ABB AC DRIVES ACS 400 Adjustable Speed AC Drives for advanced speed control of 3 to 50 Hp induction motors ACS 400 AC Drive – The standard has just been raised The ACS 400 drive combines a sophisticated microprocessor with an advanced IGBT power switching technology to deliver the highest performance control of AC motors. Its extensive library of pre- programmed application macros maximizes convenience and minimizes start-up time. This drive can handle the most demanding industrial applications in an efficient, dependable, and economic manner. Features of the ACS 400 Drive include: • Standard, versatile software • Numerous fieldbus modules for serial communications • Universal alphanumeric interface that “speaks” in plain English phrases, greatly simplifying set-up, operation, and fault diagnosis. • An extensive library of pre-programmed application macros • UL, CUL and CE approved Easily Integrated: • No need for input device conversion logic • Galvanically isolated I/O • Standard, 3-wire and alternative control connections • Space-saving bookshelf design Courtesy of Steven Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengineering.com ACS 400 Technical Data Input connection Standard control connection Protection Voltage: 3-phase • 2 programmable analog • Overcurrent inputs (1 voltage signal, 1 200 to 480 V • Ground fault current signal) ±10%, permitted • Overtemperature • 5 programmable digital tolerance (heatsink) inputs Frequency: 48…63 Hz • Auxiliary voltage short • 1 programmable analog circuit protection ± 2 Hz output 2 • Motor overload (It ) • 2 programmable relay Output connection UL508C approved outputs Voltage: 0 to max • Overvoltage Options Frequency: 0 to 250 Hz • Undervoltage • Dynamic braking • Microprocessor fault Environmental limits • RFI filters • Motor stall Ambient operating • Drive Windows Software temperature: • DDCS fiber optic link 0° to 40° C • Fieldbus Adaptor Modules: Enclosure DeviceNet, Modbus Plus, Interbus-S, Profibus NEMA 1, NEMA 12 R1 R2 R3 R4 Dimensions inches mm inches Mm inches mm Inches mm W 4.92 125 4.92 125 7.99 203 7.99 203 W1 3.86 98 3.86 98 6.3 160 6.30 160 H 12.99 330 16.93 430 21.46 21.46 25.04 636 H1 12.52 318 16.42 417 20.79 528 24.37 619 H2 11.81 300 15.75 400 19.69 500 23.62 600 D 8.23 209 8.70 221 9.72 247 11.02 280 Weight 12.76 lb 5.8 kg 19.8 lb 9.0 kg 40.7 lb 18.5 kg 59.4 lb 27.0 kg ABB Industrial Products 16250 W. Glendale Drive New Berlin, WI 53151 USA Telephone (414) 875-3416 (800) 243-0696 Telefax (414) 785-0397 Courtesy of Steven Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengineering.com ACS400-US-00 3AUA489002B5007 R0101 Rev.A Effective: 11/1/98 Supersedes: None Specifications Input Connection Voltage (V ):...........................................................................3 phase, 200 ... 240 +/-10% permitted tolerance IN 3 phase, 380 ... 480 +/-10% permitted tolerance Frequency: ..............................................................48... 63 Hz Power factor: For fundamental................................................~ 0.98 Motor Connection Output voltage:........................................................................3φ 0 to V (V at field weakening point) IN max Output frequency:....................................................................0 to 250 Hz Frequency resolution:..............................................................0.01 Hz Digital 10 bit - analog input 1 & 2 Switching frequency f : ...........................................4.0 or 8.0 kHz s Continuous output current: Variable torque:.......................................................Rated I (Nominal rated current, Variable Torque) N Overload Capacity: Variable torque:.......................................................1.1 x I , for 1 min every 10 min N Field weakening point: ............................................................30 to 250 Hz Acceleration time:....................................................................0.1 to 1800 sec. Deceleration time: ...................................................................0.1 to 1800 sec. Enclosure: ...............................................................................NEMA 1, NEMA 12 Environmental limits: Ambient operating temperature (f =4 kHz): s Constant torque NEMA 1 & NEMA 12: ...................32 to 104°F (0 to 40°C) Variable torque NEMA 1 & NEMA 12:.....................32 to 104°F (0 to 40°C) Storage temperature: ..............................................-4 to +158°F (-20 to +70°C) Cooling method:......................................................Integral fan(s) Relative humidity:....................................................max 95%, no condensation allowed Altitude: max ...........................................................3300 ft. (1000 m) above sea level (100% load) 1% derating every 330 ft. above 3300 ft. Agency Approval: ....................................................................UL , Canadian UL and CE External Control Connections Two programmable Analog Inputs: Voltage reference:...................................................0 to 10 V, 200k ohm single ended Current reference:...................................................0 to 20 mA, 250 ohms single ended Potentiometer:.........................................................10 VDC, 10 mA (1K to 10K ohms) Auxiliary voltage: .....................................................................+24 VDC, max 250 mA Five Programmable Digital Inputs: ..........................................24 VDC Response delay: .....................................................<8ms One Programmable Analog Output:........................................0 (4) to 20 mA, 500 ohm Two Programmable Relay (Form C) Outputs: Max switching voltage.............................................300 VDC/250 VAC Max switching current .............................................8 A/24 VDC, 0.4 A/250 VDC Max switching power...............................................2000 VA/250 VAC Max continuous current...........................................2A Response delay: .....................................................<10ms Protections: Overcurrent trip limit:...............................................3.5 x I instantaneous N Slow current regulation limit:...................................1.5 x I (RMS) max. N Input power phase loss ...........................................Protected Overvoltage trip limit: ..............................................1.35 x V R Undervoltage trip limit: ............................................0.65 x V N Overtemperature (heatsink): ...................................+203°F (+95°C) Auxiliary voltage:.....................................................Short Circuit Protected Ground fault: ...........................................................Protected Microprocessor fault:...............................................Protected Motor stall protection...............................................Protected 2 Motor overtemperature protection (I t)....................Protected Specifications are subject to change without notice. Consult factory when specifications are critical. Submittal ACS400-US-07 Effective: 7/1/99 3AUA489002B4321 R0101 Rev A Supersedes: None 3 Courtesy of Steven Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengineering.com General Type Code Description Field: 1234567 AC S 401 6 011 3 2 Description of the Type Code fields Field 1: AC = AC Drive Field 2: S= Industrial Drive Field 3: Product Family and Enclosure Type 401 = Wall mounted (ACS 401) Field 4: Operator, Documentation, Firmware 6 = ACS-PAN-A, English, Standard Field 5: Rated Output Power See rating tables Field 6: Voltage Rating 1 = 200 – 240 VAC 3 = 380 – 480 VAC Field 7: Enclosure Rating 2 = NEMA 1 5 = NEMA 12 Submittal ACS400-US-07 Effective: 7/1/99 3AUA489002B4321 R0101 Rev A Supersedes: None 4 Courtesy of Steven Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengineering.com Standard Products 200 - 230 VAC Models Normal Use (10% overload capacity) NEMA 1 (IP22) Frame Type Codes Size I P P N N N (A) (kW) (HP) ACS401600612 11.6 2.2 3 R1 ACS401600912 15.3 4.0 5 R2 ACS401601112 23.0 5.5 7.5 ACS401601612 30.0 7.5 10 R3 ACS401602012 38.0 11 15 ACS401603012 59.0 15 20 R4 ACS401604112 72.0 18.5 25 Normal Use (10% overload capacity) NEMA 12 (IP54) Frame Type Codes Size I P P N N N (A) (kW) (HP) ACS401600615 11.6 2.2 3 R1 ACS401600915 15.3 4.0 5 R2 ACS401601115 23.0 5.5 7.5 ACS401601615 30.0 7.5 10 R3 ACS401602015 38.0 11 15 ACS401603015 59.0 15 20 R4 ACS401604115 72.0 18.5 25 Submittal ACS400-US-07 Effective: 7/1/99 3AUA489002B4321 R0101 Rev A Supersedes: None 5 Courtesy of Steven Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengineering.com 380 - 480 VAC Models Normal Use (10% overload capacity) NEMA 1 (IP22) Frame Type Codes Size I P P N N N (A) (kW) (HP) ACS401600432 6.6 3.0 3 R1 ACS401600532 8.8 4.0 5 ACS401600632 11.6 5.5 7.5 ACS401600932 15.3 7.5 10 R2 ACS401601132 23 11 15 ACS401601632 30 15 20 R3 ACS401602032 38 18.5 25 ACS401602532 44 22 30 R4 ACS401603032 59 30 40 ACS401604132 72 37 50 ACS402640032 480 315 400 Normal Use (10% overload capacity) NEMA 12 (IP54) Frame Type Codes Size I P P N N N (A) (kW) (HP) ACS401600435 6.6 3.0 3 R1 ACS401600535 8.8 4.0 5 ACS401600635 11.6 5.5 7.5 ACS401600935 15.3 7.5 10 R2 ACS401601135 23 11 15 ACS401601635 30 15 20 R3 ACS401602035 38 18.5 25 ACS401602535 44 22 30 R4 ACS401603035 59 30 40 ACS401604135 72 37 50 Submittal ACS400-US-07 Effective: 7/1/99 3AUA489002B4321 R0101 Rev A Supersedes: None 6 Courtesy of Steven Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengineering.com Standard Features ACS 400 in Brief The ACS 400 series is a microprocessor based Pulse Width Modulated (PWM) adjustable frequency AC drive. The ACS 400 drive takes advantage of sophisticated microprocessor control and advanced IGBT power switching technology to deliver high-performance control of AC motors for a wide range of applications. With drives ranging from 3 to 50HP, the ACS 400 series features a universal alphanumeric interface that “speaks” to the operator in plain English phrases, greatly simplifying set-up, operation, and fault diagnosis. The ACS 400 is also programmable in eleven other languages. Each ACS 400 drive comes equipped with an extensive library of pre-programmed application macros, which at a touch of a button, allow rapid configuration of inputs, outputs, and performance parameters for specific applications to maximize convenience and minimize start-up time.The ACS 400 series can handle the most demanding commercial applications in an efficient, dependable, and economic manner. Standard Features • UL and cUL • CE Marked • 30 Character Multi-lingual Alphanumeric Display For: Output Frequency (Hz) Speed (RPM) Motor Current Calculated % Motor Torque Calculated Motor Power (kW) DC Bus Voltage Output Voltage Heatsink Temperature Elapsed Time Meter (resettable) kWh (resettable) and MWh Meter Parameter Set-Up Fault Text Warning Text Supervision Text • RS-485 Communications (Modbus protocol standard) • Two (2) Analog Inputs • Five (5) Programmable Digital Inputs • One (1) Programmable Analog Output • Two (2) Programmable Digital Relay Outputs • Adjustable Filters On Analog Inputs and Outputs • Input Speed Signals Current 0(4)-20 mA Voltage 0(2)-10 VDC Accel/Decel Contacts RS-485 Communications • Start/Stop 2 Wire (Dry Contact Closure) 3 Wire (Momentary Contacts) Application Of Input Power Analog input level Serial Communications • All Control Inputs Isolated From Power, Control circuit grounded through 1 MOhm • Protection Circuits Over Current Ground Fault Over Voltage Under Voltage 2 Over Temperature Adaptable Electronic Motor Overload (I t) Loss of Input Power Phase • Two (2) Current Limit Circuits • Automatic Electronic Reverse • DC Injection Braking at start (programmable), anti-windmill protection • Scalable Process Variable Display • Auto Restart-Customer Selectable and Adjustable • Two (2) sets of Independently Adjustable Accel and Decel Ramps • Linear Or “S” Curve Accel/Decel Ramps • Ramp Or Coast To A Stop • Programmable Maximum Frequency To 250 Hz • Integral Programmable PID Setpoint Controller • Bumpless transfer, Hand to Auto and Auto to Hand • Seven (7) Preset Speeds • Two(2) Critical Frequency Lockout Bands • V/Hz Shape Linear Squared Submittal ACS400-US-07 Effective: 7/1/99 3AUA489002B4321 R0101 Rev A Supersedes: None 7 Courtesy of Steven Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengineering.com • Start Functions Ramp Flying Start Automatic Torque Boost Automatic Torque Boost with Flying Start • IR Compensation • Automatic Extended Power Loss Ride Through (selectable) • Line Reactor(s) Optional Features • RFI Filters • Drives Windows Software • DDCS Link • Fieldbus Adaptor Modules tm DeviceNet Interbus-S Profibusl Submittal ACS400-US-07 Effective: 7/1/99 3AUA489002B4321 R0101 Rev A Supersedes: None 8 Courtesy of Steven Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengineering.com B Dimensions (in/mm) Units with IP 21/NEMA 1 Enclosures Figure 2 IP 21/NEMA 1 enclosures Table 1 Dimensions of units with IP 21/NEMA 1 enclosures Frame Size, IP21/NEMA 1 Dimension Reference (See Paragraph S for frame size assignments of type codes) (in/mm) R1 R2 R3 R4 W 4.92/125 4.92/125 7.99/203 7.99/203 W1 3.86/98 3.86/98 3.86/98 3.86/98 H 12.99/330 16.93/430 21.46/545 25.04/636 H1 12.52/318 16.42/417 20.79/528 24.37/619 H2 11.81/300 15.75/400 19.69/500 23.62/600 D 8.23/209 8.70/221 9.72/247 11.02/280 a 0.217/5.5 0.217/5.5 0.256/6.5 0.256/6.5 b 0.394/10 0.394/10 0.512/13 0.512/13 c 0.217/5.5 0.217/5.5 0.256/6.5 0.256/6.5 Mass (lb/kg) 12.76/5.8 19.80/9.0 40.70/18.5 59.40/27 4 ACS 400 User’s Manual Courtesy of Steven Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengineering.com Units with IP 54/NEMA 12 Enclosures The IP 54/NEMA 12 protection class has a different outer plastic cover. The IP 54/NEMA 12 enclosure uses the same internal plastic shell as the IP21 enclosure, but an internal fan is added to improve cooling. This structure increases the dimensions compared to the IP 21 enclosure, but does not require a de-rating. Figure 3 IP 54/NEMA 12 enclosures Table 2 Dimensions of units with IP 54/NEMA 12 enclosures. Frame Size, IP54/NEMA 12 Dimension Reference (See Paragraph S for frame size assignments of type codes) (in/mm) R1 R2 R3 R4 W 8.46/215 8.46/215 10.12/257 10.12/257 W1 3.86/98 3.86/98 3.86/98 3.86/98 H 17.72/450 21.65/550 25.28/642 29.21/742 H1 12.52/318 16.42/417 20.79/528 24.37/619 H2 12.49/330 16.93/430 21.46/545 25.04/636 D 9.49/241 9.96/253 10.98/279 12.28/312 a 0.217/5.5 0.217/5.5 0.256/6.5 0.256/6.5 b 0.394/10 0.394/10 0.512/13 0.512/13 c 0.217/5.5 0.217/5.5 0.256/6.5 0.256/6.5 Weight (lb/kg) 12.76/5.8 19.80/9.0 40.70/18.5 61.60/28 ACS 400 User’s Manual 5 Courtesy of Steven Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengineering.com