/h (264 US gal/min) 120 m3/h (528 US gal/min) 65 2 1/2 2.4 m3/h (10.57 US gal/min) 120 m3/h (528 US gal/min) 240 m3/h (1057 US gal/min) 80 3 3.6 m3/h (15.9 US gal/min) 180 m3/h (793 US gal/min) 360 m3/h (1585 US gal/min) 100 4 4.8 m3/h (21.1 US gal/min) 240 m3/h (1057 US gal/min) 480 m3/h (2113 US gal/min) 125 5 8.4 m3/h (37 US gal/min) 420 m3/h (1849 US gal/min) 840 m3/h (3698 US gal/min) 150 6 12 m3/h (52.8 US gal/min) 600 m3/h (2642 US gal/min) 1200 m3/h (5283 US gal/min) 200 8 21.6 m3/h (95.1 US gal/min) 1080 m3/h (4755 US gal/min) 2160 m3/h (9510 US gal/min) 250 10 36 m3/h (159 US gal/min) 1800 m3/h (7925 US gal/min) 3600 m3/h (15850 US gal/min) 300 12 48 m3/h (211 US gal/min) 2400 m3/h (10567 US gal/min) 4800 m3/h (21134 US gal/min) 350 14 66 m3/h (291 US gal/min) 3300 m3/h (14529 US gal/min) 6600 m3/h (29059 US gal/min) 400 16 90 m3/h (396 US gal/min) 4500 m3/h (19813 US gal/min) 9000 m3/h (39626 US gal/min) 450 18 120 m3/h (528 US gal/min) 6000 m3/h (26417 US gal/min) 12000 m3/h (52834 US gal/min) 500 20 132 m3/h (581 US gal/min) 6600 m3/h (29059 US gal/min) 13200 m3/h (58117 US gal/min) 600 24 192 m3/h (845 US gal/min) 9600 m3/h (42268 US gal/min) 19200 m3/h (84535 US gal/min) 700 28 264 m3/h (1162 US gal/min) 13200 m3/h (58118 US gal/min) 26400 m3/h (116236 US gal/min) 760 30 312 m3/h (1374 US gal/min) 15600 m3/h (68685 US gal/min) 31200 m3/h (137369 US gal/min) 800 32 360 m3/h (1585 US gal/min) 18000 m3/h (79252 US gal/min) 36000 m3/h (158503 US gal/min) 900 36 480 m3/h (2113 US gal/min) 24000 m3/h (105669 US gal/min) 48000 m3/h (211337 US gal/min) 1000 40 540 m3/h (2378 US gal/min) 27000 m3/h (118877 US gal/min) 54000 m3/h (237754 US gal/min) 1050 42 616 m3/h (2712 US gal/min) 30800 m3/h (135608 US gal/min) 61600 m3/h (271217 US gal/min) 1100 44 660 m3/h (3038 US gal/min) 33000 m3/h (151899 US gal/min) 66000 m3/h (290589 US gal/min) 1200 48 840 m3/h (3698 US gal/min) 42000 m3/h (184920 US gal/min) 84000 m3/h (369841 US gal/min) 1400 54 1080 m3/h (4755 US gal/min) 54000 m3/h (237755 US gal/min) 108000 m3/h (475510 US gal/min) 1500 60 1260 m3/h (5548 US gal/min) 63000 m3/h (277381 US gal/min) 126000 m3/h (554761 US gal/min) 1600 66 1440 m3/h (6340 US gal/min) 72000 m3/h (317006 US gal/min) 144000 m3/h (634013 US gal/min) 1800 72 1800 m3/h (7925 US gal/min) 90000 m3/h (396258 US gal/min) 180000 m3/h (792516 US gal/min) 2000 80 2280 m3/h (10039 US gal/min) 114000 m3/h (501927 US gal/min) 228000 m3/h (1003853 US gal/min) 7 Electromagnetic flowmeter ProcessMaster FEP300 DS/FEP300-EN Specifications - sensor Change from one to two columns Temperature data IP rating The temperature range of the product is dependent upon a According to EN 60529 number of factors which influence the specification. These IP 65, P 67, NEMA 4X factors include - fluid temperature, ambient temperature, IP 68 (for remote mount design only) operating pressure, lining material and hazardous area classifcation. Pipeline vibration According to EN 60068-2-6 Storage temperature - In the 10 ... 58 Hz range with max. 0.15 mm (0.006 inch) -40 ... 70 °C (-40 ... 158 °F) deflection - In the 58 ... 150 Hz range with max. 2 g acceleration Minimum permissible pressure as a function of fluid temperature Installation length 1) Lining Nominal POperating at T Operating diameter mbar abs. The flange devices comply with the installation lengths Hard rubber 15 ... 2000 0 < 90 °C (194 °F) specified in VDI/VDE 2641, ISO 13359, or according to 2) (1/2 ... 80") < 80 °C (176 °F) DVGW (process sheet W420, design WP, ISO 4064 short). Soft rubber 50 ... 2000 0 < 60 °C (140 °F) (2 ... 80") PTFE 10 ... 600 270 < 20 °C (68 °F) Signal cable (3/8 ... 24") 400 < 100 °C (212 °F) For remote mount design only 500 < 130 °C (266 °F) A 5 m (16.4 ft) cable is supplied. Thick PTFE, 25 … 80 0 < 180 °C (356 °F) high-temp. 100 … 250 67 < 180 °C (356 °F) If you require more than 5 m (16.4 ft), a signal cable can be design 300 27 < 180 °C (356 °F) separately purchased (for ordering informations see the PFA 3 ... 200 0 < 180 °C (356 °F) following table or section „Accessories“). (1/10 ... 8") 3) Elastomer 50 .. 600 100 < 130 °C (266 °F) (2 … 24“) Signal cable ETFE 25 ... 600 100 < 130 °C (266 °F) Application D173D031U01 D173D027U01 (1 ... 24") Non-Ex. (< DN15)   Linatex 50 .. 600 0 < 70 °C (158 °F) Non-Ex. (≥ DN15) (2 … 24“)   Zone 2 / Div. 2 (< DN15)   1) For CIP/SIP cleaning, higher temperatures are permitted for limited time periods; refer to the table titled "Maximum permissible cleaning temperature“. Zone 2 / Div. 2 (≥ DN15)   2) Only China production site. 3) Only USA production site. Zone 1 / Div. 1   (all nominal diameter) Liner approvals upon request, please contact ABB.  Application not permissible  Standard on delivery Maximum permissible cleaning temperature  Application permissible CIP cleaning Sensor T T T max max amb. lining minutes For the transmitter designed for use in zone 1, Div 1 (model Steam cleaning PTFE, PFA 150 °C 60 25 °C FET325), 10 m (32.8 ft) of signal cable is permanently (302 °F) (77 °F) connected to the transmitter. Fluids PTFE, PFA 140 °C 60 25 °C (284 °F) (77 °F) Signal cable length and preamplifier A preamplifier is required for cables > 50 m (164 ft). If the ambient temperature is > 25 °C, the difference must be Maximum signal cable length between flowmeter sensor and subtracted from the max. cleaning temperature. Tmax - ∆ °C. transmitter: ( ∆ °C = Tamb - 25 °C) Preamplifier Signal cable length Without Max. 50 m (164 ft) for conductivity ≥ 5 µS/cm With Max. 200 m (656 ft) for conductivity ≥ 5 µS/cm 8 Electromagnetic flowmeter ProcessMaster FEP300 DS/FEP300-EN C hange from one to two columns Maximum ambient temperature as a function of fluid temperature Note When using the device in potentially explosive areas, the additional temperature specifications in the section titled "Ex relevant specifications" must be observed. Integral mount design (standard sensor design) Ambient temperature Fluid temperature Lining Flange material Minimum temperature Max. temperature Minimum temperature Max. temperature -10 °C (14 °F) 90 °C (194 °F) Hard rubber Steel -10 °C (14 °F) 60 °C (140 °F) 1) 1) -5 °C (23 °F) 80 °C (176 °F) -15 °C (5 °F) 90 °C (194 °F) Hard rubber Stainless steel -15 °C (5 °F) 60 °C (140 °F) 1) 1) -5 °C (23 °F) 80 °C (176 °F) Soft rubber Steel -10 °C (14 °F) 60 °C (140 °F) -10 °C (14 °F) 60 °C (140 °F) Soft rubber Stainless steel -15 °C (5 °F) 60 °C (140 °F) -15 °C (5 °F) 60 °C (140 °F) 60 °C (140 °F) 90 °C (194 °F) PTFE Steel -10 °C (14 °F) -10 °C (14 °F) 45 °C (113 °F) 130 °C (266 °F) -20 °C (-4 °F) 60 °C (140 °F) 90 °C (194 °F) PTFE Stainless steel -25 °C (-13 °F) 5) -40 °C (-40 °F) 45 °C (113 °F) 130 °C (266 °F) 60 °C (140 °F) 90 °C (194 °F) PFA Steel -10 °C (14 °F) -10 °C (14 °F) 45 °C (113 °F) 130 °C (266 °F) -20 °C (-4 °F) 60 °C (140 °F) 90 °C (194 °F) PFA Stainless steel -25 °C (-13 °F) 2) -40 °C (-40 °F) 45 °C (113 °F) 130 °C (266 °F) 60 °C (140 °F) 90 °C (194 °F) Thick PTFE Steel -10 °C (14 °F) -10 °C (14 °F) 45 °C (113 °F) 130 °C (266 °F) -20 °C (-4 °F) 60 °C (140 °F) 90 °C (194 °F) Thick PTFE Stainless steel -25 °C (-13 °F) 2) -40 °C (-40 °F) 45 °C (113 °F) 130 °C (266 °F) 60 °C (140 °F) 90 °C (194 °F) ETFE Steel -10 °C (14 °F) -10 °C (14 °F) 45 °C (113 °F) 130 °C (266 °F) -20 °C (-4 °F) 60 °C (140 °F) 90 °C (194 °F) ETFE Stainless steel -25 °C (-13 °F) 2) -40 °C (-40 °F) 45 °C (113 °F) 130 °C (266 °F) 60 °C (140 °F) Elastomer Steel -10 °C (14 °F) -10 °C (14 °F) 130 °C (266 °F) 45 °C (113 °F) 60 °C (140 °F) Elastomer Stainless steel -20 °C (-4 °F) -20 °C (-4 °F) 130 °C (266 °F) 45 °C (113 °F) Linatex Steel -10 °C (14 °F) 60 °C (140 °F) -10 °C (14 °F) 70 °C (158 °F) Linatex Stainless steel -20 °C (-4 °F) 60 °C (140 °F) -20 °C (-4 °F) 70 °C (158 °F) Integral mount design (high-temperature sensor design) Ambient temperature Fluid temperature Lining Flange material Minimum temperature Max. temperature Minimum temperature Max. temperature PFA Steel -10 °C (14 °F) 60 °C (140 °F) -10 °C (14 °F) 180 °C (356 °F) -20 °C (-4 °F) PFA Stainless steel 60 °C (140 °F) -20 °C (-13 °F) 180 °C (356 °F) 2) -40 °C (-40 °F) Thick PTFE Steel -10 °C (14 °F) 60 °C (140 °F) -10 °C (14 °F) 180 °C (356 °F) -20 °C (-4 °F) Thick PTFE Stainless steel 60 °C (140 °F) -20 °C (-13 °F) 180 °C (356 °F) 2) -40 °C (-40 °F) ETFE Steel -10 °C (14 °F) 60 °C (140 °F) -10 °C (14 °F) 130 °C (266 °F) -20 °C (-4 °F) ETFE Stainless steel 60 °C (140 °F) -20 °C (-13 °F) 130 °C (266 °F) 2) -40 °C (-40 °F) 1) Only China production site 2) For (optional) low-temperature version, only 9 Electromagnetic flowmeter ProcessMaster FEP300 DS/FEP300-EN Note When using the device in potentially explosive areas, the additional temperature specifications in the section titled "Ex relevant specifications" must be observed. Remote mount design (standard sensor design) Ambient temperature Fluid temperature Lining Flange material Minimum temperature Max. temperature Minimum temperature Max. temperature -10 °C (14 °F) 90 °C (194 °F) Hard rubber Steel -10 °C (14°F) 60 °C (140 °F) 1) 1) -5 °C (23 °F) 80 °C (176 °F) -15 °C (5 °F) 90 °C (194 °F) Hard rubber Stainless steel -15 °C (5 °F) 60 °C (140 °F) 1) 1) -5 °C (23 °F) 80 °C (176 °F) Soft rubber Steel -10 °C (14°F) 60 °C (140 °F) -10 °C (14 °F) 60 °C (140 °F) Soft rubber Stainless steel -15 °C (5 °F) 60 °C (140 °F) -15 °C (5 °F) 60 °C (140 °F) PTFE Steel -10 °C (14°F) 60 °C (140 °F) -10 °C (14 °F) 130 °C (266 °F) -25 °C (-13 °F) PTFE Stainless steel 60 °C (140 °F) -25 °C (-13 °F) 130 °C (266 °F) 2) -40 °C (-40 °F) PFA Steel -10 °C (14°F) 60 °C (140 °F) -10 °C (14 °F) 130 °C (266 °F) -25 °C (-13 °F) PFA Stainless steel 60 °C (140 °F) -25 °C (-13 °F) 130 °C (266 °F) 2) -40 °C (-40 °F) Thick PTFE Steel -10 °C (14°F) 60 °C (140 °F) -10 °C (14 °F) 130 °C (266 °F) -25 °C (-13 °F) Thick PTFE Stainless steel 60 °C (140 °F) -25 °C (-13 °F) 130 °C (266 °F) 2) -40 °C (-40 °F) ETFE Steel -10 °C (14°F) 60 °C (140 °F) -10 °C (14 °F) 130 °C (266 °F) ETFE Stainless steel -25 °C (-13 °F) 60 °C (140 °F) -25 °C (-13 °F) 130 °C (266 °F) Elastomer Steel -10 °C (14 °F) 60 °C (140 °F) -10 °C (14 °F) 130 °C (266 °F) Elastomer Stainless steel -20 °C (-4 °F) 60 °C (140 °F) -20 °C (-4 °F) 130 °C (266 °F) Linatex Steel -10 °C (14 °F) 60 °C (140 °F) -10 °C (14 °F) 70 °C (158 °F) Linatex Stainless steel -20 °C (-4 °F) 60 °C (140 °F) -20 °C (-4 °F) 70 °C (158 °F) Remote mount design (high-temperature sensor design) Ambient temperature Fluid temperature Lining Flange material Minimum temperature Max. temperature Minimum temperature Max. temperature PFA Steel -10 °C (14°F) 60 °C (140 °F) -10 °C (14 °F) 180 °C (356 °F) -25 °C (-13 °F) PFA Stainless steel 60 °C (140 °F) -25 °C (-13 °F) 180 °C (356 °F) 2) -40 °C (-40 °F) Thick PTFE Steel -10 °C (14°F) 60 °C (140 °F) -10 °C (14 °F) 180 °C (356 °F) -25 °C (-13 °F) Thick PTFE Stainless steel 60 °C (140 °F) -25 °C (-13 °F) 180 °C (356 °F) 2) -40 °C (-40 °F) ETFE Steel -10 °C (14°F) 60 °C (140 °F) -10 °C (14 °F) 130 °C (266 °F) -25 °C (-13 °F) ETFE Stainless steel 60 °C (140 °F) -25 °C (-13 °F) 130 °C (266 °F) 2) -40 °C (-40 °F) 1) Only China production site 2) For (optional) low-temperature version, only 10 Electromagnetic flowmeter ProcessMaster FEP300 DS/FEP300-EN Change from one to two columns Materials for flowmeter sensors Flowmeter sensor housing Wetted parts Standard Part Standard Option Housing Lining PTFE, PFA, ETFE, Elastomer, Linatex hard rubber, soft Dual-shell casing, cast aluminum, DN 3 ... 400 rubber painted, paint coat, ≥ 80 µm thick, RAL (1/10 ... 16") 9002 Measurement and Welded steel design, painted, paint coat, DN 450 ... 2000 grounding ≥ 80 µm thick, RAL 9002 (18 ... 80") electrode for: Aluminum alloy, painted, ≥ 80 µm thick, - Hard rubber CrNi steel 1.4571 Hastelloy B-3 (2.4600), Terminal box light gray, RAL 9002 (AISI 316Ti) Hastelloy C-4 (2.4610), Titanium, Plastic, light gray, RAL 9002 or - Soft rubber 3) Tantalum, Stainless steel Meter tube - Linatex Platinum-iridium, Polyamide Cable gland 1.4539 (AISI 904L), Stainless steel Tungsten carbide (in the case of hazardous area design for - PTFE, PFA, CrNi steel 1.4539 CrNi steel 1.4571 ambient temperature of -40 °C (40 °F)) ETFE (AISI 904L) (AISI 316Ti) Hast. C-4 (2.4610) The meter tube is made of one of the materials listed below: Hast. B-3 (2.4600) Titanium, Tantalum, 3) 1.4301, 1.4307, 1.4404, 1.4435, 1.4541, 1.4571 Platinum-iridium ASTM materials: Grade TP304, TP304L, TP316L, TP321, TP316Ti, TP317L,0Cr18Ni9, 00Cr18Ni10, Grounding plate Stainless steel On request 0CR17Ni14Mo2, 0Cr27Ni12Mo3, 0Cr18Ni10Ti Protection plate Stainless steel On request Non-wetted parts (process connection) DN Standard Option 1) 3 ... 15 Stainless steel - (1/10 ... 1/2") 2) 1) 20 ... 400 Steel (galvanized) Stainless steel (3/4 ... 16") 2) 450 ... 2000 Steel (painted) - (18 ... 80") The process connections are made of one of the materials listed below: 1) 1.4301 (AISI 304), 1.4307, 1.4404 (AISI 316L) 1.4435 (AISI 316L), 1.4541 (AISI 321) 1.4571 (AISI 316Ti), ASTM A182 F304, ASTM A182 F304L, ASTM A182 F316L, ASTM A182 F321, ASTM A182 F316TI, ASTM A182 F316, 0Cr18Ni9, 0Cr18Ni10, 0Cr17Ni13Mo2, 0Cr27Ni12Mo3, 1Cr18Ni9Ti, 0Cr18Ni12Mo2Ti 2) 1.0038, 1.0460, 1.0570, 1.0432, ASTM A105, Q255A, 20#, 16Mn 11 Electromagnetic flowmeter ProcessMaster FEP300 DS/FEP300-EN Material load Limits for the permissible fluid temperature (TS) and ASME flange, steel, up to DN 400 (16") (CL150/300); up to permissible pressure (PS) are calculated on the basis of the DN 1000 (40") (CL150) lining and flange material used in the device (refer to the name plate on the device). DIN flange stainless steel to DN 600 (24") PS PS [bar] [PSI] 110 1595.4 100 1450.4 PN100 90 1305.3 80 1160.3 70 1015.3 PN63 60 870.2 50 725.2 40 580.2 PN 40 435.1 30 PN25 20 290.1 Fig. 5 PN16 10 145.0 PN10 JIS 10K-B2210 flange 0 -30 -10 10 30 50 70 90 110 130 150 170 [°C] Nominal Material PN TS PS -22 14 50 86 122 158 194 230 266 302 338 [°F] TS G00589 diameter Fig. 2 Stainless steel 32 ... 400 10 -25 ... 180 °C 10 bar (1 1/4 ... 16") (-13 ... 356 °F) (145 psi) ASME flange, stainless steel, up to DN 400 (16") Steel 32 ... 400 10 -25 ... 180 °C 10 bar (CL150/300) up to DN 1000 (40") (CL150) (1 1/4 ... 16") (14 ... 356 °F) (145 psi) PS PS [PSI] [bar] 110 1595.4 DIN flange, stainless steel, DN 700 (28") up to 100 1450.4 DN 1000 (40") CL600 PS PS 90 1305.3 [bar] [psi] 1160.3 80 17 246.5 70 1015.3 16 232.0 DN700 PN16 15 217.5 60 870.2 14 203.0 50 725.2 CL300 13 188.5 40 580.2 DN 900 PN16 12 174.0 DN800 PN16 30 435.1 11 159.5 DN1000 PN16 20 290.1 CL150 10 145.0 10 145.0 DN 900 PN10 9 130.5 DN800 PN10 0 8 116.0 DN700 PN10 -30 -10 10 30 50 70 90 110 130 150 170 [°C] -22 14 50 86 122 158 194 230 266 302 338 [°F] 7 101.5 DN1000 PN10 TS G00591 6 87.0 Fig. 3 -30 -20 -10 0 102030 40 50607080 90 [°C] TS 32 -22 -4 14 506886 104 122 140158 176 194 [°F] G00219 DIN flange, steel, up to DN 600 (24") Fig. 6 PS PS [bar] [PSI] 110 1595.4 DIN flange, steel, DN 700 (28") up to DN 1000 (40") 100 1450.4 PS PS PN 100 [bar] [psi] 90 1305.3 17 246.5 80 1160.3 16 232.0 70 1015.3 15 217.5 14 203.0 60 PN 63 870.2 13 DN700 PN16 188.5 50 725.2 12 174.0 40 580.2 PN 40 11 159.5 DN 900 PN16 30 435.1 DN800 PN16 10 145.0 PN 25 20 290.1 DN1000 PN16 9 130.5 PN 16 10 145.0 PN 10 8 DN 900 PN10 116.0 DN800 PN10 0 7 101.5 DN700 PN10 -30 -10 10 30 50 70 90 110 130 150 170 [°C] -22 14 50 122 122 158 194 230 266 302 338 [°F] 6 DN1000 PN10 87.0 TS G00588 -10 0 10 20 30 40 5060 70 80 90 [°C] TS -14 32 506886 104 122 140158 176 194 [°F] G00220 Fig. 4 Fig. 7 12 Electromagnetic flowmeter ProcessMaster FEP300 DS/FEP300-EN Mechanical properties Specifications - transmitter Integral mount design IP rating Housing Cast aluminum, painted According to EN 60529 Paint Paint coat ≥ 80 µm thick, IP 65, IP 67, NEMA 4X RAL 9002 (light gray) Cable gland Polyamide Vibration 1) Stainless steel According to EN 60068-2 Remote mount design - In the range 10 ... 58 Hz with max. 0.15 mm (0.006 inch) 1) Housing Cast aluminum, painted deflection 1) - In the range 58 ... 150 Hz max. 2 g acceleration Paint Paint coat ≥ 80 µm thick, mid-section RAL 7012 (dark gray), front cover / rear 1) Peak load cover RAL 9002 (light gray) Cable gland Polyamide Temperature data 1) Stainless steel Ambient temperature Weight 4.5 kg (9.92 lb) -20 ... 60 °C (-4 ... 140 °F) Standard range 1) In the case of hazardous area design for ambient temperature of -40 °C (40 °F) -40 ... 60 °C (-40 ... 140 °F) Extended range Storage temperature -40 ... 70 °C (-40 ... 158 °F) Electrical data and options Power supply Supply voltage 100 ... 230 V AC (-15 % / +10 %), 47 ... 64 Hz 24 V AC (-30 % / +10 %), 47 ... 64 Hz 24 V DC (-30 % / +30 %), ripple: < 5 % Power consumption ≤ 20 VA AC 12 W (switch-on current 5.6 A) DC 2 Max. 2,5 mm (AWG 14) Screw terminals Isolation of input / outputs The current output, digital outputs DO1 and DO2, and digital input are electrically isolated from the flowmeter sensor input circuit and from each other. The same is valid for the signal outputs of the versions with PROFIBUS PA and FOUNDATION fieldbus. Empty pipe detection The function requires: A conductivity of the measured fluid  20 µS/cm, a signal cable length ≤ 50 m (164 ft), a nominal diameter DN ≥ DN 10, and the flowmeter sensor must not be provided with a preamplifier. 13 Electromagnetic flowmeter ProcessMaster FEP300 DS/FEP300-EN C hange from one to two columns Electrical connections HART, PROFIBUS PA and FOUNDATION fieldbus protocol for non-explosion-proof design flowmeters FEP311 HART A 24 V - - - - + + + + 31 32 51 5281 82 41 42 M1 M2 D1 D2 3 2S E2 E1 1S PROFIBUS PA, FOUNDATION fieldbus FET321 FF+ FF- 1+ 2- PA+ PA- - + LN 97 98 41 42 PE FEP321 < 50 m (200 m) < 164 ft (656 ft) B M1 M2 D1 D2 3 2S E2 E1 1S G01326 A = Transmitter, B = Sensor Fig. 8 Change from one to two columns Power supply connections Output connections AC power supply Terminal Function / Notes Terminal Function / Notes 31 / 32 Current / HART output The current output is available in "active" or "passive" L Live / Phase mode. N Neutral 97 / 98 Digital communication PE / Protective earth (PE) PROFIBUS PA (PA+ / PA-) or FOUNDATION fieldbus (FF+ / FF-) in acc. with IEC 61158-2. DC power supply 51 / 52 Digital output DO1 active / passive Terminal Function / Notes Function can be configured locally as „Pulse Output" 1+ + or „Digital Output". Factory setting is „Pulse Output". 2- - 81 / 82 Digital input / contact input PE / Protective earth (PE) Function can be configured locally as „External output switch-off“, „external totalizer reset“, „external totalizer stop“ or „other“. Sensor cable terminal connections 41 / 42 Digital output DO2 passive Only on remote mount design. Function can be configured locally as „Pulse Output" or „Digital Output". Factory setting is „Digital Output", Terminal Function / Notes Wire color flow direction signaling. M1 Magnet coil Brown Functional ground M2 Magnet coil Red D1 Data line Orange D2 Data line Yellow / SE Shield - E1 Signal line Violet 1S Schield for E1 - E2 Signal line Blue 2S Schield for E2 - 3 Measurement potential Green C hange from one to two columns 14 Electromagnetic flowmeter ProcessMaster FEP300 DS/FEP300-EN Electrical data Current / HART output 700 IE BIE A R R 650 B B +31 +31 V 600 U U 1 2 550 -32 -32 500 450 G00475-01 400 The current / HART output can be operated in "active" or "passive" mode. 350 A Active: 4 ... 20 mA, HART protocol (standard), load: 250 Ω ≤ R ≤ 650 Ω 300 250 B Passive: 4 ... 20 mA, HART protocol (standard), load: 250 Ω ≤ R ≤ 650 Ω Supply voltage for the current output: minimum 11 V, maximum 30 V. 200 17 18 19 20 21 22 23 24 25 26 27 28 29 30 U [V] 2 G00592 Max. permissible load (R ) as a function of the source For Ex zone 1 / Div. 1 the maximum load is 300 Ω. B voltage (U ) 2 Fig. 9: (I = internal, E = external) Digital output DO1 1550 1450 A B IE IE 1350 R * B 1250 ≤ 30 V+ 19 ... 21 V+ 1150 51 51 1050 U 2 950 - - 52 850 52 I = 220 mA max 750 U CE * R B 650 I CE G00476-04 550 450 The output can be configured as an "active (A)" or "passive (B)" output (in the case 350 of the transmitter with the dual-compartment housing, the output is configured 250 150 using the software; in the case of the transmitter with the single-compartment 50 housing, it is configured by means of jumpers on the transmitter backplane). 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 U [V] 2 G00593 Configuration as "active" output: - U = 19 ... 21 V, Imax = 220 mA , fmax ≤ 5250 Hz Max. permissible load (R ) as a function of the source B Configuration as "passive" output voltage (U ).  = Permissible range 2 - Umax = 30 V, Imax = 220 mA, fmax ≤ 5250 Hz Configuration as pulse output: - Max. pulse frequency: 5250 Hz. - Pulse width: 0.1 … 2000 ms. - The pulse factor and pulse width are interdependent and are calculated dynamically. Configuration as contact output: - Function: System alarm, empty pipe alarm, max. / min. alarm, flow direction signaling, other Fig. 10: (I = internal, E = external) Digital output DO2 The output is always a "passive" output (optocoupler). IE * Data for the optocoupler: R B +U 41 U = 30 V, I = 220 mA, f ≤ 5250 Hz max max max For maximum load see diagram Fig. 10. 42 I = 220 mA max U CE * R B I CE G00792-01 Fig. 11: (I = internal, E = external) Digital input DI Data for the optocoupler: IE 16 V ≤ U ≤ 30 V, Ri = 2 kΩ Ri = 2 k 24V+ 81 0V 82 G00477-01 Fig. 12: (I = internal, E = external) 15 R[] Ω B R [] Ω B Electromagnetic flowmeter ProcessMaster FEP300 DS/FEP300-EN Digital communication I E I E FF- PA- 98 98 R R FF+ PA+ C C 97 97 G00248-01 PROFIBUS PA (PA+ / PA-) FOUNDATION fieldbus (FF+ / FF-) U = 9 ... 32 v, I = 10 mA (normal operation), I = 13 mA (in the event of U = 9 ... 32 v, I = 10 mA (normal operation), I = 13 mA (in the event of an error / FDE) an error / FDE) Bus connection with integrated protection against polarity reversal. Bus connection with integrated protection against polarity reversal The bus address can be set via the DIP switches in the device (with dual-compartment transmitter housing only), the transmitter display or the fieldbus. The resistance R and condenser C form the bus termination. They must be installed when the device is connected to the end of the entire bus cable. R = 100 Ω; C = 1 µF Fig. 13: (I = internal, E = external) Connection examples Digital output DO2 E.g., for system monitoring, max. / min. alarm, empty meter tube or forward / reverse signal, or counting pulses (function can be configured using software) IE * R B +U 41 42 I = 220 mA max U CE * R B I CE G00792-01 Fig. 14: (I = internal, E = external) Digital outputs DO1 and DO2 Separate forward and reverse pulses Separate forward and reverse pulses (alternative connection) IE IE 51 51 52 52 - + V 24V+ 24V 42 42 41 41 G00791 Fig. 15: (I = internal, E = external) PROFIBUS PA - Connection via M12 plug Only in non-hazardous areas Pin assignment (Front view showing pin insert and pins) PIN 1 = PA+ PIN 2 = nc PIN 3 = PA- PIN 4 = shield 4 3 12 G01003-01 Fig. 16 16 Electromagnetic flowmeter ProcessMaster FEP300 DS/FEP300-EN Change from one to two columns Digital communication PROFIBUS PA The interface conforms to profile 3.01 (PROFIBUS standard, EN 50170, DIN 19245 [PRO91]). HART protocol The unit is registered with the HART Communication Foundation. PROFIBUS DP PROFIBUS PA 100 H2-Bus A 1F PA+ PA- PA+ PA- PA+ PA- G00111 A = Segment coupler (incl. bus supply and termination) Fig. 18: Example for PROFIBUS PA interface connection PROFIBUS PA ID no 0x3430 Fig. 17 Alternative 0x9700 or 0x9740 standard ID no Configuration Directly on the device Configuration Directly on the device Software DAT200 Asset Vision Basic Software DAT200 Asset Vision Basic (+ (+ HART-DTM) PROFIBUS PA-DTM) Transmission FSK modulation on current output Transmission signal Acc. to IEC 61158-2 4 ... 20 mA acc. to Bell 202 standard Cable Shielded, twisted cable (acc. to IEC Max. signal amplitude 1.2 mA ss 61158-2, types A or B are preferred) Current output load Min. 250 Ω, max. = 560 Ω Cable AWG 24 twisted Bus topology Max. cable length 1500 m • Tree and/or line structure Baud rate 1,200 baud • Bus termination: passive at both ends of the main bus line Display Log. 1: 1,200 Hz (RC element R = 100 Ω, C = 1 µF) Log. 0: 2,200 Hz Voltage / current consumption For additional information, see separate interface • Average current consumption: 10 mA documentation. • In the event of an error, the integrated FDE function (=Fault Disconnection Electronic) integrated in the device System integration is ensures that the current consumption can rise to a In conjunction with the DTM (Device Type Manager) available maximum of 13 mA. for the device, communication (configuration, • The upper current limit is restricted electronically. parameterization) can occur with the corresponding • The voltage on the bus line must lie in the range of 9 ... 32 framework applications according to FDT 1.21 (DAT200 Asset V DC. Vision Basic). Other tool/system integrations (e.g., Emerson AMS/Siemens For additional information, see separate interface PCS7) are available upon request. documentation. A free of charge version of the DAT200 Asset Vision Basic framework application for HART® or PROFIBUS is available System integration upon request. ABB provides three different GSD files (equipment master The required DTMs are contained on the data) which can be integrated in the system. DAT200 Asset Vision Basic DVD or in the DTM Library. Users decide at system integration whether to install the full They can also be downloaded from www.abb.com/flow. range of functions or only part. The change-over is done using the “ID-number selector” parameter. ID number 0x9700, GSD file name: PA139700.gsd ID number 0x9740, GSD file name: PA139740.gsd ID number 0x3430, GSD file name: ABB_3430.gsd The GSD files can be downloaded from www.abb.com/flow. The files required for operation can be downloaded from www.profibus.com. 17 Electromagnetic flowmeter ProcessMaster FEP300 DS/FEP300-EN FOUNDATION fieldbus (FF) Bus address The bus address is automatically assigned or can be set in the system manually. Ethernet FOUNDATION fieldbus H1 The identifier (ID) is formed using a unique combination of manufacturer ID, device ID, and device serial number. 100 HSE-Bus B 1 F System integration FF+ FF- FF+ FF- FF+ FF- The following are required: G00112 • DD (Device Description) file, which includes the device description. B = Linking device (incl. bus supply and termination) • The CFF (Common File Format) file is required for Fig. 19: Example for FOUNDATION fieldbus interface connection engineering the segment. Engineering can be performed online or offline. Interoperability test ITK 5.20 campaign no. Manufacturer ID 0x000320 The files can be downloaded from www.abb.com/flow. Device ID 0x0124 The files required for operation can also be downloaded from Configuration • Directly on the device http://www.fieldbus.org. • Via services integrated in the system • National configurator Transmission signal Acc. to IEC 61158-2 Bus topology • Tree and/or line structure • Bus termination: passive at both ends of the main bus line (RC element R = 100 Ω, C = 1 µF) Voltage / current consumption • Average current consumption: 10 mA • In the event of an error, the integrated FDE function (=Fault Disconnection Electronic) integrated in the device is ensures that the current consumption can rise to a maximum of 13 mA. • Upper current limit: electronically restricted. • The voltage on the bus line must lie in the range of 9 ... 32 V DC. Change from one to two columns 18 Electromagnetic flowmeter ProcessMaster FEP300 DS/FEP300-EN Ex relevant specifications Electrical connection for operation in zones 1, 21, 22 / Div. 1 Flowmeter sensor and transmitter in zone 1 / Div. 1 HART A FEP315 24 V - - - - + + + + 31 32 51 5281 82 41 42 M1 M2 D1 D2 3 2S E2 E1 1S PROFIBUS PA, FOUNDATION fieldbus PA PA FF+ FF- 1+ 2- PA+ PA- - + LN 97 98 41 42 FEP325 FET325 PE PA B M1 M2 D1 D2 3 E2 E1 PA G01327 PA A = Transmitter, B = Sensor Fig. 20: HART, PROFIBUS PA and FOUNDATION Fieldbus protocol Change from one to two columns Power supply connections Output connections AC power supply Terminal Function / Notes Terminal Function / Notes 31 / 32 Current / HART output The current output is available in "active" or "passive" L Live / Phase mode. The configuration must be specified ordering N Neutral the meter, because it is not possible to change the PE / Protective earth (PE) configuration on site. 97 / 98 Digital communication DC power supply PROFIBUS PA (PA+ / PA-) or FOUNDATION Terminal Function / Notes fieldbus (FF+ / FF-) in acc. with IEC 61158-2. 1+ + 51 / 52 Digital output DO1 passive 2- - Function can be configured locally as „Pulse Output" or „Digital Output". Factory setting is „Pulse Output". PE / Protective earth (PE) 81 / 82 Digital input / contact input Function can be configured locally as „External Sensor cable terminal connections output switch-off“, „external totalizer reset“, „external Only on remote mount design. totalizer stop“ or „other“. Only available in conjunction with current output „passive“. Terminal Function / Notes Wire color 41 / 42 Digital output DO2 passive M1 Magnet coil Brown Function can be configured locally as „Pulse Output" or „Digital Output". Factory setting is „Digital Output", M2 Magnet coil Red flow direction signaling. D1 Data line Orange PA Potential Equalization (PA) D2 Data line Yellow / SE Shield - Note E1 Signal line Violet The housing for the transmitter and flowmeter sensor must be 1S Schield for E1 - connected to the potential equalization PA. The operator must E2 Signal line Blue ensure that when connecting the protective conductor (PE) no 2S Schield for E2 - potential differences can occur between protective conductor 3 Measurement potential Green and potential equalization (PA). A temperature of 70 °C (158 °F) at the cable entry is assumed for the Ex calculations. Therefore, the cables used for the supply power and the signal inputs and outputs must have a minimum specification of 70 °C (158 °F). For devices with remote mount design for use in FM / cFM Div. 1 or FM / cFM Div. 2 the signal cable between the flowmeter sensor and the transmitter must have a minimum length of 5 m (16.4 ft). C hange from one to two columns 19 Electromagnetic flowmeter ProcessMaster FEP300 DS/FEP300-EN Flowmeter sensor in zone 1 / Div. 1 and transmitter in zone 2 / Div. 2 or outside the hazardous area FEP325 flowmeter sensor FET325 transmitter FET321 transmitter (Zone 1 / Div. 1) (Zone 2 / Div. 2) outside the hazardous area PA PA A HART 24 V - - - - + + + + 31 32 51 5281 82 3 41 42 M1 M2 D1 D2 2S E2 E1 1S PA/ PROFIBUS PA, FOUNDATION fieldbus FF+ FF- 1+ 2- PA+ PA- - + LN 97 98 41 42 PE B M1 M2 D1 D2 3 E2 E1 PA G01328 A = Transmitter, B = Sensor Fig. 21: HART, PROFIBUS PA and FOUNDATION fieldbus protocol Change from one to two columns Power supply connections Output connections AC power supply Terminal Function / Notes Terminal Function / Notes 31 / 32 Current / HART output L Live / Phase The current output is available in "active" or "passive" mode. N Neutral 97 / 98 Digital communication PE / Protective earth (PE) PROFIBUS PA (PA+ / PA-) or FOUNDATION fieldbus (FF+ / FF-) in acc. with IEC 61158-2. DC power supply 51 / 52 Digital output DO1 active / passive Terminal Function / Notes Function can be configured locally as „Pulse Output" 1+ + or „Digital Output". Factory setting is „Pulse Output". 2- - 81 / 82 Digital input / contact input PE / Protective earth (PE) Function can be configured locally as „External output switch-off“, „external totalizer reset“, „external totalizer stop“ or „other“. Sensor cable terminal connections 41 / 42 Digital output DO2 passive Only on remote mount design. Function can be configured locally as „Pulse Output" or „Digital Output". Factory setting is „Digital Output", Terminal Function / Notes Wire color flow direction signaling. M1 Magnet coil Brown PA Potential Equalization (PA) M2 Magnet coil Red Functional ground D1 Data line Orange (only with transmitter outside the hazardous area) D2 Data line Yellow / SE Shield - Note E1 Signal line Violet The housing for the transmitter and flowmeter sensor must be 1S Schield for E1 - connected to the potential equalization PA. The operator must E2 Signal line Blue ensure that when connecting the protective conductor (PE) no potential differences can occur between protective conductor 2S Schield for E2 - and potential equalization (PA). 3 Measurement potential Green A temperature of 70 °C (158 °F) at the cable entry is assumed for the Ex calculations. Therefore, the cables used for the supply power and the signal inputs and outputs must have a minimum specification of 70 °C (158 °F). For devices with remote mount design for use in FM / cFM Div. 1 or FM / cFM Div. 2 the signal cable between the flowmeter sensor and the transmitter must have a minimum length of 5 m (16.4 ft). Change from one to two columns 20 Electromagnetic flowmeter ProcessMaster FEP300 DS/FEP300-EN Electrical data for operation in zones 1, 21, 22 / Div. 1 Devices with HART protocol When operating in potentially explosive areas, observe the following electrical data for the signal inputs and outputs of the transmitter. For the correct current output design (active/passive), see the marking contained in the device's terminal box. Dependent upon the device design, an "active" or a "passive" output will be available. For devices designed for use in Ex Zone 1, the current output cannot be reconfigured locally. The configuration required for the current output (active/passive) must be specified when the order is placed. Model FEP315 or FET325 Operating values Type of protection Ex i, IS Inputs and outputs U I U I P C C L N N O O O O OPA O [V] [mA] [V] [mA] [mW] [nF] [nF] [mH] Active current / HART output (Terminals 31 / 32) 20 100 500 210 195 6 Load: 250 Ω ≤ R ≤ 300 Ω U I P C C L I I I I IPA I 30 30 [V] [mA] [mW] [nF] [nF] [mH] 4) 4) 60 425 2000 8,4 24 0,065 Passive current / HART output (Terminals 31 / 32) U I P C C L I I I I IPA I Load: 250 Ω ≤ R ≤ 650 Ω 30 30 [V] [mA] [mW] [nF] [nF] [nH] 4) 4) 60 500 2000 8,4 24 170 Passive digital output DO2 (Terminals 41 / 42) U I P C C L I I I I IPA I [V] [mA] [mW] [nF] [nF] [nH] 30 220 1) 4) 425 4) 60 3,6 3,6 170 2000 2) 4) 500 1) 4) Passive digital output DO1 (Terminals 51 / 52) 425 4) 30 220 60 2000 3,6 3,6 170 2) 4) 500 3) Passive digital input DI (Terminals 81/82) 4) 4) 30 10 60 500 2000 3,6 3,6 170 1) For "active" current output 2) For "passive" current output 3) Only available in conjunction with passive current output 4) Intrinsically safe single-channel or multi-channel barriers (supply isolators) with resistance characteristic must be used. All inputs and outputs are electrically isolated from each other and from the power supply. Note The output circuits are designed in such a way that they can be connected to both intrinsically-safe and non-intrinsically-safe circuits. It is not permitted to combine intrinsically safe and non-intrinsically safe circuits. In the case of intrinsically safe circuits, potential equalization is required. The rated voltage of the non-intrinsically safe circuits is U = 60 V. M Provided that rated voltage U = 60 V is not exceeded if connections are established to non-intrinsically safe external circuits, M intrinsic safety is still guaranteed. 21 Electromagnetic flowmeter ProcessMaster FEP300 DS/FEP300-EN Devices with PROFIBUS PA or FOUNDATION fieldbus When operating in potentially explosive areas, observe the following electrical data for the signal inputs and outputs of the transmitter. For the correct design (PROFIBUS PA or FOUNDATION fieldbus), see the marking contained in the device's terminal box. For devices in Zone 1 / Div. 1 the bus termination must conform to the FISCO model or the explosion protection regulations, respectively. For devices in Zone 2 / Div. 2 the bus termination must conform to the FNICO model or the explosion protection regulations, respectively. Model FEP315 or FET325 The fieldbus and the digital output can be connected in zone 1 / Div. 1 in three different variants. Variant 1: Intrinsically safe fieldbus connection in acc. with FISCO, intrinsically safe connection of the digital output Operating values Type of protection Ex i, IS and FISCO Inputs and outputs U I U I P C C L N N i i i i iPA i [V] [mA] [V] [mA] [mW] [nF] [nF] [µH] 1) 1) Passive digital output DO2 (terminals 41 / 42) 30 220 60 200 5000 3,6 3,6 0,17 Fieldbus (terminals 97 / 98) 32 30 17 380 5320 1 1 5 1) Intrinsically safe single-channel or multi-channel barriers (supply isolators) with resistance characteristic must be used. Variant 2: Intrinsically safe fieldbus connection (not in acc. with FISCO!), intrinsically safe connection of the digital output Operating values Type of protection Ex i, IS Inputs and outputs U I U I P C C L N N i i i i iPA i [V] [mA] [V] [mA] [mW] [nF] [nF] [µH] 1) 1) Passive digital output DO2 (terminals 41 / 42) 30 220 60 200 5000 3,6 3,6 0,17 Fieldbus (terminals 97 / 98) 32 30 60 500 5000 1 1 5 1) Intrinsically safe single-channel or multi-channel barriers (supply isolators) with resistance characteristic must be used. Variant 3: Fieldbus connection in acc. with FNICO (Zone 2, Div. 2), connection of digital output (Zone 2, Div. 2) Operating values Type of protection Ex n, NI and FNICO Inputs and outputs U I U I P C C L N N i i i i iPA i [V] [mA] [V] [mA] [mW] [nF] [nF] [µH] Passive digital output DO2 (terminals 41 / 42) 30 220 - - - - - - 1) 1) Fieldbus (terminals 97 / 98) 32 30 60 500 5000 1 1 5 1) Single-channel or multi-channel barriers (supply isolators) with resistance characteristic must be used. All inputs and outputs are electrically isolated from each other and from the supply power. Note The output circuits are designed in such a way that they can be connected to both intrinsically-safe and non-intrinsically-safe circuits. It is not permitted to combine intrinsically safe and non-intrinsically safe circuits. In the case of intrinsically safe circuits, potential equalization is required. The rated voltage of the non-intrinsically safe circuits is UM = 60 V. Provided that rated voltage UM = 60 V is not exceeded if connections are established to non-intrinsically safe external circuits, intrinsic safety is still given. 22 Electromagnetic flowmeter ProcessMaster FEP300 DS/FEP300-EN Temperature data Note The maximum permissible fluid temperature depends on the lining and flange material, and is limited by the operating values in Table 1 and the explosion protection specifications in Tables 2 ... n. Table 1: Fluid temperature as a function of lining and flange material for models FEP315 and FEP325 Materials Fluid temperature (operating values) Lining Flange Minimum Maximum -10 °C (14 °F) 90 °C (194 °F) Hard rubber Steel 1) 1) -5 °C (23 °F) 80 °C (176 °F) -15 °C (5 °F) 90 °C (194 °F) Hard rubber Stainless steel 1) 1) -5 °C (23 °F) 80 °C (176 °F) Soft rubber Steel -10 °C (14 °F) 60 °C (140 °F) Soft rubber Stainless steel -15 °C (5 °F) 60 °C (140 °F) PTFE Steel -10 °C (14 °F) 130 °C (266 °F) PTFE Stainless steel -25 °C (-13 °F) 130 °C (266 °F) PFA Steel -10 °C (14 °F) 180 °C (356 °F) PFA Stainless steel -25 °C (-13 °F) 180 °C (356 °F) Thick PTFE Steel -10 °C (14 °F) 180 °C (356 °F) Thick PTFE Stainless steel -25 °C (-13 °F) 180 °C (356 °F) ETFE Steel -10 °C (14 °F) 130 °C (266 °F) ETFE Stainless steel -25 °C (-13 °F) 130 °C (266 °F) 1) Only China production site 23 Electromagnetic flowmeter ProcessMaster FEP300 DS/FEP300-EN Table 2: Fluid temperature for model FEP315 Ambient temperature 1) 1) 1) (- 40 °C) - 20 °C ... + 40 °C (- 40 °C) - 20 °C ... + 50 °C (- 40 °C) - 20 °C ... + 60 °C Not thermally Thermally Not thermally Thermally Not thermally Thermally insulated insulated insulated insulated insulated insulated Gas & Gas & Gas & Gas & Gas & Gas & Gas Gas Gas Gas Gas Gas dust dust dust dust dust dust NT 130 °C 90 °C 30 °C 80 °C 40 °C T1 HT 180 °C 120 °C 20 °C 120 °C 20 °C NT 130 °C 90 °C 30 °C 80 °C 40 °C T2 HT 180 °C 120 °C 20 °C 120 °C 20 °C NT 130 °C 90 °C 30 °C 80 °C 40 °C T3 HT 180 °C 120 °C 20 °C 120 °C 20 °C NT 120 °C 90 °C 30 °C 80 °C 40 °C T4 HT 120 °C 120 °C 20 °C 120 °C 20 °C NT 85 °C 70 °C 30 °C 80 °C 40 °C T5 HT 85 °C 85 °C 20 °C 85 °C 20 °C NT 70 °C 70 °C 30 °C 70 °C 40 °C T6 HT 70 °C 70 °C 20 °C 70 °C 20 °C NT 130 °C 90 °C 30 °C 80 °C 40 °C T1 HT 180 °C 120 °C 20 °C 120 °C 20 °C NT 130 °C 90 °C 30 °C 80 °C 40 °C T2 HT 180 °C 120 °C 20 °C 120 °C 20 °C NT 130 °C 90 °C 30 °C 80 °C 40 °C T3 HT 180 °C 120 °C 20 °C 120 °C 20 °C NT 125 °C 90 °C 30 °C 80 °C 40 °C T4 HT 125 °C 120 °C 20 °C 120 °C 20 °C NT 90 °C 90 °C 30 °C 80 °C 40 °C T5 HT 90 °C 90 °C 20 °C 90 °C 20 °C NT 75 °C 75 °C 30 °C 75 °C 40 °C T6 HT 75 °C 75 °C 20 °C 75 °C 20 °C 1) Low-temperature version (option) NT: standard sensor design, T maximum 130 °C (266 °F), medium HT: high-temperature sensor design, T maximum 180 °C (356 °F) medium Not thermally insulated: The flowmeter sensor is not surrounded by pipe insulation material. Thermally insulated: The flowmeter sensor is surrounded by pipe insulation material. Note The standard version includes explosion protection for gases and dust. Explosion protection for dust is only available for devices featuring a transmitter in a dual-compartment housing. • If the installation location for the device is classified as a potentially explosive area for gases and dust, the temperature data in the "Gas & dust" columns in the table must be taken into consideration. • If the installation location for the device is classified as a potentially explosive area for gases only, the temperature data in the "Gas" column in the table must be taken into consideration. 24 DN 125 ... DN 2000 DN 3 ... DN 100 Nominal diameter Design Temperature class Electromagnetic flowmeter ProcessMaster FEP300 DS/FEP300-EN Table 3: Fluid temperature for model FEP325 Ambient temperature 1) 1) 1) (- 40 °C) - 20 °C ... + 40 °C (- 40 °C) - 20 °C ... + 50 °C (- 40 °C) - 20 °C ... + 60 °C Not thermally Thermally Not thermally Thermally Not thermally Thermally insulated insulated insulated insulated insulated insulated Gas & Gas & Gas & Gas & Gas & Gas & Gas Gas Gas Gas Gas Gas dust dust dust dust dust dust NT 130 °C 110 °C 110 °C 110 °C 110 °C T1 HT 180 °C 160 °C 150 °C 160 °C 150 °C NT 130 °C 110 °C 110 °C 110 °C 110 °C T2 HT 180 °C 160 °C 150 °C 160 °C 150 °C NT 130 °C 110 °C 110 °C 110 °C 110 °C T3 HT 180 °C 160 °C 150 °C 160 °C 150 °C NT 120 °C 110 °C 110 °C 110 °C 110 °C T4 HT 120 °C 120 °C 120 °C 120 °C 120 °C NT 85 °C 85 °C 85 °C 85 °C 85 °C T5 HT 85 °C 85 °C 85 °C 85 °C 85 °C NT 70 °C 70 °C 70 °C 70 °C 70 °C T6 HT 70 °C 70 °C 70 °C 70 °C 70 °C NT 130 °C 110 °C 110 °C 110 °C 110 °C T1 HT 180 °C 160 °C 150 °C 160 °C 150 °C NT 130 °C 110 °C 110 °C 110 °C 110 °C T2 HT 180 °C 160 °C 150 °C 160 °C 150 °C NT 130 °C 110 °C 110 °C 110 °C 110 °C T3 HT 180 °C 160 °C 150 °C 160 °C 150 °C NT 125 °C 110 °C 110 °C 110 °C 110 °C T4 HT 125 °C 125 °C 125 °C 125 °C 125 °C NT 90 °C 90 °C 90 °C 90 °C 90 °C T5 HT 90 °C 90 °C 90 °C 90 °C 90 °C NT 75 °C 75 °C 75 °C 75 °C 75 °C T6 HT 75 °C 75 °C 75 °C 75 °C 75 °C 1) Low-temperature version (option) NT: standard sensor design, T maximum 130 °C (266 °F). medium HT: high-temperature sensor design, T maximum 180 °C (356 °F). medium Not thermally insulated: The flowmeter sensor is not surrounded by pipe insulation material. Thermally insulated: The flowmeter sensor is surrounded by pipe insulation material. Note The standard version includes explosion protection for gases and dust. • If the installation location for the device is classified as a potentially explosive area for gases and dust, the temperature data in the "Gas & dust" columns in the table must be taken into consideration. • If the installation location for the device is classified as a potentially explosive area for gases only, the temperature data in the "Gas" columns in the table must be taken into consideration. 25 DN 125 ... DN 2000 DN 3 ... DN 100 Nominal diameter Design Temperature class Electromagnetic flowmeter ProcessMaster FEP300 DS/FEP300-EN Electrical connection for operation in zone 2, 21, 22 / Div. 2 Flowmeter sensor and transmitter in zone 2 / Div. 2, or transmitter outside the hazardous area FEP315, FEP325 flowmeter sensors and FET325 transmitter FET321 transmitter (Zone 2 / Div. 2) outside the hazardous area 6 PA PA FEP315 FEP325 FET325 FET321 HART A 24 V - - - - + + + + 31 32 51 5281 82 41 42 M1 M2 D1 D2 3 2S E2 E1 1S PA/ PROFIBUS PA, FOUNDATION fieldbus FF+ FF- 1+ 2- PA+ PA- + - LN 97 98 41 42 PE B M1 M2 D1 D2 3 2S E2 E1 1S PA G01329 A = Transmitter, B= Sensor Fig. 22: HART, PROFIBUS PA and FOUNDATION fieldbus protocol Change from one to two columns Power supply connections Output connections AC power supply Terminal Function / Notes Terminal Function / Notes 31 / 32 Current / HART output The current output is available in "active" or "passive" L Live / Phase mode. N Neutral 97 / 98 Digital communication PE / Protective earth (PE) PROFIBUS PA (PA+ / PA-) or FOUNDATION fieldbus (FF+ / FF-) in acc. with IEC 61158-2. DC power supply 51 / 52 Digital output DO1 active / passive Terminal Function / Notes Function can be configured locally as „Pulse Output" 1+ + or „Digital Output". Factory setting is „Pulse Output". 2- - 81 / 82 Digital input / contact input PE / Protective earth (PE) Function can be configured locally as „External output switch-off“, „external totalizer reset“, „external totalizer stop“ or „other“. Sensor cable terminal connections 41 / 42 Digital output DO2 passive Only on remote mount design. Function can be configured locally as „Pulse Output" or „Digital Output". Factory setting is „Digital Output", Terminal Function / Notes Wire color flow direction signaling. M1 Magnet coil Brown PA Potential Equalization (PA) M2 Magnet coil Red Functional ground D1 Data line Orange (only for transmitter outside the hazardous area) D2 Data line Yellow / SE Shield - Note E1 Signal line Violet The housing for the transmitter and flowmeter sensor must be 1S Schield for E1 - connected to the potential equalization PA. The operator must E2 Signal line Blue ensure that when connecting the protective conductor (PE) no potential differences can occur between protective conductor 2S Schield for E2 - and potential equalization (PA). 3 Measurement potential Green A temperature of 70 °C (158 °F) at the cable entry is assumed for the Ex calculations. Therefore, the cables used for the supply power and the signal inputs and outputs must have a minimum specification of 70 °C (158 °F). Change from one to two columns 26 Electromagnetic flowmeter ProcessMaster FEP300 DS/FEP300-EN Electrical data for operation in zones 2, 21, 22 / Div. 2 Devices with HART protocol When operating in potentially explosive areas, observe the following electrical data for the signal inputs and outputs of the transmitter. For the correct current output design (active/passive), see the marking contained in the device's terminal box. Model FEP315 or FET325 Operating values Type of protection Ex n/NI Signal inputs and outputs U [V] I [mA] U [V] I [mA] i i i i Current / HARToutput, active/passive (terminals 31/32) 30 30 30 30 Load: 250 Ω ≤ R ≤ 650 Ω Digital output DO1, active/passive (terminals 51/52) 30 220 30 220 Digital output DO2, passive (terminals 41/42) 30 220 30 220 Digital input DI (terminals 81/82) 30 10 30 10 All inputs and outputs are electrically isolated from each other and from the supply power. Devices with PROFIBUS PA or FOUNDATION fieldbus When operating in potentially explosive areas, observe the following electrical data for the signal inputs and outputs of the transmitter. For the correct design (PROFIBUS PA or FOUNDATION fieldbus), see the marking contained in the device's terminal box. For devices in Zone 2 / Div. 2 the bus termination must conform to the FNICO model or the explosion protection regulations, respectively. Model FEP315 or FET325 Operating values Type of protection Ex n, NI and FNICO Inputs and outputs U I U I P C C L N N i i i i iPA i [V] [mA] [V] [mA] [mW] [nF] [nF] [µH] Digital output DO2, passive (terminals 41/42) 30 220 - - - - - - 1) 1) Fieldbus (terminals 97/98) 32 30 32 500 7000 1 1 5 1) Single-channel or multi-channel barriers (supply isolators) with resistance characteristic must be used. Temperature data Table 1: Fluid temperature as a function of lining and flange material for models FEP315 and FEP325 Materials Fluid temperature (operating values) Lining Flange Minimum Maximum -10 °C (14 °F) 90 °C (194 °F) Hard rubber Steel 1) 1) -5 °C (23 °F) 80 °C (176 °F) -15 °C (5 °F) 90 °C (194 °F) Hard rubber Stainless steel 1) 1) -5 °C (23 °F) 80 °C (176 °F) Soft rubber Steel -10 °C (14 °F) 60 °C (140 °F) Soft rubber Stainless steel -15 °C (5 °F) 60 °C (140 °F) PTFE Steel -10 °C (14 °F) 130 °C (266 °F) PTFE Stainless steel -25 °C (-13 °F) 130 °C (266 °F) PFA Steel -10 °C (14 °F) 180 °C (356 °F) PFA Stainless steel -25 °C (-13 °F) 180 °C (356 °F) Thick PTFE Steel -10 °C (14 °F) 180 °C (356 °F) Thick PTFE Stainless steel -25 °C (-13 °F) 180 °C (356 °F) 2) Elastomer Steel -10 °C (14 °F) 130 °C (266 °F) 2) Elastomer Stainless steel -20 °C (-4 °F) 130 °C (266 °F) ETFE Steel -10 °C (14 °F) 130 °C (266 °F) ETFE Stainless steel -25 °C (-13 °F) 130 °C (266 °F) 1) Only China production site 2) USA production site, only (only for FM / cFM Div 2) 27 Electromagnetic flowmeter ProcessMaster FEP300 DS/FEP300-EN Table 2: Fluid temperature for model FEP315 Ambient temperature - 20 °C ... + 40 °C - 20 °C ... + 50 °C - 20 °C ... + 60 °C 1) 1) 1) - 40 °C ... + 40 °C - 40 °C ... + 50 °C - 40 °C ... + 60 °C Not thermally Thermally Not thermally Thermally Not thermally Thermally insulated insulated insulated insulated insulated insulated Gas & Gas & Gas & Gas & Gas & Gas & Gas Gas Gas Gas Gas Gas dust dust dust dust dust dust 2) 100 °C NT 130 °C 130 °C - - - - - - 130 °C - - - - - - 80 °C 40 °C - - - - - - 3) T1 110 °C HT 180 °C 180 °C 180 °C 180 °C 180 °C 180 °C 180 °C 180 °C 180 °C 40 °C 180 °C 40 °C 2) 100 °C NT 130 °C 130 °C - - - - - - 130 °C - - - - - - 80 °C 40 °C - - - - - - 3) T2 110 °C HT 180 °C 180 °C 180 °C 180 °C 180 °C 180 °C 180 °C 180 °C 180 °C 40 °C 180 °C 40 °C 2) 100 °C NT 130 °C 130 °C - - - - - - 130 °C - - - - - - 80 °C 40 °C - - - - - - 3) T3 110 °C HT 180 °C 180 °C 180 °C 180 °C 180 °C 180 °C 180 °C 180 °C 180 °C 40 °C 180 °C 40 °C 2) 100 °C NT 130 °C 130 °C - - - - - - 130 °C - - - - - - 80 °C 40 °C - - - - - - 3) T4 110 °C HT 130 °C 130 °C 130 °C 130 °C 130 °C 130 °C 130 °C 130 °C 130 °C 40 °C 130 °C 40 °C 1) Low-temperature version (option) 2) Temperature values for ProcessMaster 3) Temperature values for HygienicMaster NT: standard sensor design, T maximum 130 °C (266 °F) medium HT: high-temperature sensor design, T maximum 180 °C (356 °F) medium Not thermally insulated: The flowmeter sensor is not surrounded by pipe insulation material. Thermally insulated: The flowmeter sensor is surrounded by pipe insulation material. Note The standard version includes explosion protection for gases and dust. Explosion protection for dust is only available for devices featuring a transmitter in a dual-compartment housing. • If the installation location for the device is classified as a potentially explosive area for gases and dust, the temperature data in the "Gas & dust" columns in the table must be taken into consideration. • If the installation location for the device is classified as a potentially explosive area for gases only, the temperature data in the "Gas" column in the table must be taken into consideration. 28 ProcessMaster DN 3 ... DN 2000 Nominal diameter HygienicMaster DN 3 ... DN 100 Design Temperature class Electromagnetic flowmeter ProcessMaster FEP300 DS/FEP300-EN Table 3: Fluid temperature for model FEP325 Ambient temperature - 20 °C ... + 40 °C - 20 °C ... + 50 °C - 20 °C ... + 60 °C 1) 1) 1) - 40 °C ... + 40 °C - 40 °C ... + 50 °C - 40 °C ... + 60 °C Not thermally Thermally Not thermally Thermally Not thermally Thermally insulated insulated insulated insulated insulated insulated Gas & Gas & Gas & Gas & Gas & Gas & Gas Gas Gas Gas Gas Gas dust dust dust dust dust dust 2) 110 °C NT 130 °C 130 °C - - - - - - 130 °C 130 °C - - - - - - 110 °C - - - - - - 3) T1 120 °C HT 180 °C 180 °C 180 °C 180 °C 180 °C 180 °C 180 °C 180 °C 180 °C 180 °C 180 °C 180 °C 2) 110 °C NT 130 °C 130 °C - - - - - - 130 °C 130 °C - - - - - - 110 °C - - - - - - 3) T2 120 °C HT 180 °C 180 °C 180 °C 180 °C 180 °C 180 °C 180 °C 180 °C 180 °C 180 °C 180 °C 180 °C 2) 110 °C NT 130 °C 130 °C - - - - - - 130 °C 130 °C - - - - - - 110 °C - - - - - - 3) T3 120 °C HT 180 °C 180 °C 180 °C 180 °C 180 °C 180 °C 180 °C 180 °C 180 °C 180 °C 180 °C 180 °C 2) 110 °C NT 130 °C 130 °C - - - - - - 130 °C 130 °C - - - - - - 110 °C - - - - - - 3) T4 120 °C HT 130 °C 130 °C 130 °C 130 °C 130 °C 130 °C 130 °C 130 °C 130 °C 130 °C 130 °C 130 °C NT 95 °C 95 °C - - - - - - 95 °C 95 °C - - - - - - 95 °C 95 °C - - - - - - T5 HT 95 °C 95 °C 95 °C 95 °C 95 °C 95 °C 95 °C 95 °C 95 °C 95 °C 95 °C 95 °C NT 80 °C 80 °C - - - - - - 80 °C 80 °C - - - - - - 80 °C 80 °C - - - - - - T6 HT 80 °C 80 °C 80 °C 80 °C 80 °C 80 °C 80 °C 80 °C 80 °C 80 °C 80 °C 80 °C 1) Low-temperature version (option) 2) Temperature values for ProcessMaster 3) Temperature values for HygienicMaster NT: standard sensor design, T maximum 130 °C (266 °F) medium HT: high-temperature sensor design, T maximum 180 °C (356 °F) medium Not thermally insulated: The flowmeter sensor is not surrounded by pipe insulation material. Thermally insulated: The flowmeter sensor is surrounded by pipe insulation material. Note The standard version includes explosion protection for gases and dust. • If the installation location for the device is classified as a potentially explosive area for gases and dust, the temperature data in the "Gas & dust" columns in the table must be taken into consideration. • If the installation location for the device is classified as a potentially explosive area for gases only, the temperature data in the "Gas" columns in the table must be taken into consideration. 29 ProcessMaster DN 3 ... DN 2000 Nominal diameter HygienicMaster DN 3 ... DN 100 Design Temperature class Electromagnetic flowmeter ProcessMaster FEP300 DS/FEP300-EN Specifications for operation in areas with combustible dust The device with dual-compartment transmitter housing is approved for use in potentially explosive areas (gas and dust). The Ex certification is provided on the name plate. Risk of explosion! The dust explosion protection is also provided by the housing. Modifications to the housing are not allowed (e.g., removing or omitting parts). Maximum allowable surface temperature Model Maximum surface temperature FEP325 T 85 °C (185 °F) ... T medium FEP315 T 70 °C (158 °F) ... T medium FET325 T 70 °C (158 °F) The maximum surface temperature is applicable to dust layers of up to 5 mm (0.20 inch) in thickness. The minimum permissible ignition and smoldering temperatures of the dust atmosphere should be calculated in accordance with IEC61241ff. With thicker dust layers, the maximum permissible surface temperature must be reduced. The dust can be conductive or non-conductive. IEC61241ff must be observed. Minimum signal cable length In explosion protection areas, the signal cable cannot be shorter than 5 m (16.4 ft). 30 Electromagnetic flowmeter ProcessMaster FEP300 DS/FEP300-EN Change from one to two columns Installation requirements Change from one to two columns Inlet and outlet pipe sections Grounding The metering principle is independent of the flow profile as The flowmeter sensor must be connected to ground potential. long as standing eddies do not extend into the metering For technical reasons, this potential should be identical to the section, such as may occur after double elbows (1), in the potential of the metering fluid. event of tangential inflow, or where half-open gate valves are For plastic or insulated lined pipelines, the fluid is grounded by located upstream of the flowmeter sensor. installing ground plates. When there are stray potentials In such cases, measures must be put in place to normalize present in the pipeline, a ground plate is recommended on the flow profile. both ends of the meter sensor. • Do not install fittings, manifolds, valves, etc., directly in front of the flowmeter sensor (1). Mounting • Butterfly valves must be installed so that the valve plate The following points must be observed for the installation: does not extend into the flowmeter sensor. • The meter tube must always be completely full. • Valves or other turn-off components should be installed in • The flow direction must correspond to the identification if the outlet pipe section (2). present. Experience has shown that, in most installations, straight inlet • The maximum torque for all flange connections must be sections 3 x DN long and straight outlet sections 2 x DN long complied with. The max torque depends on the are sufficient (DN = nominal diameter of the sensor Fig. 25 ). temperature, pressure, material of the flange bolts and For test stands, the reference conditions of 10 x DN straight gaskets and has to be choosen accordingly. inlet and 5 x DN straight outlet must be provided, in • The devices must be installed without mechanical tension accordance with EN 29104 / ISO 9104. (torsion, bending). • Flowmeters with coplanar counter flanges may only be installed with suitable seals. 1 2 • Use flange seals made from a compatible material for the fluid and fluid temperatures. • Seals must not extend into the flow area since possible 3xDN 2xDN G00037 turbulence could influence the device accuracy. Fig. 25 • The pipeline may not exert any unallowable forces and torques on the device. Vertical connections • Do not remove the plugs in the cable connectors until you Vertical installation for measuring abrasive fluids, preferably are ready to install the electrical cable. with flow in upward direction. • Install the separate converter at a largely vibration-free location. • Do not expose the converter to direct sunlight or provide for appropriate sun protection where necessary. Flow direction The device measures the flowrate in both directions. Forward flow is the factory setting, as shown in Fig. 23. G00039-01 Fig. 26 Horizontal connections • Meter tube must always be completely full. G00657-01 • Provide for a slight incline of the connection for degassing. Fig. 23 Electrode axis 3° Electrode axis (1) should be horizontal if at all possible or no G00038 more that 45° from horizontal. Fig. 27 max. 45° 1 G00041 Fig. 24 31 Electromagnetic flowmeter ProcessMaster FEP300 DS/FEP300-EN Free inlet or outlet Installation in pipelines with larger nominal diameters • Do not install the flowmeter at the highest point or in the Determine the resulting pressure loss when using reduction draining- off side of the pipeline, flowmeter runs empty, air pieces (1): bubbles can form (1). 1. Calculate the diameter ratio d/D. • Provide for a siphon fluid intake for free inlets or outlets so 2. Determine the flow velocity based on the flow range that the pipeline is always full (2). nomograph (Fig. 33). 3. Read the pressure drop on the Y-axis in Fig. 33. 2 1 G00040 Fig. 28 Strongly contaminated fluids Fig. 32 1 Flange transition piece p pressure loss [mbar] For strongly contaminated fluids, a bypass connection d Inside diameter of the D Inside diameter of the according to the figure is recommended so that operation of flowmeter pipeline the system can continue to run without interruption the during V flow velocity [m/s] the mechanical cleaning. Nomograph for pressure drop calculations For flange transition piece with /2 = 8° G00042 Fig. 29 Installation in the vicinity of pumps For flowmeter primaries which are to be installed in the vicinity of pumps or other vibration generating equipment, the utilization of mechanical snubbers is advantageous. G00561 Fig. 30 Installation of the high temperature design The high temperature design allows for complete thermal insulation of the sensor. The pipeline and sensor must be insulated after installing the unit according to the following illustration. 1 Fig. 33 G00654 Fig. 31 1 Insulation Change from one to two columns 32 Electromagnetic flowmeter ProcessMaster FEP300 DS/FEP300-EN Dimensions Flange DN 3 ... 125 (1/10 ... 5") 105 (4.13) 98 (3.86) 77,8 (3.06) 102.5 (4.04) 168 (6.61) 100 (3.94) 84.5 (3.33) 35 (1.38) A L* G00479-01 Fig. 34: Dimensions in mm (inch) Dimensions mm (inch) Approx. weight kg (lb) 2) 3) 8) 4) 4) 4) DN Process connection D C A Integral Remote L F E G 5) 7) 3 ... 8 EN 1092-1 90 200 255 82 188 143 113 7 (15) 5 (11) 6) 1) (3.54) (7.84) (10.04) (3.23) (7.4) (5.63) (4.45) (1/8 ... 5/16 ) PN 10 … 40 ASME B16.5 CL 150 89 10 (3.50) 6 (3/8 ) ASME B16.5 CL 300 96 (3.78) JIS 10K 90 (3.54) 7) 15 (1/2) EN 1092-1 95 200 255 82 188 143 113 7 (15) 5 (11) 1) PN 10 … 40 (3.74) (7.84) (10.04) (3.23) (7.4) (5.63) (4.45) ASME B16.5 CL 150 89 (3.50) ASME B16.5 CL 300 96 (2.72) JIS 10K 95 (3.74) 7) 20 (3/4) EN 1092-1 105 200 255 82 188 143 113 8 (18) 6 (13) 1) PN 10 … 40 (4.13) (7.84) (10.04) (3.23) (7.4) (5.63) (4.45) ASME B16.5 CL 150 98 (3.86) ASME B16.5 CL 300 118 (4.65) JIS 10K 100 (3.94) 7) 25 (1) EN 1092-1 115 200 255 82 188 143 113 9 (20) 7 (15) 1) PN 10 … 40 (4.53) (7.84) (10.04) (3.23) (7.4) (5.63) (4.45) ASME B16.5 CL 150 108 (4.25) ASME B16.5 CL 300 124 (4.88) JIS 10K 125 (4.92) 7) 32 (1 1/4) EN 1092-1 140 200 262 92 195 150 113 10 (22) 8 (18) 1) PN 10 … 40 (5.51) (7.87) (10.31) (3.62) (7.68) (5.91) (4.45) ASME B16.5 CL 150 118 (4.65) ASME B16.5 CL 300 134 (5.28) JIS 10K 135 (5.31) 7) 40 (1 1/2) 150 200 262 92 195 150 113 11 (24) 9 (20) EN 1092-1 1) PN 10 … 40 (5.91) (7.87) (10.31) (3.62) (7.68) (5.91) (4.45) ASME B16.5 CL 150 127 (5.00) ASME B16.5 CL 300 156 (6.14) JIS 10K 140 (5.51) Toleranz L: +0 / -3 mm (+0 / -0,018 inch) 33 G 187 (7.36) E F 201 (7.91) C 74,2 (2.92) D Electromagnetic flowmeter ProcessMaster FEP300 DS/FEP300-EN Dimensions mm (inch) Approx. weight kg (lb) 2) 3) 8) 4) 4) 4) DN Process connection D L F C E G A Integral Remote 7) 50 (2) EN 1092-1 165 200 268 97 201 156 115 12 (26) 10 (22) 1) (6.50) (7.87) (10.55) (3.82) (7.91) (6.14) (4.53) PN 10 … 40 ASME B16.5 CL 150 153 (6.02) ASME B16.5 CL 300 165 (6.50) JIS 10K 155 (6.10) AS2129 table D 150 AS2129 table E (5.91) 7) 65 (2 1/2) EN 1092-1 185 200 279 108 212 167 104 15 (33) 13 (29) 1) PN 10 … 40 (7.28) (7.87) (10.98) (4.25) (8.35) (6.57) (4.09) ASME B16.5 CL 150 178 13 (29) 11 (24) (7.01) ASME B16.5 CL 300 191 15 (33) 13 (29) (7.52) JIS 10K 175 15 (33) 13 (29) (6.89) AS2129 table D 165 13 (29) 11 (24) AS2129 table E (6.50) 7) 80 (3) EN 1092-1 200 200 279 108 212 167 104 17 (38) 15 (33) 1) PN 10 … 40 (7.87) (7.87) (10.98) (4.25) (8.35) (6.57) (4.09) ASME B16.5 CL 150 191 17 (38) 15 (33) (7.52) ASME B16.5 CL 300 210 19 (42) 17 (38) (8.27) JIS 10K 185 19 (42) 17 (38) (7.28) AS2129 table D 185 17 (38) 15 (33) AS2129 table E (7.28) 7) 100 (4) 220 250 301 122 234 189 125 19 (42) 17 (38) EN 1092-1 1) PN 10 … 16 (8.66) (9.84) (11.85) (4.80) (9.21) (7.44) (4.92) 7) EN 1092-1 235 23 (51) 21 (46) 1) PN 25 … 40 (9.25) ASME B16.5 CL 150 229 21 (46) 19 (42) (9.02) ASME B16.5 CL 300 254 30 (66) 28 (62) (10.0) JIS 10K 210 19 (42) 17 (38) (8.72) AS2129 table D 215 21 (46) 19 (42) AS2129 table E (8.46 7) 125 (5) EN 1092-1 250 250 311 130 244 199 125 22 (49) 20 (44) 1) (9.84) (9.84) (12.24) (5.12) (9.61) (7.83) (4.92) PN 10 … 16 7) 270 29 (64) 27 (60) EN 1092-1 1) PN 25 … 40 (10.63) ASME B16.5 CL 150 254 22 (49) 20 (44) (10.0) ASME B16.5 CL 300 280 35 (77) 33 (73) (11.02) JIS 10K 250 22 (49) 20 (44) (9.84) AS2129 table D 255 22 (49) 20 (44) AS2129 table E (10.04 Tolerance L: +0 / -0.118 inch 1) Other pressure ratings upon request. 2) If a grounding plate is installed (attached to one side of the flange), this increases dimension L as follows: DN 3 ... 100 by 3 mm (0.118 inch; DN 125 by 5 mm (0.197 inch). 3) If protection plates are installed (attached to both sides of the flange), this increases dimension L as follows: DN 3 ... 100 by 6 mm (0.236 inch; DN 125 by 10 mm (0.394 inch). 4) Depending on the device design, the dimensions change according to the following table. Device design Dimension E, F Dimension G Without explosion protection Standard sensor design 0 0 High-temperature sensor design +127 mm (+5 inch) +127 mm (+5 inch) Explosion protection Zone 1, Div. 1 Standard sensor design +74 mm (+2.91 inch) +47 mm (+1.85 inch) High-temperature sensor design +127 mm (+5 inch) +174 mm (+6.85 inch) Explosion protection Zone 2, Div. 2 Standard sensor design 0 0 High-temperature sensor design +127 mm (+5 inch) +127 mm (+5 inch) 5) Connection flange DN 10 6) Connection flange 1/2" 7) Connecting dimensions in acc. with EN 1092-1. For DN 65, PN 16 in acc. with EN 1092-1, please order PN 40. 8) For devices with ordering code “Installation length JN” (China production site) the installation length corresponds to the ISO installation length. 34 Electromagnetic flowmeter ProcessMaster FEP300 DS/FEP300-EN Flange DN 150 ... 400 (6 ... 16") 105 (4.13)98 (3.86) 77,8 (3.06) 168 (6.61) 102.5 (4.04) 100 (3.94) 84.5 (3.33) 35 (1.38) A L* G00480-01 Fig. 35: Dimensions in mm (inch) Dimensions mm (inch) Approx. weight kg (lb) 2) 3) 4) 4) 4) DN Process connection D L F C E G A Integral Remote 150 (6) EN 1092-1 285 300 358 146 291 246 166 33 (73) 31 (68) 1) PN 10 … 16 (11,22) (11,81) (14,09) (5,75) (11,46) (9,69) (6,54) EN 1092-1 300 39 (86) 37 (82) 1) PN 25 … 40 (11,81) ASME B16.5 CL 150 280 33 (73) 31 (68) (11,02) ASME B16.5 CL 300 381 47 (104) 45 (99) (15) JIS 10K 280 33 (73) 31 (68) (11.02) AS2129 table D 280 33 (73) 31 (68) AS2129 table E (11.02) 200 (8) EN 1092-1 41 (90) 39 (86) 340 350 399 170 331 286 200 1) PN 10 … 16 (13,39) (13,78) (15,71) (6,69) (13,03) (11,26) (7,87) EN 1092-1 340 43 (95) 41 (90) 1) PN 25 … 40 (13,39) ASME B16.5 CL 150 343 50 (110) 48 (106) (13,5) ASME B16.5 CL 300 381 72 (158) 70 (154) (15) JIS 10K 330 43 (95) 41 (90) (12.99) AS2129 table D 335 50 (110) 48 (106) AS2129 table E (13.19) 250 (10) EN 1092-1 395 450 413 198 346 301 235 61 (135) 59 (130) 1) PN 10 … 16 (15,55) (17,72) (16,26) (7,80) (13,62) (11,85) (9,25) EN 1092-1 405 65 (143) 63 (139) 1) PN 25 … 40 (15,94) ASME B16.5 CL 150 407 70 (154) 68 (150) (16,02) ASME B16.5 CL 300 445 105 (232) 103 (227) (17,52) JIS 10K 400 65 (143) 63 (139) (15.75) AS2129 table D 405 70 (154) 68 (150) AS2129 table E (15,94) Tolerance L: DN 150 ... 200 +0 / -3 mm (+0 / -0,118 inch), DN 250 ... 400 +0 / -5 mm (+0 / -0,197 inch) 35 G 201 (7.91) 187 (7.36) FIELD TERMINALS POWER SUPPLY E F C 74,2 (2.92) D Electromagnetic flowmeter ProcessMaster FEP300 DS/FEP300-EN Dimensions mm (inch) Approx. weight kg (lb) 2) 3) 4) 4) 4) DN Process connection D L F C E G A Integral Remote 300 (12) EN 1092-1 445 500 436 228 369 324 272 74 (163) 72 (159) 1) PN 10 … 16 (17,52) (19,68) (17,17) (8,98) (14,53) (12,76) (10,71) EN 1092-1 460 80 (176) 78 (172) 1) PN 25 … 40 (18,11) ASME B16.5 CL 150 483 105 (232) 103 (227) (19,02) ASME B16.5 CL 300 521 150 (331) 148 (326) (20,51) JIS 10K 445 80 (176) 78 (172) (17.52) AS2129 table D 455 105 (232) 103 (227) AS2129 table E (17.19) 350 (14) EN 1092-1 505 550 451 265 384 339 322 95 (209) 93 (203) 1) PN 10 … 16 (19,88) (21,65) (17,76) (10,43) (15,12) (13,35) (12,68) EN 1092-1 520 110 (243) 108 (238) 1) PN 25 … 40 (20,47) ASME B16.5 CL 150 533 105 (232) 103 (227) (20,98) ASME B16.5 CL 300 584 140 (309) 138 (304) (22,99) JIS 10K 490 110 (243) 108 (238) (19.29) AS2129 table D 525 105 (232) 103 (227) AS2129 table E (20.67) 400 (16) EN 1092-1 565 600 493 265 426 381 322 103 (227) 101 (223) 1) PN 10 … 16 (22,24) (23,62) (19,41) (10,43) (16,77) (15,00) (12,68) EN 1092-1 580 126 (278) 124 (273) 1) PN 25 … 40 (22,83) ASME B16.5 CL 150 597 175 (386) 173 (381) (23,50) ASME B16.5 CL 300 647 265 (584) 263 (580) (25,47) JIS 10K 560 126 (278) 124 (273) (22.05) AS2129 table D 580 175 (386) 173 (381) AS2129 table E (22,83) Tolerance L: DN 150 ... 200 +0 / -3 mm (+0 / -0,118 inch), DN 250 ... 400 +0 / -5 mm (+0 / -0,197 inch) 1) Other pressure ratings upon request. 2) If a grounding plate is installed (attached to one side of the flange), this increases dimension L by 5 mm (0.197 inch). 3) If protection plates are installed (attached to both sides of the flange), this increases dimension L by 10 mm (0.394 inch). 4) Depending on the device design, the dimensions change according to the following table. Device design Dimension E, F Dimension G Without explosion protection Standard sensor design 0 0 High-temperature sensor design +127 mm (+5 inch) +127 mm (+5 inch) Explosion protection Zone 1, Div. 1 Standard sensor design +74 mm (+2,91 inch) +47 mm (+1,85 inch) High-temperature sensor design +127 mm (+5 inch) +174 mm (+6,85 inch) Explosion protection Zone 2, Div. 2 Standard sensor design 0 0 High-temperature sensor design +127 mm (+5 inch) +127 mm (+5 inch) 36 Electromagnetic flowmeter ProcessMaster FEP300 DS/FEP300-EN Flange DN 450 ... 2000 (18 ... 80") 105 (4.13) 98 (3.86) 77,8 (3.06) 168 (6.61) 100 (3.94) 101.5 (4.04) 84.5 (3.33) 35 (1.38) A L* G00481-01 Fig. 36: Dimensions in mm (inch) Dimensions mm (inch) Approx. weight kg (lb) 2) 3) 4) 4) 4) DN Process connection D L F C E G A Integral Remote 450 (18) ASME B16.5 CL 150 635 686 501 310 434 389 - 260 (573) 258 (569) (25.0) (27.01) (19.72) (12.20) (17.09) (15.31) AS2129 table D 640 AS2129 table E (25.20 1) 500 (20) EN 1092-1 PN 10 670 650 501 310 434 389 407 190 (419) 188 (415) (26.38) (25.59) (19.72) (12.20) (17.09) (15.31) (16.02) 1) 715 240 (529) 238 (525) EN 1092-1 PN 16 (28.15) ASME B16.5 CL 150 699 762 300 (661) 298 (657) (27.52) (30.0) AS2129 table D 705 650 AS2129 table E (27.76 (25.59) 1) 600 (24) EN 1092-1 PN 10 780 780 552 361 485 440 469 246 (542) 244 (537) (30.71) (30.71) (21.73) (14.21) (19.09) (17.32) (18.46) 1) EN 1092-1 PN 16 840 318 (701) 316 (697) (33.07) ASME B16.5 CL 150 813 914 425 (937) 423 (933) (32.01) (35.98) AS2129 table D 825 780 AS2129 table E (32.48 (30.71) 1) 700 (28) EN 1092-1 PN 10 895 910 596 405 529 484 537 320 (706) 318 (701) (35.24) (35.83) (23.46) (15.94) (20.83) (19.06) (21.14) 1) EN 1092-1 PN 16 910 440 (970) 438 (966) (35.83) ASME B16.5 CL 150 837 350 (772) 348 (767) (32.95) 760 (30) ASME B16.5 CL 150 888 990 606 435 539 494 - 230 (507) 228 (503) (34.96) (38.96) (23.86) (17.13) (21.22) (19.45) 1) 800 (32) EN 1092-1 PN 10 1015 1040 646 455 579 534 605 420 (926) 418 (922) (39.96) (40.94) (25.43) (17.91) (22.8) (21.02) (23.82) 1) EN 1092-1 PN 16 1025 490 (1080) 488 (1076) (40.35) 1) 900 (36) EN 1092-1 PN 10 1115 1170 696 505 629 584 671 505 (1113) 503 (1109) (43.90) (46.06) (27.40) (19.88) (24.76) (22.99) (26.42) 1) EN 1092-1 PN 16 1125 590 (1301) 588 (1296) (44.29) ASME B16.5 CL 150 1057 680 (1499) 678 (1495) (41.61) Tolerance L: DN 450 ... 500 +0 / -5 mm (+0 / -0,197 inch), DN 600 ... 2000 +0 / -10 mm (+0 / -0,394 inch) 37 G 201 (7.91) 187 (7.36) C E F 7.42 (2.92) D Electromagnetic flowmeter ProcessMaster FEP300 DS/FEP300-EN Dimensions mm (inch) Approx. weight kg (lb) 2) 3) 4) 4) 4) DN Process connection D L F C E G A Integral Remote 1) 1000 (40) EN 1092-1 PN 10 1230 1300 746 555 679 634 739 690 (1521) 688 (1516) (48.43) (51.18) (29.37) (21.85) (26.73) (24.96) (29.09) 1) EN 1092-1 PN 16 1255 850 (1873) 848 (1869) (49.41) ASME B16.5 CL 150 1380 880 (1940) 878 (1936) (54.33) 1050 (42) ASME B16.5 CL 150 1067 1365 771 580 704 659 - - - (42.01) (53.74) (30.35) (22.83) (72.72) (25.94) 1100 (44) ASME B16.5 CL 150 1118 1430 - - - - - - - (44.02) (56.30) 1) 1200 (40) EN 1092-1 PN 10 1405 1560 856 660 789 742 800 700 (1543) 698 (1538) (55.31) (61.42) (33.7) (25.98) (31.06) (29.21) (31.5) 1) EN 1092-1 PN 16 1455 930 (2050) 928 (2046) (57.28) 1) 1400 (40) 1630 1820 950 755 884 838 900 810 (1786) 808 (1781) EN 1092-1 PN 10 (64.17) (71.65) (37.4) (29.72) (34.8) (32.99) (35.43) 1) EN 1092-1 PN 16 1675 1210 (2668) 1208 (2663) (65.94) 1500 (60) ASME B16.5 CL 150 1676 1950 996 805 929 884 - - - (65.98) (76.77) (39.21) (31.69) (36.57) (34.80) 1) 1600 (40) EN 1092-1 PN 10 1830 2080 1060 865 994 948 990 1180 (2602) 1178 (2597) (72.05) (81.89) (41.73) (34.06) (39.13) (37.32) (38.98) 1) EN 1092-1 PN 16 1915 1630 (3593) 1628 (3589) (75.39) 1) 1800 (40) EN 1092-1 PN 10 2045 2340 1176 980 1109 1062 1080 1490 (3285) 1488 (3280) (80.51) (92.13) (46.3) (38.58) (43.66) (41.81) (42.52) 1) EN 1092-1 PN 16 2115 2230 (4916) 2228 (4912) (83.27) 1) 2000 (40) EN 1092-1 PN 10 2265 2600 1286 1090 1219 1172 1170 1880 (4145) 1878 (4140) (89.17) (102.36) (50.63) (42.91) (47.99) (46.14) (46.06) 1) EN 1092-1 PN 16 2325 2650 (5842) 2648 (5838) (91.54) Tolerance L: DN 450 ... 500 +0 / -5 mm (+0 / -0,197 inch), DN 600 ... 2000 +0 / -10 mm (+0 / -0,394 inch) 1) Other pressure ratings available on request. 2) If a grounding plate is installed (attached to one side of the flange), this increases dimension L as follows: DN 400 ... 600 by 5 mm (0.197 inch). 3) If protection plates are installed (attached to both sides of the flange), this increases dimension L as follows: DN 400 ... 600 by 10 mm (0.394 inch). 4) Depending on the device design, the dimensions change according to the following table. Device design Dimension E, F Dimension G Without explosion protection Standard sensor design 0 0 High-temperature sensor design +127 mm (+5 inch) +127 mm (+5 inch) Explosion protection Zone 1, Div. 1 Standard sensor design +74 mm (+2.91 inch) +47 mm (+1.85 inch) High-temperature sensor design +127 mm (+5 inch) +174 mm (+6.85 inch) Explosion protection Zone 2, Div. 2 Standard sensor design 0 0 High-temperature sensor design +127 mm (+5 inch) +127 mm (+5 inch) 38 Electromagnetic flowmeter ProcessMaster FEP300 DS/FEP300-EN Flange DN 15 ... 200 (1/2 ... 8"), high-pressure versions PN 63 and PN 100 105 (4.13) 98 (3.86) 77,8 (3.06) 102.5 (4.04) 168 (6.61) 100 (3.94) 84.5 (3.33) 35 (1.38) A L* G00479-01 Fig. 37: Dimensions in mm (inch) Flange in acc. with DIN 2636 (PN 63) and DIN 2637 (PN 100) Dimensions mm (inch) Approx. weight kg (lb) ) 1) 2 4) 3) 3) DN PN D L F C E G A Integral Remote 105 270 255 82 188 143 113 15 (1/2) 63 ... 100 10 (22) 8 (18) (4,13) (10,63) (10,04) (3,23) (7,4) (5,63) (4,45) 140 270 255 82 188 143 113 25 (1) 63 ... 100 12 (27) 10 (22) (5,51) (10,63) (10,04) (3,23) (7,4) (5,63) (4,45) 170 280 262 92 195 150 113 40 (1 1/2) 63 ... 100 13 / 14 (29 / 31) 11 / 12 (24 / 27) (6,69) (11,02) (10,31) (3,62) (7,68) (5,91) (4,45) 180 280 268 97 201 156 115 63 15 (33) 13 (29) (7,09) (11,02) (10,55) (3,82) (7,91) (6,14) (4,53) 50 (2) 195 280 268 97 201 156 115 100 18 (40) 16 (35) (7,68) (11,02) (10,55) (3,82) (7,91) (6,14) (4,53) 205 330 279 108 212 167 104 63 18 (40) 16 (35) (8,07) (12,99) (10,98) (4,25) (8,35) (6,57) (4,09) 65 (2 1/2) 220 330 279 108 212 167 104 100 23 (51) 21 (46) (8,66) (12,99) (10,98) (4,25) (8,35) (6,57) (4,09) 215 340 279 108 212 167 104 63 22 (49) 20 (44) (8,46) (13,39) (10,98) (4,25) (8,35) (6,57) (4,09) 80 (3) 230 340 279 108 212 167 104 100 26 (57) 24 (53) (9,06) (13,39) (10,98) (4,25) (8,35) (6,57) (4,09) 250 400 301 122 234 189 125 63 29 (64) 27 (60) (9,84) (15,75) (11,85) (4,8) (9,21) (7,44) (4,92) 100 (4) 265 400 301 122 234 189 125 100 38 (84) 26 (57) (10,43) (15,75) (11,85) (4,8) (9,21) (7,44) (4,92) 295 450 311 130 244 199 125 63 (11,61) (17,72) (12,24) (5,12) (9,61) (7,83) (4,92) 125 (5) 315 450 311 130 244 199 125 100 (12,4) (17,72) (12,24) (5,12) (9,61) (7,83) (4,92) 345 450 358 146 291 246 166 63 (13,58) (17,72) (14,09) (5,75) (11,46) (9,69) (6,54) 150 (6) on request on request 355 450 358 146 291 246 166 100 (13,98) (17,72) (14,09) (5,75) (11,46) (9,69) (6,54) 415 500 399 170 331 286 200 63 (16,34) (19,69) (15,71) (6,69) (13,03) (11,26) (7,87) 200 (8) 430 500 399 170 331 286 200 100 (16,93) (19,69) (15,71) (6,69) (13,03) (11,26) (7,87) Tolerance L: +0 / -3 mm (+0 / -0.018 inch) 1) If a grounding plate is installed (attached to one side of the flange), this increases dimension L as follows: DN 3 ... 100 by 3 mm (0.118 inch; DN 125 by 5 mm (0.197 inch). 2) If protection plates are installed (attached to both sides of the flange), this increases dimension L as follows: DN 3 ... 100 by 6 mm (0.236 inch; DN 125 by 10 mm (0.394 inch). 3) Depending on the device design, the dimensions change according to the following table. Device design Dimension E, F Dimension G Without explosion protection Standard sensor design 0 0 High-temperature sensor design +127 mm (+5 inch) +127 mm (+5 inch) Explosion protection Zone 1, Div. 1 Standard sensor design +74 mm (+2.91 inch) +47 mm (+1.85 inch) High-temperature sensor design +127 mm (+5 inch) +174 mm (+6.85 inch) Explosion protection Zone 2, Div. 2 Standard sensor design 0 0 High-temperature sensor design +127 mm (+5 inch) +127 mm (+5 inch) 39 G 187 (7.36) E F 201 (7.91) C 74,2 (2.92) D Electromagnetic flowmeter ProcessMaster FEP300 DS/FEP300-EN Flange DN 15 ... 200 (1/2 ... 8"), high-pressure version CL 600 105 (4.13) 98 (3.86) 77,8 (3.06) 102.5 (4.04) 168 (6.61) 100 (3.94) 84.5 (3.33) 35 (1.38) A L* G00479-01 Fig. 38: Dimensions in mm (inch) Flange in acc. with ASME B16.5, CL 600 Dimensions [mm (inch)] Approx. weight [kg (lb)] Integral mount Remote mount ) 1) 1) 2 4) 3) 3) DN PN D L F C E G A design design 15 CL 600 95 270 255 82 188 143 113 12 10 (3.74) (10.63) (10.04) (3.23) (7.4) (5.63) (26) (22) (4.45) 25 CL 600 124 270 255 82 188 143 113 12 10 (4.88) (10.63) (10.04) (3.23) (7.4) (5.63) (4.45) (26) (22) 40 CL 600 156 280 262 92 195 150 113 13 11 (6.14) (11.02) (10.31) (3.62) (7.68) (5.91) (4.45) (29) (24) 50 CL 600 165 280 268 97 201 156 115 15 13 (6.5) (11.02) (10.55) (3.82) (7.91) (6.14) (4.53) (33) (29) 65 CL 600 190 330 279 108 212 167 104 20 18 (7.48) (12.99) (10.98) (4.25) (8.35) (6.57) (4.09) (44) (40) 80 CL 600 210 340 279 108 212 167 104 25 23 (8.27) (13.39) (10.98) (4.25) (8.35) (6.57) (4.09) (55) (51) 100 CL 600 273 400 301 122 234 189 125 46 44 (10.75) (15.75) (11.85) (4.8) (9.21) (7.44) (4.92) (101) (97) 125 CL 600 330 450 311 130 244 199 125 (12.99) (17.72) (12.24) (5.12) (9.61) (7.83) (4.92) 150 CL 600 355 450 358 146 291 246 166 On request On request (13.98) (17.72) (14.09) (5.75) (11.46) (9.69) (6.54) 200 CL 600 420 500 399 170 331 286 200 (16.54) (19.69) (15.71) (6.69) (13.03) (11.26) (7.87) Tolerance L: +0 / -3 mm (+0 / -0.018 inch) 1) If a grounding plate is installed (attached to one side of the flange), this increases dimension L as follows: DN 3 ... 100 by 3 mm (0.118 inch; DN 125 by 5 mm (0.197 inch). 2) If protection plates are installed (attached to both sides of the flange), this increases dimension L as follows: DN 3 ... 100 by 6 mm (0.236 inch; DN 125 by 10 mm (0.394 inch). 3) Depending on the device design, the dimensions change according to the following table. Device design Dimension E, F Dimension G Without explosion protection Standard sensor design 0 0 High-temperature sensor design +127 mm (+5 inch) +127 mm (+5 inch) Explosion protection Zone 1, Div. 1 Standard sensor design +74 mm (+2.91 inch) +47 mm (+1.85 inch) High-temperature sensor design +127 mm (+5 inch) +174 mm (+6.85 inch) Explosion protection Zone 2, Div. 2 Standard sensor design 0 0 High-temperature sensor design +127 mm (+5 inch) +127 mm (+5 inch) 40 G 187 (7.36) E F 201 (7.91) C 74,2 (2.92) D Electromagnetic flowmeter ProcessMaster FEP300 DS/FEP300-EN Transmitter Model FET321 and FET325 (dual-compartment housing) for Ex zone 2 / Div 2 min. 62 (2.44) 198 (7.79) 139,7 (5.50) 167 (6.57) 10 (0.39) 1 3 2 38 (1.49) 66 (2.59) 132 (5.19) 83,5 (3.28) M20 x 1,5 4 G00073 Fig. 39: Dimensions in mm (inch) 1 Field-mount housing with window 3 Installation holes for pipe mounting set, for 2" pipe installation 2 Cable gland M20 x 1.5 4 Protection class IP 67 Model FET325 (dual-compartment housing) for Ex zone 1 / Div. 1 142 (5.59) 168 (6.61) 205 (8.07) 71 (2.8) G00882 Fig. 40: Dimensions in mm (inch) Model FET321 (single-compartment housing) 150 (5.91) 72,5 (2.85) 36,3 (1.43) 98,1 (3.86) 36 (1.42) 36 (1.42) 36,5 (1.44) G01085 Fig. 41: Dimensions in mm (inch) 41 Ø7 (0.27) 142,5 (5.61) 14,5 (0.57) 200 (7.87) 265 (10.43) 71 (2.8) Ø 134 (5.28) 249 (9.80) 2x45 = 90 (2x1.77 = 3.54) min.175 (6.88) 262 (10.31) Electromagnetic flowmeter ProcessMaster FEP300 DS/FEP300-EN Bestellangaben Ordering information uh Electromagnetic flowmeter ProcessMaster - FEP311 and FEP315 , integral mount design Add. order Main order number no. 1 – 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Version number Without explosion protection FEP311 X X X X X XX XXXXXX XXXX X X X X XX With explosion protection FEP315 X X X X X XX XXXXXX XXXX X X X X XX Nominal diameter DN 3 (1/10 in.) 0 0 3 DN 4 (5/32 in.) 0 0 4 DN 6 (1/4 in.) 0 0 6 DN 8 (5/16 in.) 0 0 8 DN 10 (3/8 in.) 0 1 0 DN 15 (1/2 in.) 0 1 5 DN 20 (3/4 in.) 0 2 0 DN 25 (1 in.) 0 2 5 DN 32 (1-1/4 in.) 0 3 2 DN 40 (1-1/2 in.) 0 4 0 DN 50 (2 in.) 0 5 0 DN 65 (2-1/2 in.) 0 6 5 DN 80 (3 in.) 0 8 0 DN 100 (4 in.) 1 0 0 DN 125 (5 in.) 1 2 5 DN 150 (6 in.) 1 5 0 DN 200 (8 in.) 2 0 0 DN 250 (10 in.) 2 5 0 DN 300 (12 in.) 3 0 0 DN 350 (14 in.) 3 5 0 DN 400 (16 in.) 4 0 0 DN 450 (18 in.) 4 5 0 DN 500 (20 in.) 5 0 0 DN 600 (24 in.) 6 0 0 DN 700 (28 in.) 7 0 0 DN 760 (30 in.) 7 6 0 DN 800 (32 in.) 8 0 0 DN 900 (36 in.) 9 0 0 DN 1000 (40 in.) 0 0 1 DN 1050 (42 in.) 0 5 1 DN 1100 (44 in.) 1 0 1 DN 1200 (48 in.) 2 0 1 DN 1400 (54 in.) 4 0 1 DN 1500 (60 in.) 5 0 1 DN 1600 (66 in.) 6 0 1 DN 1800 (72 in.) 8 0 1 DN 2000 (80 in.) 0 0 2 Lining material PTFE A ETFE E Thick PTFE F Hard rubber H Elastomer (only for US production site) 1) M Linatex 2)J PFA P Soft rubber S Electrode design Standard 1 Standard + full filling electrode (TFE) 3) 2 Pointed head 5 Spray head + full filling electrode (TFE) 3) 6 Continued on next page 1) Only for US production site, model FEP315, FEP325 (approval certificates: without PED approval, process connection: Flange ASME Cl 150 / 300 2) Upon request: Available with model FEP311 DN 50 … 600 (2 … 24 in.) 3) TFE electrode for detecting partially filled tubes, available from DN 50 (2 in.). Not available for Zone 1 / Div 1 42 Electromagnetic flowmeter ProcessMaster FEP300 DS/FEP300-EN Continued Add. order Main order number no. Version number 1 – 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Without explosion protection FEP311 X X X X X X XX X XX X X X X X X X X X X XX With explosion protection FEP315 X X X X X X XX X XX X X X X X X X X X X XX Signal electrode material Stainless steel 1.4539 (904) A Hastelloy C-4 (2.4610) D Titanium F Tantalum G Hastelloy B-3 (2.4600) H Platinum-iridium J Stainless steel 1.4571 (316Ti) S Tungsten carbide coated T Grounding accessories Standard 1 Grounding electrodes 2 (for material, refer to "Signal electrode material") Grounding plate made of stainless steel, attached to one 4) 3 side of the flange Protection plate made of stainless steel, attached to both 4) 4 sides of the flange Process connection Flange DIN PN 6 5) D 0 Flange DIN PN 10 D 1 Flange DIN PN 16 D2 Flange DIN PN 25 D 3 Flange DIN PN 40 D 4 Flange DIN PN 64 6) D 5 Flange DIN PN 100 6) D 6 Flange, ASME CL 150 A 1 Flange, ASME CL 300 A 3 Flange, ASME CL 600 6) A 6 Flange, JIS 10K J 1 Flange, AS2129 table E 7) E 4 Flange, AS2129 table D 7) E 5 Process connection material Steel B Stainless steel flange 8) D Certificates Meter tube with PED approval 0 Meter tube without PED approval (only China and US production sites. 1 Specify installation length J1, J3 or JN) Acceptance test certificate (3.1) to EN 10204 2 Pressure test to AD-2000 3 Material certificate 3.1 to EN 10204 and pressure test to AD-2000 4 Calibration Standard accuracy 9) A Increased accuracy 10) B Standard accuracy + ScanMaster function 9) K Increased accuracy + ScanMaster function 10) L Standard accuracy for certified calibration 11) M 5-point DKD calibration 12) T Continued on next page 4) Can only be used for sensors ≤ DN 600 (24 in) and PTFE / thick PTFE / ETFE / PFA linings. Material: See data sheet. For Hard rubber, Soft rubber and Linatex please use loose grounding rings 5) Available from DN 1000 (40 in.) 6) DN 15 ... DN 200 (1/2 ... 8 in.) Hard rubber 7) Upon request 8) Material: See data sheet 9) Standard accuracy (0.4% of rate) assumes 2 calibration points. If more than 2 calibration points are required, you must specify 3 or 5 points under "Number of test points" 10) Increased accuracy (0.2% of rate) assumes 3 calibration points. If more than 3 calibration points are required, you must specify 5 points under "Number of test points". Available for DN10 (3/8 in.) ... 800 (32 in.) 11) 3rd party witnessed calibration 12) Available for nominal diameters DN 50 (2 in.) ... 600 (24 in.), DN 800 (32 in.) 43 Electromagnetic flowmeter ProcessMaster FEP300 DS/FEP300-EN Continued Add. order Main order number no. Version number 1 – 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Without explosion protection FEP311 X X X X X XXXXXX X X XX XX X X X X XX With explosion protection FEP315 X X X X X XXXXXX X X XX XX X X X X XX Sensor temperature range / Ambient temperature range Standard sensor design / -20 ... 60 °C (-4 ... 140 °F) 13) 1 Standard sensor design / -40 ... 60 °C (-40 ... 140 °F) 13) 2 High-temperature sensor design / -20 ... 60 °C (-4 ... 140 °F) 14) 3 High-temperature sensor design / -40 ... 60 °C (-40 ... 140 °F) 14) 4 Name plate Sticker A Stainless steel B Stainless steel, and TAG label stainless steel C Signal cable length No cable 0 Explosion protection 15) None 16) A ATEX / IEC Zone 1 L ATEX / IEC Zone 2 / 21 M usFMc Div 2 Zone 2 P usFMc Div 1 17) R NEPSI Zone1 18) U NEPSI Zone2 18) V Protection type for transmitter / sensor Standard / IP67 (NEMA 4X) 19) 1 Other 9 Cable gland M20 x 1.5 A 1/2 in. NPT B PF 1/2 in. C Power supply 100 ... 230 V AC, 50 Hz 1 24 V AC / DC, 50 Hz 2 100 ... 230 V AC, 60 Hz 3 24 V AC / DC, 60 Hz 4 Signal inputs and outputs HART + 20 mA passive + pulses + contact input / output 20) B HART + 20 mA active + pulses + contact input / output 21) C HART + 20 mA active + pulses + contact output 22) D PROFIBUS PA + contact output E FOUNDATION Fieldbus + contact output F Default settings / Diagnostics Parameters are at factory settings / Standard 1 Parameters are set according to customer specifications / Standard 3 Continued on next page 13) Maximum fluid temperature for standard sensor design: 130 °C with PTFE, PFA, ETFE, thick PTFE, 90 °C (80 °C for China production site) with hard rubber, 60 °C with soft rubber, 70 °C with Linatex, -40 °C only in conjunction with stainless steel flange. 14) Maximum fluid temperature for high-temperature sensor design: 180 °C with PFA, thick PTFE. 130 °C with ETFE, PTFE. Thick PTFE available for DN 25 ... DN 300, PFA available for DN 10 ... DN 200. -40 °C only in conjunction with stainless steel flange. 15) Explosion protection only possible in conjunction with dual-compartment transmitter housing. 16) Only with model FEP311. 17) Div 1 available up to DN 300 (12 in.). 18) Production site: China. 19) Transmitter degree of protection = IP67 (NEMA 4X) with single-compartment and dual-compartment housing 20) Choice with design Zone 2 / Div 2 or Zone 1 / Div1. 21) Choice with design Zone 2 / Div 2. 22) Choice with design Zone 1 / Div 1. 44 Electromagnetic flowmeter ProcessMaster FEP300 DS/FEP300-EN Continued Add. order Main order number no. Version number 1 – 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Without explosion protection FEP311 X X X X X XX XXXXXX XXXX X X X X XX With explosion protection FEP315 X X X X X XX XXXXXX XXXX X X X X XX Accessories None AY Plug connector M12 x 1 fieldbus 23) U2 Transmitter housing design Single-compartment housing 16) H1 Dual-compartment housing H2 Insertion depth Flanges, ASME CL 150, ISO-compliant installation length JA Flanges, ASME CL 300, ISO-compliant installation length JC 24) Flanges (Chinese installation length) (production site: China. Certificate: Without PED approval) JN Additional certificates 25) Russia, metrological and GOST R certificate 26) CG1 Kazakhstan, metrological and GOST K certificate 26) CG2 Ukraine, metrological certificate 26) CG3 Belarus, metrological certificate 26) CG6 Additional Ex certificates and approvals 25) Russia, GOST-Ex and RTN certificate 26) EG7 Kazakhstan, Ex applications certificate 26) EG3 Ukraine, GOST Ex and Ex application certificate 26) EG5 Belarus, GGTN certificate 26) EG9 Number of test points 3 points T3 5 points T5 Language of documentation German M1 English M5 Chinese M6 Russian MB Western Europe / Scandinavia language package (languages: DE, EN, DA, ES, FR, IT, NL, PT, FI, SV) MW Eastern Europe language package (languages: DE, EL, CS, ET, LV, LT, HU, PL, SK, SL, RO, BG) ME 16) Only with model FEP311 23) Only for PROFIBUS PA Not for model FEP315 24) To be coded in case of FM approval only 25) Not available for PROFIBUS PA or FOUNDATION Fieldbus 26) Not with single-compartment housing 45 Electromagnetic flowmeter ProcessMaster FEP300 DS/FEP300-EN uh Electromagnetic flowmeter ProcessMaster - FEP321 and FEP325 , remote mount design Add. order Main order number no. 1 – 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Version number Without explosion protection FEP321 X X X X X XX XXXXXX XXXX X X X X XX With explosion protection FEP325 X X X X X XX XXXXXX XXXX X X X X XX Nominal diameter DN 3 (1/10 in.) 0 0 3 DN 4 (5/32 in.) 0 0 4 DN 6 (1/4 in.) 0 0 6 DN 8 (5/16 in.) 0 0 8 DN 10 (3/8 in.) 0 1 0 DN 15 (1/2 in.) 0 1 5 DN 20 (3/4 in.) 0 2 0 DN 25 (1 in.) 0 2 5 DN 32 (1-1/4 in.) 0 3 2 DN 40 (1-1/2 in.) 0 4 0 DN 50 (2 in.) 0 5 0 DN 65 (2-1/2 in.) 0 6 5 DN 80 (3 in.) 0 8 0 DN 100 (4 in.) 1 0 0 DN 125 (5 in.) 1 2 5 DN 150 (6 in.) 1 5 0 DN 200 (8 in.) 2 0 0 DN 250 (10 in.) 2 5 0 DN 300 (12 in.) 3 0 0 DN 350 (14 in.) 3 5 0 DN 400 (16 in.) 4 0 0 DN 450 (18 in.) 4 5 0 DN 500 (20 in.) 5 0 0 DN 600 (24 in.) 6 0 0 DN 700 (28 in.) 7 0 0 DN 760 (30 in.) 7 6 0 DN 800 (32 in.) 8 0 0 DN 900 (36 in.) 9 0 0 DN 1000 (40 in.) 0 0 1 DN 1050 (42 in.) 0 5 1 DN 1100 (44 in.) 1 0 1 DN 1200 (48 in.) 2 0 1 DN 1400 (54 in.) 4 0 1 DN 1500 (60 in.) 5 0 1 DN 1600 (66 in.) 6 0 1 DN 1800 (72 in.) 8 0 1 DN 2000 (80 in.) 0 0 2 Lining material PTFE A ETFE E Thick PTFE F Hard rubber H Elastomer (only for US production site) 1) M Linatex 2)J PFA P Soft rubber S Electrode design Standard 1 Standard + full filling electrode (TFE) 3) 2 Pointed head 5 Spray head + full filling electrode (TFE) 3) 6 Continued on next page 1) Only for US production site, model FEP315, FEP325 (approval certificates: without PED approval, process connection: Flange ASME Cl 150 / 300 2) Upon request: Available with model FEP321 DN 50 … 600 (2 … 24 in.) 3) TFE electrode for detecting partially filled tubes, available from DN 50 (2 in.). Not available for zone 1 / Div 1 46 Electromagnetic flowmeter ProcessMaster FEP300 DS/FEP300-EN Continued Add. order Main order number no. Version number 1 – 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Without explosion protection FEP321 X X X X X X XX X XX X X X X X X X X X X XX With explosion protection FEP325 X X X X X X XX X XX X X X X X X X X X X XX Signal electrode material Stainless steel 1.4539 (904) A Hastelloy C-4 (2.4610) D Titanium F Tantalum G Hastelloy B-3 (2.4600) H Platinum-iridium J Stainless steel 1.4571 (316Ti) S Tungsten carbide coated T Grounding accessories Standard 1 Grounding electrodes 2 (for material, refer to "Signal electrode material") Grounding plate made of stainless steel, attached to one 4) 3 side of the flange Protection plate made of stainless steel, attached to both 4) 4 sides of the flange Process connection Flange DIN PN 6 5) D 0 Flange DIN PN 10 D 1 Flange DIN PN 16 D 2 Flange DIN PN 25 D 3 Flange DIN PN 40 D 4 Flange DIN PN 64 6) D 5 Flange DIN PN 100 6) D 6 Flange, ASME CL 150 A 1 Flange, ASME CL 300 A 3 Flange, ASME CL 600 6) A 6 Flange, JIS 10K J 1 Flange, AS2129 table E 7) E 4 Flange, AS2129 table D 7) E 5 Process connection material Steel B Stainless steel flange 8) D Certificates Meter tube with PED approval 0 Meter tube without PED approval (only China and US production sites. 1 Specify installation length J1, J3 or JN) Acceptance test certificate (3.1) to EN 10204 2 Pressure test to AD-2000 3 Material certificate 3.1 to EN 10204 and pressure test to AD-2000 4 Calibration Standard accuracy 9) A Increased accuracy 10) B Standard accuracy + ScanMaster function 9) K Increased accuracy + ScanMaster function 10) L Standard accuracy for certified calibration 11) M 5-point DKD calibration 12) T Continued on next page 4) Can only be used for sensors ≤ DN 600 (24 in) and PTFE / thick PTFE / ETFE / PFA linings. Material: See data sheet. For Hard rubber, Soft rubber and Linatex please use loose grounding rings 5) Available from DN 1000 (40 in.) 6) DN 15 ... DN 200 (1/2 ... 8 in.) Hard rubber 7) Upon request 8) Material: See data sheet 9) Standard accuracy (0.4% of rate) assumes 2 calibration points. If more than 2 calibration points are required, you must specify 3 or 5 points under "Number of test points" 10) Increased accuracy (0.2% of rate) assumes 3 calibration points. If more than 3 calibration points are required, you must specify 5 points under "Number of test points". Available for DN10 (3/8 in.) ... 800 (32 in.) 11) 3rd party witnessed calibration 12) Available for nominal diameters DN 50 (2 in.) ... 600 (24 in.), DN 800 (32 in.) 47 Electromagnetic flowmeter ProcessMaster FEP300 DS/FEP300-EN Continued Add. order Main order number no. Version number 1 – 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Without explosion protection FEP321 X X X X X XXXXX X X X XX XX X X X X XX With explosion protection FEP325 X X X X X XXXXX X X X XX XX X X X X XX Sensor temperature range / Ambient temperature range Standard sensor design / -20 ... 60 °C (-4 ... 140 °F) 13) 1 Standard sensor design / -40 ... 60 °C (-40 ... 140 °F) 13) 2 High-temperature sensor design / -20 ... 60 °C (-4 ... 140 °F) 14) 3 High-temperature sensor design / -40 ... 60 °C (-40 ... 140 °F) 14) 4 Name plate Sticker A Stainless steel 15) B Stainless steel, and TAG label stainless steel 15) C Signal cable length 16) No cable 0 5 m (approx. 15 ft.) standard cable 1 10 m (approx. 30 ft.) standard cable 2 20 m (approx. 60 ft.) standard cable 3 30 m (approx. 100 ft.) standard cable 4 50 m (approx. 165 ft.) standard cable 5 80 m (approx. 260 ft.) standard cable 17) 6 100 m (approx. 325 ft.) standard cable 17) 7 150 m (approx. 490 ft.) standard cable 17) 8 Explosion protection None 18) A ATEX / IEC Zone 1 L ATEX / IEC Zone 2 / 21 M usFMc Div 2 Zone 2 P usFMc Div 1 19) R NEPSI Zone1 20) U NEPSI Zone2 20) V Protection type for transmitter / sensor Standard / IP 67 (NEMA 4X) 21) 1 Standard / IP 68 (NEMA 6P) 21) 22) 2 Standard / IP 68 (NEMA 6P), signal cable connected and sealed in 21) 23) 3 Cable gland M20 x 1.5 A 1/2 in. NPT B PF 1/2 in. C Power supply None 0 Signal inputs and outputs None Y Default settings / Diagnostics Parameters are at factory settings / Standard diagnostic functions activated 1 Parameters are set according to customer specifications / Standard diagnostic functions activated 3 Continued on next page 13) Maximum fluid temperature for standard sensor design: 130 °C with PTFE, PFA, ETFE, thick PTFE, 90 °C (80 °C for China production site) with hard rubber, 60 °C with soft rubber, 70 °C with Linatex, -40 °C only in conjunction with stainless steel flange. 14) Maximum fluid temperature for high-temperature sensor design: 180 °C with PFA, thick PTFE. 130 °C with ETFE, PTFE. Thick PTFE available for DN 25 ... DN 300, PFA available for DN 10 ... DN 200. -40 °C only in conjunction with stainless steel flange. 15) Not with plastic terminal box. 16) For flowmeter sensor model FEP325 designed for zone 1 / Div 1, signal cable length can be max. 50 m (164 ft) in combination with transmitter model FET321 or transmitter model FET 325 designed for zone 2 / Div 2. For sensor model FEP325 designed for zone 1 / Div 1, signal cable length can be max. 10 m (32.8 ft) in combination with transmitter model FET325 designed for zone 1 / Div 1. 17) Not with plastic terminal box. 18) Model FEP321 only. 19) Div 1 available up to DN 300 (12 in.). 20) Production site: China. 21) Transmitter degree of protection = IP67 (NEMA 4X) with single-compartment and dual-compartment housing. 22) Only with external transmitter, sealing compound (optional) D141B038U01. 23) Not available with FET325 transmitter in zone1 / Div1 design. 48 Electromagnetic flowmeter ProcessMaster FEP300 DS/FEP300-EN Continued Add. order Main order number no. Version number 1 – 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Without explosion protection FEP321 X X X X X XXXX XX X X XXXX X X X X XX With explosion protection FEP325 X X X X X XXXX XX X X XXXX X X X X XX Accessories None AY With preamplifier, integrated into sensor housing 24) AP Lay length Flanges, ASME CL 150, ISO-compliant installation length JA Flanges, ASME CL 300, ISO-compliant installation length JC 25) Flanges (Chinese installation length) (production site: China. Certificate: Without PED approval) JN Terminal box material Aluminum UTA Plastic 26) UTP Line frequency 50 Hz (When ordering the sensor without a transmitter, specify the mains frequency.) F5 60 Hz (When ordering the sensor without a transmitter, specify the mains frequency.) F6 Additional certificates 27) Russia, metrological and GOST R certificate CG1 Kazakhstan, metrological and GOST K certificate CG2 Ukraine, metrological certificate CG3 Belarus, metrological certificate CG6 Additional Ex certificates and approvals 27) Russia, GOST-Ex and RTN certificate EG7 Kazakhstan, Ex applications certificate EG3 Ukraine, GOST Ex and Ex application certificate EG5 Belarus, GGTN certificate EG9 Number of test points 3 points T3 5 points T5 Language of documentation German M1 English M5 Chinese M6 Russian MB Western Europe / Scandinavia language package (languages: DE, EN, DA, ES, FR, IT, NL, PT, FI, SV) MW Eastern Europe language package (languages: DE, EL, CS, ET, LV, LT, HU, PL, SK, SL, RO, BG) ME 24) Preamplifier required if signal cable length is > 50 m (>160 ft). Preamplifier not available for zone1 / Div1 25) To be coded in case of FM approval only 26) Only with model FEP321 (DN10 and above) and up to a maximum signal cable length of 50 m (160 ft). 27) Not available for PROFIBUS PA or FOUNDATION Fieldbus. Not with single-compartment housing. Not with plastic terminal box. 49 Electromagnetic flowmeter ProcessMaster FEP300 DS/FEP300-EN Remote transmitter for ProcessMaster - FET321, FET325 Add. order Main order number no. 1 – 6 7 8 9 10 11 12 13 14 15 Version number XX FET321 XX XX X X X X X XX Without explosion protection With explosion protection FET325 XX XX X X X X X XX Sensor temperature range / Ambient temperature range Standard sensor design / -20 ... 60 °C (-4 ... 140 °F) 1 Standard sensor design / -40 ... 60 °C (-4 ... 140 °F) 2 High-temperature sensor design / -20 ... 60 °C (-4 ... 140 °F) 3 High-temperature sensor design / -40 ... 60 °C (-4 ... 140 °F) 4 Name plate Sticker A Stainless steel B Stainless steel, and TAG label stainless steel C Signal cable length No cable 1) 0 Explosion protection 2) None A ATEX / IEC Zone 1 3) L ATEX / IEC Zone 2 / 21 3) M usFMc Div 2 Zone 2 3) P usFMc Div 1 3) R NEPSI Zone1 3) 4) U NEPSI Zone2 3) 4) V Protection type for transmitter / sensor Standard / IP 67 (NEMA 4X) 5) 1 Cable gland M20 x 1.5 A 1/2 in. NPT B PF 1/2 in. C None Y Power supply 100 ... 230 V AC, 50 Hz 1 24 V AC / DC, 50 Hz 2 100 ... 230 V AC, 60 Hz 3 24 V AC / DC, 60 Hz 4 Signal inputs / outputs HART + 20 mA passive + pulses + contact input / output 6) B HART + 20 mA active + pulses + contact input / output 7) C HART + 20 mA active + pulses + contact output 8) D PROFIBUS PA + contact output E FOUNDATION Fieldbus + contact output F Default settings / Diagnostics Without / standard diagnostic functions 9) 0 Parameters are at factory settings / Standard diagnostic functions activated 1 Parameters are set according to customer specifications / Standard diagnostic functions activated 3 Continued on next page 1) For model FET325 designed for Ex Zone 1 / Div 1 10 m (32.81 ft) of cable is connected to the transmitter. 2) Explosion protection only possible in conjunction with dual-compartment transmitter housing. 3) Model FET325 only. 4) Production site: China. 5) Transmitter degree of protection = IP67 (NEMA 4X) with single-compartment and dual-compartment housing, IP20 with panel-mount housing. 6) Choice with design Zone 2 / Div 2 or Zone 1 / Div1 or Zone 1 / Div1 or without explosion protection. 7) Choice with design Zone 2 / Div 2 or without explosion protection. 8) Choice with design Zone 1 / Div 1. 9) Must be selected if transmitter is being ordered as a spare part or without a sensor. 50 Electromagnetic flowmeter ProcessMaster FEP300 DS/FEP300-EN Continued Add. order Main order number no. Version number 1 – 6 7 8 9 10 11 12 13 14 15 XX Without explosion protection FET321 X XXXX X X X X XX FET325 X XXXX X X X X XX With explosion protection Plug connector M12 x 1 fieldbus 10) U2 Transmitter housing design Single-compartment housing 11) H1 Dual-compartment housing H2 Additional options With Gore-Tex diaphragm 11) KG Other certificates PMO approval (only for USA) CR Additional certificates 12) Russia, metrological and GOST R certificate CG1 Kazakhstan, metrological and GOST K certificate CG2 Ukraine, metrological certificate CG3 Belarus, metrological certificate CG6 Additional Ex certificates and approvals 12) Russia, GOST-Ex and RTN certificate EG7 Kazakhstan, Ex applications certificate EG3 Ukraine, GOST Ex and Ex application certificate EG5 Belarus, GGTN certificate EG9 Language of documentation German M1 English M5 Chinese M6 Russian MB Western Europe / Scandinavia language package (languages: DE, EN, DA, ES, FR, IT, NL, PT, FI, SV) MW Eastern Europe language package (languages: DE, EL, CS, ET, LV, LT, HU, PL, SK, SL, RO, BG) ME 10) Only for Profibus PA, not for model FET325. 11) Model FET321 only. 12) Not available for PROFIBUS PA or FOUNDATION Fieldbus. Not with single-compartment housing. 51 Electromagnetic flowmeter ProcessMaster FEP300 DS/FEP300-EN Transmitter plug-in module for ProcessMaster - FET301 Additional Main order number order no. Version number 1 – 6 7 8 9 10 11 12 13 14 15 X FET301 XX XX X X X X X X Temperature Range of Installation / Ambient Temperature Range Standard design / -20 ... 60 °C (-4 ... 140 °F) 1 Name Plate Adhesive label A Signal Cable Length and Type Without signal cable 0 Explosion Protection Certification Without A Protection Class Transmitter / Protection Class Sensor Others 9 Cable Conduits Others Z Power Supply 100 ... 230 V AC, 50 Hz 1 24 V AC / DC, 50 Hz 2 100 ... 230 V AC, 60 Hz 3 24 V AC / DC, 60 Hz 4 Input and Output Signal Type HART + 20 mA passive + Pulse + Contact I/O B HART + 20 mA active + Pulse + Contact I/O C PROFIBUS PA + contact output E FOUNDA FOUNDATION Fieldbus + contact output F Configuration Type / Diagnostics Type Without / Standard diagnostic functions 0 Language of Documentation German M1 English M5 Chinese M6 Russian MB Language package Western Europe / Scandinavia (Languages: DE, EN, DA, ES, FR, IT, NL, PT, FI, SV) MW Language package Eastern Europe (Languages: DE, EL, CS, ET, LV, LT, HU, PL, SK, SL, RO, BG) ME Flowmeter sensor simulator - FXC4000 Main order number Version number 1 – 5 6 7 8 9 10 55XC4 XX XX X Flow Signal Setting Without (adapter only) 0 3-position digitswitch with 1000 steps 1 Power Supply 0 Without (adapter only) 1 110 ... 240 V AC 50 / 60 Hz // With Schuko plug 24 ... 48 V AC / DC // With 4 mm plug 2 110 ... 240 V AC 50 / 60 Hz // With US plug 3 Accessories 0 Without 1 Adapter for converter type FXE4000-E4, FXM2000-XM2, FXF2000-DF23 Adapter board for converter type FSM4000-S4 5 Adapter board for converter type FET321, FET325, FET521, FET525 6 * Design level (specified by ABB) Name Plate 1 German English 2 French 3 52 Electromagnetic flowmeter ProcessMaster FEP300 DS/FEP300-EN Accessories Description Order number Diagnostic and verification software - ScanMaster FZC500 FZC500 ScanMaster allows you to easily check the installed device for proper functioning. The determined test and verification results are stored in a database and can be printed if required. ScanMaster is based on DTM technology and can be run on Asset Vision Basic or other frame applications (as of FDT 1.2). There are two ways to communicate with the device. - Via a HART modem (e.g. NHA121Nx (explosion-proof design) or NHA121No (standard design)) - Via FZA100 infrared service port adapter FZA100 Infrared service port adapter FZA100 FZA100 G00788 Installation set for 2" pipe installation in dual-compartment field-mount housing 612B091U07 G00789 Installation set for NPT 1/2" cable gland 3KXF081300L0001 For sealing the cable conduit during outdoor installation. G01312 Signal cable for nominal diameter ≥ DN 15 (1/2 inch) out of potentially explosive areas and in zone 2 / Div. 2 D173D031U01 Signal cable for all applications (including zone 1, 2 / Div. 1, 2) D173D027U01 53 Contact us Note ABB Ltd. We reserve the right to make technical changes or Process Automation modify the contents of this document without prior Oldends Lane, Stonehouse notice. With regard to purchase orders, the agreed Gloucestershire, GL10 3TA particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or UK possible lack of information in this document. Tel: +44 (0)1453 826661 Fax: +44 (0)1453 829671 We reserve all rights in this document and in the Mail: instrumentation@gb.abb.com subject matter and illustrations contained therein. Any reproduction, disclosure to third parties or utilization of its contents - in whole or in parts – is ABB Inc. forbidden without prior written consent of ABB. Process Automation 125 E. County Line Road Copyright© 2012 ABB All rights reserved Warminster PA 18974 USA Tel: +1 215 674 6000 3KXF231300R1001 Fax: +1 215 674 7183 ABB Automation Products GmbH Process Automation ™ HART is a HART Communication Foundation trademark Dransfelder Str. 2 ™ PROFIBUS and PROFIBUS PA are PROFIBUS & 37079 Goettingen PROFINET International (PI) trademarks Germany ™ FOUNDATION fieldbus is a Fieldbus Foundation Tel: +49 551 905-534 trademark ™ Hastelloy C-4 is a Haynes International Fax: +49 551 905-555 trademark ™ Hastelloy B-3 is a Haynes International ABB Engineering (Shanghai) Ltd. trademark Process Automation No. 5, Lane 369, Chuangye Road Shanghai, 201319 P.R. China Tel: +86 (0) 21 6105 6666 Fax: +86 (0) 21 6105 6992 Mail: china.instrumentation@cn.abb.com www.abb.com DS/FEP300-EN Rev. I 08.2012